Title of Invention

PROCESS FOR PREPARATION OF CLOPIDOGREL, ITS SALTS AND PHARMACEUTICAL COMPOSITION

Abstract The invention discloses a process for racemization of methyl (R)-(-)-alpha-(2- chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (XII) which comprises the steps of: (a) reacting methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2- c]pyridine-5(4H)-acetate (XII) with acid selected from HCI, H2SO4, CH3COOH and H3PO4 in a solvent, which is selected from the group consisting of methanol, ethanol, isopropyl alcohol, n-butanol and tert-butanol at a temperature range of 60-100° C to produce the racemic methyl -alpha-(2-chlorophenyl)-6,7-dihydro- thieno[3,2-c]pyridine - 5(4H)-acetate acid salt (XIII) (b)reacting methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2- c] pyridine- 5(4H)-acetate acid salt (XIII) thus produced with a base, which is selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium ethoxide, liquor ammonia, triethyl amine, diethyl amine and monomethyl amine, to produce the racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2- c]pyridine-5(4H)-acetate (II).
Full Text

The application is cognate with Indian Patent application no.54/KOL/2003 filed
with a provisional specification on 03.02.2003
The invention relates to an improved and cost effective process for
preparation of clopidogrel and its salts including clopidogrel bisulphate, a
biologically active thiophene, preparation of pharmaceutically acceptable salts
of clopidogrel and pharmaceutical compositions containing them. The
invention also relates to novel salts of clopidogrel, their preparation and
pharmaceutical compositions comprising them.
Clopidogrel bisulfate (I) i.e., methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate sulphate, is an ADP (Adenosine Di-
phosphate) receptor antagonist that is indicated for the reduction of
atherosclerotic events including myocardial infarction, ischaemic stroke and
vascular death in patients with atherosclerosis manifested by recent stroke,
myocardial infarction or established peripheral vascular disease (Blair Jarvis
and Kerryn Simpson, Drugs 2000, Aug; 60(2): 347-377).


Atherothrombosis can give rise to unstable angina, myocardial infarction or
stroke in susceptible individuals. Platelets, which do not interact with the
endothelium of normal vessels, play a central role in atherothrombosis by
adhering to exposed sub-endothelial structures in damaged vessels.
Platelets may be activated by several substances. Among these, ADP plays
an important role. ADP is present in high concentrations in the dense granules
within platelets and can initiate and reinforce aggregation after secretion of
these granules (George JN. Platelets. Lancet 2000 Apr. 29: 355: 1531-9).
Clopidogrel bisulfate is an antiplatelet agent that selectively and irreversibly
blocks ADP-induced platelet aggregation. After activation by cytochrome
P450 (CYP)-mediated hepatic metabolism, clopidogrel bisulfate is a selective
and irreversible inhibitor of ADP-induced platelet aggregation (Blair Jarvis and
Kerryn Simpson, Drugs 2000, Aug; 60(2): 347-377).
In literature, it is known that methyl-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate of formula (II) and its salts can be used in
the treatment of platelet aggregation inhibitory and anti-thrombotic effect. The
process for preparing methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate and its salts are described in WO 98/51689.


According to US 4,847,265, it was found that the biological activity resides
only with (+)-stereoisomer i.e., methyl (S)-(+)-alpha-(2-ch!orophenyl)-6,7-
dihydro-thieno[3,2-c]pyridine-5(4H)-acetate sulphate (I) also known as
clopidogrel bi-sulphate.
Also, US 4,847,265 describes the process to obtain clopidogrel bisulphate (I)
i.e., methyl(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-
5(4H)-acetate sulphate, wherein methyl-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate (II) is resolved by laevorotatory camphor-
10-sulfonic acid to give methyl(R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate camphor sulfonic acid salt (III), which
remains in the mother liquor and can be converted in to methyl (R)-(-)-alpha-
(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (XII) by
known method, where as methyl(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate camphor sulfonic acid salt (IV) separates
out as solid as shown in Scheme 1.


Further, in order to obtain clopidogrel bisulfate (I), the methyl (S)-(+)-alpna-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate camphor
sulfonic acid salt (IV) is converted into (+)- stereo isomer of (II) i.e., methyl
(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3I2-c]pyridine-5(4H)-acetate
by using aqueous sodium bicarbonate in dichloromethane, which is further
reacted with H2S04 in acetone to give desired product, clopidogrel bisulfate(l).
However, the undesired isomer i.e., methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-
dihydro-thieno[3,2-c]pyridine-5(4H)-acetate camphor sulfonic acid salt (III),
which remains in mother liquor is unused and hence is practically considered
as waste. Also, it should be noted that a part of useful salt i.e., methyl (S)-(+)-
alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate
camphor sulfonic acid salt (IV), which remains dissolved in mother liquor is
also not recovered. Hence, the quantities of (III) and (IV) from mother liquor
are wasted.
If the undesired R-isomer (III) is not used then, the resolution step being the
extreme last step, all the reagents, solvents, drying agents, purification
agents, utilities, manpower from the first step of the synthesis till the resolution
step which are used up in the formation of discarded R-isomer (III) are
wasted.
Considering the high demand of the potential drug, there is a need for a
process, which uses the undesired isomer i.e., methyl (R)-(-)-alpha-(2-
i chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate camphor
sulfonic acid salt (III) in an intelligent way. Also, the recovery of useful salt i.e.,
I methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-

acetate camphor sulfonic acid salt from mother liquor is necessary for the
process economy.
As mentioned in Scheme 2, WO 00/27840 (Sanofi - Synthelabo) describes the
racemization of undesired intermediate amide (V) i.e., (-)-[2-(2-
thienyl)ethylamino] (2-chlorophenyl)acetamide. The racemization process
converts undesired R-isomer of amide (V) into racemic amide (VI) i.e., [2-(2-
thienyl)ethylamino] (2-chlorophenyl)acetamide using base.

Further racemized amide (VI) is converted to clopidogrel bisulfate (I) as
shown in Scheme 3.



The drawback of the above synthetic route is that racemized amide (VI)
further needs to be converted into clopidogrel bisulfate(l) by a number of
reaction steps as shown in Scheme 3. Thus, it requires more number of
reaction steps for recycling racemic amide (VI), in order to get the final
product i.e., clopidogrel bisulfate (I). Also, it requires more (a) time, (b)
reagents, (c) solvents, (d) purifying agents, (e) manpower, (f) utility, which
makes this recycling of undesired stereoisomer to get clopidogrel bisulfate a
costlier process.
Also, WO 02/059128 describes the process for the racemization of undesired
R- isomer i.e., compound (V) to intermediate amide (VI) as well as undesired
R-isomer of compound (II) in the presence of base. The main drawback of this
process lies in the use of base such as potassium tert-butoxide, sodium
hydride which are hazardous and costly base.
It needs to be appreciated that there is a need for a racemization process for
the preparation of clopidogrel bisulfate (I), which converts undesired R-isomer
into racemic form. Also it should require minimum (a) reaction steps, (b) time,
(c) reagents, (d) solvents, (e) purifying agents, (f) manpower and (g) utility and
also devoid of hazardous reagents to make the process cost-effective and
commercially viable.


In US 4,847,265, the reaction-step for the conversion of racemic clopidogrel
base to the camphor sulphonate salt of methyl (S)-(+)-alpha-(2-chlorophenyl)-
6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate requires a reaction time period
of 72 hrs and is also accompanied by intermittent work-up for volume
reduction. This implies increase in utilities and manpower to complete the
production cycle, rendering the process commercially expensive. Thus, there
is need to reduce the reaction time of the said reaction, while simultaneously
reducing the work-up to make the process convenient and economically more
viable.
In US 4,847,265, it is acknowledged that various salts namely acetate,
benzoate, fumarate, maleate, citrate, tartrate, gentisate, mesylate, benzene
sulfonate, lauryl sulfonate, dobesilate, tosylate and hydrochloride of
clopidogrel are hygroscopic and thus makes them difficult to handle on
industrial scale. Thus, there is difficulty in their purification, isolation and
storage. Furthermore, these salts are amorphous. For preparation of
pharmaceutical composition the compound i.e., active pharmaceutical
ingredient (API) is preferred in the form of crystalline nature. The
pharmaceutical usage always demands pure compounds, as it goes for
human consumption. However, the impure compounds, which are the results
of purification difficulty, cannot lead to a drug in the market. Hence, there is a
need for a process of their production, which can be handled on an industrial
scale and can generate crystalline compound.



It is an object of the invention to recycle the undesired R-isomer namely
methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-
acetate (XII), in the synthesis of clopidogrel and its salts, which is practically
considered as waste, and make the process more cost effective and
commercially viable.
Another object of the invention is to provide an improved process for
racemization of the said R-isomer for recycling to the process for synthesis of
clopidogrel
Yet another object of the invention is to provide an improved commercially
viable and cost effective racemization process towards the synthesis of the
clopidogrel or its salts, which requires minimum (a) reaction steps, (b) time, (c)
reagents, (d) solvents, (e) purifying agents (f) manpower and (g) utility and
also avoids hazardous reagents.
A further object of the invention is to reduce the time required for the
preparation of the reaction intermediates.
A still further object of the invention is to provide a cost effective method of
preparation of clopidogrel and its salts, namely clopidogrel mesylate,


clopidogrel hydroiodide and clopidogrel perchlorate, and the other
pharmaceutically acceptable salts mentioned herein.
Still another object of the invention is to provide the industrially suitable
procedure to synthesize the pharmaceutically acceptable salts of clopidogrel.
Another object of the invention is to provide novel clopidogrel salts.
A further object of the invention is to provide pharmaceutical composition with
clopidogrel salts.
The present invention accordingly provides a process for racemization of methyl
(R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate
(XII)

which comprises the steps of:
(a) reacting methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate (XII) with acid selected from HCI, H2SO4, CH3COOH
and H3PO4 in a solvent, which is selected from the group consisting of methanol,
ethanol, isopropyl alcohol, n-butanol and tert-butanol at a temperature range of

60-100° C to produce the racemic methyl -alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine - 5(4H)-acetate acid salt (XIII)

and
(b)reacting methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2- c]
pyridine-5(4H)-acetate acid salt (XIII) thus produced with a base, which is selected
from the group consisting of sodium hydroxide, potassium hydroxide, sodium

ethoxide, liquor ammonia, triethyl amine, diethyl amine and monomethyl amine, to
produce the racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate (II).
In another embodiment, the invnetion provides an improved process for the
preparation of methyl (S)-(+)-alpha-(2-chlorophenyl)-6, 7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate (XIV) i.e. Clopidogrel or its pharmaceutically acceptable
salt,


which comprises the steps of:
(a) racemization of methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate (XII) by reacting methyl (R)-(- )-alpha-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (XII) with an acid
selected from HCI, H2SO4, CH3COOH and H3PO4 in a solvent, which is selected
from the group consisting of methanol, ethanol, isopropyl alcohol, n-butanol and
tert-butanol at a temperature range of 60-100° C to produce the racemic methyl -
alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate acid salt
(XIII);

(b) reacting methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno [3,2-c]
pyridine-5(4H)-acetate acid salt (XIII) thus produced with a base, which
is selected from the group consisting of sodium hydroxide, potassium
hydroxide, sodium ethoxide, liquor ammonia, triethyl amine, diethyl
amine and monomethyl amine to produce the racemic methyl-alpha-
(2chlorophenyl) -6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (II) that
is recycled for further resolution into its (+) and (-) stereo isomer in a manner

known per se for further production of target compound (XIV) i.e. clopidogrel
and
(c) optionally converting methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydrothieno
[3,2-c]pyridine-5(4H)-acetate (XIV) to its pharmaceutically acceptable salts in a
manner known per se or by exchanging the salt.
The invention also provides a pharmaceutically acceptable salt of clopidogrel
selected from the group consisting of clopidogrel mesylate (clopidogrel
methanesulfonicacid salt), clopidogrel hydroiodide, clopidogrel bisulphate,
clopidogrel hemisulphate, clopidogrel tosylate, clopidogrel trichloroacetate,
clopidogrel besylate, clopidogrel oxalate, clopidogrel trifluoroacetate, clopidogrel
acetate, clopidogrel nitrate, clopidogrel perchlorate, clopidogrel phosphonate,
clopidogrel benzoate, clopidogrel fumarate, clopidogrel maleate, clopidogrel
citrate, clopidogrel tartrate, clopidogrel gentisate, clopidogrel pamoate, clopidogrel
palmitate, clopidogrel succinate, clopidogrel estolate, clopidogrel acistrate,
clopidogrel stearate, clopidogrel propionate, clopidogrel hippurate, clopidogrel
salicylate, clopidogrel methylsulfate, clopidogrel tannate, clopidogrel lauryl
sulfonate, clopidogrel lactate, clopidogrel glutamate, clopidogrel glutarate,
clopidogrel sulfate, clopidogrel N-acetyl-L-glutamate, and clopidogrel gluconate
obtained by a process as described herein above.
The invention further provides a pharmaceutical composition comprising one or
more Clopidogrel salt(s) as defined above as active ingredient(s) in association
with a pharmaceutically acceptable solvent, diluent or excipients.

The base used in the step (b) is selected from the group comprising of sodium
hydroxide, potassium hydroxide, sodium ethoxide, liquor ammonia, triethyl
amine, diethyl amine and monomethyl amine.
The preferred base is liquor ammonia.
The reaction step (a) is carried out for 30 minutes to 4 hrs.
The reaction step (b) is carried out for 15 minutes to 45 minutes.
According to the present invention, undesired R-isomer (XII) is racemized to
methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate
(II), which is further converted to methyl-(S)-(+)-alpha-(2-chlorophenyl)-6,7-
dihydro-thieno[3,2-c]pyridine-5(4H)-acetate sulphate (I) according to a
literature process (US 4,847,265) as given in Scheme -4.


The invention also provides an improved process for the preparation of
methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-
acetate (XIV) i.e. clopidogrel or its pharmaceutically acceptable salt,

which comprises the steps of:
(a) resolving methyl-alpha-(2-chlorophenyl)-6,7-dihydro- thieno
[3,2- c]pyridine-5(4H)-acetate (II)

with laevorotatory camphor-10-sulfonic acid to give methyl (R)-(-)
alpha- (2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-4(4H)-acetate
camphor sulfonic acid salt (III) and methyl (S)-(+)alpha-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-4(4H)-acetate camphor
sulfonic acid salt(IV)


(b) separating the two stereoisomers (III) and (IV)
(c) converting the (-) stereoisomer (III) into methyl (R)-(-)alpha-
(2-chlorophenyl)-67-dihydro-thieno[3,2-c]pyridine-4(4H)-acetate
(XII)

by using liquor ammonia in methylene chloride j
(d)converting (+) stereoisomer (IV) above to methyl (S)-(+)alpha- (2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-4(4H)-acetate (XIV) by
using aqueous sodium bicarbonate in methylene chloride ;
(e) racemization of methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate (XII) by reacting methyl (R)-(-)-
alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2- c]pyridine-5(4H)-
acetate (XII) with an acid in a solvent at a temperature range of 60-
100° C to produce the racemic methyl -alpha-(2-chlorophenyl)-6,7-
dihydro-thieno[3,2-c]pyridine-5(4H)- acetate acid salt (XIII)


(f) reacting racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c] pyridine-5(4H)-acetate acid salt (XIII) with base to
produce the racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate (II) for reuse in step (a).
The present invention further provides novel method of preparation of
clopidogrel salts as shown in Scheme - 5, below, which comprises the steps
of
(a) condensation reaction between 4,5,6,7-tetrahydrothienopyridine
hydrochloride (XV) and methyl -alpha-bromo-2-chlorophenyl
acetate (XVI) to give racemic methyl-alpha-(2-chlorophenyl)-6,7-
dihydrothieno [3,2-c]pyridine-5(4H)-acetate hydrochloride (Xlll-A),
which is further treated with a base to obtain racemic methyl-

alpha-(2-chlorophenyl)-6,7-dihydrothieno[3,2-c]pyridine-5(4H)-
acetate(ll) according to a literature procedure (US 4,529,596).


b) dissolving the racemic methyl-alpha-(2-chlorophenyl)-6,7
dihydrothieno[3,2-c]pyridine-5(4H)-acetate (II) in a suitable
solvent followed by addition of a chiral reagent like laevorotatory
camphor-10-sulphonic acid, wherein the racemic methyl-alpha-
(2-chlorophenyl)-6,7-dihydrothieno[3,2-c]pyridine-5(4H)-acetate
(II) is resolved to give the camphor sulphonate salt of methyl (S)-
(+)-alpha-(2-chlorophenyl)-6,7-dihydrothieno[3,2-c]pyridine-
5(4H)-acetate (IV) as a solid, while the camphor sulphonate salt
of methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydrothieno[3,2-
c]pyridine-5 (4H)-acetate (III) remains in the mother liquor,
c) the camphor sulphonate salt of methyl (R)-(-)-alpha-(2-
chlorophenyl)-6,7-dihydrothieno[3,2-c]pyridine-5(4H)-acetate
(III) in the mother liquor is further racemized according to
Scheme 4 to give racemic methyl-alpha-(2-chlorophenyl)-
6,7-dihydrothieno[3,2-c]pyridine-5(4H)-acetate(ll).
d) treating the precipitated camphor sulphonate salt of
methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydrothieno[3,2- c]
pyridine-5(4H)-acetate (IV) [obtained in step (b) above] with a
base to give methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-
dihydrothieno [3,2-c]pyridine-5(4H)-acetate (XIV) in a
manner known per se (US 4,847,265) and

e) converting methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-
dihydrothieno [3,2-c]pyridine-5(4H)-acetate (XIV) into its
pharmaceutically acceptable salts
The solvent used for the resolution in step (b) is alkoxy substituted acyclic
ethers.
Alkoxy substituted acyclic ether is R-O-R'-O-R'-O-R , wherein, R' = - CH2 -
CH2-, R is C1 - C3 alkyl, preferably R is methyl.
The preferred alkoxy substituted acyclic ether used as solvent is CH3-O-CH2-
CH2-O-CH2-CH2-O-CH3 i.e., bis(2-methoxyethyl)ether(diglyme).
The time required for step (b) is 48 hrs. The reduction of reaction time
compared to prior art processes (US 4,847,265), wherein the reaction time is
72 hrs and which also requires intermittent work-up of volume reduction
results in a substantial decrease in utilities, manpower and expenditure, thus
making the process more convenient and economic.
Accordingly in another embodiment the invention provides an improved
process for the preparation of methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-
dihydrothieno [3,2-c]pyridine-5(4H)-acetate (XIV), i.e., clopidogrel or its
pharmaceutically acceptable salts,


which comprises the steps of:
(a) condensing 4,5,6,7-tetrahydrothienopyridine hydrochloride (XV) with
methyl α-bromo 2-chlorophenyl acetate (XVI) to give racemic methyl-alpha-(2-
chlorophenyl)-6,7-dihydrothieno[3,2-c]pyridine-5(4H)-acetate hydrochloride
(Xlll-A) by a method known per se;

(b) treating the compound (Xlll-A), thus obtained from step (a) with aqueous
sodium bicarbonate in methylene chloride to obtain racemic methyl-alpha-(2-
chlorophenyl)-6,7-dihydrothieno[3,2-c]pyridine-5(4H)-acetate (II) by a method
known per se;


(c) resolving the racemic methyl-alpha-(2-chlorophenyl)-6,7-
dihydrothieno [3,2-c]pyridine-5(4H)-acetate (II) by dissolving in a
solvent, followed by addition of laevorotatory camphor-10-
sulphonic acid to give the camphor sulphonate salt of methyl (R)-
(-)-alpha-(2-chlorophenyl)-6,7-dihydrothieno [3,2-c]pyridine-5(4H)-
acetate (III) and methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-
dihydrothieno [3,2-c]pyridine-5(4H)-acetate (IV);

d) separating the two stereoisomers (III) and (IV);
(e) treating the camphor sulphonate salt of methyl (S)-(+)-alpha-(2-
chlorophenyl)-6,7-dihydrothieno[3,2-c]pyridine-5(4H)-acetate (IV)
with aqueous sodium bicarbonate in methylene chloride to give
methyl(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydrothieno[3,2-
c]pyridine-5(4H)-acetate (XIV) in a manner known per se;


(f) treating the camphor sulphonate salt of methyl (R)-(-)-
alpha-(2-chlorophenyl)-6,7-dihydrothieno[3,2-c]pyridine-5(4H)-
acetate (III) with liquor ammonia in methylene chloride to give
methyl(R)-(-)-alpha-(2-chlorophenyI)-6!7-dihydrothieno[3,2-
c]pyridine-5(4H)-acetate (XII) in a manner known per se;

(g) racemization of methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-
dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (XII) obtained from
step (f) above by reacting with an acid in a solvent at the
temperature range of 60-100° C to produce the racemic methyl-
alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-
acetate (XIII) acid salt.


(h) reacting methyl-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate (XIII) acid salt thus
produced, with a base to produce the racemic methyl-alpha-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate
(II) that is recycled for further resolution into (III) and (IV)
according to step (c) above, for further production of (S)-(+)-
clopidogrel;
(i) optionally converting methyl (S)-(+)-alpha-(2-chlorophenyl)-
6,7-dihydrothieno [3,2-c]pyridine-5(4H)-acetate (XIV) to its
pharmaceutically acceptable salts.
The invention further provides novel clopidogrel salts and pharmaceutical
composition comprising them.
Thus, the present invention has the following advantages:
(1) Providing novel clopidogrel salts which are crystalline, non
hygroscopic, easy to purify , isolate and store.
(2) Recycling the undesired R-isomer in the mother liquor by
racemization increases the efficiency of the process by reducing
wastage and renders the process more eco-friendly.

(3) Avoiding use of hazardous and expensive reagents like
potassium tert-butoxide and sodium hydride.
(4) Minimizing the number of reaction steps.
(5) Reducing the time period of specific reaction steps and
eliminating the associated work-up.
(6) The above factors result in a substantial decrease in utilities,
manpower and expenditure, thus making the process more
convenient and economic.
The novel pharmaceutically acceptable salts according to the present
invention namely clopidogrel mesylate (clopidogrel methane sulfonic acid
salt), clopidogrel hydroiodide, clopidogrel besylate, clopidogrel oxalate,
clopidogrel trifluoroacetate, clopidogrel acetate, clopidogrel nitrate, clopidogrel
perchlorate, clopidogrel phosphonate, clopidogrel benzoate, clopidogrel
fumarate, clopidogrel maleate, clopidogrel citrate, clopidogrel tartrate,
clopidogrel benzene sulfonate, clopidogrel gentisate, clopidogrel pamoate,
clopidogrel palmitate, clopidogrel succinate, clopidogrel estolate, clopidogrel
acistrate, clopidogrel stearate, clopidogrel propionate, clopidogrel hippurate,
clopidogrel salicylate, clopidogrel methylsulfate, clopidogrel tannate,
clopidogrel lauryl sulfonate, clopidogrel lactate, clopidogrel glutamate,
clopidogrel trichloroacetate, clopidogrel maleate, clopidogrel glutarate,
clopidogrel N-acetyl-L-glutamate, clopidogrel sulfate, clopidogrel gluconate
and the like can be conveniently prepared by methods as described herein.

The clopidogrel salts can be prepared by using either of the strategies as
mentioned below:
a) preparation of the desired salt by treatment with a base or
b) preparation of the desired salt by exchanging with another salt.
The solvent for the reaction to prepare pharmaceutically acceptable salt may
be selected from the group comprising of alcohol, ester, ether, ketone and
acetonitrile or a mixture thereof.
Alcohol as mentioned above, when used as reaction solvent may be selected
from the group comprising of methanol, ethanol, n-propanol, isopropanol n-
butanol and t-butanol.
Ketone when used as reaction solvent may be selected from the solvent such
as acetone.
Ester when used as reaction solvent may be selected from the group
comprising of ethyl acetate and butylacetate.
Ether when used as reaction solvent is tetrahydrofuran.

The solvent for the isolation is preferably ether. The ether may be selected
from the group comprising of t-butyl methyl ether and di-isopropyl ether.
In the following section preferred embodiments are described by way of
examples to illustrate the process of this invention. However, this is not
intended in any way to limit the scope of the present invention.
PREPARATORY EXAMPLES:
Example 1
Racemization of methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-
thleno[3,2-c]pyridine-5(4H)-acetate (XII):
Methyl (R)(-)-alPha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-
acetate (XII) (70 gm) added in to 280 ml of isopropyl alcohol and 25 ml of
concentrated hydrochloric acid. The mixture was refluxed for 2 hours. Further,
it was stirred for 3 hours at 0 to 5° C to form racemic methyl-alpha-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate hydrochloride
salt. Solids filtered and washed with 25 ml of isopropyl alcohol to give 49 gm
of racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-
5(4H)-acetate hydrochloride salt (XIII). (Yield: 62.9%)(Rotation: 0° to -1 °)


Example 2
Preparation of methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate (II):
49 gm of racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate hydrochloride salt (XIII) was suspended in 200 ml of
water and adjusted pH 8 - 9 with liquor ammonia. Extracted with 175 ml of
methylene chloride. Separated methylene chloride and evaporated to get 41
gm oil of racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3I2-
c]pyridine-5(4H)-acetate (II) (Yield: 89%)(Rotation: 0° to -1 °).
Methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate
(II) as received by above examples is further converted to clopidogrel bisulfate
(I) by the manner known per se.
Example 3
Preparation of clopidogrel mesylate
In 2 lit 3-neck round-bottom flask 75 gm of clopidogrel (XIV) in 750 ml of
methanol was dissolved at room temperature. To it, 20 gm of methane
sulfonic acid was added. The reaction mixture was refluxed for 36 hours.
Methanol was distilled under vacuum at 60 to 65°C. To the residue, tert-butyl
methyl ether was added at room temperature and stirred to get the solid,
27

which was filtered under nitrogen and dried under vacuum to give 29 gm of
clopidogrel mesylate.
IR(KBr, cm-1): 1743,1649,1510,1434,1155 and 1042
1H-NMR (DMSO d6, 400 MHz): 7.60-7.64 (2H, m), 7.45-7.55 (2H, m),
7.38 (1H, d), 6.82 (1H, d), 5.51 (1H, s),
4.00-4.20 (2H, m), 3.72 (3H, s), 3.30-3.5
(2H, m), 3.0 (2H, s), 2.39 (3H, s)
Example 4
Preparation of clopidogrel hemisulfate (C16 H16 CI NO 2 S. ½ H2SO4)
In 2 lit 3-neck round-bottom flask, 50 gm of clopidogrel bisulfate (I) and 38.3
gm of clopidogrel (XIV) in 500 ml of methanol was dissolved at room
temperature. The reaction mixture was refiuxed for 36 hours. Methanol was
distilled out under vacuum at 60 to 65°C. To the residue, acetone was added
at room temperature and stirred to get the solid, which was filtered under
nitrogen and dried under vacuum to give 40 gm of clopidogrel hemisulfate.
Example 5
Preparation of clopidogrel acetate
In 2 lit 3-neck round-bottom flask, 50 gm of clopidogrel (XIV) in 500 ml of
methanol was dissolved at room temperature. To it, 10 gm of acetic acid was




added. The reaction mixture was refluxed for 30 hours. Methanol was distilled
under vacuum at 60 to 65°C. To the residue, n-hexane was added at room
temperature, stirred and then decanted n-hexane. Distilled out n-hexane
completely under vacuum at 60 to 65°C to get 40 gm of clopidogrel acetate.
Example 6
Preparation of racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate hydrochloride salt (XIII)
In a 10 lit 4-neck round-bottom flask, 500.0 gm of 4,5,6,7 tetrahydrothieno
pyridine hydrochloride (XV), 681.5 gm of methyl-alpha-bromo 2-chlorophenyl
acetate (XVI), 5.0 lit of dimethyl formamide and 850 gm of potassium
carbonate were added and heated to a temperature of 80-85°C. Maintained at
80-85°C for 3 hrs and then cooled to 25-30°C. The reaction mixture was
poured into 15.0 lit of water and 7.5 lit of methylene chloride was added with
stirring. Methylene chloride layer was washed twice with 7.5 lit of water. The
organic layer was dried over sodium sulphate. Distilled the organic layer
under vacuum. Added 3.75 lit of acetone to the oily layer. Cooled to 5-10°C.
430.0 gm of concentrated hydrochloric acid was slowly added over a period of
30 minutes. Stirred at 25-30°C for 30 minutes. Cooled to a temperature of 5-
10°C and further stirred for 2 hours at 10°C. Filtered the material under
vacuum and washed with 750 ml of acetone and dried to obtain a crystalline
solid (800.0 gm) of racemic methyl-alpha-(2-chlorophenyl)-617-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate hydrochloride (XIII).
Melting Point : 144°C


Example 7
Preparation of racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate(ll)
In a 20-lit 4-neck round-bottom flask, 775.0 gm of racemic methyl-alpha-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate hydrochloride
(XIII), 6.2 lit of methylene chloride and 3.1 lit of water were added followed by
slow addition of 450.0 gm of sodium bicarbonate. Stirred for 1 hr. The
methylene chloride layer was washed twice with 3.0 lit of water and dried over
sodium sulphate under vacuum to get 675.0 gm of a thick viscous mass of
racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-
5(4H)-acetate(ll).
Example 8
Preparation of methyl-(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate camphor sulphonate (IV), using
isopropyl alcohol
In a 1 lit 4-neck round-bottom flask, 75.0 gm (0.233 moles) of racemic methyl-
alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (II),
600.0 ml of isopropyl alcohol and 57.0 gm (0.2456 moles) of laevorotatory
camphor-10-sulphonic acid were added under stirring. Stirred for 96 hrs at a
temperature of 20-40° C. Filtered the product and washed with 100.0 ml
isopropyl alcohol. Dried under vacuum for 1 hr. To it, 80.0 ml of isopropyl


alcohol was added, stirred at 50-55 C for 20 minutes, cooled to 25-30°C and
maintained at 25-30°C for 6 hrs. Solid was filtered and washed with 25.0 ml of
isopropyl alcohol. Subsequently dried at 20-40°C for 6 hr to give 21.0 gm of
methyl-(SH+)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-
acetate camphor sulphonate (IV).
Melting Point : 163°C
[α]D20 : +24.08° (c=1.68 g/100 ml; methanol)
Enantiomeric Purity by HPLC 99.278%
Example 9
Preparation of methyl-(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate camphor sulphonate (IV), using
diglyme
In a 250 ml 4-neck round-bottom flask, 16.5 gm (0.0513 moles) of racemic
methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate
(II) was dissolved in 82.5 ml of bis(2-methoxyethyl)ether (diglyme) and 5.96
gm (0.0256 moles) of laevorotatory camphor-10-sulfonic acid was added.
Stirred for 49 hrs. The slurry was filtered and the cake was washed with 8 ml
of bis(2-methoxyethyl)ether (diglyme) twice to get 7.7 gm of methyl-(S)-(+)-
alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate
camphor sulphonate (IV).
Melting Point : 163.4°C
[Α]D20 : +23.89°(c=1.68 g/100 ml; methanol)
Enantiomeric Purity by HPLC : 99.14%


Example 10
Preparation of methyl-(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate(XIV)
7.7 gm of methyl-(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate camphor sulphonate (IV) was suspended in 100 ml
of water and saturated sodium bicarbonate solution was added till pH 8. The
solution was then washed with 50 ml of methylene chloride. The methylene
chloride layer was dried over sodium sulphate and concentrated to get 4.7 gm
of methyl-(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-
5(4H)-acetate (XIV).
Yield 56 % (with respect to racemic base)
[α]D20 = +50.9°(c=1.61 g /100 ml; methanol)
Enantiomeric Purity by HPLC : 99.09%
Example 11
Preparation of methyl-(S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate(XIV)
In a 5 lit 4-neck round-bottom flask, 325 gm of methyl-(S)-(+)-alpha-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate camphor
sulphonate (IV), 2.6 lit of methylene chloride and 1.3 lit of water were stirred
for 5 minutes. 190 gm of sodium bicarbonate was slowly added and further
stirred for 30 minutes. The methylene chloride layer was washed twice with


1.0 lit of water and dried over sodium sulphate. Distilled out methylene
chloride completely under vacuum to obtain 185.0 gm of methyl-(S)-(+)-alpha-
(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate(XIV).
Yield 54.81 %(with respect to racemic base)
Example 11A
20
Preparation of methyl-(R)-(-)alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate(XII)
To 250 ml of mother liquor containing camphor sulphonate salt of methyl-(R)-
(-)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (III)
was added 500 ml of water and adjusted to pH 8 to 9 with liquor ammonia at
20 - 35°C. Added 350 ml of methylene chloride to the reaction mixture
followed by extraction. Separated methylene chloride layer and washed with
2 x 200 ml water. Further, complete evaporation of methylene chloride gave
70 gm of methyl-(R)-(-)-alpha-(2-chlorophenyl)-617-dihydro-thieno[312-
c]pyridine-5(4H)-acetate (XII) as an oil.
Example 12
Preparation of clopidogrel hydroiodide
In a 50-litre 4-neck round-bottom flask, 20 lit of isopropyl alcohol was added to
1 kg of clopidogrel (XIV) followed by 0.724 kg of hydroiodic acid and kept at
20-25°C for 24 hrs. Filtered under vacuum, while washing with 6 lit of


isopropyl alcohol. The product was filtered under vacuum, while washing with
0.5 lit of ethanol. Finally dried under vacuum at 25-30°C for 12 hrs to obtain
0.9 kg of clopidogrel hydroiodide as a crystalline salt.
Clopidogrel hydroiodide thus produced is characterized by X-ray powder
diffraction (XRPO) pattern with peaks at two-theta values (Values in
parentheses indicate the lattice spacing in angstroms) at about : 3.7 ± 0.2
(23.592), 4.3 ± 0.2(20.441), 5.2 ± 0.2(16.895), 8.7 ± 0.2(10.072), 9.6 ±
0.2(9.179), 11.4 ± 0.2(7.693), 12.8 ± 0.2(6.862), 13.8 ± 0.2(6.396), 16.6 ±
0.2(5.334), 17.0 ± 0.2(5.191), 17.7 ± 0.2(4.983), 18.0 ± 0.2(4.899), 18.8 ±
0.2(4.715), 19.2 ± 0.2(4.596), 20.6 ± 0.2(4.292) at degrees 20.
Example 13
Preparation of clopidogrel mesylate
In a 10 litre 4-neck round-bottom flask, 6 lit of methanol was added to 1 kg of
clopidogrel (XIV) under inert atmosphere (maintained throughout the
procedure). Cooled to 5 -10°C. Slowly added 300.71 gm of methane sulphonic
acid. The temperature was raised to 30-35°C and stirred for 12 hrs. Distilled
out methanol completely under vacuum to obtain 1300.71 gm of solid
clopidogrel mesylate.


Example 14
Preparation of clopidogrel perchlorate
In a 50 litre 4-neck round-bottom flask, 10 lit of methanol was added to 1 kg of
clopidogrel (XIV) followed by slow addition of 0.447 kg of 70 % perchloric acid
while maintaining the temperature at 10-15°C. Reaction mixture stirred for 12
hrs. Distilled out the methanol completely under vacuum. 15 lit of isopropyl
alcohol and 500 ml of methanol was added and the reaction mixture was
refluxed. Cooled to 25-30°C and filtered under vacuum, while washing the
product with 2 lit of isopropyl alcohol. Finally, the product was dried under
vacuum for 12 hrs to obtain 0.95 kg of clopidogrel perchlorate as a crystalline
salt.
Clopidogrel perchlorate thus prepared is characterized by X-ray powder
diffraction (XRPD) pattern with peaks at two-theta values (Values in
parentheses indicate the lattice spacing in angstroms) at about: 7.9 ± 0.2
(11.059), 13.8 ± 0.2(6.413), 16.3 ± 0.2(5.414), 17.4 ± 0.2(5.084), 17.7 ±
0.2(5.006), 18.8 ± 0.2(4.718), 20.2 ± 0.2(4.385), 20.7 ± 0.2(4.287), 21.8 ±
0.2(4.059), 23.0 ± 0.2(3.853), 24.1 ± 0.2(3.678), 24.7 ± 0.2(3.606), 25.0 ±
0.2(3.550), 25.7 ± 0.2(3.462), 27.8 ± 0.2(3.205) degrees 29.


Example 15
Preparation of clopidogrel mesylate
In a 3 lit 3-neck round-bottom flask, 347.45 gm of clopidogrel (XIV) was
reacted with 104.3183 gm of methane sulfonic acid in 1646.9 gm of methanol
at 30-35°C followed by distillation of the methanol to prepare a solution of
clopidogrel mesylate (645.553 gm). The sample of the solution was analyzed
for the content of clopidogrel mesylate % w/w. The analysis indicated that
clopidogrel mesylate was present in 69.68% w/w in methanol.
Further from the above solution, 100 gm of solution was removed and
concentrated under reduced pressure at 30-35°C to give 69.68 gm of white to
off-white crystalline powder (99.67%).


Example 16
Preparation of clopidogrel hydroiodide
In a 2 lit 3-neck round-bottom flask, 50 gm of clopidogrel (XIV) was reacted
with 20.27 gm of 55% hydriodic acid in 300 ml of diethyl ether at 0-5sC to
produce 35.0 gm of clopidogrel hydriodide (50.07%).

Preparation of clopidogrel perchlorate
In a 2 lit 3-neck round-bottom flask, 50 gm of clopidogrel (XIV) was dissolved
in methanol at room temperature. To it, 23 gm of 70% perchloric acid was
added. The reaction mixture was stirred at room temperature for 24 hrs and
methanol was distilled under vacuum. Isopropyl alcohol was added at room
temperature and the solid obtained was filtered and dried to give clopidogrel
perchlorate, which melts at 168- 170°C.


Example 18
Preparation of clopidogrel nitrate
In a 2 lit 3-neck round-bottom flask, 50 gm of clopidogrel (XIV) was reacted
with 14.81 gm of concentrated nitric acid in 2.5 lit of diethyl ether at 0-58C to
produce 32.0 gm of clopidogrel nitrate (53.52%).

Though the new salts of instant invention can be prepared from any salt / form
disclosed in the literature or by using the salts mentioned in the instant
invention, preferably, the new salts can be prepared, using clopidogrel
perchlorate obtained in the above example. This is especially to achieve the

higher purity / assay levels of the newly formed salt including the known salt
such as bisulfate, hydrochloride, hydrobromide, taurocholate etc., which In
turn are obtained from the higher purity / assay of clopidogrel perchlorate.
Pharmaceutical Compositions
The pharmaceutical compositions with novel salts of the invention as active
ingredient may be in a form suitable for oral use (for example as tablets,
lozenges, hard or soft capsules, aqueous or oily suspensions, emulsions,
dispersible powders or granules, syrups or elixirs), for topical use (for example
as creams, ointments, gels or aqueous or oily solutions or suspensions), for
administration by inhalation (for example as finely divided powder or a liquid
aerosol), for administration by insufflation (for example as a finely divided
powder) or for parenteral administration (for example as a sterile aqueous or
oily solution for intravenous, subcutaneous, or intramuscular dosing or as a
suppository (for rectal dosing).
The pharmaceutical compositions according to the invention may be obtained
by conventional procedures using conventional pharmaceutical excipients,
well known in the art.
Pharmaceutical compositions can be prepared from active ingredient, wherein
the active ingredient is in a pure form or can also be in a solution form of
desired concentration. The solution form can be in various organic solvents
or mixtures thereof. Organic solvents can be selected from the group
comprising of alcohols, halogenated solvents, ethers, amides, esters,
ketones, hydrogenated solvents, acetonitrile, nitromethane and the like. The


examples of alcohols, halogenated solvents, ethers and amides that can be
used are given below:
Alcohols Methanol, Ethanol, n-Propanol, Isopropanol,
n- Butanol, Tertiary-Butanol
Halogenated Solvents : Dichloromethane, Chloroform, Ethylenedichloride
and the like
Ethers Diethyl ether, Tertiary butyl dimethyl ether
Amides N,N-dimethylformamide and the like
The active ingredients either in solid or solution form can be converted into
pharmaceutical composition, wherein depending on the process of
preparation of pharmaceutical composition, the solvent associated with Active
Pharmaceutical Ingredient can be optionally removed before or during the
process.
Suitable pharmaceutically acceptable excipients for a tablet formulation
include for example, inert diluents such as lactose, spray dried anhydrous
lactose, mannitol, spray dried mannitol, microcrystalline cellulose, sodium
carbonate, calcium phosphate or calcium carbonate, granulating and
disintegrating agents such as corn starch, hydroxy propyl cellulose (Klucel LF
RTM), sodium starch glycolate, cross povidone, cross carmellose sodium or
alginic acid; binding agents such as starch, povidone, hydroxypropylcellulose,


hydroxypropyl methylcellulose, gelatin, pregelatinised starch, lubricating
agents such as magnesium stearate, stearic acid or talc, hydrogenated castor
oil, colloidal silicon dioxide, preservative agents such as ethyl or propyl p-
hydroxybenzoate, and anti-oxidants, such as ascorbic acid, citric acid and
other organic acids, butylated hydroxyanisole, butylated hydroxytoluene, etc.
The granules for the tablet can be prepared by using high or low shear
granulator or fluid bed processor. The granules or pellets can also be
prepared in extruders, merumeriser, rotor or wurster equipment. Tablet
formulations may be uncoated or coated either to modify their disintegration
and the subsequent absorption of the active ingredient within the
gastrointestinal tract like enteric coating comprising polymers like cellulose
acetate pthalate, hydroxypropyl methylcellulose pthalate, methacrylic acid
copolymer type A, B or C (Eudragit L, Eudragit S or Eudragit L 30 D 55), or to
improve their stability and/or appearance, in either case, using conventional
coating, agents and procedures well known in the art. The tablets may be
coated with composition comprising polymers like ethylcellulose,
hydroxypropyl methylcellulose, hydroxypropylcellulose, polyvinyl alcohol,
Eudragit E 100 and combinations thereof in order to provide protection to the
tablet core from the moisture. The tablets can be moisture protected by
suitable excipients by making tablet in tablet where these excipients are
present in outer coat.
Compositions for oral use may be in the form of hard gelatin capsules in
which the active ingredient is mixed with an inert solid diluent, for example,
calcium carbonate, calcium phosphate or kaolin, the capsule can filled with


granules or pellets. Compositions for oral use may be in the form of soft
gelatin capsules in which the active ingredient is mixed with water or an oil
such as peanut oil, liquid paraffin, or olive oil or can be filled as such.
Aqueous suspensions generally contain the active ingredient in finely
powdered form together with one or more suspending agents, such as sodium
carboxymethylcellulose, methylcellulose, hydroxypropylmethylcellulose,
sodium alginate, polyvinylpyrrolidone, gum tragacanth and gum acacia;
dispersing or wetting agents such as lecithin or condensation products of an
alkylene oxide with fatty acids (for example polyoxyethyiene stearate), or
condensation products of ethylene oxide with long chain aliphatic alcohols, for
example heptadecaethyleneoxycetanol, or condensation products of ethylene
oxide with partial esters derived from fatty acids and a hexitol such as
polyoxyethyiene sorbitol monooleate, or condensation products of ethylene
oxide with long chain alcohols, for example heptadecaethyleneoxycetanol, or
condensation products of ethylene oxide with partial esters derived from fatty
acids and hexitol such as polyoxyethyiene sorbitol monooleate, or
condensation products of ethylene oxide with partial esters derived from fatty
acids and hexitol anhydrides, for example polyethylene sorbitan monooleate.
The aqueous suspensions may also contain one or more preservatives (such
as ethyl or propyl p-hydroxybenzoate, anti-oxidants (such as ascorbic acid)
colouring agents, flavouring agents, and/or sweetening agents (such as
sucrose, saccharin or aspartame).
Oily suspensions may be formulated by suspending the active ingredient in a
vegetable oil (such as arachis oil, olive oil, sesame oil or coconut oil) or in a


mineral oil (such as liquid paraffin). The oily suspensions may also contain a
thickening agent such as beeswax, hard paraffin or cetyl alcohol. Sweetening
agents such as those sets as above, and flavouring agents may be added to
provide a palatable oral preparation. These compositions may be preserved
by the addition of an anti-oxidant such as ascorbic acid.
Dispersible powders and granules suitable for preparation of an aqueous
suspension by the addition of water generally contain the active ingredient
together with a dispersing or wetting agent, suspending agent and one or
more preservatives. Suitable dispersing or wetting agents and suspending
agents are exemplified by those already mentioned above. Additional
excipients such as sweetening, flavouring and colouring agents, may also be
present.
The pharmaceutical compositions of the invention may also be in the form of
oil-in-water emulsions. The oily phase may be a vegetable oil, such as olive
oil or arachis oil, or a mineral oil, such as for example liquid paraffin or a
mixture of any of these. Suitable emulsifying agents may be, for example,
naturally occurring gums such as gum acacia or gum tragacanth, naturally
occurring phosphatides such as soya bean, lecithin, an esters, or partial
esters derived from fatty acids and hexitol anhydrides (for example sorbitan
monooleate) and condensation products of the said partial esters with
ethylene oxide such as polyoxyethylene sorbitan monooleate. The emulsions
may be also contain sweetening, flavouring and preservative agents.


Syrups and elixirs may be formulated with sweetening agents such as
glycerol, propylene glycol, sorbitol, aspartame or sucrose and may also
contain a demulcent, preservative, flavouring and/or coloring agent.
The pharmaceutical compositions may also be in the form of a sterile
injectable aqueous or oily suspension, which may be formulated according to
known procedures using one or more of the appropriate dispersing or wetting
agents and suspending agents, which have been mentioned above. A sterile
injectable preparation may also be a sterile or solvent, for example a solution
in 1,2-butanediol.
Suppository formulations may be prepared by mixing the active ingredient
with a suitable non-irritating excipient which is solid at ordinary temperatures
but liquid at the rectal temperature and will therefore melt in the rectum to
release the drug. Suitable excipients include, for example, cocoa butter and
polyethylene glycols.
Topical formulations, such as creams, ointments, gels and aqueous or oily
solutions or suspensions, may generally be obtained by formulating an active
ingredient with a conventional, topically acceptable, vehicle or diluent using
conventional procedure well known in the art.
Compositions for administration by inhalation may be in the form of a
conventional pressurized aerosol arranged to dispense the active ingredient
either as an aerosol containing finely divided solid or liquid droplets.
Conventional aerosol propellants such as volatile fluorinated hydrocarbons or


hydrocarbons may be used and the aerosol device is conveniently arranged
to dispense a metered quantity of active ingredient.
The amount of active ingredients that can be combined with one or more
excipients to produce a single dosage form will necessarily vary depending
upon the host treated and the particular route of administration.
In addition to the common dosage forms set out above, the compounds of the
present invention may also be administered by controlled release means or
delivery devices that are well known to those of ordinary skill in the art, such
as those described in U.S. Patent Nos.: 3,845,770; 3,916,899; 3,536,809;
3,598,123 4,008,719; 5, 674,533; 5,059,595; 5,591,767; 5,120,548;
5,073,543; 5,639,746; 5,354,556 and 5,733,566, the disclosures of which are
each incorporated herein by express reference thereto. These
pharmaceutical compositions can be used to provide slow or controlled
release of one or more of the active ingredients therein using, for example,
hydroxypropylmethyl cellulose, other polymer matrices, gels, permeable
membranes, osmotic systems multiple layer coatings, microparticles,
liposomes, microspheres, or like, or a combination thereof to provide the
desired release profile in varying proportions.
Suitable controlled release formulations known to those of ordinary skill in the
art, including those described herein may be readily selected for use with the
pharmaceutical compositions of the invention. Thus, single unit dosage forms
suitable for oral administration, such as tablets, capsules, gelcaps, caplets,


and the like, that are adapted for controlled-release are encompassed by the
present invention.
The salts of the present invention, particularly clopidogrel hydroiodide and
clopidogrel mesylate exhibit excellent flowability properties, as indicated by
their low values of angle of repose and high values of tapped density. Tapped
density is of great importance when one considers the high dose capsule
product or the homogeneity of a low-dose formulation in which there are large
differences in drug and excipient densities.
Tapped density is determined by the following procedure.
10 gm of the salt is weighed and transferred into a dry measuring cylinder.
Stoppered the cylinder with rubber cork and kept it in the tapped density
apparatus. Operated the apparatus for 50 taps. Measured the volume after
tapping and calculated the tapped density.
Tapped density for clopidogrel hydroiodide is 0.991 g/ml, which is higher than
that of clopidogrel bisulphate i.e. 0.834 g/ml. Good flowability properties are
essential for an efficient tabletting operation. A good flow of the powder or
granulation to be compressed is necessary to assure efficient mixing and
acceptable weight uniformity for the compressed tablets. Pharmaceutical
powders have angle-of-repose values varying from 25 to 45°, with lower
values indicating better flow characteristics. The angle of repose is
determined by the following procedure.


A dry stainless steel funnel of length 14.0 cm, stem length of 8.0 cm, internal
diameter 7.5 cm and an internal diameter of outflow opening of 0.8 cm. It is
placed over a graph paper kept on a flat horizontal surface and fixed by a
suitable device to maintain an upright position. Adjusted the distance between
the lower end of the stem and the paper at 2.0 cm. The tip of the funnel was
closed with the fore finger and the sample was poured along the side of the
funnel upto the rim. The finger was removed to allow the sample to flow till the
apex of the conical pile formed by the sample touches the lower end of the
stem.
Marked the circle formed by the sample and calculated the radius from the
observed diameter. Calculated the tan from the following equation.
Distance between paper and lower end of funnel in cm
tan =
Radius in cm
The angle of repose was calculated from the value of tan using the tangent
table/scientific calculator.
The angle of repose for clopidogrel bisulphate is found to be 22.73°, which is
less than 25°. On the other hand the angle of repose for clopidogrel
hydroiodide is found to be 28.56°. These properties lead to better
processabilty of these salts for preparing oral solid dosage formulations like
tablets and hard gelatin capsules.
In the fasted state, pH of stomach is approximately 1.2 - 1.7. Past the pyloric
sphincter between the stomach & duodenum the pH is about 4-5. Beyond


the proximal jejunum, pH is above 6. In fed conditions, the pH of the stomach
may rise to 7. Dissolution in the pH of stomach will result in greater absorption
from jejunum and ileum. The BCS allows estimation of likely contributions of
three factors: dissolution, solubility and intestinal permeability, which affect
oral drug absorption. The dissolution rate of drug can be controlled by
changing the surface area and the solubility. One method of doing this is by
changing the physical state as crystal form or salts (Notari. R Absorption of
Drugs from Gastrointestinal Tract in Biopharmaceutics and Clinicai
Pharmacokinetics and Introduction, 4th Edition, Marcel Decker, New York)
The solubility data of the three salts of clopidogrel were generated in buffer of
pH 1.2 and was found as given below in the Table.

At a pH of 1.2, the solubility of the mesylate and hydroiodide salt is
significantly better than that of the bisulphate salt (the solubility for the
mesylate, hydroiodide and bisulphate being 204.17 mg/dl, 62.77 mg/dl and
30.68 mg/dl respectively). From the data available it is expected that the

mesylate and hydroiodide salt will be more soluble than the bisulphate salt at
the relevant human gastric pH (pH 1.2 -1.8).
The dissolution and dissolution rate are related to the solubility. One can
increase the absorption rate by increasing the dissolution rate (Notarl. R
Absorption of Drugs from Gastrointestinal Tract in Biopharmaceutics and
Clinical Pharmacokinetics and Introduction, 4th Edition, Marcel Decker, New
York). Therefore, drug dissolution in aqueous media being a significant
contributor in its oral absorption; drugs with greater solubility and dissolution
have less chance of oral drug absorption problems.
The mesylate and the hydroiodide salts which are highly soluble at a pH of 1.2
will be more rapidly and completely absorbed in the stomach and the upper Gl
tract as compared to the bisulphate salt.
The above aspects of the invention are illustrated by way of examples.
Some pharmaceutical formulations of the medicine of the invention may be
manufactured as per the following proposed non-restricting formulas:
(1) Tablets
Active ingredient equivalent to 75 mg base;
Excipients : lactose, microcrystalline cellulose, starch, povidone, magnesium
stearate.
(2) Coated tablets


Active ingredient equivalent to 75 mg base;
Excipients: magnesium stearate, corn starch, gum Arabic, shellac, white
sugar, glucose, white wax, carnauba wax, paraffin, new
cochinealin
(3) Hard Gelatin Capsules
Active ingredient equivalent to 75 mg base;
Excipients: magnesium stearate, cornstarch, lactose, sodium starch
glycolate
(4) Solution for injection
Active ingredient equivalent to 75 mg base;
isotonic solvent sufficient to make 3 ml
(5) Suppositories
Active ingredient equivalent to 75 mg base;
Semi-synthetic triglycerides sufficient to make 1 suppository.
(6) Soft Gelatin Capsules
Active ingredient equivalent to 75 mg base;
Excipients: polyethylene glycol, mentha oil, mono and di-glycerides, gelatin,
sorbitol, glycerin, methyl paraben, propyl paraben, sodium lauryl
sulphate.


V

Preparatory examples for pharmaceutical formulations of clopidogrel salts are
given below.
Example 19
16.36 %w/w of microcrystalline cellulose (Avicel PH 112), 17.28%w/w
mannitol (Pearlitol SD 200), 37.24 %w/w lactose anhydrous (Pharmatose DCL
21, RTM) and 2.39 %w/w cross povidone (Polyplasdone XL 10, RTM) were
mixed and the mixture was granulated with 17.91 %w/w clopidogrel mesylate
(dissolved in 1:1 v/v ratio of acetone and methylene chloride) and then dried.
The granules were sized and mixed with 1.84 %w/w polyethylene glycol 6000,
0.92% w/w hydrogenated castor oil (Boricin Pharma, RTM), 0.92 %w/w
colloidal silicon dioxide, 2.39 %w\w lactose anhydrous (Pharmatose DCL 21,
RTM), 0.92 %w/w magnesium stearate, and 1.84 %w/w talc. This mixture
was compressed to 544 mg weight tablets having a diameter of 11.11 mm.
Results of various tests are given in Table 1.


1
Example 20
16.36 %w/w of microcrystalline cellulose (Avicel PH 112), 17.28%w/w
mannitol (Pearlitol SD 200), 37.23 %w/w lactose anhydrous (Pharmatose DCL
21) and 2.39 %w/w cross povidone (Polyplasdone XL 10) were mixed and the
mixture was granulated with 17.91 %w/w clopidogrel mesylate (65.29%w/w
solution in acetone) and then dried. The granules were sized and mixed with
1.84 %w/w polyethylene glycol 6000, 0.92% w/w hydrogenated castor oil
(Boricin Pharma), 0.92 %w/w colloidal silicon dioxide, 2.39 %w/w lactose
anhydrous (Pharmatose DCL 21), 0.92 %w/w magnesium stearate, and 1.84
%w/w talc. This mixture was compressed to 544 mg weight tablets having a
diameter of 11.11 mm.
Result of various tests are given in Table 2.

Example 21
16.36 %w/w of microcrystalline cellulose (Avicel PH 112), 17.28%w/w
mannitol (Pearlitol SD 200), 37.23 %w/w lactose anhydrous (Pharmatose DCL
21) and 2.39 %w/w cross povidone (Polyplasdone XL 10) were mixed and the

mixture was granulated with 17.91 %w/w clopidogrel mesylate (69.68%w/w
solution in methanol) and then dried. The granules are sized and mixed with
1.84 %w/w polyethylene glycol 6000, 0.92% w/w hydrogenated castor oil
(Boricin Pharma), 0.92 %w/w colloidal silicon dioxide, 2.39 %w/w lactose
anhydrous (Pharmatose DCL 21), 0.92 %w/w magnesium stearate, and 1.84
%w/w talc. This mixture was compressed to 544 mg weight tablets having a
diameter of 11.11 mm.
Result of various tests are given in Table 3

Example 22
The tablets prepared in example 21 were film-coated with coating suspension
prepared using composition given below. The film coating was performed
using perforated coating pan apparatus. The approximate weight gain of the
tablets was 5%w/w.

Ingredients %w/w
HPMCE15 LV 4,69
Ethylcellulose 10 cps 1,17
PEG 6000 0,47
Titanium Dioxide 0,81
Red Oxide of Iron 0,05
Methanol 34,74
Methylene Chloride 58,07
Result of various tests are given in Table 4.

Example 23
The tablets prepared in example 21 were film-coated with coating suspension
prepared using composition given below. The film coating was performed
using perforated coating pan apparatus. The approximate weight gain of the
tablets was 3%w/w.

Ingredients %w/w
HPMC E 15 LV 3,58
Magnesium stearate 0,89
PEG 6000 0,36
Titanium Dioxide 0,62
Red Oxide of Iron 0,04
Methanol 35,44
Methylene Chloride 59,07
Result of various tests are given in Table 5.

Example 24
The tablets prepared in example 21 were film-coated with coating suspension
prepared using composition given below. The film coating using perforated
coating pan apparatus. The approximate weight gain of the tablets was
3%w/w.

Ingredients %w/w
HPMC E 15 LV 2,24
Ethylcellulose 10 cps 2,24
PEG 6000 0,36
Titanium Dioxide 0,62
Red Oxide of Iron 0,04
Methanol 35,44
Methylene Chloride 59,06
Result of various tests are given in Table 6.

Example 25
The granules prepared in example 21 were filled in hard gelatin capsules. The
fill weight of the capsule was 544 mg.
Example 26
Part A- 26.81 %w/w of hydrated silica and 20.24%w/w lactose anhydrous
(Pharmatose DCL 21) were mixed and the mixture was granulated with 44.69
%w/w clopidogrel mesylate (69.68%w/w solution in methanol) and then dried.

The granules are sized and mixed with 2.29 %w/w cross povidone
(Polyplasdone XL 10), 4.59% w/w hydrogenated castor oil (Boricin Pharma),
0.46 %w/w lake of amaranth, and 0.92 %w/w talc. This mixture was
compressed to 218 mg weight tablets having a diameter of 8.51 mm.
Part B- 48.75 %w/w of lactose anhydrous (Pharmatose DCL21), 48.7 %w/w
of mannitol (Pearlitol SD 200), 1.14 %w/w of cross povidone (Polyplasdone
XL 10), 1.14 %w/w of magnesium stearate and 0.23%w/w of colloidal silicon
dioxide were mixed.
Tablet in tablet compression- The tablets compressed in part A and powder
mixture prepared in part B were utilized to prepare tablet in tablet in which the
powder mixture prepared in part B formed the outer portion or coating and the
tablet prepared in part A formed the core. The total weight of the tablet was
800 mg and the tablet diameter was 12.7 mm.
Example 27
The tablets prepared in example 26 (part A) were film-coated with coating
suspension prepared using composition given in example 23. The film coating




was performed using perforated coating pan apparatus. The approximate
weight gain of the tablets was 3%w/w.
Example 28
26.81% w/w of hydrate of silica and 20.24% w/w of lactose anhydrous
(Pharmatose DCL-21) were mixed and the mixture was granulated with
44.69% w/w clopidogrel mesylate (69.68% w/w solution in methanol) and then
dried. The granules were sized through appropriate sieves and mixed with
4.58% w/w hydrogenated castor oil (Boricin Pharma), 2.29% w/w of cross
povidone (polyplasdone XL10), 0.91% w/w of talc and 0.48% w/w of lake of
carmosine. This mixture was compressed to 218 mg weight tablets.
Example: 29
The core tablets prepared in example 28 were compression coated with
granules mixture ( 582 mg average wt)having following composition :
Ingredients % w/w
Lactose anhydrous (Pharmatose DCL-21) 48,72
Mannitol (Pearlitol SD-200) 48,72
Cross povidone (Polyplasdone XL-10) 1,14
Magnesium stearate 1,14
Collodial silicon dioxide 0,28



Example 30
16.36% w/w of microcrystalline cellulose (Avicel PH-112), 17.27 % w/w
mannitol (Pearlitol SD-200), 37.23% w/w lactose anhydrous (Pharmatose
DCL-21) and 2.39% w/w cross povidone (Polyplasdone XL-10) were mixed
and the mixture was granulated with 17.90% w/w clopidogrel mesylate
(69.68% w/w solution in methanol) and then dried. The granules were sized
through appropriate sieves and mixed with 1.84% w/w of hydrogenated castor
oil (Boricin Pharma), 1.84% w/w of polyethylene glycol 6000, 0.92% w/w of
colloidal silicon dioxide, 2.39% w/w of cross povidone (Polyplasdone XL-10)
and 1.86 % w/w of talc. This mixture was compressed to 544 mg tablets
having a diameter of 11.11 mm.

The compressed tablets were film coated with coating suspension prepared
using composition given below. The film coating was performed by using
perforated coating pan apparatus. The approximate weight gain of the tablets
was 4 % w/w.
Ingredients % w/w
HPMC E15 LV 2,98
Hydrogenated Castor Oil(Boricin Pharma) 0,72
DEP (Diethyl phthalate) 0,36
Titanium dioxide 0,50
Red Oxide of Iron 0,03
Methanol 35,82
Methylene chloride 59,68
Results of various tests are given in Table 8.


Example 31
16.36% w/w of microcrystalline cellulose (Avicel PH-112), 17.27 % w/w
mannitol (Pearlitol SD-200 ), 36.23% w/w lactose anhydrous (Pharmatose
DCL-21) and 2.39% w/w cross povidone (Polyplasdone XL-10) were mixed
and the mixture was granulated with a mixture of 1.01% w/w of citric acid
anhydrous and 17.90% w/w clopidogrel mesylate (69.68% w/w solution in
methanol) and then dried. The granules were sized through appropriate
sieves and mixed with 1.84% w/w of hydrogenated castor oil (Boricin
Pharma), 1.84% w/w of polyethylene glycol 6000, 0.92% w/w of colloidal
silicon dioxide, 2.39% w/w of cross povidone (Polyplasdone XL-10) and 1.85
% w/w of talc. This mixture was compressed to 544 mg tablets having a
diameter of 11.11 mm.
The compressed tablets were film coated with coating suspension prepared
using composition given below. The film coating was performed by using
perforated coating pan apparatus. The approximate weight gain of the tablets
was 3.67%.
Ingredients % w/w
HPMC E15 LV 2,98
Hydrogenated castor oil(Boricin Pharma) 0,72
PEG 6000 0,36
Titanium dioxide 0,50
Red Oxide of Iron 0,03
Methanol 35,82
Methylene chloride 59,68

Results of various tests are given in Table 9.

Example 32
36.08% w/w of clopidogrel mesylate, 17.41 % w/w mannitol (Peariitol SD200),
21.23% w/w lactose anhydrous (Pharmatose DCL-21), 16.48% w/w
microcrystalline cellulose (Avicel PH 112), 2.40% w/w of cross povidone
(Polyplasdone XL-10), 1.85% w/w of polyethylene glycol (PEG-6000), 1.85%
w/w of hydrogenated castor oil (Boricin Pharma) and 0.74 w/w of colloidal
silicon dioxide and 1.85% w/w of talc were sifted through appropriate sieve
and then mixed. The mixed blend was compressed into tablets of 270 mg
weight on Rotary tablet KORSCH machine using 12/32" Standard Concave
punches.

Coating : The compressed tablets were film coated with coating suspension
prepared using composition given in example 31. The film coating was
performed using perforated coating pan apparatus. The approximate weight
gain of the tablets was 3.70 % w/w.
Results of various tests are given in Table 10.

Example 33
36.08% w/w of clopidogrel mesylate , 17.41 % w/w mannitol (Pearlitol SD
200), 20.40% w/w lactose anhydrous (Pharmatose DCL-21), 16.48% w/w
microcrystalline cellulose (Avicel-112), 2.40% w/w of cross povidone
(Polyplasdone XL-10), 1.85% w/w of polyethylene glycol (PEG-6000), 1.85%

w/w of hydrogenated castor oil (Boricin Pharma), 0.74 w/w of colloidal silicon
dioxide and 1.85% w/w of talc & 0.93% w/w of magnesium stearate were
sifted through appropriate sieve and then mixed. The mixed blend was
compressed into tablets of 270 mg weight on Rotary tablet KORSCH machine
using 12/32" Standard Concave punches.
The compressed tablets were film coated with coating suspension prepared
using composition given in example 31. The approximate weight gain of the
tablets was 4.44 % w/w.
Results of various tests are given in Table 11.


Example 34
36.08% w/w of clopidogrel mesylate, 30.06% w/w lactose anhydrous
(Pharmatose DCL-2),25.18% w/w microcrystalline cellulose (Avicel PH 112),
2.40% w/w of cross povidone (Polyplasdone XL-10), 1.85% w/w of
polyethylene
glycol (PEG-6000), 0.92% w/w of hydrogenated castor oil (Boricin Pharma),
0.74 w/w of colloidal silicon dioxide and 1.85% w/w of talc & 0.92% w/w of
magnesium stearate were sifted through appropriate sieve and then mixed.
The mixed blend was compressed into tablets of 270 mg weight on Rotary
tablet KORSCH machine using 12/32" Standard Concave punches.
The compressed tablets were film coated with coating suspension prepared
using composition given in example 31. The approximate weight gain of the
tablets was 3.2 % w/w.
Results of various tests for uncoated tablets are given in table 12.


Example 35
36.08% w/w of clopidogrel mesylate, 28.74% w/w mannitol (Pearlitol
SD200),26.50% w/w microcrystalline cellulose (Avicel PH 112), 2.40% w/w of
cross povidone (Polyplasdone XL-10), 1.85% w/w of polyethylene glycol
(PEG-6000), 0.92% w/w of hydrogenated castor oil (Boricin Pharma), 0.74
w/w of colloidal silicon dioxide and 1.85% w/w of talc & 0.92% w/w of
magnesium stearate were sifted through appropriate sieve and then mixed.
The mixed blend was compressed into tablets of 270 mg weight on Rotary
tablet KORSCH machine using 12/32" Standard Concave punches.
Results of various tests for uncoated tablets are given in table 13.

Example 36
36.08% w/w of clopidogrel mesylate, 25.64% w/w of mannitol (Pearlitol SD
200), 29.57% w/w lactose anhydrous (Pharmatose DCL-21), 2.40% w/w of
cross povidone (Polyplasdone XL-10), 1.85% w/w of polyethylene glycol


(PEG-6000), 0.92% w/w of hydrogenated castor oil (Boricin Pharma), 0.74
w/w of colloidal silicon dioxide and 1.85% w/w of talc & 0.92% w/w of
magnesium stearate were sifted through appropriate sieve and then mixed.
The mixed blend was compressed into tablets of 270 mg weight on Rotary
tablet KORSCH machine using 12/32" Standard Concave punches.
Results of various tests for uncoated tablets are given in Table 14.

Example 37
19.47 % w/w of lactose anhydrous (Pharmatose DCL-21), 17.40% w/w of
mannitol (Pearlitol SD 200), 16.48% w/w of microcrystalline cellulose (Avicel
PH 112) was mixed and the mixture was granulated using 1.85% w/w of citric
acid anhydrous (dissolved in methanol 10 %w/v) and then dried. The granules
were dried and mixed with 36.08% w/w of clopidogrel mesylate, 2.40% w/w of
cross povidone (Polyplasdone XL-10 ), 1.85% w/w of polyethylene glycol
(PEG-6000), 0.92% w/w of hydrogenated castor oil (Boricin Pharma), 0.74
w/w of colloidal silicon dioxide and 1.85% w/w of talc & 0.92% w/w of

magnesium stearate were sifted through appropriate sieve and then mixed.
The mixed blend was compressed into tablets of 270 mg weight on Rotary
tablet KORSCH machine using 12/32" Standard Concave punches.
Results of various tests for uncoated tablets are given in Table 15.

The compressed tablets were film coated with coating suspension prepared
using composition given in example 31. The approximate weight gain of the
tablets was 3.33 % w/w. The results of various tests are given in Table 16.


Example 38
17.64 % w/w of lactose anhydrous (Pharmatose DCL-21), 15.77% w/w of
Mannitol (Pearlitol SD 200), 14.93% w/w of microcrystalline cellulose (Avicel
PH 112) was mixed and the mixture was granulated using 1.67% w/w of citric
acid anhydrous and 0.03% w/w of butylated hydroxy toluene (BHT) then dried.
The granules were dried and mixed with 32.69% w/w of clopidogrel mesylate,
2.52% w/w of cross povidone (Polyplasdone XL-10), 3.35% w/w of
polyethylene glycol (PEG-6000), 10.06% w/w of hydrogenated castor oil
(Boricin Pharma), 1.34 w/w of colloidal silicon dioxide and 1.85% w/w of talc &

0.92% w/w of magnesium stearate, sifted through standard sieve and then
mixed. The mixed blend was compressed into tablets of 270 mg weight on
Rotary tablet KORSCH machine using 12/32" Standard Concave punches.
Results of various tests for uncoated tablets are given in Table 17.

CAPSULE FORMULATIONS:
Example 39
39.23% of lactose anhydrous (Pharmatose DCL 21), 17.72 of microcrystalline
cellulose (Avicel PH 112) and 8.73% w/w of mannitol (Pearlitol SD 200) were
mixed and granulated with 1.09 % w/w of citric acid anhydrous (dissolved in
methanol 10 %w/v solution). The dried and sized granules were mixed with

23.2 % w/w of clopidogrel mesylate. The mixed blend was filled in hard gelatin
capsule of size "00". The fill weight of capsule was 420 mg. The results of
various test are given in Table 18.

Example 40
23.36% of lactose anhydrous (Pharmatose DCL 21), 18.05% w/w of
microcrystalline cellulose (Avicel - 112), 19.06% w/w of mannitol (Pearlitol SD
200) and 39.52 % w/w of clopidogrel mesylate were mixed. The mixed blend
was filled in hard gelatin capsule of size "1". The fill weight of capsule was
246.5mg. The results of various tests are given in Table 19


Example 41
38.83 % w/w of clopidogrel hydroiodide, 18.58 % w/w of lactose anhydrous
(Pharmatose DCL-21), 17.41% w/w of mannitol (Peariitol SD 200), 16.48%
w/w of microcrystalline cellulose (Avicel-112), 2.40 % w/w of cross povidone
(Polyplasdone XL 10), 1.85% w/w of polyethylene glycol (PEG-6000), 0.93%
w/w of hydrogenated castor oil (Boricin Pharma), 0.74 w/w of colloidal silicon
dioxide, 1.85% w/w of talc and 0.93% w/w of magnesium stearate were
mixed after sifting through appropiate sieves. The mixed blend was
compressed into tablets of 270 mg weight on Rotary tablet KORSCH machine
using 12/32" Standard Concave punches. Disintegration time of the tablet is 1
- 2 minutes.

The compressed tablets were film coated with coating suspension prepared
using composition given in example 31 The approximate weight gain of the
tablets was 3.2 % w/w. The results of various tests are given in Table 20.

Example 42
48.54 % w/w of clopidogrel hydroiodide, 45.21% w/w of microcrystalline
cellulose (Avicel PH-112), 1.16% w/w pregelatinized starch (Lycatab C),
4.63% w/w of hydrogenated castor oil (CUTINA HR) and 0.46 w/w of colloidal
silicon dioxide, were sifted through appropiate sieve and mixed. The mixed
blend was compressed into tablets of 215 mg weight on Rotary tablet

KORSCH machine using 11/32" Standard Concave punches. Disintegration
time of the tablet is 1 minute.

Example 43
51.14 % w/w of clopidogrel hydroiodide, 38.61% w/w of microcrystalline
cellulose (Avicel PH - 112), 4.88 % w/w of hydrogenated castor oil (Boricin
Pharma), 4.88 % w/w of hydroxypropylcellulose (HPC-L11) and 0.48 w/w of
colloidal silicon dioxide, were sifted through appropiate sieve and mixed. The
mixed blend was compressed into tablets of 205 mg weight on Rotary tablet
KORSCH machine using 11/32" Standard Concave punches. Disintegration
time of the tablet is 1 minute.
The results of various tests are given in table 22.


Example 44
The tablets prepared in example 42 & example 43 were film coated with
coating suspension prepared using composition given below. The film coating
was performed using perforated coating pan apparatus. The approximate
weight gain of the tablet was 3 % w/w.
Ingredients % w/w
Hydroxy propyl cellulose (Kulcel LF) 3,23
Polyethylene glycol - 6000 0,32
Titanium Dioxide 0,49
Red Oxide of Iron 0,03
Methanol 95,98
Results of various tests for tablets are given in Table 23.


Example 45
58.24 % w/w of clopidogrel hydroiodide and 41.76% w/w of microcrystalline
cellulose (Avicel-112) was sifted and mixed. The mixed blend was filled in
hard gelatin capsules of size "2". The fill weight of the capsule was 180 mg.
Results of various tests are given in Table 24


Example 46
52.42 % w/w of clopidogrel hydroiodide and 41.58% w/w of mannitol (Pearlitol
SD 200) was sifted through appropiate sieves and mixed. The mixed blend
was filled in hard gelatin capsules of size "2". The fill weight of the capsule
was 200 mg. Result of various tests are given in Table 25.


Example 47
Comparative dissolution profile of clopidogrel bisulphate, clopidogrel
hydroiodide and clopidogrel mesylate at various pH. Dissolution profile at pH
2.1 is given in Table 26 and dissolution profile at pH 4.5 is given in Table 27.
Table 26
pH 2.1 simulated gatric fluid fasted
Apparatus USP apparatus (II) (paddles)
RPM 50
Volume 900 ml



While the present invention has been described in terms of its specific
embodiments, certain modifications and equivalents will be apparent to those
skilled in the art and are intended to be included within the scope of the
present invention.

We Claim:
1. A process for racemization of methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-
dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (XII)

which comprises the steps of:
(a) reacting methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate (XII) with acid selected from HCI, H2SO4,
CH3COOH and H3PO4 in a solvent, which is selected from the group
consisting of methanol, ethanol, isopropyl alcohol, n-butanol and tert-
butanol at a temperature range of 60-100° C to produce the racemic
methyl -alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine - 5(4H)-
acetate acid salt (XIII)

and
(b)reacting methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2- c]
pyridine-5(4H)-acetate acid salt (XIII) thus produced with a base, which is
selected from the group consisting of sodium hydroxide, potassium
hydroxide, sodium ethoxide, liquor ammonia, triethyl amine, diethyl amine
and monomethyl amine, to produce the racemic methyl-alpha-(2-


chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (II).
2. The process as claimed in claim 1, wherein acid is HCI.
3. The process as claimed in claim 1, wherein solvent used in step(a) is
isopropyl alcohol.
4. The process as claimed in claim 1, wherein base is liquor ammonia.
5. The process as claimed in claim 1, wherein the reaction step (a) is carried
out for 30 minutes to 4 hrs.
6. The process as claimed in claim 1, wherein the reaction step (b) is carried
out for 15 minutes to 45 minutes.
7. An improved process for the preparation of methyl (S)-(+)-alpha-(2-
chlorophenyl)-6, 7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (XIV) i.e.
Clopidogrel or its pharmaceutically acceptable salt,

which comprises the steps of:
(a) racemization of methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine-5(4H)-acetate (XII) by reacting methyl (R)-(- )-alpha-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (XII) with an acid
selected from HCI, H2SO4, CH3COOH and H3PO4 in a solvent, which is selected
from the group consisting of methanol, ethanol, isopropyl alcohol, n-butanol and

tert-butanol at a temperature range of 60-100° C to produce the racemic methyl -
alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate acid salt
(XIII);

(b) reacting methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno [3,2-c]
pyridine-5(4H)-acetate acid salt (XIII) thus produced with a base, which
is selected from the group consisting of sodium hydroxide, potassium
hydroxide, sodium ethoxide, liquor ammonia, triethyl amine, diethyl
amine and monomethyl amine to produce the racemic methyl-alpha-
(2chlorophenyl) -6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (II) that
is recycled for further resolution into its (+) and (-) stereo isomer in a
manner known per se for further production of target compound (XIV) i.e.
clopidogrel and
(c) optionally converting methyl (S)-(+)-alpha-(2-chlorophenyl)-6,7-dihydrothieno
[3,2-c]pyridine-5(4H)-acetate (XIV) to its pharmaceutically acceptable salts in a
manner known per se or by exchanging the salt.
8. The process as claimed in claim 7, wherein acid is selected from HCI or
H2SO4.
9. The process as claimed in claim 8, wherein acid is HCI.

10. The process as claimed in claim 7, wherein solvent used in step (a) is
isopropyl alcohol.
11. The process as claimed in claim 7, wherein base is liquor ammonia
12. The process as claimed in claim 7, wherein the reaction step (a) is carried
out for 30 minutes to 4 hrs.
13. The process as claimed in claim 7, wherein the reaction step (b) is carried
out for 15 minutes to 45 minutes.
14. The process as claimed in claim 7, wherein said pharmaceutically
acceptable salt is selected from the group consisting of clopidogrel mesylate
(clopidogrel methanesulfonicacid salt), clopidogrel hydroiodide, clopidogrel
bisulphate, clopidogrel hemisulphate, clopidogrel tosylate, clopidogrel
trichloroacetate, clopidogrel besylate, clopidogrel oxalate, clopidogrel
trifluoroacetate, clopidogrel acetate, clopidogrel nitrate, clopidogrel perchlorate,
clopidogrel phosphonate, clopidogrel benzoate, clopidogrel fumarate, clopidogrel
maleate, clopidogrel citrate, clopidogrel tartrate, clopidogrel gentisate, clopidogrel
pamoate, clopidogrel palmitate, clopidogrel succinate, clopidogrel estolate,
clopidogrel acistrate, clopidogrel stearate, clopidogrel propionate, clopidogrel
hippurate, clopidogrel salicylate, clopidogrel methylsulfate, clopidogrel tannate,
clopidogrel lauryl sulfonate, clopidogrel lactate, clopidogrel glutamate,
clopidogrel glutarate, clopidogrel sulfate, clopidogrel N-acetyl-L-glutamate, and
clopidogrel gluconate
15. The process as claimed in claim 14, wherein the salt thus obtained is in
non-hygroscopic and crystalline in nature.

16. The process as claimed in claim 14, wherein said pharmaceutically
acceptable salt of clopidogrel is prepared by treatment with a corresponding
base.
17. The process as claimed in claim 14, wherein said pharmaceutically
acceptable salt of clopidogrel is prepared by exchanging with another salt.
18. The process as claimed in claim 16 or 17, wherein said pharmaceutically
acceptable salt of clopidogrel is prepared in a solvent selected from the group
consisting of alcohol, ester, ether, ketone and acetonitrile or a mixture thereof.
19. The process as claimed in claim 18, wherein alcohol when used as
reaction solvent is selected from the group consisting of methanol, ethanol, n-
propanol, isopropanol, n-butanol and t-butanol.
20. The process as claimed in claim 18, wherein ketone when used as
reaction solvent is acetone.
21. The process as claimed in claim 18, wherein ester when used as
reaction solvent is selected from ethyl acetate or butyl acetate.
22. The process as claimed in claim 18, wherein ether when used as reaction
solvent is tetrahydrofuran.
23. The process as claimed in claim 7, wherein the solvent used for finally
isolating clopidogrel or its salt is a ether selected from t-butyl methyl ether or di-
isopropyl ether.
24. A process for racemization of methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-
dihydro-thieno[3,2-c]pyridine-5(4H)-acetate substantially as herein described
particularly with reference to the examples.

25. An improved process for the preparation of methyl (S)-(+)-alpha-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate i.e. clopidogrel or
its pharmaceutically acceptable salt substantially as herein described particularly
with reference to the examples.


The invention discloses a process for racemization of methyl (R)-(-)-alpha-(2-
chlorophenyl)-6,7-dihydro-thieno[3,2-c]pyridine-5(4H)-acetate (XII)

which comprises the steps of:
(a) reacting methyl (R)-(-)-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate (XII) with acid selected from HCI, H2SO4, CH3COOH
and H3PO4 in a solvent, which is selected from the group consisting of methanol,
ethanol, isopropyl alcohol, n-butanol and tert-butanol at a temperature range of
60-100° C to produce the racemic methyl -alpha-(2-chlorophenyl)-6,7-dihydro-
thieno[3,2-c]pyridine - 5(4H)-acetate acid salt (XIII)

(b)reacting methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2- c] pyridine-
5(4H)-acetate acid salt (XIII) thus produced with a base, which is selected from
the group consisting of sodium hydroxide, potassium hydroxide, sodium
ethoxide, liquor ammonia, triethyl amine, diethyl amine and monomethyl amine,
to produce the racemic methyl-alpha-(2-chlorophenyl)-6,7-dihydro-thieno[3,2-
c]pyridine-5(4H)-acetate (II).


Documents:

283-KOL-2003-(15-10-2012)-CORRESPONDENCE-1.1.pdf

283-KOL-2003-(15-10-2012)-CORRESPONDENCE.pdf

283-KOL-2003-(15-10-2013)-CORRESPONDENCE.pdf

283-KOL-2003-(18-11-2013)-CORRESPONDENCE.pdf

283-KOL-2003-(24-06-2013)-CORRESPONDENCE.pdf

283-KOL-2003-(24-06-2013)-OTHERS.pdf

283-kol-2003-abstract.pdf

283-kol-2003-assignment.pdf

283-kol-2003-assignment1.1.pdf

283-kol-2003-claims.pdf

283-kol-2003-correspondence 1.1.pdf

283-kol-2003-correspondence.pdf

283-kol-2003-description (complete).pdf

283-kol-2003-examination report 1.1.pdf

283-kol-2003-examination report.pdf

283-kol-2003-form 1.pdf

283-kol-2003-form 18 1.1.pdf

283-kol-2003-form 18.pdf

283-kol-2003-form 2.pdf

283-kol-2003-form 3 1.1.pdf

283-kol-2003-form 3.pdf

283-kol-2003-form 5 1.1.pdf

283-kol-2003-form 5.pdf

283-kol-2003-gpa 1.1.pdf

283-kol-2003-granted-abstract.pdf

283-kol-2003-granted-claims.pdf

283-kol-2003-granted-description (complete).pdf

283-kol-2003-granted-form 1.pdf

283-kol-2003-granted-form 2.pdf

283-kol-2003-granted-specification.pdf

283-kol-2003-others 1.1.pdf

283-kol-2003-reply to examination report 1.1.pdf

283-kol-2003-reply to examination report.pdf

283-kol-2003-specification.pdf


Patent Number 265414
Indian Patent Application Number 283/KOL/2003
PG Journal Number 09/2015
Publication Date 27-Feb-2015
Grant Date 24-Feb-2015
Date of Filing 03-Feb-2003
Name of Patentee TORRENT PHARMACEUTICALS LTD.
Applicant Address CENTRAL PLAZA, 1ST FLOOR, ROOM #-106, 2/6 SARAT BOSE RODE, CALCUTTA
Inventors:
# Inventor's Name Inventor's Address
1 NADKARNI SUNIL SADANAND TORRENT RESEARCH CENTRE, TORRENT PHARMACEUTICALS LTD., P.O. BHAT 382 428, DIST. GANDHINAGAR
2 PATEL HASMUKH MATHURBHAI TORRENT RESEARCH CENTRE, TORRENT PHARMACEUTICALS LTD, P.O. BHAT 382 428, DIST. GANDHINAGAR
PCT International Classification Number C07B 55/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA