Title of Invention

A PROCESS FOR PRODUCING ALUMINIUM CONTAINING HONEYCOMB BODIES

Abstract Disclosed is a method for production aluminium-containing honeycomb bodies (1), comprising the following steps : at least partly structured aluminium-based metal films are selected; at least partly structured metal films (2) are stacked and/or rolled so as to form a honeycomb structure (3) encompassing channels (5); the metal film (2) is heated from the open face (26) of the channels (5) with the aid of at least one radiant heater (8), the honeycomb structure being heated in at least one subarea in such a way that said at least one subarea (9) has a temperature ranging between about 450°C and about 600°C after approximately 2 to approximately 30 seconds; the metal films (2) are joined together in the at least one subarea (9) by means of a joining technique
Full Text Process for producing aluminum-containing hineycomb
bodies using radiant heators
The present invention relates to a process for
producing aluminum-containing honeycomb bodies, in
which at least partially structured metal foils are
stacked and/or wound to form a honeycomb structure with
passages running approximately parallel to an axis,
these metal foils are at least partially introduced
into a tubular casing and are connected to one another
by a joining technique at least in subregions. Metallic
honeycomb bodies of this type are used, for example, as
catalyst support bodies for the purification of an
exhaust gas from an internal combustion engine.
Known honeycomb bodies, in particular metallic catalyst
support bodies, have a honeycomb structure with, for
example, thin-walled, smooth and/or corrugated sheet-
metal foils which are wound helically or in an S shape
and, in a circularly cylindrical or oval-cylindrical
tubular casing, are connected to one another by a
joining technique such as welding, soldering,
sintering, adhesion bonding or the like.
To increase the stability of a honeycomb body of this
type under fluctuating thermal stresses, it is already
known for the sheet-metal foils of the honeycomb
structure to be connected to one another by a joining
technique only in certain subregions, for example at
the end sides, and if appropriate also to be connected
to the tubular casing, so that in the event of thermal
stresses occurring, the tubular casing and honeycomb
structure are able to expand unimpeded, with the result
that fluctuating plastic deformations of the honeycomb
structure, leading to destruction and detachment of the
honeycomb structure, are avoided.
Furthermore, processes for the end-side connection by a
ioininq technique of a honeycomb structure arranged in

a tubular casing are known in which the connection by
a joining technique is carried out in a discontinuous
process which lasts for a number of hours in a high-
temperature furnace. The individual honeycomb bodies
are in this case introduced into the furnace in
batches. To avoid chemical reactions, such as, for
example, undesirable formation of crystals or oxidation
in particular at the surface of the sheet-metal foils,
the joining process is carried out in the furnace under
a shielding gas atmosphere containing, for example,
argon and/or hydrogen or in vacuo. This in particular
leads to a relatively high outlay on apparatus, with
correspondingly high costs.
Furthermore, there are known continuous processes which
use induction coils to produce a connection between the

sheet-metal foils by a joining technique. The induction
coils are used to heat, at least subregions, in which a
connection of the sheet-metal foils by a joining
technique is ultimately to be produced, so that, for
example, a solder arranged in the subregions begins to
flow and, after cooling, generates a connection of this
type. Depending on the form of the connection by a
joining technique, the induction coils have to be
operated with different AC voltage frequencies and have
to be moved relatively close to the corresponding
subregions of the honeycomb body. This can lead to an
uneven formation of connections by a joining technique
in the respective subregions.
Working on this basis, it is an object of the present
invention to provide a process for producing honeycomb
bodies which allows processing of metal foils
containing aluminum and which is suitable in particular
for continuous production, with an improved quality of
the connections by a joining technique that can be
produced.
These objects are achieved by the process having the
features of claim 1. Further advantageous
configurations of the process are described in the
dependent claims.
The process according to the invention for producing
metallic honeycomb bodies comprises the following
steps:
selecting at least partially structured metal
foils based on aluminum;
stacking and/or winding at least partially
structured metal foils to form a honeycomb
structure with passages,
heating the metal foils with the aid of at
least one radiant heater from the open end face
of the passages, the honeycomb structure, at
least in a subregion, being heated in such a
way that the at least one subregion, after
approximately 2 seconds to approximately
30 seconds, is at a temperature of
approximately 450°C to approximately 600°C;
connecting the metal foils to one another by a
joining technique in the at least one
subregion.
In the text which follows, a metal foil based on
aluminum is to be understood as meaning a metal foil
which contains at least 90% by weight of aluminum. The
aluminum content is advantageously on average at least
approx. 95% by weight or even at least approx. 99% by
weight. Under certain circumstances, it may even be
necessary to select metal foils with an even higher
aluminum content, for example more than 99.9% by weight
aluminum. Unless specifically stated otherwise, in the
text which follows the term "metal foil" is always used
to refer to an aluminum-containing metal foil of this
type.
In addition, the metal foil may include at least one of
the following chemical components: manganese (Mn),
silicon (Si), magnesium (Mg), copper (Cu),
titanium (Ti), iron (Fe). By way of example, the
following metal foils can be used: AA3005
(Al Mn 1 Mg 0.5); AA3003 (Al Mn 1 Cu) ; AA3103
(Al Mn 1); and AA 8001 (Al Fe Si)
Surprisingly, tests have shown that relatively high
heating rates can be achieved with honeycomb bodies of
this type. For example, it is possible, using suitable
heat sources, as described below, for the metal foils
to be heated to the desired temperature wthin just, two
seconds. It is in this way possible to achieve
extremely short production cycles. If, for example, the
configuration of the contact zones between the metal
foils or with a tubular casing surrounding them is not
completely uniform, however, it may also be necessary
to perform slightly slower heating, so that the desired
temperature range is only reached after 15 to 30
seconds. Furthermore, only certain conditions should be
used, since increased oxidation of the surface of the
metal foils is then observed, making further uniform
introduction of heat considerably more difficult.
According to the invention, the temperature is
approximately between 450°C and 600°C. In this context,
what solder is used if appropriate to form a connection
by a joining technique between the metal foils is of
crucial importance. If, for example, a zinc-based
solder is used, under certain circumstances
temperatures of only approx. 450°C to approximately
530°C will be sufficient, in which case shorter heat-up
times are preferably also required. However, if the
metal foils are connected to one another for example
using a solder based on aluminum/silicon, temperatures
from approx. 560°C to approx. 600°C need to be set, in
which case longer heating times may need to be used. In
particular in the case of the latter solders, it is
accordingly necessary to carry out heating up to
temperatures which are only just below the melting
point of the metal foil itself. In particular, the
temperatures are in a range which is less than 70°C, in
particular less than 50°C or even less than 3 0°C below
the melting point of the metal foils which are to be
connected to one another.
On account of the short heat-up time to these high
temperatures and a targeted heating of predeterminable
subregions, the result is a very efficient and
energy-saving method. This also has the advantage that.
the proposed process is suitable in particular for the
series production or mass production of metallic
honeycomb bodies.
Furthermore, it is proposed that radiant heaters which
generate a targeted infrared heating radiation are used
to heat the honeycomb structure, generating a clear
temperature drop in the vicinity of the outside of the
at least one subregion. The spatially very tightly
restricted introduction of heat on account of the
substantially parallel infrared heating radiation leads
to a very uniformly distributed thermal energy and
therefore to very uniform formation of connections
within the heated subregions. Consequently, the process
according to the invention produces metallic honeycomb
bodies which have high-quality connections between the
metal foils formed by a joining technique, with this
heating process being of only a short duration.
According to a further configuration of the process,
the honeycomb structure has passages running
approximately parallel to an axis, the heating
radiation being directed onto an end side of the
honeycomb structure in such a manner that the honeycomb
structure is heated only in subregions with an axial
depth which is less than the axial length of the
passages. This allows the production of honeycomb
bodies whose metal foils are, for example, connected to
one another only in the vicinity of the end side, with
in particular a thermally induced compensating
expansion of the metal foils with respect to one
another being ensured. In this context, the term end
side is to be understood as meaning the surface in
which the end faces of the passages are substantially
arranged.
in which the metal foils, prior to heating, are at
least partially introduced into a tubular casing, are
connected to one another by a joining technique, and
are then completely inserted into the tubular casing,
and a number of the metal foils are connected to the
tubular casing by a joining technique. It is in this
case possible, for example, to use different radiant
heaters, in which case, at least during the connection
of the metal foils to one another, a relatively
homogenous distribution of the heat capacity in the
subregions is ensured. Therefore, a radiant heater with
a somewhat lower energy can be used for this connection
than subsequently during the generation of the
connection between tubular casing and honeycomb
structure.
According to a further configuration of the process,
prior to the heating, the metal foils are completely
introduced into the tubular casing, with the tubular
casing preferably projecting beyond the end sides of
the honeycomb structure. This has the advantage that,
after the connections by a joining technique have been
formed, the metal foils no longer have to be moved
relative to the tubular casing.
According to yet another configuration of the process,
the metal foils, prior to heating, are arranged on the
outside of an inner tube, in such a way that the metal
foils form passages running substantially transversely
to the inner tube, with a number of metal foils being
connected to the inner tube by a joining technique.
Therefore, the invention also provides, for example, a
process for producing honeycomb bodies through which
fluid can flow in a radial direction, in which process
the inner tube in particular has openings, through
which the inner tube, which has incoming flow
centrally, allows a gas to flow out into the radially
outwardly directed passages, or vice versa.
It is particularly advantageous for adjacent sections
of the tubular casing or the inner tube to be heated
simultaneously, if appropriate with the aid of
inductively acting heating. It is in this way also
possible to produce a connection by a joining technique
between a number of metal foils and the tubular casing
or the inner tube, with the result that the production
of connections by a joining technique both between the
metal foils and from metal foils to the tubular casing
or inner tube is carried out in one process step,
thereby in particular reducing the manufacturing time.
In this context, however, it should be taken into
account that the heat-up times required to reach a
defined temperature may have to be lengthened if the
tubular casing or inner tube is also to be heated. This
is caused in particular by the different heat
capacities of the metal foils and the tubular casing or
inner tube.
According to yet another configuration of the process,
the at least one end side of the honeycomb structure is
completely heated to a predeterminable depth. This
leads to complete end-side connection of metal foils,
preventing, for example, ends of the metal foils
arranged at the end side from being made to vibrate on
account of pressure fluctuations occurring in an
exhaust-gas stream, since such vibrations could cause
adjacent connections formed by a joining technique to
become detached on account of mechanical fatigue
stresses. Accordingly, the formation of connections
between the metal foils by a joining technique over the
entire end side of the honeycomb structure for example
increases the service life of a honeycomb body used as
a catalyst support body in an exhaust system.
If the honeycomb structure has passages running
approximately parallel to an axis, according to a
further configuration of the process, the depth of the
heated subregions is varied, with heating preferably
being carried out to a greater depth in subregions of
the honeycomb structure which are arranged radially
outward than in subregions which are arranged radially
inward. With regard to a configuration of a honeycomb
body through which medium can flow in the radial
direction, of course, a correspondingly varying depth
in the axial direction and/or circumferential direction
of the honeycomb body is also possible. It is in this
way possible, for example, to achieve a more stable
connection between the honeycomb body and the tubular
casing or inner tube than the connections between the
metal foils formed by a joining technique.
According to a further configuration of the process,
the heating radiation impinges on the at least one end
side of the honeycomb structure at an angle of between
10° and 80°. The angle selected in this case has
effects on the depth up to which the honeycomb
structure is heated. At angles of less than 10°, the
heating radiation extends over a relatively large
subregion of the end side, with the result that the
thermal energy generated by the radiant heater is
distributed over larger subregions, thereby reducing
the introduction of energy per unit area and slowing
the heating process. Angles of greater than 80° should
likewise be avoided, since in this case a large
proportion of the heating radiation or thermal energy
passes directly through the honeycomb structure and
cannot be used to heat the metal foils. Furthermore,
the external shape of the end side should be taken into
account when selecting the angle. If this comprises,
for example, a telescopic arrangement of metal foils,
in which adjacent metal foils are arranged partially
offset with respect to one another, by way of example
relatively large or relatively small angles should be
used depending on the type of telescopic arrangement,
whereas if the end side is substantially planar, angles
in a range from 30° to 60° are preferred
According to yet another configuration of the process,
the honeycomb body is moved relative to the at least
one radiant heater during the heating operation, with
the result that, with the aid of a radiant heater which
emits a spatially limited heating radiation, if
appropriate even large subregions of the honeycomb
structure, in particular the entire end side of the
honeycomb structure, are heated. According to a process
variant, it is proposed to execute a rotational
relative movement of the at least one radiant heater
about the axis of the honeycomb body, thereby likewise
ensuring a large-area and uniform heating of the
honeycomb structure.
It is preferable for the relative movement between
honeycomb body and the at least one radiant heater to
be generated by the honeycomb body rotating about its
axis and/or the angle between the radiation axis of the
at least one radiant heater and the axis of the
honeycomb body being varied. This ensures that the
heating radiation penetrates down to the desired depth
of the honeycomb structure irrespective of whether the
subregions to be heated are located close to a
projecting tubular casing or in centrally arranged
subregions of the end side.
According to yet another configuration of the process,
the connections by a joining technique are produced by
soldering, sintering and/or diffusion welding. It is in
this case particularly advantageous for solder,
diffusion promoter or the like to be arranged in the
subregions prior to the heating used to form the
connections by a joining technique. It is preferable
for the connections produced by a joining technique to
be formed by soldering, in which case solder is
arranged in the subregions prior to the heating
operation. As a result, the temperatures which are
required to form the connection produced by a joining
technique are kept at a relatively low level, so that
relatively short cycle times for the formation of the
connections can be maintained.
If particularly high temperatures (in particular higher
than 550°C) occur during the production of the
connection by a joining technique, it is advantageous
for these connections to be produced under shielding
gas. Known shielding gases, in particular with an argon
content, are suitable for this purpose.
In the text which follows, the process according to the
invention is described in more detail in conjunction
with an apparatus which is suitable for carrying out
the process.
The apparatus for producing metallic honeycomb bodies,
in particular for carrying out the process according to
the invention, comprises a positioning surface for
positioning a honeycomb body during a heating
operation, and at least one radiant heater with a
radiation axis. The apparatus is distinguished by the
fact that the positioning surface and the radiation
axis of the radiant heater include an angle of from 10°
to 80°. In this case, the radiant heater is in
particular configured in such a way that it radiates at
an angle of 10° to 80° with respect to the end side of
a honeycomb body fixed on the positioning surface. The
radiant heater allows rapid heating of subregions of
the honeycomb body to form connections produced by a
joining technique.
To ensure that subregions of the honeycomb body are
heated as uniformly as possible, the positioning
surface is preferably pivotable, so that the angle is
adjustable, in particular even during the heating
operation. This can also be achieved by a further
configuration of the apparatus in which the at least
one infrared radiant heater is pivotable.
In the apparatus, the distance between the positioning
surface and the at least one infrared radiant heater
can be varied. It is in this context particularly
advantageous for the at least one infrared radiant
heater to be movable on predeterminable paths with
respect to the positioning surface. It is in this way
possible to ensure, for example, that the connections
produced by a joining technique are generated over a
varying depth in different subregions of the heated end
side. With a view to superimposing a plurality of
relative movements of honeycomb body and the at least
one infrared radiant heater, it is particularly
advantageous for these movements to be adapted to one
another, in particular by the individual movements
being recorded by metre-logical means and/or coordinated
by means of a common, preferably computer-controlled
control unit.
The positioning surface also has, for example, holding
means for fixing the honeycomb body. This ensures that
a desired positioning of the honeycomb body with
respect to the at least one infrared radiant heater is
maintained. Holding means of this type are important in
particular if the positioning surface is part of an
assembly line. An assembly line of this type allows the
production of metallic honeycomb bodies in a continuous
process, which is particularly suitable on account of
the short heat-up times of the honeycomb body effected
by means of the infrared radiant heaters.
Moreover, it is possible to provide mirrors for
diverting or reflecting the heating radiation. This is
to be understood in particular as meaning parts of the
heating radiation which have already been reflected by
the metal foils. Accordingly, the use of mirrors of
this type leads to improved utilization of the heating
radiation generated by the infrared radiant heaters.
However, it is also possible for radiation to be
radiated directly onto the mirrors and in this way
diverted onto the subregions to be heated, in which
case, for example, projections or shoulders projecting
into the direct radiation axis in the vicinity of the
end side of the honeycomb body can be "bypassed".
If the connections produced by a joining technique are
produced at very high temperatures, the apparatus has
means for generating a local shielding gas atmosphere,
in particular a housing. In this case, the housing
encloses at least sections close to the subregion of
the honeycomb body which is heated with the aid of the
infrared radiant heaters, in which case impeding of the
direct heating radiation should be avoided.
The process will now be explained in more detail on the
basis of the following drawings. However, the
explanations presented in this context in this respect
do not constitute any restriction of the invention.
In the drawing:
fig. 1 shows an embodiment of a honeycomb body which
has been produced,
fig. 2 shows an embodiment of a production apparatus,
and
fig. 3 shows a second embodiment of a production
apparatus.
Figure 1 shows a diagrammatic and perspective
illustration of an aluminum-containing honeycomb body 1
with stacked metal foils 2 which have been wound in an
S shape. The honeycomb body 1 has passages 5 which are
formed using smooth and corrugated metal foils 2. The
passages 5 and the metal foils 2 form a corresponding
honeycomb structure 3. The honeycomb structure 3 is
surrounded by a tubular casing 6 which projects beyond
the end sides 7 of the honeycomb body 1. The
individual, open end faces 26 of the passages 5 are in
this case arranged substantially in the planar end
sides 7 of the honeycomb body 1.
The production of the aluminum-containing honeycomb
body 1 illustrated comprises, for example, the
following steps:
selecting at least partially structured metal
foils based on aluminum;
stacking and S-shaped winding at least partially
structured metal foils to form a honeycomb
structure 3 with passages 5 running approximately
parallel to an axis 4 (not shown);
completely introducing the metal foils 2 into the
tubular casing 6, with the tubular casing
projecting beyond the end sides 7 of the honeycomb
structure 3 ;
completely heating an end side 7 of the honeycomb
structure 3 with the aid of at least one radiant
heater 8 (not shown), with the heating radiation
being directed onto the open end faces 26 of the
passages 5, in such a manner that the honeycomb
structure 3, in a subregion 9 with an axial depth
10 (shorter than the axial length 11 of the
passages 5), is heated in such a way that this
subregion 9 is at a temperature of approximately
450°C to approximately 600°C after only
approximately 2 seconds to approximately 3 0
seconds;
connecting the metal foils 2 to one another and
the radially 13 outer regions of the metal foils 2
to the tubular casing 6 by a joining technique,
the connection produced by a joining technique
being effected by soldering.
Figure 2 shows a diagrammatic and perspective
illustration of a first embodiment of an apparatus for
producing metallic, aluminum-containing honeycomb
bodies 1. The apparatus has a positioning surface 16
for positioning a honeycomb body 1 during a heating
operation and an infrared radiant heater 8 with a
radiation axis 15. The radiation axis 15 and the end
side 7 of the honeycomb body 1, which is approximately
parallel to the positioning surface 16, at least at
times include an angle 14 of from 10° to 80°. The
honeycomb body 1 is in this case fixed by means of
holding means 19. The distance 17 from the infrared
radiant heater 8 to the point at which the heating
radiation impinges on the end side 7 of the honeycomb
body 1 is to be selected in such a way as to ensure
that the honeycomb structure 3 is heated to the
predetermined depth 10 as quickly as possible.
It is in this context particularly advantageous for the
infrared radiant heater 8 to be moved on a path 18
relative to the honeycomb body 1, preferably with the
angle 14 being varied. The path 18 is illustrated in
the shape of a circle, but in particular any desired
path 18 can be generated using a computer-controlled
movement. For improved utilization of the heating
radiation, the apparatus has a mirror 21, which throws
any reflected heating radiation back onto the honeycomb
structure 3. Since very rapid heating of subregions of
the honeycomb body 1 is possible in this way, this type
of formation of connections by a joining technique is
recommended for use as a continuous process. The
positioning surface 16 in this case forms part of an
assembly line 22.
Figure 3 shows a second embodiment of an apparatus for
producing a metallic honeycomb body 1 through which
medium can flow in the radial direction. The honeycomb
body 1 in this case has a plurality of layers of
structured and smooth metal foils 2, which form
passages 5 running substantially transversely with
respect to a centrally arranged inner tube 27, or
radially outward. The honeycomb body 1 is fixed
relative to the positioning surface 16 using holding
means 19, with the honeycomb body extending through the
positioning surface 16. The honeycomb body 1 is
surrounded by a housing 22, which serves in particular
to form a shielding gas atmosphere in the interior. For
this purpose, by way of example, argon-containing
shielding gas is fed into the interior of the central
inner tube 27 from an end side 7 of the honeycomb body
1 by means of a nozzle 22 and emerges again from the
open end faces 26 of the passages 5, with the
connections produced by a joining technique being
formed in a shielding gas atmosphere using the infrared
radiant heater 8. For this purpose, the housing has
openings 24 which ensure unimpeded heating of the
honeycomb structure 3 along the radiation axis 15. In
this context, the arrow 25 indicates that the honeycomb
body 1 rotates for example during the heating
operation, in which case the radiant heater 8
preferably radiates onto the end side 7 of the
honeycomb body 1 at different angles 14 within a range
from 10° to 80°. Uniform heating and therefore also a
high-quality connection by a joining technique are
ensured in this way. Furthermore, the embodiment
illustrated offers the possibility of double-sided and
simultaneous heating of both end sides 7 of the
honeycomb body 1. The production times for an
aluminum-containing honeycomb body 1 of this type could
be further reduced in this way.
List of designations
1 Honeycomb body
2 Metal foil
3 Honeycomb structure
4 Axis
5 Passage
6 Tubular casing
7 End side
8 Radiant heater
9 Subregion
10 Depth
11 Length
12 Section
13 Radius
14 Angle
15 Radiation axis
16 Positioning surface
17 Distance
18 Path
19 Holding means
2 0 Assembly line
21 Mirror
22 Housing
23 Nozzle
24 Opening
2 5 Arrow
1. A process for producing aluminum-containing
honeycomb bodies (1), comprising the following
steps:
selecting at least partially structured metal
foils based on aluminum;
stacking and/or winding at least partially
structured metal foils (2) to form a honeycomb
structure (3) with passages (5),
heating the metal foils (2) with the aid of at
least one radiant heater (8) from the open end
face (26) of the passages (5), the honeycomb
structure (3), at least in a subregion (9),
being heated in such a way that the at least
one subregion (9), after approximately
2 seconds to approximately 3 0 seconds, is at a
temperature of approximately 450°C to
approximately 600°C;
connecting the metal foils (2) fee one another
by a joining technique in the at least one
subregion (9).
2. The process as claimed in claim 1, in which
radiant heaters which generate a targeted infrared
heating radiation are used to heat the honeycomb
structure (3), generating a clear temperature drop
in the vicinity of the outside of the at least one
subregion (9).
3. The process as claimed in claim 1 or 2, in which
the honeycomb structure (3) has passages (5)
running approximately parallel to an axis (4), the
heating radiation being directed onto an end side
(7) of the honeycomb structure (3) in such a
manner that the honeycomb structure (3) is heated
only in subregions (9) with an axial depth (10)
which is less than the axial (4) length (11) of
the passages (5).
4. The process as claimed in one of claims 1 to 3, in
which the metal foils (2), prior to heating, are
at least partially introduced into a tubular
casing (6), are connected to one another by a
joining technique, and are then completely
inserted into the tubular casing (6), and a number
of the metal foils (2) are connected to the
tubular casing by a joining technique.
5. The process as claimed in claim 4, in which the
metal foils (2) are completely introduced into the
tubular casing (6), with the tubular casing (6)
preferably projecting beyond the end sides (7) of
the honeycomb structure (3).
6. The process as claimed in either of claims 1 and
are arranged on the outside of an inner tube (27),
in such a way that the metal foils (2) form
passages (5) running substantially transversely to
the inner tube (27), with a number of metal foils
(2) being connected to the inner tube (27) by a
joining technique.
7. The process as claimed in one of claims 4 to 6, in
which the sections (12) of the tubular casing (6)
or of the inner tube (27) which adjoin subregions
(9) of the honeycomb structure (3) are
additionally heated inductively.
8. The process as claimed in one of claims 1 to 7, in
which the at least one end side (7) of the
honeycomb structure (3) is completely heated to a
predeterminable depth (10).
9. The process as claimed in one of claims 1 to 8, in
which the honeycomb structure (3) has passages (5)
running approximately parallel to an axis (4), and
in which the depth (10) of the heated subregions
(9) is varied, with heating preferably being
carried out to a greater depth (10) in subregions
(9) of the honeycomb structure (3) which are
arranged radially (13) outward than in subregions
(9) which are arranged radially (13) inward.
10. The process as claimed in one of claims 1 to 9, in
which heating radiation impinges on the at least
one end side (7) at an angle (14) of between 10°
and 80°.
11. The process as claimed in one of claims 1 to 10,
in which the honeycomb body (1) is moved relative
to the at least one radiant heater (8) during the
heating operation.
12. The process as claimed in claim 11, in which a
rotational relative movement of the at least one
radiant heater (8) takes place about the axis (4)
of the honeycomb body (1).
13. The process as claimed in claim 11 or 12, in which
the honeycomb body (1) rotates about its axis (4).
14. The process as claimed in one of claims 11 to 13,
in which the angle (14) between the radiation axis
(15) and the axis (4) of the honeycomb body (1) is
varied.
15. The process as claimed in one of claims 1 to 14,
in which the connections by a joining technique
are produced by soldering, sintering and/or
diffusion welding.
16. The process as claimed in claim 15, in which,
prior to the heating used to form the connections
by a joining technique, solder, diffusion promoter
or the like is arranged in the subregions (9).
17. The process as claimed in one of claims 1 to 16,
in which the connections by a joining technique
are produced under shielding gas.

Disclosed is a method for production aluminium-containing honeycomb bodies
(1), comprising the following steps : at least partly structured aluminium-based
metal films are selected; at least partly structured metal films (2) are stacked
and/or rolled so as to form a honeycomb structure (3) encompassing channels
(5); the metal film (2) is heated from the open face (26) of the channels (5) with
the aid of at least one radiant heater (8), the honeycomb structure being heated
in at least one subarea in such a way that said at least one subarea (9) has a
temperature ranging between about 450°C and about 600°C after approximately
2 to approximately 30 seconds; the metal films (2) are joined together in the at
least one subarea (9) by means of a joining technique

Documents:

561-KOLNP-2006-FORM 27.pdf

561-KOLNP-2006-FORM-27.pdf

561-kolnp-2006-granted-abstract.pdf

561-kolnp-2006-granted-claims.pdf

561-kolnp-2006-granted-correspondence.pdf

561-kolnp-2006-granted-description (complete).pdf

561-kolnp-2006-granted-drawings.pdf

561-kolnp-2006-granted-examination report.pdf

561-kolnp-2006-granted-form 1.pdf

561-kolnp-2006-granted-form 18.pdf

561-kolnp-2006-granted-form 2.pdf

561-kolnp-2006-granted-form 3.pdf

561-kolnp-2006-granted-form 5.pdf

561-kolnp-2006-granted-gpa.pdf

561-kolnp-2006-granted-reply to examination report.pdf

561-kolnp-2006-granted-specification.pdf

561-kolnp-2006-granted-translated copy of priority document.pdf


Patent Number 233795
Indian Patent Application Number 561/KOLNP/2006
PG Journal Number 15/2099
Publication Date 10-Apr-2009
Grant Date 08-Apr-2009
Date of Filing 09-Mar-2006
Name of Patentee EMITEC GESELLSCHAFT FUR EMISSIONS-TECHNOLOGIE MBH
Applicant Address HAUPTSTRASSE 150 53797 LOHMAR
Inventors:
# Inventor's Name Inventor's Address
1 ROLL, ARNDT-UDO WALDSTRASSE 59 53721 SIEGBURG
2 SCHAPER, SIMONE BORNHEIMER STRASSE 34 53111 BONN
PCT International Classification Number B23K 1/00,B23K 1/005
PCT International Application Number PCT/EP2004/010453
PCT International Filing date 2004-09-17
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 103 43 463.1 2003-09-19 Germany