Title of Invention

A PROCESS FOR PROTECTING METALS FROM CORROSION AND/OR SCALING

Abstract A process for protecting metals from corrosion and/or scaling is disclosed. The process is characterized in that the coating material is applied to a substrate by means of a wet-chemical coating process, wherein the coating material contains an organic or inorganic-organic binder and an electrically conducting metallic or non-metallic filler in order to make the coating material suitable for welding after a high- temperature forming process, especially for spot welding, and wherein the coating material contains electrically conductive compounds that are resistant to oxidation processes and wherein application of the coating material is followed by a high- temperature processing stage in which the coating material/substrate composite is heated to a temperature between 600°C and 1300°C, undergoing thereby a change of structure and being suitable thereafter as primer for additional coating materials.
Full Text DESCRIPTION
The invention relates to a process for protecting metals from corrosion and/or
scaling and particularly to a coating material for protecting metals, especially steel, from
corrosion and/or scaling, and to a method for coating metals and to a metal element.
Load-bearing steel components such as body parts in the automotive industry are
often manufactured from high-strength heat-treated steels. This involves converting the
steel into its austenitic form by annealing it at temperatures above 800-900 °C, hot-
forming the steel and subsequently cooling it again at a sufficiently high cooling speed
in order to produce a high-strength, martensitic microstructure. If cooling, and thus
hardening takes place in the forming tool, one speaks of press hardening. This method
permits the production of high-strength components. To manufacture larger components
and components with complex geometries, increasing use is being made of a two-stage
forming process involving pre-forming at room temperature (cold forming) followed by
hot forming (press hardening) of the pre-drawn part. A general problem encountered
with hot forming is scaling of the steel surface.
The term scaling refers to the oxidation of metals by direct reaction with
atmospheric oxygen at elevated temperatures. The layer of scale that forms on the steel
surface is hard and brittle, and especially during cooling, it flakes off the parent material
in clod-like pieces.
The layer of scale damages both the components and the forming tools, which
have to be cleaned after each forming step in order to remove flakes of scale. Press
hardening of components in the numbers required for series production is thus
extremely difficult if the sheet metal used is not protected. Moreover, if satisfactory
corrosion protection is to be achieved, the scale has to be sandblasted off the
components before they are processed further, since it is an unsuitable basis for
subsequent processes such as phosphatizing and cataphoretic dip coating.
Anticorrosive coatings for steel are known from the prior art. Metal coatings of
aluminium or aluminium alloys, or of zinc or zinc alloys, can be deposited on the steel
by hot-dip or electroplating processes.

In the application EP 1 013 785 Al, the coating of hot-rollejd sheet with a metal or a metal
alloy is described. The coating in this case is a layer of aluminium or of an alloy of
aluminium, iron and silicon, said layer being applied by hot-dip coating (hot-dip aluminizing).
A protective layer of this kind admittedly offers effective protection against scaling during the
process of heating to austenitizing temperature. However, when used in practice for press-
hardening operations, it has limitations. These are particularly noticeable during the shaping
of parts with complex geometries. It is mentioned in the DE 102 46 614 Al that during the
hot-dip process described in the EP 1 013 785 Al, an intermetallic alloy phase would form
between the steel and the actual coating already during the coating process, and that this
intermetallic alloy phase would be hard and brittle and would crack during cold deformation.
The microcracks formed would cause the coating to detach from the parent material and thus
lose its protective function. From this description and from practical experience in the
forming of steel slugs or steel components, it is evident that hot-dip aluminizing is unsuitable
for cold forming and thus also unsuitable for a two-step cold- and hot-forming process. In the
DE 102 46 614 Al, it is suggested that these problems can be overcome by applying a
protective metallic coating from an organic, non-aqueous solution using an electroplating
method. The intention here is to deposit layers of aluminium or an aluminium alloy, or of zinc
or a zinc alloy. However, the electrodeposition of aluminium on steel is a very time-
consuming and expensive process.
Where zinc and zinc alloys are used instead, hot-forming applications, too, are severely
limited, because on heating up, most of the zinc oxidizes, or, if a protective gas is being used,
vaporizes.
The applications WO 2005/021820 Al, WO 2005/021821 Al and WO 2005/021822 Al
describe methods of manufacturing various hardened steel parts. In each case, a protective
coating consisting of zinc combined with another element that has an affinity for oxygen
(especially aluminium) is applied to the steel. In the WO 2005/021821 Al, this protective
coating is applied by means of a hot-dip process, in the WO 2005/021820 Al and WO
2005/021822 Al by means of a hot-dip or an electroplating process. However, a common
feature of all coatings described here that contain zinc as the main element, is that they are
very susceptible to oxidation and vaporization at the austenitizing temperatures required for a

press-hardening process, and that even traces of dirt (e.g. dust) on the surface will burn and
lead to rejection of the part.
From the DE 100 39 404 Al, a method of producing pigment- or filler-containing
polysiloxane-based compositions by the sol-gel process is known. In a first step of this
process, organosilanes (alkoxysilanes) containing epoxy groups are hydrolysed to a sol, and in
a second step, the sol is converted into a gel. The pigments or fillers used have a mean particle
diameter of at least 500 nm. The composition may include an aromatic polyol with a
maximum average molecular weight of 1,000.
The DE 199 40 857 Al describes a sol-gel coating material for substrates, especially
automobile bodies, painted with a single-coat or multicoat paint system. The intended purpose
of the sol-gel coating material is to permit the application, in as short a time as possible, of a
scratch-resistant coating atop already-cured paint systems without the occurrence of adhesion
problems. To this end, a siloxane-containing coating formulation is modified with organic
components. The main constituents of the sol-gel coating material are an acrylate copolymer
solution and a sol.
The DE 198 13 709 Al describes a method of protecting a metallic substrate from corrosion
by applying to the substrate a coating composition based on (hetero)polysiloxanes prepared
by hydrolysis and condensation processes, and curing said coating composition. The coating
composition includes at least one species Z, which reacts, or interacts, with the metal to form
a species Y, which has a more negative enthalpy of formation than the species X. The coating
composition can be applied by means of a wet-chemical process. The coating is not described
as being suitable for welding, let alone spot-welding.
The DE 101 49 148 Al describes a method of coating metallic surfaces with an aqueous
composition that contains at least one organic film former, at least one inorganic compound in
particle form and at least one lubricant. The composition described in the DE 101 61 383 A1
contains, in addition to the organic film former, cations and/or hexafluoro complexes of
cations and at least one inorganic compound in particle form.
The DE 101 41 687 Al describes an agent that contains silicon compounds and that is used
primarily for producing coatings on surfaces and as a raw material for paints. The agent is a

reactive mixture containing at least one alyltrialkoxysilane, at least one alkoxysilane and/or at
least one tetraalkoxysilane, at least one hydrous silicic-acid sol, at least one acid and at least
one alcohol or at least one glycol.
The DE 100 27 265 Al describes aluminium coils coated with coloured or effect-forming
multilayer coatings. On at least one of their surfaces, the coils have a combination-effect
coating consisting of a pigmented powder slurry, a clear lacquer and a sealer based on
organically modified ceramic materials.
The EP 0 610 831 A2 describes a method of producing functional coatings using
organofunctional silanes, a metal compound and low-volatility oxides. The method involves
carrying out a hydrolytic condensation, adding an organic, cross-linkable prepolymer to the
hydrolytic condensate, applying the coating solution thus obtained to a substrate and
subsequently curing it.
The WO 95/13326 Al describes a method of producing compositions based on hydrolysable
silanes containing epoxy groups, in which a particulate material, a preferably non-ionic
surfactant or an aromatic polyol is added to a pre-hydrolysed silicon compound in order to
i
obtain highly scratch-resistant coatings with lasting hydrophilic properties, anticorrosive
properties, good adhesion and high transparency.
In the field of anticorrosive coatings applied by wet-chemical methods, protective organic
coatings, for example, are known. Some of them are protective enamels filled with zinc
pigments. Preferably in the form of an additional sealing layer on an electrogalvanized or hot-
dip galvanized steel surface, these offer good corrosion protection for low-temperature
applications. However, on account of their insufficient thermal stability, they cannot be used
for hot-forming and press-hardening processes involving temperatures above 800 °C. The
same applies to a large number of organic-based or sol-gel-bajsed anticorrosive coatings.
At the present time, there are no coating materials known from the prior art that are suitable
for wet-chemical application, protect the steel from corrosion and/or scaling, and are still
suitable for welding following heat treatment of the coated steel at temperatures above 600
°C. This suitability for welding particularly includes the suitability of a coated and
subsequently heat-treated steel part for spot welding, for which process the

or hot-dip galvanized steel surface, these offer good corrosion! protection for low-temperature
applications. However, on account of their insufficient thermal stability, they cannot be used
for hot-forming and press-hardening processes involving temperatures above 800 °C. The
same applies to a large number of organic-based or sol-gel-based anticorrosive coatings.
At the present time, there are no coating materials known from the prior art that are suitable
for wet-chemical application, protect the steel from corrosion and/or scaling, and are still
suitable for welding following heat treatment of the coated steel at temperatures above 600
°C. This suitability for welding particularly includes the suitability of a coated and
subsequently heat-treated steel part for spot welding, for which process the
coating/component composite requires a sufficiently high electrical conductivity even after
the aforementioned heat treatment.
The object of the invention is thus to provide a coating material that can still be welded, in
particular spot welded, following heat treatment of the coated steel.
This object is established according to the invention in that, to make the applied coating
material suitable for welding, especially for spot welding, a readily oxidizable organic or
inorganic/organic binder containing readily oxidizable organic components is combined with
an electrically conducting metallic or non-metallic filler, that the coating material can be
applied by wet-chemical methods, that the coating material undergoes a change in structure
when subjected to high-temperature processes involving temperatures of more than 600 °C,
and that the coating material is a suitable primer for additional coating materials.
Surprisingly, it was found that it is by all means possible to provide a coating material that
can be applied by wet-chemical methods, that offers good protection against scaling and that
is also suitable for welding, especially for spot welding.

Compared with prior-art coatings that cannot be applied by wet-chemical methods, the
coatings of the invention also offer the following advantages; the coatings have a very wide
range of uses, as in addition to the coil coating technique they can be applied by other
methods such as curtain coating, spray painting, dip-coating, flooding, etc., and can thus be
used on three-dimensional components as well as on coils and slugs. The coatings are
multifunctional, i.e. in addition to their principal function of protecting against corrosion
and/or scale, they can also incorporate tribologically active constituents that enable them to
develop a lubricating effect during cold- and hot-forming, thus making external lubricants

unnecessary. A further advantage is that the coatings can be applied in very thin layer
thicknesses (in the lower urn range), which improves the electrical conductivity and brings
material and cost savings. If, following the hot-forming process, even higher electrical
conductivity is desired, a thin, electrically conducting primer may be applied atop the coating.
Following the forming process, or high-temperature forming process, the coating material
may remain on the surface of the substrate, where it may perform additional functions, e.g.
increase the scratch resistance, improve the corrosion protection, fulfil aesthetic aspects
(addition of colour, anti-fingerprint properties), protect against tarnishing (in the case of metal
or PVD surfaces), alter the electrical conductivity (antistatic effect, insulating effect) and
maybe serve as a primer for customary downstream processes (e.g. phosphatizing and
cataphoretic dip coating).
Another embodiment of the invention consists in that, to make the applied coating material
suitable for welding, an organic, inorganic or organic-inorganic binder matrix contains
compounds which, on being heated under reducing conditions at temperatures above 840 °C,
form a conducting phase, in particular metal salts, metal alkoxides, carbides and phosphides
of iron, copper, tungsten and aluminium, and electrically conducting oxides, in particular
antimony-tin oxide (ATO) and indium-tin oxide (1TO).
The metal salts are preferably salts of subgroup metals.
Another embodiment of the invention consists in that, to make the coating suitable for
welding, the coating material contains electrically conducting compounds that are resistant to
oxidation processes at high temperatures, in particular special-steel pigments, pigments or

powders of noble metals, copper, tin, graphite and soot,j and high-temperature-resistant
semiconductors such as silicon carbide.
The coatings' suitability for welding is ensured by the selective addition of electrically
conducting compounds that are resistant to oxidation processes at high temperatures and
accordingly possess the required electrical conductivity for spot welding both before and
during the curing process.
A further embodiment of the invention consists in that the electrically conducting substances
that are resistant to oxidation processes when reducing conditions prevail in the coating are
selected from pigments and powders of iron, aluminium, zinc, magnesium, graphite and soot.
The above-mentioned reducing conditions may be induced in the coating particularly by the
binder.
It is within the scope of the invention that the coating material contains between 5 und 95 %
by weight, preferably between 10 and 75 % by weight, of binder and between 0 and 90 % by
weight, preferably 25 to 75 % by weight, of pigments and/or fillers.
According to the invention, the binder contains organic compounds, especially polyurethanes,
polyesters, epoxy resins, alkyd resins, phenolic resins, melamin resins, acrylates and
methacrylates, organic-inorganic compounds, especially oligo- and polysiloxanes from the
hydrolysis and condensation of alkylalkoxysilanes, alkoxysilanes or mixtures thereof, or
silicones, silicone resins or organically modified silicone resins, or purely inorganic
compounds, especially silicates, polyphosphates and aluminosilicates, or metals, metal
alkoxides and their condensation products, metal oxides and metal salts.
It is also to advantage that the coating material contains metal pigments, in particular
aluminium, zinc, iron, tin, copper, magnesium, high-grade steel, silver or other noble metals
or metal salts.
These serve to improve corrosion protection and/or to prevent high-temperature corrosion
(scale formation).

It may also be expedient that the coating material contains lubricants, in particular natural and
synthetic waxes, oils, polymers such as polytetrafluoroethylene and fluoroethylenepropylene,
thermoplastics, especially polyethylene and polyamide, stearates, soaps of aluminium, zinc,
magnesium and lithium, higher fatty acids, organic compounds of chlorine, phosphorus and
sulphur, fluorides of calcium or barium, phosphates, oxides, hydroxides and sulphides of
calcium and zinc, and metals, in particular lead, copper, tin, silver, gold, indium and nickel.
It is also within the scope of the invention that the coating material contains greases, in
particular inorganic greases, preferably graphite, soot, boron nitride, titanium nitride,
molybdenum disulphide and tungsten disulphide.
These greases are particularly suitable for processes carried out at higher temperatures.
The invention furthermore provides for the coating material to contain one or more
anticorrosive pigments or corrosion inhibitors, in particular silicates, polyphosphates, tannin
derivatives, alkaline sulphonates of alkali and alkaline earth metals, zinc salts of organic
nitrogen acids, and phosphates, chromates and molybdates of calcium, magnesium, zinc or
aluminium.
The anticorrosion properties are improved in this way.
According to the invention, the coating material is suitable for spot-welding.
The scope of the invention also includes a method for coating metals, especially steel, with
the coating material of the invention, the coating material being applied to a substrate by
means of a wet-chemical coating process such as knife application, dip-coating, spray-
painting, roller application, flooding or curtain coating, and being bonded firmly to the
surface of the substrate by means of a curing stage.
According to one version of the invention, curing ensues in a temperature range from room
temperature up to 800 °C, preferably at temperatures from room temperature up to 300 °C.
The elevated temperature is initiated by hot air, by radiation in the NIR, IR, UV range, by
electron beam or by induction.

It is possible that after ordinary drying or a curing stage of the kind described above, the
coating material will show sufficient electrical conductivity to render it suitable for welding.
Another version of the invention consists in that application of the coating material to the
substrate is followed by a high-temperature processing stage in which the coating
material/substrate composite is heated to a temperature between 840 °C and 1,300 °C,
preferably between 840 °C and 1,000 °C.
The thermal treatment causes a change in the chemical structure of the coating material and is
usually also of technical significance for the metal, e.g. it improves the metal's workability
(i.e. its forming property) by pressing, forging, etc. The thermal treatment can also be part of a
hardening process that is carried out with or without forming. The outcome of the thermal
treatment is that the resulting structure shows sufficient electrical conductivity to permit
welding by means of standard welding techniques, especially spot welding. In addition, the
coating material can be formed by means of all standard cold- and hot-forming processes.
It is furthermore expedient that the high-temperature processing stage takes between one
second and several hours, preferably between one second and 30 minutes.
It is within the scope of the invention that the metallic substrate is steel, a steel alloy or a steel
provided with a metallic coating, in particular of aluminium, zinc, magnesium, tin or
appropriate alloys of these metals, such as aluminium-silicon, aluminium-iron, zinc-iron,
zinc-silicon and zinc-aluminium-silicon.
According to the invention, coils, slugs or other components, in particular profiles, rods, wire,
pipes, mouldings, forgings or castings, are used as steel substrate.
Finally, the scope of the invention also includes a metal element provided with a coating
material according to the invention.
Examples of such metal elements particularly include automotive components (e.g. body and
engine parts), components of trains and aircraft, of machines, industrial plant and agricultural
equipment, and metal parts used in the construction and mining industries.

The invention is explained in detail below by reference to three embodiments.

Example 1
10g of graphite powder (particle size polyester solution (e.g. in xylol, obtainable under the trade name Silikoftal) and mixed in
thoroughly using a dissolver. 70 g of ethanol, 10 g of carnauba wax dispersion (solids content
20 % by weight in white spirit), 50 g of aluminium pigment baste (e.g. Decomet Hochglanz,
Al 1002/10, from Schlenk) and 20 g of zinc paste (e.g. Zinkflake GTT, from Eckart) are
added to the mixture and stirred in homogeneously with a paddle stirrer (low shearing force)
for several hours.
Following appropriate dilution with butyl glycol, the finished coating material is applied to an
alkaline degreased steel substrate using a paint spray gun with gravity cup (e.g. Sata Jet, 1.2
mm nozzle), or, in cases of a suitable substrate geometry (flat metal sheet or slug), using a
doctor knife, so that a thin, wet film of approx. 10-40 µm thickness is obtained. The coating is
cured for about 10 minutes at a surface temperature of 220 °C. The coating may also be
applied to the metal sheet by roller (e.g. coil coating) and stoved at a peak metal temperature
(PMT)of 230-240°C.
Example 2
30 g of graphite powder (particle size polyester solution (e.g. in xylol, obtainable under the trade name Silikoftal) and mixed in
thoroughly using a dissolver. 70 g of xylol, 10 g of carnauba wax dispersion (solids content
20 % by weight in white spirit) and 30 g of aluminium] pigment paste (e.g. Decomet
Hochglanz, Al 1002/10, from Schlenk) are added to the mixture and stirred in homogeneously
with a paddle stirrer (low shearing force) for several hours.
Following appropriate dilution with butyl glycol, the finished coating material is applied to a
grease-free, galvanized steel substrate using a paint spray gun with gravity cup (e.g. Sata Jet,
1.2 mm nozzle), or, in cases of a suitable substrate geometry (flat metal sheet or plate), using
a doctor knife, so that a thin, wet film of approx. 10-40 urn thickness is obtained. The coating
is cured for about 10 minutes at a surface temperature of 220 °C. The coating may also be

applied to the galvanized steel sheet by roller (e.g. coil coating) and stoved at a peak metal
temperature (PMT) of 230-240 °C.
Example 3
50 g of butyl alcohol and 85 g of an iron pigment paste (e.g. STAPA TA Ferricon 200, from
Eckart) are added to 100 g of a 60 % silicone polyester solution (in xylol, obtainable, for
example, under the trade name Silikoftal) and stirred in homogeneously with a low shearing
force.
The finished coating material is applied to an alkaline degreased steel substrate using a paint
spray gun with gravity cup (e.g. Sata Jet, 1.4 mm nozzle), or, in cases of a suitable substrate
geometry (flat metal sheet or slug), using a doctor knife, so that a thin, wet film of approx. 10-
40 µm thickness is obtained. The coating is cured for about 10 minutes at a surface
temperature of 250°C.
Example 4
250 g of a suitable solvent (e.g. Solvesso 150 aromatics mixture) are added to 100 g of a
polyester resin solution (obtainable, for example, under the trade name Desmotherm VP LS
2218) and stirred in homogeneously. 80 g of a platelet-like copper powder (e.g. STANDART
Kupferpulver Feinschliff GTT, from Eckart) are added to the diluted polyester resin and
stirred in homogeneously with a paddle stirrer (low shearing force). 10 g of graphite powder
(particle size in white spirit) are added to the mixture and mixed in thoroughly.
The finished coating material is applied to an alkaline degreased steel substrate using a paint
spray gun with gravity cup (e.g. Sata Jet, 1.4 mm nozzle), or, in cases of a suitable substrate
geometry (flat metal sheet or slug), using a doctor knife, so that a thin, wet film of approx. 10-
40 µm thickness is obtained. The coating is cured for about 10 minutes at a surface
temperature of 180 °C. The coating may also be applied to the metal sheet by roller (e.g. coil
coating) and stoved at a peak metal temperature (PMT) of 230-240 °C.

WE CLAIM:
1. Process for protecting metals from corrosion and/or scaling, characterized in that
the coating material is applied to a substrate by means of a wet-chemical coating
process, wherein the coating material contains an organic or inorganic-organic
binder and an electrically conducting metallic or non-metallic filler in order to
make the coating material suitable for welding after a high-temperature forming
process, especially for spot welding, and wherein the coating material contains
electrically conductive compounds that are resistant to oxidation processes and
wherein application of the coating material is followed by a high-temperature
processing stage in which the coating material/substrate composite is heated to a
temperature between 600°C and 1300°C, undergoing thereby a change of
structure and being suitable thereafter as primer for additional coating materials.
2. Process as claimed in claim 1, wherein, to make the applied coating material
suitable for welding, an organic, inorganic or organic-inorganic binder matrix
contains compounds which, on being heated under reducing conditions at
temperatures above 840 °C, form a conducting phase, in particular metal salts,
metal alkoxides, carbides and phosphides of iron, copper, tungsten and
aluminium, and electrically conducting oxides, in particular antimony-tin oxide
(ATO) and indium-tin oxide (ITO).
3. Process as claimed in claim 1 or 2, wherein the coating material is applied to a
substrate by means of a wet-chemical coating process such as knife application,
dip-coating, spray-painting, roller application, flooding or curtain coating, and is
bonded firmly to the surface of the substrate by means of a curing stage.
4. Process as claimed in claim 1, wherein the high temperature processing stage
takes place between one second and several hours, preferably between one
second and several hours, preferably between one second and thirty minutes.
5. Process as claimed in claim 1, wherein, to make the applied coating material
suitable for welding, the coating material contains electrically conducting

compounds that are resistant to oxidation processes at high temperatures, in
particular special-steel pigments, pigments or powders of noble metals, copper,
tin, graphite and soot, and high-temperature-resistant semiconductors such as
silicon carbide.
6. Process as claimed in claim 1, wherein the coating material contains between 5
und 95 % by weight, preferably between 10 and 75 % by weight, of binder and
between 0 and 90 % by weight, preferably 25 to 75 % by weight, of pigments
and/or fillers.
7. Process as claimed in claim 1, wherein the binder contains organic compounds,
especially polyurethanes, polyesters, epoxy resins, alkyd resins, phenolic resins,
melamin resins, acrylates and methacrylates, organic-inorganic compounds,
especially oligo- and polysiloxanes from the hydrolysis and condensation of
alkylalkoxysilanes, alkoxysilanes or mixtures thereof, or silicones, silicone resins
or organically modified silicone resins, or purely inorganic compounds,
especially silicates, polyphosphates and aluminosilicates, or metals, metal
alkoxides and their condensation products, metal oxides and metal salts.
8. Process as claimed in claim 1, wherein the coating material contains lubricants, in
particular natural and synthetic waxes, oils, polymers such as
polytetrafluoroethylene and fluoroethylenepropylene, thermoplastics, especially
polyethylene and polyamide, stearates, soaps of aluminium, zinc, magnesium and
lithium, higher fatty acids, organic compounds of chlorine, phosphorus and
sulphur, fluorides of calcium or barium, phosphates, oxides, hydroxides and
sulphides of calcium and zinc, and metals, in particular lead, copper, tin, silver,
gold, indium and nickel.
9. Process as claimed in claim 1, wherein the coating material contains metals,
especially lead, copper, tin, silver, gold, indium and nickel.
10. Process as claimed in claim 1, wherein the coating material contains greases, in
particular inorganic greases, preferably graphite, soot, boron nitride, titanium
nitride, molybdenum disulphide and tungsten disulphide.

11. Process as claimed in claim 1, wherein the coating material contains one or more
anticorrosive pigments or corrosion inhibitors, in particular silicates,
polyphosphates, tannin derivatives, alkaline sulphonates of alkali and alkaline
earth metals, zinc salts of organic nitrogen acids, and phosphates, chromates and
molybdates of calcium, magnesium, zinc or aluminium.
12. Process as claimed in any preceding claim, wherein the metallic substrate is steel,
a steel alloy or a steel provided with a metallic coating, in particular of
aluminium, zinc, magnesium, tin or appropriate alloys of these metals, such as
aluminium-silicon, aluminium-iron, zinc-iron, zinc-silicon and zinc-aluminium-
silicon.
13. Process as claimed in any preceding claim, wherein coils, slugs or other
components, in particular profiles, rods, wire, pipes, mouldings, forgings or
castings, are used as steel substrate.


A process for protecting metals from corrosion and/or scaling is disclosed. The
process is characterized in that the coating material is applied to a substrate by means
of a wet-chemical coating process, wherein the coating material contains an organic
or inorganic-organic binder and an electrically conducting metallic or non-metallic
filler in order to make the coating material suitable for welding after a high-
temperature forming process, especially for spot welding, and wherein the coating
material contains electrically conductive compounds that are resistant to oxidation
processes and wherein application of the coating material is followed by a high-
temperature processing stage in which the coating material/substrate composite is
heated to a temperature between 600°C and 1300°C, undergoing thereby a change of
structure and being suitable thereafter as primer for additional coating materials.

Documents:

02661-kolnp-2008-abstract.pdf

02661-kolnp-2008-claims.pdf

02661-kolnp-2008-correspondence others.pdf

02661-kolnp-2008-description complete.pdf

02661-kolnp-2008-form 1.pdf

02661-kolnp-2008-form 3.pdf

02661-kolnp-2008-form 5.pdf

02661-kolnp-2008-international exm report.pdf

02661-kolnp-2008-international publication.pdf

02661-kolnp-2008-international search report.pdf

02661-kolnp-2008-others pct form.pdf

02661-kolnp-2008-pct request form.pdf

2661-KOLNP-2008-(02-01-2012)-CORRESPONDENCE.pdf

2661-KOLNP-2008-ASSIGNMENT 1.1.pdf

2661-KOLNP-2008-ASSIGNMENT.pdf

2661-KOLNP-2008-CORRESPONDENCE 1.1.pdf

2661-KOLNP-2008-CORRESPONDENCE OTHERS 1.1.pdf

2661-KOLNP-2008-CORRESPONDENCE.pdf

2661-KOLNP-2008-ENGLISH TRANSLATION.pdf

2661-KOLNP-2008-EXAMINATION REPORT.pdf

2661-KOLNP-2008-FORM 18 1.1.pdf

2661-kolnp-2008-form 18.pdf

2661-KOLNP-2008-FORM 3-1.1.pdf

2661-KOLNP-2008-FORM 3.pdf

2661-KOLNP-2008-FORM 5.pdf

2661-KOLNP-2008-GPA 1.1.pdf

2661-KOLNP-2008-GPA.pdf

2661-KOLNP-2008-GRANTED-ABSTRACT.pdf

2661-KOLNP-2008-GRANTED-CLAIMS.pdf

2661-KOLNP-2008-GRANTED-DESCRIPTION (COMPLETE).pdf

2661-KOLNP-2008-GRANTED-FORM 1.pdf

2661-KOLNP-2008-GRANTED-FORM 2.pdf

2661-KOLNP-2008-GRANTED-SPECIFICATION.pdf

2661-KOLNP-2008-OTHERS.pdf

2661-KOLNP-2008-REPLY TO EXAMINATION REPORT 1.1.pdf

2661-KOLNP-2008-REPLY TO EXAMINATION REPORT.pdf

2661-KOLNP-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf


Patent Number 252286
Indian Patent Application Number 2661/KOLNP/2008
PG Journal Number 19/2012
Publication Date 11-May-2012
Grant Date 07-May-2012
Date of Filing 01-Jul-2008
Name of Patentee NANO-X GMBH
Applicant Address THEODOR-HEUSS-STR. 11A 66130 SAARBRUCKEN
Inventors:
# Inventor's Name Inventor's Address
1 SEPEUR STEFAN ZUM RITTERSBACH 11, 66787 WADGASSEN
2 REUTER NICOLE 3, RUE DES GENERAUX CREMER, F-57200 SARREGUEMINES
3 GOEDICKE STEFAN KARL-MARX-STR. 12, 66540 NEUNKIRCHEN
PCT International Classification Number C09D 5/08,C09D 5/24
PCT International Application Number PCT/DE2006/002178
PCT International Filing date 2006-12-07
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102005059614.2 2005-12-12 Germany