Title of Invention

A FUEL SUPPLY DEVICE FOR A MOTOR VEHICLE OPERABLE WITH A FUEL CONTAINER WITH MULTIPLE CHAMBERS

Abstract The invention relates to a fuel-supply unit for a motor vehicle, comprising a fuel container (2) that has several chambers (6, 7). Said unit comprises a transfer pump (5) that is located inside the fuel container (2) for exclusively supplying ejector pumps (9, 10), which are positioned in the chambers (6, 7), with fuel as the pumping fluid. A primary fuel pump (4) that is located outside the fuel container (2) supplies an internal combustion engine (1) of the motor vehicle with fuel. The transfer pump (5) is operated discontinuously to prevent unnecessary power consumption.
Full Text PCT/EP2006/050116 - 1 -
2005P00829WOUS
Description
Fuel supply device for a motor vehicle
The invention relates to a fuel supply device for a motor
vehicle having a fuel container and having a main fuel pump
which is arranged outside the fuel container and has the
purpose of sucking in fuel from the fuel container and of
feeding the fuel to the internal combustion engine.
Such fuel supply devices are frequently used in contemporary
motor vehicles in conjunction with fuel containers having a
single chamber, and said fuel supply devices are known from
practice. In contemporary fuel supply devices, fuel which is
not required by the internal combustion engine is frequently
fed back in a non-pressurized state into the fuel container.
For this reason, it is not possible to connect to the return
line any suction jet pumps which can feed fuel from a secondary
chamber of the fuel container into a main chamber. However,
fuel containers which have a plurality of chambers are
frequently used, for example in motor vehicles with all wheel
drive.
The possibility of using a transfer pump for supplying suction
jet pumps arranged in the fuel container has already been
considered. Continuous operation of the transfer pump results
in a continuous noise level, a high level of power consumption
and also in a short service life.
The invention is based on the problem of developing a fuel
supply device of the type mentioned at the beginning in such a
way that it permits operation in conjunction with a fuel
container which has a plurality of chambers.

PCT/EP2006/050116 - 2 -
2005P00829WOUS.
This problem is solved according to the invention in that
suction jet pumps for feeding fuel from the chambers of the
fuel container to an intake port of the main fuel pump are
arranged in said chambers, in that an electrically driven
transfer pump is arranged within the fuel container, and in
that a pressure side of the transfer pump is connected to
nozzles of the suction jet pumps, and in that the transfer pump
is switched discontinuously.
As a result of this configuration, the transfer pump permits a
plurality of suction jet pumps to be supplied with fuel as the
propellant and makes available the anticipated propellant
pressure for the suction jet pumps. The fuel which is
distributed in different chambers of the fuel container is
therefore reliably fed to the intake port of the main fuel
pump. Fuel which is possibly returned from the internal
combustion engine can in this context be returned in an
nonpressurized state into the fuel container at any desired
point. The returned fuel is preferably fed to the intake port.
An operating mode of the fuel supply system according to the
invention which is particularly convenient for the users of the
motor vehicle can be ensured if the transfer pump is switched
discontinuously. As a result of this configuration, the
transfer pump is switched off at anticipated times, which
results not only in a reduction in the noise level caused by
the transfer pump but also in lowering of the power consumption
and in a long service life of the transfer pump.
The mounting of the fuel supply device according to the
invention in the fuel container is particularly easy if the
transfer pump and the intake port of the main fuel pump are
arranged in a common surge pot. As a result, the transfer pump
and the

PCT/EP2006/050116 - 3 -
2005P00829WOUS.
surge pot can be premounted as a premountable unit outside the
fuel container.
According to another advantageous development of the invention,
reliable supply of fuel to the transfer pump can be easily
ensured if the suction jet pumps open into the common surge
pot.
Particularly low power consumption of the transfer pump can be
easily ensured according to another advantageous development of
the invention if the transfer pump is controlled by means of
filling level sensors which are arranged in the chambers of the
fuel container. As a result of this configuration, the transfer
pump remains permanently inactive when, for example, the fuel
container is full and the fuel can flow independently of the
chambers inside the fuel container. If the fuel is separated
from the chambers when the fuel container is virtually empty,
the transfer pump is switched on only when there is too little
fuel at the intake port of the main fuel pump but sufficient
fuel in another chamber. As a result, it becomes possible to
control the transfer pump in a demand-dependent way in
accordance with the filling levels of the fuel in the
individual chambers.
Controlling the transfer pump by means of a level switch
contributes to reducing the structural complexity of the fuel
supply device according to the invention. As a result, the
transfer pump remains continuously in the switched off state if
sufficient fuel is present in the region of the intake port.
Such level switches are generally known and they close or
interrupt an electrical contact when the fuel exceeds or drops
below a filling level.

PCT/EP2006/050116 - 4 -
2005P00829WOUS.
The level switch is preferably arranged within the surge pot
and/or within a connection of the chambers of the fuel
container. As a result, it is possible to sense whether fuel is
present near to the intake port of the main fuel pump or
whether fuel can overflow from one chamber to the other
chamber.
According to another advantageous development, the level switch
is structurally particularly simple if it is embodied as a
float switch.
The interruption of the feeding of the transfer pump, that is
to say when sufficient fuel is present in the chamber which has
the intake port of the main fuel pump, requires complex sensing
and evaluation of filling levels in the fuel container.
According to another advantageous development of the invention,
the discontinuous switching of the transfer pump requires
particularly little expenditure if the transfer pump has an
intermittent switching mode and if the intermittent switching
mode is designed to generate an alternating power supply to the
transfer pump for successive time periods. Such an intermittent
switching mode permits clocked switching of the transfer pump
so that an anticipated time period in which the transfer pump
is operating is followed by a further anticipated time period
in which the transfer pump is switched off.
According to another advantageous development of the invention,
it is easy to ensure that the suction jet pumps are fed
sufficiently if the intermittent switching mode is the ratio of
successive time periods of up to 1 to 10 or 20, wherein the
power supply to the transfer pump is interrupted in the
relatively long time period.

PCT/EP2006/050116 - 5 -
2005P00829WOUS.
According to another advantageous development, the
discontinuous switching of the transfer pump is structurally
particularly simple if the transfer pump has an electronic
control unit.
Connecting the electronic control unit to a relay which is
arranged in a power supply of the transfer pump or a transistor
circuit contributes to further simplifying the switching of the
transfer pump.
If the control of the transfer pump fails, it is easily
possible to ensure a sufficient supply of fuel to the main fuel
pump if the relay or the transistor circuit causes the transfer
pump to be supplied with power in the nonactuated state. This
ensures an emergency operating property of the fuel supply
system according to the invention.
The invention permits numerous embodiments. In order to clarify
its basic principle further, two of said principles are
illustrated in the drawing and will be described below. In said
drawing:
Figure 1 is a schematic illustration of a fuel supply device
according to the invention,
Figure 2 is a schematic view of a circuit diagram relating to
the means of actuating a transfer pump of the
inventive fuel supply device from figure 1, and
Figure 3 is a further schematic illustration of the fuel
supply device according to the invention.
Figure 1 is a schematic view of a fuel supply device for
supplying fuel to an internal combustion engine 1, which
operates accordingly to the diesel principle,

PCT/EP2006/050116 - 6 -
2005P00829WOUS.
of a motor vehicle. The fuel supply device has a main fuel pump
4 which sucks in fuel via an intake port 3 which projects into
a fuel container 2, and a transfer pump 5 which feeds fuel
within the fuel container 2 to the intake port 3 of the main
fuel pump 4. This main fuel pump 4 can be, for example, a
mechanically driven diesel high pressure pump. The fuel
container 2 is embodied as what is referred to as a saddle tank
with two chambers. The main fuel pump 4 is arranged outside the
fuel container 2, while the intake port 3 and the transfer pump
5 are arranged inside a surge pot 8 which is prestressed
against the bottom of the fuel container 2. Suction jet pumps
9, 10 which are supplied with fuel as a propellant from the
transfer pump 5 and which feed fuel from the chambers 6, 7 into
the surge pot 8 are arranged in the chambers 6, 7. Furthermore,
filling level sensors 11, 12 for measuring the filling level of
fuel in the respective chambers 6, 7 are arranged in the
chambers 6, 7.
Figure 2 is a schematic circuit diagram relating to the means
of actuating the transfer pump 5 from figure 1. The transfer
pump 5 is connected to a power source 15 via a relay 14 which
can be actuated by a control unit 13. In the illustrated basic
state, the connection is formed between the transfer pump 5 and
the power source 15 so that if the control unit 13 fails the
transfer pump 5 is continuously supplied with electrical
current and it is ensured that fuel is fed to the intake port 3
illustrated in figure 1. The control unit 13 has an
intermittent switching mode 16 according to which the relay 14
is actuated after an anticipated first time period and the
power supply to the transfer pump 5 is interrupted for an
anticipated second time period. This second time period is
followed in turn by the first time

PCT/EP2006/050116 - 7 -
2005P00829WOUS.
period in which the transfer pump 5 is actuated. The ratio of
the first time period to the second time period is, for
example, 1 to 10 so that the transfer pump 5 is switched off
for most of the time. Furthermore, the control unit 13 has an
input 17 for signals of the filling level sensors 11, 12. As a
result, the transfer pump 5 can, for example, be switched off
if the fuel container 2 is completely filled with fuel and fuel
can overflow from one chamber 6 into the other chamber 7.
Alternatively, the control unit 13 can also evaluate the
signals of the filling level sensors 11, 12 in the individual
chambers 6, 7 and activate the transfer pump 5 only if the
chamber 5 which has the surge pot 8 has virtually no fuel but
other chambers have sufficient fuel.
Figure 3 shows a further embodiment of the fuel supply device
which differs from that in figure 1 only in that a level switch
18, 19 is arranged at the upper edge of the surge pot 8 and
within the fuel container 2, respectively. The level switches
18, 19 are embodied as float switches. The transfer pump 5 can
be actuated using the signals from the level switches 18, 19 in
that, for example, the transfer pump 5 is continuously switched
off when the surge pot 8 is filled with fuel. If the filling
level in the surge pot 8 drops below the filling level which is
provided for the switching of the level switch 18 in the surge
pot 8, the transfer pump 5 can be activated. The level switch
19 in the fuel container 2 makes it possible to sense whether
fuel can flow to and fro between the chambers 6, 7. In this
case, it is not necessary to activate the transfer pump 8 and
it is possible to prevent it. Here, as in the first embodiment,
the transfer pump 8 can be activated with the control unit 13
according to figure 2 in an intermittent switching mode or a
timed switching mode in which the transfer pump 8 is activated
for a minimum time

PCT/EP2006/050116 - 8 -
2005P00829WOUS.
period of, for example, 60 seconds. For this purpose, signals
from the level switches 18, 19 are fed to the control unit 13
via the input 17.

PCT/EP2006/050116 - 9 -
2005P00829WOUS.
Patent claims
1. A fuel supply device for a motor vehicle having a fuel
container and having a main fuel pump which is arranged
outside the fuel container and has the purpose of sucking
in fuel from the fuel container and feeding the fuel to
the internal combustion engine, characterized in that
suction jet pumps (9, 10) for feeding fuel from the
chambers (6, 7) of the fuel container (2) to an intake
port (3) of the main fuel pump (4) are arranged in said
chambers (6, 7), in that an electrically driven transfer
pump (5) is arranged within the fuel container (2), and in
that a pressure side of the transfer pump (5) is connected
to nozzles of the suction jet pumps (9, 10), and in that
the transfer pump (5) is switched discontinuously.
2. The fuel supply device as claimed in claim 1 or 2,
characterized in that the transfer pump (5) and the intake
port (3) of the main fuel pump (4) are arranged in a
common surge pot (8).
3. The fuel supply device as claimed in claim 1 or 2,
characterized in that the suction jet pumps (9, 10) open
into the common surge pot (8).
4. The fuel supply device as claimed in at least one of the
preceding claims, characterized in that the transfer pump
(5) is controlled by means of filling level sensors (11,
12) which are arranged in the chambers (6, 7) of the fuel
container (2).

PCT/EP2006/050116 - 10 -
2005P00829WOUS.
5. The fuel supply device as claimed in at least one the
preceding claims, characterized in that the transfer pump
(5) is controlled by means of level switch (18, 19).
6. The fuel supply device as claimed in at least one of the
preceding claims, characterized in that the level switch
(18, 19) is arranged within the surge pot (8) and/or
within a connection of the chambers (6, 7) of the fuel
container (2).
7. The fuel supply device as claimed in at least one of the
preceding claims, characterized in that the level switch
(18, 19) is embodied as a float switch.
8. The fuel supply device as claimed in at least one of the
preceding claims, characterized in that the transfer pump
(5) has an intermittent switching mode (16) , and in that
the intermittent switching mode (16) is designed to
generate an alternating power supply to the transfer pump
(5) for successive time periods.
9. The fuel supply device as claimed in at least one of the
preceding claims, characterized in that the intermittent
switching mode (16) is the ratio of successive time
periods up to 1 to 10 or 20, wherein the power supply to
the transfer pump (5) is interrupted in the relatively
long time period.
10. The fuel supply device as claimed in at least one of the
preceding claims, characterized

PCT/EP2006/050116 - 11 -
2005P00829WOUS.
in that the transfer pump (5) has an electronic control
unit (13).
11. The fuel supply device as claimed in at least one of the
preceding claims, characterized in that the electronic
control unit (13) is connected to a relay (14) which is
arranged in a power supply for the transfer pump (5) or
transistor circuit.
12. The fuel supply device as claimed in at least one of the
preceding claims, characterized in that the relay (14) or
the transistor circuit causes the transfer pump (5) to be
supplied with power in the nonactuated state.

The invention relates to a fuel-supply unit for a motor vehicle, comprising a fuel container (2) that has several
chambers (6,7). Said unit comprises a transfer pump (5) that is located inside the fuel container (2) for exclusively supplying ejector
pumps (9, 10), which are positioned in die chambers (6,7), with fuel as the pumping fluid. A primary fuel pump (4) that is located
outside the fuel container (2) supplies an internal combustion engine (1) of the motor vehicle with fuel. The transfer pump (5) is
operated discontinuously to prevent unnecessary power consumption.

Documents:

02956-kolnp-2007-abstract.pdf

02956-kolnp-2007-claims.pdf

02956-kolnp-2007-correspondence others 1.1.pdf

02956-kolnp-2007-correspondence others 1.2.pdf

02956-kolnp-2007-correspondence others 1.3.pdf

02956-kolnp-2007-correspondence others 1.4.pdf

02956-kolnp-2007-correspondence others.pdf

02956-kolnp-2007-description complete.pdf

02956-kolnp-2007-drawings.pdf

02956-kolnp-2007-form 1.pdf

02956-kolnp-2007-form 18.pdf

02956-kolnp-2007-form 2.pdf

02956-kolnp-2007-form 3.pdf

02956-kolnp-2007-form 5.pdf

02956-kolnp-2007-international publication.pdf

02956-kolnp-2007-international search report.pdf

02956-kolnp-2007-others.pdf

02956-kolnp-2007-pct request form 1.1.pdf

02956-kolnp-2007-pct request form.pdf

02956-kolnp-2007-priority document 1.1.pdf

02956-kolnp-2007-priority document.pdf

2956-KOLNP-2007-ASSIGNMENT 1.1.pdf

2956-KOLNP-2007-ASSIGNMENT.pdf

2956-KOLNP-2007-CORRESPONDENCE OTHERS 1.5.pdf

2956-KOLNP-2007-CORRESPONDENCE.pdf

2956-KOLNP-2007-DRAWINGS 1.1.pdf

2956-KOLNP-2007-EXAMINATION REPORT.pdf

2956-KOLNP-2007-FORM 1-1.1.pdf

2956-KOLNP-2007-FORM 18.pdf

2956-KOLNP-2007-FORM 2-1.1.pdf

2956-KOLNP-2007-FORM 26.pdf

2956-KOLNP-2007-FORM 3-1.1.pdf

2956-KOLNP-2007-FORM 3.pdf

2956-KOLNP-2007-FORM 5-1.1.pdf

2956-KOLNP-2007-FORM 5.pdf

2956-KOLNP-2007-FORM 6 1.1.pdf

2956-KOLNP-2007-FORM 6.pdf

2956-KOLNP-2007-GPA.pdf

2956-KOLNP-2007-GRANTED-ABSTRACT.pdf

2956-KOLNP-2007-GRANTED-CLAIMS.pdf

2956-KOLNP-2007-GRANTED-DESCRIPTION (COMPLETE).pdf

2956-KOLNP-2007-GRANTED-DRAWINGS.pdf

2956-KOLNP-2007-GRANTED-FORM 1.pdf

2956-KOLNP-2007-GRANTED-FORM 2.pdf

2956-KOLNP-2007-GRANTED-LETTER PATENT.pdf

2956-KOLNP-2007-GRANTED-SPECIFICATION.pdf

2956-KOLNP-2007-OTHERS.pdf

2956-KOLNP-2007-PA.pdf

2956-KOLNP-2007-PETITION UNDER RULE 137.pdf

2956-KOLNP-2007-REPLY TO EXAMINATION REPORT 1.1.pdf

2956-KOLNP-2007-REPLY TO EXAMINATION REPORT.pdf

abstract-02956-kolnp-2007.jpg


Patent Number 251297
Indian Patent Application Number 2956/KOLNP/2007
PG Journal Number 10/2012
Publication Date 09-Mar-2012
Grant Date 05-Mar-2012
Date of Filing 13-Aug-2007
Name of Patentee CONTINENTAL AUTOMOTIVE GMBH
Applicant Address VAHRENWALDER STR. 9 30165 HANNOVER (DE)
Inventors:
# Inventor's Name Inventor's Address
1 RUMPF, BERND DRESDENER RING 5, 61130 NIDDERAU-WINDECKEN
PCT International Classification Number F02M 37/10
PCT International Application Number PCT/EP06/050116
PCT International Filing date 2006-01-10
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102005008380.3 2005-02-23 Germany