Title of Invention

POWER SUPPLY DEVICE IN A DEVICE FOR ELECTROCHEMICAL TREATMENT

Abstract In order for electrical feeds (2, 3) of an electrical supply unit for material (1) to be treated, in a device for the electrochemical treatment thereof, to be protec- ted against metal deposition it is proposed that at least one electrically insult- 5 ing shell (7, 8) should be provided, which encloses the at least one electrical feed (2, 3), over a particular length starting from contact means (12) for making contact with the material to be treated, so that no metal deposit of more than 0.04 mm is formed on the blank parts of the electrical feed when the electrical feed (2, 3) is immersed up to this particular length in a liquid during the electro- 10 chemical treatment of the material (1) to be treated,
Full Text POWER SUPPLY DEVICE IN A DEVICE FOR ELECTROCHEMICAL TREATMENT
The present invention relates to an electrical supply unit for material to be
5 treated in a device for the electrochemical treatment thereof, especially in gal-
vanising or etching systems.
For the electrolytic application of a conductive layer (galvanising), a material to
be treated is connected via electrical feeds and fastening means to a negative
10 pole of a direct-current source. An opposite electrode, in this case the anode, is
accordingly connected electrically conductively to a positive pole of the direct-
current source. Both the anode and the material to be treated lie in an electro-
lyte which contains positively charged ions of the material to be applied. Be-
cause of the electric field which is formed between the anode and the material
15 to be treated, they migrate to this material to be treated and are deposited
there
The polarities are correspondingly reversed in electrolytic etching, the material
to be treated then being connected to the positive pole of the current source.
20
At least on the end next to the material to be treated, the electrical feeds are
usually designed as contact means in the form of terminal clips, tongs or
clamps, so that they can hold the material to be treated. At least the interior of
the entire electrical feed, including this contact means, must then consist of an
25 electrically conduct we material and be dimensioned so that the heavy currents,
encountered in practice can be transmitted to the material to be treated with
only minor power loss and heating, The exact dimensioning of the electrical
feeds depends on the electrically conductive material which is used, a larger
conduction cross section being required in the case of a more poorly conduct-
30 ing material for example.
The electrical feeds should then be electrically insulated on the surface as
much as possible, in order to prevent large amounts of metal from also being

2
deposited on the electrical feed during the galvanising process, that is to say
when metal is being deposited on the material to be treated. In such a case, the
metal needs to be removed from the electrical feed in a subsequent demetal-
lising process, in order to avoid possible interference with the transmission of
5 current from the contact means of the electrical feed to the material to be
treated, due to these build-ups of metal. Indeed, approximately two to ten times
the amount of metal is deposited on blank parts of the electrical feed compared
with the surface of the material to be treated. This is because in an imaginary
resistor circuit from the direct-current source to the material to be treated, the
10 electrical feed is arranged closer to this direct-current source and therefore at a
correspondingly higher electrical potential, so that fieId-line concentration takes
place there and in turn causes greater deposition of metal
Such a blank electrical feed also acts as a so-called robber cathode in relation
15 to the material to be treated. Specifically, in the immediate vicinity of the elec-
trical feed, the undesired metal deposit on the electrical feed leads to a reduc-
tion in the thickness of the metal layer on the material to be treated. For ex-
ample when printed circuit boards are being coated, for which very uniform lay-
ers are important, this leads to unusable reject boards in a subsequent etching
20 step,
In order to avoid this problem, it is known to electrically insulate all the surfaces
of the electrical feed that may come in contact with the electrolyte, apart from
these sections of the contact means which are used for making electrical con-
25 tact with the material to be treated, for example contact areas. This is because
no metal can deposit on electrically insulated surfaces during a galvanising
method.
Thus insulation is generally provided by special plastics which have a high
30 chemical stability, a high thermal stability and a high abrasion resistance. This
special plastic insulator layer is applied by Immersion or spraying with sub-
sequent curing of the layer. If the contact means, for example a contact area,
has also been insulated during such an immersion or spraying process, then it

3
needs lo be mechanically uncovered after the after curing, for example by
grinding or milling. If a thicker layer is to be applied owing to more demanding
requirements for the strength of the insulation, it is necessary to repeat the im-
mersion or spraying process with subsequent curing in each case.
5
In order for this applied insulator layer to adhere well to the electrical feed, the
electrical feed must be thoroughly cleaned before the coating and often subjec-
ted to an extra treatment, for example by grinding or sandblasting, in order to
approve the adhesion,
10
Despite the elaborate processing and the use of high-quality special plastics
such as Halarâ„¢, such insulator layers are repeatedly damaged by a sharp-
edged material to be treated, especially when automatic coating urnts are used
for galvanising devices. The insulation is broken through at these points of
15 damage, and metal will be deposited. Often after only a short time, this metal
can no longer be removed by inexpensive electrolytic demetallising because,
with this method, the conducting connection to the usually relatively small-area
points of damage is frequently broken before all the deposited metal can be dis-
solved. In this case, the relevant electrical feeds need to be dismantled and de-
20 metallised chemically. If this has to be done at intervals which are too short, the
electrical feed will be replaced by a new one If an expense metal has beer,
used for the electrical feed, then elaborate treatment is needed in which the
nonconducting plastic insulator layer is removed by melting, burning off or
mechanical processing, the metal surface is re-treated and the electrical feed is
25 re-coated with a plastic insulator layer. All these working steps are elaborate
and very expensive.
An example of such an electrical feed is represented in Fig. 8. in this case, an
upper electrical feed 2 and a lower electrical feed 3 respectively end in contact
30 elements 12. For example, the lower electrical feed 3 is fastened to a chain cir-
culating in an electrolyte bath, or a toothed belt, and is moved into or out of the
plane of the drawing because of a corresponding drive. The upper electrical
feed 2 is mounted so that it can move in a vertical direction, as indicated by the

5 4
arrow, and is pressed downwards by a compression spring. The electrical feeds
2 and 3 thus form a damp, the upper electrical feed 2 constituting a clamp up-
per part and the lower electrical feed 3 constituting a clamp lower part. A mater-
ial 1 to be treated can therefore be clamped between the two contacts 12.
5
Using a thrust block (not shown) on the upper electrical feed 2, and by means
of a sloping plane on an upper feed of the electrical feed, the damp formed in
this way can be closed when entering a galvanising region and re-opened when
leaving this region. When it is dosed, the damp therefore engages with the ma-
10 terial 1 to be treated and makes the electrical connection to the corresponding
pole of the electrical supply. When leaving the galvanising region, the electrical
feed is re-opened and the material 1 to be treated is transported further by
means of a roller path,
15 In order to prevent the metallic upper and lower electrical feeds 2, 3 from being
galvanised and acting as robber cathodes, they are provided with the afore-
mentioned thin plastic insulator !ayer as described above, at feast to above the
liquid level 21 of the galvanising bath. This insulation layer extends as far as the
side face of the contacts 12.
20
An alternative solution approach is known from DE 197 35 352 C1. In this case,
electrical feeds made of a blank conductive material are used without a plastic
insulator layer. In order to avoid excessive deposition of metal on the electrical
feed, masks are provided which are arranged extensively along an entire gal-
25 vanising cell in which the electrical feed is used. The masks are in this case
fastened rigidly to a housing of the galvanising cell, or to the anodes. The
masks are made of an electrically insulating material, at least on their surface,
and they are arranged so that only minor migration of the ions contained in the
electrolyte, especially the metal ions, can take place to the electrical feeds
30 when galvanising since these ions cannot penetrate the electrically insulating
masks and no current can flow through the tatter. The ions take the path of
least resistance instead, fn this case the intended path to the material to be

5
treated, in this context, screening of the field lines in the electrolyte by the
masks is also referred to.
A gap in the masks must in this case be arranged so thai a maximum thickness
5 of the material to be treated, for which the device is designed, passes through
these gaps but without touching the masks.
If thin material to be treated, that is to say with a thickness less than the maxim-
um thickness, is being treated fn the system, then this leads to a larger clear-
10 ance between the material to be treated and the masks. So great an amount of
ions can then migrate to the contact elements that, in spite of the masks, relat-
ively thick metal layers with a thickness of about 0.1 mm or more per pass can
be deposited on the electrica! feeds in the vicinity of the gaps. These metal lay-
ers can then no longer be removed by subsequent electrolytic demetallising, as
15 mentioned above, in the time available before the next pass.
Easy removal of such an undesired metal layer on or in the contact elements
during operation is readily possibie in horizontal galvanising systems for the
copper-plating of printed circuit boards with a thickness of up to about 0.04 mm,
20 Beyond a layer thickness of about 0.05 mm to 0.1 mm for the undesired metal
layer, depending on the system configuration, the layer can no longer be re-
moved reliably from all points of the contact elements. The layers accumulate
during the subsequent passes and must be elaborately removed in operational
pauses, With a layer thickness beyond 0.1 mm per pass for this layer, interfer-
25 ence with production is to be expected.
Another disadvantage with this embodiment is that, in the case of electrical
feeds arranged as in Fig. 8, the masks cannot be moved together with the en-
gaging movements of the electrical feeds.
30
WO99/29931 discloses a clamp-like holding device for releasably holding ob-
jects, such as printed circuit boards, to be galvanised by means of dip galvan-
ising. The holding device comprises a first bar, a second bar and mutually qp-

6
posing contact pins for making contact with and clamping the printed circuit
board at lower end regions of the first and second bars. A sleeve which is elast-
ically deformable in the axial direction of the contact pins, for example in the
form of a bellows, is fastened to each of the contact pins and, in the relaxed
5 state, extends beyond the contact area of the contact pin. When the clamp is
holding a printed circuit board, the free ends of the sleeves lie tightly on the sur-
face of the printed circuit board and therefore prevent the contact areas from
coming in contact with the galvanitic bath, so as to prevent metallic deposits on
the contact areas.
10
DE 42 11 253 A1 discloses a galvanising unit in which the work-pieces to be
galvanised are transported in a horizontal pass through an electrolyte. The
cathodic contact with the work-pieces travelling through is in this case made by
rotatable contacting wheels, with covers of insulating material being applied to
15 end sides of the contacting wheels in order to prevent undesired metal deposits
on the end sides.
DE 100 43 815 C2 also discloses a galvanising unit In this case, contact is
made with the material to be treated by strip-shaped contact elements. For ex-
20 ample, a partially vulcanised electrically insulating material is used in order to
prevent undesired metallisation of the contact strips with the contact elements.
DE 100 66 643 C2 also uses contact strips for making contact with material to
be treated, the contact strips comprising contact insulations which fully cover
25 the contact strips apart from an actual contact area.
WO 03/071009 A1 discloses another galvanising unit, jn which an electrical
contact strip is built into an electrically insulating shaft, with the insulating shaft
protecting the contact strips against undesired metallisation.
It is therefore an object of the present invention to provide an electrical supply
unit for material to be treated in a device for the electrochemical treatment
thereof, in which the electrical feeds are protected as effectively as possible

7
against the deposition of metal, and which is also easy to produce and simple
and inexpensive to maintain.
This object is achieved by an electrical supply unit according to Claim 1. The
5 dependent claims define preferred or advantageous exemplary embodiments of
the invention.
In accordance with the invention, an electrical supply unit is provided having at
feast one electrical feed made of an at least partially blank electrically conduct-
10 ive material, contact means for making electrical contact with the material to be
treated being provided at one end of the at least one electrical feed, wherein
the electrical supply unit comprises at least one electrically insulating remov-
able shell which encloses the at least one electrical feed, over a particular
length starting from the contact means, so that no metal deposit of more than
15 0.04 mm is formed on the blank electrically conductive material when the elec-
trical feed is immersed in a liquid during the electrochemical treatment
This makes use of the fact that metal ions move very slowly in an electrolyte.
Metal ions therefore need to be constantly brought to the material to be treated
20 by a strong electrolyte flow in high-performance galvanic baths, Othewise, the
metal ions will become depleted in the electrolyte and no deposition of metal
will take place, or only minor deposition will take place, instead, the electric cur-
rent will form hydrogen at the cathode.
25 This means that an absolutely hermetic enclosure is not strictly necessary in or-
der to prevent metal coating of the electricaf feeds during a galvanising pro-
cess. It is merely necessary to prevent the metal ions from migrating back to
the blank material.
30 In other words, the electrical supply unit in accordance with the invention uses a
substantially form-fitted shelf around the electrical feed, which prevents the
metal ions from migrating back to the blank electrically conductive material.

8
These shells may be prepared separately from the electrical feeds and
fastened to them by fastening means, for example screws or clips. On the one
hand this leads to straightforward production, and on the other hand damaged
shells can be replaced easily. The at least one shell is in this case preferably
5 made by injection moulding, deep drawing in prefabricated moulds, automatic
mould cutting or selective laser sintering of a plastic with a wall thickness of
from 0.2 mm to 8 mm.
The at least one shell may in this case be formed by a plurality of parts, which
10 are connected to one another by means of a seal or by means of interlocking
sections. This provides a sufficient obstacle to the migration of ions back
through the electrolyte, and therefore prevents the undesired and problematic
deposition of metal with a thickness of more than 0.04 mm. Such a shell may.
in particular, be used for mechanically stressed sections of the at least one
15 electrical feed, while mechanically unstressed parts may also be provided with
an insulating coating. The electrical supply unit may, in particular, comprise two
preferably rigid and/or L-shaped electrical feeds which can be moved relative to
each other and can therefore be used as a clamp for holiding a material to be
treated. A spring mechanism may be provided for this purpose.
20
The electrical feeds themselves are in this case preferably made of titanium or
stainless steel, since these metals are stable with respect to the chemicals con-
ventionally used in galvanising methods. In appropriate electrolytes, however,
an even more conductive material such as copper may be used as the material
25 for the electrical feed. The distance of the shell from the electrical feeds is
preferably in the range of from 0.1 to 4 mm, so that as little electrolyte as pos-
sible can accumulate between the electrical feed and the shell.
Trials with an electrical supply unit in accordance with the invention have shown
30 that, without using additional plastic seals in the vicinity of the material to be
treated, the deposition of metal on the blank electrically conductive materiaI
was then only about 0.005 mm per pass on average, that is to say far lower
than the 0.04 mm limit. No reduction of the metal layer on the material to be

10 9
treated could be found due to the robber cathode effect described in the intro-
duction.
The invention will be explained in more detail below with the aid of preferred ex-
5 emplary embodiments and with reference to the appended drawing, in which:
Fig. 1 shows an electrical supp[y unit in accordance with the invention with two
shell parts,
I0 Fig, 2 shows the electrical supply unit of Fig. 1 in a view rotated through 90o,
Figs 3a - 3c show a preferred embodiment of a shell part from Figs 1 and 2 in
detail A of Fig. 1. from the front, from the side and as a section from above,
15 Figs 4a - c show a preferred embodiment of another shell part from Fig. 1 in the
same views as Figs 3a - c,
Figs 5a - d show the shell parts from Figs 4a - c and Figs 5a - c in combination
with one another,
20
Fig, 6 shows a detail of a product support of a vertically operating galvanising
system, in which electrical supply units in accordance with the invention can be
used,
25 Fig. 7 shows an enlarged representation of electrical supply units in accordance
with the invention on elongate electrical feeds as in Fig, 6, and
Fig. 8 shows an electrical supply unit in accordance with the prior art.
30 Fig. 1 represents an exemplary embodiment of an electrical supply unit in ac-
cordance with the invention, in the same view as in Fig, 8 which was described
in the introduction. The same references are used for elements which corres-
pond to each another. A material 1 to be treated is held, and electrical contact

10
is made with it, by a clamp which is formed by an upper electrical feed or a
clamp upper part 2 and a tower electrical feed or a clamp lower part 3, with the
ctamp upper part 2 and the damp lower parts respectively consisting of a blank
material with good conductivity. A guide block 4, in which a spring guide 11 is
5 mounted so that it can move In the vertical direction in A bore, is rigidly fastened
to the clamp upper part 2. The clamp lower part 3 has a rigidly fastened spring
block 5, in which the spring guide 11 is firmly engaged. Between the two blocks
4 and 5, a spring is arranged on the spring guide 11 and presses the clamp up-
per part 2 against ttie damp lower part 3, At a front end of the clamp upper part
10 2 and of the clamp lower part 3, contact means or contact elements 12 are re-
spectively connected electrically conductively to the clamp upper and lower
parts in a conducting fashion. The material 1 to be treated is engaged between
these contact elements 12, and an electric current can be transferred to the
material 1 to be treated from the clamp upper part 2 and the clamp lower part 3.
15 The engagement of the material 1 to be treated may also be used in order to
transport it.
Starting from the contact element 12, a shell part 3 which encloses tine clamp
tower part 3 at a small distance from it, is fastened to the latter. The shell part 8
20 is in this case designed so that it extends at least to above the liquid lever 21 of
an electrolyte in an electrochemieal treatment device. The shell part 8 may, for
example, be fastened to the clamp lower part 3 by means of a plastic screw or
using clips 10, which are formed on the shell part 3 and latch behind an inner
edge of the clamp lower part 3. The shell part 8 prevents metal ions migrating
25 back from the electrolyte surrounding the damp lower part 3 to an outer side of
the clamp lower part 3 and, as explained in the introduction to the description,
this simultaneously leads to screening of electric field lines formed between an
anode (not shown) and the material to be treated, or the electrical feeds. In the
present example, the shell part 8 is open on the side facing the clamp upper
30 part. In principle however, a closed design which fully surrounds the clamp
lower part 3 is also conceivable.

11
In a similar way, a shell part 7 is fastened to the clamp upper part 2 and bears
tightly or the clamp upper part 2 at least on the outer side, that is to say on the
side facing the clamp lower part 3, in order to minimise any possible accumula-
tion of the electrolyte between the shall part 7 and the clamp upper part 2. In
5 this example, the shell part 7 is fastened to the clamp upper part by means of
the plastic screw 9. Fastening by a single plastic screw 9 JS sufficient if the shell
bears tightly enough.
The shell part 7 - like the shell part S - is open [n the region which faces the
10 damp lower part 3.
When the clamp formed by the damp upper part 2 and the clamp lower part 3
opens and closes, glide surfaces 22 formed at the contact points of the shell
parts 7 and 8 glide firmly against each other so that good electrical insulation, a
15 liquid seal which prevents the metal ions from migrating back, as well as good
screening of the electrical field lines are ensured in this case as well. The hori-
zontal sections where the lower parts 7 and 8 meet are formed as closure sur-
faces 23. in so far as it is necessary, these closure surfaces 23 are recessed in
the front part, in the region where the material 1 to be treated is held and con-
20 tact is made with it, in order to allow good fastening of and contact with the ma-
terial 1 to be treated. When the clamp is in the closed state, the recessed sur-
faces of the shell parts 7, 9 are close to material 1 to be treated, but without
touching it, so that relatively good sealing is obtained in this case as well. If
need be, the remaining small clearance may also be closed off by a soft plastic
25 seal, as described below. The same applies for the other surfaces of the shell
parts 7 and 3 which face the material to be treated, in order to close off inter-
mediate spaces found there.
The shell parts 7 and 8 thus form a shell which encloses the electrical feeds 2
30 and 3, starting from the contact elements 12. so as to substantially prevent met-
al ions migrating back from the electrolyte found outside the shell

12
Fig. 1 shows the electrical supply unit of Fig, 1 in a view rotated horizontally to
the left through 90o, the clamp formed by the clamp upper part 2 and the damp
lower part 3 also being in a closed state and holding the material 1 to be
treated, for example a printed circuit board. Then material 1 to be treated is en-
5 gaged by means of the contact elements 12 between the damp upper part 2
and the clamp lower part 3 by means of the compression spring 6 with a good
electrical connection. It can be seen clearly in Fig. 2 that there is a recess at the
front end, as mentioned above, in at least one of the shell parts 7, 8 so that the
material 1 to be treated can be held firmly. Since the shell parts 7, 8 are
10 fastened to the clamp parts 2, 3, they move together with the clamp parts when
opening and closing. The small distance of the recess surfaces from the materi-
al to be treated, which is about 0.05 - 0.3 mm, is therefore always the same ir-
respective of the thickness of the material 1 to be treated.
15 As mentioned above, the glide surfaces 22 and tine closure surfaces 23 are as
close together as possible in order to ensure good sealing. Ways in which the
sealing can be improved even further will be explained below.
In this context, Fig. 3 shows a possible configuration of the shell part 7, Fig. 4
20 shows a possible configuration of the shell part 8 and Fig. 5 shows the interac-
tion of the shell parts 7 and 8 configured in this way. Figs 3a, 4a and 5a show
the detail A from Fig. 2 in the viewing direction represented there, that is to say
into the plane of the drawing of Fig. 2. Figs 3b, 4b and 5b show a correspond-
ing side view and Figs 3c, 4c and 5c show a sectional view along the respective
25 line B - B' of the respectively associated Fig. a, that is to say a plan view. As
represented in the figures, for example, the shell part 7 has a mortise 18 and
the shell part 8 has a tenon 19, These configurations could of course also be
reversed. As shown in Fig. 5c, the tenon 19 of the shefl part 8 engages in the
mortise 18 of the shell part 7, This inter-engagement is consistently obtained in
30 the vicinity of the glide surfaces 22. If this configuration is used for the closure
surfaces 23, the tenon 19 and the mortise 18 are inserted into one another
when the clamp is being closed and move out again when it is being opened.
Even better sealing between the shell parts 7 and 8 is achieved by such a con-

13
figuration. Virtually no electrolyte can therefore reach the clamp upper part 2 or
the clamp lower part 3.
Such a configuration is not possible in the immediate vicinity of the contact ele-
5 merits 12. since the material 1 to be treated is engaged there. Here, for ex-
ample, sealing may be carried out as shown in Fig. 5d. In this case, both the
shell part 7 and the shell part 8 have a mortise 18 in which a plastic sealing
strip 20 is engaged, fitted or adhesively bonded. When the damp is closed, the
plastic sealing strips 20 press against the material 1 to be treated and therefore
10 close off the contact surfaces in this region, but without substantially comprom-
ising the secure electrical contact with the material 1 to be treated. Soft plastics,
soft rubber or foam materials are suitable for such sealing. Care should be
taken to ensure stability with respect to chemicals present in the electrolyte.
15 Flat or round seals which ensure optimum sealing or screening may, as an al-
ternative, be provided in the contact region of the shell parts 7 and 8.
Often, the process of closing the clamp is not carried out until the clamp has
already been Immersed in the electrolyte. The interior of the shell is therefore
20 filled with electrolyte. Owing to the relatively good screening of the field lines
and the sealing, and the consequently reduced migration of metal ions, this
only leads to miner deposition of metal which can be electrochemicaly removed
with ease.
25 In principle, the shells formed by the shell parts 7 and 8 may be provided only
in a region where damage to the shell parts is to be expected, for example
when loading and unloading the material 1 to be treated, A conventional plastic
coat may be provided in other regions where no damage can take place.
30 Another exemplary embodiment of the invention will now be explained.
Fig. 6 shows details of a product support with a product support rail 17 and
elongate frame rods 15, as are used for galvanising flat material 1 to be treated

15 14
in so-called vertical dipping-bath galvanising systems. The frame rods 15 are
made of a conducting material and they are provided with an Insulating layer on
all sides, at least extending to above the liquid level 21 of the electrolyte bath,
5 Each frame rod 15 is fitted with terminal springs 14 which are connected with
good conduction to the metallic frame rod 15. Fig. 7 a shows a detail enlarge-
ment of the broken circle C in Fig. 6. As can be seen, a terminal spring 14 con-
sists of a rectangularly shaped metal plate which is screwed, welded or riveted
to the frame rod 15. Two of these spring elements 14 are fastened exactly op-
10 posite each other on the frame rod 15 in each case, and they can therefore en-
gage the material 1 to be treated at its edge 16. In this example, the product
support rail 17. the frame rod 15 and the terminal springs 14 form an electrical
feed to the material to be treated. Conventionally, these terminal springs are
also provided with a plastic coat and only remain blank for the transmission of
15 current in a small region of the terminal position. This again leads to the disad-
vantages explained in the introduction to the description.
Fig. 7c shows a section of the frame rod along a line D - D' of Fig. 7a. Again,
according to the present invention, shell parts 7 and 8 are provided at least in
20 the vicinity of the terminal springs 14. The shell parts 7 and 8 may be sealed
from one another and from the material 1 to be treated as described in Figs 3 -
5.
In this exemplary embodiment, the contact points of the terminal springs thus
25 correspond to the contact elements 12 of the exemplary embodiment fn Figs 1
- 5. and the rest of the terminal spring 14 corresponds to the electrical feeds 2
and 3.
Since the frame rods 15 usually have a length In excess of 600 mm, it may be
30 advantageous here to make the shell parts 7, 8 in a plurality of pieces and to
configure the joins in the manner described above. The fastening may again be
carried out by using screws 9 made of a nonconducting material.

15
Of course, the application of the invention is not limited to the exemplary em-
bodiments presented here. In particular, various shapes and types of electrical
feeds may be protected against deposition in the manner according to the in-
vention.
5
The invention was described above with reference to the example of galvan-
ising devices. !t is, however, also possible to use an electrical supply unit in ac-
cordance with the invention for other types of electrochemical treatment, such
as the etching described in the introduction.

16
LIST OF REFERENCES:
1material to toe treated
2upper electrical feed or clamp upper part
5 3 lower electrical feed or damp upper part
4 guide block upper part
5 spring block lower part
6 compression spring
7 shell part
10 8 shell part
9 fastening screw
10 clip
11 spring guide
12 contact element
15 14 terminal spring
15 frame rod
16 edge
17 product support rail
18 mortise
19 tenon
20 seal
21 liquid level
22 glide surfaces
23 closure surfaces

17
CLAIMS
1. Electrical supply unit for material (1) to be treated in a device for the electro
chemical treatment thereof,
having at least one electrical feed (2, 3; 14) made of an at least partially blank
5 electrically conductive material,
contact means (12; 14) for making electrical contact with the material (1) to be
treated being provided at one end of the at least one electrical feed (2, 3; 14),
characterised in that
the electrical supply unit comprises at least one electrically insulating remov-
able shell (7, 8) which encloses the at least one electrical feed (2, 3; 14), over a
particular length starting from the contact means (12; 14), so that no metal de-
posit of more than 0.04 mm is formed on the blank parts of the electrically con-
ductive material when the electrical feed (2, 3; 14) is immersed up to this partic-
ular length in a liquid during the electrochemical treatment of the material (1) to
be treated.
10 2. Electrical supply unit according to Claim 1,
characterised in that
the at least one shelf (7, 8) encloses the at least one electrical feed (2, 3; 14)
so that no substantial migration of ions takes place from outside the shell to the
blank parts of the electrically conductive material when the electrical feed is im-
15 mersed in an electrolytic liquid and a voltage is applied to the electrical feed (2,
3; 14).
3.Electrical supply unit according to Claim 1 or 2,
characterised in that
20 fastening means (9, 10) are provided for fastening the at least one shell to the
at least one electrical feed (2, 3; 14).
4. Electrical supply unit according to one of the preceding claims,
characterised in that
25 the at least one shell (7. 8) is substantially form-fitted onto the at least one elec-
trical feed (2, 3; 14).

18
5. Electrical supply unit according to one of the preceding claims,
characterised in that
the at feast one shell (7, S) has a wall thickness of from 0.2 mm to 5 mm.
5
6. Electrical supply unit according to one of the preceding claims,
characterised in that
a distance of the shell (7, 3) from the electrical feeds (2, 3) iies between 0.1 and
4 mm.
10
7. Electrical supply unit according to one of the preceding claims,
characterised in that
the at least one shell (7, 8) is made by injection moulding, deep drawing in pre-
fabricated moulds, automatic mould cutting or selective laser sintering.
15
8. Electrical supply unit according to one of the preceding claims,
characterised in that
the at least one shell (7, 8) is made of a plastic material.
20 9. Electrical supply unit according to one of the preceding claims,
characterised in that
the at least one shell (7, 3) is formed by at least two parts (7, 8).
10. Electrical supply unit according to Claim 9,
25 characterised in that
a connection is made by means of a seal between the at least two parts (7, 8).
11. Electrical supply unit according to Claim 9 or 10,
characterised in that
30 a connection is made between the at least two parts (7, 3) by means of inter-
locking sections, of the at least two parts.
12. Electrical supply unit according to one of the preceding claims,

20 19
characterised in that
the at least one shell (7, 8) does not having any substantial flexibility.
13. Electrical supply unit according to one of the preceding claims,
5 characterised in that
the at (east one shell (7,8) encloses mechanically stressed sections of the at
feast one electrical feed (2, 3; 14), while mechanically unstressed parts of the at
least one electrical feed (2, 3; 15) are provided with an insulating coating.
10 14. Electrical supply unit according to one of the preceding claims,
characterised in that
ths at least one electrical feed (2, 3) is of L-shaped design.
15. Electrical supply unit according to one of the preceding claims,
15 characterised in that
a seal (20) for hermetically closing an intermediate space between the at least
one shelf (7, 8) and the material (1) to be treated, with which contact is made by
the contact means (12), is arranged in the at least one shel) (7, 8) in a section
on which the contact means (12) are connected to the at least one electrical
20 feed.
16. Electrical supply unrt according to one of the preceding claims,
characterised in that
the at least one electrical feed (2,3) comprises a first electrical feed (2) with a
25 first contact means (12) and a second electrical feed (3) with second contact
means (12),
the first (2) and second (3) electrical feeds being movable relative to each oth-
er, and the material (1) to be treated can be held between the first and second
contact means (12).
30
17. Electrical supply unit according to Claim 16,
characterised in that

20
the first electrical feed (2) and the second electrical feed (3) can be moved rel-
ative to each other by a spring mechanism (4, 5. 6, 11).
18. Electrical supply unit according to one of the preceding claims,
5 characterised in that
the at Jeast one electrical feed (2, 3; 14) is made of titanium, stainless steel or
copper,
19. Electrical supply unit according to one of the preceding claims,
10 characterised in that
the at least one electrical feed (2, 3) does not have any substantial flexibility.
20 Device for the electrochemical treatment of material to be treated,
characterised in that
the device comprises a electrical supply unit according to one of Claims 1 to 19
15 for the material (1) to be treated.
21 Device according to Claim 20,
characterised in that
the device is designed for galvanising the material (1) to be treated,
20
22 Device according to Claim 20 or 21,
characterised in that
the device is designed for continuously treating the material to be treated.

In order for electrical feeds (2, 3) of an electrical supply unit for material (1) to
be treated, in a device for the electrochemical treatment thereof, to be protec-
ted against metal deposition it is proposed that at least one electrically insult-
5 ing shell (7, 8) should be provided, which encloses the at least one electrical
feed (2, 3), over a particular length starting from contact means (12) for making
contact with the material to be treated, so that no metal deposit of more than
0.04 mm is formed on the blank parts of the electrical feed when the electrical
feed (2, 3) is immersed up to this particular length in a liquid during the electro-
10 chemical treatment of the material (1) to be treated,

Documents:

00321-kolnp-2006-abstract.pdf

00321-kolnp-2006-claims.pdf

00321-kolnp-2006-description complete.pdf

00321-kolnp-2006-drawings.pdf

00321-kolnp-2006-form-1.pdf

00321-kolnp-2006-form-3.pdf

00321-kolnp-2006-form-5.pdf

00321-kolnp-2006-international publication.pdf

321-kolnp-2006-assignment.pdf

321-kolnp-2006-correspondence.pdf

321-kolnp-2006-examination report.pdf

321-kolnp-2006-form 18.pdf

321-KOLNP-2006-FORM-27-1.1.pdf

321-KOLNP-2006-FORM-27.pdf

321-kolnp-2006-gpa.pdf

321-kolnp-2006-international preliminary examination report.pdf

321-kolnp-2006-international search report.pdf

321-kolnp-2006-others.pdf

321-kolnp-2006-pct priority document notification.pdf

321-kolnp-2006-pct request form.pdf

321-kolnp-2006-reply to examination report.pdf

abstract-00321-kolnp-2006.jpg


Patent Number 239556
Indian Patent Application Number 321/KOLNP/2006
PG Journal Number 13/2010
Publication Date 26-Mar-2010
Grant Date 24-Mar-2010
Date of Filing 14-Feb-2006
Name of Patentee ATOTECH DEUTSCHLAND GMBH
Applicant Address ERASMUSSTRASSE 20, 10553 BERLIN GERMANY
Inventors:
# Inventor's Name Inventor's Address
1 SCHELLER BRITTA MUHLFELD 63, 90559 BURGTHANN, GERMANY
2 LORENZ OLAF ZUM BIRKENSCHLAG 11, 90518 ALTRDORF GERMANY
3 BREHM KLAUS AM EICHELGARTEN 31, 90602 PYRBAUM GERMANY
PCT International Classification Number C25D 17/06
PCT International Application Number PCT/EP2004/009272
PCT International Filing date 2004-08-18
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 103 40 888.6 2003-09-04 Germany