Title of Invention

LOW-COLOR ULTRAVIOLET ABSORBERS FOR HIGH UV WAVELENGTH PROTECTION APPLICATIONS

Abstract A clear thermoplastic article comprising at least one ultraviolet absorber compound exhibiting ultraviolet absorption characteristics over the range of wavelengths from 5 about 300 to about 400 nm such that said article exhibits a UV transmission of at most 10% at the 390 nm wavelength; wherein said at least one compound exhibits an extraction level from said thermoplastic article measured as the level of absorbance exhibited by a heated alcohol extract solution after 2 hours exposure of at most 0.1 absorbance units; and wherein said ultraviolet absorber comprises at least one 10 poly(oxyalkylene) chain.
Full Text FORM 2
THE PATENTS ACT 1970
[39 OF 1970]
COMPLETE SPECIFICATION
[See Section 10 ; rule 13]]
"LOW-COLOR ULTRAVIOLET ABSORBERS FOR HIGH UV WAVELENGTH PROTECTION APPLICATIONS"
MILLIKEN 8B COMPANY, a Delaware corporation, of 920 Milliken Road, Spartanburg, SC 29303, United States of America,
The following specification particularly describes the nature of the invention and the manner in which it is to be performed :-
QT9 .


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LOW-COLOR ULTRAVIOLET ABSORBERS FOR HIGH UV WAVELENGTH
PROTECTION APPLICATIONS
5 Field of the Invention
This invention relates to novel ultraviolet absorbing compounds that are liquid in nature, are extremely low in color (and thus permit use without the concomitant necessity of adding large amounts of other coloring agents to combat any discoloring within clear, colorless applications), and are highly effective in providing protection in wavelength ranges
10 for which previous attempts at low-color ultraviolet absorbers have failed. Such compounds provide such excellent, inexpensive, and beneficial protection from ultraviolet exposure within various media, hicluding, but not limited to, clear thermoplastics. The particular compounds are generally polymeric in nature including various chain lengths of polyoxyalkylenes thereon and are liquid in nature to facilitate handling and introduction
15 within the target media. In addition, such ultraviolet absorbers also exhibit extremely low migratory properties thereby providing long-term protective benefits to the target media as well. This invention also concerns the end products, specific broadly defined types of compounds providing such beneficial characteristics, methods of making such low-color compounds, and methods of producing such clear, UV protected end products.
20
Background of the Prior Art All of the U. S. patents cited throughout this specification are hereby entirely
incorporated-herein;--- —
Ultraviolet absorber compounds have been utilized for a number of protective
25 applications, including within compositions for covering skin, on and within apparel and other types of textiles, within transparent plastic containers, and the like, to combat the harmful and degradable effects of certain wavelengths of light in the UV spectrum. The best known UV absorbers are benzotriazoles, available from Ciba under the tradename Tinuvin®, and benzophenones, available from Cytec Industries under the trademark Cyasorb™. Such
30 compounds are highly effective in their UV absorber capacity, however, they are quite costly, can prove difficult to incorporate within different target media, and tend to migrate from within certain types of media (such as plastics). Furthermore, these two well known types of

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UV absorbers present handling difficulties in that they are generally produced and utilized in
powder form and have relatively low melting points. Particularly, within plastic media, the powder form of these compounds is problematic; a liquid is much easier to handle, does not require melting, and provides more effective and thorough mixing throughout the target
5 plastic. Additionally, these previously utilized UV absorbers provide UV protection over a relatively narrow range of wavelengths (©max. from about 290 to about 340 nm for benzotriazoles; from 260 to 300 nm for benzophenones), which ultimately leaves a potentially damaging range of unprotected UV exposure (to about 400 nm). Attempts to increase the amount of such UV absorber compounds in order to provide potential protection over such a
10 broader wavelength range is ineffective, not to mention such greater amounts of UV
absorbers increases the production of unwanted colorations within target clear plastics and other tike applications such that masking compounds (e.g., bluing agents, for example) must be utilized in relatively high amounts to combat the discoloring effect. Thus, there exists a need to provide a highly effective, liquid ultraviolet absorber which exhibits a versatility to be
15 incorporated within or applied to different and various media and substrates and which, alternatively, can provide protection over the range of wavelengths in the UV spectrum of from about 290 to about 400 nm (in order to provide the best overall protection from possible harm and/or degradation associated with UV exposure).
Methine-based compounds, in particular certain malonate derivatives, as in European
20 Patent Abstract 350-386-A, to L'Oreal SA, are useful as UV absorbers in cosmetic sunscreen compositions, are generally inexpensive to make, and provide UV protection in the spectrum from about 280 to about 360 nm. However, such compounds are highly soluble in organic solvents and would therefore easily migrate from solid compositions, such as plastics, upon introduction therein. Thus, although the utilization of an effective UV absorber, such as a
25 malonate derivative, within plastics, may be highly desirable, such has never been taught nor fairly suggested within the prior UV absorber art due to the great difficulty in producing such a stable, and thus highly effective, UV absorbing composition from such a methine-based source. There exists a need then to produce an inexpensive UV absorber, preferably methine-based, which possesses the requisite ability to remain within media such as thermoplastics
30 and the like (as noted above), and thus provide necessary and desirable protection from degradation due to UV exposure.
Further developments for the ultraviolet protection of certain polymeric media (such

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as polyesters) have included vanillin- and resorcinol-based compounds which, to be effective
in terms of low extraction from such a thermoplastic, must be introduced during the actual polymerization reaction of the base thermoplastic polymer itself. For example, U.S. Pat. NO. 4,617,374 to Pruett et al. teaches such UV absorbers for polyester end-uses. Again, however,
5 such compounds exhibit very high extraction results unless they are added as to-be-polymerized reactants themselves with the ester monomers during the polymerization step. In such an instance, these UV absorbers are actually integrated within the polymer, and not just mixed within the thermoplastic medium. As such, although such compounds do exhibit excellent results when polymerized within the target polyester, unfortunately such compounds
10 are limited in their versatility since the only time during which effective introduction is
permitted is during the aforementioned polymerization procedure. There thus still remains a need to provide a more versatile UV absorber for thermoplastic end-uses such that the producer can introduce the UV absorber at any time during the production of the target thermoplastic such that the additive does not exhibit such high extraction and yet still
15 provides excellent UV absorbing properties thereto.
It has now been found that through the addition of polyoxyalkylene chains onto certain ultraviolet absorber compounds, greater versatility of potential uses for the new UV absorber is provided, particularly in terms of the needed low-extraction as noted above. Therefore, it has been found that such polyoxyalkylenated compounds (such as those, without
20 intending to limit the breadth of the invention, based on vanillin and resorcinol base
compounds) provide UV absorbers which are highly effective in filtering harmful UV-A and UV-B rays over a broad spectrum (©max from about 280 to about 400 nm, more preferably ■■- from about 320 to about 400 nm). Furthermore, it has been found that in combination with a benzotriazole and/or a hydroxybenzophenone, or other similar type of UV absorber
25 compound, the resultant composition is accorded protection from a great amount of
potentially damaging UV radiation (from approximately 250 to about 400 nm). Additionally, such a combination is highly stable within the desired media, and thus provides long-term protection to the desired sample stored within the target treated plastic article. Additionally, such compounds are very low in color when prepared in accordance with certain procedures,
30 most notably with certain alkoxylation catalysts, including, without limitation, metal hydroxides and other bases, both alone and in the presence of amine-based alkoxylation catalysts (particularly with affinities for available protons), as well as rare earth phosphate

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salts, such as those taught within U.S. Patent No. 5,057,627 to Edwards. Such low-color
alternatives thus provide the basis for effective utilization within colorless (clear and
transparent) applications, such as the desired clear plastics, while simultaneously providing
the necessary effective UV protection.
Although some interest has been demonstrated within the area of certain methine-
based UV absorber compounds (i.e., L'Oreal's malonate derivatives), to date there has been no
disclosure or fair suggestion regarding the utilization of the polyoxyalkylenated derivatives of
such UV absorbers in that capacity within certain media (such as, for example, plastics), or on
other surfaces (skin, textiles, for example), or in other applications (inks, and the like, for
example). In particular, no disclosures exist concerning low-color, low-extraction (migration)
polyoxyalkylenated UV absorber compounds that provide effective protection from UV
exposure between the wavelengths of from about 320 to about 400 nm. There is thus a great
need within the UV absorber market, and most particularly within the transparent plastic film
and container markets (for storing and protecting food, pills, and the like) for such types of
improvements associated with relatively inexpensive materials and processes provided by the
inventive polyoxyalkylenated methine-based UV absorber compounds.
Other ultraviolet absorbing compounds and compositions have been developed or
modified for certain plastic (thermoplastic, thermoset, etc.) applications, such as a class of
compounds known by the name of Tinuvin®, available from Ciba, and noted above.
Although such compounds appear to provide very good ultraviolet protection both to the
plastic itself and to any stored liquids, solids, etc., within a container made therewith such
plastics, unfortunately such a class of compounds exhibits undesirable or problematic
deficiencies. In particular, the breadth of protection within the UV spectrum is generally
limited to from about 320 to about 375 nm with such compounds. Thus, they generally do
not provide adequate UV protection to contents of plastic packaging over the entire range of
UV wavelengths. Also, such Ciba compounds are all naturally solid in nature and thus are
either dispensed within target resins as solid powders or must be dispersed within liquids by
the end-user at time very close to dispensing in order to be effective. Lastly, and most
importantly, such Ciba compounds exhibit relatively high extraction levels and migratory
characteristics from within target plastic resins, particularly thermoplastics such as
polyethylene terephthalates. Thus, although such compounds are effective for UV protection
to a certain extent, there are a number of drawbacks for which improvements are highly

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desired and necessary. To date, there thus remains a great need to provide an effective UV
absorber that eliminates the above-noted deficiencies.
Objects of the Invention
5 It is therefore an object of this invention to provide novel low-color, low-
thermoplastic-migrating (e.g., low-extraction), ultraviolet absorbing compounds, which may further be liquid when present in their pure, undiluted states at room temperature and that provide UV protection over a broad range of wavelengths up to at least 390 nm. A further objective of this invention is to provide a polymeric UV absorber that can be used within
10 various media and on different substrates as an effective UV filtering compound or within a suitable composition for protection against potentially harmful ultraviolet rays. A further object of this invention is to provide a methine-based UV absorber that provides bright and clear plastic articles. It is yet another object of this invention to provide certain polyoxyalkylenated methine-based ultraviolet absorbers which do not require the presence of
15 an appreciable amount of bluing agent in order to provide a low-yellowing effect within clear thermoplastic applications (and thus provides brighter clarity within the target plastic or other medium). Yet another object of the invention is to provide an effective UV absorbing composition or article which comprises the inventive low-color, low-thermoplastic-migrating ultraviolet absorbing compounds, particularly with wherein such compounds liquid in nature
20 when undiluted at room temperature. Additionally, an object of this invention is to provide a low-color UV absorber that provides protection to contents within clear thermoplastic packages such that degradation will not readily occur due to exposure to UV wavelengths within the range of 250 to 400 nm (such that a test compound, for example riboflavin, retains its constitution in amounts exceeding 25% of its starting amount within an aqueous solution
25 thereof when stored within a clear thermoplastic container when exposed to UV radiation from 250 to 400 nm for a minimum of 20 hours). Also, methods of producing such low-color UV absorbing compounds are also provided.
Description of the Invention
30 Accordingly, the present invention thus encompasses a clear thermoplastic article
comprising at least one ultraviolet absorber compound exhibiting ultraviolet absorption characteristics over the range of wavelengths from about 300 to about 400 nm such that said

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article exhibits a UV transmission of at most 10% at the 390 nm wavelength; and wherein said at least one compound exhibits an extraction level from said thermoplastic article measured as the level of absorbance exhibited by a heated alcohol extract solution after 2 hours exposure of at most 0.1 absorbance units, preferably 0.05, more preferably 0.025, and most preferably as low as 0.0; wherein said ultraviolet absorber comprises at least one poly(oxyalkylene) chain, or alternatively wherein said ultraviolet absorber is introduced within said thermoplastic at any time during the production of said article, or also alternatively, wherein said at least one ultraviolet absorber is a liquid prior to incorporation within said thermoplastic article and at room temperature in its pure, undiluted state. Also considered part of this invention is the same clear thermoplastic article as above wherein said thermoplastic article simultaneously exhibits a yellowness level of at most 2.5 and a brightness level of at least 90. Additionally encompassed within this invention is a liquid ultraviolet absorber compound exhibiting a Gardner color value of at least 8, wherein said ultraviolet absorber exhibits an extraction level from polyethylene terephthalate measured as the level of absorbance exhibited by a heated alcohol extract solution after 2 hours exposure of at most 0.1 absorbance units, preferably 0.05, more preferably 0.025, and most preferably as low as 0.0. Further encompassed within this invention is an ultraviolet compound conforming to the structure represented by Formula (I)
(I)
X

wherein Ri, R2, R3, R4, and R5 are the same or different and are selected from the group consisting of C1-20 alkyl, halo, hydroxyl, hydrogen, cyano, sulfonyl, sulfo, sulfato, aryl, nitro, carboxyl, C1.20 alkoxyj and B-A, wherein at least one of Ri, R2, R3, R4, and R5is B-A,

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wherein B is selected from the group consisting of N, O, S, SO2, S03, CO2, and A is
represented by the Formula (H)

00

[Alkyleneoxy constituent]zR'

wherein Alkyleneoxy constituent is selected from the group consisting of C2-20 alkyleneoxy, R' is selected from the group consisting of hydrogen, C1-20 alkoxy, C1.20 alkyl, and C1.20 esters; wherein if B is N, then Z is 2, and if B is other than N, then Z is 1; X and Y are the same or different
10 and are selected from the group consisting of hydrogen, cyano, C(0)OR, C(0)R, C(0)NR"R"Ci.2oalkyl, and C1-20 alkoxy, or X and Y are combined to form a ring system, and R, R", and R'" are defined as above for any of Ri, R2, R3, R4, and R5; and wherein if X and Y are not combined to form a ring system then at least one of said X and Y is either cyano or hydrogen.
15 Another important part of this invention is thus a low-color ultraviolet absorbing compound as well as a method of forming such a low-color ultraviolet absorber compound wherein said ultraviolet absorber compound conforms to structure represented by Formula (HT)
(m)
C02Et
CN
H3CO'
O
A
20 wherein A is represented by the Formula (H)

(li)

[Alkyleneoxy constituentjR1

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wherein AUcyleneoxy constituent is selected from the group consisting of from 1 unit to as many as 100 repeating units of at least one of C2-20 alkyleneoxy, glycidol, and any mixtures thereof, and R' is selected from the group consisting of hydrogen, Q.ao alkoxy, C1-20 alkyl, 5 and C1-20 esters; wherein the method comprises the sequential steps of
a) reacting vanillin with at least one compound selected from the group consisting
of at least one compound comprising at least one oxyalkylene-containing group
selected from the group consisting of at least one C2-C20 alkylene oxide, glycidol,
and any mixtures thereof, hi the presence of a catalyst; and
10 b) reacting the reaction product of step "a" with at least one alkyl cyanoester (such
as, without limitation ethyl cyanoacetate). Such a novel compound should
exhibit a Gardner color level of at most XX when present within a methanol
solution at a 5% concentration by volume and a maximum ultraviolet absorption
within the range of wavelengths of 320 and 400 nm, with a measured ultraviolet
15 transmission of at most 10% at each wavelength between 390 and 400 nm. Also,
such a novel compound may also be liquid in its pure,undiluted state at room temperature, again to facilitate handling and introduction within desired media, such as, without limitation, thermoplastics. Also, this invention encompasses a method of forming a low-color ultraviolet 20 absorber compound wherein said ultraviolet absorber compound conforms to structure represented by Formula (IV) (TV)
C02Et


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(H) [Alkyleneoxy constituenfJR1
5
wherein Alkyleneoxy constituent is selected from the group consisting of from 1 unit to as
many as 100 repeating units of at least one of C2-20 alkyleneoxy, glycidol, and any mixtures
thereof, and R' is selected from the group consisting of hydrogen, C1.20 alkoxy, Q-20 alkyl,
and C1-20 esters; said method comprising the sequential steps of
10 a) reacting resorcinol with a compound selected from the group consisting of at least
one compound comprising at least one oxyalkylene-containing group selected
from the group consisting of at least one C2-C20 alkylene oxide, glycidol, and any
mixtures thereof, in the presence of a catalyst to produce a polyalkoxylated
resorcinol; and
15 b) reacting the reaction product of step "a" with a compound whereby said compound
protects the polyalkoxylate hydroxyl groups;
c) converting the product of step "b" to an aromatic aldehyde through the production
of a Vilsmeier complex;
d) subsequently reacting the aldehyde of step "c" with a deacetylating compound to
20 deprotect the polyalkoxylate hydroxyl groups; and
e) subsequently reacting the resultant product of step "d' with an alkyl cyanoester
(such as, without limitation, ethyl cyanoacetate).
Such a novel^ompound,as that defined by structure (HI|rabove,should exhibit a Gardner color level of at most XX when present within a methanol solution at a 5%
25 concentration by volume and a maximum ultraviolet absorption within the range of
wavelengths of 320 and 400 nm, with a measured ultraviolet transmission of at most 10% at each wavelength between 390 and 400 nm. Also, such a novel compound may also be hquid in its pure,undiluted state at room temperature, again to facilitate handling and introduction within desired media, such as, without limitation, thermoplastics.
30 Compositions comprising such compounds of (DI) and (IV) are also encompassed
within this invention, particularly those comprising such compounds and bluing agents, as liquids or as pellets for further introduction within desired molten thermoplastic formulations.

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Methods of making such compositions, particularly thermoplastics, comprising such
compounds of (I), (1H), and (TV) are also contemplated within this invention.
The term "thermoplastic" is intended to encompass any synthetic polymeric material
that exhibits a modification in physical state from sohd to liquid upon exposure to sufficiently
high temperatures. Most notable of the preferred thermoplastic types of materials are
polyolefins (i.e., polypropylene, polyethylene, and the like), polyester (i.e., polyethylene
terephthalate, and the like), polyamides (i.e., nylon-1,1, nylon-1,2, nylon-6 or nylon-6,6),
polystyrenes, polyurethanes, polycarbonates, polyvinyl halides (i.e., polyvinyl chloride and
polyvinvyl difluoride, as merely examples), and the like. Preferred thermoplastics within this
invention are polyesters, and most preferred is polyethylene terephthalate.
Such thermoplastic articles include bottles, storage containers, sheets, films, fibers,
plaques, hoses, tubes, syringes, and the like. Included within this list would be polyester,
polystyrene and other like clear resinous materials in sheet form which are present within
windows for strength and resiliency functions, hi such an instance, the low-color UV
absorbers of this invention would provide or contribute to excellent UV protection for
contents with target packaging articles or persons located indoors (such as within houses,
buildings, cars, and the like, comprising windows with such additives included therein).
Basically, the possible uses for such a low-color, low-migratory UV absorber is voluminous
and cannot easily be enveloped. Other possible end-uses, however, would include solvent
systems, printing inks, textile treatment compositions (either on or within textiles, fibers,
fabrics, and the like).
Other types of articles contemplated within this invention for the particularly
disclosed clear UV protected thermoplastics include, again without limitation, films, sheets,
bottles, containers, vials, and the like. Ultraviolet absorbers are typically added to such
compositions during the injection molding (or other type of molding, such as blow molding),
thereof, including, and without limitation, by mixing the liquid absorber with resin pellets and
melting the entire coated pellets, or through a masterbatch melting step while the resin and
absorber are pre-mixed and incorporated together in pellet form. Such plastics include, again
without herniation, polyolefins, polyesters, polyamides, polyurethanes, polycarbonates, and
other well known resins, such as those disclosed within U. S. Patents 4,640,690, to
Baumgartner et al., and 4,507,407, to Kluger et al. under the term "thermoplastics".
Generally, such plastics, including the UV absorber additive, are formed through any number

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of various extrusion, etc., techniques, such as those disclosed in the aforementioned U.S.
patents. Preferred thermoplastics are polyesters, such as, in one non-limiting embodiment,
polyethylene terephthalate. "Plastic packaging" thus encompasses containers, sheets, and the
like, utilized for storage purposes and which include the plastics in any combination as noted
5 above.
The term "pure, undiluted state" as used in conjunction with the UV absorbing
compounds indicates that the compounds themselves without any additives are liquid at room
temperature. Thus, there is no need to add solvents, viscosity modifiers, and other like
additives to the UV absorbers to effectuate such a desirable physical state.
10 Such inventive polymeric UV absorbers, as noted above, are very low in color (e.g.,
do not exhibit a degree of yellowing above 2.5 on the L-a-b scale). Thus, there is no need to
add other colorants (such as bluing agents, for example), acid scavengers, and other like
additives, to the particular UV absorber to provide such desired low-color (low-yellowing)
characteristics. It should be well understood by one of ordinary skill in this art that such a
15 benefit as low-yellowing without any other additives present applies solely to the particular
compounds and does not indicate that any compositions comprising such compounds solely
include such inventive compounds as thermoplastic additives. In fact, other additives, such as
the aforementioned bluing agents, acid scavengers, antistatic agents, optical brighteners, and
the like, may also be added to these compounds prior to, during, and/or after introduction
20 within the desired end product medium (such as thermoplastic, for example).
The term "solvent systems" encompasses any aqueous or organic liquid formulations.
Non-limiting examples of the intended aqueous systems include cleaning solutions,
detergents, fabric softeners, marking inks and colorants, and keratin dyes. Non-limiting
examples of organic formulations include the non-aqueous types of cleaning solutions,
25 detergents, fabric softeners, marking inks and colorants, keratin dyes, as well as descalers,
surfactant formulations, hydrocarbon compositions, and the like. The addition of inventive
UV absorbers is accomplished through the mere addition of the liquid compound within the
target solvent system with simultaneous and thorough mixing.
Printing inks include compositions utilized as colorants within, again, as merely
30 examples, pens, including, but not limited to ball-point and fountain pens, dot-matrix printers,
toners for standard copy machines, ink-jet applications, permanent markers, dry-erase
markers, newsprint, magazine print, laser jet printers, and the like. The addition of inventive

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UV absorbers is accomplished through the mere addition of the liquid compound within the
target printing ink formulations with simultaneous and thorough mixing.
The term textile treatment compositions comprises both any formulations for
application on textiles (and thus leaving at least a temporary UV absorbing coating, or the
5 like, on the textile surface). Incorporation of the inventive compounds within fibers of
textiles is also encompassed within this term and thus within this invention. Skin protectant
and skin tanning formulations basically encompass any compositions comprising the novel
UV absorbing compound which is utilized to protect skin from solar radiation.
The benefits accorded by the aforementioned novel ultraviolet absorbing compounds
10 are plentiful, considering the state of the art at this time. For example, clear thermoplastic or
thermoset article are highly desirable in order to facilitate recognition of compositions and
formulations contained within such articles, for evident reasons. For aesthetic purposes, such
clear articles should not exhibit any discoloration. With most standard UV absorbers used
today, yellowing is prevalent due to the inherent nature of the compounds themselves
15 providing such color in order to absorb within the UV range. Thus, as noted previously,
bluing agents, in relatively high amounts, are required to counter this effect and provide the
desired uncolored resin. The inventive plastics (and inventive compounds) do not exhibit
such discolorations to such a degree and thus, even though some yellowing may be exhibited
by such compounds, and thus within the target thermoplastics, the use of much lower
20 amounts of bluing agents provides the needed clear, uncolored resin, thereby saving on cost
and reducing the work needed to provide such a proper clear article as well as a brighter
article. Because bluing agents not only aid in preventing yellowness within target media, but
also contribute grayness therein as well, the utilization of large amounts of such agents is
generally avoided. The inventive compounds thus provide clarity with low grayness levels
25 due to the low-color aspects available therewith. As a result, the desired clear plastics exhibit
heretofore unattained brightness levels with simultaneously extensive and effective ultraviolet
protection over a wide range of wavelengths (as discussed above). Furthermore, such
effective UV absorbing characteristics are noticeable in terms of protection for certain
contents of target thermoplastic storage articles. As discussed further below, such inventive
30 UV absorbers exhibit highly desirable ultraviolet absorption characteristics over the range of
wavelengths from about 300 to about 400 nm such that an aqueous composition of riboflavin
nresent within said clear thermoplastic article will exhibit a degradation rate of at most 75%

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after ultraviolet exposure over the wavelength range of 300 to 400 run after 20 hours of
exposure to high intensity UV light (e.g., and for all such experiments listed hereinafter, under at least 8 total Sylvania® 350 Blacklight bulbs, Model Number F40/350 BL, 40 watts each).
Furthermore, such inventive compounds exhibit extremely low migratory (e.g., low-extraction) levels from plastics and other media. The presence of poly(oxyalkylene) chains thereon provides a very versatile UV absorbing compound as a liquid or low viscosity additive that, exhibits thorough and effective mixing when introduced within the target thermoplastic and following molding and cooling also exhibits very low extraction levels therefrom. Such resultant low extraction levels are exhibited by said inventive compound (as well as said inventive thermoplastic) no matter when the inventive UV absorber compound is introduced within the target thermoplastic during production thereof. Thus, introduction at the polymerization stage (as in Pruett et al.), as well as at the injection molding stage, or even during the initial mixing stage of the target thermoplastic with its additives, all accord a very low-extraction result for the inventive UV absorbers. Such versatility thus permits the user to set up his reaction method in terms of other limitations, rather than on the limits imposed by the effective introduction of a low-extraction UV absorber compound (as now is the case in Pruett et al.). Such a benefit thus accords the user the flexibility to introduce the necessary effective UV absorber at any time during thermoplastic production. Hence, introduction of such polymeric compounds within the target resins at any time during the production method is facilitated by the liquid nature of most of the inventive polymeric UV absorber compounds. Handling is greatly improved thereby, and more thorough dispersion within the desired medium is accomplished as well. Again, costs are reduced due to simplicity and reliability is increased with more thorough mixing, etc., through utilization of such inventive compounds with simultaneous or concomitant reliability in terms of performance and low extraction characteristics.
Additionally, such a highly reliable, easy-to-handle, low-color, and low-migratory (low-extraction) UV absorbing compound also provides a greater range of protection than the standard UV absorbers now provided within the industry. Generally, such standard UV absorbers are effective up to about 380 run, even with an increase in amount of such a compound within the target medium (polyester, for example). Even with increased amounts

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of such standard UV absorbers present within the target media (such as thermoplastics), the
discolorations within the target medium are more pronounced without a correlated benefit in a
greater range of protected wavelengths. To the contrary, the inventive compounds provide
protection up to about 400 nm. This effect is easily shown through the selection of a certain
chemical compound prevalent within stored liquids and solids that is highly susceptible to
UV attack and decomposition. For instance, as is shown in greater detail below, riboflavin
(Vitamin B2) meets such a description; in comparison with standard UV absorbers (Tinuvin®
234, for example), the protection accorded riboflavin within an aqueous solution and stored
within a clear polyethylene terephthalate container and exposed to a UV source between 320
and 400 nm for 20 hours is significantly higher for the inventive vanillin- and resorcinol-
based compounds. Such an improvement, in combination with any or all of the other
characteristics exhibited by these inventive compounds, thus shows the novelty and
usefulness of such compounds, particularly within clear, and possibly plastic, applications.
In particular, such inventive UV absorbing compounds then conform to the following
structure (I)
(D

wherein Ri, R2, R3, R4, and R5 are the same or different and are selected from the group ' consisting of C1-20 alkyl, halo, hydroxyl, hydrogen, cyano, sulfonyl, sulfo, sulfato, aryl, nitro, carboxyl, C1-20 alkoxy, and B-A, wherein B is selected from the group consisting of N, O, S, SO2, S03, and A is represented by A is represented by the Formula (H)

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(If) [Alkyleneoxy constituent]2R'
wherein Alkyleneoxy constituent is selected from the group consisting of C2-20 alkyleneoxy,
5 R' is selected from the group consisting of hydrogen, C1-20 alkoxy, C1-20 alkyl, and C1-20 esters; wherein if B is N, then Z is 2, and if B is other than N, then Z is 1; X and Y are the same or different and are selected from the group consisting of hydrogen, cyano, C(0)OR, C(0)R, Ci_ aoalkyl, and C1-20 alkoxy, and R is defined as above for any of Ri, R2, R3, R4, and R5; wherein at least one of Ri, R2, R3, R4, and R5 is B-A; and at least one of said X and Y is either cyano
10 or hydrogen. Preferably, when X is an ester group, Y is cyano, B is O, Preferably, Alkylene constituent is either oxyethylene, oxypropylene, or oxybutylene, with oxyethylene and oxypropylene most preferred (between 2 and 100 units of such monomers; preferably between 2 and 50; and most preferably, between 5 and 20); and R1 is preferably hydrogen. Such compounds thus must also exhibit the aforementioned low-color and low-migration (from the
15 target medium, such as plastic) characteristics, as well as existing as a liquid when in its undiluted state at room temperature.
Preferably, such a low-color ultraviolet absorbing compounds conform to the structures represented by Formulae (I), (HI), and (TV), above. Such compounds are poly(oxyalkylenated) in order to provide the desired low extraction levels from thermoplastics
20 as discussed above. The abihty to provide such low-color species for structures conforrning to Formulae (I) and (HI), above, and thus not resorcinol-based compounds, is apparently controlled through the utilization of specific types of alkoxylation catalysts, including, without limitation, rare earth salts (such as lanthanum phosphates), particular metal hydroxides (such as potassium hydroxide both alone and in the presence of compounds
25 having a strong affinity for free and/or available protons within the reaction medium itself, hereinafter referred to as "proton sponge"), and the like. Such catalysts, particularly the rare earth phosphates, apparently are configured in such a way that the levels of impurities present within the reaction itself if drastically reduced in comparison with other standard alkoxylation catalysts (such as sodium hydroxide). (PLEASE EMBELLISH AS NEEDED!!) Without
30 intending to be limited to any specific scientific theory, it is postulated that such proton sponge compounds prevent the potentially deleterious reaction of strongly charged proton

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16
species from attacking the final reactants and reaction products and thus curtails the
production of discoloring compounds within the final product itself. Examples of such proton sponge compounds include, without limitation, l,S-bis(dimethylamino) naphthalene, 1,8-bis(m^thylarnino)-2,7-dimethoxynaphthalene, 4,5-bis(dimemylamino)-fiuorene, 4,5-5 bis(dmie1hylarnino)phenanthrene, quino[7,8-n]quinoline, and the like, with 1,8-
bis(dimethyIamino)naphthalene preferred. Preferably, the alkoxylated compounds include either ethylene oxide or propylene oxide, or mixtures of both, thereon having chain lengths from 2 to about 100; more preferably such a chain length if from about 2 to about 50; and most preferably such a chain length is from about 5 to about 10, with all ehtylene oxide also
10 highly preferred. The vanillin-based UV absorbing compounds of structure of Formula (IH) are thus preferred embodiments of structure of Formula (1).
The structures conforming with Formula (TV) are also preferred embodiments of the structure of Formula (I)] are produced as low-color poly(oxyalkylenates) through the above-noted modified formylation of a hydroxyl-protected alkoxylated resorcinol through Vilsmeier 15 complexation and subsequently deacetylating such a compound. In such an instance, the initial alkoxylation may be performed through catalysis with most standard alkoxylation catalysts. Again, the same types of oxyalkylenes and chain lengths thereof as noted above for the structures of Formulae (I) and (HI) are preferred as well for the structure of Formula (TV). The starting material within the method of making such a compound is thus any resorcinol-20 based compound, preferably resorcinol itself. After alkoxylation, the resultant compound is reacted with a protecting compound for the free hydroxyls thereon. Such a protecting compound may be an ester anhydride, preferably at least one of C1-C20 ester anhydride, more preferably acetic anhydride. The protected compound is then formylated with a Vilsmeier complex formed from, for example, N,N-drmethyl formamide and phosphorous oxychloride 25 and can be any standard compound of this type, including, without limitation ... of course, any other aldehyde-forming group will function within this method.in order to produce an aromatic aldehyde based on the protected resorcinol polyoxyalkylenated compound [such as resorcinol (6 moles of ethylene oxide aka EO) diacetate]. In order to obtain a low color aldehyde product, the formylation reaction is run at a lower temperature (i.e. 70°C vs. 90°C) 30 and in the presence of hypophosphorous acid. Hypophosphorous acid is a well known reducing agent and it is believed that its presence counters the formation of highly colored

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17 oxidized species. The exclusion of oxygen during the reaction thus is highly critical as well.
After the aldehyde is formed, the protected hydroxyls are then deprotected via base
hydrolysis.
Compositions comprising such compounds are also encompassed within this
5 invention, particularly those of the compounds and bluing agents as liquids or as pellets.
These broadly defined compounds as well as the more specific types thus provide the
necessary characteristics for clear applications (again, clear plastics, as one non-limiting
example) in terms of low color, low migration, liquid state, and effective and thorough
mixing within the target medium.
10 The proper amounts utilized in the various compositions and applications are highly
dependent on each of those separate possibilities. Thus, in plastics, for example, the
inventive UV absorber is added in an amount of from about 0.001 to about 1.5% by weight of
the total plastic composition, preferably from about 0.01 to about 1.0%, and most preferably
from about 0.05 to about 0.5%. Such plastics may include other standard additives, including
15 antioxidants, clarifying agents, nucleators, acid scavengers, perfumes, colorants (for
transparent, but colored applications), antistatic agents, and the like.
Description of the Preferred Embodiments
The general methods of making and utilizing the preferred inventive UV absorbers are 20 as following:
Preparation of Compounds
EXAMPLE 4 —
Two thousand two hundred and eighty grams of vanillin, 20 g of lanthanum
25 phosphate catalyst were charged to an autoclave. The autoclave was then sealed, purged
several times with nitrogen gas (to a pressure of 60 PSIG) and then pressurized to 5 PSIG of nitrogen. After heating the autoclave to 121°C, ethylene oxide was added to the reaction mixture until a total of 3960g were added over time. Once all of the ethylene oxide was added, the mixture was post-cooked for a total of thirty minutes. The mixture was then cooled
30 to 93°C and stripped at reduced pressure for fifteen minutes in order to remove un-reacted ethylene oxide. The product is a pale yellow liquid with a hydroxyl number of 134.

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18 Nine hundred and thirty eight grams of 4-polyoxyalkylene-3-methoxy-benzaldehyde
from the reaction described above, 30 g of Vitamin E, 8 g of glycine, 150 g of water and 305
g of ethyl cyanoacetate were charged to a 5 liter three neck round bottom flask. In the
presence of a nitrogen atmosphere, the mixture was heated to 70°C and held for three hours.
5 Upon cooling to room temperature, 2500 ml of water was added and the mixture heated to
75°C. After phasing, the product layer was washed again with 2500 ml of water. Removal of
water via a rotovap yielded 862 g of product that has a lambda max of 358 run in methanol.
Its color value in methanol, which is defined as absorption per gram of sample in 1000 ml of
methanol, is 41 abs/g/1.
10 One thousand grams of such UV absorber was then mixed with 5 g of ClearTint® PC
Violet 480 (a bluing agent) from Milliken & Company. The UV blend was then used for the
application testing.
EXAMPLE 2
15 Four hundred and fifty-six grams of vanillin, one gram of KOH flake and four grams
of proton sponge [l,S-bis(dimethylamino)naphthalene] were charged to an autoclave. The autoclave was then sealed, purged several times with nitrogen gas (to a pressure of 60 PSIG) and then pressurized to 5 PSIG of nitrogen. After heating the autoclave to 121 °C, ethylene oxide was added to the reaction mixture until a total of 792 g were added over time. Once all 10 of the ethylene oxide was added, the mixture was post-cooked for a total of thirty minutes. The mixture was then cooled to 93 °C and stripped at reduced pressure for fifteen minutes in order to remove un-reacted ethylene oxide. One thousand two hundred and fifty-three grams of product (yield 97%) is obtained as a pale yellow liquid with a hydroxyl number of 142. 100.4 grams of 4-polyoxyalkylene-3-methoxy-benzaldehyde from the reaction 15 described above, 0.S2 g of Vitamin E, 0.92 g of glycine, 20 g of water and 26.3 g of ethyl cyanoacetate were charged to a 250-ml three neck round bottom flask. In the presence of a nitrogen atmosphere, the mixture was heated to 70°C and held for three hours. Upon cooling to room temperature, 150 ml of water was added and the mixture heated to 75°C. After phasing, the product layer was washed again with 150 ml of water. After the removal of 10 water via a rotovap, the residue liquid was diluted with 200ml of MeOH. The mixture was then filtered through a 5-micron filter to yield 80 g of light yellow liquid product that has a

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19 lambda max of 360 nm in methanol. Its color value in methanol, which is defined as
absorption per gram of sample in 1000 ml of methanol, is 42 abs/g/1.
One thousand grams of such UV absorber was then mixed with 5 g of ClearTint® PC
Violet 480 from Milliken & Company. The UV blend was then used for the application
5 testing.
EXAMPLE 3
One thousand eight hundred and thirty grams of 4-hydroxybenzaldehyde, 20 g of lanthanum phosphate catalyst (as used above in EXAMPLE 1) were charged to an autoclave. 10 The autoclave was then sealed, purged several times with nitrogen gas (to a pressure of 60 PSIG) and then pressurized to 5 PSIG of nitrogen. After heating the autoclave to 121 °C, ethylene oxide was added to the reaction mixture until a total of 3960g were added over time. Once all of the ethylene oxide was added, the mixture was post-cooked for a total of thirty minutes. The mixture was then cooled to 93°C and vacuum stripped for fifteen minutes in 15 order to remove unreacted ethylene oxide. The product is a pale yellow liquid with a hydroxyl number of 144.
Eight hundred sixty grams of 4-polyoxyalkylene-benzaldehyde from the reaction described above, 30 g of Vitamin E, 8 g of glycine, 150 g of water and 305 g of ethyl cyanoacetate were charged to a 5 liter three neck round bottom flask. In the presence of a 20 nitrogen atmosphere, the mixture was heated to 70°C and held for three hours. Upon cooling to room temperature, 2500 ml of water were added and the mixture heated to 75°C. After phasing, the product layer was washed again with 2500 ml of water. Removal of water via roto vap yielded 862 g-of product that has a-lambda-max of 338 nm in methanol.
25 EXAMPLE 4
Eight hundred grams of resorcinol, 400 g of toluene and 4 g of sodium hydroxide pellets were charged to an autoclave. The autoclave was then sealed, purged several times with nitrogen gas (to a pressure of 60 PSIG) and then pressurized to 5 PSIG of nitrogen. After heating the autoclave to 121°C, ethylene oxide was added to the reaction mixture until a 30 total of 1920 g were added over time. Once all of the ethylene oxide was added, the mixture was post-cooked for a total of thirty minutes. The mixture was then stripped at 100°C via

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20 rotovap in order to remove unreacted ethylene oxide and toluene (water was added
periodically to aid in the removal of toluene). The final product had a hydroxyl number of
304.
Two hundred sixty six grams of polyoxyalkylene resorcinol from the reaction
described above, 193 g of acetic anliydride and 2 g of N-methyl imidazole were charged to a
three neck one liter round bottom flask. The mixture was heated under a nitrogen atmosphere
to 130°C and held for three hours. After cooling to room temperature, the mixture was
transferred to a 2 liter one neck round bottom flask and 200 g of water were added. The
mixture was stripped at 100°C via roto vap in order to remove the acetic acid byproduct.
After removal of the acetic acid, 310 g of polyoxyalkylene resorcinol di-acetate remained.
To a five liter three neck flask, 915 g of N,N-dimethyl formamide was charged.
While under a nitrogen purge, 34 g of 50% hypophosphorous acid was charged to the five
liter flask. The resulting mixture was cooled to -5°C, at which 664 g of phosphorous
oxychloride were added slowly while maintaining a temperature between —5 and 0°C. The
resulting Vilsmeier complex was added to a mixture (purged with nitrogen) of 1138 g
polyoxyalkylene resorcinol diacetate, 28 g of 50% hypophosphorous acid and 30 g of acetic
anhydride. The temperature did not exceed 25°C during the addition of the Vilsmeier
complex. Once the addition was complete, the mixture was heated under a nitrogen
atmosphere to 70°C and held for two hours. Subsequently, the mixture was cooled to room
temperature and added to a solution containing 2492 g of water and 1566 g of 50% sodium
hydroxide solution. This mixture was heated under a nitrogen atmosphere to 75°C and
phased. The product layer was combined with 876 g of water, 546 g of 50% sodium
hydroxide solution and 92 g of 45% potassium hydroxide solution. While under a nitrogen
atmosphere, the mixture was heated to 70°C and held for three hours. After cooling to room
temperature, lOOOg of water were added the mixture after it was neutralized with 93%
sulfuric acid solution to a pH of 7. The resulting mixture was heated under a nitrogen
atmosphere to 75°C and phased. The product layer was stripped and passed through a filter
leaving 880 g of a pale yellow liquid. A 5% methanol solution of this liquid had a Gardner
color (1953 series) of 6. An IR spectra of this product shows a peak at 1670 cm" (aldehyde
carbonyl stretch). In methanol, this substance has a lambda max of 273 nm in addition to a
second peak at 312 nm.

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21 To a 500 ml three neck round bottom flask, 91 g of 2,4-polyoxyalkylene benzaldehyde
from the reaction described above, 3g of Vitamin E, 0.85 g of glycine, 31 g of ethyl
cyanoacetate and 20 g of water were charged. While under an atmosphere of nitrogen, the
reaction mixture was heated to 70°C and held for three hours. After cooling the mixture to
room temperature, 250 g of water were added and the mixture heated under nitrogen to 75°C.
The phased product layer was washed again with 250 g of water. Upon stripping, 95 g of
product remained. In methanol, this substance has a lambda max of 367 run.
One thousand grams of such UV absorber was mixed with 8 g of ClearTint® PC
Violet 480 from Milliken chemical. The UV blend was then used for the application testing.
COMPARATIVE EXAMPLE 1
Two thousand two hundred and eighty grams of vanillin, 20 g of sodium hydroxide catalyst were charged to an autoclave. The autoclave was then sealed, purged several times with nitrogen gas (to a pressure of 60 PSIG) and then pressurized to 5 PSIG of nitrogen. After heating the autoclave to 121°C, ethylene oxide was added to the reaction mixture until a total of 3960g were added over time. Once all of the ethylene oxide was added, the mixture was post-cooked for a total of thirty minutes. The mixture was then cooled to 93 °C and vacuum stripped for fifteen minutes in order to remove unreacted ethylene oxide. The product is an amber liquid with a hydroxyl number of 134.
Nine hundred and thirty eight grams of 4-polyoxyalkylene-3-methoxy-benzaldehyde from the reaction described above, 30 g of Vitamin E, 8 g of glycine, 150 g of water and 305 g of ethyl cyanoacetate were charged to a 5 liter three neck round bottom flask. In the presence of a nitrogen atmosphere, the mixture was heated to 70°C and held for three hours. Upon cooling to room temperature, 2500 ml of water were added and the mixture heated to 75°C. After phasing, the product layer was washed again with 2500 ml of water. Removal of water via roto vap yielded 862 g of product, which has a lambda max of 358 mn in methanol. Its color value in methanol, which is defined as absorption per gram of sample in 1000 ml of methanol, is 25 abs/g/1.

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22 COMPARATIVE EXAMPLE 2
To a 500 ml three neck flask, 135 g of N,N-dimethyl formamide was charged and
purged with nitrogen. Once cooled to -5°C, 99 g of phosphorous oxychloride were added
slowly while maintaining a temperature between -5 and 0°C. The resulting Vilsmeier
5 complex was added to a mixture (purged with nitrogen) of 169 g polyoxyalkylene (6EO)
resorcinol diacetate and 4.5 g of acetic anhydride. The temperature did not exceed 25°C
during the addition of the Vilsmeier complex. Once the addition was complete, the mixture
was heated under a nitrogen atmosphere to 70°C and held for two hours. Afterwards, the
mixture was cooled to room temperature and added to a solution containing 369 g of water
10 and 232 g of 50% sodium hydroxide solution. This mixture was heated under a nitrogen atmosphere to 75°C and phased. The product layer was combined with 153 g of water, 95 g of 50% sodium hydroxide solution and 16 g of 45% potassium hydroxide solution. While under a nitrogen atmosphere, the mixture was heated to 70°C and held for three hours. After cooling to room temperature, 112 g of water were added the mixture after it was neutralized
15 with 93% sulfuric acid solution to a pH of 7. The resulting mixture was heated under a
nitrogen atmosphere to 75 °C and phased. The product layer was stripped and passed through a filter leaving 110 g of a light orange liquid. A 5% aqueous solution of this liquid had a Gardner color (1953 series) of 7.
20 COMPARATIVE EXAMPLE 3
To a 500 ml three neck flask, 135 g of N,N-dimethyl formamide was charged and purged with nitrogen. Once cooled to —5°C, 99 g of phosphorous oxychloride were added slowly while mamtaining a temperature between -5 and 0°C. The resulting Vilsmeier complex was added to a mixture (purged with nitrogen) of 169 g polyoxyalkylene (6EO)
25 resorcinol diacetate and 4.5 g of acetic anhydride. The temperature did not exceed 25°C during the addition of the Vilsmeier complex. Once the addition was complete, the mixture was heated under a mtrogen atmosphere to 90°C and held for two hours. Afterwards, the rnixture was cooled to room temperature and added to a solution containing 369 g of water and 232 g of 50% sodium hydroxide solution. This mixture was heated under a nitrogen •
30 atmosphere to 75°C and phased. The product layer was combined with 153 g of water, 95 g of 50% sodium hydroxide solution and 16 g of 45% potassium hydroxide solution. While

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23 under a nitrogen atmosphere, the mixture was heated to 95°C and held for three hours. After
cooling to room temperature, 112 g of water were added the mixture after it was neutralized
with 93% sulfuric acid solution to a pH of 7. The resulting mixture was heated under a
nitrogen atmosphere to 75°C and phased. The product layer was stripped and passed through
5 a filter leaving 107 g of a dark reddish brown liquid. A 5% methanol solution of this liquid
exhibited a Gardner color (1953 series) of 13.
COMPARATIVE EXAMPLE 4
To a 500 ml three neck flask, 136 g of N,N-dimethyl formamide was charged. While 10 under a nitrogen purge, 5.2 g of 50%) hypophosphorous acid was charged to the 500 ml flask. The resulting mixture was cooled to -5°C, at which 99 g of phosphorous oxychloride were added slowly while maintaining a temperature between -5 and 0°C. The resulting vilsmeier complex was added to a mixture (purged with nitrogen) of 170 g polyoxyalkylene (6EO) resorcinol diacetate, 4.2 g of 50% hypophosphorous acid and 4.5 g of acetic anhydride. The 15 temperature did not exceed 25 °C during the addition of the Vilsmeier complex. Once the
addition was complete, the mixture was heated under a nitrogen atmosphere to 90°C and held for two hours. Subsequently, the mixture was cooled to room temperature and added to a solution containing 369 g of water and 233 g of 50% sodium hydroxide solution. This mixture was heated under a nitrogen atmosphere to 75 °C and phased. The product layer was
20 combined with 153 g of water, 95 g of 50% sodium hydroxide solution and 16 g of 45%
potassium hydroxide solution. While under a nitrogen atmosphere, the mixture was heated to 95°C and held for three hours. After cooling to room temperature, 112g of water were added the mixture after it was neutralized with 93% sulfuric acid solution to a pH of 7. The resulting mixture was heated under a nitrogen atmosphere to 75°C and phased. The product
25 layer was stripped and passed through a filter leaving 100 g of a dark reddish brown liquid. A 5% methanol solution of this liquid had a Gardner color (1953 series) of 11.
COMPARATIVE EXAMPLE 5
One thousand grams of p-formyl-N,N-polyoxyemyleneaniline (7 moles EO) were 30 mixed with 124 parts of diethyl malonate and 30 parts of ammonium carbonate. The mixture was then heated between 70 and 75°C for 10 hours. The reaction was monitored by the UV-

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24 Vis spectra of the mixture. When the reaction was completed, as indicated by the presence of
an absorption maximum at 377 nm (A/gl=20.1), the product was then further stripped under
reduced pressure to yield the final product.
5 COMPARATIVE EXAMPLE 6
Seventeen g of 3,4-dimethoxybenzaldehyde, 70 ml of toluene, 1 g of piperidine and 15 g of ethylcyanoacetate were charged to a 250 ml three neck flask. In the presence of a nitrogen atmosphere, the mixture was heated to 110°C and held for two hours. A precipitate formed on cooling. The precipitate was collected and recrystaUized from 1:1 tolueneracetone. 10 After drying in an oven set at 70°C, a light greenish-yellow solid remained which has a lambda max of 3 5 7 nm in methanol.
COMPARATIVE EXAMPLE 7
Seventeen g of 2,4-dimethoxybenzaldehyde, 70 ml of toluene, 1 g of piperidine and 15 15 g of ethylcyanoacetate were charged to a 250 ml three neck flask. In the presence of a
nitrogen atmosphere, the mixture was heated to 110°C and held for two hours. A precipitate formed on cooling. The precipitate was collected and recrystaUized from 1:1 tolueneracetone. After drying in an oven set at 70°C, yellow needles remained. A methanol solution containing this substance has a lambda max of 368 nm. 20
COMPARATIVE EXAMPLES 8 AND 9
Synthesis of Vanillin UVA Model Compound—
Ethyl 2-Cyano-3(4-Hydroxy-3-methoxyphenyl)propenoate
O V-OEt
HcAf
25 OMe
Method A: Vanillin (15.2 g, 0.1 mol), ethyl cyanoacetate (12.5 g, 1.1 eq) and ethanol (100 ml) were mixed in a 250-ml 3 neck round bottom flask equipped with a reflux condenser.

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25 While stirring, piperidine (1.5 g) was added and the whole mixture was refluxed for 2 hours.
After cooling down to RT, the mixture was acidified to pH 5-6 by 10% HC1. The precipitate
formed was collected by filtration, washed several times with methanol and dried in air to
result a bright yellow crystalline product (9 g) which had a absorption of 360 nm in acetone.
5
Method B: Vanillin (15.2 g, 0.1 mol), ethyl cyanoacetate (12.5 g, 1.1 eq) and toluene (100
ml) were mixed in a 250-ml 3 neck round bottom flask equipped with a reflux condenser.
While stirring, piperidine (1.5 g) was added and the whole mixture was refluxed for 2 hours.
After cooling down to RT, the mixture was acidified by a few drops of 10% HC1. The
10 precipitate formed was collected by filtration, washed several times with methanol and dried
in air to result a yellow crystalline product (19.2 g) which had a absorption of 360 nm in
acetone.
Commercial samples of Tinuvin® 234 was obtained from Ciba. Sample of Eastman
Heatwave® UV concentrate was obtained and tested for comparative purposes as well. Such
15 commercial samples were then introduced within certain thermoplastic end-uses as for the
other Comparative Examples noted above. The Eastman UV absorber was introduced by
actually polymerizing the UV absorber with the thermoplastic itself. The Ciba UV absorber
was added as a powder within a molten thermoplastic formulation and then mixed thoroughly
therein.
20
Thermoplastic Composition Formation
The UV absorber was introduced within an injection molding operation for a polyester
thermoplasticrfor instance-polyethylene terephthalate. The liquid absorber was blended via
agitation onto hot, dried polyethylene terephthalate resin (in pellet form) in a chamber, which
25 mirurnized the adsorption of moisture, by the resin. The blend of absorber and pellets was
gravity fed into the feed throat of the machine. In the feed section, melting was accomplished
though the utilization of a heated (heat transferred from the barrel of the machine) screw
extruder which rotated. The rotation of the screw provided thorough mixing of the absorber
and molten resin together producing a uniform plastic melt which was injected into a mold in
30 order to form the intermediate thermoplastic article, for instance a parison.
The intermediate article (such as the parison) was allowed to equilibrate at normal

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26
room temperature and humidity before being processed further. The article was positioned front of a bank of infrared heaters that increased the temperature of the parison to its soften point. The heated parison was then transferred to a mold where a rod was inserted into the parison stretching the end of the parison to the bottom of the mold. Subsequently, 5 pressurized air was blown into the stretched parison pushing the walls of the parison agains the mold to form the desired thermoplastic article, such as a bottle.
Transmission Data for Polyester Resins
The percent transmission of UV light through 5 different PET bottle wall sections w 10 measured on a Perkin-Elmer Lambda 35 UV-Vis Spectrometer with a 50 mm Integrating Sphere. The wall thickness for all samples is around 0.43 mm (17 mils). The UV transmission data is summarized in table 2.
TABLE 1
15 PET Bottles for UV Transmission Testing

Bottle ID UV absorber loading and composition
A (control) None
B (Comparative) 1000 ppm Tinuvin® 234
C (Comparative) Eastman Heatwave® UV absorber (from Comparative Example 8)
D 1000 ppm example 3
E 1000 ppm of example 1
F 1000 ppm of example 2 and 1000 ppm of Tinuvin® 234
G 1000 ppm of example 2 and 500 ppm of example 1
H 1000 ppm of comparative example 1
I 1000 ppm of comparative example 2
The transmittance spectra of the PET bottle wall sections were measured from 250 ran to 450 ran in 5 nm increments. The results are as follows:
20



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28 Since the lower % transmission represents better performance, it is evident that from a larger
range of wavelengths, the inventive UV absorbers provide greater overall protection for the
target PET resin. The inventive UV absorbers provide much improved UV protection at
longer wavelength range (between 370 -390 nm). Furthermore, only the PET bottles with the
5 inventive UV absorbers can meet the specification of transmission under 10% for wavelength
below 390 nm.
Protecting the content from UV damage
The main obj ective to incorporate UV absorber into PET packaging is to protect the 10 content from harmful UV damage. Such needs are more acute in food packaging. It is generally known that UV light would cause degradation of various nutrients, such as vitamins. It is now found that the inventive UV absorbers offer much improved protection against UV damage relative to the commercial UV absorbers.
The vitamin B group has a wide and varied range of functions in the human body. 15 Most B vitamins are involved in the process of converting blood sugar into energy. Diets rich in B vitamins are particularly important for pregnant and breast-feeding women and for other people who require more energy, such as athletes and heavy-labor workers. Vitamin B2, Riboflavin, is very important in the production of energy. Vitamin B2 can be found in milk, dried fortified cereals, and low fat yogurt. Deficiencies affect the skin and mucous 20 membranes. Though riboflavin is quite stable to heat, it is very sensitive to light. It is particularly sensitive to ultraviolet light.
A study was conducted to determine the effectiveness of the PET packaging to prevent the degradation of vitamin B2 due to light exposure. A stock solution of riboflavin was prepared by dissolving 50 mg/L in deionized water. The stock solutions were protected 25 from light. The PET bottles from previous experiment (hsted in table 1) were used. The PET bottles were filled with the stock solution. The bottles were placed in a Q-Panel QUV Acelerated Weathering Tester with UVA-351 bulbs. The choice of UVA light bulbs is to simulate the exposure to fluorescent light during warehouse, supermarket or other indoor storage. The degradation of the riboflavin was followed by monitoring the absorption of the 30 visible absorption peak at 444 nm. The control sample was covered with aluminum foil and was subjected to the same treatment. The test data is summarized in table 3.

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29 Table 3. % Residual Riboflavin after Light Exposure

Light Exposure Duration (hours)
Bottle ID 0 1 3 5 7 9
A (foiled control) 100% 100% 100% 100% 100% 100%
A(exposed) 100% 73% 25% 6% 3% B 100% 92% 77% 59% 44% 31%
D 100% 95% 86% 72% 62% 50%
E 100% 96% 85% 70% 60% 48%
F 100% 100% 89% 81% 73% 62%
The data shows that the foiled control sample maintains the same concentration of riboflavin. Thus, the degradation is entirely caused by light exposure. All PET bottles containing UV 5 absorbers show much higher level of retained riboflavin than control. The bottles with the inventive UV absorbers show significant higher level of retained riboflavin than the bottle with the best commercial product. Among all bottles, Bottle F shows the best protection of the content against light exposure.
10 Colorimetric Data for Polyester Resins
Although other UV absorbers with longer wavelength absorption have been disclosed,
they usually impart color within the polyester article. For many of the packaging application,
a colorless and transparent package is essential. The inventive UV absorbers possess the
exquisite balance of imparting exceptional UV screening ability and no color to the PET
15 articles.
The Colorimetric data of the different PET bottle wall sections was measured on a
Gretag-Macbeth ColorEye 7000A Spectrophotometer. The Colorimetric data, specifically L*,
indicating the hghtness/darkness, and b*, indicating yellowness/blueness of the PET bottle
wall section are as follows:
20 TABLE 4
Colorimetiic data of PET Resins
UV absorber (from Table 1. above, with ppm) L* bJ:
Example 4 (1000 ppm) 93.89 2.10
Example 1(1000 ppm) 93.79 2.22
25 Comparative Example 1 (1258 ppm) 95.51 6.25
Comparative Example 3 (873 ppm) 95.33 5.61

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30 Thus, the comparative examples exhibit similar L* values (brightness) but with
simultanouesly high yellowness (b* values). Measurements for these values are preferably at
least 90 for L* and at most about 2.5 for b* to signify a low yellowing resin with very low
amounts of graying bluing agents, and thus a very bright appearance.
5
Colorimetric Data for Liquid UV Absorbers
As stated before, being colorless is very important for this application. The inventive
process can reduce the level of color within the inventive UV absorbers. In this experiment,
the UV absorbers were dissolved in methanol to make up a 5% solution. The Gardner color
10 was measured. Data is shown in the table 5. A higher Gardner color indicates that the UV
absorber is more likely to impart color within the final PET article.
TABLES
Gardner Color of UV Absorbers - ..
15 Sample ffrom Examples above) Gardner Color
1 10
4 11
Comparative Example 1 11
Comparative Example 3 18
20
Thus, the data show that the inventive process significantly reduce the level of color within
the inventive liquid UV absorbers.
Extraction
25 Food packaging is one of the largest application that requires UV protection within the
packaging material. Therefore, exhibition of non-migration characteristics under normal use
conditions is an important requirement for the inventive colorless UV absorbers. Their
migratory properties were studied by the following extraction test.
Polyester plaques containing the UV absorber additives were prepared using standard 30 compounding methods. Each plaque had a surface area of 12.5 in2. The PET plaques were made
using ClearTuf® 8006 PET (from M&G Polymers) resin while the PEN plaques were prepared
using PEN Hyperruf® (from M&G Polymers).
For each additive, the following extraction procedure was followed:

WO 03/019075 PCT/US02/23514
31 Solutions of 95% ethanol were used as food simulating solvent. USP 200 proof absolute
ethanol was diluted with DI water to prepare the extraction solvents. Stainless steel pressure
vessels having Teflon®-lined tops were used as extraction vessels in this study. 125 g of
extracting solvent and 6 plaques/vessel were employed in these studies. The plaques were
5 arranged so that the plaques were immersed and exposed on all sides to the extraction solvent.
Six plaques were cut in half and placed in a stainless steel extraction vessel and 125 g of
95% ethanol (preheated to 70°C) was added. The vessels were then sealed and placed in a 70°C
oven for 2 hours, at which time they were then removed. Subsequently, the plaques were then
removed from the extraction vessels and the solvent was allowed to cool to ambient temperature.
10 The extract solutions were then analyzed spectrophotometrically to determine if any UV
absorbers had been extracted from the target resins.
The extracts were analyzed spectrophotometrically to determine the presence or absence
of extracted colorant. A Beckman® DU 650 spectrophotometer with a 10.00 cm path length cell
was used. The instrument was first zeroed using the extract obtained from the uncolored
15 polyester plaques. The extract from the extraction of the plaques containing the various additives
was then scanned through the ultraviolet/visible range to determine the presence or absence of
detectable peaks at the additives' ©max and the corresponding absorbency. Higher absorption
level at the additives' ©max would indicate higher extraction level. The term "heated alcohol
extraction test" as it pertains to this invention encompasses such an analytical procedure as this in
20 association with this invention.
The results are summarized in the following table 6 and 7.
TABLE 6
Extraction Results in PET

Sample UV absorber (from Examples above) Loading Extraction Result (absorption at ©max)
Comparative example 6 284 ppm 0.62
Comparative example 7 272 ppm 0.60
Tinuvin® 234 600 ppm 0.20
Comparative Example 8 200 ppm 0.172
Comparative Example 9 200 ppm 0.179
Example 1 600 ppm 0.02
Example 2 600 ppm Non-detectable
25

WO 03/019075 PCT/US02/23514
32 Table 7. Extraction Results in PEN

I Sample ID Loading Extraction Result (absorption at ®m3X)
Comparative example 6 284 ppm 0.016
Comparative example 7 272 ppm 0.030
Tinuvin® 234 600 ppm 0.003
Example 1 600 ppm Non-detectable
Example 2 600 ppm Non-detectable
Thus, the data shows that inventive UV absorbers show much reduced extraction level that that of the comparative examples and the commercial UV absorbers. The inventive UV absorbers are 5 more suitable for food contact applications, hi the case of Comparative Examples 8 and 9, such ' results as noted above in Table 6 indicate that introduction of such UV absorbers (from the Pruett et al. patent) during the injection molding stage, rather than during the actual polymerization stage of the target thermoplastic results in highly undesirable extraction measurements, particularly in comparison with the polymeric UV absorbers of the instant invention.
10 While specific features of the invention have been described, it will be understood, of
course, that the invention is not limited to any particular configuration or practice since modification may well be made and other embodiments of the principals of the invention will no doubt occur to those skilled in the art to which the invention pertains. Therefore, it is contemplated by the appended claims to cover any such modifications that incorporate the
15 features of the invention within the true meaning, spirit, and scope of such claims.
20

WO 03/019075

PCT/US02/23514

33 CLAIMS
1. A clear thermoplastic article comprising at least one ultraviolet absorber compound
exhibiting ultraviolet absorption characteristics over the range of wavelengths from
5 about 300 to about 400 nm such that said article exhibits a UV transmission of at
most 10% at the 390 nm wavelength; wherein said at least one compound exhibits an
extraction level from said thermoplastic article measured as the level of absorbance
exhibited by a heated alcohol extract solution after 2 hours exposure of at most 0.1
absorbance units; and wherein said ultraviolet absorber comprises at least one
10 poly(oxyalkylene) chain.
2. The clear thermoplastic article of Claim 1 wherein said ultraviolet absorber
compound exhibits an extraction level of at most 0.05 absorbance units when
subjected to a heated extraction test for 2 hours.
15
3. The clear thermoplastic article of Claim 2 wherein said ultraviolet absorber
compound exhibits an extraction level of at most 0.025 absorbance units when
subjected to a heated extraction test for 2 hours.
20 4. The clear thermoplastic article of Claim 3 wherein said ultraviolet absorber
compound exhibits an extraction level of 0.0 absorbance units when subjected to a heated extraction test for 2 hours.
5. A clear thermoplastic article comprising at least one ultraviolet absorber compound
25 exhibiting ultraviolet absorption characteristics over the range of wavelengths from
about 300 to about 400 nm such that said article exhibits a UV transmission of at most
10% at the 390 nm wavelength; wherein said at least one compound exhibits an
extraction level from said thermoplastic article measured as the level of absorbance
exhibited by a heated alcohol extract solution after 2 hours exposure of at most 0.1
30 absorbance units; and wherein said ultraviolet absorber is introduced within said
thermoplastic at any time during the production of said article.

WO 03/019075 PCT/US02/23514
34
The clear thermoplastic article of Claim 5 wherein said ultraviolet absorber compound exhibits an extraction level of at most 0.05 absorbance units when subjected to a heated extraction test for 2 hours.
The clear thermoplastic article of Claim 6 wherein said ultraviolet absorber compound exhibits an extraction level of at most 0.025 absorbance units when subjected to a heated extraction test for 2 hours.
The clear thermoplastic article of Claim 7 wherein said ultraviolet absorber compound exhibits an extraction level of 0.0 absorbance units when subjected to a heated extraction test for 2 hours.
The clear thermoplastic article of Claim 5 wherein said at least one ultraviolet absorber is introduced within said thermoplastic article during the injection molding step for the production of said article.
The clear thermoplastic article of Claim 9 wherein said ultraviolet absorber compound exhibits an extraction level of at most 0.05 absorbance units when subjected to a heated extraction test for 2 hours.
The clear thermoplastic article of Claim 10 wherein said ultraviolet absorber compound exhibits an extraction level of at most 0.025 absorbance units when subjected to a heated extraction test for 2 hours.
The clear thermoplastic article of Claim 11 wherein said ultraviolet absorber compound exhibits an extraction level of 0.0 absorbance units when subjected to a heated extraction test for 2 hours.
A clear thermoplastic article comprising at least one ultraviolet absorber compound exhibiting ultraviolet absorption characteristics over the range of wavelengths from

WO 03/019075 PCT/US02/23514
35 about 300 to about 400 nm such that said article exhibits a UV transmission of at most
10% at the 390 nm wavelength; wherein said at least one compound exhibits an
extraction level from said thermoplastic article measured as the level of absorbance
exhibited by a heated alcohol extract solution after 2 hours exposure of at most 0.1
absorbance units; and wherein said at least one ultraviolet absorber is a liquid prior to
incorporation within said thermoplastic article and at room temperature in its pure,
undiluted state.
The clear thermoplastic article of Claim 13 wherein said ultraviolet absorber compound exhibits an extraction level of at most 0.05 absorbance units when subjected to a heated extraction test for 2 hours.
The clear thermoplastic article of Claim 14 wherein said ultraviolet absorber compound exhibits an extraction level of at most 0.025 absorbance units when subjected to a heated extraction test for 2 hours.
The clear thermoplastic article of Claim 15 wherein said ultraviolet absorber compound exhibits an extraction level of 0.0 absorbance units when subjected to a heated extraction test for 2 hours.
The clear thermoplastic article of Claim 1 wherein said article exhibits a yellowness level of at most 2.5 and a brightness level of at least 90 on the L-a-b scale.
The clear themoplastic article of Claim 5 wherein said article exhibits a yellowness level of at most 2.5 and a brightness level of at least 90 on the L-a-b scale.
The clear thermoplastic article of Claim 13 wherein said article exhibits a yellowness level of at most 2.5 and a brightness level of at least 90 on the L-a-b scale.

Documents:

01107-MUMNP-2003-CORRESPONDENCE(26-8-2008).pdf

01107-MUMNP-2003-POWER OF AUTHORITY(18-7-2008).pdf

1107-MUMNP-2003-ABSTRACT(1-7-2010).pdf

1107-MUMNP-2003-ABSTRACT(18-7-2008).pdf

1107-mumnp-2003-abstract(amanded)-(18-7-2008).pdf

1107-mumnp-2003-abstract(granted)-(1-4-2010).pdf

1107-MUMNP-2003-ASSIGNMENT(18-7-2008).pdf

1107-mumnp-2003-cancelled pages(1-7-2010).pdf

1107-MUMNP-2003-CANCELLED PAGES(18-7-2008).pdf

1107-mumnp-2003-cancelled pages(4-12-2003).pdf

1107-MUMNP-2003-CLAIMS(18-7-2008).pdf

1107-MUMNP-2003-CLAIMS(AMENDED)-(1-7-2010).pdf

1107-mumnp-2003-claims(granted)-(1-4-2010).pdf

1107-mumnp-2003-claims.doc

1107-mumnp-2003-claims.pdf

1107-mumnp-2003-correspondance-received-070504.pdf

1107-mumnp-2003-correspondance-received-090104.pdf

1107-mumnp-2003-correspondance-received-240604.pdf

1107-mumnp-2003-correspondance-received-300606.pdf

1107-mumnp-2003-correspondance-received.pdf

1107-MUMNP-2003-CORRESPONDENCE(1-7-2010).pdf

1107-MUMNP-2003-CORRESPONDENCE(18-7-2008).pdf

1107-MUMNP-2003-CORRESPONDENCE(2-6-2009).pdf

1107-MUMNP-2003-CORRESPONDENCE(26-08-2008).pdf

1107-mumnp-2003-correspondence(ipo)-(1-7-2010).pdf

1107-mumnp-2003-correspondence(ipo)-(21-8-2008).pdf

1107-MUMNP-2003-DESCRIPTION(COMPLETE)-(18-7-2008).pdf

1107-mumnp-2003-description(complete).pdf

1107-mumnp-2003-description(granted)-(1-4-2010).pdf

1107-MUMNP-2003-FORM 1(18-7-2008).pdf

1107-mumnp-2003-form 13(18-7-2008).pdf

1107-mumnp-2003-form 13(2-6-2009).pdf

1107-MUMNP-2003-FORM 1A(18-7-2008).pdf

1107-mumnp-2003-form 2(18-7-2008).pdf

1107-mumnp-2003-form 2(granted)-(1-4-2010).pdf

1107-MUMNP-2003-FORM 2(TITLE PAGE)-(18-7-2008).pdf

1107-mumnp-2003-form 2(title page)-(granted)-(1-4-2010).pdf

1107-mumnp-2003-form 3(12-5-2004).pdf

1107-MUMNP-2003-FORM 3(18-7-2008).pdf

1107-mumnp-2003-form 3(4-12-2003).pdf

1107-MUMNP-2003-FORM 5(18-7-2008).pdf

1107-mumnp-2003-form pct-ib-301.pdf

1107-mumnp-2003-form pct-ib-304.pdf

1107-mumnp-2003-form pct-ipea-409.pdf

1107-mumnp-2003-form pct-isa-210.pdf

1107-mumnp-2003-form-1.pdf

1107-mumnp-2003-form-13.pdf

1107-mumnp-2003-form-18.pdf

1107-mumnp-2003-form-2.doc

1107-mumnp-2003-form-2.pdf

1107-mumnp-2003-form-3-070504.pdf

1107-mumnp-2003-form-3.pdf

1107-mumnp-2003-form-5.pdf

1107-mumnp-2003-pct search report.pdf

1107-MUMNP-2003-PETITION UNDER RULE 137(18-7-2008).pdf

1107-MUMNP-2003-PETITION UNDER RULE 138(18-7-2008).pdf

1107-MUMNP-2003-POWER OF AUTHORITY(18-7-2008).pdf

1107-MUMNP-2003-POWER OF AUTHORITY(26-08-2008).pdf

1107-mumnp-2003-specification(amanded)-(18-7-2008).pdf

1107-mumnp-2003-wo international publication report(4-12-2003).pdf


Patent Number 239823
Indian Patent Application Number 1107/MUMNP/2003
PG Journal Number 15/2010
Publication Date 09-Apr-2010
Grant Date 01-Apr-2010
Date of Filing 04-Dec-2003
Name of Patentee MILLIKEN & COMPANY
Applicant Address 920 Milliken Road, Spartanburg, SC 29303
Inventors:
# Inventor's Name Inventor's Address
1 TODD D. DANIELSON 129 Riveredge Drive, Moore, SC 29369
2 XIAODONG E. ZHAO 211 Windswept Court, Moore, SC 29369
3 MARY E. MASON 408 Abner Road, Spartanburg, SC 29301
4 DANIEL M. CONNOR 111 Bentwood Drive, Inman, SC 29349
5 ERIC B. STEPHENS 204 Raspberry Court, Roebuck, SC 29376
6 JANSON D.SPRINKLE 716 South Alderwood Road, Woodruff, SC 29388
7 JUSONG XIA 509 Bernnary Court, Moore, SC 29369
PCT International Classification Number F21V9/04
PCT International Application Number PCT/US02/23514
PCT International Filing date 2002-07-24
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 09/934,377 2001-08-21 U.S.A.