Title of Invention

A LOADMOMENT INDICATION SYSTEM FOR LIFTING EQUIPMENT LIKE MOBILE HYDRAULIC CRANES

Abstract A load moment indication system for lifting equipment like mobile hydraulic cranes, comprising a sensor unit for generating load data signals; A control unit for receiving and processing the data signals output by said sensor unit and A display unit coupled to said control unit for displaying loading conditions on said lifting equipment.
Full Text FIELD OF APPLICATION :
The present application relates to a loadmoment indication system
for lifting equipment like mobile hydraulic cranes.
BACKGROUND OF THE INVENTION:
Equipment maintenance services department of industrial plants, for
example, uses the services of mobile hydraulic cranes for its various
maintenance support. The manufacturer of the crane provides a
chart for such cranes according to which there is a limit to the load
carrying capacity of the crane at any particular boom length and
boom angle. If the load on the crane exceeds the rated load carrying
capacity, it may result in toppling of the crane. It will also
unnecessarily put pressure on the tyre and the engine and will
eventually damage the engine and tyre.
In existing cranes most of the time the operator reiies on the crude
judgement technique to carry out his work.
For the; safety of all such cranes, a need was felt for providing a
reliable Loadmoment dication system.
SUMMARY OF THE INVENTION:
The main object of the present invention Is to provide a system for
indicating loadmoment, which is very much necessary for fail-safe
operation of the crane.
Another object of the present invention is to provide a loadmoment
indication system as an aid to help the operator use the equipment
correctly within the design parameters of the crane,
The system uses non-contact based boom length measurement
technique and hydrometric principle based inclination measurement
technique, which give high accuracy and greater reliability. Intelligent
microprocessor based signal processing unit: is used for quick adjustment. The
loadmoment indication system of the present invention is used to measure boom
length, boom angle and load capacity of the crane.
The safety of the equipment and the personnel lie in using the crane within these
design constraints. In this system load sensor and inclination sensor are mounted to
continuously monitor the load on the crane and compare the load lifted with the
maximum rated capacity. The basis system provides warnings when the value
exceeds the pre-set level.
The present invention thus provides a loadmoment indication system for lifting
equipment like mobile hydraulic cranes, characterized in that said system comprises a

sensor unit for generating load data signals, a control unit for receiving and
processing the data signals outputted by said sensor unit and a display unit coupled to
said control unit for displaying loading conditions on said lifting equipment.
BREIF DESCRIPTION OF THE ACCOMPANYING DRAWING
The invention can now be described in detail with the help of the figure of the
accompanying drawing in which
Figure 1 shows in block diagram form the loadmoment
indication system of the invention.
DETAILED DESCRIPTION
As shown in Figure 1, the system of the present invention basically comprises three
units, a sensor unit 1, a control unit 2 and a display unit 3. The sensor unit 1
comprising various sensors for measuring boom length, boom angle and pressure is
used for generating and outputting data signals and providing the same to the control
unit 2. A display unit 3 is used for displaying the status. After providing the output
from the sensor unit 1 to the controller unit 2, the controller unit processes the data
coming from the various sensors.
The controller unit 2 comprises a central processing unit (CPU) for processing the data
signals generated and outputted by the sensor unit 1.
The central processing unit is configured for using non-contact based
measurement technique for calculating the boom length and for
using hydrometric principle based technique for measuring the boom
inclination. The CPU is further configured for comparing the load
carrying capacity of the lifting equipment at a particular boom angle
and boom length with the rated load and for producing audio/visual
warning when the load exceeds the rated load.

The display unit 3 gives 1x4 inch graphic display for display of boom
length, boom angle, rated load and present load. In normal condition
the graphic display shows green, yellow and red zones to indicate
safe, danger and unsafe working load condition. The display also
Indicates; the extent of such conditions.
VE CLAIM:
1. A load moment indication system for lifting equipment like mobile
hydraulic cranes, which system comprises:
- a sensor unit for generating load data signals;
- a control unit for receiving and processing the data signals
outputted by said sensor unit; and
- a display unit coupled t:o said control unit for displaying loading
conditions on said lifting equipment,
characterized in that the said load data is calculated by regression
technique and without deploying any transducers.
2. The system as claimed in claim 1, wherein the sensor unit comprises
boom length measurement sensor, boom inclination / angle sensor and
load / pressure sensor.
3. The system as claimed in claim 1, wherein said control unit comprises
a central processing unit (CPU) for processing the data signals
generated and outputted by said sensor unit.
4. The system as claimed in claim 2, wherein said central processing
unit is configured for calculating boom length using non-contact
measuring technique and for measuring the boom inciination
using hydrometrlc principle based measuring technique.
5. The system as claimed in the preceding claims, wherein said
central processing unit is configured for comparing the load
carrying capacity of said lifting equipment at a particular boom
angle and boom length with the rated load and for producing an
audio/visual warning when said load exceeds the rated load.
6. The system as claimed in the preceding claims, wherein the
display unit is configured to give graphic display of boom length,
boom angle, rated load and load on the equipment.
7. The system as claimed in the preceding claims, wherein said display unit
shows green, yellow and red zones indicating safe, danger and unsafe working
conditions respectively.
8. The loadmoment indication system for lifting equipment like hydraulic cranes,
substantially as herein described and illustrated in the figure of the
accompanying drawing.

A load moment indication system for lifting equipment like mobile hydraulic
cranes, comprising a sensor unit for generating load data signals;
A control unit for receiving and processing the data signals output by said
sensor unit and
A display unit coupled to said control unit for displaying loading conditions on
said lifting equipment.

Documents:

544-kol-2004-granted-abstract.pdf

544-kol-2004-granted-assignment.pdf

544-kol-2004-granted-claims.pdf

544-kol-2004-granted-correspondence.pdf

544-kol-2004-granted-description (complete).pdf

544-kol-2004-granted-drawings.pdf

544-kol-2004-granted-examination report.pdf

544-kol-2004-granted-form 1.pdf

544-kol-2004-granted-form 13.pdf

544-kol-2004-granted-form 18.pdf

544-kol-2004-granted-form 2.pdf

544-kol-2004-granted-form 3.pdf

544-kol-2004-granted-form 5.pdf

544-kol-2004-granted-gpa.pdf

544-kol-2004-granted-reply to examination report.pdf

544-kol-2004-granted-specification.pdf


Patent Number 237802
Indian Patent Application Number 544/KOL/2004
PG Journal Number 02/2010
Publication Date 08-Jan-2010
Grant Date 07-Jan-2010
Date of Filing 08-Sep-2004
Name of Patentee TATA STEEL LIMITED
Applicant Address JAMSHEDPUR
Inventors:
# Inventor's Name Inventor's Address
1 BHOWAL DR. PRODIP THE TATA STEEL LIMITED. JAMSHEDPUR-831 001
2 JHA, AMBRISH KR. THE TATA STEEL LIMITED. JAMSHEDPUR-831 001
3 PATTANAYAK, N.K. THE TATA STEEL LIMITED. JAMSHEDPUR-831 001
4 KUMAR, RAMESH THE TATA STEEL LIMITED. JAMSHEDPUR-831 001
PCT International Classification Number B66C 23/00, 23/90
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA