Title of Invention	METHOD FOR THE PRODUCTION OF A BOOK-TYPE SECURITY DOCUMENT AND, A BOOK-TYPE SECURITY DOCUMENT.
Abstract	The invention relates to a method for the production of a book-type security document with at least one security cambric (15) and at least one transponder unit (21), with at least one laminated layer (22, 23) which is applied at least one side of the at least one security cambric (15) and on at least one side of the at least one transponder unit (21). The at least one security cambric (15) and the at least one transponder unit (21) are fully encompassed by the laminated layers (22, 23) and that a circumferential, closed edge (24) is provided by the laminated layers (22, 23), so that a laminated layer sheath (25) is formed, and that the at least one transponder unit (21) is personalized after the production of the laminated layer sheath (25).

Title of Invention

METHOD FOR THE PRODUCTION OF A BOOK-TYPE SECURITY DOCUMENT AND, A BOOK-TYPE SECURITY DOCUMENT.

Abstract

The invention relates to a method for the production of a book-type security document with at least one security cambric (15) and at least one transponder unit (21), with at least one laminated layer (22, 23) which is applied at least one side of the at least one security cambric (15) and on at least one side of the at least one transponder unit (21). The at least one security cambric (15) and the at least one transponder unit (21) are fully encompassed by the laminated layers (22, 23) and that a circumferential, closed edge (24) is provided by the laminated layers (22, 23), so that a laminated layer sheath (25) is formed, and that the at least one transponder unit (21) is personalized after the production of the laminated layer sheath (25).

Full Text	The invention relates to a method for the production of a book-type security document and to a book-type security document, especially a passport book. A book-type security document, such as for example a passport or the like, comprises a book block and a passport card which are connected with each other before these are connected with a book cover to a passport book. The book block is produced of a paper or a paper-like material which comprises security characteristics. The passport card comprises a multitude of security elements and in the case of a passport, the book block is personalized, matching the passport card. There is considerable interest in protecting book-type security documents against forgeries and to make the production of forgeries technically impossible or at least uneconomical. Moreover, easy verifiability and checkability of intermediate products for book-type security documents or for security documents themselves should be rendered possible. From EP 0 784 829 B1, a carrier arrangement is known for mounting into a contactless chip card. This carrier arrangement comprises a transponder unit which is designed, for example, with a semiconductor chip and an antenna coil connected with it. These transponder units are suitable for the contactless operation of chip cards. The energy required for the operation is transmitted in a general form by means of electromagnetic waves from a terminal to the chip card. Data communications between the terminal and the chip card are also provided in this manner. Characteristics can thus be stored in the transponder unit. This carrier arrangement presents a so-called pre-laminate which is suitable for further processing in a chip card. From DE 197 11 343 A1, a plastic card with individual visual information is known in which a photographic layer is applied for personalization. This photographic layer is applied on a carrier which is laminated over on one side by a laminated layer, with the contacts of the card chip being left free from the covering over by the laminate. The invention is based on the objective of providing an economical and forgery-proof method for the production of security documents, as well as of providing a security document which enables contactless storage for security characteristics of the security document, data of the security document and personal data of the owner of the security document, for example, biometric characteristics. According to the invention, this problem will be solved by a method according to the characteristics of claim 1, as well as by a security document according to the characteristics of claim 20. The method for the production of a security document according to the invention, with at least one security cambric and at least one transponder unit which is fully encompassed by the laminated layers and forming a laminated layer sheath, has the advantage that a unit will be created which is difficult to forge. In the contactlessly operable transponder unit, encoded information or security characteristics of the security document can be stored, as well as data of the security document and personal data of the owner of the security document, such as biometric characteristics, for example. Thus, security characteristics can be provided randomly coordinated with each other or redundantly, with the laminated layer sheath providing at least mechanical protection. Moreover, the at least one security cambric and the at least one transponder unit can withstand higher strains such as, for example, when the security document is carried in a wallet or in rear trousers pockets, as well as strains due to accidental washing or stamping with a metal stamp or the like. According to an advantageous embodiment of the invention, it is provided that the edge of the laminated layers - after complete encompassing of the at least one security cambric and the at least one transponder unit - will be stamped to an end format, cut, or cut to size by other separating methods. Thus, a uniform size for a book page can be created which corresponds with additional inside pages which are formed without laminated layers. The at least one security cambric and the at least one transponder unit or, respectively, their functions are integrated in one layer according to an advantageous embodiment of the invention. Thus, a security document can be produced which comprises a very thin structure. Due to the compact and at least partial integration, additional security characteristics can be developed, thus rendering manipulation more difficult. According to another advantageous embodiment of the invention, it is provided that at least one transponder unit is applied on the at least one security cambric and that this composite is provided with laminated layers. It is thus rendered possible that - with a personalization page designed as a security cambric - a transponder unit is provided on a front or rear side which is laminated in, together with the personalization page. By means of this unit in which the transponder unit comprises in particular personalization data of the personalization page, a unit will be created which is particularly difficult to forge. Alternatively, it can also be provided that one transponder unit is applied on one inside page of a book-type security document - such as a passport book for example - and that this inside page and transponder unit will be fully encompassed and sheathed by the laminated layers. These inside pages advantageously comprise at least one security characteristic which can also be stored in the transponder unit. The two aforementioned embodiments ensure that any delamination or splitting of the security cambric and/or the transponder unit will be rendered impossible. According to another advantageous embodiment of the invention, it is provided that a projection is created on the laminated layers on one side and the laminated composite is sewn into a book block in the area of the projection. Thus, the at least one security cambric and the at least one transponder unit provided in a sheathing of laminated layers can be introduced in the production of the book-type security document. This further renders any manipulation more difficult. According to another alternative embodiment of the invention, it is provided that - through the laminated layers - a double page for a book-type security document will be formed and, on one side, at least one security cambric is introduced and, on the other side, at least one transponder unit will be sheathed. This advantageous design has the advantage that - in the folding area of the double page - a stay or a seam area will be formed, via which the double page will be sewn in or fastened in the book block for the production of the security document. This embodiment provides the advantage that a minor thickness of the laminated layer sheath will be created, with the at least one security cambric as well as the at least one transponder unit being provided in a protective sheathing through the laminated layers. Alternatively, it can be provided that the double page is designed separately and that a projection is provided on one side each of the separately designed double page, said projection being provided for sewing into a book block or for working into a book-type security document. The laminated layers are advantageously glued or welded with each other under pressure and/or temperature. Thus, with the use of adhesive or the like, a fixation to each other can be provided at the same time between the at least one security cambric and the at least one transponder unit. During or before the laminated layers are laminated on, a casting compound can also be advantageously introduced for the fixation of an IC module or a chip module so that the module will be fixed and protected in the casting compound. This applies in particular for the lamination process. Another advantageous embodiment can be provided by the use of a double-sided adhesive tape which can be laminated, for example, with reactive adhesives. According to another advantageous embodiment of the invention, it is provided that the at least one transponder unit will be personalized after the production of the laminated layer sheath. This personalization can be provided, for example, by the storage of biometric characteristics of the owner of the security document. With an algorithm, for example, a hash value on the basis of the ICAO line and/or the personalization data can be deposited on the IC module. Thus, at a later point in time, it can be checked whether the individual security characteristics and components correctly belong together, and any forgery can be reliably detected. In the same manner, an indelible numeric or alphanumeric and biunique value - existing in the IC module and being provided, for example, in the so-called write-once memory and/or in ROM memory and/or other written memories - is to be advantageously deposited visually discemibly on the security cambric, especially the personalization page. According to another advantageous embodiment of the invention, it is provided that - after the production of a laminated layer sheath which encompasses at least one security cambric and at least one transponder unit - at least one security characteristic will be provided in the laminated layer sheath, in particular, lasering or a hole matrix. The additional introduction of security characteristics during the production of the security document will increase the forgery proof quality. According to an advantageous embodiment of the invention for the production of a security document, the transponder unit comprises a chip module with an integrated antenna which is applied on a security cambric or a laminated layer by means of a tape automatic bonding process (TAB). This will ensure economic production. The advantage of this transponder unit is also its ruggedness and easier verifiability. According to another advantageous embodiment of the invention, it is provided that the transponder unit comprises a chip module, wherein ICs are fastened on so-called interposer or, respectively, contact elements, with two contact elements then being electrically conductively connected with contact ends of the antenna coil. This can provide for another simple production of a transponder unit with contactless storage for biometric data and additional security characteristics. Another advantageous embodiment of the transponder unit provides that an un-housed IC module will be contacted - using flip chip contacting - with an antenna provided in the laminated layer. This embodiment provides the advantage of a flat-built transponder unit. According to another advantageous and alternative embodiment of the invention, it is provided that a transponder unit comprises a chip module with contacting for an external coil or antenna, the coil or the antenna being produced by means of screen printing, by means of conductive and polymer materials such as, for example, silver-filled pastes, through thin copper or aluminum or gold wires, through ultrasound by means of sonotrode technology, through etched coils on the basis of copper, aluminum or other conductive materials, through inkjet technology with a correspondingly conductive ink. Depending on the number of transponder units to be produced, one or the other embodiment can result in an economic production of the security document. Advantageously, the IC module is fastened and protected by means of a casting compound. This introduction achieves the advantage that the IC module is protected against environmental influences, especially against mechanical pressure. Moreover, fixation in a desired position to the security cambric can be provided. For example, a chip module can be positioned close to a passport photo or it can be on the edge of a personalization page or inside page to provide a maximum area for the antenna coils. Advantageously, the laminated layer sheath comprises at least one transparent laminated layer which is applied for lamination so that a security cambric is accepted visibly and in a machine-readable form. The book-type security document according to the invention - especially a travel document, according to any one of the preceding claims in a laminated layer sheath encompassing the at least one transponder unit and the at least one security cambric - has the advantage that the at least one security cambric and the at least one transponder unit are fully encompassed, and thus protected, by at least one laminated layer. The laminated layer can be designed as a sheath or as a pocket in which the at least one security cambric - for example in the form of a personalization page or an inside page provided with security characteristics - as well as at least one transponder unit are arranged and encompassed. Due to the preferably at least partial congruence of the security characteristics on the at least one security cambric and the at least one transponder unit, the forgery proof quality is considerably increased. Moreover, any splitting of the laminated layer to replace the at least one transponder unit and/or the at least one security cambric will result in a destruction of the entire composite. Due to this arrangement according to the invention, a personalization page, for example, with the characteristics introduced visually, photographically, by printing technology and/or laser technology can be duplicated and deposited contactlessly in the memory in the at least one transponder unit. Due to this redundancy of the security characteristics, manipulation will be rendered considerably more difficult. According to another advantageous embodiment of the security document, it is provided that the at least one security cambric and the at least one transponder unit are each designed smaller than the end format of one page of a book block. This will ensure that the laminated layers form an exterior circumferential marginal area which exclusively consists of the at least one upper and lower laminated layer which are advantageously welded together to one unit in the marginal area and cannot be separated individually. According to another advantageous embodiment of the security document, it is provided that the at least one laminated layer is designed as a covering film or as an overlay film. Depending on the cases of application and utilization, not only can at least one covering layer be applied but also at least one overlay layer. For example, a covering and/or overlay layer can be sectionally applied for the production of a uniform layer thickness of the laminated layer sheath so that uneven thicknesses by the chip module can be balanced out and the completed composite will comprise a uniform overall thickness. Further advantageous embodiments and developments of the invention are specified in the additional claims. In the following, the invention as well as additional advantageous embodiments and developments of the same will be described and explained in detail on the basis of the examples presented in the drawings. The features which can be gathered from the description and the accompanying drawings can be used individually by themselves or in a plurality in any combination according to the invention. It is shown in: Figure 1 a diagrammatic side view of a security document according to the invention, in opened up condition; Figure 2 a diagrammatic top view of a security cambric with a transponder unit in a laminated layer sheath; Figure 3 a diagrammatic sectional view along the line ll-ll in Figure 2; Figure 4 a diagrammatic top view in a detailed presentation of a security cambric with a transponder unit in a laminated layer sheath; Figure 5a a diagrammatic sectional view (partial section) of a laminated composite along the line IV-IV in Figure 4; Figure 5b a diagrammatic sectional view (partial section) of an alternative embodiment to Figure 5a; Figure 6 a diagrammatic sectional view (partial section) of an alternative embodiment to Figure 5; Figure 7 a diagrammatic top view of a laminated composite with an alternative arrangement of a transponder unit; Figure 8 a diagrammatic top view of a laminated composite with another alternative arrangement of a transponder unit; Figure 9 a diagrammatic view of a security cambric and a transponder unit with a laminated layer sheath as a double page; Figure 10 a diagrammatic side view of the embodiment according to Figure 9 in opened up condition; Figure 11 a diagrammatic side view of another alternative embodiment of the book-type security document in opened up condition; Figure 12 a diagrammatic side view of another alternative embodiment of a book-type security document in opened up condition; and Figure 13 a diagrammatic side view of another alternative embodiment of a book-type security document in opened up condition. Figure 1 presents diagrammatically a security document 11 in an opened up view. This security document 11 is preferably a travel document or a passport book. This security document 11 comprises a book lining 12, such as, for example, a book cover of a book on the outside as a reinforcing element. On the inside, an end paper 14 is provided. This end paper 14 surrounds the book lining which encompasses a book cover. The security document 11 comprises at least one security cambric 15 in the form of at least one personalization page 16. Advantageously, at least one additional security cambric is provided as inside pages 17, 18 and 19. The inside pages 17, 18 and 19 are designed, for example, as double pages 17', 18', 19' and, during the production of the security document 11, they are sewn with each other in the fold area with the personalization page to a book block 20. The security cambric 15 comprises, for example, on one rear side a transponder unit 21, with the security cambric 15 and the transponder unit 21 each being surrounded by one upper and one lower laminated layer 22, 23. These laminated layers 22, 23 fully encompass the security cambric 15 and the transponder unit 21 and comprise a circumferential and closed edge 24, as also presented in detail, for example in the Figures 2 and 3. The laminated layers 22, 23 form a pocket or a sheath 25 around a composite 26 which can consist of at least one security cambric 15 - which may comprise several layers - and at least one transponder unit 21. On one side of the laminated layer sheath 25, a projection 27 is formed in a size of 10 to 13 mm, for example. This projection 27 essentially contributes to the stability and fastening of a seam 28 by means of which the inside pages 17, 18, 19 are also fixed to a book block 20 together with the laminated layer sheath 25. Alternatively, it can also be provided that the security cambric 15 and the transponder unit 21 are integrated in one layer or built up and formed by the combination of several layers and/or partial layers. The following forms of embodiment apply for the aforementioned combination possibilities, as far as they are suitable. Figure 2 is a diagrammatic presentation of a top view of a personalization page 16 which is fully encompassed by laminated layers 22, 23. The front personalization page can be designed, for example, according to ICAO standards and comprises a photo 32 of the owner of the document, an OCR machine readable ICAO line 33, personalization data 34 and a diffractive structure 36 - over the full surface or in elements as in the exemplary embodiment - which can be provided on the surface or on the inside, as well as a number of additional security characteristics or elements not drawn in. The contour of the personalization page 16 is diagrammatically presented which is preferably produced of a security paper and additional security characteristics. This contour is dimensioned such that an edge 24 of a few millimeters surrounds the personalization page and also the at least one transponder unit 21 and such that the laminated layer sheath 25 does not project versus a book lining 12. Figure 3 presents a diagrammatic sectional view along the line ll-ll in Figure 2 of a laminated composite 26. The personalization page 16 is advantageously equivalent to the size of the transponder unit 21. Basically, the transponder unit 21 can assume nearly any random forms and positions. However, an antenna 38 or, respectively, a coil of the transponder unit 21 must comprise a geometry or, respectively, a surface or a number of windings so that a corresponding quality for the desired or required reading distance is given. The operating frequency is 13.56 MHz, for example, and allows the usual reading performance. The presented embodiment has the advantage that - especially in the area of the spine of the book or, respectively, the seam 28 - a relatively low thickness of the laminated layer sheath 25 is achieved so that the sewing process can be accordingly simply performed and, with a suitable selection of the laminated layers 22, 23, the requirements on bending frequency and stability as well as foldability will be met. The laminated layers 22, 23 can consist of a single laminated layer on each side or of multi-layered films, such as, for example, a combination of PE and PET or, respectively, PET-like materials with a high surface stability. Moreover, other thermoplastic films or sandwich-type film combinations can be used, such as, for example, PVC, ABS, PET-G, PET, PP, PA, teslin, PC, or the like. Figure 4 presents a diagrammatic top view onto a laminated composite 26 of a laminated layer sheath 25 in partial section. In this partial section, the arrangement of a transponder unit 21 to a personalization page is presented. The transponder unit 21 comprises at least one antenna 38 and one chip module 39 which are contacted via electrical connections 41 to each other, preferably on an interposer 40. The transponder unit 21 is arranged, for example, next to the personalization photo 31. The position of the antenna 38 can be provided at random and optionally even in the entire area of the security cambric 15. Figure 5a is a diagrammatic sectional presentation of the laminated composite 26 according to Figure 4. A chip module 39 is applied on an antenna carrier film 46 so that an electrical contract between the chip module 39 and the antenna 38 and, respectively, its connections is given. Optionally, a cover film 47 can be applied or laminated onto the antenna carrier film 46, the cover film preferably comprising a recess 45 in the area of the chip module 39 so that the chip module 39 is leveled in and the connections of the antenna 38 are mechanically protected at the same time. In thickness, the chip modules 39 range between 150 to 250 µm, ranging especially between 180 to 200 µm, and can be principally thinned. The usual antenna substrates for antenna carrier films 46 have a thickness of 6 to 500 µm, especially a thickness ranging between 30 and 120 µm, and can consist - depending on the production method and the required contacting methods of the chip module 39 - of PET, PI, FR-4, aramide, PVC, PS, PE, PA, PP, PE, teslin, PC, and similar materials. The antenna coils 38 can be produced of enameled copper wire with an ultrasonic sonotrode laying technology, for example. Alternatively, the antenna coils 38, as air coils, can be laid into a corresponding recess and laminated. Moreover, the antenna coils 38 can be produced by screen printing by means of polymer and conductive pastes (additive flexible printed circuit board technology) or as flexible printed circuit boards with subtractive technique, as an etching method in copper or aluminum. Figure 5b is a diagrammatic sectional view of an alternative embodiment of Figure 5a. A preferably transparent film - for example of PE or an equivalent material such as, for example, PET-G or PMMA - is designed as an antenna carrier film 46 or accepts at least the antenna 38. In a passage boring or punching of the preferably 100 to 500 µm thick layer, a chip module 39 is provided which can be contacted via contacts 41 on an upper side of the film. This composite 26 is encompassed by the laminated layers 22, 23. Figure 6 presents another alternative embodiment of a laminated composite 26. The transponder unit 21 is applied on an antenna carrier film 46. On the underside, an overlay film 49 is provided for example which, if necessary, can protect the printed picture on the antenna carrier film 46 and contributes overall to the stability of the composite 26. This overlay film 49 can also be provided instead of a laminated layer 22 or 23, or it can be done without so that the film 46 takes over the functions of the overlay film. On the opposite side, a cover film 47 is preferably provided with a recess 45 which is protected by another cover film 48 or an overlay film 49. The laminated layer structure can have different numbers of superposed films. Figure 7 presents another diagrammatic top view of a laminated composite 26. This embodiment deviates from Figure 4 insofar as the antennas 38 are provided in the outer marginal area of the personalization page 16. With a maximum number of windings, a maximum of communication reach can be achieved or, respectively, with a specified communication reach, a minimum of windings will be required. Figure 8 presents another alternative embodiment of a laminated layer sheath 25 to the Figures 4 and 5. This embodiment comprises a transponder unit 21 with a module-type minor variation of the embodiment of the antenna 38 and a chip module 39. With such small antenna geometries, the antenna 38 can be directly designed on the chip module 39, for example, by means of TAB technology. In this embodiment, the personalization page 16 can comprise, for example, a recess into which the module-type minor variation of the embodiment is inserted. Additionally, on the front and/or the rear side of the personalization page 16, a cover layer and/or an overlay layer can be provided which is thinned or perforated in design in the area of the transponder unit 21. Figure 9 presents another alternative embodiment of a laminated layer sheath 25. This is designed as a double page, and, for example, on a left side, the transponder unit 21 being protected by the laminated layers 22, 23 and, on the right side, a personalization page 16 being surrounded by laminated layers 22, 23. In the fold area, a perforation or grooving is preferably provided which is introduced mechanically or thermally, to provide a seam 28 during the production of the security document 11 in a simplified form. This embodiment enables a separate arrangement of at least one security cambric 15 and at least one transponder unit 21 in a common laminated layer sheath 25. Figure 10 provides the laminated layer sheath 25 according to Figure 9 in a security document 11 which is presented in an opened up side view. Additionally to the double page, further inside pages 17, 18 and 19 can be provided via the seam 28 for the laminated layer sheath 25. Furthermore, it can be provided that the antenna carrier film 46 extends over the entire double page, with the fold area being designed such that secure plating- through is provided despite bending. Figure 11 presents an alternative embodiment of Figure 10. Instead of an embodiment of a laminated composite 26, for example, two laminated layer sheathes 25 are sewn with a projection 27 into a security document 11, with a first laminated layer sheath 25 fully encompassing a personalization page 16 and the at least one other laminated layer sheath 25 encompassing the transponder unit 21. The front and rear side of the personalization page 16 is thus fully accessible. This embodiment provides that, for example, one laminated layer sheath 25 with one personalization page 16 or one inside page 17 can be separately produced, as well as one laminated layer sheath 25 with one transponder unit 21 to join them in the production of the security document 11 and - by storing the personalization data in the transponder unit 21 - providing them with an increased forgery proof quality. The embodiment of the security document 11 presented in Figure 12 deviates from the embodiment presented in Figure 11 such that the laminated layer sheath 25 comprising the personalization page 16 and/or one inside page 17, 18, 19 is arranged opposite the laminated layer sheath 25 comprising the at least one transponder unit 21. Figure 13 presents another alternative embodiment of a security document 11 in the side view in an opened up condition. The transponder unit 21 is provided on one inside page 17, 18 or 19 in the form of a sticker. This sticker is provided, for example, as a visa, as an extension of passports without a transponder unit, as a transponder unit for savings books and similar security documents. This embodiment has the advantage that the transponder unit 21 according to Figure 6 is subsequently applied on the inside page 17, 18 or 19 and an additional increase in forgery proof quality will be provided by the programming and storage of biometric characteristics and other personal- specific characteristics. Also, for example, after application of the sticker or the visa, lasering can be provided so that the page 17, 18 or 19 provided with the transponder unit 21 is also personalized. Fastening can be by means of cold adhesive or melt adhesive, or reactive and partially reactive adhesive systems can be used. The transponder unit 21 applied on the inside page can be cut or punched respectively, jointly with the inside at the end of the production process. In this embodiment, the transponder unit 21 is terminated shortly before the seam 28 or, respectively, the spine of the book so that - on all three other sides - a full-surface composite is provided with the inside page 17, 18 or 19, and bordering will only be performed at the end of the production process. When using a transponder unit 21 which is sheathed in a laminated layer sheath 25 or in a laminate pocket which consists of at least two laminated layers 22, 23, a shielding element can be advantageously provided in the security document 11. The shielding element is understood as an element which - in closed condition of the security document 11 - prevents a wireless communication with the transponder unit 21; however, it will enable communication in opened up condition. In particular, electronically conductive elements will be provided as shielding elements - such as electrically conducting pastes by printing technology, or thin laminated foils of aluminum, copper, steel or a wire fabric in a book cover and/or in a security cambric adjacent to the transponder unit 21. Principally, the shielding element need not be executed over the full surface but can also be line-like, in the form of a raster or the like so that there will be interference with RF radiation. The shielding element is arranged particularly close to the transponder unit 21; thus, particularly good shielding is provided through short circuits of the electromagnetic wave. The production of the laminated layer sheath 25 which comprises at least one security cambric 15 and one transponder unit 21 can be provided as follows: Firstly, the security cambric 15 is produced which consists, for example, of paper, plastic, or the like. This security cambric is produced with security characteristics such as a security print, visual elements, photographic elements, security characteristics produced by printing technology as well as characteristics applied by laser technology. The transponder unit 21 consists of a chip module 39 and an antenna 38. Depending on the structure of the laminated layer sheath 25, a chip module 39 can be provided with an external antenna 38, as well as a chip module 39 with an integrated antenna 38. With an un-housed chip module 39, a so- called flip chip contacting will be preferably selected in which the un-housed chip module 39 is directly applied to the antenna connections. The antenna substrate can be optionally designed and produced. The chip module 39 is preferably protected by means of a corresponding casting compound. If required or desired, this finished element can be directly fastened on a security cambric 15 by means of an adhesion mediator, with the chip being optionally provided in a blanking 45 in the security cambric 15 or a cover film 47, 48 so that the increase by the chip or, respectively, the casting compound is provided in this blanking 45, or the antenna substrate can be reinforced with an additional laminate such that the chip with the casting compound is laminated largely flush or preferably flush and will thus be mounted flush on the personalization page. The transponder unit 21 can also be realized by a chip module 39 in which the ICs are fastened on so-called interposer or, respectively, contact elements 40 whose two contact elements will then be connected, electrically conductively, with the contact ends of the antenna coil 38. This IC assembly can also be provided by means of flip chip technology as well as by means of the conventional bond technology. In the design of a transponder unit 21 by means of a chip module 39 with an integrated antenna 38, a particularly efficient and economical process can be performed with the use of the so-called TAB process (tape automatic bonding). In case of the integration of the antenna 38 in the form of a coil or a dipole or a folded dipole, it can be economically produced in fine conductor etching on a thin FR-4 layer or a polyamide substrate or, respectively, principally also on a polyester or poly carbonate or polyamide or PVC or ABS substrate. The transponder unit 21 can be connected in a preferred embodiment with the security cambric 15. In an alternative embodiment, the transponder unit 21 can be arranged adjacent to a security cambric 15, such as, for example, by the design of a double page, and the respectively separate arrangement can also be provided on one page. The security cambric 15 and the transponder unit 21 are designed preferably smaller than the end format of a book block. A laminated layer 22, 23 is applied on at least one side of the transponder unit 21 and the at least one security cambric 15, with the at least one security cambric 15 and the at least one transponder unit 21 being closed. Subsequently thereto or simultaneously, a circumferential edge 24 is formed which is produced by lamination under pressure and temperature, for example, in a roll laminator or in a lamination press. In another work step, the laminated sheath 25 is cut or punched to an end format. The laminated sheath 25 is introduced into a book block 20 or into a security document 11 and preferably sewn in. After their introduction, additional personalization characteristics can be provided in the laminated sheath 25 by hole matrix or by lasering. The above described characteristics can be combined at random with each other and are each inventive on their own. WE CLAIM: 1. Method for the production of a book-type security document with at least one security cambric (15) and at least one transponder unit (21), - with at least one laminated layer (22, 23) which is applied at least one one side of the at least one security cambric (15) and on at least one side of the at least one transponder unit (21), characterized in that - the at least one security cambric (15) and the at least one transponder unit (21) are fully encompassed by the laminated layers (22, 23) and that a circumferential, closed edge (24) is provided by the laminated layers (22, 23), - so that a laminated layer sheath (25) is formed, and - that the at least one transponder unit (21) is personalized after the production of the laminated layer sheath (25). 2. Method as claimed in claim 1, wherein the laminated layer sheath (25) is introduced into a book block (20). 3. Method as claimed in claim 1 or 2, wherein the edge (24) of the laminated layers (22, 23) - after complete encompassing of the at least one security cambric (15) and the at least one transponder unit (21) - will be stamped to an end format, cut, or cutto size by other separating methods, for example laser cutting. 4. Method as claimed in any one of the claims 1 to 3, wherein the at least one security cambric (15) and the at least one transponder unit (21) are combined in one layer or that a composite (26) is formed by several layers. 5. Method as claimed in any one of claims 1 to 3, wherein at least one transponder unit (21) is applied onto the at least one security cambric (15), and a composite (26) is formed which is encompassed by the laminated layers (22, 23). 6. Method as claimed in any one of the preceding claims, wherein a projection (27) is produced on at least one longitudinal side of the laminated layer sheath (25), and that the laminated layer sheath (25) is sewn into a book block (20) in the area of the projection (27). 7. Method as claimed in any one of the claims 1 to 5. wherein a double page for book block (20) is formed by the laminated layer sheath (25) and on one side of the double page, at least one security cambric (15) is introduced and on the adjacent side of the double page, at least one transponder unit (21) is introduced. 8. Method as claimed in claim 7, wherein - in the folding area of the double page - a stay, a groove or a perforation is formed, and the double page is sewn into a book block (20) in the area of the stay, the groove or the perforation. 9. Method as claimed in any one of the preceding claims, wherein the laminated layers (22, 23) are glued, pressed, welded or combined with each other at least under pressure or temperature. 10. Method as claimed in any one of the preceding claims, wherein the at least one transponder unit (21) is personalized with an algorithm forming a hash value on the basis of the ICA0 line and/or of personalization data. 11. Method as claimed in any one of the preceding claims, wherein - after the production of a laminated layer sheath (25) - at least one security characteristic is provided in the laminated layer sheath (25), for example lasering or hole punching. 12. Method as claimed in any one of the preceding claims, wherein - during or after the production of a security document - a value permanently deposited in the at least one transponder unit (21) is introduced as a security characteristic. 13. Method as claimed in any one of the preceding claims, wherein the laminated layers (22, 23) are produced of plastic films, especially of PVC, ABS, PET-G, PET, PE, PP, PA, teslin, PC, or of sandwich-type film combinations especially of the aforementioned materials. 14. Method as claimed in any one of the preceding claims, wherein the at least one transponder unit (21) comprises a chip module (39) with an integrated antenna (38) which is applied - by means of a tape auto- matic bonding process (TAB) - onto at least one security cambric (15) or one laminated layer (22, 23). 15. Method as claimed in any one of the claims 1 to 13, wherein the at least one transponder unit (21) comprises a chip module (39) wherein ICs are fastened on contact elements by means of flip chip technology or by means of the conventional bonding technology, with the contact elements being electrically conductively connected with contact ends of the antenna (38). 16. Method as claimed in any one of the claims 1 to 13, wherein an un- housed IC (39) is contacted by means of flip chip contacting directly on antenna connections of an antenna (38) designed in a laminated layer (22, 23), for the formation of at least one transponder unit (21). 17. Method as claimed in claim 15, wherein the at least one transponder unit (21) comprises a chip module (39) for contacting an external coil or antenna (38), with the coil or antenna (38) being produced through screen printing by means of polymer and conductive pastes, through enamel-insulated metallic wires, especially by means of ultrasonic sonotrode laying technique, through insertion or lamination of an air coil into corresponding recesses, through flexible printed circuit boards in substractive technique, through an etching technique in metallic surfaces or through an inkjet technique with a conductive medium, especially ink. 18. Method as claimed in any one of the preceding claims 14 to 17, wherein the chip module (39) is fastened by means of a casting compound between the at least two laminated layers (22, 23). 19. Method as claimed in any one of the claims 1 to 13, wherein a chip module (39) with integrated antenna (38) is directly applied on a security cambric (15) and the thickness of the at least one laminated layer (22, 23) is locally thinned or punched out in the area of the chip module (39). 20. Method as claimed in any one of the preceding claims, wherein the at least one laminated layer (22, 23) is processed as a transparent film for the production of the laminated layer sheath (25). 21. Book-type security document, manufactured as claimed in any one of the preceding claims, with an least one security cambric (15) and at least one transponder unit (21) having at least one laminated layer (22, 23) on at least on side of the at least one security cambric (51) and on at least one side of the at least one transponder unit (21), characterized in that at least one security cambric (15) and at least one transponder unit (21) are fully encompassed by at least one laminated layer (22, 23), and a fully encompassing laminated layer sheath (25) is provided and subsequently the transponder unit (21) is personalized with personal data. 22. Security document as claimed in claim 21, wherein the at least one security cambric (15) and the at least transponder unit (21) are each designed smaller than or equal to an end format of a page of a book block (20). 23. Security document as claimed in claim 21 or 22, wherein the at least one security cambric (15) is designed as an inside page or a personalization page for a book block (20) or as an end page (14). 24. Book-type security document as claimed in any one of the claims 21 to 23, wherein the at least one laminated layer (22, 23) is designed as a cover film or as an overlay film. ABSTRACT TITLE: METHOD FOR THE PRODUCTION OF A BOOK-TYPE SECURITY DOCUMENT AND A BOOK-TYPE SECURITY DOCUMENT The invention relates to a method for the production of a book-type security document with at least one security cambric (15) and at least one transponder unit (21), with at least one laminated layer (22, 23) which is applied at least one side of the at least one security cambric (15) and on at least one side of the at least one transponder unit (21). The at least one security cambric (15) and the at least one transponder unit (21) are fully encompassed by the laminated layers (22, 23) and that a circumferential, closed edge (24) is provided by the laminated layers (22, 23), so that a laminated layer sheath (25) is formed, and that the at least one transponder unit (21) is personalized after the production of the laminated layer sheath (25).

Full Text

The invention relates to a method for the production of a book-type security
document and to a book-type security document, especially a passport book.
A book-type security document, such as for example a passport or the like,
comprises a book block and a passport card which are connected with each
other before these are connected with a book cover to a passport book. The
book block is produced of a paper or a paper-like material which comprises
security characteristics. The passport card comprises a multitude of security
elements and in the case of a passport, the book block is personalized,
matching the passport card.
There is considerable interest in protecting book-type security documents
against forgeries and to make the production of forgeries technically
impossible or at least uneconomical. Moreover, easy verifiability and
checkability of intermediate products for book-type security documents or for
security documents themselves should be rendered possible.
From EP 0 784 829 B1, a carrier arrangement is known for mounting into a
contactless chip card. This carrier arrangement comprises a transponder unit
which is designed, for example, with a semiconductor chip and an antenna
coil connected with it. These transponder units are suitable for the

contactless operation of chip cards. The energy required for the operation is
transmitted in a general form by means of electromagnetic waves from a
terminal to the chip card. Data communications between the terminal and the
chip card are also provided in this manner. Characteristics can thus be
stored in the transponder unit.
This carrier arrangement presents a so-called pre-laminate which is suitable
for further processing in a chip card.
From DE 197 11 343 A1, a plastic card with individual visual information is
known in which a photographic layer is applied for personalization. This
photographic layer is applied on a carrier which is laminated over on one
side by a laminated layer, with the contacts of the card chip being left free
from the covering over by the laminate.
The invention is based on the objective of providing an economical and
forgery-proof method for the production of security documents, as well as of
providing a security document which enables contactless storage for security
characteristics of the security document, data of the security document and
personal data of the owner of the security document, for example, biometric
characteristics.
According to the invention, this problem will be solved by a method according
to the characteristics of claim 1, as well as by a security document according
to the characteristics of claim 20.
The method for the production of a security document according to the
invention, with at least one security cambric and at least one transponder
unit which is fully encompassed by the laminated layers and forming a
laminated layer sheath, has the advantage that a unit will be created which is
difficult to forge. In the contactlessly operable transponder unit, encoded
information or security characteristics of the security document can be
stored, as well as data of the security document and personal data of the
owner of the security document, such as biometric characteristics, for

example. Thus, security characteristics can be provided randomly
coordinated with each other or redundantly, with the laminated layer sheath
providing at least mechanical protection. Moreover, the at least one security
cambric and the at least one transponder unit can withstand higher strains
such as, for example, when the security document is carried in a wallet or in
rear trousers pockets, as well as strains due to accidental washing or
stamping with a metal stamp or the like.
According to an advantageous embodiment of the invention, it is provided
that the edge of the laminated layers - after complete encompassing of the
at least one security cambric and the at least one transponder unit - will be
stamped to an end format, cut, or cut to size by other separating methods.
Thus, a uniform size for a book page can be created which corresponds with
additional inside pages which are formed without laminated layers.
The at least one security cambric and the at least one transponder unit or,
respectively, their functions are integrated in one layer according to an
advantageous embodiment of the invention. Thus, a security document can
be produced which comprises a very thin structure. Due to the compact and
at least partial integration, additional security characteristics can be
developed, thus rendering manipulation more difficult.
According to another advantageous embodiment of the invention, it is
provided that at least one transponder unit is applied on the at least one
security cambric and that this composite is provided with laminated layers. It
is thus rendered possible that - with a personalization page designed as a
security cambric - a transponder unit is provided on a front or rear side
which is laminated in, together with the personalization page. By means of
this unit in which the transponder unit comprises in particular personalization
data of the personalization page, a unit will be created which is particularly
difficult to forge.
Alternatively, it can also be provided that one transponder unit is applied on
one inside page of a book-type security document - such as a passport book

for example - and that this inside page and transponder unit will be fully
encompassed and sheathed by the laminated layers. These inside pages
advantageously comprise at least one security characteristic which can also
be stored in the transponder unit.
The two aforementioned embodiments ensure that any delamination or
splitting of the security cambric and/or the transponder unit will be rendered
impossible.
According to another advantageous embodiment of the invention, it is
provided that a projection is created on the laminated layers on one side and
the laminated composite is sewn into a book block in the area of the
projection. Thus, the at least one security cambric and the at least one
transponder unit provided in a sheathing of laminated layers can be
introduced in the production of the book-type security document. This further
renders any manipulation more difficult.
According to another alternative embodiment of the invention, it is provided
that - through the laminated layers - a double page for a book-type security
document will be formed and, on one side, at least one security cambric is
introduced and, on the other side, at least one transponder unit will be
sheathed. This advantageous design has the advantage that - in the folding
area of the double page - a stay or a seam area will be formed, via which the
double page will be sewn in or fastened in the book block for the production
of the security document. This embodiment provides the advantage that a
minor thickness of the laminated layer sheath will be created, with the at
least one security cambric as well as the at least one transponder unit being
provided in a protective sheathing through the laminated layers.
Alternatively, it can be provided that the double page is designed separately
and that a projection is provided on one side each of the separately designed
double page, said projection being provided for sewing into a book block or
for working into a book-type security document.

The laminated layers are advantageously glued or welded with each other
under pressure and/or temperature. Thus, with the use of adhesive or the
like, a fixation to each other can be provided at the same time between the at
least one security cambric and the at least one transponder unit. During or
before the laminated layers are laminated on, a casting compound can also
be advantageously introduced for the fixation of an IC module or a chip
module so that the module will be fixed and protected in the casting
compound. This applies in particular for the lamination process. Another
advantageous embodiment can be provided by the use of a double-sided
adhesive tape which can be laminated, for example, with reactive adhesives.
According to another advantageous embodiment of the invention, it is
provided that the at least one transponder unit will be personalized after the
production of the laminated layer sheath. This personalization can be
provided, for example, by the storage of biometric characteristics of the
owner of the security document. With an algorithm, for example, a hash
value on the basis of the ICAO line and/or the personalization data can be
deposited on the IC module. Thus, at a later point in time, it can be checked
whether the individual security characteristics and components correctly
belong together, and any forgery can be reliably detected. In the same
manner, an indelible numeric or alphanumeric and biunique value - existing
in the IC module and being provided, for example, in the so-called write-once
memory and/or in ROM memory and/or other written memories - is to be
advantageously deposited visually discemibly on the security cambric,
especially the personalization page.
According to another advantageous embodiment of the invention, it is
provided that - after the production of a laminated layer sheath which
encompasses at least one security cambric and at least one transponder unit
- at least one security characteristic will be provided in the laminated layer
sheath, in particular, lasering or a hole matrix. The additional introduction of
security characteristics during the production of the security document will
increase the forgery proof quality.

According to an advantageous embodiment of the invention for the
production of a security document, the transponder unit comprises a chip
module with an integrated antenna which is applied on a security cambric or
a laminated layer by means of a tape automatic bonding process (TAB). This
will ensure economic production. The advantage of this transponder unit is
also its ruggedness and easier verifiability.
According to another advantageous embodiment of the invention, it is
provided that the transponder unit comprises a chip module, wherein ICs are
fastened on so-called interposer or, respectively, contact elements, with two
contact elements then being electrically conductively connected with contact
ends of the antenna coil. This can provide for another simple production of a
transponder unit with contactless storage for biometric data and additional
security characteristics.
Another advantageous embodiment of the transponder unit provides that an
un-housed IC module will be contacted - using flip chip contacting - with an
antenna provided in the laminated layer. This embodiment provides the
advantage of a flat-built transponder unit.
According to another advantageous and alternative embodiment of the
invention, it is provided that a transponder unit comprises a chip module with
contacting for an external coil or antenna, the coil or the antenna being
produced by means of screen printing, by means of conductive and polymer
materials such as, for example, silver-filled pastes, through thin copper or
aluminum or gold wires, through ultrasound by means of sonotrode
technology, through etched coils on the basis of copper, aluminum or other
conductive materials, through inkjet technology with a correspondingly
conductive ink. Depending on the number of transponder units to be
produced, one or the other embodiment can result in an economic production
of the security document.
Advantageously, the IC module is fastened and protected by means of a
casting compound. This introduction achieves the advantage that the IC

module is protected against environmental influences, especially against
mechanical pressure. Moreover, fixation in a desired position to the security
cambric can be provided. For example, a chip module can be positioned
close to a passport photo or it can be on the edge of a personalization page
or inside page to provide a maximum area for the antenna coils.
Advantageously, the laminated layer sheath comprises at least one
transparent laminated layer which is applied for lamination so that a security
cambric is accepted visibly and in a machine-readable form.
The book-type security document according to the invention - especially a
travel document, according to any one of the preceding claims in a laminated
layer sheath encompassing the at least one transponder unit and the at least
one security cambric - has the advantage that the at least one security
cambric and the at least one transponder unit are fully encompassed, and
thus protected, by at least one laminated layer. The laminated layer can be
designed as a sheath or as a pocket in which the at least one security
cambric - for example in the form of a personalization page or an inside
page provided with security characteristics - as well as at least one
transponder unit are arranged and encompassed. Due to the preferably at
least partial congruence of the security characteristics on the at least one
security cambric and the at least one transponder unit, the forgery proof
quality is considerably increased. Moreover, any splitting of the laminated
layer to replace the at least one transponder unit and/or the at least one
security cambric will result in a destruction of the entire composite. Due to
this arrangement according to the invention, a personalization page, for
example, with the characteristics introduced visually, photographically, by
printing technology and/or laser technology can be duplicated and deposited
contactlessly in the memory in the at least one transponder unit. Due to this
redundancy of the security characteristics, manipulation will be rendered
considerably more difficult.

According to another advantageous embodiment of the security document, it
is provided that the at least one security cambric and the at least one
transponder unit are each designed smaller than the end format of one page
of a book block. This will ensure that the laminated layers form an exterior
circumferential marginal area which exclusively consists of the at least one
upper and lower laminated layer which are advantageously welded together
to one unit in the marginal area and cannot be separated individually.
According to another advantageous embodiment of the security document, it
is provided that the at least one laminated layer is designed as a covering
film or as an overlay film. Depending on the cases of application and
utilization, not only can at least one covering layer be applied but also at
least one overlay layer. For example, a covering and/or overlay layer can be
sectionally applied for the production of a uniform layer thickness of the
laminated layer sheath so that uneven thicknesses by the chip module can
be balanced out and the completed composite will comprise a uniform overall
thickness.
Further advantageous embodiments and developments of the invention are
specified in the additional claims.
In the following, the invention as well as additional advantageous
embodiments and developments of the same will be described and explained
in detail on the basis of the examples presented in the drawings. The features which can be gathered from the description and the accompanying drawings can
be used individually by themselves or in a plurality in any combination
according to the invention. It is shown in:
Figure 1 a diagrammatic side view of a security document
according to the invention, in opened up condition;
Figure 2 a diagrammatic top view of a security cambric with a
transponder unit in a laminated layer sheath;

Figure 3 a diagrammatic sectional view along the line ll-ll in
Figure 2;
Figure 4 a diagrammatic top view in a detailed presentation of a
security cambric with a transponder unit in a laminated
layer sheath;
Figure 5a a diagrammatic sectional view (partial section) of a
laminated composite along the line IV-IV in Figure 4;
Figure 5b a diagrammatic sectional view (partial section) of an
alternative embodiment to Figure 5a;
Figure 6 a diagrammatic sectional view (partial section) of an
alternative embodiment to Figure 5;
Figure 7 a diagrammatic top view of a laminated composite with
an alternative arrangement of a transponder unit;
Figure 8 a diagrammatic top view of a laminated composite with
another alternative arrangement of a transponder unit;
Figure 9 a diagrammatic view of a security cambric and a
transponder unit with a laminated layer sheath as a
double page;
Figure 10 a diagrammatic side view of the embodiment according
to Figure 9 in opened up condition;
Figure 11 a diagrammatic side view of another alternative
embodiment of the book-type security document in
opened up condition;
Figure 12 a diagrammatic side view of another alternative
embodiment of a book-type security document in
opened up condition; and

Figure 13 a diagrammatic side view of another alternative
embodiment of a book-type security document in
opened up condition.
Figure 1 presents diagrammatically a security document 11 in an opened up
view. This security document 11 is preferably a travel document or a
passport book. This security document 11 comprises a book lining 12, such
as, for example, a book cover of a book on the outside as a reinforcing
element. On the inside, an end paper 14 is provided. This end paper 14
surrounds the book lining which encompasses a book cover. The security
document 11 comprises at least one security cambric 15 in the form of at
least one personalization page 16. Advantageously, at least one additional
security cambric is provided as inside pages 17, 18 and 19. The inside pages
17, 18 and 19 are designed, for example, as double pages 17', 18', 19' and,
during the production of the security document 11, they are sewn with each
other in the fold area with the personalization page to a book block 20.
The security cambric 15 comprises, for example, on one rear side a
transponder unit 21, with the security cambric 15 and the transponder unit 21
each being surrounded by one upper and one lower laminated layer 22, 23.
These laminated layers 22, 23 fully encompass the security cambric 15 and
the transponder unit 21 and comprise a circumferential and closed edge 24,
as also presented in detail, for example in the Figures 2 and 3. The
laminated layers 22, 23 form a pocket or a sheath 25 around a composite 26
which can consist of at least one security cambric 15 - which may comprise
several layers - and at least one transponder unit 21. On one side of the
laminated layer sheath 25, a projection 27 is formed in a size of 10 to 13 mm,
for example. This projection 27 essentially contributes to the stability and
fastening of a seam 28 by means of which the inside pages 17, 18, 19 are
also fixed to a book block 20 together with the laminated layer sheath 25.
Alternatively, it can also be provided that the security cambric 15 and the

transponder unit 21 are integrated in one layer or built up and formed by the
combination of several layers and/or partial layers. The following forms of
embodiment apply for the aforementioned combination possibilities, as far as
they are suitable.
Figure 2 is a diagrammatic presentation of a top view of a personalization
page 16 which is fully encompassed by laminated layers 22, 23. The front
personalization page can be designed, for example, according to ICAO
standards and comprises a photo 32 of the owner of the document, an OCR
machine readable ICAO line 33, personalization data 34 and a diffractive
structure 36 - over the full surface or in elements as in the exemplary
embodiment - which can be provided on the surface or on the inside, as well
as a number of additional security characteristics or elements not drawn in.
The contour of the personalization page 16 is diagrammatically presented
which is preferably produced of a security paper and additional security
characteristics. This contour is dimensioned such that an edge 24 of a few
millimeters surrounds the personalization page and also the at least one
transponder unit 21 and such that the laminated layer sheath 25 does not
project versus a book lining 12.
Figure 3 presents a diagrammatic sectional view along the line ll-ll in Figure
2 of a laminated composite 26. The personalization page 16 is
advantageously equivalent to the size of the transponder unit 21. Basically,
the transponder unit 21 can assume nearly any random forms and positions.
However, an antenna 38 or, respectively, a coil of the transponder unit 21
must comprise a geometry or, respectively, a surface or a number of
windings so that a corresponding quality for the desired or required reading
distance is given. The operating frequency is 13.56 MHz, for example, and
allows the usual reading performance. The presented embodiment has the
advantage that - especially in the area of the spine of the book or,
respectively, the seam 28 - a relatively low thickness of the laminated layer
sheath 25 is achieved so that the sewing process can be accordingly simply
performed and, with a suitable selection of the laminated layers 22, 23, the

requirements on bending frequency and stability as well as foldability will be
met.
The laminated layers 22, 23 can consist of a single laminated layer on each
side or of multi-layered films, such as, for example, a combination of PE and
PET or, respectively, PET-like materials with a high surface stability.
Moreover, other thermoplastic films or sandwich-type film combinations can
be used, such as, for example, PVC, ABS, PET-G, PET, PP, PA, teslin, PC,
or the like.
Figure 4 presents a diagrammatic top view onto a laminated composite 26 of
a laminated layer sheath 25 in partial section. In this partial section, the
arrangement of a transponder unit 21 to a personalization page is presented.
The transponder unit 21 comprises at least one antenna 38 and one chip
module 39 which are contacted via electrical connections 41 to each other,
preferably on an interposer 40. The transponder unit 21 is arranged, for
example, next to the personalization photo 31. The position of the antenna
38 can be provided at random and optionally even in the entire area of the
security cambric 15.
Figure 5a is a diagrammatic sectional presentation of the laminated
composite 26 according to Figure 4. A chip module 39 is applied on an
antenna carrier film 46 so that an electrical contract between the chip module
39 and the antenna 38 and, respectively, its connections is given. Optionally,
a cover film 47 can be applied or laminated onto the antenna carrier film 46,
the cover film preferably comprising a recess 45 in the area of the chip
module 39 so that the chip module 39 is leveled in and the connections of
the antenna 38 are mechanically protected at the same time. In thickness,
the chip modules 39 range between 150 to 250 µm, ranging especially
between 180 to 200 µm, and can be principally thinned. The usual antenna
substrates for antenna carrier films 46 have a thickness of 6 to 500 µm,
especially a thickness ranging between 30 and 120 µm, and can consist -
depending on the production method and the required contacting methods of

the chip module 39 - of PET, PI, FR-4, aramide, PVC, PS, PE, PA, PP, PE,
teslin, PC, and similar materials. The antenna coils 38 can be produced of
enameled copper wire with an ultrasonic sonotrode laying technology, for
example. Alternatively, the antenna coils 38, as air coils, can be laid into a
corresponding recess and laminated. Moreover, the antenna coils 38 can be
produced by screen printing by means of polymer and conductive pastes
(additive flexible printed circuit board technology) or as flexible printed circuit
boards with subtractive technique, as an etching method in copper or
aluminum.
Figure 5b is a diagrammatic sectional view of an alternative embodiment of
Figure 5a. A preferably transparent film - for example of PE or an equivalent
material such as, for example, PET-G or PMMA - is designed as an antenna
carrier film 46 or accepts at least the antenna 38. In a passage boring or
punching of the preferably 100 to 500 µm thick layer, a chip module 39 is
provided which can be contacted via contacts 41 on an upper side of the film.
This composite 26 is encompassed by the laminated layers 22, 23.
Figure 6 presents another alternative embodiment of a laminated composite
26. The transponder unit 21 is applied on an antenna carrier film 46. On the
underside, an overlay film 49 is provided for example which, if necessary,
can protect the printed picture on the antenna carrier film 46 and contributes
overall to the stability of the composite 26. This overlay film 49 can also be
provided instead of a laminated layer 22 or 23, or it can be done without so
that the film 46 takes over the functions of the overlay film. On the opposite
side, a cover film 47 is preferably provided with a recess 45 which is
protected by another cover film 48 or an overlay film 49. The laminated layer
structure can have different numbers of superposed films.
Figure 7 presents another diagrammatic top view of a laminated composite
26. This embodiment deviates from Figure 4 insofar as the antennas 38 are
provided in the outer marginal area of the personalization page 16. With a
maximum number of windings, a maximum of communication reach can be

achieved or, respectively, with a specified communication reach, a minimum
of windings will be required.
Figure 8 presents another alternative embodiment of a laminated layer
sheath 25 to the Figures 4 and 5. This embodiment comprises a transponder
unit 21 with a module-type minor variation of the embodiment of the antenna
38 and a chip module 39. With such small antenna geometries, the antenna
38 can be directly designed on the chip module 39, for example, by means of
TAB technology. In this embodiment, the personalization page 16 can
comprise, for example, a recess into which the module-type minor variation
of the embodiment is inserted. Additionally, on the front and/or the rear side
of the personalization page 16, a cover layer and/or an overlay layer can be
provided which is thinned or perforated in design in the area of the
transponder unit 21.
Figure 9 presents another alternative embodiment of a laminated layer
sheath 25. This is designed as a double page, and, for example, on a left
side, the transponder unit 21 being protected by the laminated layers 22, 23
and, on the right side, a personalization page 16 being surrounded by
laminated layers 22, 23. In the fold area, a perforation or grooving is
preferably provided which is introduced mechanically or thermally, to provide
a seam 28 during the production of the security document 11 in a simplified
form. This embodiment enables a separate arrangement of at least one
security cambric 15 and at least one transponder unit 21 in a common
laminated layer sheath 25.
Figure 10 provides the laminated layer sheath 25 according to Figure 9 in a
security document 11 which is presented in an opened up side view.
Additionally to the double page, further inside pages 17, 18 and 19 can be
provided via the seam 28 for the laminated layer sheath 25. Furthermore, it
can be provided that the antenna carrier film 46 extends over the entire
double page, with the fold area being designed such that secure plating-
through is provided despite bending.

Figure 11 presents an alternative embodiment of Figure 10. Instead of an
embodiment of a laminated composite 26, for example, two laminated layer
sheathes 25 are sewn with a projection 27 into a security document 11, with
a first laminated layer sheath 25 fully encompassing a personalization page
16 and the at least one other laminated layer sheath 25 encompassing the
transponder unit 21. The front and rear side of the personalization page 16 is
thus fully accessible. This embodiment provides that, for example, one
laminated layer sheath 25 with one personalization page 16 or one inside
page 17 can be separately produced, as well as one laminated layer sheath
25 with one transponder unit 21 to join them in the production of the security
document 11 and - by storing the personalization data in the transponder
unit 21 - providing them with an increased forgery proof quality.
The embodiment of the security document 11 presented in Figure 12
deviates from the embodiment presented in Figure 11 such that the
laminated layer sheath 25 comprising the personalization page 16 and/or
one inside page 17, 18, 19 is arranged opposite the laminated layer sheath
25 comprising the at least one transponder unit 21.
Figure 13 presents another alternative embodiment of a security document
11 in the side view in an opened up condition. The transponder unit 21 is
provided on one inside page 17, 18 or 19 in the form of a sticker. This sticker
is provided, for example, as a visa, as an extension of passports without a
transponder unit, as a transponder unit for savings books and similar security
documents. This embodiment has the advantage that the transponder unit 21
according to Figure 6 is subsequently applied on the inside page 17, 18 or
19 and an additional increase in forgery proof quality will be provided by the
programming and storage of biometric characteristics and other personal-
specific characteristics. Also, for example, after application of the sticker or
the visa, lasering can be provided so that the page 17, 18 or 19 provided with
the transponder unit 21 is also personalized. Fastening can be by means of
cold adhesive or melt adhesive, or reactive and partially reactive adhesive
systems can be used.

The transponder unit 21 applied on the inside page can be cut or punched
respectively, jointly with the inside at the end of the production process. In
this embodiment, the transponder unit 21 is terminated shortly before the
seam 28 or, respectively, the spine of the book so that - on all three other
sides - a full-surface composite is provided with the inside page 17, 18 or 19,
and bordering will only be performed at the end of the production process.
When using a transponder unit 21 which is sheathed in a laminated layer
sheath 25 or in a laminate pocket which consists of at least two laminated
layers 22, 23, a shielding element can be advantageously provided in the
security document 11. The shielding element is understood as an element
which - in closed condition of the security document 11 - prevents a wireless
communication with the transponder unit 21; however, it will enable
communication in opened up condition. In particular, electronically
conductive elements will be provided as shielding elements - such as
electrically conducting pastes by printing technology, or thin laminated foils of
aluminum, copper, steel or a wire fabric in a book cover and/or in a security
cambric adjacent to the transponder unit 21. Principally, the shielding
element need not be executed over the full surface but can also be line-like,
in the form of a raster or the like so that there will be interference with RF
radiation. The shielding element is arranged particularly close to the
transponder unit 21; thus, particularly good shielding is provided through
short circuits of the electromagnetic wave.
The production of the laminated layer sheath 25 which comprises at least
one security cambric 15 and one transponder unit 21 can be provided as
follows:
Firstly, the security cambric 15 is produced which consists, for example, of
paper, plastic, or the like. This security cambric is produced with security
characteristics such as a security print, visual elements, photographic
elements, security characteristics produced by printing technology as well as
characteristics applied by laser technology.

The transponder unit 21 consists of a chip module 39 and an antenna 38.
Depending on the structure of the laminated layer sheath 25, a chip module
39 can be provided with an external antenna 38, as well as a chip module 39
with an integrated antenna 38. With an un-housed chip module 39, a so-
called flip chip contacting will be preferably selected in which the un-housed
chip module 39 is directly applied to the antenna connections. The antenna
substrate can be optionally designed and produced. The chip module 39 is
preferably protected by means of a corresponding casting compound. If
required or desired, this finished element can be directly fastened on a
security cambric 15 by means of an adhesion mediator, with the chip being
optionally provided in a blanking 45 in the security cambric 15 or a cover film
47, 48 so that the increase by the chip or, respectively, the casting
compound is provided in this blanking 45, or the antenna substrate can be
reinforced with an additional laminate such that the chip with the casting
compound is laminated largely flush or preferably flush and will thus be
mounted flush on the personalization page.
The transponder unit 21 can also be realized by a chip module 39 in which
the ICs are fastened on so-called interposer or, respectively, contact
elements 40 whose two contact elements will then be connected, electrically
conductively, with the contact ends of the antenna coil 38. This IC assembly
can also be provided by means of flip chip technology as well as by means of
the conventional bond technology.
In the design of a transponder unit 21 by means of a chip module 39 with an
integrated antenna 38, a particularly efficient and economical process can be
performed with the use of the so-called TAB process (tape automatic
bonding). In case of the integration of the antenna 38 in the form of a coil or
a dipole or a folded dipole, it can be economically produced in fine conductor
etching on a thin FR-4 layer or a polyamide substrate or, respectively,
principally also on a polyester or poly carbonate or polyamide or PVC or ABS
substrate.

The transponder unit 21 can be connected in a preferred embodiment with
the security cambric 15. In an alternative embodiment, the transponder unit
21 can be arranged adjacent to a security cambric 15, such as, for example,
by the design of a double page, and the respectively separate arrangement
can also be provided on one page.
The security cambric 15 and the transponder unit 21 are designed preferably
smaller than the end format of a book block. A laminated layer 22, 23 is
applied on at least one side of the transponder unit 21 and the at least one
security cambric 15, with the at least one security cambric 15 and the at least
one transponder unit 21 being closed. Subsequently thereto or
simultaneously, a circumferential edge 24 is formed which is produced by
lamination under pressure and temperature, for example, in a roll laminator
or in a lamination press. In another work step, the laminated sheath 25 is cut
or punched to an end format.
The laminated sheath 25 is introduced into a book block 20 or into a security
document 11 and preferably sewn in. After their introduction, additional
personalization characteristics can be provided in the laminated sheath 25 by
hole matrix or by lasering.
The above described characteristics can be combined at random with each
other and are each inventive on their own.

WE CLAIM:
1. Method for the production of a book-type security document with at
least one security cambric (15) and at least one transponder unit (21),
- with at least one laminated layer (22, 23) which is applied at least one
one side of the at least one security cambric (15) and on at least one side
of the at least one transponder unit (21),
characterized in that
- the at least one security cambric (15) and the at least one transponder
unit (21) are fully encompassed by the laminated layers (22, 23) and that
a circumferential, closed edge (24) is provided by the laminated layers
(22, 23),
- so that a laminated layer sheath (25) is formed, and
- that the at least one transponder unit (21) is personalized after the
production of the laminated layer sheath (25).
2. Method as claimed in claim 1, wherein the laminated layer sheath (25) is
introduced into a book block (20).

3. Method as claimed in claim 1 or 2, wherein the edge (24) of the
laminated layers (22, 23) - after complete encompassing of the at least
one security cambric (15) and the at least one transponder unit (21) -
will be stamped to an end format, cut, or cutto size by other separating
methods, for example laser cutting.
4. Method as claimed in any one of the claims 1 to 3, wherein the at least
one security cambric (15) and the at least one transponder unit (21)
are combined in one layer or that a composite (26) is formed by several
layers.
5. Method as claimed in any one of claims 1 to 3, wherein at least one
transponder unit (21) is applied onto the at least one security cambric
(15), and a composite (26) is formed which is encompassed by the
laminated layers (22, 23).
6. Method as claimed in any one of the preceding claims, wherein a
projection (27) is produced on at least one longitudinal side of the
laminated layer sheath (25), and that the laminated layer sheath (25) is
sewn into a book block (20) in the area of the projection (27).

7. Method as claimed in any one of the claims 1 to 5. wherein a double
page for book block (20) is formed by the laminated layer sheath (25)
and on one side of the double page, at least one security cambric (15) is
introduced and on the adjacent side of the double page, at least one
transponder unit (21) is introduced.
8. Method as claimed in claim 7, wherein - in the folding area of the
double page - a stay, a groove or a perforation is formed, and the
double page is sewn into a book block (20) in the area of the stay, the
groove or the perforation.
9. Method as claimed in any one of the preceding claims, wherein the
laminated layers (22, 23) are glued, pressed, welded or combined with
each other at least under pressure or temperature.

10. Method as claimed in any one of the preceding claims, wherein the at
least one transponder unit (21) is personalized with an algorithm
forming a hash value on the basis of the ICA0 line and/or of
personalization data.
11. Method as claimed in any one of the preceding claims, wherein - after
the production of a laminated layer sheath (25) - at least one security

characteristic is provided in the laminated layer sheath (25), for
example lasering or hole punching.
12. Method as claimed in any one of the preceding claims, wherein - during
or after the production of a security document - a value permanently
deposited in the at least one transponder unit (21) is introduced as a
security characteristic.
13. Method as claimed in any one of the preceding claims, wherein the
laminated layers (22, 23) are produced of plastic films, especially of
PVC, ABS, PET-G, PET, PE, PP, PA, teslin, PC, or of sandwich-type film
combinations especially of the aforementioned materials.
14. Method as claimed in any one of the preceding claims, wherein the at
least one transponder unit (21) comprises a chip module (39) with an
integrated antenna (38) which is applied - by means of a tape auto-
matic bonding process (TAB) - onto at least one security cambric (15)
or one laminated layer (22, 23).
15. Method as claimed in any one of the claims 1 to 13, wherein the at
least one transponder unit (21) comprises a chip module (39) wherein
ICs are fastened on contact elements by means of flip chip technology

or by means of the conventional bonding technology, with the contact
elements being electrically conductively connected with contact ends of
the antenna (38).
16. Method as claimed in any one of the claims 1 to 13, wherein an un-
housed IC (39) is contacted by means of flip chip contacting directly on
antenna connections of an antenna (38) designed in a laminated layer
(22, 23), for the formation of at least one transponder unit (21).
17. Method as claimed in claim 15, wherein the at least one transponder unit
(21) comprises a chip module (39) for contacting an external coil or
antenna (38), with the coil or antenna (38) being produced through
screen printing by means of polymer and conductive pastes, through
enamel-insulated metallic wires, especially by means of ultrasonic
sonotrode laying technique, through insertion or lamination of an air coil
into corresponding recesses, through flexible printed circuit boards in
substractive technique, through an etching technique in metallic surfaces
or through an inkjet technique with a conductive medium, especially ink.

18. Method as claimed in any one of the preceding claims 14 to 17, wherein
the chip module (39) is fastened by means of a casting compound
between the at least two laminated layers (22, 23).
19. Method as claimed in any one of the claims 1 to 13, wherein a chip
module (39) with integrated antenna (38) is directly applied on a security
cambric (15) and the thickness of the at least one laminated layer (22, 23)
is locally thinned or punched out in the area of the chip module (39).
20. Method as claimed in any one of the preceding claims, wherein the at
least one laminated layer (22, 23) is processed as a transparent film for
the production of the laminated layer sheath (25).
21. Book-type security document, manufactured as claimed in any one of the
preceding claims, with an least one security cambric (15) and at least one
transponder unit (21) having at least one laminated layer (22, 23) on at
least on side of the at least one security cambric (51) and on at least one
side of the at least one transponder unit (21), characterized in that at
least one security cambric (15) and at least one transponder unit (21) are
fully encompassed by at least one laminated layer (22, 23), and a fully
encompassing laminated layer sheath (25) is provided and subsequently
the transponder unit (21) is personalized with personal data.

22. Security document as claimed in claim 21, wherein the at least one
security cambric (15) and the at least transponder unit (21) are each
designed smaller than or equal to an end format of a page of a book block
(20).
23. Security document as claimed in claim 21 or 22, wherein the at least one
security cambric (15) is designed as an inside page or a personalization
page for a book block (20) or as an end page (14).
24. Book-type security document as claimed in any one of the claims 21 to 23,
wherein the at least one laminated layer (22, 23) is designed as a cover
film or as an overlay film.

ABSTRACT

TITLE: METHOD FOR THE PRODUCTION OF A BOOK-TYPE
SECURITY DOCUMENT AND A BOOK-TYPE SECURITY DOCUMENT
The invention relates to a method for the production of a book-type security
document with at least one security cambric (15) and at least one transponder
unit (21), with at least one laminated layer (22, 23) which is applied at least one
side of the at least one security cambric (15) and on at least one side of the at
least one transponder unit (21). The at least one security cambric (15) and the
at least one transponder unit (21) are fully encompassed by the laminated layers
(22, 23) and that a circumferential, closed edge (24) is provided by the
laminated layers (22, 23), so that a laminated layer sheath (25) is formed, and
that the at least one transponder unit (21) is personalized after the production of
the laminated layer sheath (25).

Documents:

02227-kolnp-2006-abstract.pdf

02227-kolnp-2006-claims.pdf

02227-kolnp-2006-correspondence others-1.1.pdf

02227-kolnp-2006-correspondence others.pdf

02227-kolnp-2006-description(complete).pdf

02227-kolnp-2006-drawings.pdf

02227-kolnp-2006-form-1.pdf

02227-kolnp-2006-form-2.pdf

02227-kolnp-2006-form-3.pdf

02227-kolnp-2006-form-5.pdf

02227-kolnp-2006-gpa.pdf

02227-kolnp-2006-international search authority report-1.1.pdf

02227-kolnp-2006-international search authority report.pdf

02227-kolnp-2006-pct others-1.1.pdf

02227-kolnp-2006-pct others.pdf

02227-kolnp-2006-priority document.pdf

2227-KOLNP-2006-ABSTRACT-1.1.pdf

2227-KOLNP-2006-AMANDED CLAIMS.pdf

2227-KOLNP-2006-CORRESPONDENCE.pdf

2227-KOLNP-2006-CORRESPONDENCE1.1.pdf

2227-KOLNP-2006-DESCRIPTION (COMPLETE)-1.1.pdf

2227-KOLNP-2006-DRAWINGS-1.1.pdf

2227-KOLNP-2006-EXAMINATION REPORT REPLY RECIEVED.pdf

2227-KOLNP-2006-EXAMINATION REPORT.pdf

2227-KOLNP-2006-FORM 1-1.1.pdf

2227-KOLNP-2006-FORM 18.1.pdf

2227-kolnp-2006-form 18.pdf

2227-KOLNP-2006-FORM 2-1.1.pdf

2227-KOLNP-2006-FORM 3-1.1.pdf

2227-KOLNP-2006-FORM 3.pdf

2227-KOLNP-2006-FORM 5.pdf

2227-KOLNP-2006-FORM-27.pdf

2227-KOLNP-2006-GRANTED-ABSTRACT.pdf

2227-KOLNP-2006-GRANTED-CLAIMS.pdf

2227-KOLNP-2006-GRANTED-DESCRIPTION (COMPLETE).pdf

2227-KOLNP-2006-GRANTED-DRAWINGS.pdf

2227-KOLNP-2006-GRANTED-FORM 1.pdf

2227-KOLNP-2006-GRANTED-FORM 2.pdf

2227-KOLNP-2006-GRANTED-SPECIFICATION.pdf

2227-KOLNP-2006-OTHERS.pdf

2227-KOLNP-2006-OTHERS1.1.pdf

2227-KOLNP-2006-PA.pdf

2227-KOLNP-2006-PETITION UNDER RULE 137.pdf

2227-KOLNP-2006-REPLY TO EXAMINATION REPORT.pdf

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Patent Number

253495

Indian Patent Application Number

2227/KOLNP/2006

PG Journal Number

30/2012

Publication Date

27-Jul-2012

Grant Date

25-Jul-2012

Date of Filing

07-Aug-2006

Name of Patentee

BUNDESDRUCKEREI GMBH

Applicant Address

Oranienstrasse 91, D-10958 Berlin

Inventors:

#	Inventor's Name	Inventor's Address
1	HOEPPNER HARALD	Aschaffenburger StraBe 33,D-12309 Berlin,
2	PAESCHKE MANFRED	An der Wildbahn 61, D-13599 Barlin
3	MAERTENS DETLEF	An den Haselbuschen 19, D-13599 Barlin
4	EHREKE JENS	Leopoldstrasses 22, D-10317 Barlin
5	LOER THOMAS	Wilmsstrasse 21B, D-10961
6	SEIDEL RAINER	Veltheimstrasse 3, D-13467 Berlin
7	KNEBEL MICHAEL	Marienburger Strasse 7, D-10405 Berlin
8	RADTKE MICHAEL	Buchner Weg 46, D-12489 Berlin

PCT International Classification Number

B42D 15/10

PCT International Application Number

PCT/EP2005/001110

PCT International Filing date

2005-02-04

PCT Conventions:

#	PCT Application Number	Date of Convention	Priority Country
1	10 2004 008 840.3	2004-02-20	Germany