Title of Invention

A MIXER

Abstract The invention relates to a mixer providing a powerful pumping capacity. The mixer is intended for conditions in which the solution or slurry to be processed is difficult to treat and into which gas is conducted with the intention of dispersing it evenly and effectively into the solution. The method is especially suited to a hydrometallurgical process, whereby the purpose is to disperse the gas into the solution and obtain effective mixing both on the micro- and macro-level.
Full Text MIXER AND METHOD FOR MIXING A GAS AND SOLUTION
FIELD OF THE INVENTION
The invention relates to a mixer providing a powerful pumping capacity. The
mixer is intended for conditions in which the solution or slurry to be
processed is difficult to treat and into which gas is conducted with the
intention of dispersing it evenly and effectively into the solution. The mixing
method is especially suited to a hydrometallurgical process, where the
purpose is to disperse the gas into the solution and obtain effective mixing
both on micro- and macro-level.
BACKGROUND OF THE INVENTION
US patent 4,548,765 describes a mixer, in which there are dispersing blades
located above and below a circular plate attached to the mixer shaft and
baffle blades placed at the end of arms outside the circular plate. The centre
of gravity of the blades is below the circular plate. The mixer is intended for
mixing gas, liquid and solids together into a good dispersion, whereby
chemical reactions can proceed in a controlled manner.
In contrast, US patent 7,070,174 describes a mixing apparatus, which
consists of two mixers fixed onto the mixer shaft. The mixer is intended for
closed reactors, for example vertical autoclaves. The purpose of the mixing
apparatus is to disperse gas into a slurry where the gas is fed into the
reactor from above the surface of the slurry.
In the apparatus accordant with US patent 7,070,174, the upper mixer
comprises a central plate attached to the shaft, inner blades attached to the
central plate and outer blades attached to the outer edge of the central plate.
The inner edge of the inner blades above the central plate is made to narrow
outwards in the shape of an arc and below the central plate the inner edge is
straight. The outer edge of the inner blade is vertical all along. The outer
blades are attached directly to the central plate at the same point as the
inner blades. The outer blades are rectangular and their angle of inclination
to the central plate is 30 - 60 degrees. The mixing apparatus also includes a
lower mixer, which consists of a round central plate and blades attached to
its outer edge. The outer edge of the blades and the inner edge above the
central plate are vertical, but the part of the inner edge below the central
plate narrows outwards in the shape of an arc. The purpose of the upper
blades of the mixer is to bring about a vortex that sucks the gas from the
surface of the liquid and to disperse the gas into small bubbles. Since the
upper mixer is not able to achieve effective mixing of the slurry in addition to
dispersing, the mixing apparatus is equipped with a lower mixer with the
purpose of obtaining a good mixing of the slurry itself and further to disperse
the gas bubbles into smaller bubbles and mix them into the slurry. The lower
mixer takes considerably more power than the upper mixer. The mixing
apparatus is intended always to comprise at least two of the mixers
described above.
PURPOSE OF THE INVENTION
The mixers described above are practical for many purposes, but
nevertheless they have proved insufficient in conditions where mixing on the
micro- and macro-level as well as gas dispersion into a solution or slurry is a
vital condition for the success of many processes, and where it is desired to
avoid, for instance, the formation of harmful co-products and wear of the
apparatus.
SUMMARY OF THE INVENTION
The essential features of the mixer and method accordant with the invention
will be made apparent in the attached claims.
The invention relates to a mixer providing powerful pumping capacity for
mixing a solution or slurry and gas, whereby the mixer comprises a circular
plate symmetrically attached to the lower end of the shaft, vertical inner
mixer blades radially attached to the outer edge of the plate above and
below it and outer blades attached to the circular plate by means of an arm.
It is typical of the mixer that the blades are located symmetrically in terms of
elevation on either side of the circular plate.
It is also typical of the mixer that the number of both inner and outer blades
is 5 - 8.
In the mixer accordant with the invention, the inner edge of the inner blade,
which includes both the parts above and below the circular plate, is made
curved in the direction of the mixer shaft so that the upper and lower edge of
the blade are horizontal from the outer edge for a distance that is 35-50 % of
the total blade width. The curved inner edge of the inner blade is preferably
shaped like a parabola. The height of the inner blades is of the order of 38 -
46 % and the width 14-20 % of the total mixer diameter. The outer edge of
the inner blade is vertical and extends preferably beyond the circular plate by
a distance that is of the order of 0.5 - 2 % of the diameter of the mixer.
The outer blades in the mixer accordant with the invention are at an angle of
50 - 70°, preferably 60°, to the plane formed by the circular plate. The outer
blades are rectangular in shape and their height is in the region of 3 - 3.5
times their width.
In one embodiment of the invention the inner and outer blades face each
other, i.e. the arm joining the outer blade to the circular plate is attached to
the circular plate at the same point as the inner blade.
In another embodiment of the invention the inner and outer blades are
attached to the circular plate, offset to each other. The inner and outer
blades may be displaced by 0 - 36° to each other. According to one
alternative, the offset between the inner and outer blades can be adjusted.
It is typical of a mixer accordant with the invention that the length of the arms
attaching the outer blades to the circular plate is around 3-4 % of the total
diameter of the mixer.
The mixer accordant with the invention is suitable for use in both
atmospheric and pressurised conditions, i.e. in an autoclave.
The invention also relates to a method for feeding gas into a solution or
slurry, particularly in hydrometallurgical processes. The effective dispersing
of gas into the solution and a good mixing on micro- and macro-level is
achieved by means of one mixer located in an agitated reactor, whereby gas
dispersing and micro-level mixing occur by means of the inner mixer blades
and macro-level mixing by means of the outer mixer blades, with their
combined effect resulting in a flow rising upwards from the walls of the
agitated reactor and turning down near the surface of the liquid to the mixer.
It is typical of the method that the gas is mixed into the solution in a reactor,
where the filling height to diameter is 0.8 - 1.4. Mixing of the gas into the
solution occurs with a mixer that has a power factor Np in the region of 4 -
10.
The method accordant with the invention is particularly suitable for a solution
which is a chromium (Vl)-containing solution and where the gas to be fed is
sulphur dioxide. According to one alternative, the solution is a chromium (VI)-
containing nitric acid-based solution. According to another alternative, the
solution is a chromium (Vl)-containing sulphuric acid-based solution.
The method accordant with the invention is also suitable when the solution to
be treated contains at least one of the metals zinc, nickel or cobalt and the
gas to be fed is a sulphur dioxide- and oxygen-containing gas.
LIST OF DRAWINGS
Figure 1 presents a mixer accordant with the invention seen from the side,
Figure 2 presents a mixer accordant with the invention seen from above in
accordance with one of the alternative blade locations,
Figure 3 presents a mixer seen from above in accordance with another of the
alternative blade locations,
Figure 4 is a vertical section of mixers of the prior art of the types described
in the example and a mixer accordant with the invention,
Figure 5 shows the distribution of power in the mixers according to Figure 4,
Figure 6 shows a typical flow diagram of the mixing method as a vertical
section, and
Figure 7 shows a vertical section of a typical flow diagram of the mixing
method in a partially drawn autoclave.
DETAILED DESCRIPTION OF THE INVENTION
The mixer accordant with the invention is well-suited for instance as a mixer
in an oxidising or reducing gas/solution process in hydrometallurgy, where
effective mixing on micro- and macro-level is required in order for the mixing
process to be successful, for example, to avoid harmful side-reactions.
It is typical of the mixer 1 accordant with the invention that the mixer
suspended from shaft 2 comprises a circular plate 3 attached symmetrically
to the lower end of the shaft, inner mixer blades 4 fixed radially to both the
upper and lower sides of the plate and outer blades 6 attached to the circular
plate by means of an arm 5. In order for the mixing of the material being
treated to become effective enough, when the tip speed of the outer blades
is in the region of 5 - 7 m/s, some significant changes have been made to
the mixer accordant with the invention in comparison with the mixers of the
prior art. The tip speed in question corresponds mainly to the critical speed
after which the wear of the mixing mechanism increases noticeably. A mixer
accordant with the invention enables for instance the effective micro- and
macro-level mixing in full-scale reactor size (50 - 500 m3) to be achieved at a
power level of 1.5 - 5.0 kW/m3, when the tip speed of the mixer is at the level
mentioned above, and the power factor Np of the mixer rises in that case to
between 4 and 10. Generally a power factor of 2.4 - 3.0 is reached with
mixers of the prior art.
The number of both inner and outer blades in a mixer accordant with the
invention is 5 - 8. Gas is fed into the reactor from the lower section towards
the circular plate via a separate feed pipe. If necessary, the mixer shaft may
be made hollow, so that the feed of gas may occur through it to below the
circular plate if so desired. The structure of the mixer is however developed
to be such that it is also able to suck in gas from above the surface of the
liquid. The ratio of the mixer diameter to the agitated reactor is in the region
of 0.35 - 0.40. The mixer is particularly effective when the reactor around it is
in the shape of a vertical cylinder and the ratio of its effective height (filling
height) to the diameter is 0.8 - 1.4. Experts in the field believe that a reactor
should be equipped with two mixers if the reactor height/diameter ratio is
above 1, but in the tests carried out it was found that a good mixing result
could still be achieved at the ratio given above with a mixer accordant with
the invention.
In order to increase the mixing efficiency on both the upper and lower
sections of the mixer, the mixer is formed so that the blades are located
symmetrically with regard to the circular plate, whereby an equally large part
of the blades is above and beneath said circular plate. To improve mixing
efficiency, now the inner edge 7 of the inner blade, which includes the part
both above and below the circular plate, is made curved in the direction of
the mixer shaft, preferably in a parabola, however such that the upper edge
8 and the lower edge 9 of the blade are horizontal from the outer edge
inwards for a distance that is 35-50% of the total width of the blade. The
outer edge 10 of the inner blade is typically vertical and extends preferably
beyond the circumference of the circular plate by a distance that is in the
order of for instance 0 - 2% of the diameter of the mixer. The inner blades
are fitted perpendicular to the circular plate and extend preferably the same
distance above and below the plane formed by the circular plate. The height
of the inner blades is in the region of 38 - 46% and the width 14 - 20% of
the total diameter of the mixer. The inner blades are particularly designed to
disperse gas into a slurry, so they may also be named dispersion blades.
It has been found empirically that the dispersing blades are so effective that
they enable gas to be sucked into the slurry also from above the surface,
whether the gas is fed there or is a gas that is circulating in the reactor. In
addition to acting as dispersing blades, the inner blades also have the
purpose of achieving good micro-level mixing. Often, even though mixing
equipment achieves good macro-level mixing, i.e. extending over the entire
reactor, on the micro-level the mixing between particles and solution or gas
and solution is not effective. It has been found in the tests carried out that
dispersing blades accordant with the invention enable effective micro-level
mixing to be attained.
Arms 5 are attached to the outer edge of the circular plate 3, and in turn
outer blades 6 are fixed onto the outer end of said arms. The outer blades
are rectangular in shape and their height is in the region of 3 - 3.5 times their
width. The width of the outer blade at the point of the circular plate is in the
region of 10 - 20%, preferably 15%, of the total mixer diameter. The blades
are at an angle of 50 - 70°, preferably 60° to the plane formed by the circular
plate. The outer blades are also symmetrical with regard to the circular plate,
i.e. they extend essentially the same distance above and below the plane
formed by the circular plate. The length of the arms 5 attaching the outer
blades to the circular plate is in the region of 3-4 % of the total mixer
diameter. The task of the outer blades is to achieve macro-level mixing, i.e.
to make the solution-gas dispersion mixed by the inner blades circulate in
the reactor in the desired manner.
In the embodiment according to Figure 2 the inner and outer blades are both
6 in number, but the quantity may vary between 5 and 8. The number
depends mostly on the size of the reactor into which the mixer is placed. The
blades in Figure 2 are located so that the inner and outer blades face one
another, i.e. the arm connecting the circular plate to the outer blade is
attached to exactly the same point as the inner blade.
In the embodiment according to Figure 3 there are also 6 outer and 6 inner
blades, but now the blades are attached to the circular plate at a different
point from each other. The blades in Figure 3 are offset to each other by 30
degrees. It is characteristic of the mixer solution according to the invention
that the blades are offset to each other by 0 - 36° depending on the number
of blades and the mixing requirements. When the blades are offset to each
other, twice as many dispersion points are generated around the mixer in the
material to be mixed compared to when the blades face each other. When a
mixer according to Figure 3 is placed in a reactor, which is over 50 m3 in size
and dimensioned in the manner described above, the tip speed of the inner
blades rises to over 4 m/s, in other words clearly into the dispersion zone.
The final result obtained is a more even dispersion of gas into the solution or
slurry in the reactor. The offset is at maximum when the outer blades are
exactly between the inner blades. Thus the maximum offset is between 36 -
22.5° depending on the number of blades. It is also characteristic of the
mixer according to the invention that the offset between the blades can be
adjusted as required.
In the case according to Figure 3, in which the number of both inner and
outer blades is 6, an effective solution for the placement of the inner and
outer blades is that the inner blades are preferably in the region between 20°
before and 10° behind the outer blades in relation to the rotation direction of
the mixer. When the inner blade moves in front, the gas coming from below
the circular plate will rise radially with the releasing eddies from the inner
blades and will fall immediately into the domain of the following outer blades.
The gas is dispersed very evenly when the offset is for instance 20 degrees,
whereby the gas ends up in a wider space to be dispersed by the outer
blades and in that case dispersing efficacy is achieved particularly from the
effect of the upper parts of the circular plate. When the offset is in the region
of 5 degrees, a powerful local dispersing is achieved when the gas and slurry
are discharged upwards and outwards through the small gaps formed by the
inner and outer blades.
The respective location of the inner and outer blades has an especially
powerful effect when the mixer is dimensioned for a reactor with a volume of
over 100 m3. In that case the absolute transfer lengths of the gas are
considerable, but the effect of the distance can be reduced by increasing the
number of mixer blades.
It is typical of the method accordant with the invention that a flow pattern
according to Figure 6 is formed in the agitated reactor. The flow pattern
shows that by means of a mixer 1 accordant with the invention, a solution
flow is formed in the reactor 11 that is firstly directed obliquely downwards,
and is diverted by the reactor wall to flow partially downwards, circulating
back to the mixer. The other part of the flow is diverted upwards and rises
along the reactor walls, and is turned at the centre of the reactor as a result
of the suction effect of the mixer back down to the mixer. In place of the
vertical baffles normally located on the reactor wall it is preferable to use
vertical plates 12, set nearer to the mixer, which are wider than standard
baffles. It is characteristic of the method that effective mixing of a controlled
shape extending throughout the entire reactor is achieved using only one
mixer, with an outer blade tip speed being at most in the region of 5 - 7 m/s,
because the power factor of the mixer accordant with the invention is as
much as 4 - 10. The solution to be treated is fed into the reactor normally
from the lower section via the feed unit 13 and removed from the upper
section of the reactor via the vent unit 14. The gas is fed below the mixer, in
the vicinity of the circular plate (not shown in detail in the drawing). The
mixing method is intended particularly for hydrometallurgical processes.
The mixer and mixing method accordant with the invention are well suited for
mixing that occurs at the prevailing pressure, i.e. in atmospheric conditions.
However, the mixer can also be used in pressurised reactors as in Figure 7
i.e. in an autoclave 15, particularly when the autoclave is a horizontal-model
cylinder, which is divided into compartments. The autoclave in Figure 7 is
seen from the side and only the first two compartments 16 and 17 are visible.
Each compartment is equipped with a mixer accordant with the invention 18
and preferably with four baffles 19. In the same way as was found regarding
atmospheric leaching above, it is also preferable in autoclave leaching to use
baffles that are wider than standard baffles, whereby the same type of
solution flow is achieved as that described in Figure 6, i.e. a powerful
circulation from below upwards at the walls of each autoclave compartment
and downwards in the centre of the compartment towards the mixer. The gas
to be mixed is fed either below the mixer and/or into the pressurised gas
phase above the solution or slurry to be mixed. Thanks to the effective mixer,
it is also possible to suck the gas above the surface of the solution into the
liquid.
EXAMPLES
Example 1
Three mixers are compared with each other, two of which are accordant with
the prior art and the third accordant with the invention. The first is a mixer of
the prior art, described in US patent 4,548,765, known by the abbreviation
gls, the second an upper mixer type of the mixing apparatus described in US
patent 7,070,174, known by the abbreviation glsw. To facilitate comparison,
the outer blades of the glsw mixer are located on the end of the arm, the
same as in the other mixers and not attached to the circular plate as
described in the patent. The third is a mixer accordant with the invention,
known by the abbreviation blsr. A vertical section of the mixers is shown in
Figure 4.
All the mixers have one interesting characteristic: their power draw can be
changed by changing their location, i.e. height, in the reactor. With all of
them the power take-off increases to a certain value when the mixer is raised
upwards. This is due to the increasing of flow eddies. As the flow hits the
bottom only a simple flow is formed from the centre down and then up along
the sides of the reactor. When the mixer is raised, the flow hits the sidewall
of the reactor, whereby a double toroid is formed: slurry flowing down the
reactor wall turns inwards and rises back below the mixer and another eddy
flow rises up along the wall and returns to the central section above the
mixer. This increase in eddies raises the power draw.
The shaft power is calculated according to the following known equation:
Pshaft = ? Np p N3 D5, where
P shaft = shaft power [W]
? = output correction factor [-], taking account of changes in the mixer
location for example
Np = power factor (property of the mixer) [-]
p = density of medium to be mixed [kg/m3]
N = number of mixer revolutions [1/s]
D = diameter of mixer [m]
The gls mixer is usable when the gas to be dispersed is fed below the mixer
at the central point. Thanks to the negative pressure created behind the
inner blades the gas disperses into the slurry. The outer blades are at an
angle of 45 degrees and enable the attainment of a flow directed obliquely
downwards towards the reactor wall, a double toroid, which raises the power
draw. Successful mixing requires that the mixer is at a sufficient distance
from the bottom, and when the solid particles in the slurry to be treated are
coarse, the mixing efficiency is usually not enough, and a mass of solids
begins to form on the bottom.
The glsw mixer is intended to disperse gas from above the surface of the
liquid, gas that is either fed there or is circulating there during mixing.
Otherwise the same characteristics apply to this mixer as to the gls mixer.
The blsr mixer accordant with the invention has been developed particularly
for the following purposes:
- Dispersing gas fed from both above and below into a slurry,
- Handling chemical mixing processes that require a great deal of energy
(power/volume),
- Mixing abrasive solid particles into a liquid, when their mixing requires
great turbulent energy,
- Particularly for processes, where the mixing efficiency has to extend
right up to the surface of the liquid.
The characteristics described above are shown in Figure 5 and in the
tables below, where the power distributions at different points of the reactor
are itemised. In the comparison, the power of the blsr mixer accordant with
the invention is ascribed a value of 100%, and the other mixers are
compared with this. The location of the mixer in the reactor is the same for
all, as are the mixer diameters. The reactor conditions are also the same in
each case. The tip speed of the mixer calculated from the outer edge of the
inner blades is the same for all, i.e. 6 m/s.
It is also calculated in Figure 5, how much output the mixer is able to provide
the reactor with above and below the mixer. The partial output of the mixers
accordant with the prior art is compared with the output of the blsr mixer. The
result obtained was that the power factor Np of the blsr mixer is in the order
of 1.7 times that of the mixers of the prior art. The output comparison
between the mixers is given again in tabular form:
Tot = total power %
Mix-Y = mixing power in the upper space of the mixer, %
Mix-A = mixing power in the lower space of the mixer, %

Example 3
The example describes the use of the blsr mixer in the dispersing of a gas
and a solution. An agitated reactor is equipped with wide baffles and a blsr
mixer located on one plane. The combined effect achieved is the effective
dispersing of the gas and a strong flow of the solution from the edges of the
reactor upwards and from the centre back down to the mixer. Thanks to the
powerful flow the majority of the gas bubbles coming to the surface are
sucked back into the solution and return to the mixer, whereby an effective
utilisation of the gas is obtained.
One solution generated in the pickling of refined steel contains hexavalent
chromium (Cr6+), which has to be reduced to trivalent by means of sulphur
dioxide gas. The reduction process in question is generally a problematic
one and becomes particularly difficult when the chromium is in a nitric acid-
based solution. In order for the reduction and dispersing of the sulphur
dioxide in the solution to succeed, the mixing has to be very effective, i.e.
with a power factor between 4 and 10. If the mixing weakens, the following
reactions will take place in the solution, in other words first side-reaction (1),
which leads to further reaction (2), forming harmful NOX gas:

When the mixing efficiency is sufficient, as in the case accordant with the
invention, the desired reaction is made to occur:

The reaction is also made to occur in the upper part of the reactor and not
only in the vicinity of the mixer. Thanks to the powerful mixing, even the NOX
gas potentially generated during reduction is made to react further:

In this case the total reaction is as follows:

Effective mixing is required in this case due to the large number of ions
involved in the reaction. Thanks to powerful mixing the development of NOX
can be terminated in two ways. Firstly, strong mixing favours the main
reaction, where the number of reactive ions is large, but nevertheless smaller
than the number in the side reaction. Secondly, powerful mixing enables any
possible NOX gas that is generated to react with the hexavalent chromium.
The effective mixing method described above is also advantageous in the
reduction of chromium(VI) when the solution is sulphuric acid based,
because there too it is a question of a large amount of reactive ions and
nevertheless it is desired to get the level of chromium(VI) to the range of less
than one microgram per litre.
Example 4
Another hydrometallurgical process that requires effective mixing in order to
succeed, is induced oxidation. Such a process is typically the combined
removal of manganese and iron from a solution that contains at least one of
the following group of metals: zinc, cobalt or nickel, in which sulphur dioxide
and an oxygen-containing gas are fed into the solution. A powerful mixing
efficiency is needed in the method, so that the reaction (7) forming sulphuric
acid does not become too strong:

Since the removal of manganese/iron requires accurate pH adjustment, in
addition to oxygen additional neutralising agents are also consumed in this
harmful side reaction.
The mixing equipment that enables powerful mixing to be attained also in the
upper section of the reactor, facilitates the raising of the sulphur dioxide /
oxygen ratio in the feed gas, whereby a strong induction is obtained in the
precipitation reaction (8):

It is to be noted in reaction (8) that manganese hydroxide is partly formed as
oxyhydroxide. The sulphuric acid that is formed is neutralised with lime for
example to maintain a certain pH value:

Thanks to effective mixing, lime can be fed to the surface of the liquid in the
reactor, from where the lime is directed to the primary mixing zone of the
mixer. When the lime is fed in this way, it reacts, forming loose particles of
gypsum without causing a disruptive amount of gypsum formation on the
reactor structures.
CLAIMS
1. A mixer (1) providing a powerful pumping capacity for mixing a
solution or slurry and a gas, whereby the mixer comprises a circular
plate (3) attached symmetrically to the lower end of the shaft (2),
upright inner mixer blades (4) attached radially above and below to
the outer edge of the plate and outer blades (6) attached to the
circular plate by means of an arm (5), characterised in that the
inner and outer blades (4,6) are attached symmetrically in height in
relation to the plane formed by the circular plate (3).
2. A mixer according to claim 1, characterised in that both the inner
and outer blades (4,6) are 5 - 8 in number.
3. A mixer according to claim 1, characterised in that the inner edge
(7) of the inner blade, which includes both the parts that are above
and below the circular plate (3), is made to be curved in the direction
of the mixer shaft so that the upper edge (8) and the lower edge (9)
of the blade are horizontal inwards from the outer edge (10) for a
distance that is 35-50 % of the entire width of the blade.
4. A mixer according to claim 3, characterised in that the curved inner
edge (7) of the inner blade is shaped like a parabola.
5. A mixer according to claim 1, characterised in that the height of the
inner blades (7) is in the region of 38 - 46 % and the width 14-20 %
of the total diameter of the mixer.
6. A mixer according to claim 1, characterised in that the outer edge
(10) of the inner blade is vertical and extends preferably beyond the
circular plate (3) by a distance that is in the region of 0 - 2 % of the
diameter of the mixer.
7. A mixer according to claim 1, characterised in that the outer blades
(6) are at a 50 - 70° angle, preferably 60°, to the plane formed by the
circular plate (3).
8. A mixer according to claim 1, characterised in that the outer blades
(6) are rectangular in shape and that their height is in the region of 3
-3.5 times their width.
9. A mixer according to claim 1, characterised in that the inner blades
(4) and outer blades (6) face each other, i.e. the arm (5) connecting
the circular plate to the outer blade is attached to the circular plate at
the same point as the inner blade.
10. A mixer according to claim 1, characterised in that the inner blades
(4) and outer blades (6) are attached to the circular plate (3) so that
they are offset to each other.
11. A mixer according to claim 10, characterised in that the inner
blades (4) and outer blades (6) are offset to each other by between 0
-36°.
12. A mixer according to claim 10, characterised in that the offset
between the inner and outer blades is adjustable.
13. A mixer according to claim 1, characterised in that the length of the
arms (5) attaching the outer blades (6) to the circular plate (3) is in
the region of 3-4 % of the total diameter of the mixer.
14. A mixer according to claim 1, characterised in that the mixer is
used in atmospheric conditions.
15. A mixer according to claim 1, characterised in that the mixer is
used in an autoclave.
16. A method for feeding gas into a solution or slurry particularly in
hydrometallurgical processes, characterised in that the effective
dispersing of gas into a solution and good micro- and macro-level
mixing is achieved by means of one mixer (1) located in an agitated
reactor (11), whereby the gas dispersing and micro-level mixing
occur by means of the inner blades (4) of the mixer and macro-level
mixing by means of the outer blades (6) of the mixer, and that as a
result of their combined effect a flow is obtained that rises up the
walls of the agitated reactor and turns down near the surface of the
liquid to the mixer.
17. A method according to claim 16, characterised in that the gas is
mixed into the solution in a reactor which has a filling height to
diameter ratio of 0.8 -1.4.
18. A method according to claim 16, characterised in that the mixing of
the gas into the solution occurs with a mixer with a power factor Np in
the region of 4 - 10, whereby the tip speed of the outer blades is a
maximum in the region of 5 - 7 m/s.
19. A method according to claim 18, characterised in that the solution
to be treated is a chromium(VI)-containing solution and the gas to be
fed in is sulphur dioxide.
20. A method according to claim 19, characterised in that the solution
is a chromium(VI)-containing nitric acid-based solution.
21. A method according to claim 19, characterised in that the solution
is a chromium(VI)-containing sulphuric acid-based solution.
22. A method according to claim 16, characterised in that the solution
to be treated contains at least one of the following metals: zinc, nickel
or cobalt, and that the gas to be fed in is a sulphur dioxide- and
oxygen-containing gas.

The invention relates to a mixer providing a
powerful pumping capacity. The mixer is intended for conditions
in which the solution or slurry to be processed is
difficult to treat and into which gas is conducted with the
intention of dispersing it evenly and effectively into the solution.
The method is especially suited to a hydrometallurgical
process, whereby the purpose is to disperse the gas
into the solution and obtain effective mixing both on the
micro- and macro-level.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=B/4P4tl0NBNjzdyvSnZQeA==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 272303
Indian Patent Application Number 1306/KOLNP/2011
PG Journal Number 14/2016
Publication Date 01-Apr-2016
Grant Date 29-Mar-2016
Date of Filing 28-Mar-2011
Name of Patentee OUTOTEC OYJ
Applicant Address RIIHITONTUNTIE 7, FIN-02200 ESPOO FINLAND
Inventors:
# Inventor's Name Inventor's Address
1 GRAU, RODRIGO RENTUKANTIE 9 AS. 1, FIN-28660 PORI FINLAND
2 NYMAN, BROR RUISPOLKU 1, FIN-28450 VANHA-ULVILA FINLAND
3 LILJA, LAUNO LIISANKATU 19 A 13, FIN-28360 PORI FINLAND
4 HULTHOLM, STIG-ERIK SITOMANTIE 1, FIN-28360 PORI FINLAND
PCT International Classification Number B01F 7/16
PCT International Application Number PCT/FI2009/050785
PCT International Filing date 2009-10-01
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 20080579 2008-10-17 Finland