Title of Invention

"METHOD OF CONTROLLING A REVERSIBLE ELECTRIC MACHINE"

Abstract The invention relates to a method of preparing a reversible electric machine with a phase for starting a heat engine of a vehicle that is equipped with an automatic start/stop system, whereby said machine comprises a rotor which is connected to the heat engine. According to the invention, the method comprises the following steps consisting in detecting an action prior to a heat engine start command and applying a magnetising electric current to the rotor of the machine upon detection of said action. The invention is suitable for motor vehicles which are equipped with an automatic start/stop system.
Full Text METHOD OF CONTROLLING A REVERSIBLE ELECTRICAL MACHINE
Object of the invention
The present invention concerns a method of preparing a reversible electrical
machine with a phase for starting a thermal engine of a vehicle.
The invention finds a particularly advantageous application in the field of the
automobile industry, and more especially in that of vehicles equipped with an
automatic starting/stopping system, such as the system known by the English
term "Stop and Go".
Prior art
Vehicles able to function according to the "Stop and Go" mode are equipped
with a reversible electrical machine, or alternator/starter, coupled to the
thermal engine, by means of a belt for example. In general terms, a reversible
electrical machine of a vehicle combines two distinct functions, namely on the
one hand the conventional function of alternator when the shaft of the thermal
engine drives the rotor of the machine so as to produce an electric current at
the stator, and on the other hand the starter function when conversely a
current applied to the stator of the machine causes the rotor to rotate, which
then drives the shaft of the thermal engine in a similar manner to a
conventional starter.
The application of an alternator/starter to the "Stop and Go" operating mode
consists, under certain conditions, of causing the complete stoppage of the
thermal engine when the vehicle is itself at rest, and then restarting the
thermal engine following, for example, an action by the driver interpreted as a
restart request. A typical situation of "Stop and Go" is that of stopping at a red
light. When the vehicle stops at the light, the thermal engine is automatically
stopped and then, when the light goes green, the engine is restarted in
particular by means of the alternator/starter following the detection by the
vehicle starting control system of the pressing of clutch pedal by the driver or
any other action that may be interpreted as the intention of the driver to restart
his vehicle. The advantage of "Stop and Go" mode in terms of energy saving
and pollution reduction, especially in an urban environment, will be
understood.
When it is wished to start a thermal engine initially at rest by means of an
alternator/starter, the first phase to be implemented is magnetising the rotor
by sending it a maximum excitation current. This magnetisation, necessary
for obtaining the required torque for starting the thermal engine, must last for a
certain amount of time, around 150 ms, before the inverter is started up in
order to make the rotor turn by applying an electric current to the stator of the
machine.
This rotor preparation phase is executed on a start instruction sent by a
control module responsible for managing the "Stop and Go" system, the
starting being made effective by the excitation of the stator only after expiry of
the magnetisation period of approximately 150 ms.
This magnetisation period therefore causes a routine delay in the starting of
the thermal engine, prejudicial to the enjoyment and efficacy of driving when
the automatic starting/stopping system of the vehicle is activated.
Object of the invention
It is precisely an object of the present invention to define the ways in which an
instruction to start the thermal engine of the vehicle could be executed in the
context of a "Stop and Go" system without suffering the negative effect of the
delay necessary for preparing the alternator/starter to execute a start
instruction by magnetisation of the rotor.
This object is achieved, in accordance with the present invention, by the
implementation of a method of preparing a reversible electrical machine with a
phase for starting a thermal engine of a vehicle equipped with an automatic
starting/stopping system, the said reversible electrical machine comprising a
rotor coupled to the said thermal engine, characterised in that the said method
comprises steps consisting of detecting an action prior to an instruction to
start the thermal engine, and applying an electrical magnetisation current to
the said machine as soon as the said prior action is detected.
Thus, by applying the magnetisation electric current at the very moment when
a prior action is detected, and therefore before an actual start instruction has
been given, the method according to the invention makes it possible to
magnetise the rotor by anticipation. The result is a reduction in the interval of
time elapsing between the start instruction and a moment when the thermal
engine actually starts, because at least part of the rotor magnetisation phase
is masked in the time separating the action prior to starting and the sending of
the start instruction.
Naturally it may happen that the anticipated preparation of the rotor has been
carried out without being followed by an actual start instruction. In this case,
the invention provides for the application of the magnetisation electric current
to be interrupted if a start instruction is not triggered after a given time after
detection of the said prior action. This time may for example be three
seconds.
In addition, the invention proposes that, after an interruption in the application
of the magnetisation electric current, a new attempt at preparing the reversible
electrical machine is made only after cancellation of the said prior action. It is
thus ensured that the method according to the invention is indeed reset before
a new starting attempt.
So as to avoid any overheating of the alternator/starter, the invention
recommends that a new attempt at preparing the reversible electrical machine
is prevented after a given maximum number of interrupted attempts. This
maximum number of attempts may be equal to five.
According to a particular embodiment of the invention, the said prior action is
a pressing of a control pedal for driving the thermal engine.
More precisely, the said pedal is a clutch pedal and/or an accelerator pedal.
These actions performed on the clutch or accelerator pedals constitute socalled
conditions prior to a restarting of the thermal engine by the "Stop and
Go" system. The particular choice of these actions of pressing the clutch or
accelerator pedals is in no way limiting, the invention being able to apply in
the same way to other actions relating to other prior conditions.
In this particular context of the invention, the said pressing is detected by at
least one sensor for the pressing of the said pedal, the detection of a first
pressing level triggering the application of the said magnetisation electric
current to the rotor of the reversible electrical machine, and the detection of a
second pressing level triggering the said start instruction.
Likewise, the said prior action cancellation consists of a zero pressing of the
said pedal. In other words, the driver must completely release the pedal
concerned in order to enable a new preparation phase.
Two practical embodiments can be envisaged.
According to a first embodiment, the said first and second pressing levels are
detected by two successive binary sensors.
According to a second embodiment, the said first and second pressing levels
are detected by a continuous sensor.
This second embodiment has the advantage that the said continuous sensor
is also able to supply a pressing speed.
It is then possible to take this speed parameter into account in order to refine
the determination of the first pressing level and to decide for example that,
according to the invention, the value of the first pressing level increases when
the said pressing speed decreases up to a given minimum value.
It is also possible to provide, according to the invention, at pressing speeds
lower than the said minimum value, for no magnetisation electric current to be
applied to the rotor of the reversible electrical machine.
The description that follows with regard to the accompanying drawings, given
by way of non-limiting examples, will give a clear understanding of what the
invention consists and how it can be implemented.
Brief description of the figures
Figure 1 is a diagram of an automatic starting/stopping system for a thermal
engine of a vehicle.
Figure 2 is a timing diagram illustrating an example of magnetisation of the
rotor of the alternator/starter shown in figure 1.
Detailed description of preferential embodiments of the invention
Figure 1 depicts a system for the automatic starting/stopping of a thermal
engine of a vehicle, in particular the "Stop and Go" system mentioned above.
In the remainder of the description, reference will be made to a vehicle
equipped with a reversible electrical machine, such as an alternator/starter,
controlled according to the methods of the "Stop and Go" system. Naturally
any other electrical machine, reversible or not, could be used in the context of
the invention.
The system in figure 1 comprises:
- a separate alternator/starter 1 comprising a shaft terminating in a pulley 2
that is connected to a pulley 3 of the crankshaft of the thermal engine by
means of a belt 4. This alternator/starter is mounted in the place that the
alternator normally takes;
- optionally, an additional conventional starter 5 whose pinion is able to mesh
with the teeth on a ring 6 for driving the shaft of the thermal engine;
- control electronics 7.
The control electronics 7 comprise:
- a transistor bridge 8 that constitutes a reversible power converter and that
provides control in starter mode and synchronous rectification in alternator
mode;
- a control module 9 that controls the various transistors of the converter 8 and
in particular manages the following various functions:
- power in starter and alternator modes
- regulation in alternator mode
- transition from starter to alternator mode
- operating strategy.
The control module 9 is for this purpose supplied with the voltage of the
battery, referenced B, to which it is connected by means of an ignition switch
10 of the vehicle.
It receives as an input information enabling it to determine the angular position
of the rotor of the alternator/starter 1, for example information supplied by
sensors 11, such as Hall effect sensors.
As an output, it supplies the field winding of the alternator/starter 1 and the
starter 5 and generates the voltages injected on the gates (A, B, C; A', B', C')
of the transistors of the bridge 8.
Moreover, the control module 9 receives information coming from
measurement and detection sensors distributed in the vehicle, such as
sensors for detecting the position of various components, such as clutch
pedal, accelerator pedal, etc, this information constituting in particular
conditions prior to the sending of a start instruction.
In an automatic starting/stopping system, such as the "Stop and Go" system,
an instruction to start the thermal engine of the vehicle can be given following
a prior action, for example by pressing the clutch pedal or accelerator pedal.
In order to obtain actual starting of the engine as quickly as possible after
detection of a prior action, the invention proposes to magnetise the rotor of the
alternator/starter by early application of an electric current as soon as the said
prior action is detected, that is to say by anticipation, without awaiting the
sending of the start instruction.
This method of preparing the rotor can be implemented by:
- at least two two-state sensors, namely a pedal start-of-travel sensor (which
is for example at 0 if the pedal is released and at 1 if it is pressed by more
than 10%) and an end-of-travel sensor (which is for example at 0 if the pedal
is pressed by less than 90% and at 1 if it is pressed by more than 90%),
- or a continuous sensor on the pedal that supplies a continuous value
between 0 if the pedal is released and 100% if the pedal is completely
pressed. •
In the case of two two-state sensors, the start-of-travel sensor detects a first
pedal pressing level (more than 10% for example) and the end-of-travel
sensor detects a second pressing level (more than 90% for example).
The magnetisation of the rotor is initiated if the stop travel sensor is activated
whilst the actual starting instruction is sent only if the end-of-travel sensor is
activated in its turn.
In all cases the application interrupts the magnetisation of the rotor by cutting
off the magnetisation electric current if an actual start instruction is not sent
after a given time, 3 seconds for example. A new magnetisation is possible
only when the driver has cancelled the prior action, that is to say here by
releasing the pedal.
A maximum of five interrupted attempts at magnetisation not followed by an
actual start instruction are enabled, in order to avoid risks of overheating of
the alternator/starter.
The timing diagram in figure 2 gives an example of magnetisation of the rotor
with two two-state sensors.
On this timing diagram, it can be seen that a first magnetisation has been
interrupted because the pedals have been released before having reached
the second pressing level. The second magnetisation has been followed by
an actual starting of the engine, the end of travel sensor having been
activated.
In the case of a continuous sensor, two parameters can be taken into account:
firstly the pressing level of the pedal and secondly the speed of pressing, that
is to say the speed at which the driver presses the pedal. This speed can be
evaluated directly from a percentage pressing per unit of time.
If the driver presses the pedal by more than 1% in less than 1 millisecond, the
application considers that the pressing speed is very rapid and that the driver
will very probably start. The application then begins to magnetise the rotor
when a pressing percentage of 30% is reached, the actual starting instruction
being initiated at 90% pressing.
If the driver presses the pedal by 1% in a time of between 1 and 3
milliseconds, the application considers that the pressing speed is rapid and
that the driver will probably start. The application then begins to magnetise
the rotor when a pressing percentage of 60% is reached, the actual starting
instruction still being initiated at 90% pressing.
It is of course possible to imagine a pressing percentage for starting the
magnetisation of the rotor that increases, proportionally for example, when the
pressing speed decreases.
Below a certain pedal pressing speed (less than 1% in 1 ms for example), the
application considers that the driver does not wish to start and the rotor is not
magnetised. The start instruction will nevertheless be given if the pedal is
pressed by more than 90% without however benefiting from the advantage of
anticipated magnetisation.
There too, the application stops the magnetisation of the rotor if an actual
starting instruction has not occurred after three seconds. A new
magnetisation is possible only when the driver has released the pedal. To
avoid risks of overheating, a maximum of five successive magnetisations
without actual start instruction are enabled.









CLAIMS
1. Method of preparing a reversible electrical machine with a phase for
starting a thermal engine of a vehicle equipped with an automatic
starting/stopping system, the said reversible electrical machine comprising a
rotor coupled to the said thermal engine, characterised in that the said method
comprises steps consisting of detecting an action prior to an instruction to
start the thermal engine, and applying an electrical magnetisation current to
the said machine as soon as the said prior action is detected.
2. Method according to claim 1, characterised in that the said prior action is a
pressing of a control pedal driving the thermal engine.
3. Method according to claim 2, characterised in that the said pedal is a
clutch pedal and/or an accelerator pedal.
4. Method according to one of claims 2 or 3, characterised in that the said
pressing is detected by at least one sensor for the pressing of the said pedal,
the detection of a first pressing level triggering the application of the said
magnetisation electric current to the rotor of the reversible electrical machine,
and the detection of a second pressing level triggering the said start
instruction.
5. Method accord to claim 4, characterised in that the said first pressing level
is at least equal to approximately 10% of the total pressing and the said
second pressing level is at least equal to approximately 90% of the total
pressing.
6. Method according to one of claims 4 or 5, characterised in that the said
first and second pressing levels are detected by two successive binary
sensors.
7. Method according to one of claims 4 or 5, characterised in that the said
first and second pressing levels are detected by a continuous sensor.
8. Method according to claim 7, characterised in that the said continuous
sensor is also able to supply a pressing speed.
9. Method according to claim 8, characterised in that the value of the first
pressing level increases when the pressing speed decreases as far as a given
minimum value.
10. Method according to claim 9, characterised in that, for pressing speeds
below the said minimum value, no magnetisation electric current is applied to
the rotor of the reversible electrical machine.
11. Method according to any one of claims 1 to 10, characterised in that the
application of the magnetisation electric current is interrupted if a start
instruction is not triggered after a given period after the said prior action is
detected.
12. Method according to claim 11,.characterised in that, after an interruption
of the application of the magnetisation electric current, a new attempt at
preparing the reversible electrical machine is made only after cancellation of
the said prior action.
13. Method according to claims 2 and 12, characterised in that the said prior
action cancellation consists of a zero pressing of the said pedal.
14. Method according to any one of claims 11 to 13, characterised in that a
new attempt at preparing the reversible electrical machine is prevented after a
given maximum number of interrupted attempts.


Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=a0pdFddH0X6wgZV1to4mBQ==&loc=+mN2fYxnTC4l0fUd8W4CAA==


Patent Number 279848
Indian Patent Application Number 1904/DELNP/2007
PG Journal Number 05/2017
Publication Date 03-Feb-2017
Grant Date 31-Jan-2017
Date of Filing 12-Mar-2007
Name of Patentee VALEO EQUIPEMENTS ELECTRIQUES MOTEUR
Applicant Address 2, RUE ANDRE-BOULLE, F-94017 CRETEIL CEDEX, FRANCE
Inventors:
# Inventor's Name Inventor's Address
1 MAGALI LAURENCE 224 RUE DE CHARENTON, F-75012 PARIS, FRANCE
2 BRICE LECOLE 29, BOULEVARD DE REUILLY, F-75012 PARIS,FRANCE
PCT International Classification Number F02N 11/08
PCT International Application Number PCT/FR2005/002356
PCT International Filing date 2005-09-22
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 0410092 2004-09-23 France