Title of Invention

RAPID-IMPREGNATION SIZED GLASS STRANDS FOR THE REINFORCING OF POLYMERS

Abstract A glass strand coated with an aqueous sizing composition, characterized in that said composition comprises, as film-forming adhesion agents, at least one polyester, at least one polyvinyl acetate and at least one polyurethane such as herein described.
Full Text RAPID-IMPREGNATION SIZED GLASS STRANDS FOR THE
REINFORCING OF POLYMERS
The invention relates to glass strands coated with a
sizing composition which are intended for the
reinforcing of organic materials of the polymer type.
It also relates to the sizing composition used to coat
said strands, to the composites incorporating these
strands and to the use of the sized strands in the
manufacture of articles by molding.
Glass strands used for reinforcing are generally
produced industrially from streams of molten glass
flowing from the multiple orifices of a spinneret.
These streams are drawn mechanically in the form of
continuous filaments and are then gathered together
into base strands, which are subsequently collected,
for example by winding off on a rotating support.
Before they are gathered together, the filaments are
coated with a sizing composition by passing over a
suitable device, such as coating rolls.
The sizing composition proves to be essential in
several respects.
During the manufacture of the reinforcing strands, the
sizing composition protects the glass filaments from
the abrasion which occurs when the latter rub at high
speed over the various members which are used to guide
them and to collect them. It also establishes bonds
between the filaments, which makes it possible to give
cohesion to the strand. As the strand is thus rendered
more integral, it is easier to handle, in particular
during weaving operations, and untimely breakages are
avoided.
During the manufacture of composite materials, the
sizing composition promotes the wetting and

impregnation of the glass strands by the matrix to be
reinforced, which matrix is generally employed in the
form of a more or less fluid resin. The mechanical
properties of the final composite are for this reason
markedly improved.
The materials to be reinforced can combine with the
glass strands in various forms: continuous or cut
strands, mats of continuous or cut strands, fabrics,
and the like.
The composites which incorporate cut glass strands can
be obtained, inter alia, by the "contact molding"
technique, which consists in coating the inside of an
open mold, without a countermold, with resin to be
reinforced and glass strands of variable length. In the
specific process of "molding by simultaneous spraying",
the resin and the cut strands are sprayed together onto
the inside walls of the mold by means of a "spray gun"
comprising an incorporated cutter capable of severing
the strands drawn off from one or more wound packages,
generally provided in the form of rovings, and of a
device which makes it possible to atomize the resin,
for example fed via a pneumatic pump. This simple and
adjustable process is particularly suited to the one-
off or short-run production of components based on
thermosetting polymers belonging to the family of the
polyesters or epoxides.
The quality of the composites obtained by this process
depends largely on the properties introduced by the
glass strands and thus on the size which coats them.
The target is in particular to obtain compositions
giving a size which can be easily wetted or impregnated
at the surface by the resin in order to provide close
contact between the strands and the resin and to thus
obtain the expected mechanical reinforcing properties.
It is also desired for these compositions to be

compatible with rapid processing, in particular for the
strand/resin mixture which is sprayed onto the mold in
the form of overlapping strips to be able to be spread
out uniformly. The subsequent rolling stage, intended
to remove the air bubbles and to provide better
distribution of the strands in the resin, should also
be of short duration.
Furthermore, it is necessary for the sizing composition
to have a degree of "incompatibility" with the resin,
so as to prevent the strands/resin mixture from forming
a compact mass which "collapses" by simple gravity.
Nevertheless, the impregnation of the strand by the
resin should be sufficiently fast so that the
strands/resin mixture can have a satisfactory
"conformability", that is to say that it is capable of
perfectly matching the shape of the mold.
It is also necessary for the cut strands to retain
their integrity and not "to form filaments", namely for
them not to burst, with the release of their
constituent filaments, both during the cutting and
spraying phase and during the rolling/debubbling
operation.
It is thus seen that such compositions are difficult to
develop as the targeted properties are rarely
compatible with one another and that it is consequently
necessary to make compromises.
One of the problems encountered during the
implementation of the process for molding by
simultaneous spraying of strands and of resin is the
short lifetime of the blades with which the spray gun
is provided. Although they are made of hard steel, the
blades of the cutter have a tendency to rapidly wear
out on contact with the glass, which leads to "false
cuts" and the formation of cut strands with a length
greater than that desired. Depending upon the number of

blades, their degree of wear and the position which
they occupy on the cutter, it is possible to obtain a
mixture of strands with a length corresponding to a
whole multiple of the expected length. The false cuts
result in an unevenness in the carpet and in poor
"conformability" of the cut strands/resin mixture in
the mold. In addition, the need to have to replace the
old blades at relatively short intervals also results
in an increase in the cost of the components.
Sized glass strands suited to this type of molding,
having an improved ability to be cut, are already
known.
In FR-A-2 755 127, the strands are coated with a
composition which comprises, in addition to adhesion
agents capable of providing the sizing function, the
combination of an aminosilane and of an unsaturated
silane.
In WO-A-02/059055, the sizing composition coating the
glass strands combines at least one bissilane and at
least one unsaturated monosilane chosen from
vinylsilanes and (meth)acrylosilanes.
There exists a need to have available a sizing
composition which makes it possible to meet current
productivity standards, which require having available
strands which can be rapidly impregnated by the resin,
without, however, affecting the other properties of the
strand, and which exhibit a high ability to be cut,
making it possible to increase the longevity of the
cutting blades while producing the least possible
amount of short fibers.
The aim of the present invention is thus to provide a
sizing composition for reinforcing strands, which are
intended in particular for open mold molding and more
particular for molding by simultaneous spraying of

glass strands and of resin, which makes it possible to
have rapid impregnation of the strands by the resin and
an improved ability to be cut with limited production
of short fibers.
A subject-matter of the invention is glass strands
coated with an aqueous composition which combines, as
film-forming adhesion agents, at least one polyester,
at least one polyvinyl acetate and at least one
polyurethame.
In the present invention, the term "glass strands
coated with a sizing composition" is understood to mean
glass strands "which have been coated with a sizing
composition which comprises ...", that is to say not
only glass strands coated with the composition in
question as they are obtained at the immediate outlet
of the sizing member or members but also these same
strands after they have been subjected to one or more
other treatments. Mention may be made, as examples of
such treatments, of the drying operations targeted at
removing the solvent from the composition and the
treatments resulting in the polymerization/crosslinking
of some constituents of the sizing composition.
Still within the context of the invention, the term
"strands" should be understood as meaning the base
strands resulting from the gathering together under the
spinneret of a multitude of filaments and the products
derived from these strands, in particular the
assemblages of these base strands into rovings. Such
assemblages can be obtained by simultaneously reeling
off several wound base strand packages and by then
gathering them together into slivers which are wound
off onto a rotating support. It can also be "direct"
rovings with a count (or mass length) equivalent to
that of the assembled rovings obtained by gathering
together filaments directly under the spinneret and
winding onto a rotating support.

Still according to the invention, the term "aqueous
sizing composition" is understood to mean a sizing
composition in the form of a solution in which the
liquid phase is composed to 97% by weight of water,
preferably 99% and better still 100%, the remainder
being composed, if appropriate, of one or more
essentially organic solvents which can help in
dissolving some constituents of the sizing composition.
In accordance with the invention, the sizing
composition comprises, as film-forming adhesion agents,
the blend of at least one polyester, of at least one
polyvinyl acetate and of at least one polyurethane.
The polyester makes itpossible to obtain rapid
impregnation by the resin and good conformability of
the strands/resin mixture in the mold. It also confers
stiffness on the glass strands.
The polyester is obtained by reaction of polycarboxylic
acid(s) and/or of anhydride(s) of these acids and of
polyol(s).
Preferably, the acid is chosen from saturated,
unsaturated or aromatic diacids, such as fumaric acid,
isophthalic acid and terephthalic acid, the anhydride
is chosen from phthalic anhydride and maleic anhydride,
and the polyol is chosen from polyalkylene glycols,
such as ethylene glycol and propylene glycol, aromatic
polyols, such as bisphenol A or F, and novolaks.
Preference is given to the polyesters obtained by
reaction of phthalic or maleic anhydride and of
bisphenol A or F, and of phthalic and maleic anhydrides
and of propylene glycol.
Generally, the polyester exhibits a molecular weight
which varies from 4000 to 17 000 g/mol.

The amount of polyester generally represents 50 to 80%
of the solid materials of the composition, preferably
50 to 70%.
The polyvinyl acetate is important in achieving the
required level of cutting.
The molecular weight of the polyvinyl acetate is
generally less than 80 000 g/mol, preferably less than
70 000 g/mol and better still it is between 40 000 and
65 000 g/mol.
The amount of polyvinyl acetate used generally
represents 10 to 40% by weight of the solid materials
of the sizing composition, preferably 20 to 30%. When
the amount represents less than 10% of the solid
materials, the ability to be cut is not satisfactory
and, when it exceeds 40%, the impregnation of the
strands is inadequate.
The polyurethane renders the strand more integral and
improves its ability to be cut. It also acts as a
lubricant.
The polyurethane is chosen from the polyurethanes
resulting from the reaction of at least one
polyisocyanate and of at least one polyol comprising an
aliphatic and/or cycloaliphatic chain.
Preferably, the polyurethane has a molecular weight of
less than 20 000 g/mol, preferably of between 4000 and
15 000 g/mol"!
The amount of polyurethane used generally represents 8
to 15% by weight of the solid materials of the sizing
composition, preferably 8 to 10%.
Preferably, the sum of the contents by weight of

polyester, of polyvinyl acetate and of polyurethane
represents at least 90%, preferably at least 95%, of
the solid materials of the sizing composition.
In addition to the abovementioned components which
participate essentially in the structure of the size,
the sizing composition can advantageously comprise one
or more other components (hereinafter denoted as
"additives"). The sizing composition can thus comprise
a lubricating agent in an amount which can represent up
to 5% by weight of the solid materials of the sizing
composition.
In addition to this role of protecting the filaments
from mechanical abrasion, the lubricant contributes to
limiting the formation of short fibers, to increasing
the stiffness of the strand and to preventing adhesive
bonding of the wraps on the wound base strand packages.
Generally, this agent is chosen from cationic compounds
of the polyalkyleneimide type and nonionic compounds of
the esters of fatty acids and of poly(alkylene
glycol)s/poly(oxyalkylene) type, such as polyethylene
glycol monolaurate, or of the poly(oxyalkylenated)
fatty amides type, such as polyoxyethylenated
hydrogenated tallow amides.
The sizing composition can also comprise at least one
coupling agent which makes it possible to attach the
size to the surface of the glass filaments. The
coupling agent is generally chosen from silanes, such
as Y-glycidoxypropyltrimenthoxysilane acryoyloxy-
propyltrimethoxysilane, y-methacryloyloxypropyltri-
methoxysilane, P°ly(oxyethylene/oxypropylene)tri-
methoxysilane, y-aminopropyltriethoxysilane, vinyl-
trimethoxysilane, phenylaminopropyltrimethoxysilane or
styrylaminoethylaminopropyltrimethoxysilane, siloxanes,
titanates, zirconates, in particular of aluminum, and
mixtures of these compounds. Preferably, silanes are

chosen.
Advantageously, te composition comprises at least two
coupling agents, at least one of which is an
unsaturated silane and the other of which is an
aminosilane. A particularly advantageous combination
comprises at least one silane including an acrylic or
methacrylic functional group and an aminosilane chosen
from bis (y-trimethoxysilylpropyl)silane and bis (y-
triethoxysilylpropyl)silane. In particular, by
adjusting the ratio by weight of the unsaturated silane
to the aminosilane, it is possible to regulate tha
amount of "oversize" to be applied to the base strands,
as is indicated later. The ratio generally varies from
1:1.5 to 1:6, preferably from 1:2 to 1:5. The higher
the ratio, the lower the amount of oversize to be
deposited.
The amount of couplincg agent generally varies from 1 to
6% by weight of the solid materials of the sizing
composition, is preferably greater than 1.5% and is
generally of the order of 2%.
It is also possible to introduce, as additive, an
antistatic agent, such as lithium chloride, in an
amount representing less than 5% by weight of the solid
materials of the sizing composition.
The glass strands coated with the sizing composition in
accordance with the invention exhibit a loss on
ignition of less than 2.2%, preferably of greater than
1% and better still of between 1.0 and 1.45%.
Generally, the glass strands in accordance with the
invention are provided in the form of wound base strand
packages which are subjected to a heat treatment. This
treatment is intended essentially to remove the water
introduced by the sizing composition and, if
appropriate, makes it possible to accelerate the

crosslinking of the film-forming adhesion agents. The
conditions of the treatment can vary according to the
weight of the wound package. The drying is generally
carried out at a temperature of the order of 110 to
140°C for several hours, preferably 12 to 18 hours.
As has already been said, the base strands thus
obtained are generally removed from the wound package
and combined with several other base strands into a
sliver which is subsequently wound onto a rotating
support to form a roving. The "oversize" application of
a composition including a cationic antistatic agent of
the quaternary ammonium salt type to the strands makes
it possible to reinforce the ability of the strands to
be cut. Consequently, the deposition of the
abovementioned composition on the base strands, after
removing from the wound package and gathering together
to form the sliver, contributes to improving the
ability to be cut and consequently increases the
lifetime of the blades. The strands are preferably
coated with an aqueous composition comprising 20 to 35%
by weight of cetyltrimethylammonium chloride,
preferably of the order of 25% by weight.
The amount of "oversize" deposited generally represents
0.02 to 0.2% by weight of the strand, preferably 0.05
to 0.10%.
The strands coated with the sizing composition
according to the invention can be composed of glass of
any nature provided that it is capable of being
fiberized, for example of E, C or AR (alkali-resistant)
glass or glass with a low level of boron (less than
5%) . E glass and glass with a low level of boron are
preferred.
These same strands are composed of filaments with a
diameter which can vary within a wide range, for
example 9 to 17 urn, preferably 11 to 13 urn.

The strands advantageously have a count of between 30
and 160 tex, preferably 40 and 60 tex. Such cut glass
strands are evenly and homogeneously distributed within
the resin, which makes it possible to have
reinforcement of excellent quality.
Another subject-matter of the invention is the sizing
composition capable of coating said glass strands,
which composition is characterized in that it comprises
an aqueous blend of at least one polyester, of at least
one polyvinyl acetate and of at least one polyurethane
as are defined above.
The sizing composition is an aqueous blend comprising
the constituents below in the following contents by
weight, expressed as percentages of the solid
materials:
• 50 to 80% of at least one polyester, preferably 50 to
70%,
• 10 to 40% of at least one polyvinyl acetate,
preferably 20 to 30%,
• 8 to 15% of at least one polyurethane, preferably 8
to 10%,
• 0 to 5% of at least one lubricating agent,
• 1 to 6% of at least one coupling agent, preferably

equal to or greater than 1.5%.
Advantageously, the sizing composition comprises
between 5 and 15% by weight of solid materials,
preferably between 6 and 11%. Advantageously, the
liquid phase is composed to 100% of water.
Another subject-matter of the invention is also the
composites comprising the glass strands coated with the
sizing composition. Such composites comprise at least
one thermosetting material, preferably a polyester, a
vinyl ester, an acrylic polymer, a phenolic resin or an
epoxy resin, and glass strands composed, in all or
part, of glass strands in accordance with the

invention.
The level of glass within the composite is generally
between 20 and 45% by weight and preferably between 25
and 35%.
In addition to their advantages related to the
processing by molding (rapid rate of impregnation and
good ability to be cut, combined with the limited
formation of short fibers), the glass strands confer,
on the composites which include them, better resistance
to aging, in particular in a moist environment.
A further subject matter of the invention is the use of
the glass strands coated with the sizing composition
for the production of components by the open mold
molding technique, in particular by simultaneous
spraying of said strands and of resin.
Another subject matter of the invention is the use of
said glass strands for the production of pipes by the
centrifuging technique, which consists in
simultaneously spraying the strands and a resin into a
rotating mold, the impregnation of the strands being
carried out by virtue of the centrifugal force.
The following examples make it possible to illustrate
the invention without, however, limiting it.
EXAMPLE 1 (COMPARATIVE)
A sizing composition is prepared in the form of an
aqueous solution comprising, as % by weight of the
solid materials:
• film-forming adhesion agents
- polyvinyl acetate'11; molecular
weight 50 000 60.1
- vinyl acetate/N-methylolacrylamide
copolymer'2' 21.9

• coupling agents
- diaminosilane(3) 1.3
- vinyltriethoxysilane(4) 2.1
• plasticizer
- mixture of diethylene glycol dibenzoate
and of propylene glycol dibenzoate(5)
(50:50 ratio by weight) 9.8
• lubricants
- polyethylene glycol 400 monolaurate'6' 4.1
- polyethyleneimide comprising free amide
functional groups'7' 0.7
• water: amount sufficient to give 100 ml of
sizing composition.
The sizing composition is prepared in the following
way:
The alkoxy groups of the silane(3) and silane(4) are
hydrolyzed by addition of acid to an aqueous solution
of this silane kept stirred.
The other constituents are subsequently introduced,
still with stirring, and the pH is adjusted to a value
of 4 ± 0.2, if necessary.
The sizing composition is used to coat, in a known way,
filaments of E glass with a diameter of approximately
12 µm drawn from glass streams flowing from the
orifices of a spinneret, the filaments subsequently
being gathered together in the form of wound base
strand packages with a count equal to 60 tex.
The wound package is dried at 130°C for 12 hours.
The base strands extracted from 7 wound packages are
coated with an aqueous solution comprising 25% by
weight of cetyltrimethylammonium chloride (amount
deposited on a dry basis: 0.05%) .

The strand unwound from the roving is inserted into a
cutting device comprising two blades, one made of hard
steel and the other made of rapidly wearing "soft"
steel (heat treatment at 550°C), and equipped with
strength and temperature sensors. The cutting, carried
out at 20°C under a relative humidity of 50%, is
adjusted in order to form cut strands with a length of
50 mm. The ability to be cut is measured by the weight
of the glass strands which can be cut until the
appearance of strands with twice the length
(2 x 50 mm) . The value 1 is assigned to the weight of
cut strands obtained, which value is used here as
reference value for measuring the ability to be cut.
EXAMPLE 2
The preparation is carried out under the conditions of
example 1, modified in that the sizing composition
comprises, as % by weight of the solid materials:
• film-forming adhesion agents
- polyester18' 60.5
- polyvinyl acetate(1) 22.5
- polyurethane'9' 10.0
• coupling agents
(y-methacryloyloxypropyl) triethoxysilane(10' 3.2
• lubricating agent
- polyethyleneimide polyamide salt(11) 0.8
- quaternary ammonium derivative(12) 3.0
• water: amount sufficient to give 100 ml of
sizing composition.
The sizing composition has a solids content of 6.6%.
The following properties are evaluated on the strand
resulting from the roving:
- the loss on ignition, in %, is measured under the
conditions of standard ISO 1887,
- the short fibers are measured by reeling off the
strand over a device composed of 6 tension rollers,

at the rate of 93 m/min. The device is placed in a
conditioned room at 20°C and 50% relative humidity.
The short fibers are defined by the amount of
fibrils, in mg, obtained after reeling off a weight
of strand of 1 kg.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLE 3
The preparation is carried out under the conditions of
example 2, modified in that the content of
cetyltrimethylammonium chloride deposited on the base
strands is equal to 0.10%.
The composition has a solids content of 6.6%.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLE 4 (COMPARATIVE)
The preparation is carried out under the conditions of
example 2, modified in that the film-forming adhesion
agents are composed solely of polyester'8' in a content
of 93%.
The sizing composition has a solids content of 6.5%.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLE 5 (COMPARATIVE)
The preparation is carried out under the conditions of
example 2, modified in that the sizing composition
comprises the following film-forming adhesion agents,
as % by weight of the solid materials:

• film-forming adhesion agents
- polyester'81 88.4
- polyurethane(9) 4.8
• coupling agents
(y-methacryloyloxypropyl) triethoxysilane (10) 3.1
• lubricating agent
- polyethyleneimide polyamide salt(11) 0.8
- quaternary ammonium derivative(12> 2.9
• water: amount sufficient to give 100 ml of
sizing composition.
The sizing composition has a solids content of 6.8%.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLE 6 (COMPARATIVE)
The preparation is carried out under the conditions of
example 2, modified in that the sizing composition
comprises the following film-forming adhesion agents,
as % by weight of the solid materials:
• film-forming adhesion agents
- polyester(8) 59.2
- polyvinyl acetate(1) 29.6
• coupling agents
(y-methacryloyloxypropyl) triethoxysilane • plasticizer
- mixture of diethylene glycol dibenzoate
and of propylene glycol dibenzoate(5)
(50:50 ratio by weight) 4.4
• lubricating agent
- polyethyleneimide polyamide salt(11) 0.8
- quaternary ammonium derivative(12) 2.9
The sizing composition has a solids content of 6.8%.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.

EXAMPLE 7 (COMPARATIVE)
Use is made of glass strands coated with a size which
are suitable for the preparation of composite
components by molding by simultaneously spraying. These
strands are sold by PPG under the reference 6313.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLE 8
The preparation is carried out under the conditions of
example 2, modified in that the sizing composition
comprises 0.2% of lubricating agent(11) and is devoid of
antistatic agent112'.
The sizing composition has a solids content of 6.4%.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLE 9
The preparation is carried out under the conditions of
example 3, modified in that the sizing composition
comprises 0.2% of lubricating agent'11'.
The sizing composition has a solids content of 6.94%.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLE 10
The preparation is carried out under the conditions of
example 2, modified in that the sizing composition
comprises, as % by weight of the solid materials:

- polyester18' 54.0
- polyvinyl acetate'1' 24.0
- polyurethane'9' 10.0
- silane'10' 1.7
- lubricating agent(11) 0.3
The sizing composition has a solids content of 8.4%.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLE 11
The preparation is carried out under the conditions of
example 2, modified in that, in the sizing composition,
the polyester'8' is replaced by the polyester'13' .
The sizing composition has a solids content of 8.3%.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLE 12
The preparation is carried out under the conditions of
example 2, modified in that the sizing composition
comprises the following coupling agents, as % by weight
of the solid materials:
- polyester'8' 61.8
- polyvinyl acetate'1' 23.0
- polyurethane'9' 10.2
- unsaturated silane'10' 0.8
- bis (triethoxysilylpropyl) amine113' 4.0
- lubricating agent'11' 0.2
The sizing composition has a solids content of 8.6%.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.

EXAMPLE 13
The preparation is carried out under the conditions of
example 12, modified in that the content of
cetyltrimethylammonium chloride deposited on the base
strands is equal to 0.10%.
The ability to be cut is given in table 1.
EXAMPLE 14
The preparation is carried out under the conditions of
example 12, modified in that cetyltrimethylammonium
chloride is not deposited on the base strands.
The values of the loss on ignition, of the short fibers
and of the ability to be cut appear in table 1.
EXAMPLES 15 TO 17
The strands obtained according to examples 2 and 10
(examples 15 and 16) and according to comparative
example 7 (example 17) are used to manufacture
composite components by the technique of molding by
simultaneous spraying under the following conditions:
- the glass strand removed from the roving is
introduced into a spray gun (Venus from Matrasur)
which makes it possible to cut it and to spray it
simultaneously with an unsaturated polyester resin
(Enydyne D05 4500 TY, sold by Cray Valley) with a
viscosity equal to 4.5 dPa-s at 25°C, with high
reactivity and thixotropic,
- the mold into which the cut strands and the resin
are sprayed is a mold in the form of a staircase
which comprises a vertical wall with a height of
1 m, then a stair with a depth of 0.20 m and a
height of 0.2m, and finally a horizontal wall
with a length of 1 m. The horizontal wall

comprises two grooves with a depth of 2 cm which
make it possible to evaluate the conformation of
the cut strands/resin mixture,
- the mixture sprayed onto the mold includes 30% by
weight of glass and has a mean thickness of the
order of 3 mm.
The performances of the cut strands/resin mixture are
evaluated for the following parameters:
- evenness of the carpet
- vertical wall strength
- rate of impregnation of the cut strands by the
resin.
The evaluation relating to these parameters is measured
visually according to the following scale of values:
1 = very bad; 2 = bad; 3 = fairly good; 4 = good and
5 = very good.
The performances of the strands are collated in table 2
below:
Table 2
Ex. 15 Ex. 16 Ex. 17
Strand Ex. 2 Ex. 10 Ex. 7
Dispersion of the carpet 4.5 4 3.5
Vertical wall strength 2.5 4.5 2
Rate of impregnation 4 4 4
On reading the table, it is found that the strands
according to the invention (examples 2 and 3) , which
combine a polyester, a polyvinyl acetate and a
polyurethane as film-forming adhesion agents, exhibit a
better ability to be cut than the strands comprising
only one or two of these agents (examples 4 to 6) , at
an equivalent loss on ignition. The amount of short
fibers formed is low, of the same level as for examples
4 to 6 and much lower than that of the strands of

example 7.
The ability to be cut is improved when the content of
"oversize" is greater (example 3).
The strands having lower contents of lubricating agent
(examples 8 and 9) and of coupling agent (example 10)
have a high ability to be cut and moderate production
of short fibers.
The combination of an unsaturated silane and of an
aminosilane makes it possible to obtain strands having
a high ability to be cut without oversize (example 14),
this ability greatly increasing when the content of
oversize increases (examples 12 and 13).
Table 2 shows that the strands according to the
invention (examples 15 to 17) retain a high rate of
impregnation under the conditions of the spraying,
equivalent to that of the strands of comparative
example 7, with, however, an improved vertical wall
strength and evenness of the carpet.
These strands obtained in the context of the invention
exhibit an excellent compromise between the ability to
be cut, the production of short fibers and the
conditions of molding by simultaneous spraying of
resin.
EXAMPLES 18 AND 19
The ability of the strand according to example 10
(example 18) to be used to manufacture pipes by the
centrifuging technique by simultaneous spraying of cut
strands and of resin into a rotating mold is evaluated
by comparison with a known strand suitable for this use
(sold by PPG under the reference 6428; example 20).
The integrity of the strand is measured under the

following conditions: the strand reeled off from a
roving is introduced into a Wolfangel 500 cutter, which
cuts it and sprays it substantially horizontally onto a
vertical wall (cutting rate: 600 m/min; length: 12 mm).
The integrity of the cut strand is determined visually
according to a scale of values ranging from 1 (bad;
fluffy appearance) to 5 (very good; no rupturing of the
strand).
The ability to be cut is measured under the conditions
of example 1.
Example 19 Example 2 0
Integrity 4.5 4.5
Ability to be cut 2.40 0.95
The strand according to the invention exhibits a
markedly improved ability to be cut in comparison with
the known strand and an identical integrity.
(1) Sold under the reference "Vinamul1 8852" by VINAMUL; solids content: 55%
(2) Sold under the reference "Vinamul' 8828" by VINAMUL; solids content: 52%
(3) Sold under the reference "Silquest* A 1126" by GESM; solids content: 35%
(4) Sold under the reference "Silquest* A 151" by GESM; solids content: 98%
(5) Sold under the reference "K-Flexs 500" by NOVEON; solids content: 100%
(6) Sold under the reference "Ensital* 4L" by COGNIS; solids content: 100%
(7) Sold under the reference "Emery'" 6717" by COGNIS; solids content: 100%
(8) Sold under the reference "Neoxil* 954D" by DSM; solids content: 47%
(9) Sold under the reference "Neoxil* 9851" by DSM; solids content: 33%
(10) Sold under the reference "Silquest* A 174" by GESM; solids content: 70%
(11) Sold under the reference "Emery* 6760" by COGNIS; solids content: 100%
(12) Sold under the reference "Neoxil1 AO 5620" by DSM; solids content: 100%
(13) Sold under the reference "Filco* 350" by COIM; solids content: 45%
(14) Sold under the reference "A 1122" by DEGUSSA; solids content: 98%



WE CLAIM;
1. A glass strand coated with an aqueous sizing composition,
characterized in that said composition comprises, as film-
forming adhesion agents, at least one polyester, at least one
polyvinyl acetate and at least one polyurethane such as herein
described.
2. The glass strand as claimed in claim 1, wherein the polyester
has a molecular weight varying from 4000 to 17000 g/mol.
3. The glass strand as claimed in claim 1 or 2, wherein the
polyester is obtained by reaction of polycarboxylic acid(s)
and/or of anhydride(s) of these acids and of polyol(s).
4. The glass strand as claimed in claim 3, wherein the acid is
chosen from saturated, unsaturated or aromatic diacids, such
as fumaric acid, isophthalic acid and terephthalic acid, the
anhydride is chosen from phthalic anhydride and maleic
anhydride, and the polyol is chosen from polyalkylene glycols,
such as ethylene glycol and propylene glycol, aromatic polyols,
such as bisphenol A or F, and novolaks.
5. The glass strand as claimed in one of claims 1 to 4, wherein the
polyvinyl acetate has a molecular weight of between 40,000 to
80,000 g/mol, preferably 40,000 to 65,000 g/mol.
6. The glass strand as claimed in one of claims 1 to 5, wherein the
polyurethane results from the reaction of at least one
polyisocyanate and of at least one polyol comprising an
aliphatic and/or cycloaliphatic chain.

7. The glass strand as claimed in one of claims 1 to 6, wherein the
polyurethane has a molecular weight of less than 20,000 g/mol,
preferably of between 4000 and 15000 g/mol.
8. The glass strand as claimed in one of claims 1 to 7, wherein the
composition additionally comprises a lubricating agent.
9. The glass strand as claimed in claim 8, wherein the lubricating
agent is chosen from cationic compounds of the
polyalkyleneimide type and nonionic compounds of the esters of
fatty acids and of poly(alkylene glycol)/poly(oxyalkylene) type or
of the poly(oxyalkylenated) fatty amides type.
10. The glass strand as claimed in one of claims 1 to 9, wherein the
composition additionally comprises a coupling agent chosen
from silanes, siloxanes, titanates, zirconates and mixtures of
these compounds.
11. The glass strand as claimed in claim 10, wherein the coupling
agent comprises an unsatured silane and an aminosilane.
12. The glass strand as claimed in claim 11, wherein the
unsaturated silane includes at least one acrylic or methacrylic
functional group and the aminosilane is bis(y-
trimethoxysilylpropyl)-silane or bis(y-triethoxysilylpropyl)-silane.

13. The glass strands as claimed in one of claims 1 to 13, wherein it
is composed of filaments with a diameter varying from 9 to 12,
wherein it exhibits a loss on ignition of less than 2.2%,
preferably of greater than 1%.
14. The glass strands as claimed in one of claims 1 to 13, wherein it
is composed of filaments with a diameter varying from 9 to
17|am.
15. The glass strand as claimed in one of claims 1 to 14, wherein it
exhibits a count of between 30 and 160 tex, preferably 40 and
60 tex.
16. The glass strand as claimed in one of claims 1 to 15, wherein it
additionally comprises an oversize including an antistatic agent
of the quaternary ammonium salt type.
17. The glass strand as claimed in claim 16, wherein the
quaternary ammonium salt is cetyltrimethylammonium
chloride.
18. A sizing composition for coating glass strands as claimed in one
of claims 1 to 17, wherein it comprises an aqueous blend of at
least one polyether, as herein described of at least one polyvinyl
acetate and of at least one polyurethane.
19. The composition as claimed in claim 18, wherein it comprises
the constituents below in the following contents by weight,
expressed as percentages of the solid materials:

• 50 to 80% of at least one polyester, preferably 50 to 70%,
• 10 to 40% of at least one polyvinyl acetate, preferably 20
to 30%,
• 8 to 15% of at least one polyurethane, preferably 8 to
10%,
• 0 to 5% of at least one lubricating agent,
• 1 to 6% of at least one coupling agent, preferably equal to
or greater than 1.5%.

20. The composition as claimed in claim 18 or 19, wherein it
comprises 5 to 15% by weight of solid materials, such as herein
described preferably 6 to 11%.
21. A composite comprising at least one thermosetting polymer
material and reinforcing glass strands, wherein all or part of the
strands are composed of strands as claimed in one of claims 1
to 17.
22. The composite as claimed in claim 21, wherein the
thermosetting material is a polyester, a vinyl ester, an acrylic
polymer, a phenolic resin or an epoxy resin.
23. The composition as claimed in claim 21 or 22, wherein it
comprises 20 to 45% by weight of glass.


A glass strand coated with an aqueous sizing composition, characterized in
that said composition comprises, as film-forming adhesion agents, at least
one polyester, at least one polyvinyl acetate and at least one polyurethane
such as herein described.

Documents:

01840-kolnp-2006 abstract.pdf

01840-kolnp-2006 assignment.pdf

01840-kolnp-2006 claims.pdf

01840-kolnp-2006 correspondence others.pdf

01840-kolnp-2006 description(complete).pdf

01840-kolnp-2006 form-1.pdf

01840-kolnp-2006 form-2.pdf

01840-kolnp-2006 form-3.pdf

01840-kolnp-2006 international publication.pdf

01840-kolnp-2006 international search authority report.pdf

01840-kolnp-2006 pct form.pdf

01840-kolnp-2006-correspondence others-1.1.pdf

01840-kolnp-2006-priority document.pdf

1840-KOLNP-2006-ABSTRACT-1.1.pdf

1840-KOLNP-2006-ABSTRACT.pdf

1840-kolnp-2006-amanded claims.pdf

1840-KOLNP-2006-CLAIMS-1.1.pdf

1840-KOLNP-2006-CLAIMS.pdf

1840-KOLNP-2006-CORRESPONDENCE.pdf

1840-KOLNP-2006-DESCRIPTION COMPLETE.pdf

1840-KOLNP-2006-EXAMINATION REPORT.pdf

1840-KOLNP-2006-FORM 1.pdf

1840-KOLNP-2006-FORM 18.pdf

1840-KOLNP-2006-FORM 2.pdf

1840-KOLNP-2006-FORM 3.pdf

1840-KOLNP-2006-FORM 5.pdf

1840-KOLNP-2006-GPA-1.1.pdf

1840-kolnp-2006-gpa.pdf

1840-KOLNP-2006-GRANTED-ABSTRACT.pdf

1840-KOLNP-2006-GRANTED-CLAIMS.pdf

1840-KOLNP-2006-GRANTED-DESCRIPTION (COMPLETE).pdf

1840-KOLNP-2006-GRANTED-FORM 1.pdf

1840-KOLNP-2006-GRANTED-FORM 2.pdf

1840-KOLNP-2006-GRANTED-SPECIFICATION.pdf

1840-kolnp-2006-office letter.pdf

1840-KOLNP-2006-OTHERS-1.1.pdf

1840-KOLNP-2006-OTHERS.pdf

1840-KOLNP-2006-PETITION UNDER RULE 137.pdf

1840-kolnp-2006-reply to examination report-1.1.pdf

1840-KOLNP-2006-REPLY TO EXAMINATION REPORT.pdf

1840-KOLNP-2006-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf


Patent Number 251848
Indian Patent Application Number 1840/KOLNP/2006
PG Journal Number 15/2012
Publication Date 13-Apr-2012
Grant Date 11-Apr-2012
Date of Filing 03-Jul-2006
Name of Patentee SAINT-GOBAIN VETROTEX FRANCE S.A.
Applicant Address 130 AVENUE DES FOLLAZ, F-73000 CHAMBERY
Inventors:
# Inventor's Name Inventor's Address
1 LOMBINO, DINO 433 AVENUE COSTA DE BEAUREGARD, F-73290 LA MOTTE SERVOLEX
2 METRA, CLAIRE CLOS PARC TRIVIER, F-73190 CHALLES LES EAUX
PCT International Classification Number B29C 41/24
PCT International Application Number PCT/FR2004/050638
PCT International Filing date 2004-12-02
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 0314802 2003-12-17 France