Title of Invention

METHOD FOR PREVENTING LOAD CHANGE IMPACTS IN A MOTOR VEHICLE

Abstract The present invention relates to a method for preventing load change impacts in a motor vehicle, especially as a result of abrupt changes in the position of the accelerator. At least one dual clutch mechanism is proved between the drive engine and the gearbox, wherein the gearbox has several selectable gear steps and the clutch is controlled in relation to the torque which is to be transmitted. The driving comfort is improved by controlling the clutch during the starting process of the motor vehicle and/or the gear steps are engaged during the starting process of the vehicle in such a way that the speed of rotation (nAwiJ ^AW2) of the gear input shaft is lower than the idling position speed (HLL) of rotation of the engine. Figure 1.
Full Text

: The invention relates to a method for preventing load j change impacts in a motor vehicle, in particular owing i to abrupt changes in the position of the accelerator pedal, at least one clutch being provided between a drive engine and a transmission, in particular a double clutch transm.ission of the motor vehicle, the transmission having a plurality of gear speeds which can be engaged, and the clutch being actuated with respect to the torque to be transmitted.
Motor vehicles with transmissions with clutches, in particular friction clutches as a starting element, generally behave more uncomfortably when load changes occur in low gear speeds than motor vehicles with automatic transmissions or with torque converters which are connected intermediately. Load changes or load change impacts are transitions between the traction mode and over-run mode of the drive engine.
In motor vehicles with manual shift gearboxes, load changes generally take place when the clutch is closed. In this case, the load change behavior is determined by the engine controller (load impact damping, anti-judder function). Load changes in a slipping clutch are rather rare. A jolt in such a situation is generally interpreted and accepted as being an incorrect operating procedure by the driver.
In motor vehicles with automatic transmissions which have a hydraulic torque converter as the starting element behave more favorably. Positive load changes (from the over-run mode into the traction mode) are dam.ped by the coupling of the drive engine by means of the torque converter. Negative load changes (from the traction mode into the over-run m.ode) are uncritical

since no appreciable over-run torque is built up by means of the torque converter. Motor vehicles with a transmission and with an actuable clutch, in particular an automated starting clutch, behave like motor
5 vehicles with manual shift transmissions in the range of low driving speeds. However, in these vehicles a jolt is not accepted in any driving situation and therefore has an uncomfortable effect. Thus, in certain transmissions with an automatic starting clutch, in
) particular in a double clutch transmission, a level of driving com.fort is expected which corresponds more to the driving comfort of a conventional automatic transmission than to the comfort of a manual shift transmission.
A method for preventing load change impacts in a motor vehicle is known f DE 39 1R ?.S4 A1 ) -^jn which, owing to abrupt changes in the position of the accelerator pedal, for example from an over-run position into a load position, the clutch is actuated in such a way that it is moved with a predefinable slip into an engagement position which is assigned to the position of the accelerator pedal. The rise in the torque which can be transmitted by the clutch is controlled as a function of the rotational speed and/or the acceleration of the drive engine. However, the expenditure on control here is very large while the driving comfort is still not optimum.
Consequently, the methods which have been known hitherto in the prior art for preventing load change impacts in a motor vehicle have not yet been configured in an optimum way. On the one hand, the previously known expenditure on control is very large, while on the other hand the driving comfort is still capable of improvement.

The invention is therefore based on the object of configuring and developing the method mentioned at the beginning in such a way that corresponding load change impacts in a motor vehicle are prevented, in particular the expenditure on control is considerably simiplified or minimized, that is to say in particular the travel comfort is improved.
The previously indicated object is now achieved in that during the starting process of the motor vehicle the clutch is actuated, and/or during the starting process of the motor vehicle the gear speeds in the transmission are engaged, in such a way that the transmission input shaft speed is below the engine idling speed.
Furthermore, the previously indicated object is achieved in that during the braking or coasting process of the motor vehicle the clutch is actuated, and/or the gear speeds in the transmission are engaged, in such a way that the transmission input shaft speed is below the engine idling speed.
In principle, the method according to the invention is therefore applied in particular in a starting process of the motor vehicle, in particular specifically in the state of starting at a crawl, without activating the accelerator pedal and in particular for the starting process of "starting at a crawl with minimal opening of the throttle", that is to say with slight activation of the accelerator pedal, which is also explained in detail below. Furthermore, the method according to the invention is well suited for the "opposite" driving state of a motor vehicle, that is to say for the oraking process or for the coasting process of the Tiotor vehicle. The method is based on the basic idea uhat the clutch is actuated or activated, and/cr the gear speeds in the transm.ission are engaged, in such a

way that the transmission input shaft speed is always 3ust below the engine idling speed. On this condition in fact no over-run torque is built up when the driver's foot is taken off the accelerator pedal. The output torque of the transmission train, that is to say the output torque at the driven wheels of the motor vehicle, is always positive. A jolt in the motor vehicle is therefore avoided when the driver takes his foot off the accelerator pedal, that is to say when the position of the accelerator pedal changes. According to this new implementation, a gear speed in the transmdssion in which the peripheral conditions described above are met is preferably always selected. The method according to the invention is therefore concerned with the low speed functions of a motor vehicle and will be described in more detail below. However, as a result the disadvantages described at the beginning are avoided and corresponding advantages are achieved.
There are a multiplicity of possible ways of advantageously configuring and developing the method according to the invention. In this respect, reference can first be made to the patent claims which are dependent on patent claim 1 and patent claim 7 . The preferred exemplary embodiments for the method according to the invention will now be explained and described in more detail below with reference to the following drawings and the associated descriptions. In the drawing:
figure 1 is a schematic illustration of the transmission input shaft speeds or the engine idling speed plotted over time without activation of the accelerator pedal when the motor vehicle is traveling on the flat,

figure 2 is a schematic illustration of the transmission input shaft speeds or of the engine speed plotted over the velocity during various changes of gear speed without activation of the accelerator pedal when the motor vehicle is traveling downhill, and
figure 3 is a schematic illustration of the transmission input shaft speeds or of the engine speed as a function of the velocity during changes of gear speed with slight activation of the accelerator pedal, specifically with "minimum opening of the throttle".
Figures 1 to 3 illustrate the method according to the invention for preventing load change impacts in a motor vehicle (not illustrated). The motor vehicle which is not illustrated here has a transmission, preferably an automatic or automated change speed gear box, in particular a transmission which is embodied as a double clutch transmission. As already known in the prior art, the corresponding control unit which is implemented on an electronic and/or electrical basis and which also has further corresponding components, in particular a microprocessor, is present.
Thus, the rotational speeds of the driven wheels or the respective transmission input shaft speeds and the transmission output shaft speed are preferably measured and the engine speed is also correspondingly measured. Owing to the change in the position of the accelerator pedal, the driver of the motor vehicle can allow corresponding information as to whether an acceleration of the motor vehicle or else braking of the motor vehicle is desired, for example by activating the brake pedal, to be fed ro the control unit. In particular owing to abrupt changes in the position of the

accelerator pedal it is possible for load change impacts, which are to be avoided according to the inventive method, to occur in the drive train of the vehicle.
Between the drive engine and the transmission of the motor vehicle at least one clutch is provided. If the transmission is embodied as a double clutch transmission, in each case two separate transmission input shafts and two separate clutches are provided. The transmission has a plurality of gear speeds which can be engaged, in which case, if the transmission is embodied as a double clutch transmission the first, third and fifth gear speeds are preferably assigned to the first transmission input shaft, and the second, fourth and sixth gear speeds are preferably assigned to the second transmission input shaft. The clutch or the two clutches can be actuated with respect to the torque to be transmitted. For this, corresponding actuators, which can preferably be activated hydraulically, are actuated using the control unit in such way that the closing and opening movements of the clutch or the clutches are correspondingly controlled or as a result the pressing forces are correspondingly implemented.
The disadvantages mentioned at the beginning are now avoided by virtue of the fact that during the starting process of the motor vehicle the clutch is actuated, and/or during the starting process of the motor vehicle the gear speeds in the transmission are engaged, in such a way that the transmission input shaft speed is below the engine idling speed.
Furthermore, the disadvantages mentioned at the beginning are avoided by virtue of the fact that during the braking or coasting process of the motor vehicle clutch is actuated, and/or the gear speeds in the transmission are engaged, in such a way that the

transmission input shaft speed is below the engine idling speed.
From this it is apparent that the method according to the invention preferably applies to or is implemented in the low speed range of a motor vehicle, that is to say in the range in which vehicle velocities preferably below 20 km/h are achieved.
Figure 1 then shows a first exemplary emibodiment of the method according to the invention, specifically the illustration of the rotational speeds plotted over time t, specifically the engine idling speed nLL and the the transmission input shaft speed nRwi ■ Since the method according to the invention is described with reference to a double clutch transmission for the following figures, that is to say for all figures 1 to 3, here in each case two transmission input shafts or two separate clutches which are assigned to the respective transmission input shafts are provided.
Figure 1 then shows the starting process of the motor vehicle, specifically the particular starting process of starting at a crawl with the first gear speed engaged in the transmission without activation of the accelerator pedal. The starting of the motor vehicle at a crawl on the flat is illustrated here. The engine idling speed nLL can be clearly recognized as a constant rotational speed plotted over time t. It is clearly apparent that when the first gear speed is engaged here the transmission input shaft speed n^Mi is made to approach the engine idling speed nLL until a predetermined difference An in rotational speed is present. The difference An = ICO revs/minute is preferably present so that the motor vehicle constantly moves at a crawl while taking into account the function (nLL "" '^n)/i:ges, where "iiges" represents the toral transmission ratio of the first compcnent transmission

of the double clutch transmission. In a specific case, for example in a "warming up program", the difference An m rotational speed can possibly be slightly larger so that the velocity of the motor vehicle remains constant. Figure 1 thus shows the motor vehicle starting at a crawl with the first gear speed engaged and without acceleration on the flat.
It is also conceivable that the motor vehicle starts or has to start with the first gear speed engaged and without activation of the accelerator pedal, that is to say without accelerating uphill. The corresponding clutch is then activated in such a way that the "crawling moment" is increased to a maximum limit, preferably to 40 Nm, until the difference An in rotational speed is reached.
Figure 1 therefore firstly shows the main basic idea of the method, specifically the adjustment of the transmission input shaft speed Uj^^i close to the engine idling speed n^L for the starting process of the motor vehicle by controlling the clutch, in particular controlling the torque to be transmitted by the clutch. Accordingly, open-loop and/or closed-loop control of the slip is preferably carried out on the clutch and when the first gear speed is engaged in the transmission the clutch is closed until the predetermined difference An in rotational speed is present.
Figure 2 then shows the starting process of the motor vehicle, in particular the motor vehicle starting at a crawl with the first gear speed engaged without changing the position of the accelerator pedal, but when traveling downhill. The respective rotational speeds are in turn represented on the Y axis, and the velocity v of the m.otor vehicle on the X axis. The constant engine idling speed nLL or the predetermined

difference An in rotational speed which is plotted here is clearly visible over a range of the velocity v. Furthermore, the characteristic curves for the different gear speeds, that is to say the corresponding rotational speeds n^wi of the first transmission output shaft for the first and third gear speeds and the rotational speed nAw2 of the second transmission output shaft for the second gear speed are clearly shown. It is clearly shown that when the predetermined difference An in rotational speed is reached at the respectively engaged gear speed, that is to say when a specific transmission input shaft speed is reached, the transmission is shifted into the next highest gear speed, clearly shown here when there is a change from the first gear speed to the second gear speed. In the next highest gear speed, that is to say when the second gear speed is engaged, the corresponding - second -clutch is then actuated in such a way that the - second - transmission input shaft speed nftw2 is increased until the transmission input shaft speed n^wz is again made to approach the transmission input shaft speed in such a way that the predetermined difference An in rotational speed is present. The transmission is not shifted from the second gear speed into the third gear speed until then, so that the first transmission input shaft speed nftwi drops again correspondingly and from here the starting process of the motor vehicle is then correspondingly subjected to further open-loop control, specifically the transmission input shaft speed n^.w: rises quickly, intersects the engine idling speed nn and then rises further with the engine speed n„ot so that "a negative microslip" is then implemented only starting from a vehicle velocity of 20 km/h, while before a "positive slip" was implemented.
In the method according to figure 2, the predetermined difference An in rotational speed is also preferably 100 revs/minute. The respective clutch is therefore

always subjected to open-loop control, i.e. partially opened or partially closed, so that the pressing forces which are implemented by the clutch or the transmitted torques are such that the predetermined difference An in rotational speed is reached or a specific transmission input shaft speed during the driving state of starting at a crawl is in fact not exceeded. In figure 2, the changes of the gear speeds from the first into the second gear speed or from the second into the third gear speed are preferably carried out only if the downhill force exceeds the driving resistances ■ of the motor vehicle. The corresponding clutch or the separate two clutches in the case of a double clutch transmission are subjected to open-loop slip control in such a way that the method described above can be implemented.
Figure 3 then ' shows a starting process of the motor vehicle, specifically the starting process of starting at a crawl and shifting with minimum opening of the throttle. It is in turn clearly apparent that the rotational speeds are plotted on the Y axis and the velocity v of the motor vehicle on the X axis. The essential difference with respect to figure 2 is then that the engine speed n^ot does not extend here as far as the velocity 20 km/h as in the case of idling but rather the driver actually correspondingly slightly activates the accelerator pedal so that the engine speed n^ot is slightly above the engine idling speed nLL-The first, second and third gear speeds of the transmission or the corresponding characteristic curves for these gear speeds are also illustrated. The term "opening with minimum throttle" is to be understood that the accelerator pedal is only slighrly activated here and the driver just slightly opens the throttle, specifically in order to im.plement the starting process of the motor vehicle. In the case of "minimum starting procedures" the engine speed n^ot m.ust net intersect the

current speed of the respective transmission drive shaft. This means that only a "positive slip" is implemented in the drive train. The corresponding implementation of the method, specifically that the respective clutch is then controlled in such a way that when the first gear speed is engaged the transmission input shaft speed nawi is made to approach the engine idling speed nLL until the predetermined difference An in rotational speed, is achieved or is present is clearly apparent. Only then is the transmission shifted into the next highest gear speed, specifically into the second gear speed, in which case the the transmission input shaft speed nAW2 then also rises and the third gear speed is engaged when the rotational speed nAW2 of the second gear speed at the transmission input shaft in turn reaches the limiting value. The starting process is then essentially ended by means of a velocity of more than 20 km/h, which is indicated correspondingly on the far right in figure 3, in which case a "positive microslip" is then implemented here, that is to say the engine speed nmot is just above the corresponding rotational speed nAwi of the third gear speed at the transmission input shaft. Furthermore, compared to figure 2 there is a difference here since in figure 2 a "negative microslip" is implemented since when the vehicle starts at a crawl downhill without the throttle open the vehicle in fact drives the engine and the engine does not drive the vehicle.
When the motor vehicle starts with somewhat more than "minimum throttle" the system should have already changed over to the driving state of "driving with minimum slip" starting from the second gear speed - as shown on the far right in figure 3.
It is also conceivable that in the "high load startups" which are not illustrated here, the system: can already

change over to the driving state "driving with microslip" when the first gear speed is engaged.
If the driver should - suddenly - go into the "normal throttle" state, rapid switching back from the second gear speed in the first gear speed is implemented. If the driver - in contrast - suddenly closes the throttle, the accelerator pedal position therefore changes in the direction of the "zero position", a "positive slip" is maintained at travel speeds below the respective synchronous rotational speed of the second gear speed by switching up into the second gear speed. To do this, the corresponding - other - separate clutch would have to be at the grinding point.
Figures 1 and 3 show the method according to the invention and the ratio of the individual rotational speeds to the time t or the individual rotational speeds to the velocity v of the motor vehicle, the corresponding clutch always being actuated in such a way that a corresponding slip is present so that the predetermined difference An in rotational speed from the engine idling speed nLL is implemented. When the gear speeds change, for example from the first gear speed into the second gear speed according to figure 2 or figure 3, when the double clutch transmission opens the first clutch which is assigned to the first transmission input shaft opens while the second clutch which is assigned to the second transmission input shaft correspondingly closes. The second clutch is then also subjected to open-loop control in such a way that the second transmission input shaft speed accelerates to just a specific transmission input shaft speed so that in fact the predetermined difference An in rotational speed from the engine idling speed nLL is brought about. The method is then correspondingly continued with a shift into the second gear speed so that - in a double clutch transmission - the second

clutch which is assigned to the second transmission input shaft is opened again and the first clutch which is assigned to the first input shaft is closed, with the first clutch then being subjected to closed-loop slip control in such a way that although the first transmission input shaft speed accelerates in turn to a specific transmission input shaft speed it is such that the predetermined difference An in rotational speed is implemented. It is also conceivable for gear speeds to be jum.ped over.
Although the method according to the invention is preferably described for a double clutch transmission with reference to figures 1 to 3, it is also perfectly suitable for other forms of transmission, in which case for example a separating clutch is preferably provided as a friction clutch within the transmission. For this reason the actuation of the respective clutch is decisive, specifically always in such a way that the respective transmission input shaft speed is below the engine idling speed nLL-
The method can also be applied for the opposite process, that is to say not for the starting process of a motor vehicle but also for the braking or coasting process of a motor vehicle. For this purpose, the corresponding clutch is subject to open-loop control during the braking or coasting process of the motor vehicle, and the gear speeds in the transmission are engaged, in such a way that the transmission input shaft speed is below the engine idling speed n„ot • As a result, "reversal" of figure 3 occurs. Thus, in the synchronization point of the third gear speed the first clutch of the double clutch transmission which is assigned to the third gear speed is then opened to such an extent that the driving resistances exceed the drive forces (sum of the creeping moment and downhill moment) and the motor vehicle can become slower. If the

creeping moment is reduced to "zero" and the motor vehicle becomes faster, the first clutch is started up again so that an engine over-run for the purpose of braking is implemented. If the motor vehicle becomes slower than the synchronization rotational speed of the second gear speed, the second gear speed is correspondingly engaged here. The corresponding clutch is therefore always actuated in such a way that shifting occurs from the already engaged - old - gear speed into the - new - next lowest gear speed, in which case after the corresponding synchronization the specific transmission input shaft speed is reached with a correspondingly engaged - new - gear speed so that the predetermined difference An in rotational speed from the engine idling speed nLL is present. It is also conceivable here that gear speeds are jumped over when shifting down.
As a result, with the method according to the invention load change impacts are prevented without a relatively large degree of expenditure on control, that is to say the disadvantages mentioned at the beginning are avoided and corresponding advantages are easily and cost-effectively achieved, in particular for the driving state of driving off or for the braking process or the coasting process of a motor vehicle.
I


1. A method for preventing load change impacts in a motor vehicle, in particular owing to abrupt changes in the position of the accelerator pedal, at least one clutch being provided between a drive engine and a transmission, in particular a double clutch transmission of the motor vehicle, the transmission having a plurality of gear speed which can be engaged, and the clutch being actuated with respect to the torque to be transmitted, characterized in that during the starting process of the motor vehicle the clutch is actuated, and/or during the starting process of the motor vehicle the gear speeds in the transmission are engaged, in such a way that the transmission input shaft speed (UAWI; HAWI) lies below the engine idling speed (ntL), and when a predetermined difference (An) in rotational speed is reached, that is to say when a specific transmission input shaft speed is reached, the transmission is switched to the next higher gear speed.
2. The method as claimed in claim 1, wherein the clutch is actuated in such a way that when the first gear speed is engaged the transmission input shaft speed (nAwi) is made to approach the engine idling speed (nLL) until the predetermined difference (An) in rotational speed is present.
3. The method as claimed in one of the preceding claims, wherein the next highest gear speed the transmission input shaft speed (UAWI; nAW2) is then in turn made to approach the specific transmission input shaft speed (HAWI; HAWZ)-
4. The method as claimed in one of the preceding claims, wherein the preceding method steps are carried out until the transmission shifts into its third gear speed or its highest gear speed.
5. The method as claimed in one of the preceding claims wherein the clutch is slip-controlled.

6. The method for preventing load change impact in a motor vehicle, in particular owing to abrupt changes in the position of the accelerator pedal, at least one clutch being provided between a drive engine and a transmission, in particular a double clutch transmission of the motor vehicle, the transmission having a plurality of gear speeds which can be engaged, and the clutch being actuated with respect to the torque to be transmitted, characterized in that during the braking or coasting process of the motor vehicle the clutch is actuated, and/or the gear speeds in the transmission are engaged, in such a way that the transmission input shaft speed (nAwb HAWI) is below the engine idling speed (nLL), in that the transmission is shifted from the already engaged -old- gear speed into the -new- next lower gear speed if, after the corresponding synchronization, the specific transmission input shaft speed is reached with a correspondingly engaged -new-gear speed, so that the predetermined difference (An) in rotational speed with respect to the engine idling speed (nn) is present.
7. The method as claimed in claim 6, wherein the clutch is actuated in such a way that when the gear speed is engaged the transmission input shaft speed (nAwi; ^AWI) is guided to below the engine idling speed (nLL)-
8. The method as claimed in one of claims 6 or 7, wherein the respectively next lowest gear speeds are correspondingly engaged in a sequential fashion.
9. The method as claimed in one of claims 6 to 8, wherein the preceding method steps are carried out until the transmission is shifted into its first gear speed.
10. The method as claimed in one of claims 6 to 9, wherein the clutch is slip-controlled.
11. The method as claimed in one of the preceding claims, wherein the preceding method steps are carried out in a double clutch transmission.

12. The method as claimed in any one of the preceding claims, wherein the respective gear speed changes are implemented using two separate clutches, which are in each case assigned a transmission input shaft.


Documents:

2942-CHENP-2006 CORRESPONDENCE OTHERS.pdf

2942-CHENP-2006 CORRESPONDENCE PO.pdf

2942-CHENP-2006 POWER OF ATTORNEY.pdf

2942-chenp-2006 complete specification as granted.pdf

2942-chenp-2006 drawings.pdf

2942-CHENP-2006 FORM-3.pdf

2942-chenp-2006-abstract.pdf

2942-chenp-2006-claims.pdf

2942-chenp-2006-correspondnece-others.pdf

2942-chenp-2006-description(complete).pdf

2942-chenp-2006-drawings.pdf

2942-chenp-2006-form 1.pdf

2942-chenp-2006-form 18.pdf

2942-chenp-2006-form 26.pdf

2942-chenp-2006-form 3.pdf

2942-chenp-2006-form 5.pdf

2942-chenp-2006-pct.pdf


Patent Number 234385
Indian Patent Application Number 2942/CHENP/2006
PG Journal Number 29/2009
Publication Date 17-Jul-2009
Grant Date 26-May-2009
Date of Filing 10-Aug-2006
Name of Patentee VOLKSWAGEN AKTIENGESELLSCHAFT
Applicant Address D 38436 Wolfsburg
Inventors:
# Inventor's Name Inventor's Address
1 BOTHE, Edgar Landeckerstrasse 37, D-30173 Hanover,
2 SCHREIBER, Wolfgang Buchenweg 12A, D-Isenbuttel
PCT International Classification Number F16D48/06
PCT International Application Number PCT/EP2005/001269
PCT International Filing date 2005-02-08
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10 2004 007 160.8 2004-02-12 Germany