Title of Invention

POLYMER COATED MICROPARTICLES FOR SUSTAINED RELEASE

Abstract Substained release microparticles for parenteral administration of a therapeutic agent comprising: a core comprising a biodegradable polymer and therapeutically effective amount of said therapeutic agent, and a coating comprising a synthetic, bioabsorbable, biocompatible polymeric wax comprising the reaction product of a polybasic acid or derivative thereof and a monoglyceride, said monoglyceride is selected from the group consisting of monostearoyl glycerol, monopalmitoyl glycerol, monomysrisitoyl glycerol, monocaproyl glycerol, monodecanoyl glycerol, monolauroyl glycerol, monolinoleoyl glycerol and monooleoyl glycerol, said polymeric wax comprising an aliphatic polyester backbone with pendant fatty acid ester groups and having a melting point less than about 70°C, as determined by differential scanning calorimetry.
Full Text POLYMER COATED MICROPARTICLES FOR SUSTAINED RELEASE
FIELD OF THE INVENTION
The present invention relates to sustained release microparticles for
parenteral administration of therapeutic agents.
BACKGROUND OF THE INVENTION
Many drugs, proteins and peptides for use in medical therapy are susceptible
to degradation at the site of administration. In addition, many of these therapeutic
agents have very short in vivo half-lives. Consequently, multiple injections or
multiple oral doses are required to achieve desirable therapy. It is desirable to
increase the therapeutic efficacy of these therapeutic agents containing active
ingredients by using parenterally administrable sustained release formulations with
controlled release of the therapeutic agents.
A formulation intended for parenteral use has to meet a number of
requirements in order to be approved by the regulatory authorities for use in humans.
It has to be biocompatible and biodegradable and all substances used and their
degradation products should be non-toxic. In addition, particulate therapeutic agents
intended for injection have to be small enough to pass through the injection needle,
which preferably means that they should be smaller than 200 microns. The agent
should not be degraded to any large extent in the formulation during production or
storage thereof or after administration and should be released in a biologically active
form with reproducible kinetics.
Various dosage forms have been proposed for'therapeutic agents that require
parenteral administration. For example, an agent may be microencapsulation by a
phase separation process using a coacervation agent such as mineral oil, vegetable
oils or the like, resulting in the formation of a microparticle containing the agent.

Another microencapsulation method entails formation of a three-phase
emulsion containing a therapeutic agent, a polymer, and water. A drying step yields
microparticles of the agent microencapsulated in the polymer.
Also reported is the formation of microparticles by spray drying, rotary disc,
or fluidized bed techniques combining biodegradable polymers and therapeutic
agents.
As mentioned above, there is a need to control the release of the
microencapsulated therapeutic agent from a parenterally administrate sustained
release formulation of microparticles in an accurate way. Often, the initial release
rate of agent is large. This is known as the initial burst of the agent from the
microparticle. In many of the controlled release systems based on biodegradable
polymers, the release rate and initial burst of the therapeutic agent is largely
dependent on the amount of agent incorporated into the microparticle. This is due to
the formation of channels in the microparticles at higher agent loadings.
A well-known way of controlling the release of therapeutic agent from solid
core is to apply a synthetic, biodegradable polymer coating that produces a rate
controlling film on the surface of the core particles. The release rate and initial burst
of the therapeutic agent is controlled by factors including the thickness of the
coating, the diffusivity of agent through the synthetic polymer comprising the
coating, and the rate of biodegradation of the polymer.
Often, the method of applying the coating requires use of solvents to dissolve
the coating polymer prior to the coating process. This is done in cases where the
melting temperature of the polymer is high enough to cause changes in the
performance of the agent.
Synthetic polymers may include aliphatic polyesters, polyanhydrides and
poly(orthoester)s. Synthetic absorbable polymers typically degrade by a hydrolytic
mechanism. Such synthetic absorbable polymers include homopolymers, such as
poly(glycolide), poly(lactide), poly(e-caprolactone), poly(trimethylene carbonate)
and poly(p-dioxanone), and copolymers, such as poly(lactide-co-glycolide), poly(e-

caprolactone-co-glycolide), and poly(glycolide-co-trimethylene carbonate). The
polymers may be statistically random copolymers, segmented copolymers, block
copolymers or graft copolymers.
Alkyd-type polyesters prepared by the polycondensation of a polyol,
polyacid and fatty acid are used in the coating industry in a variety of products,
including chemical resins, enamels, varnishes and paints. These polyesters also are
used in the food industry to make texturized oils and emulsions for use as fat
substitutes.
There is a great need for polymers for use as coatings in parenteral
therapeutic agent delivery, where the polymers have both low melting temperatures
and low viscosities upon melting, thus permitting for solvent-free processing
techniques in preparation of parenteral therapeutic agent delivery compositions, can
crystallize rapidly, and biodegrade within 6 months.
SUMMARY OF THE INVENTION
The present invention is directed to sustained release microparticles for
parenteral administration of therapeutic agents, especially drugs. More specifically
it relates to microparticles having a core of a biodegradable polymer containing a
therapeutic agent, and a coating, wherein the coating comprises a synthetic,
bioabsorbable, biocompatible polymeric wax comprising the reaction product of a
polybasic acid or derivative thereof, a fatty acid and a polyol, the polymeric wax
having a melting point less than about 70°C, as determined by differential scanning
calorimetry.
BRIEF DESCRIPTION OF THE FIGURES
Figure 1 is schematic drawing of the construct of coated microparticles of
this invention.
Figure 2 is a plot of sustained release of Risperidone from coated and
uncoated microparticles.

Figure 3 is a plot of sustained release of Theophylline from coated and
uncoated microparticles,
DETAILED DESCRIPTION OF THE INVENTION
The present invention provides a microparticle formulation comprising
microparticles of a biodegradable polymer which contain a therapeutic agent and are
coated with a film of a biodegradable polymer to provide accurate control of the
release rate of the agent from microparticles.
A schematic drawing of the construct of coated microparticles of this
invention are shown on Figure 1. The figure shows microparticle 10 which has core
12 and coating layer 14. Core 12 has therapeutic agent 18 and pharmaceutical carrier
16. The diameter of microparticle 10 is less than about 200 microns, small enough to
pass through the injection needle. In Figure 1, therapeutic agent 18 is shown as
spherical particles suspended in pharmaceutical carrier 16. One skilled in the art
could envision therapeutic agent 18 as being non-spherical in shape. Also,
therapeutic agent 18 may be soluble in pharmaceutical carrier 16, and core 12 would
appear homogeneous in Figure 1.
Synthetic polymers may be used as pharmaceutical carrier 16 in core 12 of
microparticles 10. These polymers may include aliphatic polyesters, polyanhydrides
and poly(orthoester)s. Synthetic absorbable polymers typically degrade by a
hydrolytic mechanism. Such synthetic absorbable polymers include homopolymers,
such as poly(glycolide), poly(lactide), poly(e-caprolactone), poly(trimethylene
carbonate) and poly(p-dioxanone), and copolymers, such as poly(lactide-co-
glycolide), poly(e-caprolactone-co-glycolide), and poly(glycolide-co-trimethylene
carbonate). The polymers may be statistically random copolymers, segmented
copolymers, block copolymers or graft copolymers.
Preferably, the synthetic, bioabsorbable, biocompatible polymers used as the
pharmaceutical carrier 16 in core 12 of microparticles 10 alkyd polymers. Alkyd
polymers have been prepared by several known methods. For example, alkyd-type
polymers were prepared by Van Bemmelen (J. Prakt. Chem., 69 (1856) 84) by

condensing succinic anhydride with glycerol. In the "Fatty Acid" method (see
Parkyn, et al. Polyesters (1967), Iliffe Books, London, Vol. 2 and Patton, In: Alkyd
Resins Technology, Wiley-Interscience New York (1962)), a fatty acid, a polyol and
an anhydride are mixed together and allowed to react. The "Fatty Acid-
Monoglyceride" method includes a first step of esterifying the fatty acid with
glycerol and, when the first reaction is complete, adding an acid anhydride. The
reaction mixture then is heated and the polymerization reaction takes place. In the
"Oil-Monoglyceride" method, an oil is reacted with glycerol to form a mixture of
mono-, di-, and triglycerides. This mixture then is polymerized by reacting with an
acid anhydride.
The coating layer 14 of microparticle 10 is an alkyd polymer in the form of a
polymeric wax. The polymeric waxes utilized in the present invention are the
reaction product of a polybasic acid or derivative thereof, a fatty acid, and a polyol,
and may be classified as alkyd polyester waxes. As used herein, a wax is a solid,
low-melting substance that is plastic when warm and, due to its relatively low
molecular weight, is fluid when melted. Preferably, the polymeric waxes of the
present invention are prepared by the polycondensation of a polybasic acid or
derivative thereof and a monoglyceride, wherein the monoglyceride comprises
reactive hydroxy groups and fatty acid groups. The expected hydrolysis byproducts
are glycerol, dicarboxylic acid(s), and fatty acid(s), all of which are biocompatible.
Preferably, the polymeric waxes utilized in the present invention will have a number
average molecular weight between about 1,000 g/mole and about 100,000 g/mole, as
determined by gel permeation chromatography. The polymeric waxes comprise an
aliphatic polyester backbone with pendant fatty acid ester groups that crystallize
rapidly, depending on the fatty acid chain length, and exhibit relatively low melting
points, e.g. less than about 100°C, preferably less than about 70°C. More preferably,
the melting point of the polymeric wax will be between about 25°C and about 70°C.
Typically, the polymeric waxes used in the present invention will be a solid at room
temperature.

Fatty acids used to prepare polymeric waxes utilized in the present invention
may be saturated or unsaturated and may vary in length from C)4 to C3o- Examples
of such fatty acids include, without limitation, stearic acid, palmitic acid, myrisitic
acid, caproic acid, decanoic acid, lauric acid, linoleic acid and oleic acid.
Polyols that can be used to prepare the polymeric waxes include, without
limitation, glycols, polyglycerols, polyglycerol esters, glycerol, sugars and sugar
alcohols. Glycerol is a preferred polyhydric alcohol due to its abundance and cost.
Monoglycerides which may be used to prepare polymeric waxes utilized in
the present invention include, without limitation, monostearoyl glycerol,
monopalmitoyl glycerol, monomyrisitoyl glycerol, monocaproyl glycerol,
monodecanoyl glycerol, monolauroyl glycerol, monolinoleoyl glycerol, monooleoyl
glycerol, and combinations thereof. Preferred monoglycerides include monostearoyl
glycerol, monopalmitoyl glycerol and monomyrisitoyl glycerol.
Polybasic acids that can be used include natural multifunctional carboxylic
acids, such as succinic, glutaric, adipic, pimelic, suberic, and sebacic acids; hydroxy
acids, such as diglycolic, malic, tartaric and citric acids; and unsaturated acids, such
as fumaric and maleic acids. Polybasic acid derivatives include anhydrides, such as
succinic anhydride, diglycolic anhydride, glutaric anhydride and maleic anhydride,
mixed anhydrides, esters, activated esters and acid halides. The multifunctional
carboxylic acids listed above are preferred.
In certain embodiments of the invention, the polymeric wax may be prepared
from the polybasic acid or derivative thereof, the monoglyceride and, additionally, at
least on additional polyol selected from the group consisting of ethylene glycol, 1,2-
propylene glycol, 1,3-propanediol, bis-2-hydroxyethyl ether, 1,4-butanediol, 1,5-
pentanediol, 1,6- hexanediol, 1,8-octanediol, 1,10-decanediol, 1,12-dodecanediol,
other diols, linear poly(ethylene glycol), branched poly(ethylene glycol), linear
poly(propylene glycol), branched poly(propylene glycol), linear poly(ethylene-co-
propylene glycol)s and branched poly(ethylene-co-propylene glycol)s.

In preparing the polymeric waxes utilized in the present invention, the
particular chemical and mechanical properties required of the polymeric wax must
be considered. For example, changing the chemical composition can vary the
physical and mechanical properties, including absorption times. Copolymers can be
prepared by using mixtures of diols, triol, polyols, diacids, triacfds, and different
monoalkanoyl glycerides to match a desired set of properties. Similarly, blends of
two or more alkyd polyesters may be prepared to tailor properties for different
applications.
Alkyd polyester waxes of the present invention can be made more
hydrophobic by increasing the length of the fatty acid side chain or the length of the
diacid in the backbone, or by incorporating a long chain diol. Alternatively, alkyd
polyester waxes of the present invention can be made more hydrophilic or
amphiphilic by employing hydroxy acids, such as malic, tartaric and citric acids, or
some oxadiacids, in the composition, or by employing poly(ethylene glycol)s or
copolymers of polyethylene glycol and polypropylene glycol, commonly known as
Pluronics, in the formation of segmented block copolymers.
Copolymers containing other linkages in addition to an ester linkage also
may be synthesized; for example, ester-amides, ester-carbonates, ester-anhydrides
and ester urethanes, to name a few.
Multifunctional monomers may be used to produce cross-linked polymeric
wax networks. Alternatively, double bonds may be introduced by using polyols,
polyacids or fatty acids containing at least one double bond to allow
photocrosslinking. Hydrogels may be prepared using this approach provided the
polymer is sufficiently water soluble or swellable.
Functionalized polymeric waxes can be prepared by appropriate choice of
monomers. Polymers having pendant hydroxyls can be synthesized using a hydroxy
acid such as malic or tartaric acid in the synthesis. Polymers with pendent amines,
carboxyls or other functional groups also may be synthesized.

The polymerization of the alkyd polyester preferably is performed under
melt polycondensation conditions in the presence of an organometallic catalyst at
elevated temperatures. The organometallic catalyst preferably is a tin-based catalyst
e.g. stannous octoate. The catalyst preferably will be present in the mixture at a
mole ratio of polyol and polycarboxylic acid to catalyst in the range of from about
15,000/1 to 80,000/1. The reaction preferably is performed at a temperature no less
than about 120°C. Higher polymerization temperatures may lead to further increases
in the molecular weight of the copolymer, which may be desirable for numerous
applications. The exact reaction conditions chosen will depend on numerous
factors, including the properties of the polymer desired, the viscosity of the reaction
mixture, and melting temperature of the polymer. The preferred reaction conditions
of temperature, time and pressure can be readily determined by assessing these and
other factors.
Generally, the reaction mixture will be maintained at about 180°C. The
polymerization reaction can be allowed to proceed at this temperature until the
desired molecular weight and percent conversion is achieved for the copolymer,
which typically will take from about 15 minutes to 24 hours. Increasing the reaction
temperature generally decreases the reaction time needed to achieve a particular
molecular weight.
In another embodiment, copolymers of alkyd polyesters can be prepared by
forming an alkyd polyester prepolymer polymerized under melt polycondensation
conditions, then adding at least one lactone monomer or lactone prepolymer. The
mixture then would be subjected to the desired conditions of temperature and time to
copolymerize the prepolymer with the lactone monomers.
The molecular weight of the prepolymer, as well as its composition, can be varied
depending on the desired characteristic that the prepolymer is to impart to the
copolymer. Those skilled in the art will recognize that the alkyd polyester
prepolymers described herein can also be made from mixtures of more than one diol
or dioxycarboxylic acid.

The polymers, copolymers and blends of the present invention can be cross-
linked to affect mechanical properties. Cross-linking can be accomplished by the
addition of cross-linking enhancers, irradiation, e.g. gamma-irradiation, or a
combination of both. In particular, cross-linking can be used to control the amount
of swelling that the materials of this invention experience in water.
One of the beneficial properties of the alkyd polyester of this invention is
that the ester linkages are hydrolytically unstable, and therefore the polymer is
bioabsorbable because it readily breaks down into small segments when exposed to
moist body tissue. In this regard, while it is envisioned that co-reactants could be
incorporated into the reaction mixture of the polybasic acid and the diol for the
formation of the alkyd polyester, it is preferable that the reaction mixture does not
contain a concentration of any co-reactant which would render the subsequently
prepared polymer nonabsorbable. Preferably, the reaction mixture is substantially
free of any such co-reactants if the resulting polymer is rendered nonabsorbable.
To form core 12 of microparticle 10, the polymer used as pharmaceutical
carrier 16 in core 12 would be mixed with an effective amount of therapeutic agent
18. Common microencapsulation methods include rotating disk, spray drying,
fluidized bed, or three-phase emulsion techniques.
The preferred technique for preparing drug-containing microparticles of the
present invention is the use of a rotating disk technique. The polymer used as
pharmaceutical carrier 16 in core 12 would be blended with therapeutic agent 18 at a
temperature above the melting point of the polymer. The blend is then fed at a
controlled rate to the center of a rotary disk that is heated to ensure that the blend
remained in a liquid state on the surface of the disk. The rotation of the disk causes
a thin liquid film of drug/polymer blend to be formed on the surface the disk. The
liquid film is thrown radially outward from the surface of the disk and droplets
solidify as before they are collected. The processing is done under a nitrogen
blanket to prevent polymer degradation at the elevated temperatures. The
microparticles made using this process had a mean particle size of about 50-150 m.

The polymeric waxes described above are used in coating layer 14 of
microparticle 10. The polymeric wax may be applied as a coating using
conventional fluidized bed coating processes. In the fluidized bed coating process,
microparticles formed as described above are first suspended in an upwardly-
moving gas stream in a coating chamber. The polymeric wax coating material,
dissolved in a solvent, or, preferably as a melt, is sprayed into the moving fluid bed
of microparticles to coat the microparticles. The coated microparticles are recovered,
and any residual solvent is removed.
Most preferably, the polymeric waxes of the current invention are used as
both the pharmaceutical carrier 16 and the coating layer 14 of microparticle 10. In
this embodiment, the bond between coating layer 14 and core 16 should be
excellent. The amount of polymeric wax to be applied on the surface of
microparticle 10 can be readily determined empirically, and will depend on the
specific application where a sustained release or a moderately sustained release is
need.
Suitable diluents and carriers are those which are generally useful in
pharmaceutical formulations for aid in injection purposes. Diluents include, but are
not limited to, physiological saline solution; vegetable oil; a glycol base solvent such
as polyethylene glycol, propylene glycol, glycerol formal or the mixture of them;
mono, di and triglycerides and the like. Viscosity enhancing agents as diluents
include, but are not limited to, aqueous solution of any one from the following or a
mixture selected from at lease two of: alginic acid, bentonite, carbomer,
carboxymethylcellulose calcium, carborymethylcellulose sodium, carragenan,
cellulose, carboxymethylcellulose disodium, dextrin, gelatine, guar gum,
hydroxyethyl cellulose, hydroxyproyl cellulose, hydroxypropyl methylcellulose,
magnesium aluminium silicate, methylcellulose, pectin, polyethylene oxide, silicon
dioxide, colloidal silicon dioxide, sodium alginate, Tragacanth, xanthan gum. The
aqueous solution of those viscosity-enhancing agents as diluents may also contain a
surfactant.

Suitable excipients and stabilizers are those which are generally useful in
pharmaceutical formulations. Among the ingredients useful for such preparations the
following are of special interest: acidifying agents (citric acid, fumaric acid,
hydrochloric acid, malic acid, phosphoric acid, propkmic acid, sulfuric acid, and
tartaric acid), alkalizing agents (ammonia solution, ammonium carbonate, potassium
hydroxide, sodium bicarbonate, sodium borate, sodium carbonate, sodium
hydroxide, di-sodium tartrate, and succinic acid-disodium hexahydrate), and
antioxidants (1-ascorbic acid, ascorbyl palmitate, calcium ascorbate, and dilauryl
thiodipropionate).
The variety of therapeutic agents 18 that can be used in the coated
microparticles 10 of the invention is vast. In general, therapeutic agents which may
be administered via pharmaceutical compositions of the invention include, without
limitation, antiinfectives, such as antibiotics and antiviral agents; analgesics and
analgesic combinations; anorexics; antihelmintics; antiarthritics; antiasthmatic
agents; anticonvulsants; antidepressants; antidiuretic agents; antidiarrheals;
antihistamines; antiinflamrnatory agents; antimigraine preparations; antinauseants;
antineoplastics; antiparkinsonism drugs; antipruritics; antipsychotics; antipyretics,
antispasmodics; anticholinergics; sympathomimetics; xanthine derivatives;
cardiovascular preparations including calcium channel blockers and beta-blockers
such as pindolol and antiarrhythmics; antihypertensives; diuretics; vasodilators,
including general coronary, peripheral and cerebral; central nervous system
stimulants; cough and cold preparations, including decongestants; hormones, such as
estradiol and other steroids, including corticosteroids; hypnotics;
immunosuppressives; muscle relaxants; parasympatholytics; psychostimulants;
sedatives; tranquilizers; naturally derived or genetically engineered proteins,
polysaccharides, glycoproteins, or lipoproteins; oligonucleotides, antibodies,
antigens, cholinergics, chemotherapeutics, hemostatics, clot dissolving agents,
radioactive agents and cystostatics.

The microparticles may be administered in any suitable dosage form such as
oral, parenteral, subcutaneously as an implant, vaginally or as a suppository. The
therapeutic agent may be present as a liquid, a finely divided solid, or any other
appropriate physical form. Typically, but optionally, the microparticles will include
one or more additives, such as, but not limited to, nontoxic auxiliary substances such
as diluents, carriers, excipients, stabilizers or the like. Other suitable additives may
be formulated with the polymeric wax and therapeutic agent or compound.
The amount of therapeutic agent will be dependent upon the particular drug
employed and medical condition being treated. Typically, the amount of agent
represents about 0.001% to about 70%, more typically about 0.001% to about 50%,
most typically about 0.001% to about 20% by weight of the core of the
microparticle.
The quantity and type of alkyd polyester wax incorporated into the parenteral
will vary depending on the release profile desired and the amount of agent
employed. The product may contain blends of polyesters to provide the desired
release profile or consistency to a given formulation.
The alkyd polyester wax, upon contact with body fluids including blood or
the like, undergoes gradual degradation, mainly through hydrolysis, with
concomitant release of the dispersed therapeutic agentfor a sustained or extended
period, as compared to the release from an isotonic saline solution. This can result
in prolonged delivery, e.g. over about 1 to about 2,000 hours, preferably about 2 to
about 800 hours) of effective amounts, e.g. 0.0001 mg/kg/hour to 10 mg/kg/hour) of
the agent. This dosage form can be administered as is necessary depending on the
subject being treated, the severity of the affliction, the judgment of the prescribing
physician, and the like.
Individual formulations of therapeutic agents and alkyd polyester wax may
be tested in appropriate in vitro and in vivo models to achieve the desired agent
release profiles. For example, an agent could be formulated with an alkyd polyester
wax and orally administered to an animal. The release profile could then be

monitored by appropriate means, such as by taking blood samples at specific times
and assaying the samples for agent concentration. Following this or similar
procedures, those skilled in the art will be able to formulate a variety of
formulations.
The examples set forth below are for illustration purposes only, and are not
intended to limit the scope of the claimed invention in any way. Numerous
additional embodiments within the scope and spirit of the invention will become
readily apparent to those skilled in the art.
In the examples below, the synthesized polymeric waxes were characterized
via differential scanning calorimetry (DSC), gel permeation chromatography (GPC),
and nuclear magnetic resonance (NMR) spectroscopy. DSC measurements were
performed on a 2920 Modulated Differential Scanning Calorimeter from TA
Instruments using aluminum sample pans and sample weights of 5-10 mg. Samples
were heated from room temperature to 100°C at 10°C/minute; quenched to -40°C at
30°C/minute followed by heating to 100°C at 10°C/minute. For GPC, a Waters
System with Millennium 32 Software and a 410 Refractive Index Detector were
used. Molecular weights were determined relative to polystyrene standards using
THF as the solvent. Proton NMR was obtained in deuterated chloroform on a
400MHz NMR spectrometer using Varian software.
Example 1: Synthesis of Poly(monostearoyl glycerol-co-succinate)
The copolymer was made in an 8CV Helicone Mixer Manufactured by
Design Integrated Technology, Inc. of Warrenton, Virginia. 2510.5 grams
(6.998moles) of monostearoyl glycerol was weighed into a polyethylene bage. 700.4
grams (7.004 moles) of Succinic Anhydride was added to a 3 liter glass beaker. The
1.41 ml of a 0.33 Molar Stannous Octoate solution is drawn into a 2.00 ml glass
syringe. All 3 materials are covered and transferred to the 8CV reactor. The stirrer
turned on to 8rpm reverse for 30 minutes then the reactor was left under full vacuum
for at least 5 hours. The vacuum was 0.43mmHg. Oil jacket temperature was set at

180 °C. Stirring was set at 8 rpm reverse. Recorded the time of oil jacket inlet
temperature had reached 18O°C as time zero for polymerization. Reaction lasted for
46.5 hours at 180 °C. Polymer was discharged into clean aluminum pie pan. Once
the solution crystallized, it was deglassed and cleaned of any glass fragments. The
polymer was an amber colored solid.
DSC measurements found a melt temperature of 46.84°C, and a specific heat
of 63.57J/gm. GPC measurement determined a number average molecular weight of
2,932, and a weight average molecular weight of 38,422. The *H NMR showed the
following peaks: 5 0.86 triplet (3H), 1.26 multiplet (28H), 1.61 multiplet (2H), 2.30
multiplet (2H), 2.65 multiplet (4H), 4.16 multiplet (2H), 4.34 multiplet (2H), and
5.28 multiplet (2H).
Example 2: Sustained Release of Risperidone from Poly(monostearoyl glycerol-co-
succinate) Microparticles in vitro,
Poly(monostearoyl glycerol-co-succinate), or MGS A, polymer was prepared
as described in Example 1. 10 grams of the polymer was placed in a 50-ml beaker
and heated to 110°C to melt the polymer. 3.34 grams of a drug in the form of a
powder, Risperidone, sold by Janssen Pharmaceutica Inc., Beerse, Belgium, under
the tradename RISPERDAL, was dispersed and suspended into the polymer melt
using a magnetic stirrer to form a 25 percent by weight drug in polymer blend. A
gradient heating mechanism was used to limit the exposure of the drug to the
polymer melt at elevated temperature to few seconds.
The drug/polymer blend was converted to drug/polymer microparticles on a
rotating disk apparatus. The drug/polymer blend first was equilibrated to 110°C and
then fed at a controlled rate of 3.5 grams/sec to the center of a 4-inch rotary disk that
was run at 8000 rpm. The disk surface was heated using an induction heating
mechanism to 130°C to ensure that the drug/polymer blend was in a liquid state on
the surface of the disk. The rotation of the disk caused a thin liquid film of
drug/polymer blend to be formed on the surface the disk. The liquid film was
thrown radially outward from the surface of the disk and droplets solidified upon

contact with nitrogen in the rotating disk apparatus chamber to form drug/polymer
microparticles. The processing was conducted under a nitrogen blanket to prevent
polymer degradation at elevated temperatures. The solid microparticles were then
collected using a cyclone separator. The Risperidone loaded MGSA microparticles
made using this process had a mean particle size of about 100 microns.
Three 50-gram batches of blended particles were then prepared by blending
45 grams of sugar spheres (Paulaur Co., Cranbury, NJ), with a size range of between
40 and 60 mesh, and 5 grams of Risperidone loaded MGSA microparticles prepared
above. The sugar spheres and Risperidone loaded MGSA microparticles were
blended in a Wurster Chamber (Niro MP-Micro precision coater, Aeromatic-Fielder
Ltd., Eastleigh Hampshire, UK).
Coating solution was prepared by dissolving 25 grams of MGSA polymer
prepared in Example 1 in 100 grams of chloroform.
Three samples of coated particles were then prepared. For the first sample,
one batch of blended particles was loaded into a fluidized coater (Niro MP-Micro
precision coater, Aeromatic-Fielder Ltd., Eastleigh Hampshire, UK). 1.8 grams of
MGSA/chloroform solution was then added to the fluidized coater.The coating
parameters were set as follows:
Atomization pressure 2.0 Bar
Atomization nozzle 0.8 mm
Inlet temperature 55.0 °C
Outlet temperature 31 -32 °C
Flow rate of coating solution 0.5 grams/min
Fluidization air volume 2.50-3.50 m3/h
Coated particles were collected from the fluidized coater and sieved to a size
range of between 40 and 60 mesh. The MGSA coating on the coated particles was
approximately 9 percent by weight.

Following the same coating procedure as outlined above, coated particles
with approximately 20 and 30 percent by weight of MGSA coating were prepared.
In these cases, however 4 and 6 grams, respectively, of MGSA/chloroform solution
was then added to the fluidized coater.
All coated particles were stored in a vacuum oven until further testing was
conducted.
In vitro release studies were performed with the coated particles in a buffer
medium under physiological conditions. Approximately 20 mg of coated particles
were placed in 50-ml test tubes. 30 ml of phosphate buffered saline solution were
added to the test tubes. The test tubes were placed in a constant temperature water
bath, and kept at 37°C for the duration of the test. To determine drug release from
the coated particles at each time point, 5 ml of buffer was removed and filtered
through a 0.2 m filter. The amount of drug released was determined by HPLC
measurements on an HP 1100 instrument against risperidone standards.
In vitro release versus time for the coated particles is shown in Figure 2. The
figure shows that risperidone release decreases with increasing coating level.
Example 3: Sustained Release of Theophylline from Poly(monostearoyl glycerol-co-
succinate) Microparticles in vitro.
Poly(monostearoyl glycerol-co-succinate) polymer was prepared as
described in Example 1. Appropriate amounts of polymer were melted as described
in Example 2, and blended with amounts of a drug, Theophylline, as described in
Example 2, to form 25% drug in polymer blends.
The drug/polymer blend was converted to drug/polymer microparticles on a
rotating disk apparatus, and coated with different levels of poly(monostearoy)
gjycerol-co-succinate) polymer as described in Example 2. In vitro release studies
were performed with these microparticles in a buffer medium at physiological
conditions as described in Example 3, and release coated microparticles is shown in
Figure 3. The figure shows that increasing the polymer coating level on the

microparticles decreases both the cumulative theophylline release from coated
microspheres, as well as the burst release in the first hour of the study.

We Claim:
1. Substained release microparticles for parenteral administration
of a therapeutic agent comprising: a core comprising a
biodegradable polymer and therapeutically effective amount of
said therapeutic agent, and a coating comprising a synthetic,
bioabsorbable, biocompatible polymeric wax comprising the
reaction product of a polybasic acid or derivative thereof and a
monoglyceride, said monoglyceride is selected from the group
consisting of monostearoyl glycerol, monopalmitoyl glycerol,
monomysrisitoyl glycerol, monocaproyl glycerol, monodecanoyl
glycerol, monolauroyl glycerol, monolinoleoyl glycerol and
monooleoyl glycerol, said polymeric wax comprising an
aliphatic polyester backbone with pendant fatty acid ester
groups and having a melting point less than about 70°C, as
determined by differential scanning calorimetry.
2. The microparticles as claimed in claim 1 wherein said polybasic
acid or derivative thereof is selected from the group consisting
of succinic acid, succinic anhydride, malic acid, tartaric acid,
citric acid, diglycolic acid, diglycolic anhydride, glutaric acid,
glutaric anhydride, adipic acid, pimelic acid, suberic acid,
sebacic acid, fumaric acid, maleic acid, maleic anhydride, mixed
anhydrides, esters, activated esters and acid halides.
3. The microparticles as claimed in claim 1 wherein said polybasic
acid derivative is succinic anhydride.

The microparticles as claimed in claim 1 wherein said polybasic
acid is succinic acid.
The microparticles as claimed in claim 1 wherein sad polymeric
wax has a number average molecular weight between about
1,000 g/mole and about 100,000 g/mole, as measured by gel
permeation chromatography using polystyrene standards.
The microparticles as claimed in claim 1 wherein said polymeric
wax is branched.
The microparticles as claimed in claim 1 wherein said polymeric
wax comprises a copolymer.
The microparticles as claimed in claim 7 wherein said polymeric
wax copolymer comprises the reaction product of said fatty
acid, said polyol, and at least two of said polybasic acids or
derivatives thereof selected from the group consisting of
succinic acid, succinic anhydride, malic acid, tartaric acid,
citric acid, diglycolic acid and diglycolic anhydride.
The microparticles as claimed in claim 7 wherein said polymeric
wax copolymer comprises the reaction product of said polybasic
acid or derivative thereof, and at least two monoglycerides
selected from the group consisting of monostearoyl glycerol,
monopalmitoyl glycerol, monomyrisitoyl glycerol, monocaproyl
glycerol, monodecanoyl glycerol, monolauroyl glycerol,
monolinoleoyl glycerol and monooleoyl glycerol.

The microparticles as claimed in claim 7 wherein said wax
copolymer comprises the reaction product of said polybasic acid
or derivative thereof, a monoglyceride selected from the group
consisting of monostearoyl glycerol, monopalmintoyl glycerol,
monomyrisitoyl glycerol, monocaproyl glycerol, monodecanoyl
glycerol, monolauroyl glycerol, monolinoleoyl glycerol and
monooleoyl glycerol, and at least one additional polyol selected
from the group consisting of ethylene glycol, 1,2-propylene
glycol, 1,3-propanediol, bis-2-hydroxyethyl ether, 1,4-
butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,8-octanediol,
1,10-decanediol, 1,12-dodecanediol, other diols, linear
polyethylene glycol), branched poly(ethylene glycol), linear
poly(propylene glycol), branched poly(propylene glycol), linear
poly(ethylene-co-propylene glycol)s and branched poly(ethylene-
co-propylene glycol)s.
The microparticles as claimed in claim 1 wherein said
therapeutic agent is selected from the group consisting of
antiinfectives, analgesics, anorexics, antihelmintics,
antiarthritics, antiasthmatics, anticonvulsants, antidepressant,
antidiuretics, antidiarrheals, antihistamines, anti-inflammatory
agents, antimigraine preparations, antinauseants,
antineoplastics, antiparkinsonism drugs, antipruritics,
antipsychotics, antipyretics, antispasmodics, anticholinergics,
sympathomimetics, xanthine derivatives, calcium channel
blockers, beta-blockers, antiarrhythmics, antihypertensives,
diuretics, vasodilators, central nervous system stimulants,
decongestants, hormones, steroids, hypnotics,

immunosuppressives, muscle relaxants, parasympatholytics,
psychostimulants, sedatives, tranquilizers, naturally derived or
genetically engineered proteins, polysaccharides, glycoproteins,
or lipo-proteins, oligonucleotides, antibodies, antigens,
cholinergics, chemotherapeutics, hemostatics, clot dissolving
agents, radioactive agents and cystostatics.
The microparticles as claimed in claim 1 wherein said polymeric
wax has a melting point between about 25°C and about 70°C.
The microparticles as claimed in claim 1 wherein said
biodegradable polymer of said core comprises a second
synthetic, bioabsorbable, biocompatible polymeric wax
comprising the reaction product of a polybasic acid or derivative
thereof, a fatty acid; and a polyol, said polymeric wax having a
melting point less than about 70°C, as determined by
differential scanning calorimetry.
The microparticles as claimed in claim 13 wherein said second
polymeric wax comprises the reaction product of said polybasic
acid or derivative thereof and a monoglyceride said
monoglyceride comprising the reaction product of said fatty acid
and said polyol.
The microparticles as claimed in claim 14 wherein said
polybasic acid or derivative thereof is selected from the group
consisting of succinic acid, succinic anhydride, malic acid,
tartaric acid, citric acid, diglycolic acid, diglycolic anhydride,

glutaric acid, glutaric anhydride, adipic acid, pimelic acid,
suberic acid, sebacic acid, fumaric acid, maleic acid, maleic
anhydride, mixed anhydrides, esters, activated esters and acid
halides.
The microparticles as claimed in claim 14 wherein said
monoglyceride is selected from the group consisting of
monostearoyl glycerol, monopalmitoyl glycerol, monomyrisitoyl
glycerol, monocaproyl glycerol, monodecanoyl glycerol, m
onolauroyl glycerol, monolinoleoyl glycerol and mnonoleoyl
glycerol.
The microparticles as claimed in claim 16 wherein said
polybasic acid derivative is succinic anhydride.
The microparticles as claimed in claim 16 wherein said
polybasic acid is succinic acid.
The microparticles as claimed in claim 13 wherein said second
polymeric wax has a number average molecular weight between
about 1,000 g/mole and about 100,000 g/mole, as measured
by gel permeation chromatography using polystyrene
standards.
The microparticles as claimed in claim 13 wherein said second
polymeric wax is branched.

The microparticles as claimed in claim 13 wherein said second
polymeric wax comprises a copolymer.
The microparticles as claimed in claim 21 wherein said
polymeric wax copolymer comprises the reaction product of said
fatty acid, said polyol, and at least two of said polybasic acids
or derivatives thereof selected from the group consisting of
succinic acid, succinic anhydride, malic acid, tartaric acid,
citric acid, diglycolic acid and diglycolic anhydride.
The microparticles as claimed in claim 21 wherein said
polymeric wax copolymer comprises the reaction product of said
polybasic acid or derivative thereof, and at least two
monoglycerides selected from the group consisting of
monostearoyl glycerol, monopalmitoyl glycerol, monomyrisitoyl
glycerol, monocaproyl glycerol, monodecanoyl glycerol,
monolauroyl glycerol, monolinoleoyl glycerol and monooleoyl
glycerol.
The microparticles as claimed in claim 21 wherein said wax
copolymer comprises the reaction product of said polybasic acid
or derivative thereof, a monoglyceride selected from the group
consisting of monostearoyl glycerol, monopalmitoyl glycerol,
monomyrisitoyl glycerol, monocaproyl glycerol, monodecanoyl
glycerol, monolauroyl glycerol, monolinoleoyl glycerol and
monooleoyl glycerol, and at least one additional polyol selected
from the group consisting of ethylene glycol, 1,2-propylene
glycol, 1,3-propanediol, bis-2-hydroxyethyl ether, 1,4-
butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,8-octanediol,

1,10-decanediol, 1,12-dodecanediol, other diols, linear
poly(ethylene glycol), branched poly(ethylene glycol), linear
poly(propylene glycol), branched poly(propylene glycol), linear
poly(ethylene-co-propylene glycol) s and branched poly(ethylene-
co-propylene glycol) s.

Substained release microparticles for parenteral administration of a
therapeutic agent comprising: a core comprising a biodegradable polymer
and therapeutically effective amount of said therapeutic agent, and a
coating comprising a synthetic, bioabsorbable, biocompatible polymeric
wax comprising the reaction product of a polybasic acid or derivative
thereof and a monoglyceride, said monoglyceride is selected from the
group consisting of monostearoyl glycerol, monopalmitoyl glycerol,
monomysrisitoyl glycerol, monocaproyl glycerol, monodecanoyl glycerol,
monolauroyl glycerol, monolinoleoyl glycerol and monooleoyl glycerol,
said polymeric wax comprising an aliphatic polyester backbone with
pendant fatty acid ester groups and having a melting point less than
about 70°C, as determined by differential scanning calorimetry.

Documents:

325-KOL-2003-FORM-27.pdf

325-kol-2003-granted-abstract.pdf

325-kol-2003-granted-assignment.pdf

325-kol-2003-granted-claims.pdf

325-kol-2003-granted-correspondence.pdf

325-kol-2003-granted-description (complete).pdf

325-kol-2003-granted-drawings.pdf

325-kol-2003-granted-examination report.pdf

325-kol-2003-granted-form 1.pdf

325-kol-2003-granted-form 18.pdf

325-kol-2003-granted-form 2.pdf

325-kol-2003-granted-form 26.pdf

325-kol-2003-granted-form 3.pdf

325-kol-2003-granted-form 5.pdf

325-kol-2003-granted-reply to examination report.pdf

325-kol-2003-granted-specification.pdf

325-kol-2003-granted-translated copy of priority document.pdf


Patent Number 230347
Indian Patent Application Number 325/KOL/2003
PG Journal Number 09/2009
Publication Date 27-Feb-2009
Grant Date 25-Feb-2009
Date of Filing 09-Jun-2003
Name of Patentee ETHICON, INC.
Applicant Address ROUTE NO. 22, SOMERVILLE, NEW JERSEY
Inventors:
# Inventor's Name Inventor's Address
1 ROSSEBLATT JOEL 47 ROBIN GLEN ROAD, WATCHUNG, NJ 07060
2 KATARIA RAM L. 16 HOFFMAN DRIVE, HAMILTON SQARE, NJ 08690
3 WU CHUANBIN 53 LINDSEY COURT, FRANKLIN PARK, NJ 08823
4 CUI HAN 3902 SUNNY SLOPE ROAD, BRIDGEATER, NJ 08807
PCT International Classification Number A61K 9/00, A61K 9/56
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10/183260 2002-06-28 U.S.A.