Title of Invention

EXHAUST GAS PURIFIER

Abstract It is intend to provide at low cost an exhaust, gas purifier capable of in an internal combustion engine or other eombustion instrument mainly driven under excess air conditions, efficiently removing nitrogen oxides from exhaust gas. A nitrogen oxide adsorbent (4) is disposed in an exhaust passage, which the nitrogen oxide adsorbent (4) is composed of a lithium composite oxide of the general formula LiAxOy or LiAxPO4, containing as constituent elements lithium (Li) and at least one element (A) selected from the group consisting of manganese (Mn), nickel (Ni), cobalt (Co), vanadium (V), chromium (Cr), iron (Fe), titanium (Ti), scandium (Sc), and yttrium (Y). For example, the nitrogen oxide adsorbent (4) is composed of a lithium composite oxide, such as lithium manganate (LiMnO3), the lithium titanate (LizTiOa) or lithium manganate phosphate (LiMnPO4).
Full Text TECHNICAL FIELD
The present invention relates to an apparatus for purifying exhaust
gas of an internal combustion engine such as a diesel engine, a gas engine, a
gasoline engine, and a gas turbine engine or a combustion device such as an
incinerator and a boiler. More particularly, the present invention relates to
an exhaust gas purifier suitably removes nitrogen oxide while being
installed within an exhaust gas passage of the internal combustion engine
or the like which is normally operated in an excessive air state.
BACKGROUND ART
A target substance subject to exhaust gas purification is a
particulate matter such as nitrogen oxide, carbon monoxide, unburned
hydrocarbon, soot, and the like. Various apparatuses for purifying these
substances have been conventionally developed.
As an apparatus for reducing the nitrogen oxide (NOx), a denitration
apparatus or the like has come into practical use, in which a reduction
catalyst using an ammonia or an urea as a reducing agent is installed in an
exhaust passage, thereby selectively reducing the nitrogen oxide. Further,
in a comparatively compact gas engine or an automotive gasoline engine,
there has been developed a three-way catalyst which can simultaneously
decompose three elements comprising the nitrogen oxide, the carbon
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monoxide (CO) and the unburaed hydrocarbon (HC), and the three-way
catalyst contributes to an effective purification of the exhaust gas.
However, it has been known that the three-way catalyst effectively
achieves a purifying operation in the case that the three-way catalyst is
operated at a theoretical air fuel ratio or within a range close thereto, but is
not effectively operated under the other conditions, particularly in exhaust
gas in which air (oxygen) is excessive.
In order to cope with this, in the gas or gasoline engine operated in
the excessive air state, a nitrogen oxide occluding catalyst system has come
into practical use, which temporarily occludes the nitrogen oxide in an
occluding agent at a time of being operated under the excessive air (oxygen)
condition, and next discharges and reduces the occluded nitrogen oxide by
being operated under the excessive fuel condition.
Conventionally, various kinds of combinations of noble metal and
alkaline metal oxide or alkaline-earth metal oxide have been developed as
the nitrogen oxide occluding type catalyst (for example, see Patent
Document l). In such catalysts, during excessive air combustion (lean
bum) of a normal operation, an NO in the exhaust gas is oxidized to obtain
an NOs on the noble metal catalyst, the NO2 is caused to react with a basic
oxide of the alkaline metal or alkaline-earth metal, and the NOx is occluded
in the form of a nitrate. During excessive fuel combustion (rich operation)
of a regenerating operation, the NO2 desorbed from the oxide is reduced to
obtain an Ns by reducing substance such as hydrocarbon and the Co on the
noble metal catalyst, and the detoxified nitrogen is discharged.
Pig. 15 is a graph showing a ratio of substances discharged from the
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nitrogen oxide occluding catalyst fay the regenerating operation in the case
of the use of the nitrogen oxide occluding type catalyst formed by the
combination of the noble metal and the alkaline metal oxide or
alkaline-earth metal oxide. About 75% of the substance is discharged in
the form of the N2 and remaining 25% is discharged in the form of the NOx
such as the NO, the N2O, and the NO2.
Patent Document 1: Japanese Patent Publication laid'Open No.
2O0J-000863
DISCLOSURE OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
A denization apparatus which selectively reduces the nitrogen oxide
using ammonia or urea, and the like is applied to a relatively large
industrial internal combustion engine or a combustion instrument.
However, the apparatus itself is large and extremely expensive, and a
maintenance cost of the reducing agent such as ammonia and urea is also
increased. Further, there is a high possibility that the unconsumed
ammonia is discharged into atmosphere.
As described above, the three-way catalyst cannot exert a catalyst
function in the internal combustion engine or the combustion instrument
operated under the excessive air condition.
In the nitrogen oxide occluding type catalyst which is
commercialized in the small gas engine and automobile gasoline engine, the
purifier becomes expensive because the noble metal is always contained as
the catalyst component, an operation range (such as temperature and SV
4

value) where the reduction can completely be performed is restricted to a
narrow range, and complicated lean and rich control (control of air and fuel
supply amounts) is required on an engine side.
(Object of the Invention)
An object of the invention is to provide an exhaust gas purifier which
can efficiently remove and detoxify the nitrogen oxide in the exhaust gas
and discharge the nitrogen to the atmosphere at low cost in the internal
combustion engine or combustion instrument which is operated under the
excessive air condition. Another object of the invention is to suppress
deterioration of the nitrogen oxide adBorbent, caused by poisoning of sulfur,
to sufficiently exert performance even in the fuel containing a large amount
of sulfur component,
PROBLEMS TO BE SOLVED BY THE INVENTION
In order to solve the problem, a first aspect according to the present
invention provides an cxhau&t gas purifier which is installed in an exhaust
passage of an internal combustion engine or a combustion instrument, the
exhaust gas purifier characterized in that, a nitrogen oxide adsorbent is
disposed in the exhaust passage, and the nitrogen oxide adsorbent is made
of lithium composite oxide expressed by a general formula LiAxOy or
LiAxPO*, where A is at least one kind of element selected from an element
group of manganese (Mn), nickel (Ni), cobalt (Co), vanadium (V), chromium
(Cr), iron (Pe), titanium (Ti), scandium (Sc), and yttrium (Y), and the at
least one kind of element A and lithium (Li) are elements constituting the
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general formula. LiAxOy or LiAxP04. For example, the nitrogen oxide
adsorbent is made of the lithium composite oxide such as lithium
manganate (LiMn2O4). lithium titanate (LiaTiOs), and lithium manganate
phosphate CUMcPO4),
Currently the composite oxide of the lithium (Li) of the alkaline
metal and transition metal such as manganese (Mn) is produced and
distributed in large quantity in the market as a positive electrode material
fur lithium-ion battery, so that the composite oxide can easily be obtained at
low cost. Therefore, cost reduction of the apparatus cost can be achieved.
Additionally, the composite oxide reacts easily with lattice oxygen because
the composite oxide contains the transition metal such as manganese (MnX
the composite oxide rapidly oxidizes the NO to obtain the NOa, and the
saturated NOx adsorbed amount is increased, so that an NOx adsorbing
power is improved.
In the exhaust gas purifier according to the first aspect of the
invention, a second aspect according to the invention is characterized in that
noble metal is added to the nitrogen oxide adsorbent.
When the noble metal is added, the apparatus cost is increased
compared with the case in which the noble metal is not contained.
However, the positive electrode material for lithium-ion battery which is
distributed at low cost in large quantity in the market is utilized, which
allows the NOx adsorbing power to be improved while the cost increase is
suppressed for the overall of the nitrogen oxide adsorbent.
In the exhaust gas purifier according to the second aspect of the
invention, a third aspect according to the invention is characterized in that
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the noble metal is platinum (Pi.) and the lithium composite oxide is lithium
titanate (Li2TiO3),
The use of the lithium titanate (Pt-Li2TiO3) to which platinum is
added as the noble metal improves a SOx-restetant property to prevent the
poisoning of the nitrogen oxide adsorbent, which lifetime to be lengthened.
In the exhaust gas purifier as in any one of the first to third aspects
of the invention, a fourth aspect according to the invention is characterized
in that the nitrogen oxide adsorbent is supported by a support made of
aluminum oxide (AI2O3) and/or anatase titanium oxide (TiOa).
When the nitrogen oxide adsorbent is supported by the porous
support having a large specific surface area, the NOx adsorbing power is
further improved. Note that the anatase titanium oxide (TJO2) having the
large specific surface area is stable at low temperatures against rutile
titanium oxide which is stable at high temperatures.
In the exhaust gas purifier as in any one of the first to fourth aspects
of the invention, a fifth aspect according to the invention is characterized in
that an additive amount as lithium oxide (Li20) ranges from 10 to 20
weight% in the nitrogen oxide adsorbent.
When the lithium oxide (LiaO) is added with the weight proportion
described above, the NOx adsorbing power is further improved.
In the exhaust gas purifier as in any one of the first to fifth aspects
of the invention, a sixth aspect according to the invention is characterized in
that the nitrogen oxide adsorbent is burned in a range of 400 °C to 500 °C.
By burning the nitrogen oxide adsorbent in the above temperature
range, the large specific surface area can be ensured while the saturated
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NOx adsorbed amount is increased, and thus the NOx adsorbing power can
further be improved. Most preferably the nitrogen oxide adsorbent is
burned at 450 °C.
In the exhaust gas purifier as in amy one of the second to sixth
aspects of the invention, a seventh aspect according to the invention is
characterized in that adsorbed substance desorbing means is disposed on an
exhaust gas upstream side of the nitrogen oxide adsorbent and an
combustion apparatus is disposed on an exhaust gas downstream Bide of the
nitrogen oxide adsorbent.
According to the above "mentioned configuration, during the normal
operation of the internal combustion engine, particularly during the normal
operation under the excessive air condition, the nitrogen oxide such as the
NO and the NOs is easily generated, and the generated nitrogen oxide such
as the NO and the NO2 is temporarily adsorbed to the nitrogen oxide
adsorbent. When the NOx adsorbed amount reaches a predetermined
amount, the nitrogen oxide adsorbing means and the combustion apparatus
are operated to perform the regenerating operation. During the
regenerating operation,, using the adsorbed substance desorbing means, the
nitrogen oxide adsorbent is heated or the gas is converted into the reducing
atmosphere, and the nitrogen oxide is desorbed. In the case where the
noble metal is not contained in the nitrogen oxide adsorbent, most nitrogen
is desorbed in the form of the nitrogen oxide such as the NO and the NO2,
and the desorbed NOx is reduced into the N2 in an over-rich combustion
region on the downstream side of the combustion apparatus and detoxified
and discharged to the atmosphere.
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In the case where the CO and hydrocarbon are generated in the
over rich combustion region of the adsorbed substance desorbing means or
combustion apparatus during the regenerating operation, the CO and
hydrocarbon are oxidized to obtain a COu and an H«0 in a lean fuel
combustion region of the combustion apparatus and detoxified and
discharged to the atmosphere. Because the combustion apparatus has low
combustion temperatures in the lean fuel combustion region, the N2
desorbed by the adsorbed substance desorbing means is not oxidized again
nor returned to the nitrogen oxide.
Thus, when the combustion apparatus is disposed on the
downstream side of the nitrogen oxide adsorbent, similar to the case where
the use of the catalyst containing the noble metal, the nitrogen oxide in the
exhaust gm can economically be detoxified and discharged to the
atmosphere even by the inexpensive nitrogen oxide adsorbent which does
not contain the noble metal. Additionally, the normal operation and the
regenerating operation can be performed without performing the
complicated lean and rich control on the engine side,
In the exhaust gas purifier as in any one of the second to seventh
aspects of the invention, an eighth aspect according to the present invention
is characterized in that, the combustion apparatus is a fuel lean-burn type,
According to the above-mentioned configuration, in the case where
the nitrogen oxide adsorbent contains the noble metal, because most
substances desorbed from the nitrogen oxide adsorbent are reduced into the
N2 by the catalytic action of the noble metal, the combustion apparatus
which performs the lean fuel combustion to detoxify only the CO and the
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hydrocarbon can be used as the combustion apparatus disposed on the
downstream side. Therefore, fuel consumption can be saved.
In the exhaust gas purifier as in any one of the third to seventh
aspects of the invention, a ninth aspect according to the invention is
characterized in that the adsorbed substance desorbing means is set to a
temperature near the burning temperature or to the burning temperature or
less. For example, when the burning temperature is 450 °C, the
combustion is controlled so as to be performed at a temperature near 450 *C
or a temperature at 450 PC or less.
As with the above-mentioned configuration, when the temperature
is suppressed to the temperature near the burning temperature or the
burning temperature or less, sintering and destruction by fire of the lithium
(Li) are prevented, which allows performance deterioration to be suppressed
to lengthen a lifetime of the nitrogen oxide adsorbent.
In the exhaust gas purifier according to the first aspect of the
invention, a tenth aspect according to the invention is characterized in that
a sulfur oxide adsorbent is disposed on an exhaust gaa upstream side of the
nitrogen oxide adsorbent.
According to the above-mentioned configuration, during the normal
operation of the internal combustion engine, because the sulfur oxide in the
exhaust gas is adsorbed to the sulfur oxide adsorbent before reaching the
nitrogen oxide adsorbent, the nitrogen oxide adsorbent is not poisoned by
the sulfur, and the decrease in nitrogen oxide adsorbed amount caused by
the sulfur poisoning can be prevented. In addition, durability is also
improved. Particularly, the lithium composite oxide (for example,
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lAMmOd made of a transition metal element except for the titanium (TO
has a lower SOx absorbing property compared with the lithium composite
oxide containing the titanium CTi), the poisoning of the nitrogen oxide
adsorbent can be prevented by disposing the sulfur oxide adsorbent as
described above.
In the exhaust gas purifier according to the tenth aspect of the
invention, an eleventh aspect according to the invention is characterized in
that the sulfur oxide adsorbent contains copper oxide and zirconium oxide.
According to the above-mentioned configuration, because the copper
oxide and atrconiuni oxide have the good sulfur oxide (SOx) absorbing power,
the sulfur oxide adsorbed amount can be increased.
In the exhaust gas purifier according to the eleventh aspect of the
invention, a twelfth aspect according to the invention is characterized in
that a metal ratio of copper and zirconium is 1:1 in the sulfur oxide
adsorbent.
According to the above-mentioned configuration, the sulfur oxide
adsorbed amount can be increased.
In the exhaust gas purifier according to the eleventh or twelfth
aspect, of the invention, a thirteenth aspect according to the invention is
characterized in that adsorbed substance desorbing means is disposed on an
exhaust gas upstream side of the sulfur oxide adsorbent and an combustion
apparatus is disposed on an exhaust gas downstream side of the nitrogen
oxide adsorbent.
The copper oxide and zirconium oxide can reversibly adsorb and
desorb the sulfur oxide. Therefore, in the exhaust gas purifier in which the
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nitrogen oxide desorbing means provided on the upstream side of the
nitrogen oxide adsorbent white the combustion apparatus is provided on the
downstream side, by switching between the normal operation and the
regenerating operation, the nitrogen oxide is adsorbed to the nitrogen oxide
adsorbent and the sulfur oxide is simultaneously adsorbed to the sulfur
oxide adsorbent during the excessive air combustion of the normal operation,
and then the nitrogen oxide and sulfur oxide adsorbed to the adsorbents are
desorbed during the over-rich combustion of the regenerating operation, and
the nitrogen oxide can be detoxified on the downstream side of the
combustion apparatus and discharged to the atmosphere.
A fourteenth aspect according to the invention provides an exhaust
pas purifier which is installed in an exhaust passage of an internal
combustion engine or a combustion instrument, the exhaust gas purifier
including a nitrogen oxide adsorbent which temporarily adsorbs nitrogen
oxide even in an excessive air atmosphere and de sorbs the adsorbed
nitrogen oxide by heating or reducing atmosphere*, adsorbed substance
desorbing means which is disposed on an exhaust gas upstream side of the
nitrogen oxide adsorbent, the adsorbed substance desorbing means* heating
the exhaust gas or air or converting the exhaust gas or air into a reducing
atmosphere; and a combustion apparatus which is disposed on an exhaust
gas downstream side of the nitrogen oxide adsorbent, wherein the nitrogen
oxide adsorbent is made of metal oxide which does not contain noble metal
In the exhaust gas purifier according to the fourteenth aspect of the
invention, during the normal operation of the engine, particularly during
the normal operation under the excessive air condition, the nitrogen oxide
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such as the NO and the NOa is easily generated, and the generated nitrogen
oxide such as the NO and the NO2 is temporarily adsorbed to the nitrogen
oxide adsorbent. When the NOx adsorbed amount reaches a
predetermined amount, the nitrogen oxide adsorbing means and the
combustion apparatus are operated to perform the regenerating operation.
During the regenerating operation, using the adsorbed substance desorbing
moans, the nitrogen oxide adsorbent is heated or the gas is converted into
the reducing atmosphere, and the nitrogen oxide is desorbed. Because the
noble metal is not contained in the nitrogen oxide adsorbent, most nitrogen
is desorbed in the form of the nitrogen oxide such as the NO and the NO2
while a little amount of nitrogen is desorbed in the form of the Na, and the
desorbed the NOx is reduced into the N2 in the over-rich combustion region
of the combustion apparatus on the downstream side of the nitrogen oxide
adsorbent and detoxified and discharged to the atmosphere.
On the other hand, the CO and the hydrocarbon generated in the
over-rich combustion region of the combustion apparatus is oxidized into the
CO'i in the excessive air combustion region of the combustion apparatus and
discharged to the atmosphere. Because of the low temperature in the
excessive air combustion region, the N2 desorbed by the adsorbed substance
desorbing means is not oxidized again nor returned to the nitrogen oxide.
Thus, when the combustion apparatus is disposed on the
downstream side of the nitrogen oxide adsorbent, similar to the case where
the use of the catalyst containing the noble metal, the nitrogen oxide in the
exhaust gas can economically be detoxified and discharged to the
atmosphere even by the inexpensive nitrogen oxide adsorbent which does
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not contain the noble metal. Additionally, the normal operation and the
regenerating operation can be performed without performing the
complicated lean and rich control on the engine side.
In the exhaust gas purifier according to the fourteenth aspect of the
invention, a fifteenth aspect according to the invention is characterized in
that the nitrogen oxide adsorbent is made of transition metal oxide.
As with the above-mentioned configuration, the use of the transition
metal oxide can easily react with the lattice oxygen to rapidly oxidke the
NO into the NO2. Therefore, the saturated NOx adsorbed amount and the
NOx adsorbed amount per unit time can be increased in the nitrogen oxide
adsorbent.
In the exhaust gas purifier according to the fifteenth aspect of the
invention, a sixteenth aspect according to the invention is characterized in
that the nitrogen oxide adsorbent is made of transition metal oxide
containing manganese oxide and zirconium oxide.
According to the above-mentioned configuration, because the
manganese oxide has a strong oxidizing power, the NOs is easily generated,
and the saturated NOx adsorbed amount and the NOx adsorbed amount per
unit time can be increased in the nitrogen oxide adsorbent.
In the exhaust gas purifier according to the sixteenth aspect of the
invention, a seventeenth aspect according to the invention is characterized
in that a compounding ratio of manganese oxide and zirconium oxide in the
nitrogen oxide adsorbent is 1:1 in terms of metal ratio.
According to the above-mentioned configuration, in the transition
metal oxide containing the manganese oxide and zirconium oxide, the
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saturated NOx adsorbed amount of the NOx adsorbent can be increased as
much as possible.
In the exhaust gas purifier according to the sixteenth or seventeenth
aspect of the invention, an eighteenth aspect according to the invention is
eharacteriwd in that the nitrogen oxide adsorbent further contains yttrium
oxide.
When the yttrium oxide is added as with the above-mentioned
configuration, because the nitrate is easily formed, the yttrium oxide can
react with the generated NO2 to absorb the nitrogen oxide in the state of the
nitrate. Therefore, the saturated NOx adsorbed amount can further be
increased.
In the exhaust gas purifier according to the eighteenth aspect of the
invention, a nineteenth aspect according to the invention is characterized in
that the yttrium oxide ranges from 0.1 to 0*5 weight% in a whole of the
nitrogen oxide adsorbent.
When yttrium is added in the above range, the saturated NOx
adsorbed amount is extremely increased, and particularly the largest
increase is obtained near 0.2 weight% in the saturated NOx adsorbed
amount.
In the exhaust gas purifier according to the twentieth aspect of the
invention, a sixteenth aspect according to the invention is characterized in
that the nitrogen oxide adsorbent further contains aluminum oxide.
The aluminum oxide is used as the support for the manganese oxide
and zirconium oxide. Because the aluminum oxide is porous and has the
high specific surface area, a utilization ratio of an active site is improved,
15

and the saturated NOx adsorbed amount and the NOx adsorbed amount per
unit time are increased.
In the exhaust gas purifier according to the twentieth aspect of tho
invention, a twenty-first aspect according to the invention is characterized
in that proportions of manganese oxide and zirconium oxide in the nitrogen
oxide adsorbent range from 3 to 10 weight% in a whole of the nitrogen oxide
adsorbent.
As with the above-mentioned configuration, when the proportions of
the manganese oxide and sarconium oxide range from 3 to 10 weight% in the
whole of nitrogen oxide adsorbent, the saturated NOx adsorbed amount and
the NOx adsorbed amount per unit time are increased in the nitrogen oxide
adsorbent. Particularly the largest increase is obtained near 5 weight%.
In the exhaust gas purifier according to the fifteenth aspect of the
invention, a twenty-second aspect according to the invention is
characterized in that the nitrogen oxide adsorbent is made of transition
metal oxide containing cobalt oxide and zirconium oxide.
The cobalt oxide has the strong oxidizing power similar to that of the
manganese oxide described in fifteenth aspect. Thus, the NO2 can easily be
generated to increase the NOx occluded amount by containing the cobalt
oxide.
In the exhaust gas purifier according to the twenty-second aspect of
the invention, a twenty-third aspect according to the invention is
characterized in that cobalt oxide ranges from 0.1 to 1 weight% in a whole of
the adsorbent in the nitrogen oxide adsorbent.
As with the above-mentioned configuration, in the transition metal
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oxide containing the cobalt oxide and zirconium oxide, when the cobalt oxide
is contained in the range of 0,1 to 1 weight% in the whole of adsorbent, the
saturated NOx adsorbed amount and the NOx adsorbed amount per unit
time are increased in the nitrogen oxide adsorbent. Particularly the largest
increase is obtained near 0.5 weight%.
In the exhaust gas purifier according to the fourteenth to
twenty-third aspects of the invention, a twenty-fourth aspect according to
the invention is characterized in that a sulfur oxide adsorbent is disposed on
an exhaust gas upstream side of the nitrogen oxide adsorbent.
According to the above-mentioned, because the sulfur oxide in the
exhaust gas is adsorbed to the sulfur oxide adsorbent on an upstream side of
the exhaust gas before reaching the nitrogen oxide adsorbent, the nitrogen
oxide adsorbent is not poisoned by the sulfur, and the decrease in nitrogen
oxide adsorbed amount caused by the sulfur poisoning can be prevented.
In addition, the durability is also improved.
In the exhaust gas purifier according to the twenty-fourth aspect of
the invention, a twenty-fifth aspect according to the invention is
characterized in that the sulfur oxide adsorbent contains copper oxide and
zirconium oxide.
According to the above*mentioned configuration, the copper oxide
and zirconium oxide has the good sulfur oxide (SOx) absorbing power, and
can reversibly adsorb and desorb the sulfur oxide. Therefore, in the
exhaust, gas purifier in which the nitrogen oxide desorbing means provided
on the upstream side of the nitrogen oxide adsorbent while the combustion
apparatus is provided on the downstream side, by switching between the
17

normal operation and the regenerating operation, the nitrogen oxide is
adsorbed to the nitrogen oxide adsorbent and the sulfur oxide is
simultaneously adsorbed to the sulfur oxide adsorbent during the excessive
air combustion of the normal operation, and then the nitrogen oxide and
sulfur oxide adsorbed to the adsorbents are desorbed during the over-rich
combustion of the regenerating operation, and the nitrogen oxide can be
detoxified on the downstream side of the combustion apparatus and
discharged to the atmosphere.
In the exhaust gas purifier according to the twenty-fourth aspect of
the invention, a twenty sixth aspect according to the invention is
characterized in that a metal ratio a metal ratio of copper and zirconium is
IH in the sulfur oxide adsorbent
According to the above-mentioned configuration, the sulfur oxide
adsorbed amount can be increased.
In the exhaust gas purifier according to the twenty-fourth aspect of
the invention, a twenty seventh aspect according to the invention is
characterized in that the sulfur oxide adsorbent contains noble metal and
lithium titanium composite oxide.
According to the above-mentioned configuration, the sulfur oxide
and the nitrogen oxide can efficiently be detoxified and discharged to the
atmosphere similar to the sulfur oxide adsorbent according to the twelfth
aspect in which the copper oxide and zirconium oxide are used*
EFFECT OF THE INVENTION
Thus, according to the invention, the lithium composite oxide
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containing the lithium (Li) utilizes as the positive electrode material for
lithium-ion battery and the transition metal such as the manganese (Mn) is
used as the nitrogen oxide adsorbent, so that the nitrogen oxide adsorbent
having the good NOx absorbing power can be provided at low cost.
Therefore, exhaust gas purifier having the large saturated NOx adsorbed
amount can be provided at low cost. Particularly, the platinum-added
lithium titanate is used as the lithium titanium composite oxide, or the
sulfur oxide adsorbent is disposed on the exhaust gas upstream side of the
nitrogen oxide adsorbent, Therefore, the poisoning of the nitrogen oxide
adsorbent can be prevented.
The provision of the low-cost nitrogen oxide adsorbent made of the
metal oxide containing no noble metal, particularly made of the transition
metal oxide can decrease the apparatus cost while easily and efficiently
detoxifying and discharging the nitrogen oxide.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a schematic view shom'ing a first embodiment of an exhaust
gas purifier to which the invention is applied.
Fig, 2 jg a Bchematie view showing a second embodiment of an
exhaust gas purifier to which the invention is applied.
Fig. 3 is a graph in which saturated NOx adsorbed amounts of
LiMngOs, IiMnPO*, and Pt-Li^TiOs are compared.
Fig. 4 is a graph showing a difference in a saturated NOx adsorbed
amount between an NOx adsorbent made of Ft'LiaTiOa of the invention and
an NOx adsorbent made of Pt-BaOsj system of a comparative example, and
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Fig. 4 shows the case in which an SOx is contained in the exhaust gas and
the case in which the SOx is not contained in the exhaust gas.
Fig. 5 is a graph showing a change in a saturated NOx adsorbed
amount in the case where a weight ratio of the NOx adsorbent made of
Pt-LwTiOa and a support is changed.
Fig. 6 is a graph showing a relationship between a saturated NOx
adsorbed amount and an additive amount ae lithium oxide (LiaO) in the
NOx adsorbent.
Fig. 7 is a graph showing a relationship between a specific surface
area and a burning temperature in producing the NOx adsorbent.
Fig. 8 is a graph showing a relationship between a saturated NOx
adsorbed amount and a temperature of adsorbent deserting means in the
case where the NOx adsorbent is burned at 450 °C
Fig. 9 is a graph showing a component ratio of substance desorbed
from the NOx adsorbent of the present invention.
Fig, 10 is a graph showing a saturated NOx adsorbed amount of
NOx adsorbents made of various transition metal oxides.
Fig. 11 is a graph showing a saturated NOx adsorbed amount in
various metal ratios in an NOx adsorbent made of manganese oxide and
zirconium oxide.
Fig. 12 is a graph showing a change in a saturated NOx adsorbed
amount to a change in additive amount of yttrium oxide in a structure the
yttrium oxide is added to the NOx adsorbent made of manganese oxide and
zirconium oxide.
Fig. 13 is a graph showing the change in a saturated NOx adsorbed
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amount to a change in ratio of the whole of a manganese oxide and
zirconium oxide in the NOx adsorbent to which aluminum oxide is added to
the NOx adsorbent made of the manganese oxide and zirconium oxide and
having a metal ratio of 1=1.
Fig. 14 is a graph showing the change in a saturated NOx adsorbed
amount to a change in additive amount of cobalt in the NOx adsorbent made
of cobalt oxide and zirconium oxide.
Fig. 15 is a graph showing a ratio of desorbed substances of a
conventional nitrogen oxide occluding catalyst containing a noble metal.
EXPLANATIONS OF LETTERS OE NUMERALS
1 internal combustion engine
2 exhaust passage
2a and 2b branch exhaust passage
2c downstream-side exhaust passage
3 adsorbed substance desorbing means
4 NOx adsorbent
5 combustion apparatus
40 fine particle filter
42 SOx adsorbent
XI over-rich combustion region
X2 lean fuel combustion region
BEST MODES FOR CARRYING OUT THE INVENTION
(First Embodiment of the Invention)
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Fig. 1 shows a first embodiment of an exhaust gas purifier according
to the invention. An exhaust passage 2 of an internal combustion engine 1
or a combustion instrument is branched into first and second branch
exhaust passages 2a and 2b, a switching valve 20 is provided in a branch
portion on an upstream side of the exhaust gas, and the branch exhaust
passages 2a and 2b are merged at an end portion on a downstream side of
the exhaust gas and connected to a downstreanrside exhaust passage 2c.
The exhaust gas from the internal combustion engine 1 is selectively
discharged to one of the branch exhaust passages 2a and 2b by switching
the switching valve 20, and the regenerating operation can be performed in
the other branch exhaust passage, Examples of the internal combustion
engine 1 inelude a dtesel engine, a gas engine, a gasoline engine, and a gas
turbine engine, and an industrial boiler can be cited as an example of the
combustion instrument. The internal combustion engine 1 and the
combustion instrument are mainly operated under the excessive air
condition.
In each of the branch exhaust passages 2a and 2b, an adsorbed
substance describing means 3, a fine particle filter 40, a nitrogen oxide
adsorbent (hereinafter referred to as "NOx adsorbent") 4, and a combustion
apparatus 5 are disposed at, intervals in an exhaust gas flowing direction in
the order from the exhaust gas upstream side.
The NOx adsorbent 4 is made of the lithium composite oxide
expressed by a transition metal, particularly by the general formula liAxOy
or L1AXPO4 formed by at least one kind of element A and the lithium (Li).
The element A is selected from the element group of manganese (Mn), nickel
22

(Ni). cobalt (co), vanadium (V), chromium (Cr), iron (Fe), titanium (Ti),
scandium (Sc), and yttrium (Y), Specific suitable examples of the general
formula LtAxOy include lithium manganate (LiMnaGi) and lithium titanate
(LiaTiOs), and a specific suitable example of the general formula LiAxPO4
includes lithium manganate phosphate (LiMnPO4).
In the present embodiment, platinum (Pt) which is of noble metal is
further added to the lithium composite oxide, and lithium titanate (LisTiOa)
containing titanium (TO is used as the lithium composite oxide in order to
maintain the NOx absorbing power and SOx "resistant property at higher
levels.
In the nitrogen oxide adsorbent 4, an additive amount which is of
the lithium oxide LiO ranges from 10 to 20 weight%. The nitrogen oxide
adsorbent 4 is burned in the range of 400 °C to 500 °C, and preferably the
nitrogen oxide adsorbent 4 is burned at about 450 °C.
In the first embodiment, the platinum and lithium titanate (LisTiOg)
are supported by a support made of aluminum oxide (AUOa) and/or anatase
titanium oxide (TiOg).
The adsorbed substance desorbing means 3 disposed 011 the most
upstream side of the exhaust gas includes a fuel nozzle 31, an igniter 32,
and air supply means 33. The fuel nozzle 31 i$ connected to a fuel tank 11
through a fuel amount regulating apparatus 10. In the fuel nozzle 31, a
supply amount and supply timing of the fuel are controlled by an electronic
control unit (hereinafter referred to as "ECU") 12. The air supply means 33
is connected to an air supply source 17 through an air amount regulating
apparatus 16. In the air amount regulating apparatus 16, the supply
23

amount and supply timing of the fuel are controlled by the ECU 12. For
example, the over-rich combustion is performed by controlling the supply
amount and supply timing of tho fuel and the supply amount and supply
timing of the air, and the corresponding branch exhaust passage 2a or 2b
can be heated while converted into the reducing atmosphere.
The supply amount of the fuel and supply amount of the air are set
such that the adsorbed substance desorbing means 3 becomes the
combustion temperature near the burning temperature (400 °C to 500 °C) or
the burning temperature or less. For example, when the burning
temperature is 450 °C, the combustion temperature is set to a temperature
near 450 °C or a temperature at 450 *C or less.
The combustion apparatus 5 disposed on the most downstream side
of the exhaust gas includes a fuel nozzle 6, an igniter 7 and air supply
means 15. In the state in which the combustion apparatus 5 is operated,
an over-rich combustion region XI and a lean fuel combustion region X2 can
be formed on the exhaust gas upstream side and downstream side of the air
supply means 15. The fuel nozzle 6 is connected to a fuel tank 11 through
the fuel amount regulating apparatus 20. In the fuel nozzle 6, the supply
amount and supply timing of the fuel are controlled by the electronic control
unit 12. The air supply means 15 is connected to the air supply source I?
through the air amount regulating apparatus 16. In the air amount
regulating apparatus 16, the supply amount and supply timing of the air are
controlled by the ECU 12.
In the cause where the NOx adsorbent 4 does not contain the noble
metal such as platinum, the combustion apparatus 5 controls the supply
24

amount of the fuel and supply amount of the air such that the over-rich
combustion region Xl and lean fuel combustion region X2 are formed on the
exhaust gas upstream side and downstream side of the air supply means 15.
On the other hand, in the case where the NQx adsorbent 4 contains the
noble metal such as platinum like the present embodiment, the fuel supply
amount is decreased and the air supply amount is increased, and the control
can be performed such that only the lean fuel combustion region X2 is
formed.
(Working of the Embodiment)
In the case where the internal combustion engine 1 is operated, the
switching valve 20 switches the connection of the exhaust passage 2 to
utilize one of the branch exhaust passages 2a and 2b as the exhaust gas
discharge passage of the internal combustion engine 1. The regenerating
operation is performed in the other of the branch exhaust passages 2a and
2b if needed. In the state of Fig. 1, the second branch exhaust passage 2b
is used as the exhaust gas passage, while the first branch exhaust passage
2a is used for the regenerating operation.
During the operation of the internal combustion engine 1, the
combustion apparatus 5 and the adsorbed substance desorbing means 3 are
stopped in the second branch exhaust passage 2b utilized as the exhaust gas
discharge passage in Fig. 1. Because the internal combustion engine I is
operated under the excessive air condition, a small amount of the CO or the
like is contained in the exhaust gas while a Large amount of the NOx is
probably contained in the exhaust gas. The exhaust gas flows from the
exhaust passage 2 into the second branch exhaust passage 2b, a particulate
25

substance is removed by a fine particle filter 40, the NOx is adsorbed to the
NOx adsorbent 4, and the detoxified exhaust gas is discharged through the
exhaust passage 2c on the downstream side.
On the other hand, the combustion apparatus 5 and the adsorbed
substance desorbing means 3 are operated in the first branch exhaust
passage 2a in which the regenerating operation is performed. In the
adsorbed substance desorbing means 3, the fuel from the fuel nozzle 31 is
burned with the air from the air supply means 33, whereby the
high'temperature air is supplied to the NOx adsorbent 4 to desorb the NOx
from the NOx adsorbent 4, That is, the NOx adsorbent 4 is regenerated.
In this case, because the combustion temperature of the adsorbed substance
desorbing means 3 is closes to the burning temperature of the NOx
adsorbent 4 or not more than the burning temperature, the sintering and
the destruction of lithium (Li) by fire are not generated.
In the case where the platinum (Pt) is added to the NOx adsorbent 4,
during: the regenerating operation, the NOx is reduced into the Ng by the
catalytic action of platinum, the NOx is detoxified and discharged as in the
present invention.
In the case where the noble metal is not added to the NOx adsorbent
4. as described above, the over-rich combustion region Xl and the lean fuel
combustion region X2 are formed in the combustion apparatus 5, which
allows the NOx desorbed from the NOx adsorbent 4 to be reduced into the
N2 in the over*rich combustion region XL
In the lean fuel combustion region X2 of the combustion apparatus 5,
the CO and the hydrocarbon are oxidized and detoxified into the CO2 and
26

the H2O, and are discharged. The Ms is not oxidized because of the low
combustion temperature in the lean fuel combustion region X2. In the case
where the noble metal is not added to the NOx adsorbent 4, sometimes the
CO and the hydrocarbon are generated in the over-rich combustion region
XI, and the CO and the hydrocarbon are oxidized and detoxified in the lean
fuel combustion region X2 on the downstream side.
When the NOx adsorbed amount of the NOx adsorbent 4 in the
second branch exhaust, passage 2b reaches a predetermined amount
(saturated amount or regulated amount less than saturated amount) by the
several normal operations, the switching valve 20 is switched to the first
branch exhaust passage 2a to stop the combustion apparatus 5 and
adsorbed substance desorbing means 3 in the first branch exhaust passage
2a, while the combustion apparatus 5 and adsorbed substance desorbing
means 8 in the second branch exhaust passage 2b are operated. That is,
the normal operation is performed in the first branch exhaust passage 2a,
and the regenerating operation is simultaneously performed in the second
branch exhaust passage 2b.
(Effect of the Embodiment)
(1) As shown in Fig. 1, the exhaust passage 2 of the exhaust gas
purifier is branched into the two branch exhaust passages 2a and 2b, one of
the branch exhaust passages 2a and 2b is used as the exhaust gas discharge
passage during the normal operation, and the nitrogen oxide desorbing
means 3 and combustion apparatus 5 are operated to perform the
regenerating operation by blocking the other from the exhaust passage 2 of
the engine. Therefore, the amount of air used for the adsorbed substance
27

desorpfcion and the combustion apparatus is set irrespective of the exhaust
gas amount from the internal combustion engine 1, so that the amount of
fuel supplied from the adsorbed substance desorbing means 3 and the
amount of fuel supplied in the combustion, apparatus 5 can be saved.
Obviously the regenerating operation can be performed without performing
the complicated lean and rich control on the engine side.
(2) Because the fine particle filter 40 is disposed on the upstream
side of the NOx adsorbent 4, the exhaust gas in which the particulate
substance is removed by the fine particle filter 40 can be caused to flow in
the NOx adsorbent 4 during the normal operation (used as the exhaust gas
discharge passage). Accordingly, the decrease in adsorption of the NOx
adsorbent can be prevented,
(3) When the platinum (Pt) which is of the noble metal is added to
the NOx adsorbent 4, the saturated NOx adsorbed amount can significantly
be increased. Fig. 3 is a graph in which the saturated NOx adsorbed
amounts of the lithium composite oxides are compared among lithium
manganafce (LiMnOa) to which the noble metal is not added, LiMnP04 to
which the noble metal is not added, and Pt-LigTiOg to which the platinum
(Pt) of the noble metal is added. The saturated NOx adsorbed amount can
sufficiently bo ensured even in the lithium manganate (LiMnOs) and
lithium mang&nate phosphate (LiMnPO-t) to which the noble metal is not
added. However, in the case of the lithium titanate (Pt-lisTiOs) to which
the platinum is added, because the saturated NOx adsorbed amount can be
ensured about twice to three times the lithium manganate (LiMnOa) and
lithium manganate phosphate (IiMnP04), it is found that the
28

platinum added lithium titanate (PfIi2TiO;t) has the good NOx adsorbing
performance.
(4) When the lithium titanate (LbTiOs) is used a$ the NOx
adsorbent 4, the NOx adsorbent 4 having a good SOx-resistant property can
be provided. Therefore, the poisoning of the NOx adsorbent 4 can be
prevented to lengthen the lifetime. Fig, 4 is a graph showing the
SOx-resistant property of the NOx adsorbent 4. The left two graphs
according to the present invention indicate the NOx adsorbent 4 made of the
platinum-added lithium titanate (Pt-LbTiOa), and the right two graphs
which are of comparative examples indicate the NOx adsorbent 4 made of
platinum-added barium oxide (Pt-BaO system). Each slant-line graph
indicates the saturated NOx adsorbed amount in the case where the SOx is
not contained in the exhaust gas flowing through the NOx adsorbent 4, and
each crossline graph indicates the saturated NOx adsorbed amount in the
case where the SOx having 300-ppm is contained in the exhaust gas flowing
through the NOx adsorbent 4, As can be seen from the graph of Fig, 4, in
the NOx adsorbent 4 made of platinum-added lithium titanate (Pt-LisTiOa),
the saturated NOx adsorbed amount similar to that of the case in which the
SOx is not contained in the exhaust gas is ensured even in the case where
the SOx is contained in the exhaust gas. On the other hand, in the NOx
adsorbent 4 made of platinum-added barium oxide (Pt-BaO system), the
saturated NOx adsorbed amount is largely decreased in the case where the
SOx is contained in the exhaust gas.
(5) Fig. 5 is a graph showing a change in saturated NOx adsorbed
amount in the case of a change in weight ratio of the NOx adsorbent 4 made
29

of the platinum-added lithium titanate (Pt-LiiTiOa) and the aluminum oxide
(AI2O3) and/or titanium oxide (T1O2) which is of a support for supporting the
platinum-added lithium titanate. When the weight ratio of the support
ranges from 0 to 80%, the saturated NOx adsorbed amount is increased in
proportion to the increase in support, Accordingly, it is preferably to set
the weight ratio of the aluminum oxide (AI2O3) m the range of about 80% to
approximately 95%.
(6) Fig. 6 is a graph showing a relationship between the saturated
NOx adsorbed amount and an additive amount as lithium oxide (LisO) for
the NOx adsorbent 4. As can be seen from Fig. 6, the saturated NOx
adsorbed amount is substantially maintained at the maximum value when
the additive amount which is of the lithium oxide (LigO) ranges from 10 to
20 weight%. Accordingly, the lithium oxide (LizO) is added in the range of
10 to 20 weight% in the whole of nitrogen oxide adsorbent, which allows the
saturated NOx adsorbed amount to be increased to improve the NOx
absorbing power.
(7) Kg. 7 is a graph showing a relationship between a specific
surface area, the saturated NOx adsorbed amount, and a temperature at
which the NOx adsorbent 4 is burned. In Fig. 7, the burning temperatures
at 450 °C and 600 °C are compared to each other. As can be seen from Fig.
7, compared with the burning temperature of 600 "C, the large specific
surface area and the large saturated NOx adsorbed amount are obtained at
the burning temperature of 450 °C. Therefore, the NOx adsorbent 4
burned at 450 °C has the good NOx absorbing power.
(8) Fig, 8 is a graph showing a relationship between the saturated
30

NOx adsorbed amount and a temperature of the adsorbed substance
desorbing means 3 in the case where the NOx adsorbent 4 is burned at:
450 °C. As can be seen from Fig, 8, the maximum saturated NOx adsorbed
amount can be obtained near the burning temperature of 450 °C, and the
saturated NOx adsorbed amount is rapidly decreased when the burning
temperature is higher than 450 °C or when the burning temperature is
lower than 450 °C. However, when the temperature of the adsorbed
substance describing means 3 ie higher than the burning temperature,
because a possibility of generating the sintering or destruction of lithium
(Li) by fire is enhanced, it is found that the adsorbed substance desorbing
means 3 is optimally set to the temperature near the burning temperature
of 450 aC during the regenerating operation.
(Second Embodiment of the Invention)
Fig. 2 shows a second embodiment of an exhaust gas purifier
according to the invention. When compared with the first embodiment of
Fig. 1, a sulfur oxide adsorbent (hereinafter referred to as "SOx adsorbent")
42 is disposed between the fine particle filter 40 and the NOx adsorbent 4.
Other configurations of the second embodiment are similar to those of Fig. 1,
and identical component is designated by identical numeral.
In the second embodiment, the SOx adsorbent 42 is made of copper
oxide and zirconium oxide, and a metal ratio of copper and zirconium is 1*1.
(Working of Second Embodiment)
The working of the second embodiment is basically similar to that of
the first embodiment of Fig. 1 except for the working of the SOx adsorbent
42, so that only the working of the SOx adsorbent 42 will be described.
31

During the normal operation of the internal combustion engine 1,
the SOx in the exhaust gas is adsorbed to the SOx adsorbent 42. Therefore,
the SOx does not flow into the MOx adsorbent 4, and the NOx adsorbent. 4
can be prevented from being poisoned by the sulfur. Particularly, in the
case where the lithium oxide except for the noble metal-added lithium
titanate (Pt'LTiOa) is used as the NOx adsorbent 4, the SOx adsorbent 42
is disposed on the upstream side of the NOx adsorbent 4 because of a low
SOx "resistant property, which allows the poisoning of the NOx adsorbent 4
to be prevented.
During the regenerating operation, the high-temperature air is also
supplied to the SOx adsorbent 42 from the adsorbed substance desorbing
means 3 to desorb the SOx adsorbed to the SOx adsorbent 42- That in, the
SOx adsorbent 42 is regenerated. The desorbed SOx is directly discharged.
As described above, because the desorbing action is also performed in the
NOx adsorbent 4 during the regenerating operation, there is no fear that the
SOx desorbed from the SOx adsorbent 42 is re-adsorbed to the NOx
adsorbent 4.
As described above, when the metal ratio of the copper and
zirconium is 11 in the sulfur oxide adsorbent 42 made of the copper oxide
and zirconium oxide, the sulfur oxide adsorbed amount can be increased.
The copper oxide and zirconium oxide can reversibly adsorb and
desorb the sulfur oxide. Therefore, in the exhaust gas purifier in which the
nitrogen oxide desorbing means provided on the upstream side of the
nitrogen oxide adsorbent while the combustion apparatus is provided on the
downstream side, by switching between the normal operation and the
32

regenerating operation, the nitrogen oxide is adsorbed to the nitrogen oxide
adsorbent and the sulfur oxide is simultaneously adsorbed to the sulfur
oxide adsorbent during the excessive air combustion of the normal operation,
and then the nitrogen oxide and sulfur oxide adsorbed to the adsorbents are
desorbed during the over-rich combustion of the regenerating operation, and
the nitrogen oxide can be detoxified on the downstream side of the
combustion apparatus and discharged to the atmosphere.
{Third Embodiment of the Invention)
Metal oxide which does not contain the noble metal is used as the
NOx adsorbent 4 of the exhaust gas purifier shown in Fig, 2. Particularly,
the metal oxide can efficiently adsorb the NOx in the excessive air
atmosphere, and the metal oxide desorbs the adsorbed NOx when the metal
oxide is heated to a predetermined temperature or when the exhaust gas is
converted into the reducing atmosphere. For example, the NOx adsorbent
4 is made of the transition metal oxide containing the manganese oxide and
zirconium oxide, and the compounding ratio of the manganese oxide and
zirconium oxide becomes 1:1 in terms of metal ratio.
In the third embodiment, the SOx adsorbent 42 is made of the
copper oxide and zirconium oxide, and the metal ratio of the copper and
zirconium becomes 1:1.
(Working of the Embodiment)
In Fig. 2, in the case where the internal combustion engine ) is
operated, the switching valve 20 switches the connection of the exhaust
passage 2 to utilize one of the branch exhaust passages 2a and 2b as the
exhaust gas discharge passage of the internal combustion engine 1. The
33

regenerating operation is performed in the other of the branch exhaust
passages 2a and 2b if needed, In the state of Fig. 2, the second branch
exhaust passage 2b is used as the exhaust gas passage of the internal
combustion engine 1, while the first branch exhaust passage 2a is used for
the regenerating operation.
During the operation of the internal combustion engine 1, the
combustion apparatus 5 and the adsorbed substance desorbing means 3 are
stopped in the second branch exhaust passage 2b utilized as the exhaust gas
discharge passage in Fig. 2. Because the internal combustion engine 1 is
operated under the excessive air condition, the small amount, of the CO or
the like is contained in the exhaust gas while the large amount of the NOx
is probably contained in the exhaust gas- The exhaust gas flows from the
exhaust passage 2 into the second branch exhaust passage 2b, the
particulate substance is removed by the fine particle filter 40, the SOx is
adsorbed to the SOx adsorbent 42, the NOx is adsorbed to the NOx
adsorbent 4, and the detoxified exhaust gas is discharged through the
exhaust passage 2c on the downstream side.
On the other hand, the combustion apparatus 5 and the adsorbed
substance desorbing means 3 are operated in the first branch exhaust
passage 2a in which the regenerating operation is performed. In the
adsorbed substance desorbing means 3, the fuel from the fuel nozzle 31 is
burned with the air from the air supply means 33, whereby the
high-temperature air is supplied to the NOx adsorbent 4 to desorb the NOx
from the NOx adsorbent 4. That is, the NOx adsorbent 4 is regenerated.
The exhaust gas is blocked from the internal combustion engine 1 in
34

the first branch exhaust passage 2a in the regenerating operation state, and
the first branch exhaust passage 2a is operated independently of the second
branch exhaust passage 2b in the normal operation state, and the
regenerating operation is performed in the first branch exhaust passage 2a
by the fuel supply and air supply of the adsorbed substance desorbing
means 3 and the fuel supply and air supply of the combustion apparatus 5.
Therefore, the amount of air used for the adsorbed substance desorption and
the combustion apparatus is set irrespective of the exhaust gas amount from
the internal combustion engine 1, so that the amount of fuel supplied from
the adsorbed substance desorbing means 3 and the amount of fuel supplied
in the combustion apparatus 5 can be saved. During the regenerating
operation, the adsorbed substance desorbing means 3 is burned in the
overrich combustion state, so that the NOx adsorbent 4 can he heated while
the exhaust gas is converted into the reducing atmosphere. Therefore, the
desorbing performance can be improved and the NOx is not generated by
the burning of the adsorbed substance desorbing means 3.
Fig. 0 shows a component ratio of substances desorbed from the NOx
adsorbent 4 during the regenerating operation. About 8% of the whole of
the substances is desorbed in the form of the nitrogen (Ng), and 90% or more
is desorbed in the form of the nitrogen oxide (NOx) such as the NO, the NOs,
and the N2O. Thus, most substances are desorbed in the form of the NOx,
the desorbed NOx is reduced into the detoxified the Ng in the over-rich
combustion region XI of the combustion apparatus 5 on the downstream
side of Fig. 2, and the detoxified the Ns is discharged to the atmosphere.
On the other hand, although the CO or the hydrocarbon is generated in the
35

over-rich combustion region XI, the CO or the hydrocarbon is oxidized into
the COs in the lean fuel combustion region X2 on the downstream side, and
discharged to the atmosphere. The N2 generated in the over-rich
combustion region XI is not oxidixed because of the low combustion
temperature in the lean fuel combustion region X2.
The high-temperature air is also supplied to the SOx adsorbent 42
from the adsorbed substance desorbing means 3 to desorb the SOx adsorbed
to the SOx adsorbent 42. That is, the SOx adsorbent 42 is regenerated.
The desorbed SOx is directly discharged. As described above, because the
desorbing action is also performed in the NOx adsorbent. 4 during the
regenerating operation, there is no fear that the SOx desorbed from the SOx
adsorbent 42 is re-adsorbed to the NOx adsorbent 4.
When the NOx adsorbed amount of the NOx adsorbent 4 in the
second branch exhaust passage 2b reaches a predetermined amount
(saturated amount or regulated amount less than saturated amount) by the
several normal operations,, the switching valve 20 is switched to the first
branch exhaust passage 2a to stop the combustion apparatus 5 and
adsorbed substance desorbing means 3 in the first branch exhaust passage
2a, while the combustion apparatus 5 and adsorbed substance desorbing
means 3 in the second branch exhaust passage 2b are operated, That is,
the normal operation is performed in the first branch exhaust passage 2a,
and the regenerating operation is simultaneously performed in the second
branch exhaust passage 2b.
(Effect of the Embodiment)
(1) Fig. 10 is a graph in which the saturated NOx adsorbed amount
36

of typical transition metal oxides are compared. The manganese Mil and
the cobalt Co have the highest saturated NOx adsorbed amount, and the
iron Fe, the copper Cu, the nickel Ni, and the chromium O and the like are
ranked. This is because the manganese oxide and the cobalt oxide have the
strongest oxidizing power to easily generate NOx in the transition metal
oxide. The saturated NOx adsorbed amount is substantially proportional
to the NOx adsorbed amount per unit time. Thus, when the manganese
oxide is used as the NOx adsorbent 4 like the present embodiment, the
saturated NOx adsorbed amount and the NOx adsorbed amount per unit
time can be increased. Accordingly, NOx can effectively be adsorbed and a
frequency of the regenerating operation can economically be decreased.
(2) Fig. 11 shows the saturated NOx adsorbed amount in various
metal ratios by changing the metal ratio of manganese and zirconium in the
case where the transition metal oxide (not containing the noble metal) made
of the manganese oxide and zirconium oxide is used as the NOx adsorbent 4.
As can be seen from the graph of Fig. 11, the highest saturated NOx
adsorbed amount (QO) is obtained when the metal ratio of the manganese
and zirconium (Mn-Zr) is 1:1, and then the saturated NOx adsorbed amount
is decreased in the order of the metal ratio of 1:5, the metal ratio of 1*9, the
metal ratio of 5:1, and the metal ratio of 9:1. Accordingly, in the present
embodiment, when the metal ratio of the manganese and zirconium is set to
1:1, the largo-capacity saturated NOx adsorbed amount can be ensured as
the NOx adsorbent 4.
(Fourth Embodiment of the Invention)
Oxide of yttrium Y is added to the transition metal oxide (metal
37

ratio of 1:1) made of the manganese oxide and zirconium oxide as the NOx
adsorbent 4 of the exhaust gas purifier shown in Fig. 2. The additive
amount of yttrium oxide ranges from 0,1 to 0.5 weight% in the whole of the
NOx adsorbent 4, and preferably the additive amount of yttrium oxide is set
to about 0.2 weight%.
When the yttrium oxide is added to the nitrogen oxide adsorbent 4,
the nitrate is easily formed, the yttrium oxide can react with the generated
NO? to absorb the nitrogen oxide in the state of the nitrate. Therefore, the
saturated NOx adsorbed amount, can further be increased.
Fig. 12 shows a change in saturated NOx adsorbed amount of the
NOx adsorbent 4 to a change in additive amount of yttrium oxide (Y2O3).
In the case where the additive amount of yttrium oxide is 0 weif ht%, the
saturated NOx adsorbed amount Q0 corresponds to saturated NOx adsorbed
amount Q0 in which the metal ratio of Fig. 4 is VI. When the additive
amount of yttrium oxide is increased from 0 weight% to about 0.2 weight%,
the saturated NOx adsorbed amount is rapidly increased to a maximum
value Q3 through a value Q2 at 0.1 weight%. When the additive amount of
yttrium oxide is increased from about 0.2 weight% to about 0.5 weight%» the
saturated NOx adsorbed amount is gently decreased from the maximum
value Q3 to a value Q4 ( When the additive amount of yttrium oxide exceeds about 0.5 weights, the
saturated NOx adsorbed amount is kept at the value Q4, so that there is no
increase and decrease in the saturated NOx adsorbed amount. Accordingly,
in order to economically increase the saturated NOx adsorbed amount,
preferably the additive amount of yttrium oxide ranges from 0.1 to 0.5
38

weight.% like the present embodiment, and most preferably the additive
amount of yttrium oxide is set to about 0.2 weight%,
(Fifth Embodiment of the Invention)
Aluminum oxide is added to the transition metal oxide (metal ratio
of l'l) made of the manganese oxide and rireonium oxide in the NOx
adsorbent 4 disposed in the exhaust gas purifier shown in Fig, 2. The
aluminum oxide AI3O3 is porous and has the high specific surface area.
The aluminum oxide is used as the support, and the manganese oxide and
zirconium oxide are supported by the aluminum oxide, Therefore, the
utilization ratio of the active site is improved, and the saturated NOx
adsorbed amount and the NOx adsorbed amount per unit time are
increased.
The proportions of the manganese oxide and zirconium oxide to the
whole of the NOx adsorbent 4 range from 3 weight% to 10 weight%, and
preferably the proportions is set to about 5 weight%. In other words, the
proportion of the aluminum oxide ranges from 97 to 90% in the whole of
NOx adsorbent 4, and preferably the proportion of the aluminum oxide is set
to about 95%.
Fig. 13 shows a relationship between the saturated NOx adsorbed
amount and a change in ratio of the manganese oxide and zirconium oxide
to the whole NOx adsorbent 4. When the manganese oxide and zirconium
oxide are 0 weight%, as shown in a left end of the graph, the aluminum
oxide is 100% and the saturated NOx adsorbed amount becomes
substantially zsero. When the proportions of the manganese oxide and
zirconium oxide is increased from 0 weight% to about 5 weight.%, the
39

saturated NOx adsorbed amount is rapidly increased to a maximum value
Q6 through a value Q§ at 3 weight%. When the proportions of the
manganese oxide and zirconium oxide is increased from 5 weight% to about
30 weight%, the saturated NOx adsorbed amount is decreased from the
maximum value Q6 to a value Q7 through the value Q5 at the 3 weight%.
When the proportions of the manganese oxide and zirconium oxide exceeds
30 weight%, the saturated NOx adsorbed amount is substantially kept at
the value Q7. Accordingly, in order to effectively increase the saturated
NOx adsorbed amount, preferably the proportions of the manganese oxide
and zirconium oxide to the whole of NOx adsorbent 4 ranges from 3 weight%
to 10 weight%, and most preferably the additive amount of yttrium oxide is
set to about 5 weight%.
(Sixth Embodiment)
A transition metal oxide made of oxide of cobalt Co and oxide of
zirconium Zr is used as the NOx adsorbent 4 disposed in the exhaust gas
purifier of Fig. 2. The proportion of the cobalt oxide to the whole of NOx
adsorbent 4 ranges from 0.1 weight% to 1 weight%, and preferably the
proportion of the cobalt oxide is set to about 0.5 weight%. The cobalt oxide
has the strong oxidizing power similar to that of the manganese oxide, and
the saturated NOx adsorbed amount similar to that of the manganese oxide
can be obtained by the cobalt oxide as shown in Fig. 10.
Fig. 14 shows the change in saturated NOx adsorbed amount to the
change in additive amount of the cobalt oxide. When the additive amount
of cobalt oxide is increased from 0.1 weight% to about 0.5 weight%, the
saturated NOx adsorbed amount is rapidly increased from a value Q10 to a
40

maximum value Qll. When the additive amount of cobalt oxide is
increased from about 0.5 weight.% to about 1 weight%, the saturated NOx
adsorbed amount is decreased from the maximum value Qll to a value Q12
(>vaiue Q10). When the additive amount of cobalt oxide exceeds about 1
weight%. the saturated NOx adsorbed amount is substantially kept at the
value Q12. Accordingly, in order to economically increase the saturated
NOx adsorbed amount, preferably the additive amount of cobalt oxide
ranges from 0.1 to 1 weight%, and most preferably the additive amount of
cobalt oxide is set to about 0.5 weight%.
(Seventh Embodiment of the Invention)
A sulfur oxide adsorbent 42 made of noble metal and lithium
titanium composite oxide (UJTiOzf m provided as the SOx adsorbent 42
disposed in the exhaust gas purifier of Fig. 2. Examples of the noble metal
include platinum Pt and rhodium Eh or the like.
As with the sulfur oxide adsorbent made of the manganese oxide and
zirconium oxide of the first embodiment, the sulfur oxide adsorbent 42 made
of the noble metal and lithium titanium composite oxide has the good SOx
absorbing power and is able to reversibly adsorb and desorb the SOx,
Therefore, as shown in Fig. 2, the adsorption and desorption can be
performed without performing the lean and rich control on the engine side
in the exhaust gas purifier including the adsorbed substance de&orbing
means 3 and combustion apparatus 5.
INDUSTRIAL APPLICABILITY
The present invention can be used as the exhaust gas purifier for
41

various machines which discharge the exhaust gas, and the invention can be
applied to the internal combustion engines such as the diesel engine, the gas
engine, the gasoline engine, and the gas turbine engine or the combustion
instruments such as the incinerator and the boiler.
42

WE CLAIM :
1. An exhaust gas purifier being installed m an exhaust passage of
an internal combustion engine or a combustion instrument,
the exhaust gas purifier characterized in that a nitrogen oxide
adsorbent is disposed ID the exhaust passage, and the nitrogen oxide
adsorbent is made of lithium composite oxide expressed by a general
formula LiAxOy or LiAxPCu where A is at least one kind of element
selected from an element group of manganese (Mn), nickel (Ni), cobalt (Co),
vanadium (V), chromium (Cr), iron (Fe), titanium (Ti), scandium (Sc), and
yttrium (Y)t and the at least one kind of element A and lithium (Li) are
elements constituting the general formula LiAxOy or LiAxP04-
2. The exhaust gas purifier according to claim 1, characterized in
that noble metal is added to the nitrogen oxide adsorbent,
3. The exhaust gas purifier according to claim 2, characterized in
that the noble metal is platinum (Pt) and the lithium composite oxide is
lithium titanate (LiaTiO-i).
4. The exhaust gas purifier as in any one of claims 1 to 3,
characterized in that the nitrogen oxide adsorbent is supported by a support
made of aluminum oxide (AI2O3) and/or anatase titanium oxide (TiOa).
f>. The exhaust gas purifier as in any one of claims 1 to 4,
43

characterized in that an additive amount as lithium oxide (LiaO) ranges
from 10 to 20 weight% in the nitrogen oxide adsorbent,
6. The exhaust, gas purifier as in any one of claims 1 to 5,
characterized in that the nitrogen oxide adsorbent is burned in a range of
400 °C to 500 °C.
7. The exhaust gas purifier as in any one of claims 2 to 0,
characterized in that adsorbed substance desorbing means is disposed on an
exhaust gas upstream side of the nitrogen oxide adsorbent and an
combustion apparatus is disposed on an exhaust gas downstream side of the
nitrogen oxide adsorbent.
8. The exhaust gas purifier as in any one of claims 2 to 7,
characterized in that the combustion apparatus is a fuel lean-burn type.
9. The exhaust gas purifier according to claim 6 or 7, characterized
in that the adsorbed substance desorbing means is set to a temperature
near the burning temperature or to the burning temperature or leaa.
10. The exhaust gas purifier according to claim 1, characterized in
that a sulfur oxide adsorbent is disposed on an exhaust gas upstream side of
the nitrogen oxide adsorbent.
11. The exhaust gas purifier according to claim 10, characterized in
44

that the sulfur oxide adsorbent contains copper oxide and zirconium oxide.
12. The exhaust gas purifier according to claim 11, characterized in
that a metal ratio of copper and zirconium is 1-1 in the sulfur oxide
adsorbent.
13. The exhaust gas purifier as in any one of claims 10 to 12,
characterized in that adsorbed substance desorbing means is disposed on an
exhaust gas upstream side of the sulfur oxide adsorbent and an combustion
apparatus is disposed on an exhaust gas downstream side of the nitrogen
oxide adsorbent.
14. An exhaust gas purifier being installed in an exhaust passage
of an internal combustion engine or a combustion instrument,
the exhaust gas purifier comprising*
a nitrogen oxide adsorbent temporarily adsorbing nitrogen oxide
even in an excessive air atmosphere and desorbing the adsorbed nitrogen
oxide by heating or reducing atmosphere;
adsorbed substance desorbing means being disposed on an exhaust
gas upstream side of the nitrogen oxide adsorbent, the adsorbed substance
desorbing means heating the exhaust gas or air or converting the exhaust
gas or air into a reducing atmosphere; and
a combustion apparatus being disposed on an exhaust gas
downstream side of the nitrogen oxide adsorbent,
wherein the nitrogen oxide adsorbent is made of metal oxide which
45

does not contain noble metal.
15. The exhaust gas purifier according to claim 14, characterized in
that the nitrogen oxide adsorbent is made of transition metal oxide.
16. The exhaust gas purifier according to claim 15, characterized in
that the nitrogen oxide adsorbent is made of transition metal oxide
containing manganese oxide and zirconium oxide.
17. The exhaust gas purifier according to claim 16, characterized in
that a compounding ratio of manganese oxide and zirconium oxide in the
nitrogen oxide adsorbent is 1:1 in terms of metal ratio.
18. The exhaust gas purifier according to claim 16 or 17,
characteris&ed in that the nitrogen oxide adsorbent further contains yttrium
oxide.
19. The exhaust gas purifier according to claim 18, characterised in
that the yttrium oxide ranges from 0,1 to 0.5 weight% in a whole of the
nitrogen oxide adsorbent.
20. The exhaust gas purifier according to claim 16, characterized in
that the nitrogen oxide adsorbent further contains aluminum oxide.
21. The exhaust gas purifier according to claim 20, characterized in
46

that proportions of manganese oxide and zirconium oxide in the nitrogen
oxide adsorbent range from 3 to 10 weight% in a whole of the nitrogen oxide
adsorbent.
22. The exhaust gas purifier according to claim 16, characterized in
that the nitrogen oxide adsorbent is made of transition metal oxide
containing cobalt oxide and zirconium oxide.
23. The exhauM gas purifier according to claim 22, characterized in
that cobalt oxide ranges from 0,1 to 1 weight% in a whole of the adsorbent in
the nitrogen oxide adsorbent,
24. The exhaust gas purifier as in any one of claims 14 to 23,
characterized in that a sulfur oxide adsorbent is disposed on an exhaust gas
upstream side of the nitrogen oxide adsorbent.
26. The exhaust gas purifier according to claim 24, characterized in
that the sulfur oxide adsorbent contains copper oxide and zirconium oxide.
26. The exhaust gas purifier according to claim 25, characterized in
that a metal ratio a metal ratio of copper and zirconium is 11 in the sulfur
oxide adsorbent.
27. The exhaust gas purifier according to claim 24, characterized in
that the sulfur oxide adsorbent contains noble metal and lithium titanium
47

composite oxide.
Dated this 18th day of October 2007.

48

It is intend to provide at low cost an exhaust, gas purifier capable of in an internal combustion engine or other eombustion instrument mainly driven under excess air conditions, efficiently removing nitrogen oxides from
exhaust gas. A nitrogen oxide adsorbent (4) is disposed in an exhaust passage, which the nitrogen oxide adsorbent (4) is composed of a lithium composite oxide of the general formula LiAxOy or LiAxPO4, containing as constituent elements lithium (Li) and at least one element (A) selected from the group consisting of manganese (Mn), nickel (Ni), cobalt (Co), vanadium (V), chromium (Cr), iron (Fe), titanium (Ti), scandium (Sc), and yttrium (Y). For example, the nitrogen oxide adsorbent (4) is composed of a lithium composite oxide, such as lithium manganate (LiMnO3), the lithium titanate
(LizTiOa) or lithium manganate phosphate (LiMnPO4).

Documents:

04022-kolnp-2007-abstract.pdf

04022-kolnp-2007-claims.pdf

04022-kolnp-2007-correspondence others 1.1.pdf

04022-kolnp-2007-correspondence others 1.2.pdf

04022-kolnp-2007-correspondence others.pdf

04022-kolnp-2007-description complete.pdf

04022-kolnp-2007-drawings.pdf

04022-kolnp-2007-form 1.pdf

04022-kolnp-2007-form 18.pdf

04022-kolnp-2007-form 2.pdf

04022-kolnp-2007-form 3.pdf

04022-kolnp-2007-form 5.pdf

04022-kolnp-2007-international publication.pdf

04022-kolnp-2007-international search report.pdf

04022-kolnp-2007-pa.pdf

04022-kolnp-2007-pct priority document notification.pdf

04022-kolnp-2007-pct request form.pdf

04022-kolnp-2007-translated copy of priority document.pdf

4022-KOLNP-2007-ABSTRACT 1.1.pdf

4022-KOLNP-2007-CANCELLED PAGES.pdf

4022-KOLNP-2007-CLAIMS 1.1.pdf

4022-KOLNP-2007-CORRESPONDENCE 1.5.pdf

4022-KOLNP-2007-CORRESPONDENCE 1.6.pdf

4022-KOLNP-2007-CORRESPONDENCE 1.7.pdf

4022-KOLNP-2007-CORRESPONDENCE OTHERS 1.3.pdf

4022-KOLNP-2007-CORRESPONDENCE OTHERS 1.4.pdf

4022-kolnp-2007-correspondence.pdf

4022-KOLNP-2007-DESCRIPTION (COMPLETE) 1.1.pdf

4022-KOLNP-2007-FORM 1.1.1.pdf

4022-KOLNP-2007-FORM 2.1.1.pdf

4022-kolnp-2007-form 27.pdf

4022-KOLNP-2007-FORM 3.1.1.pdf

4022-KOLNP-2007-FORM 3.1.2.pdf

4022-KOLNP-2007-INTERNATIONAL SEARCH REPORT 1.1.pdf

4022-KOLNP-2007-OTHERS 1.1.pdf

4022-KOLNP-2007-OTHERS.pdf

4022-KOLNP-2007-PA 1.1.pdf

4022-KOLNP-2007-PCT IPER.pdf

4022-KOLNP-2007-PETITION UNDER RULE 137.pdf

4022-KOLNP-2007-REPLY TO EXAMINATION REPORT 1.1.pdf

4022-KOLNP-2007-REPLY TO EXAMINATION REPORT.pdf

4022-KOLNP-2007-TRANSLATED COPY OF PRIORITY DOCUMENT 1.1.pdf

abstract-04022-kolnp-2007.jpg


Patent Number 241538
Indian Patent Application Number 4022/KOLNP/2007
PG Journal Number 31/2010
Publication Date 30-Jul-2010
Grant Date 12-Jul-2010
Date of Filing 18-Oct-2007
Name of Patentee YANMAR CO., LTD.
Applicant Address 1-32, CHAYAMACHI, KITA-KU, OSAKA-SHI, OSAKA
Inventors:
# Inventor's Name Inventor's Address
1 MATSUBAYASHI, SHOGO C/O YANMAR CO., LTD., 1-32, CHAYAMACHI, KITA-KU, OSAKA-SHI, OSAKA 530-0013
2 KANDA, TOSHIHISA C/O YANMAR CO., LTD., 1-32, CHAYAMACHI, KITA-KU, OSAKA-SHI, OSAKA 530-0013
PCT International Classification Number B01D 53/56,F01N 3/08
PCT International Application Number PCT/JP2006/304996
PCT International Filing date 2006-03-14
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2005-093798 2005-03-29 Japan
2 2005-093802 2005-03-29 Japan