Title of Invention

PROCESS FOR PREPARING (+)2-(4-CHLOROPHENYL)-3-METHYL BUTANOIC ACID

Abstract The present invention relates to an environmentally benign process for preparation of (+)2-(4-chlorophenyl)-3-methyl butanoic acid (+ CPA) from its racemic acid, using optically active arylamines like (-) PEA in hydrophilic/hydrophobic organic solvents like butanol, propanol etc. as aqueous mixtures, separating the desired (+) CPA salt, mother liquor by filtration and refining the (+) CPA salt in the same solvent system as used for resolution, recovering the desired acid in high optical purity by extracting with aqueous mineral acid. The mother liquor is concentrated under vacuum and extracted with aqueous mineral acul to obtain undesired (-) CPA which was recovered and recycled after racemization The aqueous mineral acid layer thus obtained is mixed with corresponding aqueous mineral acid layer obtained from (+) CPA recovery and extracted with aqueous caustic lie solution to recover the optically active amine used for resolution. Thus the method described effectively provides a process for recovery and recycle of the undesired (-) CPA, optically active amine, besides obtaining the desired (+) CPA in high optical purity.
Full Text Field of the invention
The present invention relates to an environmentally benign process for preparation of (+)2-(4-chlorophenyl)-3-methyl butanoic acid. More particularly, the present invention provides a method for optical resolution of (±)2-(4-chlorophenyl)-3-methyl butanoic acid (hereinafter referred to as CPA) which may be carried out in water and partly/totally miscible organic solvents preferably alcohols containing C1-C.s carbon chain. The method provides a simpler process besides the effective-recovery and recycle of undesired isomer (-) CPA, resolving agent, and the organic solvent employed thereby resulting quantitative yields. The method of invention makes it possible to use same solvent system for the process of refining the salt to obtain high optical purity of CPA in one refinement which makes the process simpler less cumbersome, more efficient, and thereby advantageous for industrial application Background of the invention
CPA is an important component, of commercially important synthetic pyrithroids such as fenvalarate, flucythrinate, esfenvalerate etc. The bioefficacy of esters (A alpha isomer of fenvalarate) obtained by reaction of optically active (+) CPA acid is increased by two to four folds in comparison to that of esters of racemie caboxylic acids.
Reference is made to UK Patent Application GB 2014137A, wherein the resolution of CPA using aqueous ethanol in large quantities is described. The drawback of this process is use of large quantity of aqueous ethanol, and 1:1 equivalent of resolving amine and longer reaction time which prohibits its industrial application. The recovery of ethanol from aqueous solution further complicates the process in separation of the valuable solvent and its recycle.
JP Patent 55-136245 by Sumitomo Chemical Company Ltd. Japan claims a method for the optical resolution of (+) CPA with optical purity of +45.93° of (+) CPA acid with an yield of 41.7% based on (±) CPA charged. However, this claim could not be reproduced in practice under the same experimental conditions as described therein. What was achieved was optical rotation of + 40.5° against claimed value [(+)45.93"] and the claimed value could not be obtained even after five crystallizations and modifications in the experimental conditions (see Table 1 herein) This patent also employs three solvent system for resolution of (±) CPA and
purification of salt is carried out in a different solvent system than used for resolution
of acid. The inherent draw back of this cited reference is because of the use of
different solvent systems for optical resolution causing the cross contamination of the
solvents and the separation of which poses environmental and commercial problems
and needs innovation to obviate these problems.
JP Patent 62-185044 describes the asymmetric reduction of olefin derivatives
in presence of noble metal catalyst modified with optically active binaphthyl
derivative under pressure. The draw back of this method, is poor recycle of expensive
catalyst and very high pressure, both of which are difficult to adopt for commercial
production.
Reference is made to EP 0 060 466A1 wherein the CPA is resolved using
DBA. This method suffers from the disadvantage of repetitive crystallization to obtain
(+) and (-) salts of CPA involving longer crystallization times (24 hrs) and also a
different solvent system is employed for refinement of salt of CPA, which is
disadvantageous for industrial application.
Objects of the invention
The main object of the present invention is to provide a process for production
of optically pure (+) CPA which obviates the drawbacks of the prior art detailed
above.
It is another object of the invention to provide a process for the production of
optically pure (+) CPA which with less number of refmements(one/two) and using the
same solvent system used for resolution of (±)CPA for refinements.
It is another object of the invention to provide a process for the production of
optically pure (+) CPA which enables the effective recovery and recycling of (-) CPA
after racemization.
A further object of the invention is to provide a process for the production of
optically pure (+) CPA wherein the recovery of the optically active resolving amine is
done in an effective manner and its recycle is significant in conserving reagent and
enhancing the cost effectiveness of the process.
A further object of the invention is to provide an environmentally friendly
process for the production of optically active (+) CPA by enabling the recycling of the
resolving agent, acid and the organic solvent used.
Summary of the invention
Accordingly, the present invention provides a method for optical resolution of (+)2-(4-chlorophenyl)-3-methyl butanoic acid which comprises reacting (±)2-(4-chlorophenyl)-3-methyl butanoic acid (CPA) with a resolving agent comprising an optically active amine in a hydrophobic/hydrophilic organic solvent in the presence of water,at a temperature of 30 to 100°C for a period of 2 to 6 hrs. to form the optically active amine salt, refining the above said amine salt at a temperature of 40 to 120°C for 3-5 hrs. separating the optically active salt by filtration or centrifugation drying the salt by conventional methods, liberating with mineral or organic acid in aqueous medium to obtain liberated (+) CPA, extracting the liberated (+) CPA with organie solvent and concentrating under vacuum at 50-80OC to obtain (+) CPA.
In one embodiment of the invention, the resolution is conducted by treating racemic CPA with an amine to precipitate a salt of one enantiomer of CPA.
In another embodiment of the invention, the solvent is selected from the group consisting of an aliphatic, cycloaliphatic, aromatic hydrocarbon, hydroxylic solvent and any mixture thereof.
In another embodiment of the invention, the solvent is selected from the group consisting of methanol, ethanol, propanol, isopropanol, butanol, iso-butanol, tert-butanol, toluene and any mixture thereof.
In another embodiment of the invention, the solvent is selected from the group consisting of butanol, propanol, water and any mixture thereof.
In another embodiment of the invention, the amine resolving agent is an optically active amine.
In a further embodiment of the invention, the optically active amine is an arylamine containing 8 to 20 carbon atoms.


A yet another embodiment of the invention, the arylamine is selected from the group consisting of ct-phenyl-P-(p-tolyl) ethylamine, α-phenyl-ß-phenylethylamine, a- phenylethylamine and N,N-dialkyl a-phenylethylamine.
In another embodiment of the invention, the arylamine is selected from the group consisting of N,N dimethyl, N, N diethyl, N,N dipropyl, N,N diisopropyl, N-methyl, N-ethyl and higher alkyl amines.
In yet another embodiment of the invention, the aryl amine is (S)(-)α-phenylethylamine.
In yet another embodiment of the invention, the amine resolving agent is used in amount of 0.4 to 0.65 mole per mole of (±)CPA.
In a further embodiment of the invention, the amine is added in neat form or in the form of solution.
In a further embodiment of the invention, the amine is added in one lot or over a period of time ranging from 10-60 minutes.
In yet another embodiment of the invention, the amine is added at a temperature in the range of 30 to 100°C.
• In another embodiment of the invention, the amine is added to the racemic CPA solution.
In another embodiment of the invention, the racemic CPA solution is added to the amine.
In another embodiment of the invention, the solvent used is in the range of 20-40% as aqueous solution and two to three times by weight based upon the amount of CPA used.


In another embodiment of the invention, the resolution reaction is carried out over a period of 2 to 6 hours.
In another embodiment of the invention, the amine salt formed is substantially in the form of a precipitate.
In yet another embodiment of the invention, the temperature range during separation of optically active salt is in the range of ambient temperature to 80°C.
In yet another embodiment of the invention, the crystallized salt is separated by filtration or centrifugation.
In another embodiment of the invention, the optically active amine salt obtained is refined in a hydrophihc solvent selected from the group consisting of methanol ethanol, propanol, isopropanol, butanol, 2-butanol, tert butanol and an aqueous mixture thereof.
In a further embodiment of the invention, the hydrophihc solvent is selected from the group consisting of butanol, propanol and an aqueous mixture thereof.
In another embodiment of the invention, the optically active salt is refined at a temperature ranging from 40 to 120°C.
In another embodiment of the invention, the solvent used for refinement is in the range of 20-40% as aqueous solution and one to four times by weight based on the amount of optically active salt used.
In a further embodiment of the invention, the duration of refinement is in the range of 3-5 hrs.

In yet another embodiment of the invention, the optically active salt is
separated after refinement at a temperature in the range of 40 to 70°C.
In a further embodiment of the invention, the optically active salt after
refinement is separated by filtration or centrifugation.
In another embodiment of the invention, the optically active salt of (+) CPA
after refinement is liberated using mineral/organic acids.
In another embodiment of the invention, the mineral acid used for liberation of
optically active acid is selected from hydrochloric acid and sulphuric acid, preferably
aqueous sulphuric acid.
In another embodiment of the invention, the aqueous mineral acid layer
containing amine salt is combined with aqueous mineral acid layer obtained from
recovery of the undesired (-) CPA.
In another embodiment of the invention, the mother liquor enriched with
undesired (-) CPA salt obtained after precipitating the desired (+) CPA salt ]s
concentrated at reduced pressure for recovery of (-) CPA.
In another embodiment of the invention, the undesired (-) CPA salt after
concentration is treated with aqueous mineral/organic acids and extracted with
hydrophilic/hydrophobic organic solvents and concentrated under reduced pressure
for obtaining (-) CPA.
In another embodiment of the invention, the mineral acid used for liberation of
(-) CPA from its amine salt is selected from hydrochloric acid and sulfuric acid, more
preferably aqueous sulfuric acid.
In another embodiment of the invention, the liberated acid is treated with
organic solvents like Dichloromethane, Dichloroethane, Chloroform, Toluene,
Hexane, preferably Toluene.
In another embodiment of the invention, the aqueous mineral acid layer
containing amine salt is combined with the corresponding aqueous mineral acid layer
obtained from the liberation of desired (+) CPA to effect the recovery of optically
active resolving agent.
In another embodiment of the invention, the aqueous mineral acid layers
obtained from liberation of (+) CPA and (-) CPA are mixed, cooled preferably to 10
to 5°C and extracted with aqueous caustic h ~ Hutiori of concentration ranging from
20-80%, more preferably 30-60% to recover the resolving amine employed in
resolution of (±) CPA.

In another embodiment of the invention, the crude amine obtained is used in
subsequent batches of (±) CPA and the alkaline fayer is extracted with
hydrophilic/hydrophobic organic solvents such as benzene, toluene, hexane,
dichloromethane, dichloroethane, Chloroform preferably benzene, toluene and
hexane, preferably toluene.
Detailed description of the invention
The process of the invention involves recovery and recycling of the undesired
R-isomer, recover and recycle of the expensive resolving agent and use of a solvent
system wherein the loss of solvent to environment is minimized. In this quest for
development of a suitable methodology, a comprehensive search for a better solvent
system was undertaken to overcome the problems encountered in referred patent JP-
55-136245. The results are tabulated in Table-2 (page Nos. 28 to 34). After
evaluation of the data of Table-2 it was observed that optical resolution can be carried
out in water and partly/totally miscible organic solvents preferably alcohols like
butanol, propanol for the preparation of (+) CPA.
The present method is carried out in water and partly/totally miscible organic
»
solvents and the latter being preferably, alcohols containing C3-C5 carbon units and to
use the same solvent system for refining process of diastereomeric salt so as to obtain
+CPA with high optical purity. Despite many methods known in literature, the
chemical method of resolution through salt formation with organic base and its
fractional crystallization or the diastereomeric salt formation with optically active
amine, is preferred and the latter being more practicable for industrial application
In an embodiment of the present invention, the optical resolution of (+)
CPA is performed by its diastereomeric salt formation using a resolving agent. The
result of resolution is determined by two equilibria as disclosed in the article "A
convenient method for optical resolution via diastereomeric salt formation" by
M.ACS et al in Tetrahedron Vol. 41, No. 12, pp 2465-2470". The theoretical
possibility for a resolution via diastereomeric salt formation is due to differences in
physico chemical properties of the diastereomeric salt pairs formed during the course
of reaction of racemate (AB) and resolving agent (RH) with opposite chemical
The virtual (chemical) yield is dependant on solubility of the salt in a given
solvent system but optical yield is controlled by solubility differences. The solubility
differences of salts is effected by a chiral and achiral factors. The resolutions
mediated by diastereomeric salts depend principally on solubility differences and on
the equilibration between salt and solution. It is important to note that sometimes the
insoluble diastereomeric salt crystallizes out and Ijie more soluble distereomeric salt is
likely to undergo exchange with the racemate thereby increasing the formation of
more insoluble diastereomeric salt provided the resolving agent used is less than
stoicheiometric amount. This phenomenon will yield preferentially diastereomeric
salt of one of the enantiomers more than the other. During the course of resolution in
a two solvent system the reactants are soluted in their convenient solvent. The
resolving agent solution is added to that of racemate with stirring. In this two phase
system, a rather complicated equilibrium takes place at the liquid-liquid interface as a
result of which the crystallization/precipitation starts and continues at liquid-liquid
interface which necessitates continuous mixing. The crystallization/precipitation is
carried out by cooling at a predetermined temperature for a certain period of time.
The optical resolution is carried out usingJJpmmercially available optically
active amines such as different acyclic, heterocyclic, aromatic amines, basic amines
like, brucine, cinchonine, morphine, stychine, basic aminoacids, glycine, agrinine,
and the like, more preferably optically active amine is an aryl amine containing 8 to
20 carbons especially, alpha-phenylethyl amine (herein after referred as PEA) or ct~
phenyl-p(p-tolyl)ethylamine, a-phenyl-p-phenylethyl amine or N, N-dialkyl aphenylethylamine
or N,N- dimethyl or di-propyl, di-isopropyl or N-methyl, N-ethyl or
higher alkyl amines.
The optical resolution of (±)CPA as for the solvent used in the reaction, the
main criteria is the crystallization/precipitation of the desired diastereomeric salt from
the solvent system employed usually water, hydroxylic or an aliphatic, aromatic or
carboacyclic hydrocarbon solvents like alcohol having 1-5 carbon atoms such as
methanol, ethanol, n-propanol, n-butanol, isobutanol, sec.butanol, tert-butanol,
ethylene glycol, methoxy ethanol isopropylalcohol, or preferably alcohol containing
3-4 carbon atoms such as n-propanol, isopropanol, or preferably alcohol containing,
n-butanol, tert. Butanol, sec.butanol, more preferably butanol, propanol, water or
mixtures thereof. In the present invention the said alcohols are mixed with water in
different proportions form 0-100% more preferably in the range of 20-40%.
The quantity of resolving agent used for the optical resolution of racemic CPA
is variable and it is in the range of 0.5-1.0 mole against one mole of acid, more
preferably in the range of 0.4-0.8. Resolving agent can be added in one lot or over a
period of time ranging from 5 minutes to 120 minutes, more preferably 10-40 minutes
at a temp, from 25° C to 100°C more preferably from 30°C to 70°C.
The (±)CPA is reacted with optically active amine in the solvent as
mentioned above in the presence of appropriate amount of water. The temp, of
reaction is not limited, but it is desirable to keep temp, at 40°-150° during or after the
reaction, in order to obtain (+) CPA of high optical purity while keeping the temp, at
above mentioned range, the precipitated salt of (+) CPA and amine, is separated from
mother liquor preferably by slow cooling. At this stage, the remaining CPA in mother
liquor is in (-) form. The separating temp, is 25° to 70°C or more preferably 30°
to 55°C. The separation of PEA salt is effected by filteration/centrifiigation while
cooling the filtrate by external means/or at ambient temp. The (+)CPA-(-)PEA salt is
washed with the same solvent system used for resolution to remove any adhering
mother liquor and separated by filtration/centrifugation. The washings obtained is
kept aside for use in washings of salt of subsequent batches or mixed as the case may'
be. The (+)CPA-(-) PEA salt thus obtained is subjected to refinement either by using
fresh solvent system as used in resolution step or by the filtrate obtained from
previous batches of refinement provided the optical rotation is in the acceptable range.
The slurry thus obtained is refluxed for a period ranging from 60 to 240 minutes more
preferably 60-180 mts. and then cooled to 35°-70°C more preferably 45°-60°C over a
period of 60-360 minutes more preferably 60-180 minutes followed by
filtration/centrifugation at above mentioned temp. The (+)CPA - (-) PEA salt
obtained if necessary is recharged into reactor and alcoholic aqueous Solvents more
preferably butanol water in the concentration of 20-40% water, more preferably 30-
35% is added and heated to reflux for about 20-120 minutes more preferably 30-40
minutes, followed by filtration/centrifugation. The (+)CPA - (-) PEA salt is dried in
vacuum oven at a temperature ranging from 50°-80°C preferably at 50-60°C. The
filtrate is recycled for refinement of (+)CPA-(-) PEA salt of fresh batches as such
without any further operations, as mentioned above. The dried (+)CPA-(-) PEA salt
thus obtained is liberated with mineral or organic acids like hydrochloric acid, sulfuric
acid, acetic acid in aqueous medium. The liberated (+)CPA is extracted into organic
solvent like chloroform, Dichloromethane, Dichloroethane or mixtures thereof, or
aromatic hydrocarbons like toluene, benzene and the organic layer is concentrated
under vacuum at 50°-80°C to obtain (+)CPA. The acidified aqueous layer obtained
after recovery of (+)CPA is kept aside to recover the resolving amine.
The mother liquor contain the undesired optically active CPA moiety (- form)
usually as amine salt and washings of (+)CPA - (-)PEA salt obtained from resolution^
is treated to recover the undesired acid. Normally the mother liquor is subjected to
distillation under reduced pressure of 20-100 mm of Hg, more preferably 25-30 mm
of Hg. at a still temp, from 40°-100°C, more preferably 60°-80°C. The distillate
obtained is recycled after estimation of moisture content. The bottoms, thus obtained
is made free of organic solvent and acidified with mineral acids such as hydrochloric
acid, sulfuric acid, organic acids like acetic acid or aqueous Alkali such as sodium or
potassium hydroxide or calcium hydroxide for recovery of (-) CPA or resolving agent
as the case may be.
The (-)CPA-(-) PEA salt is acidified with mineral or organic acids like
hydrochloric acid, sulfuric acid, acetic acid in aqueous medium. The liberated (-)CPA
is extracted into organic solvent like chloroform, Dichloromethane, Dichloroethane
or mixtures thereof, or aromatic hydrocarbons like toluene, benzene and the organic
layer is concentrated under vacuum at 50°-80°C to obtain (-)CPA which is racemized
for further use in resolution. The acidified aqueous layer containing (-) PEA is taken
for recovery of optically active resolving agent by combining with acidified aqueous
layer obtained from (+) CPA recovery.
The two acidified aqueous layers obtained after recovery (+)CPA and (-) CPA
are mixed as aqueous layer streams and cool??4 ~ 5-20°C, more preferably 5-10° and
extracted with aqueous alkali solution of c, t aration ranging from 10-80% more
preferably 30-60% resulting in separation of crude layer of optically active resolving
agent which is separated out. Aqueous alkali solution is extracted with aromatic
hydrocarbon solvents like benzene, toluene or chlorinated hydrocarbon solvents like
chloroform, Dichloromethane, Dichloroethane and concentrated to recover optically
active resolving agent. Optically active resolving agent thus obtained is recycled for
further batches after ascertaining optical purity.
The following examples are given by way of illustration and therefore should
not be construed to limit the scope of the present invention.
EXAMPLE -1
In a suitable reaction vessel, 42.2g of (±)-CPA and 138.0g of 30% aqueous npropanol
was charged and heated to form a solution. A solution of 14.2g (-) PEA in
42g of 30% aqueous n-propanol was added to the above solution at 52°C. The mixture
was heated to the reflux temperature for (88°C) about 60 minutes and the contents
were allowed to reach to 37°C under stirring in about 120 minutes. The precipitated
(+) CPA-(-) PEA salt(cake) was filtered off and washed with 50g of 30% aqueous npropanol
twice separating the filtrate each time. The wet cake was dried and weighed.
The general procedure followed for liberation of the (+)CPA from its amine salt was
described below. A small portion of the salt (2.0g) was extracted with 30ml of 40%
Sulphuric acid. The liberated (+) CPA, was extracted with 2 x 20 ml of DCM and
concentrated to obtain (+) CPA, which was dried and analysed for its optical purity by
polorimetry. The same procedure was followed for all the examples described below.
Dry weight = 23.16 g. aD = +41.09° [CHC13, C = 6.00]
EXAMPLE-2
To 42.26g of (±)-CPA was added under stirring 120g of 20% aqueous nbutanol
to form a solution. A solution of 14.26g of (-) PEA in 40g of 20% aqueous nbutanol
was added to above solution at 55°C. The reaction mixture was refluxed for
about 90 minutes and allowed to cool slowly to 37°C in about 90-120 minutes. The
precipitated CPA-(-)PEA salt (cake) was filtered off and washed with 50g of 20%
aqueous butanol under stirring twice separating the filtrate each time. The wet cake
was dried and weighed. Dry weight = 23.5 g. CCD = + 41.14 [CHC13;C=6.23]
EXAMPLE - 3
To 42.2g of (±) CPA was added under stirring 94.0g of 20% aqueous npropanol
to make a solution. A solution of 14.2g of (-) PEA in 71.0g of propanolwater
(20%) was added to the above solution at 50°C and the mixture was heated to
reflux temperature for about 60-70 minutes, allowed to cool to 30°C under stirring in
about 120 minutes. Precipitated salt was filtered and cake was washed with 20%
aqueous n-propanol twice, separating the filtrate each time. Cake obtained was dried
and weighed. Dry weight = 23.44 g. aD= + 40.56 [CHC13;C=6.05]
EXAMPLE - 4
To 23.44g of above PEA salt, 72.3 g of 20% aqueous propanol was added
under stirring and the contents were heated to reflux for about 120-130 minutes. The
reaction mixture was allowed to cool to 37°C and the precipitated salt was filtered off
and washed with 50g of the above solvent system. The cake obtained was dried after
separating filtrate.
Dry weight = 21.2 g. XD = + 43.78 [CHC13;O6.06]
EXAMPLE - 5
To 42.2g of ± CPA was added under stirring 45.Og of saturated solution of
butanol in water to make a homogeneous solution. A solution of 14.4g (-) PEA in
114g of saturated solution of butanol in water was ad.ded to the above solution at a
temperature ranging between 45-52°C and the mixture was heated to reflux
temperature for about 65 minutes, allowed to cool to 37°C in about 150 minutes under
stirring. Precipitated salt was filtered. Cake waswashed with 50g of 10% aqueous
butanol twice, separating the filtrate each time. Cake obtained was dried and
weighed. Dry Weight = 26.71 g. aD = + 40.79 [CHC13;C=6.03]
EXAMPLE - 6
To 42.2g of (±)-CPA was added under stirring, 80.0 g of 20% aqueous
isobutyl alcohol to form a solution. A solution of 14.2 g (-) PEA in 78g of 20%
aqueous isobutyl alcohol was added to above solution at 60°C. The reaction mixture
was heated to reflux temperature for about 65 minutes and the contents were allowed
to reach to 37°C under stirring in about 120 minutes. The precipitated salt was
filtered and cake was washed with 50g of 20% aqueous isobutylalcohol twice. The
cake obtained is dried and weighed.
Dry weight: 25.60g. aD = +40.78 [CHC13; C = 6.06]
EXAMPLE - 7
To 42. Ig of (±)CPA was added under stirring, 155g of 21% aqueous nbutanol-
n-propanol to form a homogeneous solution. A solution of 14.2 g of (-) PEA
in 105 g of 21% aqueous n-butanol-n-propanol was added to the above solution at
70°C in about 50 minutes and the mixture was heated to reflux for about an hour,
allowed to reach to room temperature under stirring in about 90-120 minutes.
Crystallized (+) CPA(-) PEA salt was filtered off and cake was washed twice with
50g of same solvent system used for reaction separating the filtrate each time. Wet
cake was dried and weighed. Dry weight = 21.17g.aD=+41.57° [CHC13; C=6.06]
EXAMPLE - 8
To 42.8g of (±)CPA was added under stirring 186.0g of 30% aqueous npropanol
to form a solution. A solution of 14.2g of (-) PEA in 71.Og of 30% aqueous
n-propanol was added to the above solution at 55°C in 30 minutes. The reaction
mixture was heated to reflux for about 150 minutes and the contents were allowed to
reach to room temperature. The precipitated salt of (+) CPA - (-) PEA was filtered
off. The cake was re-dissolved in 50g of the solvent system used for resolution of (+)
CPA, heated to reflux for about 30 minutes cooled and filtered off. The same
procedure was repeated again and the cake obtained was dried and weighed. Dry
Weight = 21.01 g. CCD = + 42.86 [CHC13;C=6.04]
EXAMPLE - 9
To 42.2g of (±)CPA was added under stirring, 85g of 3.5% aqueous toluene
to form a solution. A solution of 14.2g (-) PEA in 56g of 3.5% aqueous toluene was
added to above solution at 40°C in 20-30 minutes and contents were heated to reflux
for about 200 minutes and cooled to room temperature. Precipitated salt was filtered
and cake was washed with 75g of toluene twice separating the filtrate each time. Wet
cake was dried to a constant weight.
Dry weight = 34.00g.[cc]D = +34.528 [CHC13; C =6.02]
EXAMPLE -10
To 42.2g of (±) CPA having [a]D-3 was added under stirring, 138g 30%'
aqueous n-butanol to form a solution. A solution of 14.2 of (-) PEA in 42.2g of above
solvent system was added to the already made (±)-CPA solution at 50°-60°C in 30-50
minutes. The reaction mixture was refluxed for about 60-80 minutes, cooled to room
temperature and filtered off. Precipitated salt (cake) was washed twice with 50g of the
solvent system used for reaction, separating the filtrate each time. Wet cake was dried
and weighed. Dry weight = 23.15 g.
[x]D= + 38.11 [CHC13; C = 6.05]
EXAMPLE-11
In a suitable reactor 566g of (±) CPA and -2430 g of 30% aqueous butanol was
charged under stirring. A solution of 322g of (-) PEA in 966g of 30 % aqueous nbutanol
was added to above solution at temperature ranging from 50°-70°C in about
60 minutes and the contents were heated to reflux for about 90 minutes. The reaction
mixture was allowed to come to about 50°C in about 240 minutes and filtered off.
The filtrate was weighed (2507 g) and treated for recovery of R enriched (-) CPA
isomer along with washings of wet cake (850g) as described in example (11 A). The
cake (757 g) obtained was washed twice (2 x 390 g ) with 30% aq. n-butanol and
filtered off. The cake (680.0g) was further recrystallised using 2430 g of 30 %
aqueous n-butanol by heating to reflux temperature («90°C) for about 120 minutes
and then allowed to cool to 52°C in about 150 minutes and filtered off. The weight of
cake and filtrate being 527.7g and 2523 g respectively. The wet cake (527.7 g) was
refined in 1562 g of 30% aqueous n-butanol by refluxing for 35 minutes at 90°C and
the contents were cooled to 52°C in about 60 minutes, filtered and weighed. The
weight of cake and filtrate obtained was 406.3g and 1617g respectively. The cake
was dried to a constant weight (306 g). The dried PEA salt (306g), distilled water
(300g), toluene (900g) were charged into a suitable reactor successively and contents
were stirred well. 250g of 40% H2SO4 was added over a period of 10-30 minutes and
mixed well for 20-30 minutes. The separated aqueous layer containing PEA-HSO4
(641 g) was stored for recovery of S (-) PEA. The toluene layer is made free of traces
of acid and concentrated to obtain (S+) CPA (197g). Dry weight of S(+)CPA = 197.0
g. [a]D= +45.129 [CHC13, 6.01]
EXAMPLE-11 A
The filtrate (2507g) and washings of wet cake (850g) obtained from above
example of resolution of (±) CPA was concentrated under reduced pressure to remove
solvent (butanol) at a temperature ranging from 60-78°C after which 200g of 40%
Sulphuric acid was added to the residue and mixed thoroughly for 30-40 minutes at
that stage, toluene (500g) was added and stirred further to extract the liberated (-)CPA
acid into the toluene layer. The contents were transferred into a separator and the
lower acidified aq. layer containing PEA-HSO4 (RA-1; 407g) was separated and
mixed with acidified aqueous layer obtained r ) +) CPA recovery for liberating the
t
resolving amine, as described in example (1 i). The toluene layer (733 g) was made
free of traces of acid by washing with distilled water and concentrated under reduced
pressure to obtain (-) CPA (320g) which was subsequently racemised.
EXAMPLE-11 B
The acidified aqueous layers (SA-1, 64 Ig; RA-1, 407g) obtained after
recovery of (+)CPA and (-)CPA respectively are mixed in a suitable reactor and
cooled to 0°-5°C under constant stirring. 200g of 50% caustic lie was added over a
period of 10-15 minutes and the layers were allowed to separate. The upper layer
containing (204g) of crude PEA was separated and aqueous layer was extracted with
toluene twice (2 x lOOg) and the toluene layers were analysed for PEA content to be
used for further batches of resolution of (±)CPA.
EXAMPLE -12
The glass lined reactor equipped with stirrer, heater exchanger, dropping
funnel and a thermovel is charged with 6.36kg of (±) CPA, 19.17kg butanol, 8.79kg
water under stirring and heated to 50-60°C. 2.27kg of S (-) Phenylethylamine (PEA)
is fed into the reactor over a period of 20-30 minutes. The contents are heated with
steam to vigorous reflux (92-93°) by circulating cold water in the heat exchanger and
reflux is contd. for 60 minutes, followed by gradual cooling of the reaction mixture to
35°C over a period of 120 minutes and is filtered off (28.32 kg ML-I). The (+) CPA-
(-) PEA salt (cake) obtained is dried under vacuum for a period of 20-30 minutes.
The cake is recharged into the reactor followed by of 6.38kg of butanol, 2.78kg of
water and contents are stirred for a period of 20 minutes, filtered under vacuum to
dryness to obtain 10.02kg of washings (WS-I) and 6.38kg of cake. The filtrate (ML-1)
and washings (WS-1) are combined and concentrated for recovery of R enriched (-)
CPA. The cake (6.38kg) obtained is charged into the reactor and recrystallized using
19.18 kg of Butanol and 8.3kg of water by heating the reaction mixture to vigorous
reflux under stirring (92-93°C), maintained at that temperature for 60- minutes and
then allowed to cool to 55-60°C over a period of 120minutes. Recrystallized slurry is
filtered under vacuum (120-lOOmm). The filtrate obtained (27.06kg) is kept in storage
tank to be used for subsequent batches of recrystallization of cake. The cake obtained
(5.26kg) is further refined by charging into the reactor using 4.47kg butanol, 1.93kg
of water and heating to reflux (92-93°C) for 30-40 minutes and then cooled to 45°C
over a period ranging from 45-60 minutes under stirring and the slurry is filtered after
removing most of the solvent the cake is dried under vacuum (120-100 mm) for 10-15
minutes. The filtrate (5.3 kg) is stored and recycled to be used for refinement of
further batches of the salt. The cake (3.98 kg) is dried in a jacked vacuum tray drier at
46-48°C under reduced pressure till a constant wt. (3.08 kg) is obtained.
The salt of (+) CPA-(-) PEA (3.08kg) thus obtained is charged into a 20 lit
glass stirred reactor, followed by 2.96kg of distilled water and 9.1kg of toluene. 2.37
kg of 40% aqueous Sulphuric acid is added to the contents of the reactor over a period
of 30-40 minutes under stirring and mixed well for 15-20 minutes, after which the
layers are allowed to separate. The acidified aqueous layer (SA-1; 6.41kg) containing
PEA- HSO4 is stored for recovery of (-) PEA. The toluene layer is washed with
distilled water (3 x 3.0kg) till pH. of aqueous layer is neutral. The aqueous layers are
kept aside for reuse in subsequent batches. The toluene layer is concentrated under
reduced pressured (40-30 mm) at 40-50°C to obtain 1.99 kg of (+) CPA of optical
purity 42.8 (CHCb, C=6.05) which is subsequently converted to acid chloride to be
used in preparation of Esfenvalerate.
The mother liquor (ML-1, 28.319kg) and washing (WS-1; 10.02) obtained
from above described resolution process of (±) CPA containing R enriched (-) CPA is
fed into a Rotary evaporator equipped with vacuum system, and made free of butanol
and water at a temperature of 60°-70°C under vacuum (21-6 mm) by addition of
5.1kg of fresh distilled water during distillation. After ensuring the complete removal
of solvent, 1.97 kg of 40% aqueous Sulphuric acid is fed into the reactor and mixed
for 20-40 minutes, followed by addition of 5.08kg of toluene. The liberated (-)CPAPEA
sulfate solution is transferred into a 20.0 lit. glass stirred reactor and stirred for
20-30 minutes after which the layers were allowed to separate. The acidic aqueous
layer containing (-)PEA -HSO4 (RA-1; 4.2kg) is stored to be mixed with
corresponding acidic aq. layer obtained from (+)CPA acid recovery to liberate (-
)PEA. Toluene layer is washed with distilled water (3 x 3.0kg) till pH of aqueous
layer is neutral. These washings are stored for reuse in subsequent batches. Toluene
layer (8.39kg) is concentrated in Rota evaporator, under vacuum (40-6mm) at
temperature of 40-50°C to obtain 3.67kg (-) CPA which is dried in vacuum tray drier
at 40-45°C to yield 3.3kg of (-) CPA which is subsequently racemised to (±) CPA.
The acidified aqueous layers (SA-1, 6.4kg ; RA-1, 4.2kg) obtained from recovery of
corresponding (+)CPA and (-) CPA are mixed and charged into 20.0 lit. glass stirred
reactor and cooled to 10-5°C. 2.04kg of 50% caustic lye solution is added while
stirring the contents in 60-75 minutes and the layers are allowed to separate out.
Upper layer containing (-) PEA is separated out (2.14kg) and stored to be used for
further batches of racemiation of (±)CPA. Aqueous layer is washed twice (2 x 2.0kg)
with toluene. Toluene layer was estimated for PEA content and recycled for further
batches.
The main advantages of the present invention are:
1. The present invention makes it possible to obtain high optically pure (+)CPA with
less number of refinements(one/two) and utilizes same solvent system as used for
resolution of (±)CPA for refinements.
2. The another advantage of the invention is the effective recovery of the (-) CPA to
recycle it after racemization.
3. The recovery of the optically active resolving amine in an effective manner and its
recycle is significant in conserving reagent and enhancing the cost effectiveness
of the process from economical considerations.
4. The process is comprehensive in that resolving agent, acid and the organic solvent
used are effectively recovered and recycled thereby reducing the environmental
(Table Removed)





We claim
1. A method for optical resolution of (+)2-(4-chlorophenyl)-3-methyl butanoic acid which comprises reacting (±)2-(4-chlorophenyl)-3-methyl butanoic acid (CPA) with a resolving agent comprising an optically active amine in a hydrophobic/hydrophilic organic solvent in the presence of water,at a temperature of 30 to 100°C for a period of 2 to 6 hrs. to form the optically active amine salt. refining the above said amine salt at a temperature of 40 to 120°C for 3-5 hrs. separating the optically active salt by filtration or centrifugation ,drying the salt by conventional methods, liberating with mineral or organic acid in aqueous medium to obtain liberated (+) CPA, extracting the liberated (+) CPA with organic solvent and concentrating under vacuum at 50-80°C to obtain (+) CPA.
2. A process as claimed in claim 1, wherein the solvent is selected from the group consisting of an aliphatic, cycloaliphatic, aromatic hydrocarbon, hydroxylic solvent and any mixture thereof.
3. A process as claimed in claim 2, wherein the solvent is selected from the group consisting of methanol, ethanol, propanol, isopropanol, butanol, iso-butanol, tert-butanol, toluene and any mixture thereof.
4. A process as claimed in claim 3, wherein the solvent is selected from the group consisting of butanol, propanol, water and any mixture thereof.
5. A process as claimed in claim 1, wherein the amine resolving agent is an optical ly active amine.
6. A process as claimed in claim 5, wherein the optically active amine is an arylamine containing 8 to 20 carbon atoms.
7. A process as claimed in claim 6, wherein the arylamine is selected from the group consisting of α-phenyl-ß-(p-tolyl)ethylamine, α-phenyl-ß-phenylethylamine, a-phenylethylamine and N,N-dialkyl α-phenylethylamine.
8. A process as claimed in claim 7, wherein the arylamine is selected from the group consisting of N,N dimethyl, N, N diethyl, N,N dipropyl, N,N diisopropyl, N-methyl, N-ethyl and higher alkyl amines.
9. A process as claimed in claim 7, wherein the aryl amine is (S)(-)α-phenylethylamine.
10. A process as claimed in claim 1, wherein the amine resolving agent is used in amount of 0.4 to 0.65 mole per mole of (±)CPA.


11. A process for the preparation of (+) 2-(4-chlorophenyl)-3-methyl butanoic acid substantially as herein describe with reference to examples accompanying this specification.

Documents:

421-DEL-2003-Abstract-(02-12-2008).pdf

421-del-2003-abstract.pdf

421-DEL-2003-Claims-(02-12-2008).pdf

421-del-2003-claims.pdf

421-del-2003-complete specification (granted).pdf

421-DEL-2003-Correspondence-Others-(02-12-2008).pdf

421-del-2003-correspondence-others.pdf

421-del-2003-correspondence-po.pdf

421-DEL-2003-Description (Complete)-(02-12-2008).pdf

421-del-2003-description (complete).pdf

421-DEL-2003-Form-1-(26-03-2003).pdf

421-del-2003-form-1.pdf

421-del-2003-form-18.pdf

421-del-2003-form-2.pdf

421-del-2003-form-3.pdf


Patent Number 232575
Indian Patent Application Number 421/DEL/2003
PG Journal Number 13/2009
Publication Date 27-Mar-2009
Grant Date 18-Mar-2009
Date of Filing 26-Mar-2003
Name of Patentee COUNCIL OF SCIENTIFIC AND INDUSTRIAL RESEARCH
Applicant Address RAFI MARG, NEW DELHI-110 001,INDIA
Inventors:
# Inventor's Name Inventor's Address
1 VADDU VENKATA NARAYANA REDDY CHEMICAL TECHNOLOGY (IICT),HYDERABAD-500 007,ANDHRA PRADESH,INDIA
2 KHWAJA ISHRATULLAH CHEMICAL TECHNOLOGY (IICT),HYDERABAD-500 007,ANDHRA PRADESH,INDIA
3 BHIMAPAKA CHINA RAJU CHEMICAL TECHNOLOGY (IICT),HYDERABAD-500 007,ANDHRA PRADESH,INDIA
4 PENUMATCHA VENKATA KRISHNAM RAJU CHEMICAL TECHNOLOGY (IICT),HYDERABAD-500 007,ANDHRA PRADESH,INDIA
5 ATTALURI NARASIMHA RAO CHEMICAL TECHNOLOGY (IICT),HYDERABAD-500 007,ANDHRA PRADESH,INDIA
6 TELLA RAMESH BABU CHEMICAL TECHNOLOGY (IICT),HYDERABAD-500 007,ANDHRA PRADESH,INDIA
PCT International Classification Number C07B 57/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA