Title of Invention

A DEVICE FOR MEASURING PRESSURE AND A METHOD PERFORMED THEREAT

Abstract A pressure measurement device (100) includes a housing (110) having an inlet (113), a transducer (120) coupled to the inlet to generate an electrical signal representative of pressure at the inlet, and a data communication device (140) coupled to the transducer to transmit a wireless signal corresponding to the electrical signal.
Full Text A DEVICE FOR MEASURING PRESSURE AND A METHOD
PERFORMED THEREAT
CROSS REFERENCE TO EARLIER APPLICATIONS
This application claims the benefit of U.S. Provisional Application No.
60/432,416, entitled "Wireless Transmitting Pressure Gauge" and filed on December
10, 2002, U.S. Provisional Application No. 60/444,314, entitled "Wireless
Transmitting Pressure Gauge" and filed on January 31, 2003, and a U.S. Utility
Application filed November 26, 2003, entitled "Wireless Transmitting Pressure
Measurement Device".
TECHNICAL FIELD
The following description relates generally to pressure measurement devices,
and, more particularly, to providing information from pressure measurement devices.
BACKGROUND
Pressure gauges are widely utilized in a myriad of different environments for
commercial and industrial applications. Typically, pressure gauges measure pressure
and provide an indication of the value. Pressure values are usually displayed in
analog form (e.g., by a pointer) or in digital form (e.g., by an LED readout). Gauges
displaying values in analog form often include a mechanical pressure transducer, such
as a Bourdon tube, that displaces a predictable amount in response to the pressure to
which the transducer is exposed. The displacement is translated via a movement to a
rotatable pointer that moves opposite a dial of calibrated pressure values. Gauges
displaying values in digital form often use an electronic pressure transducer, such as a
piezosensor, that generates an electrical signal in response to the pressure to which the
transducer is exposed. The electrical signal is then converted to a symbol that is
presented on a display.
SUMMARY
In one general aspect, a device for measuring pressure includes a housing, a
transducer, and a data communication device. The housing has an inlet, and the
transducer is coupled to the inlet in the housing to generate an electrical signal
representative of pressure at the inlet. The transducer may, for example, be a piezo-

type sensor operable to generate an electrical signal in response to pressure at the
inlet. The data communication device is coupled to the transducer in the housing to
transmit a wireless signal corresponding to the electrical signal, whereby pressure
information is provided remotely. The data communication device may, for example,
be an infrared emitter.
In some implementations, the device includes a visual indicator coupled to the
inlet in the housing to indicate pressure at the inlet. T'hus, the pressure information
may be provided both locally and remotely. The visual indicator may, for instance, be
a digital display.
In particular implementations, the housing includes a stem extending to the
inlet, and the transducer includes a Bourdon tube coupled to the inlet to arcuately
displace in response to pressure at the inlet. The device also includes a visual
indicator having a shaft coupled to the Bourdon tube to rotate in response to
displacement of the Bourdon tube, and a pointer attached to the rotatable shaft to
indicate pressure values,
In certain implementations, the transducer includes an inductive target coupled
to a Bourdon tube, the target being movable in response to displacement of the
Bourdon tube, and an eddy, current sensor positioned to sense movement of the
inductive target and, in response to movement of the inductive target, to generate an
electrical signal representative of pressure at an inlet
In some implementations, the pressure measurement device includes a
processor coupled between the transducer and the transceiver. The processor may
have a variety of operations. For example, the processor may generate pressure
characterization data based on the signal representing pressure at an inlet. The
characterization data may be transmitted as part of a wireless signal and may include
warnings based on the pressure at the inlet. As another example, the processor may
control the frequency at which pressure information is transmitted. The processor
may control the pressure information transmission frequency based on pressure data
set points, the frequency being altered in response to the pressure crossing a pressure
data set point. As a further example, the processor may place itself and other
electronic components into a power conservation mode. As an additional example,
the processor may compensate for non-linearity of the sensed pressure and/or for
temperature coefficients.

Particular implementations may include an Infrared Data Association interface
coupled to the processor, wherein the processor may be remotely programmed via the
interface. For example, the processor may be programmed to change pressure data set
points.
Some implementations may include externally accessible terminals coupled to
the processor. The processor may be operable to accept a discrete stains input via the
terminals. Furthermore, the processor may be operable to output pulse accumulation
information via the terminals.
In certain implementations, the pressure measurement device includes a visual
indicator at the housing to indicate mode of operation. A pressure measurement
device may also include a transceiver on-off switch.
In another general aspect, a method performed at a pressure measurement
device includes sensing pressure at an inlet of a housing and converting the sensed
pressure to a visual indication of pressure at the housing. The method also includes
converting the sensed pressure to an electrical signal at the housing and sending a
wireless signal corresponding to the electrical signal from the housing, whereby
pressure information is provided both locally and remotely.
In certain implementations, converting the sensed pressure to a visual
indication of pressure may include converting the sensed pressure to a mechanical
displacement and translating the mechanical displacement to a pointer. Furthermore,
converting the sensed pressure to an electrical signal may include translating the
mechanical displacement to an inductive target and sensing eddy currents generated in
response to displacement of the target. Additionally, sending a wireless signal may
include emitting infrared radiation pulses.
Particular implementations may include additional operations. For example,
some implementations may include generating characterization data for the sensed
pressure based on the electrical signal and sending the characterization data as part of
the wireless signal. As another example, certain implementations may include
controlling the frequency at which pressure information is sent. As a further example,
particular implementations may include placing electronic components into a power
conservation mode. As an additional example, some implementations may include
receiving wireless signals that specify operational adjustments and adjusting pressure
measurement device operations. As another example, certain implementations may
include receiving externally generated data and sending the data as part of the

wireless signal. As a further example, particular implementations may include
providing a visual indication of operating mode at the housing.
In another general aspect, a device for measuring pressure includes a housing,
a Bourdon tube, a shaft, and a pointer. The housing has a stem with an inlet, and the
Bourdon tube is coupled to the inlet to arcuately displace in response to pressure at
the inlet. The shaft is mechanically coupled to the Bourdon tube to rotate in response
to displacement of the Bourdon tube, and the pointer is attached to the shaft to
indicate pressure values. The device also includes an inductive target coupled to the
Bourdon tube, the target being movable in response to displacement of the Bourdon
tube, and an eddy current sensor positioned to sense movement of the inductive target
and, in response to movement of the inductive target, to generate an electrical signal.
The device iiirther includes an analog-to-digital converter coupled to the sensor. The
converter is operable to receive the electrical signal and produce a digitized version of
the signal. The device also includes a microprocessor coupled to the converter. The
microprocessor is operable to receive the digitized signal, compensate for non-
linearity of the sensed pressure, compensate for temperature coefficients, and generate
pressure characterization data based on the compensated signal. The microprocessor
is also operable to determine whether the frequency at which pressure information is
transmitted should be adjusted and, if the frequency should be adjusted, adjust the
frequency. The microprocessor is further operable to determine whether it is time to
transmit pressure information, generate a signal including pressure information if it is
time to transmit pressure information, and place itself and other electronic devices
into a power conservation mode. The device additionally includes an Infrared Data
Association interface coupled to the microprocessor, such that the microprocessor
may be remotely programmed via the interface, and an infrared transceiver coupled to
the microprocessor to transmit a wireless signal representative of the microprocessor
signal, whereby pressure information is provided both locally and remotely.
Details of one or more implementations are set forth in the accompanying
drawings and the description below. Other features may be apparent from the
description and drawings, and from the claims.
BRIEF DESCRIPTION OF ACCOMPANYING DRAWINGS
FIG. 1 shows a perspective view of an example pressure measurement device.
FIG. 2 shows a sectioned view of the pressure measurement device in FIG. 1.

FIGs. 3 A-E show another example pressure measurement device.
FIGs. 4A-D illustrate an example printed circuit board assembly.
FIG. 5 shows a perspective view of an example pressure measurement device.
FIGs. 6A-B show perspective views of an example pressure measurement
device.
FIG. 7 illustrates a process at a pressure measurement device.
FIG. 8 is a block diagram of components for an example pressure
measurement device.
FIG. 9 illustrates a system for programming a pressure measurement device.
DETAILED DESCRIPTION
FIG. 1 illustrates an example pressure measurement device 10. As illustrated,
pressure measurement device 10 is a pressure gauge; other types of pressure
measurement devices, however, may be used. Device 10 includes a housing 20
having a rear cover 22 and a front cover, which is not shown to assist in illustrating
the internal components of the device. A dial face including pressure values is also
not shown to assist in illustrating the internal components of the device.
In device 10, a pressure sensor 30 is in fluid communication with an inlet 26
of housing 20. Pressure sensor 30 is responsive to pressure at inlet 26 to generate an
electrical output representative of the pressure at inlet 26. Pressure sensor 30 may be
a piezo-type pressure sensor, a capacitive-type pressure sensor, a strain-gauge-type
pressure sensor, or any other appropriate pressure-to-electrical transducer. The
electrical signal output by sensor 30 may represent the pressure by voltage, current,
frequency, pulse width, or any other appropriate electrical signal characteristic.
Device 10 also includes a second transducer — a Bourdon tube 40. Bourdon tube 40,
however, generates an output different from the output of pressure sensor 30.
In response to the pressure at inlet 26, a tip 42 of Bourdon tube 40 displaces
arcuately,. By displacing, tip 42 actuates a link 52 of a movement 50. Movement 50
also includes an amplifier to amplify the displacement motion of link 52. Movement
50 mechanically couples displacement of tip 42 to rotation of a pointer 58, a type of
indicator. Pointer 58, therefore, rotates in response to pressure changes at inlet 26.
When device 10 is fully assembled, pointer 58 may have a pressure-demarcated dial
face opposite.

As discussed, device 10 has two transducers, one converting pressure to an
electrical signal, and one converting pressure to mechanical movement. In other
implementations, a pressure measurement device may have any number of
transducers. Moreover, in some implementations, a transducer may provide multiple
outputs.
FIG. 2 further illustrates pressure measurement device 10. As illustrated,
pressure sensor 30, Bourdon tube 40, and movement 50 in FIG. 1 have been removed
to show a printed circuit board (PCB) 60. PCB 60 is electrically coupled via a sensor
connector 62 to pressure sensor 30 in FIG. 1. PCB 60 also includes an analog-to-
digital (A/D) converter 64 to digitize the sensor output and a processor 66 to process
the pressure data indicated via the sensor output. In some implementations, the output
from the sensor is amplified prior to being digitized by A/D converter 64.
Amplification, however, is not required for all implementations.
A/D converter 64 and processor 66 are operatively mounted and preferably
soldered to PCB 60. Processor 66, which may, for example, be a microprocessor,
receives the digital signal from A/D converter 64, the signal being representative of
pressure at the inlet, and generates an output signal including pressure data
corresponding to the digital signal, and, hence, the output of the sensor. Pressure data
may, for example, include indications of sensed pressure.
In particular implementations, the processor output may include
characterization data related to the pressure being measured at inlet 26 in the pressure
data. Characterization data, for example, may include exception reporting or pressure
set points. Table 1 demonstrates exception data.


The processor output is coupled to a transmitter PCB 70, which is located
between PCB 60 and housing 20. Transmitter PCB 70 includes a transmitter, which is
one type of data communication device, for sending pressure data via a. wireless signal
to a remote location, separate from device 10. Acceptable forms of wireless signals
include radio frequency (RF), infrared (IR), or any other appropriate electromagnetic
regime. Furthermore, the data may be transmitted by amplitude modulation,
frequency modulation, phase modulation, pulse modulation, or any other appropriate
data communication technique. Transmitter PCB 70 may include its own processor to
control wireless communication functions. In particular implementations, transmitter
PCB 70 may also be able to wirelessly receive data from a remote source, possibly by
the use of a transceiver, which is another type of data communication device. A
transceiver may be used in conjunction with or in place of the transmitter.
For power, PCB 60 includes a battery 68. In particular implementations,
battery 68 may facilitate long-term, maintenance-free operation by being a lithium
battery or other long-lasting power source. Use of a long-lasting power source in
combination with remote reporting provides substantial benefits in applications
involving hazardous or hard-to-get-to locations. Note that battery 68 may be mounted
in a variety of locations in housing 20.
Device 10 has a variety of features. For example, pressure data may be
provided at the pressure device and remotely from the pressure device. Thus, field
personnel may determine pressure data at the pressure device, and pressure data may
also be sent to a remote location. This allows for convenient inspection and
monitoring of pressure data. Furthermore, remote monitoring may be important for
hazardous or hard-to-get-to locations. In certain implementations, device 100 may be
CE approved for EMI/RFI compatibility, and may be suitable for Class 1, Div 1
hazardous locations use (i.e., intrinsically safe). Additionally, pressure measurement
by two different transducers, allows for corroboration of pressure data and for
redundancy in case one transducer fails. As a further example, the wireless
transmission components may be incorporated into a standard form factor for a
pressure measurement device, which may provide manufacturing efficiencies.
Furthermore, it may provide commercial advantages, such as, for example, cost
savings through inventory control.
FIGs. 3A-E illustrate a pressure measurement device 100. FIG. 3A shows a
perspective view of device 100, and FIG. 3B shows a side, elevated view of device

100. FTGs. 3C-D are end views of device 100, and FIG. 3E is a section taken along
section line E-E of FIG. 3D. Device 100 may be CE approved for EMI/RFI
compatibility, and may be suitable for Class 1, Div 1 hazardous locations use (i.e.,
intrinsically safe).
Device 100 includes a housing 110 having a first end 112 and a second end
114. First end 112 includes an inlet 113 for pressure, and second end 114 includes a
translucent window 119 to facilitate an IR link 160. In particular implementations,
housing 110 is approximately five inches long and three inches in diameter; in other
implementations, it may have any appropriate size.
At first end 112, a pressure fitting 115 is coupled (e.g., by welding) to an
adapter flange 116. Flange 116 contains methodology for the support of interface
electronics, to be discussed below. Flange 116 is then married to housing 110, which
may be non-metallic, through a flat gasket 117, or "O" ring seal, and screws 118. In
another implementation, a threaded flange mated to a threaded housing could be used.
Inlet 113 is in fluid communication with a pressure sensor 120 in housing 110.
Pressure sensor 120 is mounted (e.g., by threading or welding) to pressure fitting 115
and outputs an electrical signal that is representative of the pressure being applied to
the sensor via inlet 113 in pressure fitting 115. Thus, pressure sensor 120 converts
pressure at inlet 113 to an electrical output, similar to pressure sensor 30 in FIG. 1.
Pressure sensor 120 is coupled to a host PCB 130. Coupled to host PCB 130
is a transmitter PCB 140. An infrared LED 150, which may be of any appropriate
type, is located at second end 114 of housing 110 and is electrically coupled to
transmitter PCB 140.
PCB 130 includes a processor 132 that processes signals representing pressure
measurements. The processor, for instance, may generate a code corresponding to the
pressure and/or include secondary pressure data, such as exception reporting.
Predetermined exception conditions, such as, for example, "low pressure" and "high
pressure", may be associated with predefined pulse codes. The processor may have
programming to indicate the exception condition, such as, for example, setting or
clearing a target. Pressure data (e.g., pressure readings and secondary data) may then
be wirelessly transmitted via LED 150 through a series of pulses. Host PCB 130 also
includes an extended-duration power source 134, such as a lithium battery.
In particular implementations, host PCB 130 accepts a low level or a higher
level output (300 mV to approximately 2 V, for example) from pressure sensor 120,

performs an analog-to-digital conversion on the signal, and then manipulates the
digitized signal prior to having it transmitted via electromagnetic waves to a
compatible receiver. The receiver may then pass the data to a remote transmitting
unit (RTU) for upload to an established system or communicate the data directly to a
computer or local system via serial communication. There may also be an option for
a local indication of the pressure at device 100, in the form of a digital display, for
example.
To emit pulses (e.g., a series of long and short flashes), transmitter PCB 140
includes a processor 142, which may be controlled by programming stored in
memory. The programming may, for example, search a database, which may also be
stored in memory, for a pulse sequence corresponding to a detected pressure. For
instance, the programming could search a database for a code received from a
microprocessor. The code would have an associated pulse sequence, and processor
142 would cause LED 150 to emit an infrared signal according to the pulse sequence.
IR link 160 may then carry this pressure data to a conventional IR receiver for
interpretation.
In particular implementations, transmitter PCB 140 may include an Infrared
Data Association (IrDA) interface. The IrDA interface may allow data to be
wirelessly communicated two ways between device 100 and an external, separate
computer. The IrDA interface, for example, may locate pulse sequences associated
with the pressure data from processor 132. Furthermore, an external computer may
be used to program device 100 via Link 160. The IrDA interface may be advantageous
because it may be implemented without compromising the housing with a hole, which
may be required for an. external connector for another type of interface, such as, for
example, an RS-232 interface. Furthermore, a programming device may
communicate with the interface by being positioned in the vicinity of the receiving
port, alleviating alignment issues. Note that an RF transceiver could be used for
programming processor 132 in some implementations.
FIGs. 4A-4D illustrate an example PCB assembly 400. FIG. 4A is a front
view of PCB assembly 400. FIG. 4B is aback view of PCB assembly 400. FIG. 4C
is an end view of PCB assembly 400. FIG. 4D is a side view of PCB assembly 400.
PCB assembly 400 may be used for the pressure measurement device in FIG. 1, the
pressure measurement device in FIG. 3, or any other appropriate pressure
measurement device.

PCB assembly 400 includes a host PCB 410 and a transmitter PCB 420.
Assembly 400 is powered by a lithium power source 430 mounted on host PCB 410,
which may last between six months to two years at a transmission frequency of once a
minute. Therefore, maintenance-free operation in a hazardous environment may be
achieved for extended durations. The assembly, and perhaps the entire pressure
measurement device of which it is a part, therefore, may require no external power
source.
Host PCB 410 includes an A/D converter 412 and a microprocessor 414. A/D
converter 412 is operable to accept and digitize a signal from a pressure transducer.
The signal may be filtered and protected from the influence of EMI/RFI interference.
The operating characteristics of A/D converter 412, such as update rate and input
selection, may be programmable through a serial interface. For example, A/D
converter 412 may be adjusted via a serial interface from microprocessor 414, to
accommodate varying output voltage levels from different types of pressure
transducers, which may be excited from a constant voltage or constant current source.
Microprocessor 414 may have a variety of functions. For example, the
microprocessor may read the raw, digitized pressure signal from the A/D converter
412 and also control A/D converter 412. Furthermore, microprocessor 414 may
compensate the digitized signal to correct for non-linearity and temperature
coefficients.
Microprocessor 414 may also control power to A/D converter 412, along with
most, if not all, of the other electronic instruments of a pressure measurement device.
Thus, microprocessor 414 may conserve power by putting PCB assembly 400, or
possibly even the entire pressure measurement device of which it is a part, to sleep or
in a low power mode, waking the components at programmable time intervals.
Microprocessor 414 may additionally control the frequency of wireless
transmissions of pressure data based upon programmable pressure set points. For
example, the device may transmit pressure data at a nominal frequency until such tune
as the sensed pressure exceeds or falls below programmable warning pressure points.
At that time, the transmission frequencies may increase or decrease in frequency,
according to the program. If the sensed pressure exceeds or falls below these warning
levels, then an alarm condition may be reached in which the transmission frequencies
may again increase or decrease. When the sensed pressure returns to nominal levels,
the transmission frequencies may return to their previous settings. Table 2 illustrates

an example transmission frequency scheme. More generally, the processor output
may include any appropriate type of pressure-related, data and/or any appropriate
information about the pressure measurement device.

Microprocessor 414 may also monitor and communicate over a serial IrDA
link. Furthermore microprocessor 414 may "data-log" pressure data to an onboard
memory, which may, for example, include random access memory (RAM),
electronically-erasable, programmable read-only memory (EEPROM), compact disk
read-only memory (CD-ROM), and/or any other appropriate volatile or non-volatile
information storage device.
Microprocessor 414 may further send pressure data to a digital display for
local pressure indication. The pressure data may be sent in a serial fashion, and the
display may operate in a low-power manner.
Control of various aspects of assembly 400, and, hence, a pressure
measurement device of which the assembly is a part, may be maintained and
programmed through an IR Data Association (IrDA) interface 419. IrDA interface
419 provides a two-way, serial communication link between microprocessor 414 and
an external computer loaded with a software utility.
The external computer, possibly connected through an RS-232 link to an IrDA
converter, may use this software utility to perform multiple functions. These
functions may include polling a pressure measurement device for information,
changing the transmitting frequency based upon sensed pressure, and/or COM port
selection. There may also be warning ranges and alarm ranges, each with their own

programmable transmit intervals, as well as a nominal transmission frequency,
established. Warning ranges and alarm ranges are one example of exception
reporting. Additionally, the functions may be able to establish pressure check,
transmit, and IrDA wake-up rates. Furthermore, the utility may be able to perform
diagnostics of the components. The functions may be built on top of and/or in
conjunction with the functionality available in IrDA interface 419.
IrDA interface 419, possibly through the software utility, may also be used to
control the scaling and calibration of the device of which assembly 400 is a part. For
example, a full-scale pressure value may be entered, and with zero pressure
introduced to the pressure sensor, a zero button on a utility screen is clicked. This
action causes the readings to be normalized to zero, and microprocessor 414 to
respond that the unit has been zeroed. The pressure sensor is then introduced to full-
scale pressure, and a full-scale button on a utility screen is clicked. The full-scale
values are displayed, and the microprocessor responds that the unit has been
calibrated at full scale.
A/D converter 412 may be set up through IrDA interface 419, as well.
Through the interface, a user may program which inputs of the A/D converter are to
be used, the internal gain required depending upon the sensor technology used, the
conversion time of the converter, and/or other technical aspects of A/D converter
operation. Furthermore, scaling factors for pressure data may be set, as well as
engineering units for the pressure reading selected.
Transmitter PCB 420 includes any appropriate components for wirelessly
sending and/or receiving information. A suitable transmitter PCB may be obtained
from AXONN Corp. of New Orleans, LA.
FIG. 5 illustrates an example pressure measurement device 500. Device 500 is
similar to device 10 in FIG. 1. Rather than using a piezosensor to generate an
electrical output, however, device 500 uses motion-responsive current
generating/sensing technology. An example of such is eddy current sensing. Suitable
eddy current sensing structure is available from LZT Technology of San Bernadino,
California.
As illustrated, pressure measurement device 500 includes a Bourdon tube 504
that is responsive to pressure changes at an inlet 502. An inductive target 506 is
coupled to Bourdon tube 502, possibly through a movement, such that displacement
of Bourdon tube 504 causes target 506 to translate proportionally to the pressure

changes sensed at inlet 502. As shown, target 506 is a U-shaped, metallic stamping
that is sized to wrap around the edge of a PCB 508. Target 506, however, may have
any other appropriate configuration. PCB 508 is supported in a fixed position relative
to the housing for the pressure measurement device by screws 510 and includes a pair
of inductive coils 509, along with other traces. The motion of target 506 relative to
the inductive coils affects the inductive balance in the circuit. Thus, pressure changes
at inlet 502 are converted to an electrical output. Iα certain implementations, the
output may be between 4-20 mA. As with device 10, the electrical output may then
be processed and wirelessly transmitted to a remote location.
Device 500 has a variety of features. For example, the device provides an
efficient structure for converting pressure to electrical output that can be
communicated to a remote location. Furthermore, the structure may be readily
implemented in a standard pressure gauge, reducing manufacturing costs and possibly
allow retrofitting. Furthermore, device 500 may be CE approved for EMI/RFI
compatibility, and may be suitable for Class 1, Div 1 hazardous locations use (i.e.,
intrinsically safe).
FIGs. 6A-B illustrate an example pressure measurement device 600. As
illustrated, pressure measurement device 600 is a digital pressure gauge. FIG. 6A
shows a perspective view of pressure measurement device 600, and FIG. 6B shows a
sectioned view of device 600.
Device 600 includes a housing 610 that supports a pressure connection 620,
which allows the pressure to be measured to be introduced to the device. Device 600
also includes a PCB 630 that includes a processor 632 for processing a signal
representing the pressure introduced at connection 620 and a transceiver 634 for
generating a wireless transmission corresponding to the signal. That is, transceiver
634 may generate a wireless transmission representing the pressure introduced at
connection 620, along with other pressure-related data. PCB 630 may be similar to
PCB assembly 400 in FIG. 4, and the signal may be formed by a piezosensor.
Device 600 additionally includes a display 640 for presenting pressure-related
data for the device. Display 600 may also present device status information (e.g.,
on/off, transmitting/receiving, etc.). Display 640 may, for example, be a liquid
crystal display (LCD).
Device 600 further includes components that allow interaction with processor
632. Located near display 640 are a plurality of function keys 650. Using function

keys 650, a user may interrogate processor 632 for additional pressure-related data,
such as pressure set points or exception reporting, device status, or any other
appropriate information. In some implementations, a user may even program
processor 632 using keys 650. Information regarding these interactions may be
presented on display 640. Keys 650 may also be used to turn display on and off. This
allows power to be conserved when a user is not observing device 600. In other
implementations, keys 650 may be buttons, dials, a touchpad, or any other appropriate
user input device. Device 600 may be safe for hazardous Class 1, Div. 1 locations,
such as, for example, upstream gas well head applications.
Device 600 also includes an electrical coupling 660, which may, for example,
be a Heyco fitting. Through electrical coupling 660, processor 632 may accept
discrete status input and/or output pulse accumulation information. For instance,
discrete status inputs may be contact closure inputs that detect switch closures from
an outside source, such as, for example, magnetic-type switch contact closures
signaling the presence of a "Plunger Event" in a gas well head. As another example,
the coupling and processor may count pulses received from an outside source, such
as, for example, a gas meter. Additionally, other information may be input to
processor 632 for wireless transmission by transceiver 634. For instance, information
from another measurement device (e.g., a temperature measurement device such as a
resistive temperature device or a thermocouple) may be input and transmitted. These
measurements may also be intrinsically safe.
Device 600 further includes a switch 670. Switch 670 controls the power
status of transceiver 634. Thus, device 600 may be prevented from wirelessly
transmitting information. Switch 670 may be useful when a user is programming
processor 632 using function keys 650. In other implementations, switch 670 may be
a button, a dial, or any other appropriate user input device.
Note that switch 670 and function keys 650 allow the on/off functionality of
the components that provide the local and wireless pressure data to be independently
controlled. Thus, device 600 may provide pressure data locally, remotely, or locally
and remotely. In other implementations, however, the independent control may be
achieved through one input component or input component type.
In particular implementations, device 600 may include less, more, and/or a
different arrangement of components. For example, device 600 may include a
dedicated visual indicator (e.g., an LED) and/or an audible indicator (e.g., a speaker)

to present the status of the device. As another example, device 600 may include an
IrDA interface for programming processor 632. As a further example, device 600
may not include display 640, buttons 650, electrical coupling 660, and/or switch 670.
Device 600 may be CE approved for EMI/RFI compatibility, and may be suitable for
Class 1, Div 1 hazardous locations use (i.e., intrinsically safe).
FIG. 7 illustrates a process 700 at a pressure measurement device. Process
700 may be implemented by a pressure measurement device similar to pressure
measurement device 10 in FIG. 1, pressure measurement device 100 in FIG. 3,
pressure measurement device 500 in FIG. 5, pressure measurement device 600 in FIG.
6, or any other appropriate pressure measurement device.
The process begins with waiting to sense pressure at an inlet (decision block
704). Once pressure is sensed, the process continues with converting the sensed
pressure to an electrical signal (function block 708). The pressure may, for example,
be converted to an electrical signal by a piezo-resistive device. The process also calls
for converting the sensed pressure to a visual indication (function block 712). This
conversion may, for example, be performed by: 1) a Bourdon tube with a rotatably
coupled pointer; 2) determining a value of the electrical signal, associating a symbol
with the value, and displaying the symbol; or 3) any other appropriate technique. The
visual indication may be displayed at the pressure measurement device.
The process continues with generating characterization data based on the
electrical signal at function block 716. The characterization data may, for example,
be generated by comparing an attribute of the signal to a table of signal attributes and
determining a characteristic associated with that attribute. Table 1 provides such an
example.
The process continues with determining whether a change in pressure range
has occurred (decision block 720). This determination may, for example, be made
by comparing the magnitude of the signal to certain set points. The first column of
Table 1 provides an example of pressure set points. If the pressure has changed
ranges, the process calls for adjusting the pressure data transmission frequency
(function block 724). For example, if the pressure has changed from a nominal level
to one that is high, the transmission frequency may be adjusted from once every
minute to once every ten seconds. Furthermore, if the pressure has reached a very
high level, the transmission frequency may be adjust to once every second. Other
pressure ranges and transmission frequencies may also be used.

After adjusting the transmission frequency, or if there has been no change in
pressure range, the process continues with determining whether it is time to transmit
pressure data (decision block 728). The transmission time is determined in part by
the transmission frequency. If it is not time to transmit, the process calls for
returning to check for additional pressure sensings (decision block 704).
If, however, it is time to transmit pressure data, the process calls for
transmitting a wireless signal representing pressure data (function block 732). The
wireless signal may be transmitted in the IR or other electromagnetic regime, and the
data may be sent by pulse modulation or other appropriate technique. The data may
include a representation of the magnitude of the electrical signal, the characterization
data, the new transmission frequency, or any other appropriate pressure-related
information.
The process also calls for determining whether a transmission containing
operational adjustments has been received at decision block 736. The adjustments
may, for example, regard pressure set points, transmission frequencies, and/or any
other appropriate operating parameter. If such a transmission has been received, the
process calls for adjusting the operations at function block 740. Adjusting the
operations may, for example, include altering instructions for a processor or data in a
table. After adjusting operations, or if such a transmission has not been received, the
process calls for returning to check for additional pressure sensings (decision block
704).
Although FIG. 7 illustrates a process at a pressure measurement device, other
processes at a pressure measurement device may contain less, more, and/or a
different arrangement of operations. For example, certain processes may not call for
converting the sensed pressure to a visual indication, generating characterization
data, adjusting the transmission frequency, and/or receiving an operational
adjustment transmission. As another example, a process may call for storing
pressure data until it is time to transmit. As a further example, generating
characterization data may occur at any point after the formation of the electrical
signal but before the transmission of the wireless signal, As an additional example,
determining whether an operational adjustment transmission has been received may
be accomplished at any point. As another example, a process may call for providing
a visual indication of operating mode. This may, for example, be accomplished
using an LED indicator having two LEDs, where one LED indicates on/off and the

other indicates transmitting/receiving. As a further example, a process may call for
entering into a power conservation mode. As an additional example, a process may
include receiving externally generated data and transmitting the data as part of the
wireless signal.
FIG. 8 illustrates components 800 for an example pressure measurement
device. Components 800 include a pressure transducer 810, a processor 820, and a
transceiver 830. Pressure transducer 810 is operable to sense pressure and to
generate an electrical signal representative of the pressure. Pressure transducer 810
may, for example, be a piezosensor. Processor 820 is operable to receive the signal,
analyze it, and generate a signal representative of the pressure transducer signal.
Processor 820 may, for example, accomplish this by determining a set of pulses that
represent the pressure transducer signal. Processor 820 may also determine other
pressure-related data, such as exception reports. For performing its operations,
processor 820 may have instructions encoded therein and/or stored in memory
associated therewith. Transceiver 830 is responsible for wireless transmitting the
processor signal. The transmission may represent the pressure sensed by the pressure
transducer, as well as other pressure-related data.
Components 800 also include user interface devices — a user output device
840 and a user input device 850. User output device 840 is operable to present
information, whether about pressure, the device, or otherwise, to a user at the
pressure measurement device. The information may be presented in visual, audible,
tactile, or other appropriate format. User input device 850 is operable to detect
commands from a user at the device. User input device 850 could include a button, a
keypad, a touch screen, a stylus, a microphone, and/or any other appropriate device.
Processor 820 is typically responsible for responding to the commands.
Although FIG. 8 illustrates the components for a pressure measurement
device, other pressure measurement devices may include less, more, and/or a
different arrangement of components. For example, a pressure measurement device
may not include a user input device and/or a user output device. As another
example, a pressure measurement device may include an A/D converter between
pressure transducer 810 and processor 820 and/or a memory coupled to processor
820.

FIG. 9 illustrates a system 900 for programming a pressure measurement
device. To program a pressure measurement device, system 900 uses IR signals.
System 900 may be especially useful for programming a pressure gauge.
System 900 includes an IrDA adapter 910 and a holder 920 for the adapter.
Adapter 910 and holder 920 include apertures, IR-transmissive windows, and/or
other constructs through which IR signals may be emitted. Holder 920 also includes
an aperture 922 through which an LED status light of adapter 910 may shine when
transmitting, in order that the status of the adapter may be determined by a user.
Adapter 920 may be any appropriate IrDA adapter and, in particular embodiments,
may be an IrDA serial COM port manufactured by ActiSys of California. Holder
920 may, for example, be molded of a suitable plastic, such as, for example,
polycarbonate.
System 900 also includes a vacuum cup 930 assembly with integral stud/nut
mounting. Assembly 930 may be of a type offered by Adams Manufacturing of
Pennsylvania.
In operation, a user assembles holder 920 with vacuum cup assembly 930 and
inserts adapter 910 into holder 920. Holder 920 may include a device for capturing
adapter 910. The capturing device may, for example, be a piece of Velcro tape within
the opening to further secure item adapter 910 when it is inserted fully into holder
920. The user positions the transmission construct of holder 920 near the receiving
construct of the pressure measurement device. In particular implementations, the
receiving construct may be a pass-through hole in a dial plate, and the positioning is
accomplished by pressing assembly 930 to the housing window, which may be a
transparent window that is standard issue on pressure gauges. Assembly 930 may be
coupled to the housing on a temporary basis (e.g., for as long as it takes to configure
the transmitter), as the user would normally break the vacuum grip of assembly 930
and store the assembly for future reuse.
Once in place, IR pulses are emitted through the transmissive constructs of
adapter 910 and assembly 920 to the receptive construct of the housing. The signals,
possibly after passing through in-line holes in the housing mid-partition, reach the
IrDA transceiver, which may be located on the front side of host PCB 60 in FIG 2.
The pressure measurement devices discussed may be particularly useful for a
variety of different applications. For example, they may be useful in well heads. As

another example, they may be useful in hazardous environments or places that are
difficult to access.
While particular implementations and applications have been illustrated and
described, it is to be understood that the invention is not limited to the precise
construction and compositions disclosed herein and that various additions, deletions,
substitutions, and/or modifications may be apparent from the foregoing descriptions
without departing from the spirit and scope of the invention as defined in the
appended claims.

WE CLAIM :
1. A device for measuring pressure, the device comprising:
a housing (20) comprising an inlet (26; 502);
characterized by:
a transducer (30) coupled to the inlet (26; 502) in the housing (20) to generate
an electrical signal representative of pressure at the inlet (26; 502), the transducer
(30) comprising:
a pressure-to-mechanical transducer (40; 504) coupled to the inlet (26;
502) to displace in response to pressure at the inlet (26; 502),
a first component (506) of an eddy current sensor, the first component
(506) coupled to the pressure-to-mechanical transducer (40; 504), the first
component (506) being movable in response to displacement of the pressure-to-
mechanical transducer (40; 504), and
a second component (509) of an eddy current sensor, the second
component (509) positioned to sense movement of the first component (506) and, in
response to movement of the first component (506), to generate the electrical signal;
a data communication device (70) coupled to the transducer (30) in the
housing (20) to transmit a wireless signal corresponding to the electrical signal,
whereby pressure information is provided remotely.
2. The device as claimed in claim 1, wherein:
the housing (20) comprises a stem extending to the inlet (26; 502);
the pressure-to-mechanical transducer (40; 504) comprises a Bourdon tube
coupled to the inlet (26; 502) to arcuately displace in response to pressure at the
inlet (26; 502); and
a visual indicator coupled to the inlet (26; 502) in the housing (20) to indicate
pressure at the inlet (26; 502), whereby pressure information is provided both locally
and remotely, the visual indicator comprising:
a shaft (50) coupled to the Bourdon tube to rotate in response to
displacement of the Bourdon tube, and
a pointer (58) attached to the rotatable shaft (50) to indicate pressure values.

3. The device as claimed in claim 2, wherein
the first component (506) comprises an inductive target coupled to the
Bourdon tube, the target being movable in response to displacement of the Bourdon
tube; and
the second component (509) comprises an inductive coil positioned to sense
movement of the inductive target and, in response to movement of the inductive
target, te generate the electrical signal.
4. The device as claimed in claim 1, comprising a visual indicator coupled to the
inlet (26; 502) in the housing (20) to indicate pressure at the inlet (26; 502), whereby
pressure information is provided both locally and remotely.
5. The device as claimed in claim 1, wherein the data communication device
(70) comprises an infrared emitter.
6. The device as claimed in claim 1, comprising a processor (66) coupled to the
transducer (30) and the data communication device (70), the processor (66)
operable to receive the electrical signal and to generate a signal including pressure
information corresponding to the signal.
7. The device as claimed in claim 6, wherein the processor (66) is operable to
generate pressure characterization data based on the signal representing pressure
at the inlet (26; 502), wherein the characterization data is transmitted as part of the
wireless signal.
8. The device as claimed in claim 7, wherein characterization data comprises
warnings based on the pressure at the inlet (26; 502).
9. The device as claimed in claim 6, wherein the processor (66) is operable to
control the frequency at which pressure information is transmitted.

10. The device as in claim 9, wherein the processor (66) is operable to control
the pressure information transmission frequency based on pressure data set points,
the frequency being altered in response to the pressure crossing a pressure data set
point.
11. The device as claimed in claim 6, wherein the processor (66) is operable to
place itself and other electronic components into a power conservation mode.
12. The device as claimed in claim 6, wherein the processor (66) is operable to
compensate for non-linearity of the sensed pressure.
13. The device as claimed in claim 6, wherein the processor (66) is operable to
compensate for temperature coefficients.
14. The device as claimed in claim 6, comprising an Infrared Data Association
interface coupled to the processor (66), wherein the processor (66) may be remotely
programmed via the interface.
15. The device as claimed in claim 14, wherein the processor (66) may be
programmed to change pressure data set points.
16. The device as claimed in claim 6, comprising externally accessible terminals
coupled to the processor (66).
17. The device as claimed in claim 16, wherein the processor (66) is operable to
accept a discrete status input via the terminals.
18. The device as claimed in claim 16, wherein the processor (66) is operable to
output pulse accumulation information via the terminals.

19. The device as claimed in claim 1, comprising a visual indicator at the housing
(20) to indicate mode of operation.
20. The device as claimed in claim 1, comprising a data communication device
on-off switch.
21. A device for measuring pressure, the device comprising:
a housing (20) comprising an inlet (26; 502);
characterized by:
a Bourdon tube coupled to the inlet (26; 502) in the housing (20) to displace in
response to pressure at the inlet (26; 502);
an inductive target coupled to the Bourdon tube to move in response to
displacement of the Bourdon tube;
an inductive coil positioned to sense movement of the inductive target and, in
response to movement of the inductive target, to generate an electrical signal
representative of pressure at the inlet (26; 502); and
a data communication device (70) coupled to the inductive coil in the housing
(20) to transmit a wireless signal corresponding to the electrical signal, whereby
pressure information is provided remotely.
22. The device as claimed in claim 21, comprising a processor (66) coupled to the
inductive coil and the data communication device (70), the processor (66) operable
to receive the electrical signal and to generate a signal including pressure
information corresponding to the signal.
23. The device as claimed in claim 22, wherein the processor (66) is operable to
generate pressure characterization data based on the electrical signal, wherein the
characterization data is transmitted as part of the wireless signal.
24. The device as claimed in claim 22, wherein the processor (66) is operable to
control the frequency at which pressure information is transmitted.

25. The device as claimed in claim 24, wherein the processor (66) is operable to
control the pressure information transmission frequency based on pressure data set
points, the frequency being altered in response to the pressure crossing a pressure
data set point.
26. The device as claimed in claim 22, wherein the processor (66) is operable to
place itself and other electronic components into a power conservation mode.
27. The device as claimed in claim 22, wherein the processor (66) is operable to
compensate for non-linearity of the sensed pressure.
28. The device as claimed in claim 22, wherein the processor (66) is operable to
compensate for temperature coefficients.
29. The device as claimed in claim 22, comprising an Infrared Data Association
interface coupled to the processor (66), wherein the processor (66) may be remotely
programmed via the interface.
30. A method performed at a pressure measurement device, the method
comprising:
sensing pressure at an inlet (26; 502) of a housing (20);
characterized by:
converting the sensed pressure to a mechanical displacement;
moving a first component (506) of an eddy current sensor in response to the
mechanical displacement;
sensing movement of the first component (506) with a second component
(509) of an eddy current sensor;
converting the sensed movement to an electrical signal; and
sending a wireless signal corresponding to the electrical signal from the
housing (20), whereby pressure information is provided remotely.

31. The method as claimed in claim 30, comprising converting the sensed
pressure to a visual indication of pressure, whereby pressure information is provided
both locally and remotely.
32. The method as claimed in claim 31, wherein
moving a first component (506) of an eddy current sensor in response to the
mechanical displacement comprises translating the mechanical displacement to an
inductive target; and
sensing movement of the first component (506) with a second component
(509) of an eddy current sensor comprises sensing movement of the target with an
inductive coil.
33. The method as claimed in claim 30, wherein sending a wireless signal
comprises emitting infrared radiation pulses.
34. The method as claimed in claim 30, comprising:
generating characterization data for the sensed pressure based on the
electrical signal; and
sending the characterization data as part of the wireless signal.
35. The method as claimed in claim 30, comprising controlling the frequency at
which pressure information is sent.
36. The method as claimed in claim 30, comprising placing electronic
components into a power conservation mode.
37. The method as claimed in claim 30, comprising:
receiving wireless signals that specify operational adjustments; and
adjusting pressure measurement device operations.
38. The method as claimed in claim 30, comprising:

receiving externally generated data; and
sending the data as part of the wireless signal.
39. The method as claimed in claim 30, comprising providing a visual indication of
operating mode at the housing (20).
40. A device for measuring pressure, the device comprising:
a housing (20) comprising a stem having an inlet (26; 502);
characterized by:
a Bourdon tube coupled to the inlet (26; 502) to arcuately displace in
response to pressure at the inlet (26; 502);
a shaft (50) mechanically coupled to the Bourdon tube to rotate in response to
displacement of the Bourdon tube;
a pointer (58) attached to the shaft (50) to indicate pressure values;
an inductive target coupled to the Bourdon tube, the target being movable in
response to displacement of the Bourdon tube;
an inductive coil positioned to sense movement of the inductive target and, in
response to movement of the inductive target, to generate an electrical signal;
an analog-to-digital converter (64) coupled to the inductive coil, the converter
(64) operable to receive the electrical signal and produce a digitized version of the
signal;
a microprocessor (66) coupled to the converter (64), the microprocessor (66)
operable to:
receive the digitized signal,
compensate for non-linearity of the sensed pressure,
compensate for temperature coefficients,
generate pressure characterization data based on the compensated
signal,
determine whether the frequency at which pressure information is
transmitted should be adjusted,
if the frequency should be adjusted, adjust the frequency,

determine whether it is time to transmit pressure information,
if it is time to transmit pressure information, generate a signal
comprising pressure information, and
place itself and other electronic components into a power conservation
mode;
an Infrared Data Association interface coupled to the microprocessor (66).
wherein the microprocessor (66) may be remotely programmed via the interface;
and
an infrared transceiver coupled to the microprocessor (66) to transmit a
wireless signal representative of the microprocessor signal, whereby pressure
information is provided both locally and remotely.

A pressure measurement device (100) includes a housing (110) having an inlet
(113), a transducer (120) coupled to the inlet to generate an electrical signal
representative of pressure at the inlet, and a data communication device (140)
coupled to the transducer to transmit a wireless signal corresponding to the electrical
signal.

Documents:

1223-kolnp-2005-granted-abstract.pdf

1223-kolnp-2005-granted-assignment.pdf

1223-kolnp-2005-granted-claims.pdf

1223-kolnp-2005-granted-correspondence.pdf

1223-kolnp-2005-granted-description (complete).pdf

1223-kolnp-2005-granted-drawings.pdf

1223-kolnp-2005-granted-examination report.pdf

1223-kolnp-2005-granted-form 1.pdf

1223-kolnp-2005-granted-form 13.pdf

1223-kolnp-2005-granted-form 18.pdf

1223-kolnp-2005-granted-form 3.pdf

1223-kolnp-2005-granted-form 5.pdf

1223-kolnp-2005-granted-form 6.pdf

1223-kolnp-2005-granted-gpa.pdf

1223-kolnp-2005-granted-reply to examination report.pdf

1223-kolnp-2005-granted-specification.pdf


Patent Number 226716
Indian Patent Application Number 1223/KOLNP/2005
PG Journal Number 52/2008
Publication Date 26-Dec-2008
Grant Date 24-Dec-2008
Date of Filing 23-Jun-2005
Name of Patentee ASHCROFT, INC.
Applicant Address 250 E. MAIN STREET, STRATFORD CONNECTICUT
Inventors:
# Inventor's Name Inventor's Address
1 MCINTOSH, DONALD, D. 85 VISCOUNT DRIVE, #13B, MILFORD, CT 06460
2 HENSON, JOHN, W. 214 CURRIER DRIVE, ORANGE, CT 06477
3 HORNE, DANIEL, G. 27 WEST LANE, P.O. BOX 431, BETHLEHEM, CT 06751
4 FERGUSON, WALTER, J. 88 AVLON CIRCLE, WATERBURY, CT 06710
5 BUTLER, PHILIP, E. 27537 OAKWOOD DRIVE, BOX 5556, BLUE JAY, CA 92317
6 BEYER, DOUGLAS, H 1408 ELIZABETH CREST, REDLANDS, CA 92373
7 BAILEY, JOHN, H. 56 RICHARD BLVD., SHELTON, CT 06484
PCT International Classification Number G01L 9/00
PCT International Application Number PCT/US2003/038041
PCT International Filing date 2003-12-02
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/432,416 2002-12-10 U.S.A.
2 10/723,330 2003-11-26 U.S.A.
3 60/444,314 2003-01-31 U.S.A.