Title of Invention

METHOD OF MAKING AN ELECTRODE FOR AN ELECTROCHEMICAL CELL

Abstract Method for making an electrode wherein a mixed oxide material, with use of suitable binder and solvent, is brought into form of suspension which is formed into layer, is formed into cohesive structure by heating characterized in that the mixed oxide has empirical formula ABO<sup>y</sup>, where y 3 wherein A comprises at least one metal selected from Na, K,Rb,Ca, Ba,La,Pr,Sr,Ce, Nb,Sm and Gd,and B comprises at least one metal selected from the group consisting of Cu, Mg,Ti,V,Cr,Mn,Fe,Co,Nb,Mo, W and Zr, where A and B cannot both be Nb and where compound SrVO<sup>2.5</sup> is excluded wherein ABO<sup>y</sup> is perovskite-type material,for which y=3-&#948;, where &#948; 0 and &#948; has values approximately -0.2 to approximately -0.05 or approximately +0.05 to approximately +0.7 and ABO<sup>y</sup> a Brown-Millerite-type material,for which y=2.5&#958; and &#958; has values approximately -0.2 to approximately -0.5 or approximately +0.05 to approximately +0.3.
Full Text METHOD OF MAKING AN ELECTRODE FOR AN ELECTROCHEMICAL CELL
The invention relates firstly to a mixed oxide material with a high electron conductivity having an empirical formula ABOy where y ^ 3.
Such a mixed oxide material is known from solid state Ionics 117(1999)277 -281. The article describes the use of a mixed oxide material of the type described for electrodes in solid oxide fuel cells operating at temperatures upto 1000°C.
In above article y is defined as 3 - 6 whereby for 6 no values are indicated.
The present invention aims to provide a mixed oxide of the indicated type which is improved over the known material and is thereto characterized as given in the characterizing part of claiml. Further embodiments are given in dependent claims 2-7.
Claim 8 relates to an electrode comprising a mixed oxide according to the invention. Claims 9-11 relate to a method for producing an electrode with use of such a mixed oxide.
Claims 12-13 concern an electrochemical cell including at least one electrode comprising a mixed oxide according to the invention.
The present inventors have found that by cleariy defining the numerical values of y, as given in the characterizing part of claim 1, highly improved mixed oxide material of the specified type are obtained. In connection with the invention there is referred to DE-C-196 40 926.
The said publication describes compounds of the type A (Bi.xCx) O3, where 0 :^ x

In said material 6 =0 unlike the material as presently claimed and the properties of said known material are not improved over the prior art as discussed.
The mixed oxide material according to the invention as described above may be such that both A and B are a single material; expediently, A and/or B comprise(s) a metal which is doped with another metal, the doping metals for A and B being selected from the options given above for A and B.
In an expedient embodiment, in the mixed oxide according to the invention, A is SmxSr(i.x) with x lying in the range from approximately 0.4 to approximately 0.6.
In another advantageous embodiment, in the mixed oxide material according to the invention, A is NdxSr(i_x), with x lying in the range from approximately 0.4 to approximately 0.6.
On the other hand, it is, of course, also possible for the composition of B to be composed of a plurality of metals, such as, in an advantageous embodiment, Co and/or Fe.
In particular, in the mixed oxide material according to the invention, B comprises CO(i.x)Fex, with x lying in the range from approximately 0.2 to approximately 0.6.
The invention also relates to an electrode for an electrochemical cell which can

be produced from a material with a high electron conductivity which is characterized in that the electrode comprises a mixed oxide material according to the invention as defined above.
The invention also relates to a method for producing an electrode for an electrochemical cell, comprising the steps of providing a suitable substrate, and forming a cohesive layer of a mixed oxide thereon by applying a mixture of a mixed oxide, one or more binders and at least one solvent, followed by removal of the solvent and, if appropriate, followed by a heat treatment, which is characterized in that a cohesive layer which includes a mixed oxide material as defined above in accordance with the invention is formed on the substrate. The substrate may be a strip of thin metal or an (optionally conductive) plastic.
In general, the mixed oxide material according to the invention, using a suitable binder and a solvent, will be brought into the form of a suspension or paste, after which a layer of the suspension or paste can be applied to the substrate by spreading, dipping, brushing or screen printing.
After removal of the solvent (drying), it is optionally also possible for a heat treatment to take place, in order to provide the mixed oxide with the desired activity and/or to form the mixed oxide into a cohesive structure.
The method can also be carried out by the substrate being a matrix and by the mixed oxide being accommodated in the matrix and forming a cohesive unit therewith. The paste or suspension described above can also be used to fill the matrix.
The substrate may also have a release property, so that the layer which comprises the mixed oxide material, after application on the substrate, is removed and is subjected to a heat treatment if appropriate. In all cases, a layer

of mixed oxide material, optionally on a substrate, is obtained, the mixed oxide material being a material according to the invention with a high electron conductivity.
Finally, the invention also relates to an electrochemical cell which comprises at least two electrodes and an electrolyte and which is characterized in that at least one electrode is an electrode as defined above in accordance with the invention.
Both electrodes may be an electrode according to the invention; it is also possible for one of the electrodes to be selected from a carbon electrode, an RUO2 electrode and an Ru02.xH20 electrode.
On account of its electrical conductivity, the mixed oxide material according to the invention can be used for numerous purposes, such as electrodes in electrochemical cells, heating elements and the like. When used as an electrode in an electrochemical cell, this is understood, in its broadest sense, as meaning use of an electrode in combination with an electrolyte and other electrodes. Electrodes of this type are used in processes for the electrochemical conversion and storage of electricity, as are found in electrochemical capacitors, also known as supercapacitors or ultracapacitors, batteries, in particular including rechargeable batteries of the alkaline type or the metal/air type, fuel cells, such as the polymer electrolyte fuel cell, electrolysis equipment and sensors.
An electrochemical capacitor (or supercapacitor or ultra - capacitor) is a device in which electricity can be stored and then removed again, in particular with a high power density (in W/kg and W/l), by using electrical double-layer capacitance or what is known as pseudo-capacitance which is linked to Faraday processes, such as redox reactions or intercalation processes. Applications include, inter alia, the (short-term) storage and/or emission of peak power levels and the reduction of duty cycles of batteries, as arises, inter alia, in battery or hybrid or

fuel-cell vehicles, in installations or equipment which ensure the quality of central or local power networks or supplies, and in optionally portable electronic equipment, such as laptops and mobile telephones. An electrochermical capacitor of this type has two electrodes, an anode and a cathode, at which electrons are respectively released and collected. Furthermore, the capacitor includes an electrolyte, for example an aqueous or organic solution, and a separator, and the entire assembly can be fitted in a metal or plastic housing. At least one of the two electrodes may be an electrode according to the invention. The charge, which is positive at one electrode and negative at the other, is stored in the electrical double-layer capacitance at the interface of electrode and electrolyte, in the pseudo-capacitance resulting from highly reversible redox reactions or intercalation processes at this interface or in the bulk of the electrode material, or in a combination of double-layer capacitance and pseudo-capacitance In this case, important properties are the specific capacitance (in |jf/cm^), which is determined by the type of electrode material and the electrolyte used, the specific surface area of the electrode material (in cm^/g) and the resulting effective capacitance (in F/g). Furthermore, the type of electrolyte is important for the acceptable potentials on the electrodes. These determine, in the case of pseudo-capacitance together with the effective potential range around the Nernst equilibrium potentials of the related reactions or processes, the operational voltage range of the capacitor, which should preferably be as high as possible. The composition and microstructure of the electrode materials, the microstructure of the separator and the composition of the electrolyte partly, but not completely, determine the internal resistance Rj (in Q) of the capacitor, which should preferably be as low as possible. The quantities described partly, but not completely, determine the energy density of the capacitor (in Wh/kg and Wh/I) and the power density (in W/kg and W/l). For known technologies these are typically, respectively, a few Wh/kg and a few thousand W/kg. For the energy E (in J) and the power P (in W) of the capacitor with capacitance C (in F) and charged to voltage V (in V), E = CV^/2 and P = V^/4Rj, respectively.

Inter alia, electrochemical capacitors with electrodes which have activated carbon as the most important constituent and which predominantly use electrical double-layer capacitance are known. It is important that the activated carbon forms a porous structure with a high specific surface area which is accessible to the electrolyte, in order to form a capacitance which is as high as possible, and with an electron conductivity which is as high as possible, in order to produce a resistance which is as low as possible and to utilize as much electrode material as possible. The highest energy and power densities are obtained in this way, which is a requirement for most applications. Carbon electrodes which predominantly use double-layer capacitance can be used as anodes and as cathodes; in this way, it is possible to make symmetrical capacitors. Carbon electrodes can be used in combination with an aqueous electrolyte, the permissible capacitor voltage being at most approx. 1.2V and a low internal resistance being obtained, or in combination with an organic electrolyte, in which case the maximum voltage is approx. 2.4V, but the internal resistance which can be obtained is generally low.
For many applications, but in particular for use in vehicles, a higher energy density than that which is known in the prior art when using carbon electrodes is desirable. Particularly when attempting to achieve a higher energy density, the use of pseudo-capacitance is useful, since in this case generally much higher specific values are achieved than with double-layer capacitance. It is known to use ruthenium oxide RUO2 and hydrated ruthenium oxide RuOa. XH2O, inter alia from US patents 5,550,706, 5,851,506, 5,875,092 and 6,025,020. In combination with aqueous electrolytes, such as for example KOH solutions, these compounds have a high effective capacitance in F/g based on redox reactions and can be used as anodes and as cathodes. They also have a good electrical conductivity. Drawbacks of these compounds when used in (symmetrical)

electrochemical capacitors are the limited operational voltage range and the very high costs of material of the desired purity. Considerable research is being undertaken into alternative pseudo-capacitance materials which are able to counteract these drawbacks while still allowing the desired higher capacitance and energy density to be achieved.
In the prior art, it is generally accepted that the use of compounds containing precious-metal elements, such as for example precious-metal oxides, is necessary in order to obtain a sufficiently high storage capacitance and/or a sufficiently high conversion rate or catalytic activity of the electrode, and a sufficiently high electrical conductivity.
As has already been indicated above, the costs of such compound are high. Therefore, it has been proposed to reduce the quantity of precious metal in such compounds by using compositions which partially comprise inexpensive, non-precious metals. Compounds having the pyrochlore structure, such as PbsRuaO? (US patent 5,841,627), perovskites A(Bi.xCx)03, where 0 ^ x Furthermore, it has been proposed to use metal hydroxides, which may change into metal oxyhydroxides, such as in particular Ni(0H)2. Although this compound is attractive in view of its low cost, its high specific capacitance and its favorable

potential range, its conductivity is low and is dependent on the charge state. The reversible charge/discharge reaction at an electrode of this material in an alkaline electrolyte can be represented by Ni(0H)2 + OH" (z^ NiOOH + H2O + e, in which Ni(0H)2 has a poor conductivity and NiOOH has a significant electrical conductivity, provided it is in the correct phase (the p phase). These restrictions in terms of the electrical conductivity require the use of additives, such as for example graphite, and the use of conductive matrices, such as for example foamed metals or metal mats, in order to enclose the material with additive. This restricts the electrode thickness which can be utilized beneficially and entails additional costs, weight and volume. This also makes the production of electrodes more complicated and more expensive. The occurrence of Ni(0H)2 in a plurality of phases (a, p, y) limits the acceptable operational conditions for the electrode to the conditions in which the desired p phase is stable. Furthermore, an Ni(0H)2 electrode can only be used as an anode, and consequently it is impossible to make symmetrical capacitors and, by way of example, a carbon counterelectrode is required. This limits the improvements in capacitance and energy density which can be achieved compared to the symmetrical carbon capacitor. Ni(0H)2, and in particular the nickel constituent and, if appropriate, the nickel required for the preparation, are also believed to have disadvantageous properties for the environment and health. Consequently, requirements and regulations apply with regard to its treatment and processing, which entail additional costs. These also impose limitations on its application areas, for example to the applications and markets for which collection and/or reuse are regulated.
A (rechargeable) battery is a known item of equipment. It can be used to store electricity and then to release it again, in particular with a high energy density (in Wh/kg and Wh/I), by using electrochemical conversion of electrical energy into chemical energy and vice versa. The structure of batteries of this type

corresponds to the structure of electrochemical capacitors described above, although their design and operation may differ. Inter alia, (rechargeable) batteries of the nickel-cadmium, nickel-zinc and nickel-iron type, of the nickel-hydrogen type, of the nickel-metal hydride type, and of the metal/air type, such as iron/air, zinc/air, aluminium/air and lithium/air, are known. At least one of the two electrodes of batteries of this type can now profitably be replaced by an electrode according to the invention. In particular, but not exclusively, the nickel electrodes, the cadmium electrode and the air electrodes are suitable for this purpose.
Inter alia, (rechargeable) batteries of the NiCd, NiZn, NiFe, NiHs and NiMH type are known, in which the "nickel electrode" consists of the same Ni(0H)2 compound and has the same action as that described above for electrochemical capacitors. In this case, the same drawbacks in terms of the restrictions in electrical conductivity and the same problems with regard to the environment and health apply.
Batteries of the Fe/air, Zn/air, Al/air and Li/air types are also known, in which during the discharge oxygen is consumed at the air electrode by electrochemical reduction; batteries of this type are "mechanically recharged" by renewal of the anode. Bidirectional air electrodes which, as well as reducing oxygen, are also able to evolve oxygen in the reverse process and therefore allow electrically rechargeable metal/air batteries, are also known. The compounds which have been described above only enable moderate performance to be achieved, on account of limited conductivity and catalytic activity, and are often expensive.
The materials according to the invention make it possible to produce high-performance electrodes which do not have the above drawbacks, i.e. which are inexpensive to produce, do not have any restrictions in terms of the thickness

which can be beneficially utilized, and do not cause any environmental problems.
In a first embodiment, an electrode for an electrochemical cell can be produced by using a compound comprising a perovskite of the type ABO3- 5, in which 6^0, where A comprises a metal selected from the group consisting of Na, K, Rb, Ca, Ba, La, Pr, Sr, Ce, Nb, Pb, Nd, Sm and Gd, and B comprises a metal selected from the group consisting of Cu, Mg, Ti, V, Cr, Mn, Fe, Co, Nb, Mo, W and/or Zr, and in which there is no metal from the group consisting of Pt, Ru, Ir, Rh, Ni and Pd, and in which A and B cannot both be Nb, and SrVOa.s is excluded. Surprisingly, it has been found that, when using such a perovskite of the type ABO3. s in which there are no (semi-)precious metals or nickel, and in which 5 is selected in particular between -0.2 and -0.05 or between +0.05 and +0.7, a particularly good storage capacitance (in F/g or Ah/kg) and/or a particularly good conversion rate or catalytic activity is obtained, and the electrical conductivity (in S/cm) is also good. Surprisingly, it has also been found that utilization of the electrode material comprising a compound of this type is virtually independent of the electrode thickness. A property of this type is altogether unknown in the prior art. It should be understood that the term perovskites of the type ABO3.5 is also understood as meaning perovskites of the type either AIA2BO3.5 or ABIB2O3.5 or AIA2BIB2O3- 6, where 8^0 and 5 in particular is within the limits indicated above. Examples include Smo.sSro.sCoOs-s and Ndo.5Sro.5Co03_6, and Ndo.4Sro.6Coo.8Feo.2O3.61 although the invention is not restricted to these examples.
In a second embodiment, it is possible to produce an electrode for an electrochemical cell by using a compound comprising a Brown-Millerite ABO(2.5-^), where ^#0, and A and B are selected from the groups described above. A high capacitance and/or conversion rate or catalytic activity and a good electrical conductivity can be achieved in particular for values for % of between -0.2 and -0.05 or between +0.05 and +0.3. One example of a compound of this

type is SrCoO(2.5.^), although the invention is not restricted to this example.
It should be understood than an electrode may comprise more than one of the corresponding perovskites and/or Brown-Millerites.
The use of these compounds makes it possible to obtain electrodes with desired properties at low materials costs and using a simple manufacturing process. Furthermore, the invention makes it possible to beneficially utilize electrodes of up to great thicknesses without additions of extra materials or components being required, for example for electrical conductivity or current consumption. Expediently, electrodes of this type have a considerable porosity, in order to increase the active surface area with the electrolyte. Preferably, an electrode of this type, at least in the vicinity of the surface, comprises a porous structure which comprises at least 30% and preferably more than 70% of one or more of the abovementioned compounds. Surprisingly, in an electrochemical capacitor, it has been found that electrodes of this type have a high pseudo-capacitance. By way of example, when used as an anode in an asymmetric electrochemical capacitor with a carbon cathode and with KOH electrolyte, a high electrode capacitance was found, which, in view of the effective surface area, cannot be ascribed to double-layer capacitance. A high capacitance of the total cell was also found, with a low internal resistance, a favourable Nernst equilibrium potential Eo and an appropriately useful voltage range. This leads to high energy and power densities for the cell. Separate measurements revealed high electrical conductivities for electrodes which comprise compounds according to the invention. A comparison with the properties of electrodes which are known from the prior art is given in Table 1. In particular, the electrical conductivity is of the same high level as that of Pb2Ru207, and the capacitance in pF/cm^ is of the same high level as that of Ni(0H)2. As well as the expensive ruthenium, it is also possible, with an electrode according to the invention, although not necessary, to avoid the heavy metal lead.

Table 1. Comparison of properties between electrodes *) according to tlie prior art and an Smo.5Sro.5Co03.5 electrode*) according to the invention. C is the
capacitance; a is the electrical conductivity, A is the effective surface area. Maximum voltage V and maximum voltage drop AV apply to the entire cell.

In the compound according to the invention SmosSrosCoOs-s^ 5 was 0.25 ± 0.05
(0) >2 600F/gat>100m2/g
(1) purchase price based on 1000 kg
(2) raw material price
(3) purchase price based on 25 kg and depending on purity
(4) chemically pure and based on 5 grams
(5) based on NiO raw material price for > 1000 kg

(6) purchase price for one-off batch of 1 kg
In addition to one or more of the abovementioned compounds according to the invention, the electrodes may also, although not necessarily, contain a binder for the purpose of forming a cohesive structure. A structure of this type may, but does not have to, be arranged in a matrix, it is also possible, although not necessary, for the electrodes to have undergone a heat treatment or calcining treatment or a sintering treatment.
Figure 1 shows results of measurements carried out on electro— chemical capacitors with a carbon electrode and, respectively, an Ni(0H)2 (indicated by A) electrode which is known from the prior art and an Smo.sSro.sCoOs-e electrode (indicated by D) according to the present invention. In the case of the Ni(OH)2 electrode, graphite was added in various percentages, in order to improve the electrical conductivity, while there was no addition used in the Smo.sSro.sCoOa-s (5 =0.25 ± 0.05) electrode. It is clearly apparent that the electrode according to the invention can be used up to greater thicknesses without any loss in effective capacitance. It is therefore possible to use electrodes according to the invention up to greater thicknesses without employing additives, such as for example graphite, or conductive matrices, such as for example foamed metals. This allows cells and stacks of cells to be produced with less inactive material and therefore with higher energy and power densities. On account of the high conductivity, it is also possible to use a matrix with a lower conductivity than that of, for example, a foamed metal, for example a matrix of a conductive plastic or a conductive polymer, so that reductions in weight and costs can also be achieved. It is also possible to form independent, relatively thick electrode layers, for example by printing, casting or dipping, optionally onto other (electrical or electronic) components, and which have a high capacitance and do not use

expensive precious-metal elements.
None of this detracts from the fact that electrodes according to the invention can also be made as thin films, for example by printing, casting, dipping, painting or spraying, and can be used in this form.
In terms of the design and use, the electrodes according to the invention are not restricted to asymmetric capacitors or to capacitors with the structure indicated; they can also be put to good use in symmetrical electrochemical capacitors, in batteries and in fuel cells, reversible fuel cells, electrolysis equipment and sensors. By way of example, an electrode comprising one or more compounds according to the invention may replace the known Ni(0H)2 electrode in an alkaline battery, for example an NiCd or NiMH battery. For this purpose, the composition of the electrode according to the invention is then selected in such a way that the capacitance lies within the potential range which is desired for the battery.
An electrode according to the invention is characterized by a specific oxygen non-stoichiometry, i.e. a specific range of values for 5 and/or ^, and by the complete avoidance of precious-metal elements, in particular ruthenium and iridium, by a high pseudo-capacitance (of the same level as for Ni(OH)2) and/or a high catalytic activity and/or a high conversion rate, by a high electrical conductivity (of the same level as for Pb2Ru207,), virtually irrespective of the charge state or polarization, by a high stability, on account of the absence of undesired phases, and by a useful voltage range. In an electrode according to the invention, it is also possible to avoid the use of environmentally harmful elements, such as nickel and lead, which occur in electrodes according to the prior art. On account of the abovementioned properties, an electrode according to the invention, compared to those which are known in the prior art, can be less expensive, can have a higher round-trip efficiency, in particular at relatively high

current intensities, can be produced more easily, can be use in the form of a thin film or a thick layer, and may optionally be enclosed in a matrix which may also comprise a lightweight, inexpensive plastic material of moderate conductivity. In this way, an electrode according to the invention also permits designs other than those which are known in the prior art for capacitors, supercapacitors, batteries, fuel cells, electrolysers and sensors. For example, it is now possible for the electrode to be printed as a layer onto another component and, in this way, to add a function to this component. This component may, for example, form part of a photovoltaic solar cell or of an electrochromic window.
The present invention will be explained in more detail below with reference to a number of examples.
Example 1
Electrode according to the invention produced by the application of a layer of suspension, ink or paste to a substrate. The substrate may, for example, be a metal foil or a plastic film. The suspension, ink or paste comprises one or more compounds according to the invention, a solvent, and possibly auxiliaries, such as dispersing agents, surfactants, wetting agents and the like. The compounds according to the invention may in this case be added in the form of a powder with a high specific surface area. The suspension, ink or paste may if appropriate also contain a binder. The application is effected by means of spreading, painting, spraying, dipping, printing, casting, slip casting or rolling. After its application, the layer may firstly be dried, during which process solvent and auxiliaries are completely or partially removed. If appropriate, it is possible to use a heat treatment, calcining or sintering after the drying or as substitute for the drying. Then, the substrate bearing the layer, which may have characteristic thicknesses of between approx. 2 |jm and approx. 1000 |jm and which may have a porosity of between approx. 5% and approx. 40%, is used in a supercapacitor or battery.

In this way, by way of example, an 1cm^ electrode according to tine invention is made as follows. A quantity of 1 g of SmosSrosCoOa-g (5 =0.25 ± 0.05) powder with a low specific surface area of s 5.0 m^/g was added to 1.5 ml of solution comprising 4MKOH electrolyte and 0.1% by weight of surfactant. Agitation for 24 hours resulted in a homogeneous suspension, some of which was then applied to a 50[jm thick nickel foil (the current collector). All of this was then dried for 4 hours at 80°C, in order in this way to obtain a Icm^ electrode/current collector laminate, with an electrode layer which was approx. 15Mm thick. Together with a separator and a counterelectrode made from activated carbon, this laminate was arranged in a Teflon® cell housing. Both electrodes were provided with approx. 50 \}\ of electrolyte, after which the cell housing was sealed. Two stainless steel pins provide contact between the current collectors and the outside of the cell. The internal resistance ESR of the supercapacitor obtained in this way was measured with the aid of impedance spectroscopy. Then, charging and discharging cycles were carried out, cyclic voltammograms were recorded and charging and discharging cycles were carried out again at current densities of up to 500mA per gram of Smo.sSro.sCoOa-s (S = 0.25 ± 0.05) and between the cell voltages of 0 and 1.8V. Figure 2 shows the results for a cell in which a platinum reference electrode was also fitted in the separator. The potential curve of the electrode during charging and discharging with a current of 0.25A/g leads to an effective capacitance for the compound according to the invention of si 30 F/g.
Example 2
Electrode produced by the application of a suspension, ink or paste in a matrix. The matrix may be foamed metal or a metal mat, metal gauze, polymer foam, polymer gauze or some other porous structure. The suspension, ink or paste comprises one or more perovskite and/or Brown-Milierite compounds according to the invention, and may furthermore contain constituents as described in Example 1. The perovskite and/or Brown-Millerite compounds may in this case

be added in the form of a powder with a high specific surface area. The suspension, ink or paste nfiay be applied using the methods described in Example 1. After the application, the steps as described in Example 1 may follow. Typical thicknesses of the electrode structure which is formed will lie between appox. 100[jm and approx. 1500|jm
In this way, by way of example, a 1 cm^ electrode according to the invention was made as follows. A quantity of 1g of Smo.sSro.sCoOs-s (5= 0.25 ± 0.05) powder with a low specific surface area of ^ 4.0 m^/g was added to 1.5ml of solution comprising 4MK0H electrolyte and 0.1% by weight of surfactant. By agitation for 24 hours, a homogeneous suspension was obtained, which was forced into a 900iJm thick nickel foamed metal. The filled foam was then dried for 12 hours at 80°C. In the same way as in Example 1, this was used to make a supercapacitor cell, and experiments were carried out. Figure 3 shows the results for a cell in which a platinum reference electrode is also incorporated in the separator. The potential curve of the electrode during charging and discharging with a current of 0.37A/g reveals an effective capacitance for the compound according to the invention of >120 F/g.
Example 3
Electrode produced by the application of a layer of suspension, ink or paste to a substrate. The suspension, ink or paste comprises one or more perovskite and/or Brown-Millerite compounds according to the invention, a solvent and possibly auxiliaries, such as dispersing agents, surfactants, wetting agents and the like. The perovskite and/or Brown-Millerite compounds may in this case be added in the form of a powder with a high specific surface area. If appropriate, the suspension, ink or paste may also contain a binder. The substrate is a smooth surface. The suspension is distributed over the surface by spreading, painting, printing or casting and is dried. Then, the tape which is formed is removed from e smooth surface as an independent electrode layer. If appropriate, for use in a

capacitor, battery, fuel cell, electrolyser or sensor, it is also possible for heat treatments, calcining steps or sintering steps to be carried out on the tape.
Example 4
Electrode produced by the application of a suspension, ink or paste comprising one or more compounds according to the invention to a substrate or in a matrix, this substrate or matrix forming part of or being intended to form part of another component or device, such as a photovoltaic solar cell or electrochromic window.
Example 5
One or more compounds according to the invention are packaged in powder form in an envelope of porous plastic material, which is inert with respect to the electrolyte which is to be used and is electrically insulating. To close the envelope, powder material, envelope and a wire or strip of metal are pressed together in such a manner that there is contact between the powder particles themselves and between the wire or strip and the powder. The structure formed in this way is used as an electrode in an electrochemical cell.
Example 6
In a similar manner to that described in Examplel, a 1cm^ electrode according to the invention was made from a low-surface area powder of the Brown-Millerite SrCoO(2.5-5), where ^=0.10 ± 0.05. The electrode was likewise used in the same way as in Examplel in a laboratory supercapacitor, fitted with a Pt reference electrode and a counterelectrode. The results of the charging and discharging experiments are shown in Figure4. At a charging and discharging current intensity of 200mA/g, the mean capacitance is approx. 160F/g.
The characterizing use of perovskites and/or Brown-Millerites in the electrodes according to the invention means that, compared to the known materials and electrodes, there are numerous possible ways of influencing the properties and

adapting them to specific use requirements.
Although the invention has been described above with reference to preferred embodiments, it will be understood that, on reading the above description, variants which are obvious and lie within the scope of the appended claims will occur to the person who is skilled in the relevant art.





We claim:
1. Method for making an electrode for an electrochemical cell wherein a
mixed oxide material, with use of a suitable binder and solvent, is
brought into form of a suspension which suspension is formed into
layer after which said layer is formed into cohesive structure by
heating characterized in that the mixed oxide has an empirical formula
ABOy, where y ^ 3 wherein A comprises at least one metal selected
from Na, K, Rb, Ca, Ba, La, Pr, Sr, Ce, Nb, Pb, Nd, Sm and Gd. and B
comprises at least one metal selected from the group consisting of
Cu, Mg, Ti, V, Cr, Mn, Fe, Co, Nb, Mo, W and Zr, where A and B
cannot both be Nb and where the compound SrVOa.s is excluded
wherein
a. ABOy is a perovskite-type material, for which y=3- 5, where 8 +
0 and 5 has values in the range from approximately -0.2 to -
approximately 0.05 or in the range from approximately +0.05
to approximately +0.7 and
b. ABOy a Brown-Milierite-type material, for which y= 2.5- \ and has values in the range from approximately -0.2 to
approximately -0.05 or in the range from approximately +0.05
to approximately +0.3.
2. Method according to claim 1, wherein A and/or B comprise(s) a metal doped with another metal, the doping metals for A and B being selected from the options given for A and B.
3. Method according to claim 2, wherein A comprises SmxSr(i.x), with x lying in the range from approximately 0.4 to approximately 0.6.

Method according to claim 2, wherein A comprises NdxSr(i-x), with x lying in the range from approximately 0.4 to approximately 0.6.
Method according to one or more of the preceding claims 1-4, wherein B comprises Co.
Method according to one or more of the preceding claims 1-4, wherein B comprises Fe.
Method according to claims 5 and 6, wherein B comprises CO(i_x)Fex, with X lying in the range from approximately 0.2 to approximately 0.6.
Method according to any of the claims 1-7 characterized in that a layer of the suspension comprising a mixed oxide material, one or more binders and at least one solvent is applied on a suitable substrate. The solvent is removed and a cohesive layer is formed on the substrate.
Method according to claim 8, characterized in that the substrate is a matrix and the mixed oxide is accommodated in the matrix and forms a cohesive unit therewith.
. Method according to claim 8, characterized in that the substrate has a release property, and the layer which comprises a mixed oxide material, after application on the substrate, is removed and is subjected to a heat treatment if appropriate.
. Electrochemical cell which comprises at least two electrodes and a aqueous or organic solution electrolyte characterized in that it

comprises at least one electrode obtained with the method of any of claims 1-10.
12. Electrochemical cell according to claim 11, characterized in that it comprises another electrode selected from a carbon electrode, an RUO2 electrode and an RUO2.XH2O electrode.


Documents:

344-chenp-2003-abstract.pdf

344-chenp-2003-assignement.pdf

344-chenp-2003-claims duplicate.pdf

344-chenp-2003-claims original.pdf

344-chenp-2003-correspondnece-others.pdf

344-chenp-2003-correspondnece-po.pdf

344-chenp-2003-description(complete) duplicate.pdf

344-chenp-2003-description(complete) original.pdf

344-chenp-2003-drawings.pdf

344-chenp-2003-form 1.pdf

344-chenp-2003-form 19.pdf

344-chenp-2003-form 26.pdf

344-chenp-2003-form 3.pdf

344-chenp-2003-form 5.pdf

344-chenp-2003-pct.pdf


Patent Number 200782
Indian Patent Application Number 344/CHENP/2003
PG Journal Number 8/2007
Publication Date 23-Feb-2007
Grant Date 05-Jun-2006
Date of Filing 06-Mar-2003
Name of Patentee ENERGIEONDERZOEK CENTRUM NEDERLAND
Applicant Address 3, WESTERDUINWEG, 1755 LE PETTEN, THE NETHERLANDS
Inventors:
# Inventor's Name Inventor's Address
1 VAN HEUVELN, FREDRICK HENDRIK 74, SWEELINCKLAAN, 1817 KH ALKMAAR, THE NETHERLANDS
2 PLOMP, LAMBERTS 11 TOUSSAINTSTRAAT, 1814 EG ALKMAAR, THE NETHERLANDS
3 ELZINGA, GERARD DOUWE 20, MEZENHOF 1742, GK SCHAGEN, THE NETHERLANDS
PCT International Classification Number H01M8/12
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 1017632 2001-03-19 Netherlands
2 1018266 2001-06-12 Netherlands
3 1015886 2000-08-07 Netherlands