Title of Invention

A MOTORCYCLE WITHOUT CAUSING INTERFERENCE BETWEEN THE INJECTION AND THE BODY FRAME

Abstract The invention relates to motorcycle comprising a main frame (2Ob) that curves downward; an engine (1) and an air cleaner (26), positioned below the mainf rame (20b; and an intake (25), provided below the main frame (20b) between the engine (1) and the air cleaner (26), wherein the engine (1) comprises an intake port (3g)connected to the intake pipe (25) for supplying outer air to the intake valve (7); an intake valve mounting section in which an intake valve (7) for sucking air into a cylinder is slidably supported; an exhaust valve mounting section in which an exhaust valve (6) for exhausting a gas from the cylinder is slidably supported; an injector mounting section in which an injector (11) for ejecting is mounted. Said intake valve mounting section, said exhaust valve mounting section, said intake port (3g) and said ejector mounting section are integrally formed with a cylinder head (3), wherein a fuel injection opening (lla) of the injector (11) is provided in a position between a stem of the intake valve (7) and a center axis of the intake port (3g), close to an end of the intake port (3g) on the intake valve side; and a main-passage (5) provided between the intake pipe (25) and the intake port (3g) for supplying the outer air to the intake port (3g), and a sub-passage (13) branched from the main-passage (5), an opening end of which is disposed close to the fuel injection opening (lla) of the injector (11) for guiding part of the outer air into the fuel injection opening (lla) of the injector (11) from the intake pipe (25), and the intake pipe (25) and the injector (11) are positioned so as not to interfere with each other.
Full Text DESCRIPTION
MOTORCYCLE
Technical Field
The present invention relates to a motorcycle mounted with
an engine including an intake unit whose intake path has a fuel
injection valve placed at some point thereof.
Background Art
A conventional under-bone type motorcycle, for example,
a motorcycle 50 shown in FIG.l, comprises a front tire 51 and
a front fender 52 for covering the front tire 51 in the lower
part, a body frame having a backbone 54 inclined toward the
rear part of the body from a head pipe 53 which rotatably holds
a steering handle in the upper part and an engine 55 below the
backbone 54.
To be cooled with wind while the vehicle is moving, the
engine 55 is fixed below the backbone 54 by means of a crankcase
55c with a cylinder head 55a attached to a body cylinder 55b
disposed on the front side of the body. An air cleaner 56
attached to the backbone 54 on the front side of the body and
a carburetor 57 is connected between this air cleaner 56 and
engine 55 via an intake pipe (intake manifold) 58 as a fuel
supply unit.
Thus, according to the structure of the conventional
under-bone type motorcycle 50 provided with the carburetor 57,
the carburetor 57 which should be placed horizontally for
functional reasons is provided between the air cleaner 56 above
and the cylinder head 55a below in a narrow space surrounded
by the front fender 52, backbone 54 and cylinder head 53a of
the engine 55. For this reason, an intake pipe 58a connecting
the air cleaner 56 and carburetor 57 and an intake pipe 58b
connecting the carburetor 57 and cylinder head 55a should be
bent at an acute angle, which increases air resistance in the
respective parts of the intake pipe 58 and prevents the output
from improving.
As a structure for solving this problem, a structure using
an engine provided with a fuel injection type intake unit instead
of the carburetor 57 is available.
The related art engines provided with a fuel injection
type intake unit include an engine (for example, see Unexamined
Japanese Patent Publication No.HEI09-014102) provided with a
fuel injection valve (hereinafter referred to as injector) on
the downstream side of throttle valves in an intake path
communicating with an intake valve opening.
The engine with the above described conventional intake
unit arranges the injector in an intake manifold which is a
part of the intake path and which is away from the intake valve
opening toward the upstream. For this reason, when the engine
is mounted on the body frame of the motorcycle, the location
of the intake manifold itself is limited for structural reasons
of the motorcycle and the problem is that it is difficult to
secure a space for installing the injector.
FIG.2 shows an example of a motorcycle with an engine
including a fuel injection intake unit. In FIG.2, the same
components as those in FIG.l are assigned the same names and
the same reference numerals and explanations thereof will be
omitted.
A motorcycle 60 shown in FIG.2 has the same body frame
as the under-bone type motorcycle 50 shown in FIG. 1 and an engine
61 is placedbelow the backbone 54 . A throttle body 58 is placed
between a cylinder head 61a of the engine 61 and an air cleaner
56.
As shown in this figure, in order for the engine 61 including
the fuel injection intake unit to correctly supply atomized
air of an injector (fuel intake valve) 59 to the interior of
the cylinder block 61b, it is necessary to bend the portion
of an intake pipe 57c connected to an intake port 61d and mount
the injector 59 in this bent portion.
That is, for example, with the body frame of an under-bone
type, fixing the engine in suspension below a main pipe extending
downward from a head pipe towards the rear will easily cause
interference between the injector and the main pipe. Thus,
it is necessary to lower the placement position of the engine,
or slant or displace the placement position of the injector
towards right or left. As such, the placement flexibility of
the engine to the body is resultantly reduced. Moreover,
attempting to place the injector in a position where it does
not interfere with the main pipe (backbone) results in a smaller
radius of curvature as shown in FIG.2, which increases air
resistance and prevents improvement of the output.
Disclosure of Invention
It is an object of the present invention to provide a
motorcycle capable of avoiding interference between the
injector and the body frame and retaining the placement
flexibility of the engine to the body, provide excellent intake
efficiency and improve the output.
This object can be achieved by a motorcycle comprising
a downward curved main frame, an engine and an air cleaner
arranged below the main frame, and an intake pipe provided below
the main frame and between the engine and air cleaner, wherein
the engine comprises an intake valve mounting section in which
an intake valve for taking air into a cylinder is mounted, an
exhaust valve mounting section in which an exhaust valve for
exhausting a gas from the cylinder is mounted, an intake port
connected to the intake pipe for supplying outer air to the
intake valve, an inj ector mounting section in which an inj ector
for ejecting a fuel is mounted and a fuel injection opening
is disposed in a position between a stem of the intake valve
and a center axis of the intake port and close to an end of
the intake port on the intake valve side, and a cylinder head
with which the intake valve mounting section, the exhaust valve
mounting section, the intake port and the injector mounting
section are formed integral and the intake pipe and the injector
are arranged in such a way as to be prevented from interfering
with each other.
Brief Description of Drawings
FIG.l is a schematic configuration diagram showing how
an engine of a conventional motorcycle is mounted;
FIG. 2 is another schematic configuration diagram showing
how an engine of a conventional motorcycle is mounted;
FIG. 3 is a right side view showing how an engine is mounted
in a motorcycle according to a first embodiment of the present
invention;
FIG.4 is a schematic configuration diagram showing how
the engine is mounted in the motorcycle shown in FIG.3;
FIG.5 is a plan view showing how the engine is mounted;
FIG. 6 is a cross-sectional right side view of the engine;
FIG.7 is a cross-sectional fron- view of the engine;
FIG. 8 is a right side view showing how an engine is mounted
in a motorcycle according to a second embodiment of the present
invention; and
FIG. 9 is a right side view showing how an engine is mounted
in a motorcycle according to a third embodiment of the present
invention.
Best Mode for Carrying Out the Invention
With reference now to the attached drawings, embodiments
of the present invention will be explained in detail below.
(Embodiment 1)
This embodiment of the present invention will be explained
based on the attached drawings below..
FIG.3 to FIG.7 illustrate a motorcycle according to the
first embodiment, FIG.3 being a right side view showing how
an engine is mounted, FIG. 4 being a schematic configuration
diagram showing how the engine is mounted in the motorcycle
shown in FIG. 3, FIG. 5 being a plan view showing how the engine
is mounted and FIG. 6, FIG. 7 being a cross-sectional right side
view and cross-sectional front view of a cylinder head part
of the engine. Herein, in the present embodiment, expressions
of front, rear, left, and right are those viewed from a driver
seating on a seat of the motorcycle.
In FIG. 3 to FIG. 5, reference numeral 20 denotes a. body
frame of an under-bone type of the motorcycle . This body frame
20 is provided with a headpipe 20a, the end part of which supports
a front fork that axially supports a front wheel such that the
front wheel can be directed to left and right freely, a main
pipe (main frame) 20b which extends from the head pipe 20a
downward under the seat towards the back obliquely, and a rear
arm bracket 20c which is fixed to the rear end part of the main
pipe 20b and extends downward. To the rear arm bracket 20c,
a rear arm 20f axially supporting a rear wheel by its rear end
part is pivotally supported to vertically swingable.
Note that reference numeral 24 denotes a fuel tank provided
above the rear end part of the main pipe 20b, and a seat (not
shown) is mounted on the fuel tank 24. As shown in FIG. 4, a
front tire 31 and a front fender 32 for covering the front tire
31 are provided at the lower end of the main pipe 20a.
Below the rear part of the main pipe 20b and in the front
of the rear arm bracket 20c, an engine 1 is fixed in suspension,
a cylinder axis of which is directed substantially horizontal
towards the front, and a crankshaft directed in the body-width
direction.
More specifically, in the engine 1, a bcss section 21a
formed to the front end part of the upper wall of a crankcase
21 is fixed using a bolt to a bracket 23 fixed to the right-side
and left-side of the main pipe 20b via a bracket 22 . Moreover,
a boss section 21b formed to the rear part of the bottom wall
of the crankcase 21 is fixed using a bolt to a boss section
20d formed to the lower front end part of the rear arm bracket
20c.
The engine 1 is of an air-cooled four-cycle single cylinder
type, and to the front wall of the crankcase 21 including a
crankshaft and a transmission mechanism, a cylinder block 2
and a cylinder head 3 are stacked to be tightened together
securely. A front plane 3a of the cylinder head 3 is provided
with a head cover 4.
As shown in FIG. 6, into a cylinder bore 2b of the cylinder
block 2, a piston (not shown) is inserted to freely slide. The
piston is coupled to the crankshaft by a connecting rod.
To a rear plane 3b of the cylinder head 3, a combustion
recess 3c structuring the combustion chamber with the piston
in the cylinder bore 2b is formed. In the combustion recess
3c, an exhaust valve opening 3d and an intake valve opening
3e are formed, two of each. The exhaust valve openings 3d are
connected to an exhaust port 3f formed in the cylinder head
3 and an exhaust gas from the exhaust port 3d is directed to
the lower wall of the cylinder head 3 by the exhaust port 3f.
Furthermore, the intake valve openings 3e are connected to an
intake port 3g formed in the cylinder head 3 and intake air
to the intake valve openings 3e is guided to the upper wall
of the cylinder head 3 by the intake port 3g.
The exhaust valve openings 3d are each opened/closed by
a valve head 6a of an exhaust valve 6 which moves forward and
backward in a direction perpendicular to the opening plane of
the exhaust valve opening 3d.
The exhaust valve 6 is disposed in the cylinder head 3
and a valve shaft 6b of the exhaust valve 6 is placed in such
a way as to slant towards below the engine, forming an angle
of 91 with a cylinder axis A. A retainer 6c is disposed at
a base end of the valve shaft 6b and a valve spring 6d is interposed
between this retainer 6c and a spring seat 3k formed in the
cylinder head 3.
The exhaust valve 6 is biased by this valve spring 6d in
the direction in which the valve shaft 6b goes away from the
exhaust valve opening 3d, that is, in the direction in which
the valve head 6a closes the exhaust valve opening 3d.
Furthermore, the intake valve openings 3e are each
opened/closed by a valve head 7a of an intake valve 7, which
moves forward and backward in a direction perpendicular to the
opening plane of the intake valve opening 3e. The intake valve
7 is disposed in the cylinder head 3 and a valve shaft 7b of
this intake valve 7 is placed so as to slant towards above the
engine, forming an angle of 92 with the cylinder axis line A.
Furthermore, a retainer 7c is disposed at a base end of the
valve shaft 7b and a valve spring 7d is interposed between this
retainer 7c and a spring seat 3k formed in the cylinder head
3. The intake valve 7 is biased by this valve spring 7d in
the direction in which the valve shaft 7b goes away from the
exhaust valve opening 3e, that is, in the direction in which
the valve head 7a closes the exhaust valve opening 3e.
A cam shaft 8 for both intake and exhaust is placed, to
freely rotate, so as to be between the valve spring 7d of the
intake valve 7 and the valve spring 6d of the exhaust valve
6 of the cylinder head 3.
In the front between the cam shaft 8 and the exhaust valve
6, an exhaust rocker arm 9 is placed, which is rotatably supported
by an exhaust rocker shaft 9a. Furthermore, in the front
between the cam shaft 8 and the intake valve 7, an intake rocker
arm 10 is placed, which is rotatably supported by an intake
rocker shaft 10a. These rocker arms 9, 10 contact a cam of
the cam shaft 8 at one end, push the upper ends of the valve
stem 6b, 7b at the other end as the cam shaft 8 rotates and
move the valve stem 6b, 7b in opposite directions to the bias
direction, respectively. The intake rocker axes 9a, 10a are
supported on boss sections protruding from the inner surface
of the head cover 4.
Here, with respect to the cylinder axis line A, the cam
shaft 8 is offset by a towards the exhaust side. Thereby, the
angle 92 formed with the cylinder axis line A of the intake
valve 7 is set so as to be smaller than the angle 01 formed
with the cylinder axis line A of the exhaust valve 6. That
is, the intake valve 7 is placed upright closer to the cylinder
axis line A than the exhaust valve 6. As a result, a large
space covering from the intake valve 7 to the upper part of
the engine is saved and using this space allows the injector,
which will be described later, to be installed freely.
The intake port 3g is bent in the direction substantially
orthogonal to the cylinder axis line A from the intake valve
opening 3e and then extends upwards, partially structuring the
intake path for guiding the outside air into the combustion
chamber.
A bent portion at a downstream end of the intake port 3g
is divided by a partition wall 3h into branch paths 3i, 3i
communicating with the left and right intake valve openings
3e, 3e. To an outer connection port 3j locating at an upstream
end of the intake port 3g, a throttle body 5 is connected as
a part of the intake path.
The throttle body 5 includes, from downstream to upstream,
first and second throttle valves 5a and 5b in this order and
is disposed in a position close to the intake port 3g.
To a drive pulley 5c fixed to the valve shaf- of the second
throttle valve 5b, an end of a throttle operation cable 29 is
coupled, and the other end of the cable 29 is coupled to a throttle
grip of a steering handle.
The drive pulley 5c of the second throttle valve 5b and
the first throttle valve 5a are coupled to each other via a
delay mechanism 5d of a link type.
The opening degrees of the first and second throttle valves
5a and 5b are controlled as below in accordance with the change
of a load (throttle operation amount) . The first throttle valve
5a placed in the downstream is retained at a fully-closed
position in the range from the no-load (idling) operation period
to the predetermined part-load operation period. Thereby,
atomized air for accelerating atomization of the ejected fuel
is supplied a lot to the vicinity of a injection nozzle 11a
of the injector 11. Thus, by supplying a large amount of
atomized air to the vicinity of the injection nozzle lla of
the injector 11, the throttle body 5 accelerates gasification
of the jet fuel in a low-load operation.
The second throttle valve 5b located in the upstream is
the throttle valve of a normal type used for controlling the
area of the main-passage depending on the throttle operation.
On the front wall side of the intake port 3g in FIG.3,
the injector 11 is placed so as to slant towards above the engine,
corresponding to a center axis B of the intake port 3g with
a front view, and forming an angle of (2 + 3) with respect
to the cylinder axis line A when viewed from the cam shaft.
The position placement and angle setting, etc., of the
injector 11 are made as follows. That is, the air/gas mixture
of the fuel and the atomized air mainly goes through the side
of the cylinder axis line A of a annular gap formed between
the intake valve opening 3e and the valve head 7a of the intake
valve 7 at the opening position along the inner part of the
exhaust valve opening in the cylinder bore 2b, and is ejected
towards the cylinder axis line A. That is, the injector 11
is disposed in the cylinder head 3 at such an angle that the
fuel injection opening is arranged opposed to the intake valve
opening 3e and the mixture of the fuel ejected from the fuel
injection opening and air generates air motion such as tumble
in the cylinder.
That is, as shown in FIG.2, the injector 11 is disposed
in a position that the diameter of an effective spot of the
mixture of the fuel ejected from the fuel injection opening
of the injection nozzle 11a and air at the intake valve opening
3e is smaller than the radius of the intake valve opening and
the axis of this effective spot passes through the intake valve
opening 3e and crosses the inner wall of the cylinder.
In other words, the injector 11 is disposed so that the
injection nozzle lla, as seen from the horizontal direction
in FIG.l, is located within an area connecting the base end
of the valve shaft 7b when the intake valve openings 3e are
closed with the valve heads 7a, an intersection between the
axes of the intake valves 7 and the center axis B of the intake
port 3g and an intersection between the center axis B of the
intake port 3g and the external connection port 3 j at the upstream
end of the cylinder head 3.
Note that this injector 11 is preferably disposed in such
a way that the distance from the opening planes of the intake
valve openings 3e to the injection nozzle lla is no greater
than 4.0 cm.
Furthermore, the injector 11 directly ejects the fuel from
the intake valve 3e opened during fuel ejection into the cylinder
bore 2b.Engine Control Unit For example, the ejection timing
of the injector 11 with respect to the intake valve openings
3e is controlled by a control unit such as an ECU (Engine Control
Unit) .
The front wall of the intake port 3g is provided with an
attachment hole 3m extending therethrough so that the exterior
thereof communicates from the outside v/ith the interior of the
intake port 3g.
The part of the attachment hole 3m near the intake port
communicating portion thereof forms an injection path 14 for
guiding the inj ected fuel from the intake port 3g to the interior
of the cylinder bore 2b through the intake valve opening, and
a cylindrical holder 12 is fitted firmly in the inj ection passage
14 . In a support hole 12a placed outside of the axial direction
of the holder 12, the injection nozzle lla of the injector 11
is inserted and engaged.
In this way, the injection nozzle lla is disposed in a
position between the stem of the intake valve 7 and center axis
B of the intake port 3g and close to the end of the intake port
3g on the intake valve side.
Herein, the fuel injection hole of the injection nozzle
lla is in a shape of ejecting the fuel as branch currents towards
the right and left intake valve openings 3e, 3e.
Further, the inner part of the holder 12 in the axial
direction is a jet opening 12b.The fuel ejected from the
injection nozzle 11a of the injector 11 so as to branch into
two flows is mixed with the atomized air in the jet opening
12b and supplied to the combustion chamber (cylinder bcre 2b)
by going through the branch paths 3i, 3i of the intake port
3g from the jet opening 12b.
Here, the jet opening 12b of the holder 12 is opposed to
the partition wall 3h, which is provided with a recessed portion
3n notched for avoiding collision with the fuel ejected from
the injector 11.
An annular air chamber 12c is formed between a portion
formed to a smaller diameter on an outer circumferential part
of the injection port 12b of the holder 12 and the attachment
hole 3m, and the air chamber 12c communicates with the interior
of the injection port 12b via a plurality (four in this
embodiment) of communication ports 12d formed in a wall of the
holder 12 so that the communication ports extend radially
through the same wall at regular angular intervals. A
downstream end opening (connection port) 13a of the sub-passage
13 communicates with the air chamber 12c. The sub-passage 13
extends along the intake port 3g toward an upstream side, and
its upstream end opening 13b communicates with a space between
the first and second throttle valves 5a, 5b in the throttle
body 5.
Out of the four communication ports 12d of this embodiment,
the axes of two communication ports 12d positioned on the side
of the downstream end opening 13a form an angle of 45° with
respect to the axis of the downstream end opening 13a. That
is, the communication ports 12d are formed in the direction
that is offset from the downstream end opening 13a.
As shown in FIG. 5, to the throttle body 5, an intake pipe
25 structuring the remaining part of the intake path is connected.
This intake pipe 25 is first extending upward from the throttle
body 5, then is extending upward towards the front obliquely
along the lower plane of the main pipe 20b, and is connected
to a connection port 26b protruded from the rear wall 26a of
the air cleaner 26.
In the air cleaner 2 6, a lid 2 6d is removably attached
to the front side opening of a box body 2 6c, and elements are
accommodated therein. This air cleaner 2 6 is placed behind
the head pipe 20a in the lower front side of the main pipe 20b,
and fixed to the main pipe 20b using a bolt. Here, reference
numeral 26e is a duct directing the outside air to the air cleaner
2 6 and this duct 2 6e opens towards the rear of the head pipe
20a in the upper front part of the main pipe 20b.
Reference numeral 27 denotes a fuel supply hose connected
to the injector 11, and the fuel supply hose 27 extends upward
towards the rear on the right side of the intake pipe 25 and
the main pipe 20b and is connected to the fuel tank 24 via a
fuel supply pump . Herein, the fuel supply hose 27 may be placed
on the left side of the intake pipe and the main pipe.
Thus, the motorcycle of this embodiment comprises a
downward curved main pipe (main frame) 20b, an engine 1 and
an air cleaner 2 6 arranged below the main pipe 2 0b, and an intake
pipe 25 provided below the main pipe 20b and between the engine
1 and air cleaner 26. The engine 1 comprises an intake valve
mounting section in which an intake valve 7 for taking air into
a cylinder is mounted, an exhaust valve mounting section in
which an exhaust valve 6 for exhausting a gas from the cylinder
is mounted, an intake port connected to the intake pipe for
supplying outer air to the intake valve, an injector mounting
section in which an injector 11 for ejecting a fuel is mounted
and a fuel injection nozzle 11a (fuel injection opening) is
arranged in a position between a stem of the intake valve 7
and a center axis B of an intake port 3g and close to an end
of the intake port 3g on the intake valve side, and a cylinder
head 3 with which the intake valve mounting section, the exhaust
valve mounting section, the intake port 3g and the injector
mounting section are formed integral therewith. As shown in
FIG. 4, the motorcycle provided with this engine 1 arranges the
intake pipe 25 and the injector 11 in such a way as to be prevented
from interfering with each other in a space surrounded by the
front fender 32, main pipe 20b and engine 1.
Then, the functions and effects of the unit, of the present
embodiment will be explained.
From the no-load operation period to a predetermined
part-load operation period, the first throttle valve 5a on the
downstream is fully closed, and the second throttle valve 5b
is controllably opened or closed responding to the throttle
operation.
In the operation period where the load is smaller than
the part-load operation period, the intake negative pressure
on the engine side acts on the sub-passage 13 as it is and the
intake air is entirely guided to the air chamber 12c from the
throttle body 5 through the sub-passage 13. Then, the air
introduced into this air chamber 12c is ejected therefrom to
the jet opening 12b via the communication holes 12d and now
the fuel ejected from the injection nozzle 11a is mixed with
the fuel while being atomized. Then, the resulting air/gas
mixture is supplied into the combustion chamber from the right
and left intake valve openings 3e after going through the right
and left sides of the recessed portion 3n formed in the partition
wall 3h.
In such a case, the injection nozzle lla of the injector
is located closer to the intake valve opening 3e, that is, the
injection nozzle lla is located in a position between the stem
of the intake valve 7 and center axis B of the intake port 3g
and close to the end of the intake port 3g on the intake valve
side. More specifically, the fuel injection hole of the
injection nozzle lla is located in such a position as to be
closer to the cylinder axis A than a straight line C being parallel
to the cylinder axis line A and passing through the intake side
end part of the valve operating mechanism. Since the inj ection
nozzle lla is close to the intake valve opening 3e, the fuel
ejected from the injection nozzle lla is mixed with air and
the resultant mixture is directly ejected into the intake valve
opening 3e. Therefore, the area of the wall to which the fuel
is adherent can be reduced in size and this resultantly reduces
the amount of fuel that adheres to the wall and improves the
fuel efficiency at the time of cold operation. Moreover, the
exhaust gas properties can be prevented from becoming worse,
which is often caused by discharge of unburned gases at the
time of fuel cut or idling. Also the throttle response can
be improved, i.e., the engine rotation speed increases without
delay even if the throttle is abruptly operated.
The air/gas mixture is supplied in the axial direction
along the inner plane of the cylinder bore mainly from the exhaust
part of a annular gap formed between the intake valve opening
3e and the valve head 7a of the intake valve 7 located at the
opening position thereof. With such a structure, tumbling
(vertical vortexes) can be generated in the cylinder bore 2a
with reliability, improving the combustion efficiency while
accelerating atomization of the fuel. In the present
embodiment, the cam shaft 8 is offset towards the exhaust side
from the cylinder axis line A. Thereby, the angle 92 formed
between the cylinder axis line A and the intake valve 7 is set
so as to be smaller than the angle 1 formed between the cylinder
axis line A and the exhaust valve 6. That is, the intake valve
7 is placed upright closer to the cylinder axis line A.
That is, the cylinder head 3 of the engine 1 is formed
integral with the intake valve mounting section, the exhaust
valve mounting section, the intake port, the fuel injection
opening and the injector mounting section which is arranged
in a position between the stem of the intake valve and the center
axis B of the intake port and close to an end of the intake
port on the intake valve side.
As a result, a space can be saved in the intake part of
the cylinder head 3 for having the injector 11 placed closer
to the intake valve opening 3e and this resultantly reduces
the amount of fuel attaching to the wall and improves the response
and the combustion efficiency.
The portion of the injection path in which the injection
nozzle 11a is positioned and the portion of the throttle body
(main passage) 5 which is between the first and second throttle
valves 5a, 5b are communicated with each other by the sub-passage
13, and the first throttle valve 5a is fully closed in an operation
period between the no-load operation period to the predetermined
partial load operation period. Therefore, a large quantity
of intake air can be supplied reliably as the atomized air to
the injection nozzle lla, so that the fuel atomization can be
promoted.
Furthermore, according to Embodiment 1, in the cylinder
head 3 with which the exhaust valve 6 and intake valve 7 arranged
symmetrically with respect to the cylinder axis as the center,
and the intake port 3g arranged perpendicular to the axis of
the cylinder bore 2b are formed integral, the injection nozzle
lla at an end of the injector 11 is disposed at a position between
the stem of the intake valve 7 and the center axis B of the
intake port 3g and also close to an end of the intake port 3g
on the intake valve side. For this reason, the injector 11
is easily arranged at such a position that the diameter of an
effective spot of the mixture of the fuel ejected from the fuel
injection opening of the injection nozzle 11a and air at the
intake valve opening is smaller than the radius of the intake
valve opening 3e and the axis of the effective spot passes through
the intake valve opening 3e and crosses the inner wall of the
cylinder bore 2b at an acute angle.
Furthermore, since the throttle body 5 is connected to
the intake pipe 25 so that the throttle body 5 comes closer
to the intake port 3g, it is possible to quickly respond to
the opening and closing of the first and second throttle valves
5a, 5b in the throttle body 5 and take the air into the cylinder
bore 2b via the intake valve openings 3e. That is, the response
to the throttle opening degree can be improved.
Still further, the recessed portion 3n is formed to prevent
the fuel ejected against the partition wall 3h forming the right
and left branch paths 3i, 3i from colliding. Thus, even if .
the injector 11 is placed in the center of these two branch
paths 3i, 3i, the fuel ejected towards the two intake valve
openings 3e, 3e as branch currents can be prevented from
colliding and adhering to the partition wall 3h.
In the present embodiment, the injector 11 is placed very
close to the intake valve opening 3e of the cylinder head 3
and the intake pipe 25 and the injector 11 are arranged so as
not to interfere with each other, thus the injector 11 hardly
interferes with the main pipe 20b when the engine 1 is fixed
in suspension below the main pipe 20b.
Thus, the flexibility at the time of fixing the engine
1 to the main pipe 20b in suspension is not lost even if the
injector is placed. Still further, it is easy to save the
placement space for the throttle body 5 between the upper wall
of the cylinder head 3 and the main pipe 20b, and thus the throttle
response can be improved. Further, the number of bends of the
intake pipe 25 is limited to one, and the bend R can be large.
With such a structure, the intake resistance can be reduced.
The intake pipe 25 is placed so as to be along the lower
plane of the main pipe 2b, and the fuel supply hose 27 is placed
on the same side thereof. Accordingly, the intake system and
the fuel supply system can be simpler in placement structure.
Here, in the above first embodiment, the throstle body 5 is
directly connected to the upper wall of the cylinder head 3.
In a second embodiment shown in FIG.8, an intake pipe 28 may
be first extended upward then towards the front from the upper
wall on the cylinder head 3, and then bent upward so as to be
connected to a bottom plane 26f of the air cleaner 26. Then,
the throttle body 5 including the throttle valve may be
interposed in the part of the intake pipe 28 extending towards
the front.
Also in the present embodiment, the fuel supply hose 27
is extending upward towards the rear on the right side of the
intake pipe 28 and the main pipe 20b.
When such a structure is applied, it is easy to save the
placement space of the throttle body 5. Also, the throttle
body 5 is disposed in the lateral direction, making it easier
to place and locate the driving system, especially the driving
cable.
FIG.9 is a diagram for demonstrating a third embodiment
of the present invention.
In the present third embodiment, the injector 11 is placed
between the intake port 3g of the cylinder head 3 and the plane
3b on the cylinder block 2 side. To be more specific, the
injector 11 isplaced so that the fuel is directly ejected towards
the combustion chamber via an intake valve opening 3e' from
a branch path 3i' locating on the right side of the two intake
valve openings 3e.
In the present embodiment, the injector 11 is placed on
the side of the intake valve opening 3e' locating on the right,
the part having the injection nozzle lla of the injector 11
located thereon and the part between the first and second
throttle valves 5a and 5b of the throttle body 5 are communicated
with each other by the sub-passage 13, and from the no-load
to the predetermined part-load operation period, the first
throttle valve 5a is fully closed. Thus, the intake air can
be supplied a lot with reliability to the part of the injection
nozzle lla as the atomized air. This allows the air/gas mixture
of the fuel and the atomized air to go in the general direction
along the inner circumference of the cylinder bore from the
intake valve opening 3e' on the right side. With such a
structure, horizontal vortexes (swirl) can be generated in the
combustion chamber, accelerating the fuel atomization and
improving the combustion efficiency.
Also in such a case, the injector 11 is directly attached
to the cylinder head 3, and the injection nozzle lla is placed
very close to the intake valve opening 3e. This prevents the
injector 11 from protruding a lot upv/ard, and the placement
flexibilityof the engine from being reduced even if the injector
11 is placed.
This application is based on Japanese Patent Application
No.2002-311486 filed on October 25, 2002, entire content of
which is expressly incorporated by reference herein.
Industrial Applicability
The present invention is applicable to a motorcycle mounted
with an engine below a main frame, provided with an intake unit
having an injector in an intermediate portion of an intake path.
WE CLAIM:
1. A motorcycle comprising:
a main frame (20b) that curves downward;
an engine (1) and an air cleaner (26), positioned below the
main frame (20b); and
an intake pipe (25), provided below the main frame (20b) between
the engine (1) and the air cleaner (26),
wherein the engine (1) comprises:
an intake port (3g) connected to the intake pipe (25) for
supplying outer air to the intake valve (7); an intake valve
mounting section in which an intake valve (7) for sucking air
into a cylinder is slidably supported;
an exhaust valve mounting section in which an exhaust valve (6)
for exhausting a gas from the cylinder is slidably supported;
an injector mounting section in which an injector (11) for
ejecting a fuel is mounted,
characterized in that
said intake valve mounting section, said exhaust valve mounting
section, said intake port (3g) and said injector mounting section
are integrally formed with a cylinder head (3),
wherein a fuel injection opening (11a) of the injector (11) is
provided in a position between a stem of the intake valve (7) and
a center axis of the intake port (3g), close to an end of the
intke port (3g) on the intake valve side; and
a Main-passage (5) provided between the intake pipe (25) and
the intake port (3g) for supplying the outer air to the intake
port (3g), and
a sub-passage (13) branched from the main-passage (5), an opening
end of which is disposed close to the fuel injection opening
(lla) of the injector (11) for guiding part of the outer air into
the fuel injection opening (lla) of the injector (11) from the
intake pipe (25), and
the intake pipe (25) and the injector (11) are positioned so as
not to interfere with each other.
2. The motorcycle as claimed in claim 1, characterized in
that the injector mounting section positions the injector (11)
at such an angle that a mixture of the ejected fuel and said part
of the outer air generates air motion in the cylinder (2), and
the injector (11) directly ejects a fuel from the intake valve
opened during fuel ejection into the cylinder (2).
The invention relates to motorcycle comprising a main frame (2Ob)
that curves downward; an engine (1) and an air cleaner (26),
positioned below the mainf rame (20b; and an intake (25),
provided below the main frame (20b) between the engine (1) and
the air cleaner (26), wherein the engine (1) comprises an intake
port (3g) connected to the intake pipe (25) for supplying outer
air to the intake valve (7); an intake valve mounting section in
which an intake valve (7) for sucking air into a cylinder is
slidably supported; an exhaust valve mounting section in which an
exhaust valve (6) for exhausting a gas from the cylinder is
slidably supported; an injector mounting section in which an
injector (11) for ejecting is mounted. Said intake valve mounting
section, said exhaust valve mounting section, said intake port
(3g) and said ejector mounting section are integrally formed with
a cylinder head (3), wherein a fuel injection opening (lla) of
the injector (11) is provided in a position between a stem of the
intake valve (7) and a center axis of the intake port (3g), close
to an end of the intake port (3g) on the intake valve side; and
a main-passage (5) provided between the intake pipe (25) and the
intake port (3g) for supplying the outer air to the intake port
(3g), and a sub-passage (13) branched from the main-passage (5),
an opening end of which is disposed close to the fuel injection
opening (lla) of the injector (11) for guiding part of the outer
air into the fuel injection opening (lla) of the injector (11)
from the intake pipe (25), and the intake pipe (25) and the
injector (11) are positioned so as not to interfere with each
other.

Documents:

713-KOLNP-2005-FORM 27.pdf

713-kolnp-2005-granted-abstract.pdf

713-kolnp-2005-granted-claims.pdf

713-kolnp-2005-granted-correspondence.pdf

713-kolnp-2005-granted-description (complete).pdf

713-kolnp-2005-granted-drawings.pdf

713-kolnp-2005-granted-examination report.pdf

713-kolnp-2005-granted-form 1.pdf

713-kolnp-2005-granted-form 18.pdf

713-kolnp-2005-granted-form 2.pdf

713-kolnp-2005-granted-form 26.pdf

713-kolnp-2005-granted-form 3.pdf

713-kolnp-2005-granted-form 5.pdf

713-kolnp-2005-granted-reply to examination report.pdf

713-kolnp-2005-granted-specification.pdf

713-kolnp-2005-granted-translated copy of priority document.pdf

713-KOLNP-2005-PA.pdf


Patent Number 223069
Indian Patent Application Number 713/KOLNP/2005
PG Journal Number 36/2008
Publication Date 05-Sep-2008
Grant Date 03-Sep-2008
Date of Filing 25-Apr-2005
Name of Patentee YAMAHA HATSUDOKI KABUSHIKI KAISHA
Applicant Address 2500 SHINGAI, IWATA-SHI, SHIZUOKA 438-8501
Inventors:
# Inventor's Name Inventor's Address
1 TOSHIHARU HANAJIMA C/O YAMAHA HATSUDOKI KABUSHIKI KAISHA 2500 SHINGAI, IWATA-SHI, SHIZUOKA-KEN 438-8501
2 HIROYUKI TSUZUKU C/O YAMAHA HATSUDOKI KABUSHIKI KAISHA 2500 SHINGAI, IWATA-SHI, SHIZUOKA-KEN 438-8501
3 WATARU ISHII C/O YAMAHA HATSUDOKI KABUSHIKI KAISHA 2500 SHINGAI, IWATA-SHI, SHIZUOKA-KEN 438-8501
4 EIJI TOMII C/O YAMAHA MOTOR CO,. LTD. 2500 SHINGAI, IWATA-SHI, SHIZUOKA-KEN 438-8501
PCT International Classification Number F02M 69/00
PCT International Application Number PCT/JP2003/013594
PCT International Filing date 2003-10-24
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2002-311486 2002-10-25 Japan