Title of Invention

DISCONTINUOUS PULSE WIDTH MODULATION FOR DOUBLE-ENDED INVERTER SYSTEM

Abstract Systems and methods are provided for controlling a double-ended inverter system having a first inverter and a second inverter. The method comprises determining a required output current and determining a desired second inverter current. The method further comprises determining a second inverter switching function, wherein only a selected leg in the second inverter is modulated at a duty cycle, determining a first inverter switching function based on the second inverter switching function, and modulating the first inverter and the second inverter using the first inverter switching function and the second inverter switching function.
Full Text DISCONTINUOUS PULSE WIDTH MODULATION FOR
DOUBLE-ENDED INVERTER SYSTEM
CROSS-REFERENCE TO RELATED APPLICATION(S)
[0001] This application claims the benefit of United States provisional
patent application serial number 60/952,776, filed July 30, 2007. The entire
content of this provisional application is incorporated by reference herein.
TECHNICAL FIELD
[0002] Embodiments of the subject matter described herein relate
generally to vehicle drive systems, and more particularly, embodiments of the
subject matter relate to hybrid vehicles having a double-ended inverter drive
system.
BACKGROUND
[0003] In recent years, advances in technology, as well as ever evolving
tastes in style, have led to substantial changes in the design of automobiles.
One of the changes involves the power usage and complexity of the various
electrical systems within automobiles, particularly alternative fuel vehicles,
such as hybrid, electric, and fuel cell vehicles.
[0004] Many of the electrical components, including the electric motors
used in such vehicles, receive electrical power from alternating current (AC)
power supplies. However, the power sources (e.g., batteries) used in such
applications provide only direct current (DC) power. Thus, devices known as
"power inverters" are used to convert the DC power to AC power, which often
utilize several of switches, or transistors, operated at various intervals to
convert the DC power to AC power.

[0005] Additionally, such vehicles, particularly fuel cell vehicles, often
use two separate voltage sources (e.g., a battery and a fuel cell) to power the
electric motors that drive the wheels. "Power converters," such as direct
current-to-direct current (DC/DC) converters, are typically used to manage
and transfer the power from the two voltage sources. Modern DC/DC
converters often include transistors electrically interconnected by an inductor.
By controlling the states of the various transistors, a desired average current
can be impressed through the inductor and thus control the power flow
between the two voltage sources.
[0006] The utilization of both a power inverter and a power converter
greatly increases the complexity of the electrical system of the automobile.
The additional components required for both types of devices also increase the
overall cost and weight of the vehicle. Accordingly, systems and methods
have been developed for operating a motor coupled to multiple power sources
without a DC/DC converter while maximizing the performance of the motor
by utilizing dual inverter electrical systems.
[0007] A significant source of power loss in a power inverter is the loss
associated with modulating the switches or transistors (i.e., switching loss).
Discontinuous pulse width modulation (DPWM) techniques have been
developed in efforts to reduce switching loss in traditional single-inverter
systems.
[0008] Accordingly, it is desirable to provide methods and systems for
using discontinuous pulse width modulation (DPWM) in a double-ended
inverter system to reduce switching loss without compromising the benefits of
a double-ended inverter system. Other desirable features and characteristics of
the present invention will become apparent from the subsequent detailed
description and the appended claims, taken in conjunction with the
accompanying drawings and the foregoing technical field and background
BRIEF SUMMARY

[0009] A method is provided for controlling a double-ended inverter
system having a first inverter and a second inverter, the second inverter having
a first leg associated with a first phase current, a second leg associated with a
second phase current, and a third leg associated with a third phase current.
When the first phase current is greater than the second phase current and the
third phase current and if the first phase current is greater than a desired
second inverter current, the method comprises modulating the first leg at a
first duty cycle and clamping the second leg and the third leg to a negative
voltage rail of the second inverter. If the first phase current is less than the
desired second inverter current, the method comprises clamping the first leg to
a positive voltage rail of the second inverter and if the second phase current is
greater than zero, clamping the third leg to the negative voltage rail and
modulating the second leg at a second duty cycle.
[0010] A method is provided for controlling a double-ended inverter
system having a first inverter and a second inverter, the second inverter having
a first leg associated with a first phase current (ia2 ), a second leg associated
with a second phase current (ib2), and a third leg associated with a third phase
current (ic2). The method comprises determining a desired second inverter
current (idc2). If ia2 ≥ ib2 and ia2 ≥ ib2 and ia2 ≥idc2, the method further
comprises modulating the first leg at a first duty cycle and clamping the
second leg and the third leg to a negative voltage rail of the second inverter. If
ia2 ≥ ib2 and ia2 ≥ ib2 and ia2 ≥idc2, the method further comprises modulating
the second leg at a second duty cycle and clamping the first leg and the third
leg to the negative voltage rail. If ia2 ≥ ib2 and ia2 ≥ ib2 and ia2 ≥idc2, the
method further comprises modulating the third leg at a third duty cycle and
clamping the first leg and the second leg to the negative voltage rail.
[0011] A method is provided for controlling a double-ended inverter
system having a first inverter and a second inverter. The method comprises
determining a required output current and determining a desired second
inverter current. The method further comprises determining a second inverter

switching function, wherein only a selected leg in the second inverter is
modulated at a duty cycle, determining a first inverter switching function
based on the second inverter switching function, and modulating the first
inverter and the second inverter using the first inverter switching function and
the second inverter switching function.
[0012] This summary is provided to introduce a selection of concepts in a
simplified form that are further described below in the detailed description.
This summary is not intended to identify key features or essential features of
the claimed subject matter, nor is it intended to be used as an aid in
determining the scope of the claimed subject matter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] A more complete understanding of the subject matter may be
derived by referring to the detailed description and claims when considered in
conjunction with the following figures, wherein like reference numbers refer
to similar elements throughout the figures.
[0014] FIG. 1 is a schematic view of an exemplary automobile in
accordance with one embodiment;
[0015] FIG. 2 is a schematic view of a double-ended inverter system in
accordance with one embodiment;
[0016] FIG. 3 is a schematic view of a control system for operating the
double-ended inverter system of FIG. 2 in accordance with one embodiment;
[0017] FIG. 4 is a flow chart that graphically illustrates an embodiment of
a discontinuous pulse width modulation process;
[0018] FIGS. 5-10 are graphs of various operating characteristics of a
double-ended inverter system in accordance with one embodiment;
[0019] FIGS. 11-16 are graphs of various operating characteristics of a
double-ended inverter system in accordance with one embodiment; and
[0020] FIGS. 17-20 are graphs of operating characteristics of a double-
ended inverter system and associated power loss in accordance with one
embodiment compared to another modulation scheme.

DETAILED DESCRIPTION
[0021] The following detailed description is merely illustrative in nature
and is not intended to limit the embodiments of the subject matter or the
application and uses of such embodiments. As used herein, the word
"exemplary" means "serving as an example, instance, or illustration." Any
implementation described herein as exemplary is not necessarily to be
construed as preferred or advantageous over other implementations.
Furthermore, there is no intention to be bound by any expressed or implied
theory presented in the preceding technical field, background, brief summary
or the following detailed description.
[0022] The following description refers to elements or nodes or features
being "connected" or "coupled" together. As used herein, unless expressly
stated otherwise, "connected" means that one element/node/feature is directly
joined to (or directly communicates with) another element/node/feature, and
not necessarily mechanically. Likewise, unless expressly stated otherwise,
"coupled" means that one element/node/feature is directly or indirectly joined
to (or directly or indirectly communicates with) another element/node/feature,
and not necessarily mechanically. Thus, although the schematics shown
herein depict exemplary arrangements of elements, additional intervening
elements, devices, features, or components may be present in an embodiment
of the depicted subject matter. The terms "first", "second" and other such
numerical terms referring to structures do not imply a sequence or order unless
clearly indicated by the context.
[0023] FIG. 1 illustrates a vehicle, or automobile 10, according to one
embodiment of the present invention. The automobile 10 includes a chassis
12, a body 14, four wheels 16, and an electronic control system 18. The body
14 is arranged on the chassis 12 and substantially encloses the other
components of the automobile 10. The body 14 and the chassis 12 may jointly
form a frame. The wheels 16 are each rotationally coupled to the chassis 12
near a respective corner of the body 14.

[(№24] The automobile 10 may be any one of a number of different types
of automobiles, such as, for example, a sedan, a wagon, a truck, or a sport
utility vehicle (SUV), and may be two-wheel drive (2WD) (i.e., rear-wheel
drive or front-wheel drive), four-wheel drive (4WD), or all-wheel drive
(AWD). The automobile 10 may also incorporate any one of, or combination
of, a number of different types of engines, such as, for example, a gasoline or
diesel fueled combustion engine, a "flex fuel vehicle" (FFV) engine (i.e.,
using a mixture of gasoline and alcohol), a gaseous compound (e.g., hydrogen
and natural gas) fueled engine, a combustion/electric motor hybrid engine, and
an electric motor.
[0025] In the exemplary embodiment illustrated in FIG. 1, the automobile
10 further includes a motor 20 (i.e., an electric motor/generator, traction
motor, etc.), a first energy source 22, a second energy source 24, a power
inverter assembly 26, and a radiator 28. The radiator 28 is connected to the
frame at an outer portion thereof and although not illustrated in detail, includes
multiple cooling channels that contain a cooling fluid (i.e., coolant), such as
water and/or ethylene glycol (i.e., "antifreeze), and is coupled to the power
inverter assembly 26 and the motor 20. In one embodiment, the power
inverter assembly 26 receives and shares coolant with the motor 20. As shown
in FIG. 1, the motor 20 may also include a transmission integrated therein
such that the motor 20 and the transmission are mechanically coupled to at
least some of the wheels 16 through one or more drive shafts 30.
[0026] As shown, the first energy source 22 and the second energy source
24 are in operable communication and/or electrically coupled to the electronic
control system 18 and the power inverter assembly 26. Although not
illustrated, the first energy source 22 and the second energy source 24 may
vary depending on the embodiment and may be of the same or different type.
In one or more embodiments, the first energy source 22 and second energy
source 24 may each comprise a battery, a fuel cell, an ultracapacitor, or
another suitable voltage source. A battery may be any type of battery suitable
for use in a desired application, such as a lead acid battery, a lithium-ion

battery, a nickel-metal battery, or another rechargeable battery. An
ultracapacitor may comprise a supercapacitor, an electrochemical double layer
capacitor, or any other electrochemical capacitor with high energy density
suitable for a desired application.
[0027] Referring now to FIGS. 1 and 2, a double-ended inverter system 32
may be adapted to drive the motor 20 in accordance with one embodiment.
The double-ended inverter system 32 includes the motor 20, the first energy
source 22, the second energy source 24, the power inverter assembly 26, and a
controller 34.
[0028] The motor 20 is a multi-phase alternating current (AC) motor and
includes a set of windings 36 (or coils), wherein each winding corresponds to
one phase of the motor 20. In an exemplary embodiment, the motor 20 is a
three-phase motor. However, some of the principles discussed herein may
apply to a motor 20 with any number of phases, and may be modified
accordingly as will be appreciated in the art. Although not illustrated, the
motor 20 includes a stator assembly (including the coils), a rotor assembly
(including a ferromagnetic core), and a cooling fluid (i.e., coolant), as will be
appreciated by one skilled in the art. The motor 20 may be an induction
motor, a permanent magnet motor, or any type suitable for the desired
application.
[0029] Referring again to FIG. 2, the power inverter assembly 26 includes
a first inverter 38 and a second inverter 40, each including six switches (e.g.,
semiconductor devices, such as transistors and/or switches) with antiparallel
diodes (i.e., antiparallel to each switch). As shown, the switches in the
inverters 38, 40 are arranged into three legs (or pairs), with legs 42, 44, and 46
being in the first inverter 38 and legs 48, 50, and 52 being in the second
inverter 40.
[0030] A first of the windings 36 (i.e., phase a) of the motor 20 is
electrically connected, at opposing ends thereof, between the switches of leg
42 in the first inverter 38 and leg 52 in the second inverter 40. A second of the
windings 36 (i.e., phase b) is connected between the switches of leg 44 in the

first inverter 38 and leg 50 of the second inverter 40. A third of the windings
36 (i.e., phase c) is connected between the switches of legs 46 and 48 as
shown. In this configuration, the phase currents throughout the double-ended
inverter system 32 are the same (i.e., for phase a current ia = ia! = ia2, etc.).
[0031] Still referring to FIG. 2, the double-ended inverter system 32 may
also include first and second capacitors 54 and 56 respectively connected in
parallel with the first and second energy sources 22, 24 to smooth current
ripple during operation. A positive voltage rail 58 of the second inverter 40 is
associated with a positive voltage reference of the second energy source 24,
and a negative voltage rail 59 of the second inverter 40 is associated with a
negative voltage reference of the second energy source 24. The controller 34
is in operable communication and/or electrically coupled to the first and
second inverters 38, 40. The controller 34 is responsive to commands
received from the driver of the automobile 10 (i.e., via an accelerator pedal)
and provides commands to the first inverter 38 and the second inverter 40, as
will be described, to control the output of the inverters 38, 40.
[0032] Referring again to FIG. 1, the electronic control system 18 is in
operable communication with the motor 20, the first energy source 22, the
second energy source 24, and the power inverter assembly 26. Although not
shown in detail, the electronic control system 18 may include various sensors
and automotive control modules, or electronic control units (ECUs), such as
an inverter control module (i.e., the controller 34 shown in FIG. 2) and a
vehicle controller, and at least one processor and/or a memory which includes
instructions stored thereon (or in another computer-readable medium) for
carrying out the processes and methods as described below.
[0033] During operation, the automobile 10 is operated by providing
power to the wheels 16 with the motor 20 which receives power from the first
energy source 22 and the second energy source 24 in an alternating manner
and/or with the first energy source 22 and the second energy source 24
simultaneously. In order to power the motor 20, DC power is provided from
the first energy source 22 and the second energy source 24 to the first and

second inverters 38, 40 respectively, which convert the DC power into AC
power, as is commonly understood in the art. The first and second inverters
38, 40 produce AC voltages across the windings 36 (or phases). As is
commonly understood, the required voltages across the windings 36 of the
motor 20 are dependent on the speed, commanded torque (i.e., commanded
synchronous frame currents), and other motor parameters.
[0034] FIG. 3 illustrates a control system 60 for operating a motor 20 in a
double-ended inverter system 32 utilizing the principles described herein in
accordance with one embodiment. High frequency pulse width modulation
(PWM) may be employed by the controller 34 to modulate and control the
inverters 38, 40 and manage the voltage produced by the inverters 38, 40. The
control system 60 includes first and second PWM blocks 68 and 70, and the
double-ended inverter system 32.
[0035] The controller 34 provides a control algorithm that achieves
desired power flow between the first and second energy sources 22, 24 while
producing the commanded torque inside the motor 20. Although not shown,
the control system 60 receives a torque command for the motor 20 from which
the controller 34 may determine power commands for the first energy source
22 (and/or the first inverter 38) and the second energy source 24 (and/or the
second inverter 40), as well as synchronous frame currents for the windings 36
within the motor 20 (i.e., a required or desired motor current).
[0036] Many combinations of voltage across the windings 36 may produce
the commanded torque in the motor 20 and achieve desired power flow to (or
from) the energy sources 22, 24 and the motor 20. If the motor 20 does not
require the maximum power output of one energy source 22 or 24, the extra
power from the energy source 22 or 24 may be used to charge the other energy
source 22 or 24. For illustrative purposes and the sake of brevity, it may be
discussed as though the first energy source 22 produces excess power to
charge the second energy source 24, however, it will be appreciated by those
skilled in the art that numerous alternative desired power flows are possible
and this distinction is not limiting but made merely for reference purposes. An

optimal operating point determines the modulating voltage across the
terminals of the inverters 38, 40. It will be appreciated by those skilled in the
art that conditions for determining an optimal operating point are left to the
designer and will vary depending upon the application for which the motor 20
is being used, along with the types of energy sources 22, 24 selected.
[0037] The controller 34 provides the first and second PWM blocks 68
and 70 with modulating voltage signals v* and v^ to generate PWM signals to
operate the switches within the first and second inverters 38, 40 to cause the
desired output voltages to be applied across the windings 36 within the motor
20 to operate the motor 20 with the required torque. It will be appreciated by
those skilled in the art that the control system 60 can be further modified to
incorporate appropriate feedback signals and other methods known in the art
to control the inverters 38, 40, which are beyond the scope of this disclosure.
[0038] FIG. 4 is a flow chart of an embodiment of a discontinuous pulse
width modulation process. The various tasks performed in connection with
this process may be performed by software, hardware, firmware, or any
combination thereof. For illustrative purposes, the following description of
this process may refer to elements mentioned above in connection with FIGS.
1-3. In practice, portions of the process may be performed by different
elements of the described system. It should be appreciated that the process
may include any number of additional or alternative tasks, the tasks shown in
FIG. 4 need not be performed in the illustrated order, and the process may be
incorporated into a more comprehensive procedure or process having
additional functionality not described in detail herein.
[0039] Referring to FIG. 4, the controller may determine the desired (or
required) output phase currents in order to produce a commanded torque in a
motor (task 400). The controller may also determine a desired second inverter
current in the second inverter bus in order to produce the desired power flow
to/from the second energy source (task 402). In accordance with one
embodiment, the controller may determine a switching function for the second
inverter in order to produce the desired second inverter current in the second

inverter bus (task 404). In an exemplary embodiment, the switching function
is determined so only one leg in the second inverter is selected for modulating
at a duty cycle, while the other two legs of the second inverter are clamped to
either the positive voltage rail or the negative voltage rail (i.e., the other two
legs are not modulated/switched). Clamping a leg to the positive voltage rail
may be understood as turning on or switching on (i.e., by applying 'ON' state
gate voltage to the electronic switch) the top switch of a switch pair such that
current flows through the top switch and to/from the positive voltage rail while
the other switch in the pair remains off. For example, referring to FIG. 2, the
top switch in leg 52 may be switched on, such that current flows through the
switch and the voltage level at point a2 is roughly equivalent to the voltage
level of the positive voltage rail 58, the difference being the voltage drop
across the switch (transistor - IGBT or diode based on the current flow
direction). This may be represented by dn=\ or a duty cycle or switching
function of 1. Conversely, clamping a leg to the negative voltage rail may be
understood as switching on the bottom switch so current flows through the
bottom switch and to/from the negative voltage rail. This may be represented
by dn—0 or a duty cycle or switching function of 0.
[0040] A clamped phase leg will not produce switching loss while
clamped to a rail, thereby reducing the overall switching loss in the second
inverter. In an exemplary embodiment, two of the three legs are clamped at
any one time, meaning only one leg produces switching loss. Based on the
second inverter switching function and the desired motor current, a first
inverter switching function may be determined (task 406). In an exemplary
embodiment, the first inverter switching function essentially adjusts harmonic
voltage components so the voltage across the motor remains sinusoidal and/or
balanced as will be appreciated in the art. The controller may determine the
first inverter switching function and may provide signals to modulate the first
inverter accordingly (task 408).
[0041] In an exemplary embodiment, during operation, the controller 34
may be provided with a torque command (i.e., by the electronic control system

18) and determine the peak phase current (Ip) required to produce the
commanded torque (i.e., required output current). The controller may also
determine a desired power flow to/from the second energy source, and from
this, determine a desired second inverter current (jdc2) to charge/discharge the
second energy source 24. The maximum second inverter current (idc2) that can
be realized by linear modulation is as will be appreciated in the art.
[0042] In an exemplary embodiment, when the magnitude of the second
inverter 40 current (idc2) is less than one half of the peak AC phase current Ip
only one leg 48, 50, 52 in the second inverter 40 is
switching while the other two legs are clamped to the negative voltage rail 59.
A single phase current is capable of providing the second inverter current (idc2)
when it is less than half the peak AC current. When two phase currents are
equal, the respective leg 48, 50, 52 may be selected as desired, and the manner
of resolving this situation is a matter of design preference as will be
understood in the art. In accordance with one embodiment, the algorithm used
to determine the switching function of the second inverter 40 when


[0049] As shown in FIG. 5, in an exemplary embodiment, the desired
motor phase a current (za) is greater than the other phase currents (h, ic) for
one-third of a cycle (i.e., 120° or 2x/3 radians due to a balanced three-phase
system). FIG. 6 shows the switching function of the second inverter 40 in this
exemplary case using the process described above. For example, the leg 52 in
the second inverter 40 corresponding to phase a may be switched at a duty
cycle determined by dividing the desired second inverter current (idc2) by the
inverter phase current and the other two legs 48 and 50 are
clamped to the negative voltage rail 59 (db2 = 0,dc2 = 0). FIGS. 5-6 illustrate
operation throughout an entire cycle (i.e., 360° or 2 radians). The desired
second inverter current (law) flowing to the second energy source 24 is shown
in FIG. 7.
[0050] FIGS. 8-10 illustrate the voltage levels in the double-ended inverter
system 32. In an exemplary embodiment, after the controller 34 determines
the peak phase current Ip and the duty cycle/switching function for the second
inverter 40, the controller 34 may determine a switching function for the first
inverter 38. As shown in FIG. 9, the switching function and voltages of the
first inverter 38 are not sinusoidal in an exemplary embodiment. DPWM
techniques may be used to modulate the first inverter 38 to produce the desired
voltage levels and reduce switching loss in the first inverter 38. As shown in
FIG. 10, the resulting line voltages at the motor 20 are sinusoidal and free
from any harmonics or distortion.
[0051] In an exemplary embodiment, when the magnitude of the desired
second inverter current (idc2) is greater than one half of the peak phase current
a selected phase current cannot supply the desired second
inverter current (idc2) throughout an entire duration of a cycle. When a phase
current (i.e., ia2) cannot supply the desired second inverter current (idc2),
another leg 48, 50, 52 of the second inverter 40 associated with another phase
current must be switched to achieve the desired DC current to/from the second

energy source 24. In accordance with one embodiment, the selected leg 48,
50, 52 is clamped to the positive voltage rail 58 during this interval. One of
the other legs 48, 50, 52 is modulated at a duty cycle that compensates for the
additional current required to maintain a constant second inverter current (idc2)
level.
[0052] In accordance with one embodiment, the algorithm used to
determine the switching function of the second inverter 40 when
may be characterized by:



[0074] As shown in FIGS. 11-13, in an exemplary embodiment, the phase
a current (ie) cannot supply the desired second inverter current (idc2)
throughout the entire duration of the interval where the phase a current is
greater than the other two phases (i.e., 120° or 2x/3 radians as shown). In FIG.
11, the phase a current (ia) exceeds the desired second inverter current (idc2)
for a portion of the interval (from 30° to 90°). During this interval, the phase
a current (ia) can supply the desired second inverter 40 current (idc2).
Therefore, for example, the leg 52 in the second inverter 40 associated with
phase a is switched at a duty cycle determined by dividing the desired second
inverter current by the phase a current while the other two legs 48
and 50 are clamped to the negative voltage rail 59 ( db2 = 0, dc2 = 0 ).
[0075] When the phase a current (ia) cannot supply the desired second
inverter current (idc2), another leg 48, 50 of the second inverter 40 must be
switched in order to maintain the desired DC current level to/from the second
energy source 24. In an exemplary embodiment, the phase a leg 52 is clamped
to the positive voltage rail 58 during this interval. The other legs 48, 50 are
modulated at a duty cycle that compensates for the additional current required
to maintain a constant level. In the exemplary embodiment, if the phase c
current (ic) is greater than zero (from 0° to 30° as shown), the leg 50

associated with phase b is clamped to the negative voltage rail 59 while the leg
48 associated with phase c is modulated at a duty cycle (dc2) determined by
When the phase b current (ib) is greater than zero (from 90° to
120° as shown), the leg 48 associated with phase c is clamped to the negative
voltage rail 59 while the leg 50 associated with phase b is modulated at a duty
cycle (db2) determined by FIG. 12 illustrates the resulting
second inverter switching function and FIG. 13 illustrates the second inverter
current (idc2).
[0076] FIGS. 14-16 show the voltage levels in the double-ended inverter
system 32 in an exemplary embodiment. As discussed above, the controller
34 may determine the peak phase current Ip and the duty cycle/switching
function for the second inverter 40, based upon which the controller 34 may
determine a switching function for the first inverter 38. Again, as shown in
FIG. 15, the switching function and voltages of the first inverter 38 are not
sinusoidal in an exemplary embodiment. DPWM techniques may be used to
modulate the first inverter 38 to produce the desired motor current and reduce
switching loss in the first inverter 38. As shown in FIG. 16, the resulting line
voltages at the motor 20 are sinusoidal and free from any harmonics or
distortion.
[0077] FIGS. 17 illustrates operating characteristics of a conventional
DPWM technique and FIG. 18 illustrates the switching power loss associated
with the switching function of FIG. 17 for an exemplary case. FIG. 19
illustrates operating characteristics of the DPWM technique discussed herein
and FIG. 20 illustrates the switching power loss associated with the switching
function of FIG. 19 for an exemplary case. For the exemplary case shown, the
average power loss is reduced from 1800W to 1680W when the methods
discussed herein are applied.
[0078] The system and/or method described above provides an electrical
system to power the motor 20 with two separate energy sources 22, 24 while

reducing the switching loss when compared to conventional DPWM
techniques. Other features of a double-ended inverter system 32, such as
various power flows or power transfer, may also be achieved. As described
above, the performance of the motor 20 is not impaired and the commanded
torque may still be generated within the motor 20, while allowing excess
power to flow between the energy sources 22, 24.
[0079] Other embodiments may utilize the system and method described
above in different types of automobiles, different vehicles (e.g., watercraft and
aircraft), or in different electrical systems altogether, as it may be
implemented in any situation where the voltages of the two sources
dynamically change over a wide range. The motor 20 and the inverters 38, 40
may have different numbers of phases, and the systems described herein
should not be construed as limited to a three-phase design. The basic
principles discussed herein may be extended to higher-order phase systems as
will be understood in the art. Other forms of energy sources 22, 24 may be
used, such as current sources and loads including diode rectifiers, thyristor
converters, fuel cells, inductors, capacitors, and/or any combination thereof.
[0080] For the sake of brevity, conventional techniques related to signal
processing, data transmission, signaling, network control, and other functional
aspects of the systems (and the individual operating components of the
systems) may not be described in detail herein. Furthermore, the connecting
lines shown in the various figures contained herein are intended to represent
exemplary functional relationships and/or physical couplings between the
various elements. It should be noted that many alternative or additional
functional relationships or physical connections may be present in an
embodiment of the subject matter.
[0081] While at least one exemplary embodiment has been presented in
the foregoing detailed description, it should be appreciated that a vast number
of variations exist. It should also be appreciated that the exemplary
embodiment or embodiments described herein are not intended to limit the
scope, applicability, or configuration of the claimed subject matter in any way.

Rather, the foregoing detailed description will provide those skilled in the art
with a convenient road map for implementing the described embodiment or
embodiments. It should be understood that various changes can be made in
the function and arrangement of elements without departing from the scope
defined by the claims, which includes known equivalents and foreseeable
equivalents at the time of filing this patent application.

CLAIMS
What is claimed is:
1. A method for controlling a double-ended inverter
system having a first inverter and a second inverter, the second inverter having
a first leg associated with a first phase current, a second leg associated with a
second phase current, and a third leg associated with a third phase current,
when the first phase current is greater than the second phase current and the
third phase current, the method comprising:
if the first phase current is greater than a desired second inverter
current:
modulating the first leg at a first duty cycle; and
clamping the second leg and the third leg to a negative voltage
rail of the second inverter; and
if the, first phase current is less than the desired second inverter
current:
clamping the first leg to a positive voltage rail of the second
inverter; and
if the second phase current is greater than zero:
clamping the third leg to the negative voltage rail; and
modulating the second leg at a second duty cycle.
2. The method of claim 1, further comprising determining
the first duty cycle by dividing the desired second inverter current by the first
phase current.
3. The method of claim 1, further comprising determining
the second duty cycle by dividing a difference between the desired second
inverter current and the first phase current by the second phase current.

4. The method of claim 1, wherein determining the first
duty cycle is governed by the relationship where ia, is the first
phase current, idc2 is the desired second inverter current, and da2 is the first
duty cycle.
5. The method of claim 1, wherein determining the second
duty cycle is governed by the relationship where ib2 is the
second phase current and db2 is the second duty cycle.
6. The method of claim 1, further comprising:
if the first phase current is less than the desired second inverter
current and if the third phase current is greater than zero:
clamping the second leg to the negative voltage rail;
determining a third duty cycle by dividing a difference
between the desired second inverter current and the first phase current by the
third phase current; and
modulating the third leg at the third duty cycle..
7. The method of claim 6, wherein determining the third
duty cycle is governed by the relationship where ic2 is the
third phase current and dc2 is the third duty cycle.
8. The method of claim 1, further comprising:
determining a first inverter switching function; and
modulating the first inverter according to the first inverter
switching function.

9. The method of claim 8, wherein determining the first
inverter switching function is based on a desired motor current and a second
inverter switching function, such that voltage across a motor coupled to the
first inverter and the second inverter is sinusoidal.
10. A method for controlling a double-ended inverter
system having a first inverter and a second inverter, the second inverter having
a first leg associated with a first phase current (ia2), a second leg associated
with a second phase current (ib2), and a third leg associated with a third phase
5 current (ic2), the method comprising:
determining a desired second inverter current (idc2 ); and
if and and
modulating the first leg at a first duty cycle; and
clamping the second leg and the third leg to a negative
10 voltage rail of the second inverter;

modulating the second leg at a second duty cycle; and
clamping the first leg and the third leg to the negative
voltage rail; and
15
modulating the third leg at a third duty cycle; and
clamping the first leg and the second leg to the negative
voltage rail.
11. The method of claim 10, further comprising:
determining a first inverter switching function; and
modulating the first inverter according to the first inverter
switching function.

12. The method of claim 11, wherein determining the first
inverter switching function is based on a desired motor current and a second
inverter switching function, such that voltage across a motor coupled to the
first inverter and the second inverter is sinusoidal.
13. The method of claim 10, further comprising if
wherein Ip is a required output current:

clamping the first leg to a positive voltage rail of the second
inverter;
if clamping the third leg to the negative voltage rail and
modulating the second leg at a duty cycle and
if clamping the second leg to the negative voltage rail
and modulating the third leg at a duty cycle
if and and
clamping the second leg to the positive voltage rail;
if clamping the third leg to the negative voltage rail
and modulating the first leg at a duty cycle
if clamping the first leg to the negative voltage rail and
modulating the third leg at a duty cycle and
if and and
clamping the third leg to the positive voltage rail;

if , clamping the second leg to the negative voltage rail
and modulating the first leg at a duty cycle
if clamping the first leg to the negative voltage rail and
modulating the second leg at a duty cycle
14. The method of claim 13, wherein the first duty cycle is
governed by the relationship
15. The method of claim 14, wherein the second duty cycle
is governed by the relationship,
16. The method of claim 15, wherein the third duty cycle is
governed by the relationship
17. A method for controlling a double-ended inverter
system having a first inverter and a second inverter, the method comprising:
determining a required output current (Ip);
determining a desired second inverter current (idc2 );
determining a second inverter switching function, wherein only a
selected leg in the second inverter is modulated at a duty cycle;
determining a first inverter switching function based on the second
inverter switching function; and
modulating the first inverter and the second inverter using the first
inverter switching function and the second inverter switching function.

18. The method of claim 17, further comprising:
if a first phase current (ia2 ) associated with a first leg of the second
inverter is greater than a second phase current (ib2 ) associated with a second
leg of the second inverter and is greater than and a third phase current (ic2)
associated with a third leg of the second inverter and is greater than or equal to
the desired second inverter current:
selecting the first leg; and
clamping the second leg and the third leg to a negative voltage
rail of the second inverter.
19. The method of claim 18, further comprising
determining the duty cycle comprising the second inverter switching function
by dividing the desired second inverter current by the first phase current.
20. The method of claim 18, further comprising if

if and and
clamping the first leg to a positive voltage rail of the second
inverter;
if clamping the third leg to the negative voltage rail and
modulating the second leg at a duty cycle and
if clamping the second leg to the negative voltage rail

and modulating the third leg at a duty cycle

Systems and methods are provided for controlling a double-ended
inverter system having a first inverter and a second inverter. The method
comprises determining a required output current and determining a desired
second inverter current. The method further comprises determining a second
inverter switching function, wherein only a selected leg in the second inverter
is modulated at a duty cycle, determining a first inverter switching function
based on the second inverter switching function, and modulating the first
inverter and the second inverter using the first inverter switching function and
the second inverter switching function.

Documents:

1667-KOL-2008-(01-04-2014)-ABSTRACT.pdf

1667-KOL-2008-(01-04-2014)-ANNEXURE TO FORM 3.pdf

1667-KOL-2008-(01-04-2014)-CLAIMS.pdf

1667-KOL-2008-(01-04-2014)-CORRESPONDENCE.pdf

1667-KOL-2008-(01-04-2014)-DESCRIPTION (COMPLETE).pdf

1667-KOL-2008-(01-04-2014)-DRAWINGS.pdf

1667-KOL-2008-(01-04-2014)-FORM-1.pdf

1667-KOL-2008-(01-04-2014)-FORM-2.pdf

1667-KOL-2008-(01-04-2014)-FORM-5.pdf

1667-KOL-2008-(01-04-2014)-OTHERS.pdf

1667-KOL-2008-(01-04-2014)-PETITION UNDER RULE 137.pdf

1667-kol-2008-abstract.pdf

1667-KOL-2008-ASSIGNMENT.pdf

1667-kol-2008-claims.pdf

1667-KOL-2008-CORRESPONDENCE 1.1.pdf

1667-kol-2008-correspondence.pdf

1667-kol-2008-description (complete).pdf

1667-kol-2008-drawings.pdf

1667-kol-2008-form 1.pdf

1667-kol-2008-form 2.pdf

1667-kol-2008-form 3.pdf

1667-kol-2008-form 5.pdf

1667-kol-2008-gpa.pdf

1667-kol-2008-specification.pdf

abstract_1667-kol-2008.jpg


Patent Number 263044
Indian Patent Application Number 1667/KOL/2008
PG Journal Number 41/2014
Publication Date 10-Oct-2014
Grant Date 29-Sep-2014
Date of Filing 26-Sep-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 GREGORY S. SMITH 24907 VISTA VERANDA WOODLAND HILLS, CALIFORNIA 91367
2 JAMES M. NAGASHIMA 16608 MOORBROOK AVENUE CERRITOS, CALIFORNIA 90703
3 BRIAN A WELCHKO 23312 MARIGFOLD AVENUE APT, T204 TORRANCE, CALIFORNIA 90502
4 MILUN PERISIC 20627 AMIE AVE APT. 16 TORRANCE, CALIFORNIA 90503-3626
5 GEORGE JOHN 18847 ALEXANDER AVENUE CERRITOS, CALIFONIA 90703
6 SIBAPRASAD CHAKRABARTI 23905 LOS CODONO AVENUE 216 TORRANCE, CALIFORNIA 90505
PCT International Classification Number H02M7/48; H02M7/538; H02M7/48; H02M7/538
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 12/106,868 2008-04-21 U.S.A.