Title of Invention

BELT-TYPE CONTINUOUSLY VARIABLE TRANSMISSION AND STRADDLE-TYPE VEHICLE EQUIPPED WITH THE SAME

Abstract The secondary sheave 37 of a CVT 14 includes a fixed sheave member 37a, a moving sheave member 37b, a compression coil spring 45, and an outside spring guide 49. The compression coil spring 45 urges the moving sheave member 37b toward the fixed sheave member 37a. The outside spring guide 49 prevents the compression coil spring 45 from buckling during compression.
Full Text BELT-TYPE CONTINUOUSLY VARIABLE TRANSMISSION AND
STRADDLE-TYPE VEHICLE EQUIPPED WITH THE SAME
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a belt-type
continuously variable transmission and a straddle-type
vehicle equipped with the same.
2. Description of the Related Art
It is known in the art to provide a straddle-type vehicle
equipped with a belt-type continuously variable transmission
(hereinafter, referred to as a CVT) (for example, refer to
WO2003-085278 Al) . The CVT includes a primary sheave to which
a driving force from the engine is transmitted and a secondary
sheave to which the driving force is transmitted from the
primary sheave via a belt. At least one of the primary sheave
and the secondary sheave is variable in belt winding diameter,
so that the speed change ratio can be controlled by varying
the ratio of the belt winding diameter of the primary sheave
to that of the secondary sheave.
Fig. 7 is a sectional view of a conventional engine unit
112 described in WO2003-085278 Al. The engine unit 112
includes an engine 113, a belt-type continuously variable
transmission (CVT) 114, a reduction mechanism 116, and a
generator 129. The CVT 114 includes a primary sheave 136, a
1

secondary sheave 137, and a belt 141.
The primary sheave 136 is unrotatably fixed to a
crankshaft 120. The primary sheave 136 includes a fixed sheave
member (hereinafter, referred to as a primary fixed sheave
member) 136a and a moving sheave member (hereinafter, referred
to as a primary moving sheave member) 136b. The primary moving
sheave member 136b is opposed to the primary fixed sheave member
136a. The primary moving sheave member 136b and the primary
fixed sheave member 136a constitute a substantially
V-cross-section belt groove 136c around which the belt 141 is
wound. The primary moving sheave member 136b can be moved to
the primary fixed sheave member 136a along the axis of the
crankshaft 120.
A cam plate 143 is disposed on the end of the primary
moving sheave member 136b opposite to the primary fixed sheave
member 136a so as to face the primary moving sheave member 136b.
The cam plate 143 is tapered radially outward from the primary
sheave 136 so as to come close to the primary moving sheave
member 136b. Between the primary moving sheave member 136b
and the cam plate 143 is provided a plurality of roller weights
144. The roller weights 144 can be displaced in the direction
of the radius of the primary sheave 136 and is revolved around
the crankshaft 120 with the rotation of the primary moving
sheave member 136b and the cam plate 143.
The secondary sheave 137 is unrotatably mounted to a
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secondary sheave shaft 138. Like the primary sheave 136, the
secondary sheave 137 includes a fixed sheave member
(hereinafter, referred to as a secondary fixed sheave member)
137a and a moving sheave member (hereinafter, referred to as
a secondary moving sheave member) 137b. The secondary moving
sheave member 137b is opposed to the secondary fixed sheave
member 137a. The secondary moving sheave member 137b and the
secondary fixed sheave member 137a constitute a substantially
V-cross-section belt groove 137c around which the belt 141 is
wound. The secondary moving sheave member 137b can be moved
to the secondary fixed sheave member 137a along the axis of
the secondary sheave shaft 138.
A spring stopper 147 is disposed on the end of the
secondary moving sheave member 137b opposite to the secondary
fixed sheave member 137a. The spring stopper 147 is mounted
to the secondary sheave shaft 138. The spring stopper 147
cannot be moved to the secondary fixed sheave member 137a along
the axis of the secondary sheave shaft 138. Between the spring
stopper 147 and the secondary moving sheave member 137b is
disposed a compression coil spring 145. The compression coil
spring 145 urges the secondary moving sheave member 137b in
the direction in which the belt groove 137c decreases in width
(the direction in which the distance between the secondary
moving sheave member 137b and the secondary fixed sheave member
137a decreases).
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When the rotation speed of the primary sheave 136 (the
rotation speed of the engine 113) is low, the width of the belt
groove 137c is held small by the urging force of the compression
coil spring 145. Therefore, the winding diameter of the belt
141 on the secondary sheave 137 is relatively large. Thus,
the belt 141 is drawn to the secondary sheave 137. Thus, the
roller weights 144 are held close to the rotation axis so that
the width of the belt groove 136c of the primary sheave 136
is held relatively large. This results in a high speed change
ratio.
When the rotation speed of the primary sheave 136
increases, the centrifugal force generated at the roller
weights 144 also increases. Therefore, the pressure of the
roller weights 144 onto the primary moving sheave member 136b
overcomes the urging force of the compression coil spring 145,
so that the primary moving sheave member 136b is moved toward
the primary fixed sheave member 136a. Along with that, the
compression coil spring 145 is compressed to increase the width
of the belt groove 137c of the secondary sheave 137. Thus,
the belt winding diameter of the primary sheave 136 increases,
while the belt winding diameter of the secondary sheave 137
decreases. Accordingly, the speed change ratio decreases as
the rotation speed of the primary sheave 136, that is, the
rotation speed of the engine 113 increases.
However, the conventional CVT has the problem of
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generating great vibration, particularly, while the engine
runs at high rpm.
SUMMARY OF THE INVENTION
The present invention has been made in light of such
circumstances, and it is an object of the invention to reduce
the vibration of a CVT while the engine runs at high rpm.
A first belt-type continuously variable transmission
according to the invention includes a primary sheave, a
secondary sheave, and a belt wound around the primary sheave
and the secondary sheave. The secondary sheave includes a
first sheave member, a second sheave member, a coil spring and
a restricting member. The second sheave member is opposed to
the first sheave member. The second sheave member is disposed
so as to be displaced along the axis of the first sheave member.
The second sheave member and the first sheave member constitute
a belt groove around which the belt is wound. The coil spring
urges the second sheave member toward the first sheave member.
The restricting member prevents the coil spring from buckling
during decompression or compression.
A second belt-type continuously variable transmission
according to the invention includes a primary sheave, a
secondary sheave, and a belt wound around the primary sheave
and the secondary sheave. The secondary sheave has a first
sheave member, a second sheave member, a compression coil
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spring, and a restricting member. The second sheave member
is opposed to the first sheave member. The second sheave member
is disposed so as to be displaced along the axis of the first
sheave member. The second sheave member and the first sheave
member constitute a belt groove around which the belt is wound.
The compression coil spring urges the second sheave member
toward the first sheave member. The restricting member is
disposed outside the compression coil spring. The restricting
member has a stopper surface . The stopper surface is in contact
with or opposed to at least part of the compression coil spring
in the direction of compression except both ends of the
compression coil spring.
The invention can reduce the vibration of a CVT while
the engine runs at high rpm.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a side view of a motorcycle according to an
embodiment of the invention;
Fig. 2 is a sectional view of an engine unit;
Fig. 3 is a perspective view of a secondary moving sheave
member;
Fig. 4 is a schematic sectional view of the secondary
sheave of a conventional engine unit described in WO2003-085278
Al for illustrating the operation thereof, wherein Fig. 4(a)
is a sectional view of the secondary sheave in an uncompressed
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state, and Fig. 4 (b) is a sectional view of the secondary sheave
in a compressed state;
Fig. 5 is a schematic sectional view of the secondary
sheave of a motorcycle according to an embodiment of the
invention for illustrating the operation thereof, wherein Fig.
5 (a) is a sectional view of the secondary sheave in an
uncompressed state, and Fig. 5(b) is a sectional view of the
secondary sheave in a compressed state;
Fig. 6 is a sectional view of the secondary sheave of
a modification, wherein Fig. 6(a) is a sectional view of the
secondary sheave in an uncompressed state, and Fig. 6(b) is
a sectional view of the secondary sheave in a compressed state;
and
Fig. 7 is a sectional view of the conventional engine
unit described in WO2003-085278 Al.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The cause of the vibration of a CVT while the engine runs
at high rpm was not completely solved. The inventor has
investigated the cause of the vibration of the CVT while the
engine runs at high rpm and has found for the first time the
vibration is caused by the buckling deformation of the coil
spring during compression or decompression and thus provided
the following embodiment:
Referring to Figs. 1 to 5, a motorcycle 1 according to
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the embodiment will be described in detail. The embodiment
is described with reference to the off-road motorcycle 1 shown
in Fig. 1 as an example of a straddle-type vehicle of the
embodiment. However,,the straddle-type vehicle according to
the invention is not limited to that; it may be another type
of motorcycle other than the off-road type (for example, a
motorcycle type, a scooter type, or a so-called moped type).
Another alternative is a straddle-type vehicle other than
motorcycles (for example, all terrain vehicles (ATVs)).
- Schematic Structure of Motorcycle 1 -
Fig. 1 is a side view of the motorcycle 1 according to
the embodiment. Referring to Fig. 1, the schematic structure
of the motorcycle 1 will be described. In the following
description, the front, back, right, and left indicate
directions viewed from the driver in a seat 11.
The motorcycle 1 has a body frame 2. The body frame 2
includes a head pipe 3, a down tube 4, and a seat pillar 5.
The down tube 4 extends downward from the head pipe 3. The
seat pillar 5 extends backward from the head pipe 3. The lower
end of the head pipe 3 is connected to a front wheel 7 via a
front fork 6 and so on. A rear arm 8 extending backward is
supported at the lower end of the seat pillar 5. The rear end
of the rear arm 8 is connected to a rear wheel 9. A cover 10
that covers the body frame 2 is disposed above the body frame
2. There is a seat 11 slightly to the rear of the center of
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the cover 10.
Between the down tube 4 and the seat pillar 5 is disposed
an engine unit 12 supported by the down tube 4 and the seat
pillar 5. As shown in Fig. 2, the engine unit 12 is a unit
of, an engine 13, a belt-type continuously variable
transmission (hereinafter, referred to as a CVT) 14 (see Fig.
2), a reduction mechanism 16, and other components. The
driving force generated by the engine unit 12 is transmitted
to the rear wheel 9 via power transmission means (not shown)
such as a chain belt. Here, the engine 13 is a four-stroke
single-cylinder engine . Alternatively, it may be a two-stroke
engine or a multi-cylinder engine.
- Structure of Engine Unit 12 -
Referring to Fig. 2, the structure of the engine unit
12 will be described. The engine unit 12 includes the engine
13, the CVT 14, a centrifugal clutch 15, and the reduction
mechanism 16. The structure of part of the reduction mechanism
16 is omitted in Fig. 2 for illustrative purposes.
The engine 13 includes a crankcase 17, a substantially
cylindrical cylinder 18, and a cylinder head 19. The crankcase
17 comprises two case blocks of a first case block 17a on the
left and a second case block 17b on the right. The first case
block 17a and the second case block 17b abut on each other in
the direction of the breadth of the vehicle. The cylinder 18
is connected obliquely to the front upper part of the crankcase
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17 (also see Fig. 1). The cylinder head 19 is connected to
one end of the cylinder 18.
The crankcase 17 accommodates a crankshaft 20 extending
horizontally along the breadth of the vehicle. The crankshaft
20 is supported by the first case block 17a and the second case
block 17b with bearings 21 and 22 therebetween.
The cylinder 18 accommodates a slidable piston 23. The
end of the piston 23 adjacent to the crankshaft 20 is connected
to one end of a connecting rod 24. The other end of the
connecting rod 24 is connected to a crank pin 59 disposed
between the left crank arm 20a and the right crank arm 20b of
the crankshaft 20. Thus, the piston 23 reciprocates in the
cylinder 18 with the rotation of the crankshaft 20.
The cylinder head 19 has a recess 19a communicating with
the internal space of the cylinder 18 and an intake port and
an exhaust port (not shown) communicating with the recess 19a.
The cylinder head 19 accommodates an ignition plug 25 such that
the igniter at the end is exposed to the recess 19a.
The cylinder 18 has at the left a cam chain chamber 26
that communicates the interior of the crankcase 17 with the
interior of the cylinder head 19. The cam chain chamber 26
accommodates a timing chain 27. The timing chain 27 is wound
around the crankshaft 20 and a cam shaft 28. Thus, the cam
shaft 28 rotates with the rotation of the crankshaft 20 so that
an inlet valve and an exhaust valve (not shown) are switched
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over.
A generator case 30 accommodating a generator 29 is
mounted detachably on the left of the front half of the first
case block 17a. Mounted on the right of the second case block
17b is a transmission case 31 accommodating the CVT 14.
The right side of the rear half of the second case block
17b has an opening. The opening is closed by a clutch cover
32. The clutch cover 32 is detachably attached to the second
case block 17b with a bolt 33.
The transmission case 31 is separate from the crankcase
17. The transmission case 31 is composed of an inner case 31a
that covers the inside (the left side) of the CVT 14 in the
direction of the breadth of the vehicle and an outer case 31b
that covers the outside (the right side) of the CVT 14 in the
direction of the breadth of the vehicle. The inner case 31a
is mounted on the right of the crankcase 17, while the outer
case 31b is mounted on the right of the inner case 31a. The
outer case 31b and the inner case 31a constitute a belt chamber
34.
The left end of the crankshaft 20 reaches the interior
of the generator case 30 through the first case block 17a. The
generator 29 is mounted to the left end of the crankshaft 20.
Specifically, the generator 29 includes a stator 29a and a rotor
29b opposed to the stator 29a. The stator 29a is fixed to the
generator case 30 so as not to be rotated and displaced. The
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rotor 29b is unrotatably fixed to a sleeve 35 that rotates with
the crankshaft 20. Thus, the rotor 29b rotates with respect
to the stator 29a with the rotation of the crankshaft 20 to
generate power.
The belt chamber 34 accommodates the CVT 14. The CVT
14 includes a primary sheave 36 and a secondary sheave 37
located at the rear of the primary sheave 36. The crankshaft
20 passes through the second case block 17b and the inner case
31a into the belt chamber 34. The right part of the crankshaft
20 (strictly, the part on the right of the bearing 22)
constitutes a primary sheave shaft 20c. The primary sheave
36 is supported by the primary sheave shaft 20c. Thus, the
primary sheave 36 rotates with the rotation of the crankshaft
20.
The rear half of the transmission case 31 accommodates
a secondary sheave shaft 38 passing through the inner case 31a
and the clutch cover 32 into the crankcase 17. The secondary
sheave shaft 38 is mounted to the clutch cover 32 with a bearing
39 therebetween. The secondary sheave 37 is supported by the
secondary sheave shaft 38 in the belt chamber 34.
A V-belt (for example, a resin block V-belt) 41 is wound
around the secondary sheave 37 and the primary sheave 36.
Therefore, when the primary sheave 36 rotates with the
crankshaft 20, its torque is transmitted to the secondary
sheave 37 via the V-belt 41 to rotate the secondary sheave shaft
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38 with the secondary sheave 37. The rotation of the secondary
sheave shaft 38 is transmitted to the rear wheel 9 via the
centrifugal clutch 15, the reduction mechanism 16, and the
power transmission means such as a belt or a chain (not shown) .
- Concrete Structure of CVT 14 -
Referring to Fig. 2, the structure of the CVT 14 will
be described in more detail. As described above, the CVT 14
includes the primary sheave 36, the secondary sheave 37, and
the V-belt 41. The primary sheave 36 includes a tapered fixed
sheave member 36a and a tapered moving sheave member 36b. The
fixed sheave member 36a is fixed to the right end of the primary
sheave shaft 20c in such a manner that it extends radially
outward so as to come close to the outside (to the right) in
the direction of the breadth of the vehicle, and is rotated
with the primary sheave shaft 20c. The moving sheave member
36b is opposed to the fixed sheave member 36a at the position
closer to the center (to the left) with respect to the fixed
sheave member 36a, and extends radially outward so as to come
close to the inside (to the left) in the direction of the breadth
of the vehicle. The moving sheave member 36b is mounted to
the primary sheave shaft 20c so as to be unrotatable but
slidable in the axial direction. That is, the fixed sheave
member 36a and the moving sheave member 36b constitute a
V-cross-section belt groove 36c around which the V-belt 41 is
wound. The width of the belt groove 36c can be varied by the
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displacement of the moving sheave member 36b relative to the
fixed sheave member 36a.
A cooling fan 46 is provided on the outside (the right
side in Fig. 2) of the fixed sheave member 36a. The left side
surface of the moving sheave member 36b has a plurality of cam
surfaces 42 extending radially. On the left of the moving
sheave member 36b is provided a cam plate 43 facing the cam
surfaces 42. Between the cam plate 43 and the cam surfaces
42 is provided a plurality of substantially cylindrical (or
substantially columnar) roller weights (pressure members) 44
which cannot be displaced circumferentially and can be
displaced radially) . The cam surfaces 42 are tapered radially
outward from the center so as to come close to the cam plate
43. The cam plate 43 is also tapered radially outward from
the center to come close to the cam surfaces 42. That is, the
width between the cam plate 43 and the cam surfaces 42 decreases
radially outward.
The secondary sheave 37 includes a fixed sheave member
37a located inside in the direction of the breadth of the
vehicle and a moving sheave member 37b located outside in the
direction of the breadth of the vehicle and opposed to the fixed
sheave member 37a. The fixed sheave member 37a is fixed to
the secondary sheave shaft 38 in such a manner that it extends
radially outward so as to come close to the inside (to the left)
in the direction of the breadth of the vehicle, and is rotated
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with the secondary sheave shaft 38. The moving sheave member
37b is fixed to the secondary sheave shaft 38 in such a manner
that it extends radially outward so as to come close to the
outside (to the right) in the direction of the breadth of the
vehicle. The moving sheave member 37b is mounted to the
secondary sheave shaft 38 so as to be unrotatable but slidable
in the axial direction. That is, the fixed sheave member 37a
and the moving sheave member 37b constitute a V-cross-section
belt groove 37c around which the V-belt 41 is wounded. The
width of the belt groove 37c can be varied by the displacement
of the moving sheave member 37b relative to the fixed sheave
member 37a. The V-belt 41 has a trapezoidal cross section that
decreases in width inward along the belt grooves 36c and 37c.
Fig. 3 is a perspective view of the secondary moving
sheave member 37b. As shown in Fig. 3, the secondary moving
sheave member 37b has a boss 37f. The boss 37f has an opening
with an inside diameter substantially equal to the outside
diameter of the secondary sheave shaft 38, in which the
secondary sheave shaft 38 is fitted. The boss 37f has a
plurality of engaging holes 37e at regular intervals on the
circumference of the boss 37f. The engaging holes 37e extend
at an angle with respect to the axis of the secondary sheave
shaft 38 as viewed from the side. On the other hand, the
secondary sheave shaft 38 has substantially
circular-cross-section engaging protrusions 38a that engage
15

with the engaging holes 37e. The secondary moving sheave
member 37b is mounted to the secondary sheave shaft 38 by the
engagement of the engaging protrusions 38a and the engaging
holes 37e. Therefore, the secondary moving sheave member 37b
is rotated about the secondary sheave shaft 38 with the axial
movement of the secondary sheave shaft 38 . As will be described
later, a compression coil spring 45 is wound such that the
direction of winding from the end adjacent to the secondary
fixed sheave member 37a is the same as the direction of rotation
of the secondary moving sheave member 37b which goes away from
the secondary fixed sheave member 37a. Thus, what is called
a torque cam mechanism is achieved.
As shown in Fig. 2, a substantially cylindrical inside
spring guide 48 with an inside diameter substantially equal
to the outside diameter of the boss 37f of the secondary moving
sheave member 37b is fitted on the boss 37f. At the end (left
end) of the inside spring guide 48 adjacent to the secondary
moving sheave member 37b, a flange 48a that is in contact with
the secondary moving sheave member 37b is provided.
Referring to Fig. 2, a spring stopper 47 is mounted at
the right end of the secondary sheave shaft 38. The spring
stopper 47 cannot be moved to the secondary fixed sheave member
37a along the axis of the secondary sheave shaft 38. Between
the spring stopper 47 and the secondary moving sheave member
37b is disposed a compression coil spring 45 in a compressed
16

state. The compression coil spring 45 accommodates the inside
spring guide 48. The end of the compression coil spring 45
adjacent to the secondary moving sheave member 37b abuts on
the flange 48a of the inside spring guide 48.
Thus, the secondary moving sheave member 37b is urged
to the secondary fixed sheave member 37a together with the
inside spring guide 48. The inside spring guide 48 is
substantially fixed to the secondary fixed sheave member 37b.
The end of the compression coil spring 45 adjacent to
the spring stopper 47 is pressed against the spring stopper
47 by the urging force of the compression coil spring 45 and
is unrotatable about the spring stopper 47. The end of the
compression coil spring 45 adjacent to the secondary moving
sheave member 37b is pressed against the inside spring guide
48 by the urging force of the compression coil spring 45 and
is unrotatable about the inside spring guide 48. The inside
spring guide 48 is unrotatable about the secondary moving
sheave member 37b by the urging force of the compression coil
spring 45 and the frictional force between the inside spring
guide 48 and the secondary moving sheave member 37b.
The compression coil spring 45 is compressed and twisted
by the displacement of the secondary moving sheave member 37b
in the direction in which it goes away from the secondary fixed
sheave member 37a. Specifically, the compression coil spring
45 is wound such that the direction of winding from the end
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adjacent to the secondary fixed sheave member 37a is the same
as the direction of rotation of the secondary moving sheave
member 37b when it goes away from the secondary fixed sheave
member 37a. Thus, the compression coil spring 45 is compressed
and twisted in the direction to increase in diameter as the
secondary moving sheave member 37b separates from the secondary
fixed sheave member 37a.
The spring stopper 47 is integrated with a substantially
tubular (specifically, substantially cylindrical) outside
spring guide 4 9 serving as a restricting member which encloses
the compression coil spring 45. Specifically, the outside
spring guide 49 has a tubular portion that encloses the
compression coil spring 45 which continues to the spring
stopper 47 and a flange at the end of the tubular portion
adjacent to the secondary moving sheave member 37b. Thus, the
embodiment has both the outside spring guide 4 9 disposed
outside the compression coil spring 45 and the inside spring
guide 48 disposed inside the compression coil spring 45. This
allows the compression coil spring 45 to be guided, thus
achieving smooth compression and decompression of the
compression coil spring 45.
The outside spring guide 49 has a stopper surface 50.
The stopper surface 50 is in contact with or opposed to at least
part of the portion 45a (hereinafter, referred to as a main
portion 45a) in the direction of compression except both ends
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of the compression coil spring 45. Specifically, the outside
spring guide 4 9 is disposed such that the stopper surface 50
abuts on at least part of the main portion 45a of the compression
coil spring 45 in the direction of compression when the
compression coil spring 45 is compressed. Specifically
speaking, the axial length of the outside spring guide 49 is
set at one third or more (preferably, one half or more, and
more preferably, two thirds or more that allows the outside
spring guide 4 9 to reach the center of the compressed
compression coil spring 45) of the length of the compression
coil spring 45 in a compressed state (specifically, in the CVT
14, the length of the compression coil spring 45 in the most
compressed state in the direction of compression (= along the
axis of the secondary sheave shaft 38)). Moreover, the axial
length of the outside spring guide 49 in the CVT 14 is set at
a length such that one end 45b (see Fig. 5) of the compression
coil spring 45 is not enclosed by the outside spring guide 49
when the compression coil spring 45 is in the most compressed
state. That is, the axial length of the outside spring guide
49 is set at a length such that the entire portion of the
compression coil spring 45 except the end 45b is enclosed by
the outside spring guide 49 when the compression coil spring
45 is compressed the most in the CVT 14.
Here, "the portion 45a (the main portion 45a) of the
compression coil spring 45 except both ends" indicates the
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portion of the compression coil spring 45 except the ends of
about 5% (preferably, 10%) of the entire length in the direction
of compression of the compression coil spring 45.
Specifically, "the portion 45a (the main portion 45a) of the
compression coil spring 45 except both ends" indicates the
portion of the compression coil spring 45 except both ends of
about two turns of the compression coil spring 45.
The inside diameter of the outside spring guide 49 is
set so that the compression coil spring 45 abuts on the inner
surface of the outside spring guide 49 when compressed (at least
when the compression coil spring 45 is compressed the most in
the CVT 14).
It is preferable that the outside spring guide 49 be made
of a material with some strength or more so as to abut on the
compression coil spring 45 when the compression coil spring
45 is compressed. Similarly, it is preferable that the inside
spring guide 48 be made of a material with some strength or
more. For example, each of the outside spring guide 49 and
the inside spring guide 48 may be made of metal such as iron,
stainless steel, or aluminum. The inner surface of the
metallic outside spring guide 49 may be coated with an elastic
member such as rubber or resin in order to prevent the
interference between the metals . Similarly, the outer surf ace
of the metallic inside spring guide 48 may be coated with an
elastic member such as rubber or resin.
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- Action, Operation, and Advantages of CVT 14 -
The action of the CVT 14 and the operation and advantages
of this embodiment will be described. The speed change ratio
of the CVT 14 depends on the ratio of the pressure of the roller
weights 44 that presses the primary moving sheave member 36b
toward the primary fixed sheave member 36a to the force of the
compression coil spring 45 that urges the secondary moving
sheave member 37b toward the secondary fixed sheave member 37a.
More specifically, when the rotation speed of the engine
13 (specifically, the rotation speed of the crankshaft 20 =
the rotation speed of the primary sheave shaft 20c) is low,
the roller weights 44 are not subjected to large centrifugal
force. Therefore, the secondary moving sheave member 37b is
pressed to the secondary fixed sheave member 37a by the urging
force of the compression coil spring 45, so that the belt groove
37c of the secondary sheave 37 is held narrow in width. Thus,
the belt winding diameter of the secondary sheave 37 is held
relatively large (see the state of the secondary sheave 37 shown
above the secondary sheave shaft 38 in Fig. 2 (in the position
of the maximum speed change ratio) ) . In this state, the V-belt
41 presses the primary moving sheave member 36b to the primary
fixed sheave member 36a because the V-belt 41 is drawn to the
secondary sheave 37). This increases the width of the belt
groove 36c of the primary sheave 36, thus relatively decreasing
the belt winding diameter of the primary sheave 36 (see the
21

state of the primary sheave 36 shown below the primary sheave
shaft 20c in Fig. 2 (in the position of the maximum speed change
ratio)). As a result, the speed change ratio is increased.
On the other hand, when the rotation speed of the primary
sheave shaft 20c increases, the roller weights 44 move radially
outward by the centrifugal force. Here, the distance between
the primary moving sheave member 36b and the cam plate 43
decreases radially outward. Therefore, the primary moving
sheave member 36b is pressed toward the primary fixed sheave
member 36a (rightward) as the roller weights 44 move radially
outward. Then, the primary moving sheave member 36b slides
to the primary fixed sheave member 36a to narrow the belt groove
36c (see the state of the primary sheave 36 shown above the
primary sheave shaft 20c in Fig. 2(in the position of the
minimum speed change ratio) ) . This increases the belt winding
diameter of the primary sheave 36. Thus, the V-belt 41 is drawn
to the primary sheave 36, and presses the secondary moving
sheave member 37b in the direction away from the secondary fixed
sheave member 37a (rightward) against the urging force of the
compression coil spring 45. Thus, the secondary moving sheave
member 37b slides in the direction away from the secondary fixed
sheave member 37a to decreases the belt winding diameter of
the secondary sheave 37 (see the state of the secondary sheave
37 shown below the secondary sheave shaft 38 in Fig. 2 (in the
position of the minimum speed change ratio)). As a result,
22

the speed change ratio is decreased.
As described above, as shown in Fig. 3, the secondary
moving sheave member 37b and the secondary sheave shaft 38 are
coupled by the engagement of the engaging protrusions 38a and
the engaging holes 37e. Therefore, when the secondary moving
sheave member 37b slides in the direction away from the
secondary fixed sheave member 37a, the secondary moving sheave
member 37b slides along the axis of the secondary sheave shaft
38 while rotating around the secondary sheave shaft 38. Here,
the end of the compression coil spring 45 adjacent to the spring
stopper 47 cannot rotate with respect to the spring stopper
47 by the urging force of the compression coil spring 45. The
end of the compression coil spring 45 adjacent to the secondary
moving sheave member 37b cannot rotate with respect to the
inside spring guide 48 by the urging force of the compression
coil spring 45. The inside spring guide 48 cannot rotate with
respect to the secondary moving sheave member 37b by the urging
force of the compression coil spring 45. Thus, since the
secondary moving sheave member 37b slides while rotating along
the axis of the secondary sheave shaft 38, the compression coil
spring 45 is twisted. Specifically, when the secondary moving
sheave member 37b slides in the direction away from the
secondary fixed sheave member 37a, the compression coil spring
45 is twisted in the direction of increasing in diameter. For
example, when the compression coil spring 45 is compressed the
23

most, the main portion 45a of the compression coil spring 45
expands to about 1.4 times that in un uncompressed state.
For example, with the conventional CVT 114 shown in Figs.
4 and 7 without the outside spring guide 4 9 serving as a
restricting member, the compression coil spring 145
(particularly, the main portion 145a) is buckled
(off-centered) when compressed because the outward
deformation of the compression coil spring 145 is not
restricted. Thus, the centrifugal force applied to the
compression coil spring 145 with the rotation of the secondary
sheave 137 causes the compression coil spring 145 to vibrate.
Accordingly, the compression coil spring 145 interferes with
the neighboring components such as an inside spring guide 148.
This causes various problems of generating noises, damaging
components neighboring the compression coil spring 145 such
as the inside spring guide 148, and decreasing the stability
of the performance of the CVT 114. The inventor has found the
vibration and the buckling of the pressure coil spring for the
first time, and come to the provision of the outside spring
guide 49 serving as a restricting member for restricting
buckling when the compression coil spring is decompressed or
compressed, as shown in Figs. 2 and 5.
As shown in Figs. 2 and 5, the outside spring guide 49
serving as a restricting member for restricting buckling when
the compression coil spring 45 is compressed prevents the
24

vibration of the compression coil spring 45, thus reducing
noises caused by the vibration of the compression coil spring
4 5 and damages on neighboring components such as the inside
spring guide 48 and improving the stability of the performance
of the CVT 14.
More specifically, in this embodiment, the substantially
tubular (specifically, substantially cylindrical) outside
spring guide 49 is disposed so as to enclose the compression
coil spring 45 . The inside diameter of the outside spring guide
49 is set so that the stopper surface 50 abuts on at least part
of the main portion 45a in the direction of compression when
the compression coil spring 45 is compressed. Accordingly,
the outside spring guide 49 prevents the compression coil
spring 45 from increasing in diameter during compression.
That is, the compression coil spring 45 can increase in diameter
only to the portion along the inner circumference of the outside
spring guide 49. This effectively prevents the buckling of
the compression coil spring 45 during compression. This
reduces noises caused by the vibration of the compression coil
spring 45 and damages on neighboring components such as the
inside spring guide 48 and improves the stability of the
performance of the CVT 14.
Even if the buckling of the compression coil spring 45
during compression cannot be prevented completely, the
vibration of the compression coil spring 45 can be prevented
25

by the interaction of the force of the compression coil spring
45 to increase in diameter when compressed and the reaction
force applied from the outside spring guide 49 against it,
provided that part of the compression coil spring 45 during
compression is in contact with the outside spring guide 49.
That is, the effect of reducing the vibration of the compression
coil spring 45 is always provided as long as the outside spring
guide 49 is in contact with at least part of the compression
coil spring 45 in the direction of compression during
compression.
The outside spring guide 49 may be in contact with at
least part of the circumference of the compression coil spring
45 during compression. In view of preventing the buckling of
the compressed compression coil spring 45 to eliminate the
cause of the vibration of the compression coil spring 45 by
restricting the buckling of the compression coil spring 45
during compression, it is preferable that the outside spring
guide 49 be in contact with the entire circumference of the
compressed compression coil spring 45 as in this embodiment.
This prevents the compression coil spring 45 from vibrating
more effectively.
Furthermore, it is preferable that the central axis of
the outside spring guide 49 agree with the central axis of the
compression coil spring 45 and that the inner wall of the
outside spring guide 49 be point-symmetrical with the central
26

axis in the cross section perpendicular to the central axis
(for example, circular or regular polygonal). This prevents
the buckling of the compression coil spring 45 during
compression effectively, thereby eliminating the cause of the
vibration of the compression coil spring 45 effectively.
In view of preventing the vibration of the compression
coil spring 45 during compression, it is preferable that the
outside spring guide 49 during compression be in contact with
at least part of the main portion 45a in the direction of
compression. Furthermore, it is preferable that the outside
spring guide 49 during compression be in contact with at least
part of the central portion of the compression coil spring 45
in the direction of compression (the part about one third of
the length of the compression coil spring 45 about the central
portion in the compressing direction). This is because the
main portion 45a (particularly, the central portion) of the
compression coil spring 45 is particularly greatly
off-centered during compression to act as the source of
vibration, and therefore holding at least part of the main
portion 45a (particularly, the central portion) in the
direction of compression prevents the vibration of the
compression coil spring 45 more effectively.
Specifically, it is preferable that the axial length of
the outside spring guide 49 be set at one third or more of the
length of the compression coil spring 45 in a compressed state
27

(preferably, one half or more, and more preferably, two thirds
or more that allows the outside spring guide 49 to reach the
center of the compressed compression coil spring 45).
In this case, it is preferable that the axial length of
the outside spring guide 49 be not set at a length so as to
enclose the entire compression coil spring 45 in a compressed
state. This is because if the entire compression coil spring
45 in a compressed state is enclosed by the outside spring guide
49 and thus in contact with the outside spring guide 49, an
extremely great reaction force is applied to the outside spring
guide 49 when the compression coil spring 45 is compressed.
That is, it is preferable that the axial length of the outside
spring guide 49 be set at a length such that one end 45b of
the compression coil spring 45 is not enclosed by the outside
spring guide 49 in the CVT 14 when the compression coil spring
45 is in the most compressed state. For example, it is
preferable that the axial length of the outside spring guide
4 9 be set at a length such that the portion of the compression
coil spring 45 except the end 45b is enclosed by outside spring
guide 49 when the compression coil spring 45 is in a most
compressed state in the CVT 14.
It is preferable that the entire main portion 45a of the
compression coil spring 45 be in contact with the outside spring
guide 49. However, sufficient effect of preventing the
vibration of the compression coil spring 45 can be given
28

provided that part (for example, one to several turns) of the
main portion 45a of the compression coil spring 45 during
compression abuts on the outside spring guide 49.
Another method for preventing damages on the inside
spring guide 48 due to the vibration of the compression coil
spring 45 is to dispose the compression coil spring 45
sufficiently apart from the inside spring guide 48. In other
words, the inside diameter of the compression coil spring 45
may be set sufficiently larger than the outside diameter of
the inside spring guide 48. This structure prevents the
interference between the compression coil spring 45 and the
inside spring guide 48 even if the compression coil spring 45
vibrates. However, this increases the outside diameter of the
compression coil spring 45, resulting in increasing the size
of the CVT 14 and decreasing the stability of the performance
of the CVT 14.
In contrast, the method of the embodiment in which the
outside spring guide 4 9 is provided as a restricting member
does not increase the size of the secondary sheave 37 so much,
thus achieving a compact CVT 14.
The outside spring guide 49 may be separate from the
components of the CVT 14 and the centrifugal clutch 15 . However,
it is particularly preferable that the outside spring guide
49 be integrated with the components of the CVT 14 and the
centrifugal clutch 15. This is because this structure
29

decreases the number of the components of the CVT 14 to
facilitate assembly of the CVT 14 and reduce the manufacturing
cost. Specifically, the outside spring guide 49 of this
embodiment is integrated with the conventional spring stopper
(fixing member) 47, achieving high manufacturing easiness and
low cost.
In this embodiment, the outside spring guide 49 is
integrated with the spring stopper 47. Instead, the outside
spring guide 49 may be integrated with another neighboring
component such as a component of the centrifugal clutch 15.
The inside spring guide 48 may be fixed to another neighboring
component such as a component of the centrifugal clutch 15.
A modification in which the outside spring guide 49 is fixed
to the inside spring guide 48 will be described by way of
example.
[Modification]
Fig. 6 illustrates a secondary sheave of the modification
in cross section. As shown in Fig. 6, a cylindrical outside
spring guide 49a of this modification is mounted to the
secondary moving sheave member 37b so as not to be displaced.
Specifically, the inside spring guide 48 cannot be displaced
with respect to the secondary moving sheave member 37b by the
urging force of the compression coil spring 45. The outside
spring guide 49a is mounted to the inside spring guide 48.
This structure also prevents the vibration of the
30

compression coil spring 45 during compression as in the
foregoing embodiment.
The foregoing embodiment and modification employ the
structure in which the secondary moving sheave member is urged
toward the secondary fixed sheave member using the compression
coil spring. However, the invention is not limited to the
structure; for example, the secondary moving sheave member may
be urged by a helical tension spring.
Although the restricting member has been described using
the substantially tubular outside spring guide 49 as an example,
the restricting member of the invention is not limited to that.
Specifically, the outside spring guide may be in contact with
the coil spring during decompression or compression at
different positions of the circumference of the main portion
except both ends of the coil spring. Thus, the inner shape
of the outside spring guide may be substantially polygonal or
elliptical in cross section. The outside spring guide may be
substantially tubular at least whose part of the circumference
is cut off in the axial direction (for example, substantially
C-shape in cross section). Furthermore, the outside spring
guide may be composed of a plurality of members arranged around
the outer circumference of the coil spring. Those structures
can effectively prevent the coil spring from being deformed
to buckle, as in the embodiment and the modification.
The invention is particularly effective in the belt-type
31

continuously variable transmission that employs a torque cam
mechanism, described in the foregoing embodiment and the
modification, although it can also be applied to a belt-type
continuously variable transmission that does not employ the
5 torque cam mechanism.
The invention is useful for a straddle-type vehicle
equipped with a belt-type continuously variable transmission.
32

WE CLAIM:
1. A belt-type continuously variable transmission
including a primary sheave, a secondary sheave, and a belt wound
around the primary sheave and the secondary sheave,
wherein the secondary sheave comprises:
a first sheave member;
a second sheave member opposed to the first sheave
member in such a manner as to be displaced along the axis of
the first sheave member and constituting a belt groove around
which the belt is wound with the first sheave member;
a coil spring urging the second sheave member
toward the first sheave member; and
a restricting member preventing the coil spring
from buckling during decompression or compression.
2. The belt-type continuously variable transmission
as claimed in Claim 1, wherein the coil spring is a compression
coil spring.
3. The belt-type continuously variable transmission
as claimed in Claim 2, wherein the restricting member is
disposed outside the compression coil spring so as to abut on
at least part of the compression coil spring in the direction
of compression except both ends of the compression coil spring
when the compression coil spring is compressed.
33

4. A belt-type continuously variable transmission
including a primary sheave, a secondary sheave, and a belt wound
around the primary sheave and the secondary sheave,
wherein the secondary sheave comprises:
a first sheave member;
a second sheave member opposed to the first sheave
member in such a manner as to be displaced along the axis of
the first sheave member and constituting a belt groove around
which the belt is wound with the first sheave member;
a compression coil spring urging the second sheave
member toward the first sheave member; and
a restricting member disposed outside the
compression coil spring and having a stopper surface that is
in contact with or opposed to at least part of the compression
coil spring in the direction of compression except both ends
of the compression coil spring.
5. The belt-type continuously variable transmission
as claimed in Claim 4, wherein the restricting member is
disposed outside the compression coil spring so as to abut on
at least part of the compression coil spring in the direction
of compression except both ends of the compression coil spring
when the compression coil spring is compressed.
34

6. The belt-type continuously variable transmission
as claimed in Claim 4, wherein the restricting member is
disposed so as to abut on at least part of the circumference
of the compression coil spring when the compression coil spring
is compressed.
7. The belt-type continuously variable transmission
as claimed in Claim 4, wherein the restricting member is
disposed so as to abut on the entire circumference of the
compression coil spring when the compression coil spring is
compressed.
8. The belt-type continuously variable transmission
as claimed in Claim 1 or 4, wherein the coil spring is twisted
when compressed because the second sheave member is displaced
in the direction away from the first sheave member.
9. The belt-type continuously variable transmission
as claimed in Claim 1 or 4, wherein the second sheave member
is disposed so as to be displaced while rotating in the
direction away from the first sheave member, and the coil spring
is wound from an end of the second sheave member in such a manner
that the winding direction is the same as the direction of
rotation when the second sheave member is displaced in the
direction away from the first sheave member.
35

10. The belt-type continuously variable transmission
as claimed in Claim 1 or 4, wherein the restricting member is
substantially tubular and is disposed so as to surround the
compression coil spring.
11. The belt-type continuously variable transmission
as claimed in Claim 10, wherein at least part of the
circumference of the restricting member is cut off along the
axis of the restricting member.
12. The belt-type continuously variable transmission
as claimed in Claim 10, wherein the restricting member abuts
on at least part of the center of the compression coil spring
in the direction of compression when the compression coil
spring is compressed.
13. The belt-type continuously variable transmission
as claimed in Claim 10, wherein the restricting member is formed
so as to surround the entire portion of the coil spring except
at least one end of the coil spring.
14. The belt-type continuously variable transmission
as claimed in Claim 10, wherein the restricting member is
disposed such that the central axis agrees with the central
36

axis of the compression coil spring.
15. The belt-type continuously variable transmission
as claimed in Claim 1 or 4, wherein the secondary sheave further
comprises a fixing member that is disposed in contact with the
end of the coil spring opposite to the second sheave member
so as not to be displaced to the first sheave member along the
axis of the secondary sheave, and the restricting member is
integrated with the fixing member.
16. The belt-type continuously variable transmission
as claimed in Claim 1 or 4, wherein the restricting member is
mounted to the second sheave member so as not to be displaced.
17. The belt-type continuously variable transmission
as claimed in Claim 1 or 4,
wherein the primary sheave comprises:
another first sheave member rotating around the
axis of rotation;
another second sheave member opposed to the
another first sheave member so as to be displaced along the
axis of the another first sheave member and constituting a belt
groove around which the belt is wound with the another first
sheave member; and
a pressure member pivoting around the axis of
37

rotation with the rotation of the another second sheave member
and moving outward in the direction of the radius of the second
sheave member while pressing the another second sheave member
toward the another first sheave member by the centrifugal force
generated by the pivot to thereby decrease the width of the
belt groove between the another second sheave member and the
another first sheave member.
38
18. A straddle-type vehicle comprising the belt-type
continuously variable transmission as claimed in Claim 1 or
4.


The secondary sheave 37 of a CVT 14 includes a fixed sheave
member 37a, a moving sheave member 37b, a compression coil
spring 45, and an outside spring guide 49. The compression
coil spring 45 urges the moving sheave member 37b toward the
fixed sheave member 37a. The outside spring guide 49 prevents
the compression coil spring 45 from buckling during
compression.

Documents:

01534-kol-2007-abstract.pdf

01534-kol-2007-claims.pdf

01534-kol-2007-correspondence others 1.1.pdf

01534-kol-2007-correspondence others.pdf

01534-kol-2007-description complete.pdf

01534-kol-2007-drawings.pdf

01534-kol-2007-form 1.pdf

01534-kol-2007-form 2.pdf

01534-kol-2007-form 3.pdf

01534-kol-2007-form 5.pdf

01534-kol-2007-gpa.pdf

01534-kol-2007-translated copy of priority document.pdf

1534-KOL-2007-(03-04-2012)-AMANDED CLAIMS.pdf

1534-KOL-2007-(03-04-2012)-CORRESPONDENCE.pdf

1534-KOL-2007-(08-02-2012)-ABSTRACT.pdf

1534-KOL-2007-(08-02-2012)-AMANDED CLAIMS.pdf

1534-KOL-2007-(08-02-2012)-DESCRIPTION (COMPLETE).pdf

1534-KOL-2007-(08-02-2012)-DRAWINGS.pdf

1534-KOL-2007-(08-02-2012)-EXAMINATION REPORT REPLY RECIEVED.PDF

1534-KOL-2007-(08-02-2012)-FORM 1.pdf

1534-KOL-2007-(08-02-2012)-FORM 2.pdf

1534-KOL-2007-(08-02-2012)-FORM 3.pdf

1534-KOL-2007-(08-02-2012)-OTHERS.pdf

1534-KOL-2007-CORRESPONDENCE OTHERS 1.2.pdf

1534-KOL-2007-CORRESPONDENCE OTHERS 1.3.pdf

1534-kol-2007-CORRESPONDENCE OTHERS 1.4.pdf

1534-kol-2007-FORM 18.pdf

1534-KOL-2007-OTHERS.pdf

1534-KOL-2007-PRIORITY DOCUMENT.pdf

1534-KOL-2007-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

abstract-01534-kol-2007.jpg


Patent Number 251901
Indian Patent Application Number 1534/KOL/2007
PG Journal Number 16/2012
Publication Date 20-Apr-2012
Grant Date 16-Apr-2012
Date of Filing 07-Nov-2007
Name of Patentee YAMAHA HATSUDOKI KABUSHIKI KAISHA
Applicant Address 2500 SHINGAI, IWATA-SHI, SHIZUOKA
Inventors:
# Inventor's Name Inventor's Address
1 YOUSUKE ISHIDA C/O. YAMAHA HATSUDOKI KABUSHIKI KAISHA 2500 SHINGAI, IWATA-SHI, SHIZUOKA 4388501
PCT International Classification Number F16H59/14;
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2006-322066 2006-11-29 Japan