Title of Invention

A GAS-COOLED DYNAMOELECTRIC MACHINE AND A METHOD OF COOLING ENDWINDINGS IN A DYNAMOELECTRIC MACHINE

Abstract The invention relates to a gas cooled dynamoelectric machine, comprising - a rotor 10 having a body portion 14, said rotor having axially extending coils 22 and endwindings 28 extending axially beyond at least one end 18 of said body portion 14; at least one spaceblock 150, 152, 154, 156, 158 located between adjacent said endwindings28 so as to define first and second cavities 142, 144, 146, 148 adjacent said spaceblock and between mutually adjacent endwindings; at least one said spaceblock having at least one passage 160, 162, 164, 166, 168, 170, 172, 174, 176, 178, 180, 182, 184, 186 defined therethrough, said at least one passage extending between a first surface 192, 194, 196 of said spaceblock facing said first cavity adjacent thereto and a second surface 198, 200, 210 of said spaceblock facing said second cavity adjacent thereto; thereby to provide for cooling flow communication between said first and second cavities through said spaceblock the location and number of the at least one passage depending on a circumferential position of the spaceblock with respect to leading and trailing ends of the endwindings.
Full Text FIELD OF THE INVENTION
The invention relates to a structure and method for increasing the heat transfer
rate particularly in the center and corners of endwinding cavities to increase
overall cooling effectiveness in generator and rotor endwinding.
BACKGROUND OF THE INVENTION
The power output rating of dynamoelectric machines, such as large turbo-
generators, is often limited by the ability to provide additional current through
the rotor field winding because of temperature limitations imposed on the
electrical conductor insulation. Therefore, effective cooling of the rotor winding
contributes directly to the output capability of the machine. This is especially true
of the rotor end region, where direct, forced cooling is difficult and expensive
due to the typical construction of these machines. As prevailing market trends
require higher efficiency and higher reliability in lower cost, higher-power density
generators, cooling the rotor end region becomes a limiting factor.
Turbo-generator rotors typically consist of concentric rectangular coils mounted
in slots in a rotor. The end portions of the coils (commonly referred to as
endwindings), which are beyond the support of the main rotor body, are typically
supported against rotational forces by a retaining ring. Support blocks are placed
intermittently between the concentric coil endwindings to maintain relative
position and to add mechanical stability for axial loads, such as thermal loads.
Additionally, the copper coils are constrained radially by the retaining ring on
their outer radius, which counteracts centrifugal forces. The presence of the
spaceblocks and retaining ring results in a number of coolant regions exposed to
the copper coils. The primary coolant path is axial, between the spindle and the
bottom of the endwindings. Also, discrete cavities are formed between coils by
the bounding surfaces of the coils, blocks and the inner surface of the retaining

ring structure. The endwindings are exposed to coolant that is driven by
rotational forces from radially below the endwindings into these cavities. This
heat transfer tends to be low. This is because according to computed flow
pathlines in a single rotating endwinding cavity from a computational fluid
dynamic analysis, the coolant flow enters the cavity, traverses through a primary
circulation and exits the cavity. Typically, the circulation results in low heat
transfer coefficients especially near the center of the cavity. Thus, while this is a
means for heat removal in the endwindings, it is relatively inefficient.
Various schemes have been used to route additional cooling gas through
the rotor end region. All of these cooling schemes rely on either (1) making
cooling passages directly in the copper conductors by machining grooves or
forming channels in the conductors, and then pumping the gas to some other
region of the machine, and/or (2) creating regions of relatively higher and lower
pressures with the addition of baffles, flow channels and pumping elements to
force the cooling gas to pass over the conductor surfaces.
Some systems penetrate the highly stressed rotor retaining ring with radial holes
to allow cooling gas to be pumped directly alongside the rotor endwindings and
discharged into the air gap, although such systems can have only limited
usefulness due to the high mechanical stress and fatigue life considerations
relating to the retaining ring.
If the conventional forced rotor end cooling schemes are used, considerable
complexity and cost are added to rotor construction. For example, directly cooled
conductors must be machined or fabricated to form the cooling passages. In
addition, an exit manifold must be provided to discharge the gas somewhere in
the rotor. The forced cooling schemes require the rotor end region to be divided
into separate pressure zones, with the addition of numerous baffles, flow
channels and pumping elements-which again add complexity and cost.


If none of these forced or direct cooling schemes are used, then the
rotor endwindings are cooled passively. Passive cooling relies on the
centrifugal and rotational forces of the rotor to circulate gas in the blind, dead-
end cavities formed between concentric rotor windings. Passive cooling of
rotor endwindings is sometimes also called "free convection" cooling.
Passive cooling provides the advantage of minimum complexity and
cost, although heat removal capability is diminished when compared with the
active systems of direct and forced cooling. Any cooling gas entering the
cavities between concentric rotor windings must exit through the same
opening since these cavities are otherwise enclosed - the four "side walls" of
a typical cavity are formed by the concentric conductors and the insulating
blocks that separate them, with the "bottom" (radially outward) wall formed by
the retaining ring that supports the endwindings against rotation. Cooling gas
enters from the annular space between the conductors and the rotor spindle.
Heat removal is thus limited by the low circulation velocity of the gas in the
cavity and the limited amount of the gars that can enter and leave these
spaces.
In typical configurations, the cooling gas in the end region has not yet
been fully accelerated to rotor speed, that is, the cooling gas is rotating at part
rotor speed. As the fluid is driven into a cavity by means of the relative
velocity impact between the rotor and the fluid, the heat transfer coefficient is
typically highest near the spaceblock that is downstream relative to the flow
direction - where the fluid enters with high momentum and where the fluid
coolant is coldest. The heat transfer coefficient is also typically high around
the cavity periphery. The center of the cavity receives the least cooling.
Increasing the heat removal capability of passive cooling systems will
increase the current carrying capability of the rotor providing increased rating
capability of the generator whole maintaining the advantage of low cost,
simple and reliable construction.

U.S. Pat. No. 5,644,179, the disclosure of which is incorporated by reference
describes a method for augmenting heat transfer by increasing the flow velocity
of the large single flow circulation cell by introducing additional cooling flow
directly into, and in the same direction as, the naturally occurring flow cell. While
this method increases the heat transfer in the cavity by augmenting the strength
of the circulation cell, the center region of the rotor cavity was still left with low
velocity and therefore low heat transfer. The same low heat transfer still persists
in the corner regions.
SUMMARY OF THE INVENTION
The above-mentioned needs are addressed by the present invention, in which
enhanced cooling of generator rotors is achieved by the use of flow-through
spaceblocks to promote better flow circulation in the normally starved cavity
center and corners, thus increasing the flow heat transfer rate. The invention
further relates to the use of coolant flow deflectors to enhance coolant flow into
and from the cooling cavities.
Accordingly, as an embodiment of the invention, a gas cooled
dynamoelectric machine is provided that comprises a rotor having axially
extending coils, endwindings, and at least one spaceblock located between
adjacent the endwindings so as to define first and second cavities adjacent the
spaceblock between mutually adjacent endwindings. At least one of the
spaceblocks has at least one passage defined therethrough to provide for cooling
flow communication between the first and second cavities through the
spaceblock. The number of passages in each spaceblock may be appropriately
determined by the circumferential position of the spaceblock.
By providing a flow of cooling gas between the mutually adjacent cavities, the
flow-through passage(s) improve the inherent gas flow patterns generated by

the rotating endwindings. This results in increased heat removal capability while
maintaining low cost, simplicity and reliable construction. In addition, the
improved passive cooling system will increase the current carrying capability of
the rotor, producing an increased output rating for the generator.
According to a further feature of the invention, a flow deflector is provided
either on the upstream side or the downstream side, or both sides, of the
spaceblock(s) to direct coolant fluid flow radially outwardly into the respective
cooling cavity, in the case of the upstream flow deflector, or to encourage a
smooth and continuous return flow to the annular region, in the case of the
downstream flow deflector. The combination of both flow-through passages and
deflectors, according to a presently preferred embodiment of the invention, will
promote flow of high momentum coolant in the cavities thus reducing or
eliminating regions of stagnant or low momentum flow at the cavity corners and
center, in particular.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
These, as well as other objects and advantages of this invention, will be more
completely understood and appreciated by careful study of the following more
detailed description of the presently preferred exemplary embodiments of the
invention taken in conjunction with the accompanying drawings, in which:
Figure 1 is a cross-sectional view of a portion of the end turn region of
dynamoelectric machine rotor with stator in opposed facing relation thereto;
Figure 2 is a cross-sectional top view of the dynamoelectric machine rotor
taken along line 2-2 of Figure 1;
Figure 3 is a schematic illustration showing passive gas flow into and
through endwinding cavities;


FIGURE 4 is a perspective view, partly broken-away of a portion of the
rotor end turn region in accordance with a first embodiment of the invention
disclosed in U.S. Patent No. 5,644,179;
FIGURE 5 is a perspective view, partly broken away, of a portion of the
rotor end turn region showing a second embodiment of the invention of U.S.
Patent No. 5,644,179; and
FIGURE 6 is a partial section of a rotor endwinding showing
spaceblocks having flow-through passages and flow deflectors according to
an embodiment of the invention.
DETAILED DESCRIPTION OF THE INVENTION
Referring to the drawings wherein identical reference numerals denote
the same elements throughout the various views, FIGURES 1 and 2 show a
rotor 10 for a gas-cooled dynamoelectric machine, which also includes a
stator 12 surrounding the rotor. The rotor includes a generally cylindrical body
portion 14 centrally disposed on a rotor spindle 16 and having axially
opposing end faces, of which a portion 18 of one end face is shown in
FIGURE 1. The body portion is provided with a plurality of circumferentially-
spaced, axially extending slots 20 for receiving concentrically arranged coils
22, which make up the rotor winding. For clarity, only five rotor coils are
shown, although several more are commonly used in practice.
Specifically, a number of conductor bars 24 constituting a portion of the
rotor winding are stacked in each one of the slots. Adjacent conductor bars
are separated by layers of electrical insulation 22. The stacked conductor
bars are typically maintained in the slots by wedges 26 (FIGURE 1) and are
made of a conductive material such as copper. The conductor bars 24 are
interconnected at each opposing end of the body portion by end turns, which
extend axially beyond the end faces to form stacked endwindings 28. The
end turns are also separated by layers of electrical insulation.


Referring specifically to FIGURE 1, a retaining ring 30 is disposed
around the end turns at each end of the body portion to hold the endwindings
in place against centrifugal forces. The retaining ring is fixed at one end to
the body portion and extends out over the rotor spindle 16. A centering ring
32 is attached to the distal end of the retaining ring 30. It should be noted that
the retaining ring 30 and the center ring 32 can be mounted in other ways, as
is known in the art. The inner diameter of the centering ring 32 is radially
spaced from the rotor spindle 16 so as to form a gas inlet passage 34 and the
endwindings 28 are spaced from the spindle 16 so as to define an annular
region 36. A number of axial cooling channels 38 formed along slots 20 are
provided in fluid communication with the gas inlet passage 34 via the annular
region 36 to deliver cooling gas to the coils 22.
Turning to FIGURE 2, the endwindings 28 at each end of the rotor 10
are circumferentially and axially separated by a number of spacers or
spaceblocks 40. (For clarity of illustration, the spaceblocks are not shown in
FIGURE 1). The spaceblocks are elongated blocks of an insulating material
located in the spaces between adjacent endwindings 28 and extend beyond
the full radial depth of the endwindings into the annular gap 36. Accordingly,
the spaces between the concentric stacks of the end turns (hereinafter
endwindings) are divided into cavities. These cavities are bounded on the top
by the retaining ring 30 and on four sides by adjacent endwindings 28 and
adjacent spaceblocks 40. As best seen in FIGURE 1, each of these cavities
is in fluid communication with the gas inlet passage 34 via the annular region
36. A portion of the cooling gas entering the annular region 36 between the
endwinding 28 and the rotor spindle 16 through the gas inlet passage 34 thus
enters the cavities 42, circulates therein, and then returns to the annular
region 36 between the endwinding and the rotor spindle. Air flow is shown by
the arrows in FIGURES 1 and 3.
The inherent pumping action and rotational forces acting in a rotating
generator cavity produce a large single flow circulation cell, as schematically
7


shown in FIGURE 3. This flow circulation cell exhibits its highest velocity near
the peripheral edges of the cavity, leaving the center region inadequately
cooled due to the inherently low velocity in the center region of the cavity. As
can be seen from FIGURE 3, large areas of the corner regions are also
inadequately cooled because the circular motion of the flow cell does not
carry cooling flow into the corners.
Referring now to FIGURE 6, there is illustrated a partial section of the
rotor endwinding showing endwinding cavities 142, 144, 146, 148 with the
direction of rotation indicated by arrow X. In an embodiment of the invention,
each spaceblock 150, 152, 154, 156, 158 is provided with at least one flow-
through passage 160, 162, 164, 166, 168, 170, 172, 174, 176, 178, 180, 182,
184, 186 for providing a communicating flow between mutually adjacent
cooling cavities, most preferably at least at the center and radially outer
corner regions of the cooling cavities for increasing heat removal. The flow-
through passages preferably extend between respective radially central
portions of the mutually adjacent cooling tavities. Another preferred area of
coolant flow is adjacent the radially outer end of the spaceblock to
communicate flow between otherwise generally stagnate corner regions of the
respective cooling cavities.
As described in greater detail below, the passages extend from the
downstream side of each respective upstream adjacent cavity to the upstream
side of the respective downstream adjacent cavity and thus provide passages
through which cooling gas can flow between the mutually adjacent cavities.
Thus, each flow-through passage lies generally transverse to the length of its
spaceblock, generally circumferentially with respect to the rotor.
As can be seen from the illustrated embodiment, the preferred location
and number of flow-through passages in each spaceblock is dependent upon
the circumferential position of the spaceblock with respect to the endwinding
leading and trailing ends. As also clearly shown in FIGURE 6, the preferred
orientation of the flow-through passages is also dependent upon the



circumferential location. Thus, in the illustrated embodiment, the
circumferentially outermost spaceblocks 150, 158 of the endwinding assembly
respectively include first and second flow-through passages, one 162, 186 for
directing coolant flow to/from into the generally radially central portion of the
coolant cavity 142, 148 and one 160, 184 for directing coolant flow to/from the
radially outer comer regions of the adjacent cooling cavity 142, 148. In the
embodiment illustrated in FIGURE 6, these flow-through passages are
inclined at an angle of less than 90 degrees with respect to the longitudinal
axis of the respective spaceblock 150, 158 to direct flow generally
circumferentially and radially, outwardly in the case of the leading spaceblock
150, and inwardly in the case of the trailing spaceblock 158.
Referring again to the embodiment of FIGURE 6, the spaceblock 152
downstream from the leading spaceblock 150 has three passages 164, 166,
168 defined therethrough, one passage 164 to flow coolant to the radially
outer comer regions of the cavity 144, and passages 166, 168 disposed to
flow coolant from/to the central region of the respective adjacent cavities 142,
144. in this example, the flow-through passages of the second spaceblock
152 are oriented generally circumferentially of the rotor axis, at an angle of
about 90 degrees with respect to the longitudinal axis of spaceblock 152. In
the illustrated embodiment, furthermore, an upstream flow deflector(s) 188, as
discussed in greater detail below, is provided on the upstream surface 194 of
the spaceblock 152 for deflecting flow from the annular region 36 into the
cavity 142, to augment the coolant flow therein.
The next adjacent, middle or intermediate spaceblock 154 includes four
circumferentially disposed flow-through passages 170, 172, 174, 176, three
disposed in positions generally corresponding to those of the second
spaceblock and the fourth circumferential flow-through passage 176 provided
adjacent the radially inner extent of the endwinding 28. In the illustrated
embodiment, upstream and downstream flow deflectors 188, 190, as
discussed in greater detail below, are provided on the upstream and


downstream surfaces 196, 198 of the intermediate spacebiock 154, and the
radially innermost passage 176 is disposed just radially outside the radially
outer extent of the deflector structures 188,190.
The next adjacent, fourth spaceblock 156 of the illustrated embodiment
includes three flow-through passages 178, 180, 182 which are disposed in
radial positions generally corresponding to those of the second spaceblock
154. In the presently preferred embodiment, these passages are generally
circumferentially disposed, at an angle of about 90 degrees with respect to the
longitudinal axis of spaceblock 156. As discussed in greater detail below, a
downstream flow deflector 190 is provided on the downstream surface 200 of
the fourth spaceblock to guide and direct at least some of the flow from
passage 182 to annular region 36, to flow under and about downstream
adjacent spaceblock 158.
As noted above, to increase coolant flow into the respective
endwinding cavities, in accordance with a further feature of the presently
preferred embodiment of the invention, at least one of the spacebiocks is
provided with a flow deflector 188 on the forward facing or upstream surface
thereof, which is on the downstream side of the upstream adjacent cavity,
and/or a flow deflector 190 on the rearward facing or downstream surface
thereof, which is on the upstream side of the downstream adjacent cavity, with
respect to the direction of coolant flow across the bottom of the cavity. The
flow deflector(s) are provided at the radially inward end of the respective
spaceblock. The forward facing or upstream flow deflector 188 is provided for
increasing the amount of cooling fluid forced into the cavity, thereby
increasing the coolant flow inside the cavity, to thereby increase heat removal
from the respective cavity. In the illustrated embodiment, the upstream flow
deflector extends in an upstream direction from the spaceblock a distance of
at least about 20% and more preferably about 20 - 40% of the circumferential
dimension of the respective cavity radially inner end. Further, in the illustrated
embodiment, the flow deflector 188 extends downwardly, that is radially



inwardly, so as to capture about one half of the radial dimension of the gap 37
that is defined between the spaceblock and the spindle 16.
More specifically, each upstream flow deflector includes a generally
continuously curved upper surface 202 terminating at a radially inner edge
204. As illustrated, the radially inner edge of the flow deflector, which defines
a flow intercepting line along at least a portion of the depth of the spaceblock,
extends below the radially inner surface of the spaceblock so as to intercept
and redirect flow otherwise destined for the gap 37 between the spaceblock
and the spindle 16. The surface 206 of the flow deflector downstream of the
radially inner edge 204 defines a generally gradual transition to the radially
inner surface of the respective spaceblock.
To guide and direct the flow into the respective cavity and along the
respective spaceblock, as shown by coolant flow arrows A, the curved upper
surface 202 of the flow deflector 188 extends upwardly along the respective
spaceblock upstream surface a distance greater than the distance by which
the flow deflector extends below the spaceblock radially inner surface.
In the illustrated embodiment, each downstream flow deflector 190, like
the upstream flow deflectors, extends in a downstream direction from the
surface of the spaceblock a distance of at least about 20% and more
preferably about 20 - 40% of the circumferential dimension of the respective
cavity radially inner end. Further, in the illustrated embodiment, the flow
deflectors 190 extend downwardly, that is radially inwardly, to a downstream
edge 208 that is about one half of the radial dimension of the gap 37 that is
defined between the spaceblock and the spindle, to guide and direct coolant
flow thereto and around and about the downstream adjacent spaceblock
radially inner end, as shown by coolant flow arrows B.
In a presently preferred embodiment, each flow deflector 188, 190 is
provided to span a substantial portion of the depth or axial dimension of the
cavity, for example, at least about 75% and more preferably on the order of


100% of the depth of the cavity. In the alternative, however, each flow
deflector can extend only a part depth or part axially of the spaceblock so as
to leave at least one bypass flow region for flow to the next downstream
adjacent cavity. According to this alternative, a partial depth flow deflector
may be disposed to span the part depth of the cavity from adjacent one
endwinding wall of the cavity, adjacent the other endwinding wall of the cavity,
or generally centrally of its associated spaceblock. In an exemplary
embodiment, a single flow deflector 188, 190 is provided to span at least
about one half of the depth of the associated spaceblock. According to a
further alternate embodiment, two or more axially aligned flow deflectors may
be provided, each spanning a portion of the axial dimension or depth of the
cavity. In this manner, at least one bypass flow region is provided for flow to
the next downstream adjacent cavity.
In operation, rotor rotation will cause cooling gas to be drawn through
the gas inlet 34 into the annular region 36 between the endwindings 28 and
the rotor spindle 16. A kinetic pressure head will be present which will drive
the cooling the gas to and along the flow deflector 188. Thus, referring to
FIGURE 6, the cooling gas flows along the flow deflector 188 of spaceblock
150 and along the upstream surface 192 of the spaceblock. At least a portion
of that coolant gas flows into the flow-through passages 162, 160 defined in
spaceblock 150. As noted above, the flow-through passages in this most
upstream of the spaceblocks of the endwinding are advantageously disposed
at an angle of less than 90 degrees with respect to the longitudinal axis of the
spaceblock so that they are inclined. This facilitates flow radially outwardly
into the downstream adjacent cavity 142.
In addition to the coolant flow into cavity 142 through passages 160,
162 in spaceblock 150, coolant flow is driven into and deflected into cavity
142 from the annular region 36 as shown by arrow A therein. Because the
deflector 188 intercepts flow that might otherwise continue into and through
the gap 37 between the spaceblock 152 and spindle 16, the coolant flow



through the respective cavity 152 is increased to thereby increase heat
transfer. The coolant flow from passages 160, 162 flows generally
circumferentiafly in the illustrated embodiment to spaceblock 152 where it
flows into and through passages 164, 166, 168. As mentioned above, in the
illustrated embodiment, spaceblock 152 has three flow-through passages, two
164, 166 to receive flow from the central region and radially outer region of
the cavity, and one 168 disposed to receive flow from the central and radially
inner regions of the cavity. As is apparent, the generally circumferential flow
provided in the illustrated embodiment substantially eliminates the coolant gas
starved central and corner regions of the cavity 142 seen with the
conventional circulatory flow.
Referring to the next downstream adjacent cavity 144, once again, in
addition to the coolant flow into the cavity through passages 164, 166, 168 in
spaceblock 152, coolant flow is driven into and deflected into cavity 144 from
the annular region 36 as shown by arrow A therein. Because the deflector
188 intercepts flow that might otherwise continue into and through the gap 37
between the spaceblock 154 and spindle 16, the coolant flow through the
respective cavity is increased to thereby increase heat transfer. Meanwhile,
the coolant flow from passages 164,166,168 flows generally circumferentially
in the illustrated embodiment to spaceblock 154 where it flows into and
through passages 170, 172, 174, 176, fn this embodiment, spaceblock 154
has four passages, one 170 to receive flow from the radially outer region of
the cavity, two 172,174 to receive flow generally from the central region of the
cavity, and one 176 disposed to receive flow from the radially inner region of
the cavity 144.
Referring to the next downstream adjacent cavity 146, in the illustrated
embodiment, coolant flow is generally limited to the coolant flow into the cavity
through passages 170,172,174,176 in spaceblock 154, In this embodiment,
the downstream spaceblock 156 has three passages 178, 180, 182, one 178
to receive flow from the radially outer region of the cavity, and two 180,182 to


receive flow generally from the central region of the cavity 146. Once again,
the coolant flow from passages 170, 172, and 174 flows generally
circumferentially in the illustrated embodiment to spaceblock where it flows
into and through passages 1778, 180, 182. However, in the illustrated
embodiment, at least a portion of the coolant flow from the radially innermost
passage 176 flows along downstream flow deflector 190 into the annular
region for flow under, around and about the radially inner end of spaceblock
156.
Finally, referring to the next downstream adjacent cavity 148, in the
illustrated embodiment, coolant flow is generally limited to the coolant flow
into the cavity through passages 178, 180, 182 in spaceblock 156. In this
embodiment, the downstream spaceblock 158, as noted above, has two
inclined passages 184, 186, one 184 to receive flow from the radially outer
region of the cavity and one 186 to receive flow generally from the central
region of the cavity. Once again, the coolant flow from passages 178, 180
flows generally circumferentially in the illostrated embodiment to spaceblock
158 where it flows into and through passages 184, 186. However, in the
illustrated embodiment, at least a portion of the coolant flow from passage
182 flows along downstream flow deflector 190 into the annular region 36 for
flow under, around and about the radially inner end of spaceblock 158.
As illustrated, the outlet flow from passages 184, 186 flows generally
radially inwardly along the downstream surface 210 of spaceblock 158, and
along flow deflector 190 into the annular region 36.
It can thus be seen that with the combination of flow through the
spaceblocks 150, 152, 154, 156, 158 and the deflectors 188, 190 to promote
flow into the cavities 142, 144, 146, 148, increased coolant flow is provided,
particularly to the normally coolant flow starved regions of the cavities,
including the central regions and the radially outward regions of the cavities.



While the invention has been described in connection with what is
presently considered to be the most practical and preferred embodiment, it is
to be understood that the invention is not to be limited to the disclosed
embodiment, but on the contrary, is intended to cover various modifications
and equivalent arrangements included within the spirit and scope of the
appended claims.


We Claim
1. A gas cooled dynamoelectric machine, comprising -
a rotor 10 having a body portion 14, said rotor having axially
extending coils 22 and endwindings 28 extending axially beyond at least
one end 18 of said body portion 14;
at least one spaceblock 150, 152, 154, 156, 158 located between
adjacent said endwindings 28 so as to define first and second cavities
142, 144, 146, 148 adjacent said spaceblock and between mutually
adjacent endwindings; characterized in that:
at least one said spaceblock having at least one passage 160, 162,
164, 166, 168, 170, 172, 174, 176, 178, 180, 182, 184, 186 defined
therethrough, said at least one passage extending between a first surface
192, 194, 196 of said spaceblock facing said first cavity adjacent thereto
and a second surface 198, 200, 210 of said spaceblock facing said second
cavity adjacent thereto; thereby to provide for cooling flow communication
between said first and second cavities through said spaceblock the
location and number of the at least one passage depending on a
circumferential position of the spaceblock with respect to leading and
trailing ends of the endwindings.
2. The gas cooled dynamoelectric machine as claimed in claim 1, wherein
said passage 162, 166, 168, 172, 174, 180, 182, 186 extends through a
radial mid-section of said spaceblock 150, 152,154,156, 158 so as to


flow cooling gas generally between central regions of said first and second
cavities.
3. The gas cooled dynamoelectric machine as claimed in claim 1, wherein
said first and second surfaces 192, 194, 196, 198, 200, 210 of said
spaceblock are respective circumferentially oriented surfaces of said
spaceblock 150, 152, 154, 156, 158.
4. The gas cooled dynamoelectric machine as claimed in claim 1, comprising
a flow deflector 188, 190 provided adjacent a radially inner end of at least
one of said first and second surfaces 192, 194, 196, 198, 200, 210 for
directing flow one of into and out of said first and second cavities,
respectively.
5. The gas cooled dynamoelectric machine as claimed in claim 4, wherein at
least one saidspaceblock 154 has a flow deflector 188, 190 disposed on
each of the first and second surfaces 196, 198 thereof.
6. The gas cooled dynamoelectric machine as claimed in claim 1, wherein a
plurality of said spaceblocks 150, 152, 154, 156, 158 have a said passage
formed therethrough.
7. The gas cooled dynamoelectric machine as claimed in claim 1, wherein a
plurality of passages 160, 162, 164, 166, 168, 170, 172, 174, 176, 178,
180, 182, 184, 186 are defined through said spaceblock 150, 152, 154,
156, 158, and wherein at least one said passage 162, 166, 168,172, 174,
180, 182, 186 flowing cooling gas generally between central regions of
said first and second cavities.


8. The gas cooled dynamoelectric machine as claimed in claim 7, wherein at
least one of said plurality of passages 160, 162, 184, 186 is inclined at an
angle of less than 90 degrees with respect to a longitudinal axis of said
spaceblock 150,158.
9, A gas cooled dynamoelectric machine as claimed in claim 1, wherein the
rotor comprises:
a spindle 16 and
the rotor winding is disposed on said body portion 14 and the
endwindings 28 are spaced and concentric, said endwindings 28 and said
spindle 16 defining a space 36 therebetween.
lO.The gas cooled dynamoelectric machine as claimed in claim 9, wherein
said passage 162, 166, 168, 172, 174, 180, 182, 186 extends through a
radial mid-section of said spaceblock 150, 152, 154, 156, 158 so as to
flow cooling gas generally between central regions of said first and second
cavities.
11.The gas cooled dynamoelectric machine as claimed in claim 9, comprising
a flow deflector 188, 190 provided adjacent a radially inner end of at least
one of said first and second surfaces 192, 194, 196, 198, 200, 210 for
directing flow one of into and out of said first and second cavities,
respectively.


12.The gas cooled dynamoelectric machine as claimed in claim 11, wherein at
least one said spaceblock 154 has a flow deflector 188, 190 disposed on
each of the first and second surfaces thereof 196,198.
13.The gas cooled dynamoelectric machine as claimed in claim 9, wherein a
plurality of said spaceblocks 150, 152, 154, 156, 158 have said passage
formed therethrough.
14.The gas cooled dynamoelectric machine as claimed in claim 9, wherein a
plurality of passages 160, 162, 164, 166, 168, 170, 172, 174, 176, 178,
180, 182, 184, 186 are defined through said spaceblock 150, 152, 154,
156, 158, and wherein at least one said passage 162, 166, 168, 172, 174,
180, 182, 186 flowing cooling gas generally between central regions of
said first and second cavities.
15.The gas cooled dynamoelectric machine as claimed in claim 14, wherein at
least one of said plurality of passages 160, 162, 184, 186 is inclined at an
angle of less than 90 degrees with respect to a longitudinal axis of said
spaceblock 150,158.
16. A method of cooling endwindings in a dynamoelectric machine comprising
a rotor 10 having a body portion 14, axially extending coils 22 and
endwindings 28 extending axially beyond at least one end 18 of said body
portion 14; a plurality of spaceblocks 150, 152, 154, 156, 158 disposed
between said endwindings; and a plurality of cavities 142, 144, 146, 148
being defined between mutually adjacent endwindings and spaceblocks;
the method is characterized by comprising:


providing at least one passage 160, 162, 164, 166, 168, 170, 172,
174, 176, 178, 180, 182, 184, 186 through at least one said spaceblock,
said passage extending between a first surface of said spaceblock facing a
first cavity adjacent thereto and a second surface of said spaceblock
facing a second cavity adjacent thereto, the location and number of the at
least one passage depending on a circumferential position of the
spaceblock with respect to leading and trailing ends of the endwindings;
and
rotating said rotor so that a pressure head drives a cooling gas into
said first cavity, into said passage, and into said second cavity, thereby
providing cooling flow communication between said first and second
cavities through said spaceblock.
17. A method as claimed in claim 16, wherein said passage 162, 166, 168,
172, 174, 180, 182, 186 extends through a radial mid-section of said
spaceblock 150, 152, 154, 156, 158 whereby said cooling flow
communication is provided between central regions of said first and
second cavities.
18. A method as claimed in claim 16, wherein when the rotor comprises a
flow deflector 188, 190 provided adjacent a radially inner end of at least
one of said first and second surfaces 192, 194, 196, 198, 200, 210, the
method comprising flowing cooling gas one of into and out of said first
and second cavities, respectively, along said flow deflector.

19. A method as claimed in claim 16, wherein when said spaceblock 154
comprises a flow deflector 188, 190 disposed on each of the first and
second surfaces 196, 198 thereof, the method comprising flowing cooling
gas into said first cavity along the flow deflector on said first surface and
flowing cooling gas out of said second cavity along said flow deflector on
said second surface.
20. A method as claimed in claim 16, wherein there are a plurality of passages
160, 162, 164, 166, 168, 170, 172, 174, 176, 178, 180, 182, 184, 186
defined through said spaceblock 150, 152, 154, 156, 158 and wherein
cooling gas is directed through said passages to at least radially outer and
central regions of said second cavity.
21. A method as claimed in claim 20, wherein at least one of said plurality of
passages 160, 162, 184, 186 is inclined at an angle of less than 90
degrees with respect to a longitudinal axis of said spaceblock whereby
cooling flow is directed at an angle into said second cavity.

The invention relates to a gas cooled dynamoelectric machine, comprising - a
rotor 10 having a body portion 14, said rotor having axially extending coils 22
and endwindings 28 extending axially beyond at least one end 18 of said body
portion 14; at least one spaceblock 150, 152, 154, 156, 158 located between
adjacent said endwindings28 so as to define first and second cavities 142, 144,
146, 148 adjacent said spaceblock and between mutually adjacent endwindings;
at least one said spaceblock having at least one passage 160, 162, 164, 166,
168, 170, 172, 174, 176, 178, 180, 182, 184, 186 defined therethrough, said at
least one passage extending between a first surface 192, 194, 196 of said
spaceblock facing said first cavity adjacent thereto and a second surface 198,
200, 210 of said spaceblock facing said second cavity adjacent thereto; thereby
to provide for cooling flow communication between said first and second cavities
through said spaceblock the location and number of the at least one passage
depending on a circumferential position of the spaceblock with respect to leading
and trailing ends of the endwindings.

Documents:

IN-PCT-2002-977-KOL-FORM-27.pdf

in-pct-2002-977-kol-granted-abstract.pdf

in-pct-2002-977-kol-granted-assignment.pdf

in-pct-2002-977-kol-granted-claims.pdf

in-pct-2002-977-kol-granted-correspondence.pdf

in-pct-2002-977-kol-granted-description (complete).pdf

in-pct-2002-977-kol-granted-drawings.pdf

in-pct-2002-977-kol-granted-examination report.pdf

in-pct-2002-977-kol-granted-form 1.pdf

in-pct-2002-977-kol-granted-form 18.pdf

in-pct-2002-977-kol-granted-form 2.pdf

in-pct-2002-977-kol-granted-form 3.pdf

in-pct-2002-977-kol-granted-form 5.pdf

in-pct-2002-977-kol-granted-gpa.pdf

in-pct-2002-977-kol-granted-pa.pdf

in-pct-2002-977-kol-granted-reply to examination report.pdf

in-pct-2002-977-kol-granted-specification.pdf


Patent Number 226518
Indian Patent Application Number IN/PCT/2002/977/KOL
PG Journal Number 51/2008
Publication Date 19-Dec-2008
Grant Date 17-Dec-2008
Date of Filing 29-Jul-2002
Name of Patentee GENERAL ELECTRIC COMPANY
Applicant Address 1 RIVER ROAD, SCHENECTADY, NEW YORK
Inventors:
# Inventor's Name Inventor's Address
1 TURNBULL, WAYNE, NIGEL OWEN 30 PONDEROSA DRIVE, CLIFTON PARK, NEW YORK 12065
2 WETZEL, TODD GARRETT 9 RIVERDALE ROAD, NISKAYUNA, NEW YORK 12309
3 VANDERVORT, CHRISTIAN LEE 46 UPPER WEDGE-WOOD LANE, VOORHEESVILLE, NEW YORK 12186
4 SALAMAH, SAMIR ARMANDO 187 LANCASHIRE PLACE, NISKAYUNA, NEW YORK 12309
5 JARCZYNSKI, EMIL DONALD 23 SPRING ROAD, SCOTIA, NEW YORK 12302
PCT International Classification Number H02K 1/00
PCT International Application Number PCT/US01/46774
PCT International Filing date 2001-12-07
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 09/741,896 2000-12-22 U.S.A.