Title of Invention

A CONVEYING/COOLING DEVICE OF SOLID HOT LOOSE MATERIALS .

Abstract The present invention regards a conveyor/cooler for hot loose materials produced by boilers and various industrial processes, mainly comprising a seald metal container (1) connected to a boiler (2) or to an incinerator from which, thanks to the gravitational effect, the material (3) that leaves the combustion chamber falls Inside of said container (1) a metal conveyor belt (4) is placed whereon the hot loose material (3) to be cooled is placed The cooling of the material (3) occurs through the feeding of an air flow picked up from the outside environment integrated with atomized water sprinkled on the hot material (3) through a system of injecting nozzles (5) installed inside of the metal container (1)
Full Text The present invention is about a conveying/cooling device of solid hot loose materials such as
either heavy ashes generated by boilers, or ashes and slags produced in the various industrial processes
like burning, baking, etc
The innovative features, the objects and the advantages of the present invention will be
understood in a not limiting way from the following description and from the accompanying drawings
relative to some embodiments wherein the different figures show
Figure 1 is a lateral diagrammatic view of a CONVEYING/COOLING device according to the
present invention for hot loose materials (3) coming from vacuum operated combustion chambers (2),
Figure 2 is a lateral diagrammatic view of a CONVEYING/COOLING device according to the
present invention for hot loose materials (3) coming from pressure operated combustion chambers (7),
Figure 3 is a lateral diagrammatic view of a conveying/cooling device according to the present
invention having the belt equipped with slots ,
Figure 4 is a plan diagrammatic view of a conveying/cooling device of hot loose materials (3)
according to the present invention ,
Figure 5 is a diagrammatic view of the piano-volumetric arrangement of the nozzles (5) of the
water sprinkling system in the small side panels (16) of the metal container (1),
Figure 6 is a diagrammatic view of the PLANO-VOLUMETRIC arrangement of the nozzles (5)
of the water sprinkling system in the upper cover of the metal container (1),
Figure 7 is a diagrammatic view of ihe weighing system (8) installed on the conveyor belt (4)
for the capacity control,
Figure 8 is a diagrammatic detail of the strap iron (15) installed on the metal container(l) for the
capacity control, and
Figure 9 is a diagrammatic view of the metal conveyor belt (4) having the plates equipped with
slots (6)
It must be clarified on this matter that the same reference numbers in the various figures indicate
similar or matching parts

The conveyor/cooler according to the present invention uses for the transport of the hot loose
materials (3), specifically such as heavy ashes and other combustion by products coming from the
boilers or incinerators (2-7), a driving means with a steel metal belt(4) inserted in a sealed metal
container(l)
The hot loose material (3) thanks to the gravitational effect leaves the boiler or incinerator (2-7)
under which the. metal conveyor belt (4) is found, whereon the material (3) is laid down by forming a
continuous bed traveling towards the unloading area (9)
The dusty material with a smaller grain size which falls from the metal belt (4) and is laid down
on the bottom of the container (1) is conveyed towards the outlet (9) through the use of a scraping
conveying means (10) with chains or with a metal net
The speed of the conveyor belt (4) can be adjusted with respect to the capacity of the conveyed
material (3) and of the specific cooling needs, so as to optimize the distribution of the ashes on the belt
in order to increase the thermal exchange surface
The cooling of the loose material (3) exiting from the combustion chambers at temperatures
close to 800/900 deg C, takes place through the joint feeding of air flows and water jets atomized
inside of the container (1)
The external air is induced in the metal container (1) through the air intakes by using the
vacuum found in the combustion chamber when the CONVEYING/COOLING system is connected to
vacuum operated combustion chambers (2) In the event that the conveying/cooling system were to be
installed downstream of the boilers or incinerators wherein the combustion occurs under pressure
operated combustion chamber (7), the cooling air is induced inside of the metal container (1) with the
aid of a forced ventilation system
The air flow enters from the air intakes (12) and passes through the metal container (1) by
heading against the stream with respect to the advancing of the hot material (3) conveyed by the metal
belt (4) towards the unloading area (9)
In order to improve the efficiency of the cooling process, the metal plates of the conveyor belt
(4) can be equipped with slots (6) through which the cooling air can reach the bottom of the travelling
continuous bed and can flow inside the layer of the

material (3) . In such manner, in the metal container (1)
additional air intakes (11) are provided, whose placement is such
to generate a farther cooling flow, different from the previous
one.
Regarding the second air flow sucked by the intakes (11), a
part of it flows at the bottom of the container (1) underneath
the conveyor belt (4) towards the unloading area (9) whereas
nixed to the first flow coming from the air intakes (12), while
the remaining part flows through the slots (6} made in the metal
plates of the conveyor belt (4). By talcing advantage of the
difference in pressure existing between the upper section of the
conveyor belt and the lower one, the air passes through the whole
thickness of the traveling continuous bed of hot material (3), by
cooling its bottom and the inner layer.
The geometry, the number and the arrangement of the slots
(6) made in the plates of the conveyor belt (4) are defined as a
function of the chemical-physical features of the conveyed
material (3) and of the desired cooling degree, so as to avoid a
possible leakage.
The fraction of used air for the two cooling portions of
the incoming flow from the intake valves (11) can be measured
through, an adjustment mechanism (13) placed in the lower part of
the metal container (1) in proximity of the unloading area (9) .
The capacity of the cooling air is a function of the air
intakes (11-12) and of the pressure difference established in the
metal container (1), and it can be measured out by acting on the
adjustment members of the intake valves.
The air absorbs the heat that the hot material (3) gives up
thanks to the convective thermal exchange that the air directly
has with the same material, with the walls of the metal container
(1) which are radiatively heated, with the metal belt (4), both
in its forward run and its return runr and at last through the
possible post- combustion of the unburnt matter found in the
conveyed material (3). It is convenient to clarify that in the
specific case the metal conveyor belt (4) operates as a
regenerative heat exchanger, fay absorbing the heat from the hot
loose material (3) in the forward run and by giving it up to the
cooling air during the return run.
When the conveyor/cooler is applied to the boilers or vacuum
operated incinerators (2), the air thus heated is taken back in
the combustion chamber where is mixed with the main combustion

air, by recovering in such manner part of the thermal energy
accumulated during the cooling phase of the hot material (3).
When instead the system is applied to pressure operated
combustion chambers {7} the air is directly ejected into the
atmosphere, after an appropriate filtering for the recovery of
the volatile substances.
In order to further reduce the temperature of the hot
material (3) conveyed by the metal belt (4) the air cooling
system is integrated with the water cooling system.
The water cooling system is made of a determined number of
nozzles (5) which can be activated when the air only cooling
capacity is not enough to guarantee the desired thermal
reduction. The nozzles (5) are arranged in such manner that the
atomized water jets would be directed on the upper part of the
hot loose material (3) conveyed by the metal belt (4) during the
forward run towards the unloading area (9).
The integration of the atomized water sprinkling system
allows increasing the thermal exchange with the conveyed material
(3), therefore it is possible to reduce the horizontal dimensions
of the metal container (1) compared to the cooling carried out
with air only.
The sprinkling system can also be used in the applications
wherein the object is not just that of reducing the temperature
of the conveyed material (3), but it is also that of achieving a
preset moisturizing of the same material.
The number of nozzles (5) therein, their PLANO-VOLUMETRIC
arrangement inside of the metal container (!) and the kind of
each single nozzle (5) are predefined according to the chemical-
physical characteristics of the conveyed material (3), according
to the capacity of the same material and according to the desired
cooling degree.
The sprinkling system can be connected to the compressed air
network so as to jointly atomize water and air with respect to
the need to optimize the cooling by appropriately measuring out
the capacity of the two elements.
The capacity of the nozzles (h), the intervention sequence
and the duration of the activation are defined according to the
temperature of the material (3) and according to the level of the
capacity of the same material, through the on-line processing of
the signals received by the temperature sensors (14) installed

inside the metal container (l), and by the value of the capacity
of the material {3).
The instant value of the capacity of the hot loose conveyed
material (3) can be measured by either utilizing a weighing
system (8) directly connected to the conveyor belt (4), or by
using a strap iron (15) hinged to the upper cover of the metal
container (1) suitable to detect the height of the layer of the
conveyed material (3) .
It is obvious that several modifications, adjustments,
additions, variations and substitutions of the elements with
others which are functionally equivalent can be made to the
embodiments of the invention described in an explanatory but not
limiting way without falling out of the scope of protection
recited by the following claims.

We Claim
1. A conveying/cooling device of solid hot loose materials (3) generated by boilers and
by various industrial processes, mainly comprising a sealed metal container (1) connected to
a boiler or an incinerator (2-7), wherein a metal conveyor belt (4) is placed whereon the hot
loose material (3) is collected, due to the gravitational effect, that leaves the combustion
chamber, by forming a traveling continuous bed of material whose cooling is carried out
through the joint feeding of atomized water jets and air flows,
wherein in order to increase the cooling of the hot loose material (3) coming from the
combustion chamber (2-7) an atomized water sprinkling system composed by a set number
of nozzles (5) is used, the number of nozzles (5) therein, their plano-volumetnc arrangement
inside of the metal contained 1) and the type of each single nozzle (5) being preset according
to the chemical-physical characteristics of the conveyed material (3), according to the
capacity of the same material and according to the desired cooling degree,
and wherein the capacity of the nozzles (5), the intervention sequence and the duration of the
activation are defined according to the temperature of the material (3) and according to the
level of the capacity of the same material.
2. The conveying/cooling device according to claim 1, wherein the conveyor belt (4)
consists of a regenerative heat exchanger which absorbs the heat from the material (3) during
the forward run towards the unloading area (9) and it gives it up to the air m the return run.
3. The conveying/cooling device according to claim 1, wherein the device can be
installed underneath the boilers or incinerators in which the combustion occurs either under
vacuum operated combustion chamber (2) or pressure operated combustion chamber (7) with
respect to the outer atmosphere.
4. The conveying/cooling device according to claim 3, wherein the device allows the
recovery of thermal energy taken from the hot material (3) when it operates under vacuum,
said recovery takes place by introducing the heated air with the heat given up by the material
(3) into the vacuum operated combustion chamber (2) by thus mixing it to the main
combustion air.
5. The conveying/cooling device according to claim 1, wherein the intake air capacity
into the metal container (1) from the air intakes (11-12) can be adjusted m order to optimize
the cooling.

6. The conveymg/cooling device according to claim 1, wherein a scraping conveyor
(10) with chains or with a metal net is provided m order to scrape the material's dust from
the bottom of the container (1), wherein is deposited and is conveyed towards the unloading
area (9)
7. The conveying/cooling device according to claim 1, wherein inside the metal
container (1) some temperature sensors (14) are installed whose signals are used in order to
adjust the operation of the atomized water sprinkling system
8. The conveymg/coohng device according to claim 1, wherein the spraying angle of
the nozzles (5) must be such to cover the entire surface of the traveling bed formed by the
hot material (3).
9. The conveying/cooling device according to claim 1, wherein the nozzles (5) of the
atomized water sprinkling system can be connected to a compressed air plant in order to
jointly atomize water and air with respect to the need to optimize the cooling by
appropriately measuring out the capacities of the two elements
10. The conveying/cooling device according to claim 1, wherein the device is equipped
with a capacity control system of the hot loose material (3) conveyed by the metal belt (4)
which allows determining the reference values suitable to adjust the intensity of the cooling
means (air and water)
11. The conveying/cooling device according to claim 10, wherein the capacity control of
the hot loose conveyed material (3) can be carried out by using a weighing system (8)
directly connected to the conveyor belt (4).
12. The conveying/cooling device according to claim 10, wherein the capacity control of
the hot loose conveyed material (3) can be earned out by using a strap iron (15) hinged to the
cover of the metal container (1)
13. The conveying/cooling device according to claim 1, wherein the plates of the metal
conveyor belt (4) can be equipped with appropriate slots (6) m order to allow the passage of
the cooling air flow through the whole layer of the continuous bed formed by the hot loose
material (3) traveling above said metal belt (4)

14. The conveying/cooling device according to claim 13, wherein the geometry, the
number and the arrangement of the slots (6) made in the plates of the metal conveyor belt (4)
must be defined as a function of the type, the amount and mainly with respect to the grain
size of the conveyed material (3) so as to avoid that this latter would leak and fall to the
bottom of the metal container (1).
15, The conveying/cooling device according to claim 13, wherein it is possible to adjust
the fraction of the cooling air flow which runs through the slots (6) made on the plates of the
metal belt (4), with respect to the specific cooling needs and to the possible presence of
unburnt matter.

The present invention regards a conveyor/cooler for hot loose materials produced by
boilers and various industrial processes, mainly comprising a seald metal container (1)
connected to a boiler (2) or to an incinerator from which, thanks to the gravitational effect,
the material (3) that leaves the combustion chamber falls Inside of said container (1) a metal
conveyor belt (4) is placed whereon the hot loose material (3) to be cooled is placed The
cooling of the material (3) occurs through the feeding of an air flow picked up from the
outside environment integrated with atomized water sprinkled on the hot material (3) through
a system of injecting nozzles (5) installed inside of the metal container (1)

Documents:


Patent Number 226521
Indian Patent Application Number 1496/KOLNP/2004
PG Journal Number 51/2008
Publication Date 19-Dec-2008
Grant Date 17-Dec-2008
Date of Filing 08-Oct-2004
Name of Patentee MAGALDI RICERCHE E BREVETTI S.R.L.
Applicant Address VIA IRNO, 219/BIS, I-84135 SALERNO
Inventors:
# Inventor's Name Inventor's Address
1 MAGALDI, MARIO VIALE DEL BOSCO, 22, I-84100, SALERNO
PCT International Classification Number F23J 1/02
PCT International Application Number PCT/EP03/01831
PCT International Filing date 2003-04-07
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 MI2002A000744 2002-04-09 Italy