Title of Invention

"SELF-SEALING MALE LUER CONNECTOR WITH BIASED VALVE PLUG"

Abstract A self-sealing male Luer connector for connection with a female Luer connector. The male Luer connector includes a housing having a distally-projecting tubular male body and a surrounding cuff interconnected by a proximal wall in which is formed at least one activation opening. A value plug is slidably installed within the housing and formed with a distal end configured to sealingly engage the distal end of the male body's interior flow passage and with at least one activation arm at its proximal end configured to extend through the activation opening into the cavity formed between the body and the cuff. An electronics device is sealingly configured within the activation opening about the activation arm to secure the vulve plug in position and bias it distally. The proximal end of the male Luer connector may be configured as a conventional female connector, a blood collection device, of other such device.
Full Text
The present invention generally relates to medical connectors used in
conducting fluids and more specifically to self-sealing male Luer connectors.
The self-sealing Luer connectors presently known and used in the art are
generally designed to be connected to a patient's intravenous ("IV") or gas
sampling line, drug or solution source, or other medical device such that the
connector's seal operates to trap all Quid on the side of the connector toward the
patient in the case of an TV line or other device such, as a fluid bag in the case of a
fluid source. In the case of some connectors, the connector has an unsealed male
Luer connector on one end that retrains connected to the patient's IV line, fluid
source or other device and a self-sealing female connector on the opposite free end
of the connector through which a syringe or other such device may be engaged. In
the case of other connectors, the connector does not have a separate male connector
end but is instead a permanent part of the line or source.
In use, tbe syringe or other device having a male connector is connected to
the female end of the connector to push or pull fluids through the connector, as
when medications are dispensed within a patient's IV line. The syringe or ather
device is configured with a male Luer connector so as to engage the self-sealing
female connector and cause the male Luer's central boss to contact the female
Luer's seal memhrane, opening the slit formed in the membrane and creating a fluid
path through the connector. After the necessary fluids have been dispensed or
withdrawn, the syringe is removed and the slit in the needle-free connector's seal
membrane closes to reseal the female connector and trap all bodily fluids, including
any just-dispensed medications, on the patient side of the connector.
Therefore, the bodily fluids are sealed off within the self-sealing Luer
connector toward the patient and away from the care giver, preventing any escape
of the fluids and protecting bath the patient and the care giver from possible
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dangerous contamination. However, the free end of the syringe and any residual
fluids remaining therein are unsealed and exposed. Rattier than the self-sealing,
needle-free connectors known in the art remaining attached to the syringe to trap
any and all residual fluids within the syringe, they remain on the destination or
source connector to trap all residual fluids there instead.
While these prior art self-sealing, needle-free Luer connectors generally
adequately serve their Intended purpose of providing a. sealed, needle-free
connection that remains on a patient interface or the like and allows for the
connection of a sitings or other such device to dispense or extract fluids, it is clear
that these connectors are not designed to remain on and seal off the syringe itself
before and after use and are not used for such a purpose. Moreover, while this
function is not necessarily required in the typical drug dispensing application, there
arc other application in which the fluid being dispensed from or drawn into the
syringe must itself be at all times sealed off and exposure to such fluid by a care
giver or patient prevented or at least minimized. For this purpose, a different self-
sealing, needle-free Luer connector design is necessary.
Specifically, in the area of nuclear medicine where radioactive isotopes are
administered to patients, it is critical that exposure to the isotopes be minimized for
the safety of both the care giver and the patient. Yet, with the existing connectors
known and used in the art, the isotope may be sealed off while still in its vial or
other container prior to administration and may be sealed off on the patient side by
the typical self-scaling, needle-free connector after administration, as discussed
above, but the syringe or other device used to transfer the isotope from its container
to the patient during administration is unsealed and allows exposure to the isotope.
Similarly, in collecting blood from a patient, the typical blood collection
device known and used in the art has on one end an unsealed male Luer connector
for attaching to the conventional female Luer connector on a patient's IV line. On
the device's opposite end there is configured a needle having a resilient sleeve and
surrounded by an elongate tubular shield. In use, the blood collection device's male
Luer connector is connected to the TV life's female Luer connector, which starts the
flow of blood through the connectors and into the needle. The sleeve covering the
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needle prevents the unwanted escape of any blood until a vacuum blood collection
tube is inserted into the blood collection device's tubular shield. The collection
tube is formed at its free end with a rubber stopper or septum that, upon insertion
into the shield, pushes back the resilient sleeve covering the needle while the needle
itself penetrates the septum and enters the tube, allowing the flow of blood through
the blood collection device and into the vacuum collection tube. When the desired
quantity of blood has been collected, the collection tube is removed from the
device, allowing the resilient sleeve to expand back over the needle in covering
relationship and to, again, prevent tbe further flow of blood from the patient
through the connectors. As such, the blood collection device remains connected to
the IV line and thereby seals off any residual blood remaining therein.
However, it is likely that at some point it will be desirable to remove the
blood collection device from the TV line female connector, as when medicines are
to be administered through the connector as discussed above, In this case, because
the male Luer connector end of the conventional blood collection device is not seif-
sealing, the residual biood within the device will then be exposed to the care giver
and others at the male Luer end when the device is disconnected. Moreover, there
are other blood collection applications known in the art in which it is desirable to be
able to leave the vacuum collection tube connected to the blood collection device,
or even have the collection tube permanently mounted in the device, in which case,
after the required quantity of blood has been collected, the male LUCE connector end
of the blood collection device must be disconnected from the female Luer connector
of the patient's IV line. Again, with the typical blood collection device, this
presents a hazard to the cane giver, as tbe collection device's male Luer is unsealed
and disconnection may expose the care giver to blood remaining within the device.
Yet a further example is in the oncology area where certain drugs have great
beneficial effect when confined to the circulatory system of a patient, yet are
harmful to the skin or other tissue of a patient Such drugs must be carefully
controlled so that they do not reach tissues that may be harmed Transferring such
drugs fiom one container to another or to the patient's fluid line can be hazardous if
seals are not present
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Hence, those skilled in the art have recognized a need for a self-sealing male
connector that may be connected to a. syringe or other such device or formed on a
blood collection device to seal residual fluids therein before and after
connection to a female connector. The present invention fulfills this need and
others.
SUMMARY OF THE INVENTION
Briefly and in general terms, the present invention is directed in a connecter
comprising a male connector body having a proximal end and a distal end with a
How path opening at the distal end and an internal flow passage connected with the
flow path openings a valve element disposed within the mate connector body in the
internal flow passage and movable between a flow stop position at which the valve
element seals the flow path opening against fluid flow and a flow position at which
the valve element is removed from the flow path opening thereby allowing flow
through the opening, and a valve element control device disposed external to the
male connector body adjacent the proximal end of the male connector body and
being movable towards the proximal end to control movement of the valve element
to the flow position and being movable toward the distal end to control movement
of the valve element to the flow stop position.
In more detailed aspects, the valve element seals the flow path opening from
the internal flow passage inside the male connector body. The connector further
comprises a base external to the male connector body and protruding outwards at
the proximal end of the male connector body, the valve element control device
extending through the bass toward the distal end. The connector further comprises
a biasing device disposed at the base so as to bias the valve element control device
to control the valve element to the flow stop position. Further the biasing device
comprises a spring disposed so as to provide a biasing force to the valve element
control device to control the valve element to move to the flow stop position. In
more detail, the biasing device comprises an elastomeric material connected both to
the base and to the valve element control device. The elastomeric material of the
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biasing device also seals the base where the valve element control device extends
through the base against fluid flow through the base.
In other aspects, the connector further comprises a biasing device disposed
so as to bias the valve element to the flow stop position. The connector further
comprises a cuff located about the male connector body, the cuff having internal
threads, whereby by means of the threads a female connector may be threaded Into
engagement with the male connector body and thereby held in engagement
In yet further detailed aspects, the connector further comprises a second
connector disposed at the proximal end of the of the male connector body, the
second connector having a second connector internal flow passage connected with
the male connector body internal flow passage such that fluid may flow between the
male connector body and the second connector. The second connector comprises a
female connector disposed at the proximal end of the of the male connector body,
the female connector having a female connector internal flow passage connected
with the male connector body internal flow passage such that fluid may flow
between the male connector body and the female connector.
In more detail, the male connector body has an external male Luer tapered
shape. The female connector has an internal female Luer tapered shape.
In yet other aspects, the invention is directed to a self-sealing male Luer
connector for needle-free connection to the female Luer connector of a patient's IV
line or other such medical device. The male Luer connector includes a housing
having a central distally-projecting tubular male body and an outer cuff
interconnected along a proximal housing wall so as to form a distally-opening
cavity configured for receipt of the female Luer connector. The male body is
formed with an internal bore or flow passage within which a vaive plug is slidably
installed. The valve plug is generally formed with a central lengthwise stem having
a distal head configured to sealingly engage the distal end of the flow passage so as
to selectively prevent fluid flow through the connector At the opposite, proximal
end of the valve plug, at least one upwardly-turned activation arm is configured so
as to project distaily into the cavity through an activation opening formed in the
housing wall. An elastomeric sealing device is configured within the activation
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opening around the activation arm in order to hold the valve plug in place within
the bousing and. bias the valve plug distally into sealing engagement with the male
body's internal flow passage.
In a detailed aspect of the present invention, the internal flow passage
through the tubular mate body is formed with an annular inside surface that
terminates distally in aproximally-facing nesting shoulder defining a central
annular flow passage opening. The valve plug's distal head is formed with a
distally-facing surface configured to engage the shoulder in surface-to-surface
sealing contact.
In a more detailed aspect, the nesting shoulder is configured as a radially-
inwardly-angled frusto-conical surface and the distally-racing surface of the head is
configured as a corresponding frosto-conical surface.
In another more detailed aspect, the annular inside surface of the flow
passage is distally-tapered. As such, the distal head of the valve plug is fanned
will a generally straight-walled side surface configured to provide clearance
between the head and the flow passage inside surface when the valve plug is shifted
proximally to unseat the distal head from the distal end of the flow passage.
In a related more detailed aspect, the annular inside surface of the flow
passage is substantially straight-walled, and the distal head is formed with
lengthwise, spaced-apart ribs to space the head from the flow passage' s inside
surface and provide a flow path therebetween.
In another detailed aspect of the present invention, the valve plug is formed
at its proximal end with a base interconnecting the stem and the activation arm, the
plug being configured such that the activation arm then protrudes disially through
the activation opening substantially parallel to the stem when the plug is slidably
received within the housing.
In a more detailed aspect, the valve plug stem is configured having a
sufficient length to space the base from the proximal housing wall so as to provide
for fluid flow through the flow passage around the base. Further, the stem's outside
diameter is less than the annular inside surface of the flow passage so as to allow
flow thereabout.
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In another more detailed aspect, the male Luer connector is configured with
two substantially opposite activation openings in the homing base and the valve
plug is configured with two corresponding activation aims. In this way, the base
formed at the proximal end. of the valve plug is configured as an elongate bar
positioned so as to extend symmetrically in opposite directions from the proximal
end of the stem so as to form to opposite bar ends from which the respective
activation arms project distally through the activation openings and into the cavity.
In yet another more detailed aspect, the valve plug way be formed as a
single, unitary structure from a rigid thermoplastic material.
In a related more detailed aspect, the valve plug may be formed from a stem
made of a rigid thermoplastic and a head made of a resilient material and
configured to be mounted on the distal end of the stem.
In another detailed aspect of the male Luer connector of the present
invention, the elastomeric device is an elastomeric sealing material bonded within
the activation opening about the activation arm,
In a more detailed aspect, the elastomeric material is an ultraviolet cured
acrylic.
In a further more detailed aspect, the activation opening In the housing's
proximal wall is formed with a radially-inwardly projecting annular flange such that
the elastomeric device encapsulates the flange when configured within the
activation opening so as to anchor the device therein, thereby allowing the
elastomeric device to seaiingly and flexibly engage the activation arm and operably
allow the activation arm to shift proximally with the proximal movement of a
female Luer connector being inserted onto the male Luer connector of the present
invention to, in turn, cause the valve plug to shift proximally to open the flow
passage.
In another detailed aspect of the present invention, the housing cuff
surrounding the male body is configured with internal threads to threadably engage
the external thread portions formed on the female Luer connector so as to secure the
connection and prevent inadvertent disengagement
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In another aspect of the present invention, a conventional female Luer
connector is configured at the male Luer connector's proximal end so that the self-
sealing male Luer connector may be mounted on a syringe in the typical fashion by
threadably connecting the proximal female Luer connector to the distal end of the
syringe. In another aspect, a blood collection device is formed on the proximal end
of the male Luer connector so as to accommodate the typical vacuumized blood
collection vial with pierceable septum, With the male Luer connector so
configured, the distally-biased internal valve plug remains in its al-rest, distal
position sealing off the flow passage and preventing the unwanted escape of any
fluids from the connector and the device to which it is connected proximal]y. Then,
when the distal male Luer connector is connected to the female Luer connector of
Lhe patient's IV interface, the valve plug's activation arm is engaged by the
proximal end of the female Luer connector to shift the valve plug proximally,
thereby unseating the valve plug from the distal end of the flow passage and
allowing fluid flow through the connector.
In a more detailed aspect, the male body and the valve plug are configured
such that the exterior cross-section of the male body sealingly engages the interior
cross-section of the female Luer connector's tubular barrel as the barrel contacts the
valve plug's activation arm to shift the valve plug proximally, tons causing the
female Luer connector to be effectively sealingly connected to the male Luer
connector before the flow passage is opened.
In a related more detailed aspect, if the female Luer connector is configured
with a self-sealing internal piston, the male body and valve plug cooperate to
activate the piston and allow flow through the female Liter connector after the male
and female connectors have sealingly engaged along their respective tapered
surfaces but before the valve plug is shifted proximally with further proximal
movement of the female connector to open the flow passage through the male
connector.
These and other features and advantages of the present invention will
become apparent from the following detailed description of the preferred
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embodiments which, taken in conjunction with the accompanying drawings,
illustrate by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGURE 1 is a simplified pictorial illustration of a patient IV interface
operative in connection with an exemplary embodiment of the self-sealing male
Luer.connector tn accordance with aspects of the present invention;
FIG.2 is a perspective view, partially in section of an exemplary
embodiment of a self-sealing male Luer connector in accordance with aspects of the
invention, including a housing having a male body disposed within a cuff, a valve
plug, an elastomeric device and a conventional female connector,
FIG. 3 is a partial cross-sectional view of lie mate Luer connector of FIG. 2
taken along line 3-3, also showing an adjacent self-sealing female Luer connector in
section;
FIG. 4 is a partial cross-sectional view of the male Luer connector of FIG. 3
with the female Luer connector partially inserted thereon;
FIG. 5 is a partial cross-sectional view of the male Luer connector of FIG. 3
with the female Luer connector fully inserted thereon to activate the valve plug
thereby permitting flow through the male connector;
FIG. 6 is top view of the male Luer connector of FIG. 2;
FIG. 7 is a bottom view of the male Luer connector of FIG. 2, with the
conventional female Luer connector removed so that more details of the valve
mechanism can be examined;
FIG. 8a is an enlarged partial cross-sectional view of the male Luer
connector of FIG. 3 taken from circle 'FIG. 8' showing the distal configuration of
the male body and the valve plug;
FIG- 8b is a partial cross-sectional view of an alternative embodiment of the
distal configuration of the male body and the valve plug;
FIG. 8c is a partial cross-sectional view of an alternative embodiment of the
distal configuration of the male body and the valve plug;
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FIG. 8d is a partial cross-sectional view of an alternative embodiment of the
distal coitfiguratiou of the male body and the valve plug;
FIG 8e is a partial cross-sectional view of an alternative embodiment of the
distal configuration of the male body and the valve plug;
FIG. 9 is a cross-sectional vie w of the alternative embodiment of the distal
configuration of the male body and tie valve plug shown in FIG. 8e taken along
line 9-9; and
FIG. 10 is a perspective view, partially in section, of an alternative
embodiment self-sealing male Luer connector, including a housing having a. male
body disposed within a cuff and a blood collection device .
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As shown in the drawings for purposes of illustration wherein lite reference
numerals designate corresponding or like elements among the several views, and in
the simplified pictorial illustmtion of FIG-1, there is shown a connector 19 having a
self-sealing male connector or fitting 20 mounted on the distal end of a syringe 22
and operably connected to the proximal end of a female connector 26 configured on
a patient IV interface 24 for the administration or withdrawal of fluids through the
IV line 25. It should be noted that here, and throughout, "distal" refers to the
direction toward the patient and "proximal" refers to the direction away from the
patient, or toward the syringe or other collection or dispensing device.
Referring to FIG. 2, there is shown a perspective view, partially in section,
of an exemplary embodiment of the connector 19 of FIG. 1 having a self-sealing
male connector 20 which in this case is a male Luer connector. The male Luer
connector includes a housing 40 having a centraJ distally-projecting tubular male
body 42 and an outer cuff 52 interconnected with the male body by a base 56 at the
proximal end 27 of the male body 42 so as to form a distally-opening cavity 61
configured for receiving a female Luer connector, such as the connector 26 shown
in FIG-3.
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The male body is formed with an internal flow passage or bore 46 Within
which, a valve element, which in this embodiment comprises a valve plug 70, is
slidably installed. The valve plug is generally formed with a central lengthwise
stem 72 having a distal head 75 configured to sealingly engage the distal end of the
flow passage that forms a flow passage opening 21 located at the distal end of the
male body so as to selectively prevent fluid flow through the connector. At the
opposite, proximal end of the valve plug 70, at least one upwardly-turned activation
arm 78 is configured so as to project distally into the cavity 61 through an
activation opening 58 (shown in FIG. 3.) formed in the base 56. An elastomeric
sealing device 90 is configured within the activation opening around the activation
arm in order to hold the valve plug in place within the housing and bias the valve
plug distally into sealing engagement with the male body's internal flow passage.
In the case of the connector 19 embodiment of FIG. 2, a conventional female
Luer connector 94 is formed at the proximal end 27 of the male body 42. The
female Luer connector includes thread elements 100. It should be appreciated
however that a variety of other connectors and devices, such as a shielded blood
collection, cannula device 95 (shown in FIG. 10), may be employed. As discussed
more fully below, when the connector 19 having the self-sealing male Luer
connector 20 of the present embodiment is mounted on a syringe 22 in the typical
fashion by threadably connecting the proximal female Luer connector 94 to the
male distal end of the syringe, so long as the distal male Luer connector is not
connected to a female Luer connector, fee valve plug 70 remains in its at-rest, flow
stop, distal position at which it seals off the flow passage and prevents the
unwanted escape of any fluids within the connector 19 and the syringe to which it is
mounted (FIG. 1).
Referring further to FIG. 2, the activation arm 78 projecting distally from the
proximal end of the valve plug 70 is shown as extending into the female Luer
connector-receiving cavity 61 beyond the elastomeric sealing device 90 so that the
distal end 79 of the arm is exposed. It will be appreciated that as a female Luer
connector 26 (for example, that shown in FIG. 3) is inserted onto the male body 42
and advanced proximally (in the proximal direction), the proximal end of the
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female connector will come into contact with. the distal cad 79 of the arm. Then,
further proximal movement of the female connector onto the male connector to
fully seat will, in turn, proximally shift the valve phig through engagement of the
activation arm with the female connector. As explained in detail below, proximal
movement of the valve plug against the biasing force of the elastomeric device
serves to unseat the valve plug's distal head from the distal end or flow passage
opening 21 of the flow passage 46. Because, as shown, the valve plug stem 72 is
narrow relative to the flow passage bore, once the male and female connectors are
connected and the valve plug has shifted proximally to unseat the head and open the
flow passage opening, fluid can flow around the stem and through the connectors.
In this way, the self-sealing male Luer connector 20 closes and prevents flow
therethrough when disconnected from a. female connector, or the like, while it opens
to a How positron and allows How during connection. It will be appreciated by
those skilled in the art that the male Luer connector is thus configured to be both
self-sealing and to allow needleless connection to a female Luer connector, thereby
protecting both the care giver and the patient from dangerous cross-contamination
before, during and after use.
Referring now to FIG. 3, there is shown a partial cross-sectional view of the
exemplary embodiment of the self-sealing male Luer connector 20 of the connector
19 of FIG. 2. As best shown in this view, the central lengthwise stem 72 of the
valve plug 70 is positioned substantially coaxially within the flow passage 46 and
terminates proximally in a linkage 82 defining a horizontal bar S3 on which are
mounted one or more activation arms 73 at the respective opposite bar ends 534.
Thus, the cross-section of the valve plug is generally an upside-down capital "T".
The valve plug may then be fonned with two substantially opposite activation arms
configured to extend parallel to the stem from opposite ends of the linkage and to
be aligned with and project distally through two corresponding activation holes 58
formed in the base 56. In this way, when a female Luer connector 26 is inserted
onto the male Luer connector, as explained more fully below, the forces serving to
1 shift the valve plug proximally are substantially symmetrical and balanced so as to
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obtain smooth, linear translation of the valve plug and, specifically, of each
activation arm within its respective activation opening.
Each activation opening 58 may be defined by a radially-inwardly projecting
annular flange 59 on which the elastomeric device 90 seats. In the exemplary
embodiment, the flange is essentially formed by configuring the activation opening
inside diameter to be smaller man the transverse dimension of the closed end of the
distally-facing cavity 61 (FIG- 2) defined as the difference between the nominal
inside diameter of me housing cuff 52 and the outside diameter of the proximal end
of the male body 42, By providing such a flange about each activation opening, it
will be appreciated that the elastomeric sealing device can be configured to
completely encapsulate the flange as it seals around the activation arm so as to
effectively anchor the device within the activation spacing. In so doing, the
elastomeric device serves to bond the valve plug 70 to the housing 40, to seal the
activation, openings in the housing wall about the activation aims, and to provide a
biasing spring force to keep the valve plug seated distally within the flow passage.
To achieve this function, the etastomeric device may consist of an elastomeric
sealing material 91 such as Loctite® 3103 ultraviolet cured acrylic deposited within
each activation opening while the respective activation arm is in position- Once
cured, the elastomeric material has a high bond strength but allows substantial
elongation so as to accommodate temporary proximal displacement of the valve
plug during use of the maleLuer connector. It also acts as a spring to bias the valve
plug back to the flow stop position shown, in FIG. 3.
With continued reference to FIG. 3, the flow passage 46 formed through the
tubular male body 42 is shown in the exemplary embodiment male Luer connector
20 as having a distallytapered annular inside surface 47 terminating distally in a
radially-inward, proxhtially-facing nesting shoulder 49 so as to define a central flow
passage opening 48 and act as a valve seat As such, the distal head 75 of the valve
plug 70 is configured to seat against the shoulder so as to achieve a surface-to-
surface seal when the valve plug is forced mto contact with the shoulder by a
biasing device such as elastomeric device 90. As clearly shown in the view of FIG.
3, the valve plug's stem is configured with an outside diameter that is smaller than
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the nominal inside diameter of the flow passage so as to provide an annular space
through which fluid can flow around the stem when the valve is opened. The stem
is further formed having a sufficient length 10 space the valve plug's base 82 away
from the proximally-facing surface of the housing wall 56 to provide clearance for
the elastomeric device to fully seat about the annular flange 59 of the activation
opening and to allow fluid flow around the base through the flow passage.
It will be appreciated by those skilled in the art that the configuration of the
housing 40 shown in FIGS- 2 and 3 is well-saited for the injection molding
manufacturing process, whereby the housing may be made in a relatively simple
two-half mold cavity with a single core pull. Because the design of the housing is
particularly suited to injection molding, then, it may be formed from a variety of
plastic materials such as polyethylene, polypropylene, polycarbonate, PVC, ABS,
acrylic and K-resin. Similarly, the valve plug 70 is also conveniently fabricated
using a conventional injection molding process as is known and practiced in the art
and thus may also be formed from a wide variety of plastics. As such, the male
Luer connector is readily manufacturable with few moving parts. While a
particular configuration of the housing and the valve plug having a pair of opposite
respective activation openings 58 and arms 78 has been shown and described, it will
be appreciated that various other configurations, such as an increased number of
activation openings and arms spaced about the housing or various cross-sectional
configurations for the openings and arms, may be employed without departing from
the scope of the present invention.
Still referring to FIG. 3, the conventional female Luer connector 94 that is
disposed at the proximal end of the male connector body and which extends
proximally from the male Luer connector's housing 40 is shown in the exemplary
embodiment as a separate component having its distal end press-fit within the
housing's proximal end It will be appreciated by those skilled in the art that the
female Luer connector, like the housing and the valve plug 70, may be formed
through an injection molding process and subsequently installed on the housing
using a variety of assembly techniques now known or later developed in the art,
including a press- or interference-fit, solvent bonding, or ultrasonic welding. As
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shown, the housing is of sufficient length proximal of the housing wall 56 such that
the female Luer connector or other medical device can be installed proximally
while leaving enough space between the distal end of the female Luer connector
and the base 82 of the valve plug bo allow the valve plug to translate proximally
when the male Luer connector is connected to a patients IV interface female
connector 26 during use for example. Relatedly, it will be appreciated that the
distal end 36 of the female Luer connector 94 may be configured to support a
compression spring or the like which, when instated within the housing between
the female Luer connector 94 and the base of the valve plug 32, may cooperate width
the elastomeric device 90 to bias the valve plug distally so as to maintain a bias
tending to maintain a seal between the valve plug head 75 and the flow passage
distal shoulder 49.
The female Luer connector 26 of a patient's IV interface 24 (FIG. 1) shown
adjacent the distal end of the male Luer connector 20 is generally configured with a.
tubular barrel 28 having a distally-tapered interior surface 30 formed according to
ANS1/AAMI/ISO standard 594.1 for medical connectors. The inner surface tapers
inward in the distal direction from a larger diameter to a smaller diameter, A self-
sealing piston 34 may be installed within the bairel having a selectively openable
opening 35 responsive to compression of the piston upon insertion of a male Luer
connector to open the opening and allow fluid flow through the female Luer
connector. As will be discussed more fully below regarding FIGS. 4 and 5, the
male body 42 of the self-sealing male Liter connector 20 is formed with a distally-
tapensd exterior surface 44 that tapers in the distal direction from a larger diameter
to a smaller diameter, configured to sealiagiy engage the tapered inside surface of
the female Luer connector when the two connectors are mated.
Turning, then, to FIG. 4, there is shown, a. partial cross-sectlonal view of the
self-sealing male Luer connector 20 with the female Luer connector 26 partially
inserted thereon. The valve element 75 of the connector 19 remains in the flow stop
position. Specifically, the female Luer connector's tubular barrel 28 has been
advanced proximally within the cavity 61 onto the male body 42 until the
proximally-facing barrel abutment surface 29 has just come into contact with the
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WO 2004/060474 PCT/US2003/040966
distal ends 79 of the respective activation arms 78. In this position, the female Luer
connector has not yet shifted the valve plug 70 proximally, so the distal head 75
remains in sealing engagement within the flow passage 46 due to the biasing force
of the elastomeric device 90 mounted within the activation openings 58 about the
valve plug's activation arms. However, the tubular male body has passed a
sufficient distance within the female Luer coonector's barrel to begin to form a
taper-to-taper surface seal between the male body's outside surface 44 and the
barrel's inside surface 30, Moreover, in this position, the passage of the distal end
of the male body into the barrel has served to compress the self-sealing piston 34
and thereby open the opening 35. Therefore, it will be appreciated by those skilled
in the art that the male Luer connector is so configured that upon partial connection
with a self-sealing female Luer connector, the two connectors begin to seal along
their corresponding distally-tapered surfaces and the self-sealing piston is activated
before any fluid flow through the male Luer connector is allowed. Hence, the male
Luer connector in accordance with the present invention provides for safe and
effective needleless connection to a self-sealing female Luer connector with
minimized risk of fluid escape by essentially causing the female Luer connector to
be activated before the male Luer connector is activated through further proximal
movement of the female Luer connector.
Referring now to FIG. 5, there is shown a partial cross-sectional view of the
female Luer connector 26 fully inserted onto the self-sealing male Luer connector
20, As such, through the engagement of theproximally-facing barrel abutment
surface 29 with the distally-facing ends 79 of the activation arms 78, the valve plug
70 has shifted proximally with the further proximal movement of the female Luer
connector against the biasing force of the elastomeric sealing device 90 to unseat
the distal head 75 from the shoulder 49 and allow flow through the flow passage 46,
thereby now activating the male Luer connector. The valve element is thus in the
flow position. As shown, the elastomeric material 91 comprising the sealing device
remains bonded to both the activation arms and the activation openings 58 as it
stretches proximally with the proximal movement of the entire valve plug. It will
be appreciated by thase skilled in the art that while the bond strength, of an
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WO 2004/060474 PCT/US2003/040966
ultraviolet cured acrylic or the like as the elastomeric material may alone be
sufficient to resist the forces applied by the proximal movement of the female Luer
connector, the radially-inward flanges 59 formed about each activation opening
provide a seat on which the elastomeric device can anchor, thereby improving the
device's strength and its ability to remain installed within the activation openings
about the activation amis even under load
With continued reference to FIG- 5, with both the female Luer connector
26's self-sealing piston 34 and the male Luer connector 20's valve plug 70
activated, a fluid flow path is now formed through both connectors. Thus, as shown
by flow arrows 88, in an exemplary embodiment in which the male Luer connector
is mounted on a syringe 22 (FIG. 1) and then connected to a patient's IV interface
24 (FIG. 1) so as to withdraw fluids, the fluid will flow through the female Luer
connector's piston 34, its opening 35, the central flow passage opening 48 at the
distal end of the flow passage 46, through the flow passage itself by passing around
the distal head 75 and stem 72 of the valve plug, out the proximal end of the flow
passage opening and through the flow openings 86 created by the space between the
base 82 of the valve plug and the proximal housing wall 56, and through the
proximal female Luer connector 94 into the syringe 22 (FIG. 1). The same flow
path would be followed in reverse if medicines or other fluids are being dispensed
from the syringe into the patient's IV line 25 (FIG. 1). In either case, once the
desired quantity of fluids has been withdrawn into or dispensed from the syringe,
the female Luer connector may then simply be disconnected from the male Luer
connector, whereby the respective self-sealing devices would then reseal in the
reverse order. That is, as the female Luer connector is withdrawn distally from the
male Luer connector, the valve plug will reseal first under the biasing force exerted
by the elastomeric device 90 when the female Luer connector reaches the position
shown in FIG. 4. Further distal movement of the female Luer connector will
completely disengage the proximally-facing barrel abutment surface 29 from the
distal ends 79 of the activation arms 78 and will allow the self-sealing piston 34 to
continue to expand until it reaches its at-rest position shown in FIG. 3 with the
opening 35 again effectively closed. It will be appreciated that by having the valve
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plug reseal the male Luer connector before the taper-to-taper engagement between
the outside and inside surfaces of the respective connectors is lost, any residual
fluid in the syringe is effectively trapped on the syringe side by the valve plug,
thereby preventing unwanted fluid escape and unnecessary risks of exposure and
cross-contamination to the care giver and the patient. It will be further appreciated
that the male Luer connector is easy to wipe and keep sanitary, as all engagement
surfaces are exposed and easily accessible upon disconnection of the device from
the female connector. The activation aims 78, and their linkage 82 and 83 thus
fonn a valve element control device, with the arms disposed external to the male
connector body adjacent the proximal end of the male connector body and being
movable towards the proximal end, to control movement of the valve element to the
flow position and being movable toward the distal end to control movement of the
valve element to the flow stop position.
Referring to FIGS. 3-5, it can be seen that the female Luer connector 26 may
be formed on the proximal end of its tubular barrel 28 with external thread elements
or portions 32 as is known in the art Accordingly, the inside surface 53 of the male
Luer connector bousing 40's cuff 52 rosy be formed with internal threads 54
configured to threadably engage the female Luer connector's external thread
portions and thereby pull and secure the female connector in sealing engagement
widi the male connectot. While it will be appreciated by those skilled in the art that,
the interference surface-to-surface fit between the respective distaily-tapered
surfaces of the male and female connectors may be sufficient to maintain
connection between mem during use, this means alone of securing the connection is
not widely practiced, and the precautionary measure of the threadable engagement
between me connectors as described and shown is preferred, It is to be understood,
however, that numerous other connection means now known and later developed in
the art for releasbly securing mate and female Luer connection in scaling
engagement may be employed without departing from the scope of the present
invention.
Turning now to FIG. 6, there is seen a top view of the male Luer connector
20 of FIG, 2, As shown from the perspective, then, of essentially looking down
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WO 2004/060474 PCT/US2003/040966
into the diatally-facing cavity 61 (FIG. 3) formed between the housing 40's outer
cuff 52 and its inner distally-tapered tubular male body 42, there can be seen the
orientation of the respective opposite activation aims 78 spaced about the male
body and extending into the cavity from the housing's proximal wall 56, Again, the
use of two activation arms essentially 180 degrees apart is only one of various
arrangements possible in accordance with aspects of the present invention.
In FIG. 7 there is shown a bottom view of the male Luer connector of FIG,
2, with the proximally-projecting female Luer connector 94 (FIG- 2) removed for
clarity in illustrating the relevant elements. As best seen in this view, the linkage
82 of the valve plug 70 (FIG. 3) is configured as a substantially linear bar 83
extending symmetrically in opposite directions away from the proximal end of the
stem 72 so as to position the respective bar ends 84 substantially beneath the
activation openings 58 (FIG. 3) so that the activation arms 78 (FIG. 3) extending
distally away from the bar ends can freely translate within the activation openings.
As also seen in this bottom view, the flow passage 46 is unhindered proximally by
the base, allowing flow around the base with the valve plug in any position within
the male body 42 (FIGS. 2-6), while the far, distal end of the flow passage is sealed
off by the distal head 15 with the valve plug in the distally-biased position shown.
It will be appreciated by those skilled in the art that during; assembly of the valve
plug within the housing, the plug will be inserted from the bottom as in FIG. 7 and
then the activation arms will be bonded in place within the activation operaings by
inserting the elastomeric device 90 in and about the openings so as to essentially pot
the valve plug in position within the valve with the distal head sealingly seated in
the distal end of the flow passage. Again, though an elastomeric material has been
shown and described as the means for sealingly securing the valve plug in place, it
is to be understood that this variation is merely one embodiment. It will be
appreciated by those skilled in the art that other devices for sealing moving parts
that move relative to one another, such as gaskets, o-rings and the like, that are now
known or later developed may be employed without departing from the scope of the
present invention.
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WO 2004/060474 PCT/US2003/040966
Referring now to FIGS, 8a-8e, there are shown enlarged partial cross-
sectional views of various exemplary embodiments of the configuration of the distal
end of the male body 42's flow passage 46 and the corresponding configuration of
the valve plug 70's stem 72 and distal bead 75 so as to selectively seal within the
flow passage as discussed above. It is to be understood that these embodiments are
exemplary only and that a variety of sealing arrangements are possible. First, with
reference to FIG. 8 a, there is seen the exemplary configuration of the male Luer
connector 20 shown in FIGS. 2-7 wherein the flow passage has a distally-tapered
interior surface 47 that terminates distally in a in a radially-inward, proximally-
facing nesting shoulder 49. More specifically, as shown, the shoulder may be
configured as a proximally-facing first frusto-conical surface 50. Accordingly, to
provide far a surface-to-surface seal between the distal head and the shoulder, the
distal head is configured with a distally-facing second frusto-conical surface 76 so
as to correspond to the first frusto-conical surface. As also shown, the valve plug is
formed as a unitary structure from a single material. As such, the stem and head
may both be injection molded from a semirigid thermoplastic such that the stem has
the necessary mechanical integrity to transmit the force exerted by the elastomeric
device 90 (FIGS. 2 and 3) to the sealing surfaces of the distal head and flow
passage so that they may engage to form a seal much like the tapered surfaces of 1he
conventional rnale and female Luer connectors. Proximal of the second frusto-
conical surface, the head transitions to a substantially straight-walled annular
surface 77. It will be appreciated by those skilled in the art that as the valve plug is
shifted proximally during use, as best seen in FIG. 5, these straight-wall surfaces
provide for greater clearance between the head and the interior surface 47 of the
flow passage, thereby improving the fluid flow around the head when the self-
sealing male Luer connector is activated.
Turning to FIG. 8b, there is shown a male body 42 and valve plug 70a quite
similar to that of FIG. 8a, with the exception that the stem 72a and head 75a are not
formed of one material in a unitary construction. Rather, the stem is formed again
of a rigid or Semi-rigid material but is configured at its distal end with a distal
flange 73. The head is then ovennolded onto the distal end of the stein about the
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WO 2004/060474 PCT/US2003/040966
distal flange. In this way, it will be appreciated that the head may be made of a
resilient, flexible material so as to seal within the distal end of the flow passage 46.
For this purpose, the material of the head may be selected from a number of
medical grade silicon rubbers, thermoplastic elastomers, and thermoplastic
vulcanites. With the use of such a conforming material for the valve plug's distal
head, it will be further appreciated that the bead may be slightly oversized relative
to the distal end of the flow passage so as to slightly compress the head when the
valve plug is biased distally by the elastomeric sealing device 90 (FIGS. 2 and 3)
and thereby Insure a positive seal when the male Luer connector is disconnected or
is otherwise not in use. Further, other than over-molding, it will be appreciated that
a resilient head could be molded in a separate operation and mounted onto the valve
stem using other assembly techniques now know or later developed in the art, such
as solvent bonding or snap- or press-fit.
Turning now to FIGS. 8c and 8d, an alternative configuration for the
radially-inwardly extending nesting shoulder 49a of the tubular male body 42a is
shown wherein the shoulder is generally an annular flange that is perpendicular to
the body's axis so as to form a squared proximally-facing sealing surface 50a. As
previously; the annular flange defines a. central flow passage opening 48a through
which fluids can selectively pass from a female Luer connector 26 (FIG. 5) into the
male Luer connector's flow passage 46a. In FIG- 8c, the valve plug 70b is shown
as having a generally "T"-shaped cross-section formed by a vertical stem 72b and a
horizontal distal head 75b. With the valve plug in its distaliy-biased position as
showm, the distally-facing head sealing surface 76b is brought into surface-to-
surface contact with the shoulder's proximalliy-facing sealing surface so as to create
a face seal and prevent fluid flow through the connector. Then when the valve as
activated upon connection to a female Luer connector as described above and the
distal head is shifted proximallyj it will be appreciated that the straight-walled side
surface 77b again allows fluid flow between the head and the distally-tapered
interior surface 47a of the flow passage.
Similarly, as shown in the alternative exemplary embodiment of FIG. 8d, the
distal head 75c may be configured with a substantially planar, distally-facing
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sealing surface 76c configured to create a face seal against the nesting shoulder
49a's proximally-facing sealing surface 50a when the valve plug 70c is biased
distally within the flow passage 46a. In addition, a distally-projecting head piug 98
may be configured on the head's distally-facing surface so as to effectively plug
and seal within the central flow passage opening 48a. In this way, more surface-to-
surface engagement is provided to further effectuate a positive seal between the
valve plug head and the distal end of the flow passage. The distal end of the head
plug may be rounded to facilitate centering and seating the head plug within the
flow passage opening. As also shown in FIG. 8d, the side surface 77c of the bead
may be proximally-tapered or radiused inwardly to provide further clearance
between the head and the interior surface 47a of the flow passage when the valve is
activated.
In FIG, 8e there is shown an alternative configuration of the tubular male
body 42b in which the flow passage 46b is formed having a substantially straight-
walled interior surface 47b parallel with the flow passage's central axis. The flow
passage again terminates distally in a radially-inwardly-projecting, distally-tapered
nesting shoulder 49b defining a central flow passage opening 48b and a proximally-
facing first frusto-conical surface 50b. Due to the non-tapered interior surface of
the flow passage, it will be appreciated by those skilled in the art that the previous
exemplary valve plug and head configurations will not effectively open the flow
passage when the valve plug is shifted proximally upon connection to a female Luer
connector 26 (FIG- 5), As such, the distal head 75d of the exemplary embodiment
of FIG. 8e is configured with a central solid portion having lengthwise ribs 99
spaced thereabout to allow for fluid communication around the head once the distal
end of the head has unseated from the distal end of the flow passage. Specifically,
the central portion of the head is formed distaily with a distally-facing second
frusto-conical surface configured to sealingly engage the shoulder's first frusto-
conical surface when the valve plug is biased distaily within the flow passage, much
like the sealing engagement of the exemplary embodiments of FIGS. 8a and 8b.
Then, when the valve plug is shifted proximally during connection with a female
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WO 2004/060474 PCT/US2003/040966
Luer connector, the first and second frusto-conical surfaces are disengaged to allow
flow through the central flow passage opening into the flow passage.
As best seen in FIG, 9, fluid flow can continue through the flow passage 46b
around the valve plug's distal head 75d bypassing about the head's solid portion
between the circumferentially spaced-apart ribs 99 and then around the narrower
stem 72d and on through the connector as described previously. Thus, the ribs
serve as spacers to space the solid central portion of the distal head away from the
interior surface 47b of the flow passage, thereby allowing fluid flow around the
bead. The ribs further serve to keep the stem and head centered within the flow
passage as the valve plug 70d translates axially therein during use of the male Luer
connector. It is noted that the taper-to-taper engagement between the distal head
and the shoulder 49b (FIG, 8e) can alone serve to center the head as it seats in the
distal end of the flow passage so as to effectively close the flow passage opening
and that this function in combination with the stiffness of the stem may allow for
the activation of the valve within a straight-walled flow passage without the use of
the ribbed spacers, Hence, it will be appreciated that various other valve plug
configurations with or without the ribbed spacers may be employed without
departing from the scope of the invention.
Furthermore, it will again be appreciated by those skilled in the art that the
exemplary distal head and flow passage configurations shown and described in
FIGS. 8a-8e are merely illustrative of selectively scalable arrangements for the
respective engaging components final are possible and are in no way limiting of the
scope of the present invention. By way of example, just as with the embodiment of
FIG. 8a as illustrated in FIG. 8b, it will be appreciated that the exemplary
embodiment male Luer connectors of FIGS. 8c-8e may also be configured with the
valve plug having a, single, unitary construction or with the stem of a rigid or semi-
rigid plastic and a resilient head overmolded or otherwise mounted onto the stein's
distal end
Referring now to FIG. 10, there is shown an alternative embodiment of a
connector 19a having a male Luer connector 20a having a blood collection device
95 mounted opposite the houstog 40. The blood collection device, which is known
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WO 2004/060474 PCT/US2003/040966
and used in the an, includes a proximally-extending needle cannula97 and a shield
96 mounted about the needle so as to protect care givers and patients from
accidental needle punctures. So configured, the connectors male body 42 may be
connected to the female Luer connector 26 of a patient's IV interface 24 (FIG. 1),
as discussed above, to activate the internal valve plug 70 (FIG. 2) and create a
needle free flow path between the patient's IV line 25 (RG. I) and the needle
through the male Luer connector. As is known in the art, a resilient boot (not
shown) over the needle prevents the flow of fluid through the needle until a
vacuumized blood collection vial with septum (not shown) is inserted within the
blood collection device shield to push the boot up the needle while the needle then
penetrates the septum to allow fluid to flow therethrough into the vial. When the
vial is full, it may be removed from the blood collection device and another
installed therein, until the desired quantity of blood has been withdrawn. Then, the
male connector may simply be disconnected from the female connector on the
patient's IV line and discarded. From the foregoing, it will be appreciated that upon
disconnection, the valve plug is shifted proximally by the elastomeric device 90
(FIG. 2) installed within the housing, thereby causing the distal bead 75 (FIG. 3) to
reseal within the flow passage 46 (FIG- 3) to trap all blood and other fluids within
the male Luer connector fox safe disposal Thus, in this embodiment, as with the
exemplary embodiment including a conventional female connector, the self-sealing
internal valve plug operably installed within the male connector serves to safely and
easily connect to and disconnect from the female Luer connector of a patient's TV
line for the effective and controlled administration and/or withdrawal of fluids,
Therefore, the male Luer connector is well-suited for connection to a syringe
or other device used to transfer fluids to and from a patient without compromising
the patient's or the care giver's safety. While particular forms of the invention have
been ilunstrated and described, it will also be apparent to those skilled in the art that
various modifications can be made without departing from the spirit and scope of
the invention. Accordingly, it is not intended that the invention be limited except
by the appended claims.
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WHAT IS CLAIMED IS:
1. A connector comprising:
a male connector body having a proximal end and a distal end with a flow
passage opening at the distal end and an internal flow passage connected with the
flow passage opening;
a valve element disposed within the male connector body in the internal flow
passage and movable between a flow stop position at which, the valve element seals
the flow passage opening against fluid flow and a flow position at which the valve
element is removed from the flow passage opening thereby allowing flow through
the opening; and
a valve element control device disposed external to the male connector body
adjacent the proximal end of the male connector body and being movable towards
the proximal end to control movement of the valve element to the flow position and
being movable toward the distal end to control movement of the valve element to
the flow stop position.
2. The connector of claim 1 wherein the valve element seals the flow
passage opening from the internal flow passage inside the mate connector body.
3. The connector of claim further comprising a base external to the
male connector body and protruding outwards at me proximal end of the male
connector body, the valve element control device extending through the base
toward the distal end.
4. The connector of claim 3 further comprising a biasing device
disposed at the base so as to bias the valve element control device to control (he
valve element to the flow stop position.
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WO 2004/060474 PCT/US2003/040966
5. The connector of claim 4 wherein the biasing device comprises a
spring disposed so as to provider a biasing force to the valve element control device
to control the valve dement to move to the flow stop position.
6. The connector of claim 4 wherein the biasing device comprises an
elastomeric material connected both, to the base and to the valve element control
device.
7. The connector of claim 6 wherein me elastomeeric material of the
biasing device also seals the base where the valve element cootrol device extends
through the base against fluid flow through the base.
8. The connector of claim 1 further comprising a biasing device
disposed so as to bias the valve element to the flow stop position.
9. The connector of claim 1 further comprising a tuff located about the
male connector body, the cuff having internal threads, whereby by means of the
threads a female connector may be threaded into engagement with the male
connector body and (hereby held in engagement.
10. The connector of claim [ further comprising a second connector
disposed at the proximal end of the of me male connector body, the second
connector having a second connector internal flow passage connected with the male
connector body internal flow passage such that fluid may flow between the male
connector body and me second connector.
11. The corrector of claim 10 wherein the second connector comprises a
female connector disposed at the proximal end of the of the male connector body,
the female connectov having a female connector internal flow passage connected
with the male connector body internal flow passage such that fluid may flow
between the male connector body and the female connector.
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WO 2004/060474 PCT/US2003/040966
12. The connector of claim 1L wherein the male connector body has an
external male Luer tapered shape.
13. The connector of claim 12 wherein the female connector has an
internal female Luer tapered shape.
14. The connector of claim 1 wherein the male connector body has an
external male Luer tapered shape,
15. A self-sealing male Luer connector for connecting to a female Luer
connector configured with a tubular barrel of a predetermined interior cross-section,
the male Luer connector comprising:
a housing having a central distally-projecting tubular male body and an outer
cuff interconnected with the male body along a proximal bousing wall so as to form
a distally-opening cavity for receipt of the tubular barrel, the male body being
formed with an interior lengthwise flow passage and an exterior cross-section
configured to sealingly engage the interior cross-section of the tubular barrel, the
housing wall being formed with at least one activation opening;
a valve plug slidably received within the housing, the valve plug having a
central stem configured with a distal head to selectively seal the flow passage and at
Least one proximal activation arm formed so as to extend distally through the
activation opening into the cavity; and
an elastomeric device sealingly configured within the activation opening
about the activation arm so as to secure the valve plug in place within the housing
and effectively bias the valve plug distally to cause the distal head to seal the flow
passage, the elastomeric device being responsive to receipt of the tubular barrel
within the cavity to allow the valve plug to shift proximally as the tubular barrel
engages the activation arm to open the flow passage and allow fluid flow through
the male Luer connector.
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WO 2004/060474 PCT/US2003/040966
16. The self-scaling male Luer connector of claim 15 wherein:
the flow passage is formed with an annular inside surface defining a nominal
flow passage diameter, the flow passage temiinating distally in a central flow
passage opening having a flow passage opening diameter smaller than the flow
passage diameter so as to form a proximally-facing nesting shoulder; and
the distal head is configured to seal agairai the nesting shoulder when the
valve plug is biased distally within the housing.
17. The self-sealing mate Luer connector of claim 16 wherein:
the nesting shoulder is configured as a radially-inwardly-angled first frusto-
conical surface; and
the distal head is formed with a corresponding radially-inwardiy-angled
second frusto-conical surface configured to sealingly engage the first frusto-conical
surfase when the valve phig ia biased distaily within the housing.
18. The self-sealing male Luer connector of claim 16 wherein the annul ar
inside surface is distally-tapered.
19. The self-sealing male Luer connector of claim 16 wherein;
the annular inside surface is straight-walled; and
the distal head is configured with lengthwise, spaced-apart, radially-
outwardly-extending ribs to space the head from the inside surface and provide a,
flow passage therebetween.
20. The self-sealing mate Luer connector of claim 16 wherein the valve
plug is formed having a unitary construction.
21. The self-sealing male Luer connector of claim 20 wherein the valve
plug is made of a rigid thermoplastic.
22. The self-sealing male Luer connector of claim 16 wherein:
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WO 2004/060474 PCT/US2003/040966
the stem is made of a rigid thermoplastic; and
the distal head is formed on the stem from a resilient material.
23. The self-sealing male Luer connector of claim 15 wherein:
the housing wall is formed with two activation openings substantially
opposite one another, and
the valve plug is formed with two activation amis configured to be aligned
with and extend at least partially through the two activation openings when the
valve plug is slidably received within the housing.
24. The self-sealing male Luer connector of claim 15 wherein the valve
plug is fomaed at its proximal end with a base interconnecting ths stem and the
activation arm, the stem having sufficient length such that when the valve plug is
shifted proximally within the male body the base is spaced from the housing wall to
form at least one flow opening between the base and the housing wall.
25. The self-sealing male Luer connector of claim 24 wherein:
the base defines a substantially planar bar having at least one bar end and
being substantially perpendicular to the stem; and
the activation arm is formed at the bar end to be substantially parallel to the
stem so as to project distally through the activation opening into the cavity and
translate linearly therein when the valve plug is shifted proximally upon connection
of the female Luer connector to the male Luer connector.
26. The seif-sealing male Luer connector of claim 16 wherein the stem
has annnular outside surface defining a stem diameter that is less than the flow
passage diameter so as to allow flow about the stem between the annular inside
surface and the annular outside surface when the valve plug is shifted proximally
upon connection of the female Luer connector to the male Luer connector.
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WO 2004/060474 PCT/US2003/040966
27. The self-sealing male Luer connector of claim 26 wherein:
the valve plug is formed at its proximal end with a base interconnecting the
stem and the activation arm; and
the stem is formed having sufficient length to space the base from the
housing wall when the valve plug is shifted proximally so as to form at least one
flow opening between the base and the bousing wall to allow fluid flow
therethrough,
28. The self-sealing male Luer connector of claim 15 wherein the valve
plug is formed proximally with at least one flow opening so as to allow fluid flow
thereabout when tile valve plug is shifted proximally upon connection of the female
Luer connector to the male Luer connector
29. The self-sealing naale Luer connector of claim 15 wherein the
elastomeric device is an elastorneric sealing material bonded within the activation
opening about the activation arm.
30. The self-sealing male Luer connector of claim 29 wherein the
elastomeric sealing material is an ultraviolet cured acrylic.
31. The self-sealing male Luer connector of claim 29 wherein:
the activation opening is formed with a radially-inwardly projecting annular
flange defining an activation opening inside diameter; and
the elastomeric device encapsulates the flange so as to anchor the
elastomeric device within the activation opening.
32 The self-sealing male Luer connect or of claim 13 wherein
the exterior cross-section of the tubular male body defines a proximal cavity
inside diameter;
the cuff has an interior surface defining proximal cavity outside diameter;
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WO 2004/060474 PCT/US2003/040966
a transverse cavity dimension is defined by the difference between the cavity
outside diameter and the cavity inside diameter, the transverse cavity dimension
being greater than the activation opening inside diameter so as to form the flange.
33. The sel f-searmg mal e Luer connector of claim 15 wherain:
the tubular barrel is formed with proximal external thread portions; and
the cuff is formed with internal threads configured to threadably engage the
external thread portions as the tubular barrel is received within the cavity to connect
the female Luer connector to the male Luer connector.
34. Tha setf-sealing male Luer connector of claim 13 wherein a
conventional Luer connector is mounted on the housing so as to project proximally
therefrom and be in fluid communication with the flow passage.
35. The self-sealing male Luer connector of claim 15 wherein a blood
collection device is mounted on the housing so as to project proximally therefrom
and be iufluid communication with the flow passage.
36. The self-sealing male Luer connector of claim 15 wherein:
the activation arm terminates distally in a distally-facing aon abutment
surface; and
the tubular barrel terminates proximally in a proximally-facing barrel
abutment surface, the activation arm and the tubular banel being configured such
that the arm abutment surface contacts the barrel abutment surface as the tubular
banel is advanced proximally within the cavity, whereby further proximal
advancement of the tubular banel effectively shifts the valve plug proximally.
37. The self-sealing male Luer connector of claim 36 wherein the male
body and the valve plug are configured such that the exterior cross-section of the
male body sealingly engages the interior cross-section of the tubular barrel as the
tubular barrel contacts me activation arm to shift the valve plug proximally,
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whereby the female Luer connector is effectively sealingjy connected to the male
Luer- connector before the flow passage is opened,
38. The self-sealing male Luer connector of claim 37 wherein;
the female Luer connector is configured with a self-sealing pistol within the
tubular barrel; and
the male body and the valve plug are further configured such that the male
body activates the self-sealing piston and allows flow through the female Luer
connector before the valve plug is shifted proximally to open the flow passage
39. A self-sealing male Luer connector for connecting to a female Luer
connector configured with a tubular barrel of a predetermined interior cross-section,
the male Luer connector comprising:
a housing having a central distally-projecting tubular male body and an
outer cuff interconnected with the male body along a proximal, housing wall so as to
form a distally-opening cavity for receipt of the tubular barrel, the male body being
formed with an exterior cross-sectiou configured to sealingly engage the interior
cross-section of the tubular barrel and an interior lengthwise flow passage
terminating distally in a central flow passage opening, the transition between the
flow passage and the central flow passage opening defining a frusto-conical nesting
surface, the housing wall being formed with at least one activation opening;
a valve plug slidably received within the housing, the valve plug having a
central stem configured with a distal head formed with a frusto-conical sealing
surface to selectively seal against the frusto-conical nesting surface to close the
flow passage, the valve plug being further configured with at least one proximal
activation arm formed so as to extend distally through the activation opening into
the cavity; and
an elastomeric device sealingly configured within the activation opening
about the activation arm so as to secure the valve plug in place within the housing
and effectively bias the valve plug distally to cause the distal head to seal the flow
passage, the elastomeric device being responsive to receipt of the tubular barrel
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WO 2004/060474 PCT/US2003/040966
within the cavity to allow the valve plug to shift proximally as the tubular barrel
engages the activation arm to open the flow passage and allow fluid flow through
the male Luer connector.
40. A self-sealing mate Luer connector for connecting to a female Luer
connector configured with a tubular barrel of a predetermined interior cross-section,
the male Luer connector comprising;
a housing having a central distally-projecting tubular male body and an outer
cuff interconnected witb the male body along a proximal housing wall so as to form
a distally-opening cavity for receipt of the tubular barrel, the male body being
formed with an interior lengthwise flow passage having an annular inside surface
defining a nominal flow passage diameter, the male body being further formed with
an exterior cross-section configured to sealingly engage the interior cross-section of
the tubular barrel, the housing wall being formed with at least one activation
opening;
a valve plug slidabiy received within the housing, the valve plug having a
central stem and at least one proximal activation arm interconnected proximally by
a base configured to be spaced from the housing wall to form at least one flow
opening therebetween, the stem being configured with a distal head to selectively
seal the flow passage and with an annular outside surface defining a stem diameter
that is less than the flow passage diameter so as to selectively allow flow about the
stem and through the flow opening, the proximal activation arm being formed so as
to extend distally through the activation opening into the cavity; and
an elastomeric device sealingly configured within the activation opening
about the activation arm so as to secure the valve plug in place within the housing
and effectively bias the valve plug distally to cause the distal head to seal the flow
passage, the elastomeric device being responsive to receipt of the tubular barrel
within the cavity to allow the valve plug to shift proximally as the tubular barrel
engages the activation arm to open the flow passage and allow fluid flow through
the male Luer connector.
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WO 2004/060474 PCT/US2003/040966
41. The self-sealing male Luer connector of claim 40 wherein:
the activation aim terminates distaliy in a distally-facing arm abutment
surface; and
the tubular barrel terminates proximally in a proximally-facing barrel
abutment surface, the male body and the valve plug being configured such that the
exterior cross-section of the male body sealingly engages the interior cross-section
of the tubular barrel as the barrel abutment surface contacts the arm abutment
surface to shift the valve plug proximally, whereby the female Luer connector is
effectively sealingly connected to the male Luer connector before the flow passage
is opened
42. A self-sealing mate Luer connector for connecting lo a female Luer
connector configured with, a tubular barrel of a predetermined interior cross-section,
the male Luer connector comprising:
a housing having a central distally-projecting tubular male body and an outer
cuff interconnected with, the male body along a proximal housing wall so as to form
a distally-opening cavity for receipt of the tubular barrel, the male body being
formed with an interior lengthwise flow passage and an exterior cross-section
configured to sealiugly engage the interior cross-section of the tubular barrel, the
housing wall being formed with at least one activation opening configured with a
radially-inwardly projecting annular flange;
a valve plug slidably received within the housing, the valve plug having a
central stem configured with a distal head to selectively seal the flow passage and at
least one proximal activation arm formed so as to extend distaliy through the
activation opening into the cavity; and
an elastomeric device formed from an elastomeric sealing material is
sealingly bonded within the activation opening about the activation arm so as to
encapsulate the flange to anchor the elastomeric device within the activation
opening, thereby securing the valve plug in place within the housing and effectively
biasing the valve plug distaliy to cause the distal head to seal the flow passage, the
elastomeric device being responsive to receipt of the tubular barrel within the cavity
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WO 2004/060474 PCT/US2003/040966
to allow the valve plug to shift proximally as the tubular barrel engages the
activation arm to open the flow passage and allow fluid flow through the male Luer
connector.
43. A self-sealing male Luer connector for connecting to a female Luer
connector configured with a tubular barrel of a predetermined interior cross-section,
the male Luer connector comprising:
a housing having a central distally-projecting tubular male body and an outer
cuff interconnected with the male body along a proximal housing wall so as to form
a distally-opening cavity for receipt of the tubular barrel, the male body being
formed with an exterior cross-section configured to sealingly engage the interior
cross-section of the tubular barrel and an interior lengthwise flow passage
terminating distally in a central flow passage opening, the transition between the
flow passage and the central flow passage opening defining a nesting surface, the
housing wall being formed with at least one activation opening;
a valve, means slidably received within the housing for selectively sealing the
flow passage; and
a spring means for securing the valve means in place within the housing and
effectively biasing the valve means distally within the male body to seal the flow
passage, the spring means being responsive to receipt of the tubular barrel within,
the cavity to allow the valve means to shift proximally to open the flow passage and
allow fluid flow through the male Luer connector.
44. The self-sealing male Luer connector of claim 43 wherein the valve
means is formed with a central support means for translating axially within the flow
passage and with a distal sealing means mounted on the support means for
selectively sealing against me nesting surface to dose the flow passage, the valve
means being further configured with at least one activation means for extending
through the activation opening into the cavity, the activation means being
responsive to receipt of the tubular barrel within the cavity to shift the valve means
proximally to open the flow passage.
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WO 2004/060474 PCT/US2003/040966
45. A method for connecting to a female Luer connector configured with
a tubular barrel of a predetermined interior cross-section, including:
selecting a mate Luer connector device comprising:
a housing having a central distally-projecting tubular male body and an outer
cuff interconnected with the male body along a proximal housing wall so as to form
a distally-opening cavity for receipt of the tubular barrel, the male body being
formed with an interior lengthwise flow passage and an exterior cross-section
configured to sealingly engage the interior cross-section of the tubular barrel, the
housing wall being formed with at least one activation opening;
a valve plug slidably received within the housing, the valve plug having a
central stem configured with a distal head to selectively seal the flow passage and at
least one proximal activation arm formed so as to extend distally through the
activation opening into the cavity, and
an elastomeric device sealingly configured within the activation opening
about the activation arm so as to secure the valve plug in place within the housing
and effectively bias the valve plug distally to cause the distal bead to seal the flow
passage;
inserting the female Luer connector onto the male Luer connector to cause
the tubular barrel to be received within the cavity and engage the activation arm to
shift the valve plag proximally, the elastomeric device being responsive to the
engagement of the tubular barrel with the activation arm to flexibly allow the valve
plug to shift proximally to open the flow passage and allow fluid flow through the
male Luer connector, and
removing the female Luer connector from the male Luer connector to cause
the elastomeric device to shift the valve plug distally to reseal the flow passage.
46. The method of claim 45 wherein:
the tubular barrel is formed with proximal external thread portions;
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WO 2004/060474 PCT/US2003/040966
the cuff is formed with internal threads configured to threadably engage the
external thread portions as the tubular barrel is received wilhin the cavity to connect
the female Luer connector to the male Luer connector;
the step of inserting the female Luer connector onto the male Luer connector
includes theradably engaging the external thread portions with the internal threads
to secure the tubular barrel on the male body and
the step of removing the female Luer connector from the male Luer
connector includes threadably disengaging the external thread, portions from the
internal threads.
47. The method of claim 45 wherein:
the activation arm terminates distally in a distally-facing arm abutment
surface;
the tubular barrel terminates proximally in a proximally-facing barrel
abutment surface; and
the step of inserting the female Luer connector onto the male Luer connector
includes engaging the arm abutment surface with the band abutment surface, the
activation arm and the tubular barrel being configured such that the arm abutment
surface contacts the barrel abutment surface as the tubular barrel is advanced
proximally within the cavity and the exterior cross-section of the male body
sealingly engages the interior cross-section of the tubular barrel, whereby the
female Luer connector is effectively sealingly connected to the male Luer connector
before the flow passage is opened through further proximal movement of the female
Luer connectorr auto the male Luer connector.
48. A self-sealing male Luer connector for connecting to a female Luer
connector configured with a tubular barrel of a predetermined interior cross-section,
the male Luer connector comprising;
a housing having a central distally-projecting tubular male body and au outer
cuff interconnected wife the male body along a proximal housing wall so as to form
a distally-opening cavity for receipt of the tubular barrel, the male body being
37

WO 2004/060474 PCT/US2003/040966
formed with an exterior cross-section configured to sealingty engage the interior
cross-section of the tubular barrel and an interior lengthwise flow passage having an
annular inside surface defining a nominal flow passage diameter and terminating
distally in a central flow passage opening, the transition between the flow passage
and the central flow passage opening defining a frusto-conical testing surface, the
housing wall being formed with at least one activation opening configured with a
radially-inwardly projecting annular flange;
a valve plug slidably received within the housing, the valve plug having a
central stem and at least one proximal activation arm interconnected proximally by
a base configured to be spaced from the housing wall to form at least one flow
opening, the stem being configured with a distal head formed with a frusta-conical
sealing surface to selectively seal against the frusto-conical nesting surface to close
the flow passage, the stem being further configured with an annular outside surface
defining a stem diameter that is less than the flow passage diameter so as to
selectively allow flow about the stem and through the flow opening, the proximal
activation arm being formed so as to extend distally through the activation opening,
into the cavity; and
an elastorneric device formed from an elastomeric sealing material is
sealnigly bonded within the activation opening about the activation arm so as to
encapsulate the flange to anchor me elastomeric device within the activation
opening, thereby securing the valve plug in place within the housing and effectively
biasing the valve plug distally to cause the distal head to seal the flow passage, the
elastomeric device being responsive to receipt of the tubular barrel within the cavity
to allow the valve plug to shift proximally as the tubular barrel engages the
activation arm to open the flow passage and allow fluid flow through the male Luer
connector.
38

A self-sealing male Luer connector for
connection with a female Luer connector. The male Luer
connector includes a housing having a distally-projecting
tubular male body and a surrounding cuff interconnected by
a proximal wall in which is formed at least one activation
opening. A value plug is slidably installed within the housing
and formed with a distal end configured to sealingly engage the
distal end of the male body"s interior flow passage and with at
least one activation arm at its proximal end configured to extend
through the activation opening into the cavity formed between
the body and the cuff. An electronics device is sealingly
configured within the activation opening about the activation
arm to secure the vulve plug in position and bias it distally. The
proximal end of the male Luer connector may be configured as
a conventional female connector, a blood collection device, of
other such device.

Documents:


Patent Number 217425
Indian Patent Application Number 01290/KOLNP/2005
PG Journal Number 13/2008
Publication Date 28-Mar-2008
Grant Date 26-Mar-2008
Date of Filing 04-Jul-2005
Name of Patentee CARDINAL HEALTH 303,INC.,.
Applicant Address 10221 WATERIDGE CIRCLE, BUILDING A, SAN DIEGO, CA 92121, UNITED STATES OF AMERICA
Inventors:
# Inventor's Name Inventor's Address
1 PHILLIPS JOHN C 9916 BONSAL CROSSING, NEW HILL, NC 27562, U.S.A
PCT International Classification Number A61M 39/10
PCT International Application Number PCT/US2003/040966
PCT International Filing date 2003-12-19
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10/335,242 2002-12-31 U.S.A.