Title of Invention

WOVEN WEBBING FOR AUTOMOTIVE SEAT BELTS

Abstract A woven webbing, particularly for automotive seat belts, characterized by it comprising a first group of textile warp threads (1) and a second group of textile warp threads (2) the warp threads (1) of the first group having a higher extensibility than the warp threads (2) of the second group.
Full Text FIELD OF THE INVENTION
The invention relates to a woven webbing, particularly for automotive seat belts.
BACKGROUND AND PRIOR ART
Woven webbing, also for use in automotive seat belts, is known from a wealth of publications and practical
examples. In certain cases items are attached to one or more points of the webbing, whereby depending on
how the item are attached this could result in the material of the webbing being weakened, thus resulting in
the specified tensile strength of the webbing possibly no longer being satisfied over the full width in the
scope as demanded. Such items are, for instance, retainer buttons for preventing movement, for example of
a buckle, beyond the point of attachment. In addition, there are, for example, also microphones for
automotive hands-off telephone systems which are attached to seat belts at one or more points. It is in this
arrangement that the attachment damages threads, particularly warp threads, of the webbing to such an
extent that the tensile strength of the webbing is reduced.
OBJECT OF THE INVENTION
An object of the invention is to propose a woven webbing, particularly for automotive seat belts which is
suitable for the attachment of applications in the run of the woven webbing, as well as such seat belt
themselves in avoiding or at least greatly reducing the disadvantages known from prior art.
DESCRIPTION OF THE INVENTION
This object is achieved with a woven webbing as disclosed hereunder. The first group of textile warp
threads having a higher extensibility is provided to advantage in a portion in which application items are to
be attached. Because of the higher extensibility of the corresponding textile warp threads any weakening
and thus reduction in the tensile strength of the warp threads caused by the application items is now
compensated such that both groups of warp threads feature the necessary tensile strength when the webbing
is stressed. In this arrangement, the difference in the extensibility of the textile warp threads of the first
group and the textile warp threads of the second group is selected to advantage so that when exposed to
tensile stress all threads counter the tensile force uniformly. If, for instance, laser welding an application
item, e.g. a microphone, to the woven webbing in accordance with the invention results in a weakening of
the warp threads of the first group, this weakening now has no effect on proper functioning of the woven
webbing, since the selected high extensibility of the warp threads of the first group compensates any
weakening of the tensile strength.
In one advantageous further embodiment of the invention the woven webbing comprises warp threads of a
third group comprising electrically conductive means. This now makes it possible to power electric devices
attached to some location of the woven webbing in the sense of the warp threads of the first group; these
electric devices may be, for example, microphones, sensors, controllers, and the like.
In another advantageous further embodiment of the invention the warp threads of the first group comprises
electrically conductive means in thus endowing the warp threads having a higher extensibility with a
second function, namely the conduction of electricity. This combination of enhanced extensibility and
conduction of electricity simplifies the structure of the woven webbing in accordance with the invention as
a whole.
In yet another advantageous further embodiment of the invention the electrically conductive means are
electrically insulated at their surface. No, the electrically conductive means can be routed very close
together because of the individual insulation of the warp threads instead

of having to rely on insulation due to a spacing even with electrically conductive warp threads spaced as
viewed in the weft direction. It has been discovered to advantage that varnish coating the electrically
conductive means can now be produced very cost-effectively and reliably in even attaining a color-matched
varnish coating.
In a particularly advantageous further embodiment of the invention the woven webbing is configured so
that the electrically conductive means are wound by the warp threads. This design of the warp threads
would with electrically conductive means has major advantages, especially in contraction and/or stretching
of the woven webbing. The electrically conductive means spirally wound around the warp threads in
accordance with the invention, for example, conducting wire with a rectangular cross-section complies with
the lengthwise movement of the warp threads in their longitudinal direction without themselves being
exposed to any appreciable tensile strength possibly tearing the electrically conductive means out of place.
The pitch in the windings can be advantageously tailored to the particularly application concerned.
In one advantageous alternative in configuring the electrically conductive means arranged at the warp
threads of the first group or third group it is now attained that a finely curled wire is arranged as the
electrically conductive means within warp threads forming a staple common fibre. This design of the
electrically conductive means also permits compensating contraction and/or stretching without ruining the
electrically conductivity..
In still another advantageous further embodiment of warp threads comprising electrically conductive means
are "concealed" so-to-speak in the interior of the woven webbing. This has the major advantage that the
electrically conductive means are now no longer visible whilst, on the other hand, being protected from
wear and corrosion.
In one additional advantageous further embodiment of the woven webbing in accordance with the invention
one or more electrically device(s), especially microphone(s), sensor(s), controller(s) is/are applied to one or
more locations in the region of the warp threads. This now makes it possible to apply an electrical device
expediently for the application concerned at any location in the longitudinal run of the woven webbing; for
example, a microphone for a hand-off telephone system, for a telephone or dictaphone, or a device for
monitoring the health of the vehicle occupant such as pulse, temperature etc., or a lighting fixture or a
loudspeaker.
For a better appreciation of the invention it will now be detailed by wy of an example with reference to the
drawings:
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS:
FIG, 1 is a plan view of a woven webbing in accordance with the invention shown simplified
diagrammatically and on a greatly magnified scale
FIG, 2 is the same view of the woven webbing as shown in FIG. 1, showing warp threads but with a
threads but with a microphone attached.
FIG. 3 is a view of a warp thread wound with a electrically conductive means on a greatly magnified
scale

Referring now to FIG. 1 there is illustrated in a view simplified diagrammatically a webbing
10 having a width B, warp threads 2 of a certain extensibility running over the outer portions
- in a number which as shown has merely been selected to be symbolic - whereas in the
middle portion, selected in this case just as an example, warp threads 1 of greater
extensibility than the warp threads 2 run. The very short portion of a webbing 10 in
accordance with the invention shown in FIG. 1 has in this case a very broad middle portion,
selected just as an example, in which warp threads 1 having a higher extensibility run. It will
be appreciated that this illustration is shown exaggerated for the sake of clarity. In reality,
such a webbing contains hundreds of warp threads over the width B of the webbing very
much finer than the warp threads 1 and warp threads 2 as shown in FIG. 1. Merely for
orientation of a device to be applied thereto is a circle identified by the reference numeral 5
shown in the middle of the webbing 10, this being, of course, just a qualitative indication.
Referring now to FIG. 2 there is illustrated the webbing 10 as already shown in FIG. 1, now,
however, a microphone 5 being symbolically evident in the middle in the region of the warp
threads 1 of high extensibility. The microphone 5 is connected via warp threads 6 belonging
to the group of warp threads 1 but incorporating electrically conductive means 4. Shown as
an example are two warp threads 6 having the same extensibility as the warp threads 1 but
additionally provided with electrically conductive means 4, details of which are given in the
following. As an alternative the microphone 5 shown as an example in FIG. 2 can be
powered via warp threads 3 shown additionally inserted between the warp threads 1. This is
intended to indicate how the warp threads 3 may likewise include electrically conductive
means - not highlighted in this case - but not necessarily having cross-sections and
parameters other than those of warp threads 1.
Referring now to FIG. 3 there is illustrated on a greatly magnified scale a warp thread 3 or 6,
the latter belonging to the group of warp threads 1. The structure of the warp thread as
shown in FIG. 3 as a short discontinued portion is illustrated just as a qualitative indication.
A warp thread core 8 is provided with a rectangular cross-section - see the diagrammatic
illustration to the left of the warp threads 6, 3 in FIG. 3 - the core 8 possibly being made of
PET, for example, whereas the electrically conductive means 4 is selected from a favorable
electrically conductive alloy.
In an additional advantage aspect as shown in FIG. 3 on the left the electrically conductive
means 4 is provided with an insulation 9 consisting of varnish, for example. Here too, the
dimensions are roughly drawn merely qualitatively. The windings of the electrically
conductive means 4, as shown in FIG. 3, have a pitch S, resulting in a spacing a between the
individual windings in conjunction with the width of the electrically conductive means 4
configured as a band. Depending on whether the webbing in accordance with the invention
is extended or contracted as intended after or during weaving, a larger pitch S is selected
when contracted, a smaller pitch S when extended resulting in the spacing a being set so that
no buckling or rupture of the electrically conductive means 4 can materialize.
In viewing the FIGs. as described above, the person skilled in the art will, of course,
immediately appreciate that the weft threads of the webbing 10 in accordance with the
invention are not shown for the sake of a better overview. But, of course, in reality the actual
appearance of a webbing is often such that the warp threads determine the appearance of a
webbing, since the weft threads usually are not at all evident. Contrary to how they are
shown in FIG. 2, the warp threads with the electrically conductive means illustrated
diagrammatically therein are actually embodied concealed in the interior of the webbing so

that they are, for one thing, concealed from view and, for another, are protected from
damage from without. In the example aspect as described in this case, warp threads 2 in each
case are shown with electrically conductive means. In reality, however, considerably more
such warp threads may be provided depending on the nature and quantity of the electrical
signals to be conducted.
The conductors achieved by the warp threads with electrically conductive means are thus
brought out to the surface as desired only in defined regions for electrically connecting the
corresponding electrical devices, for example, to which, for instance, by means of laser
welding a cap or housing of an electrical device, for example of a microphone, can be
applied. However, as already emphasized repeatedly, configuring the woven webbing in
accordance with the invention achieves a uniform tensile strength of the warp threads over
the width of the finished webbing. It is also to be noted that it is possible to apply a device to
the surface of the webbing in accordance with the invention not just on one side but on both
sides.
The automotive seat belt in accordance with the invention with the electrically conductive
warp threads included in the weave is suitable moreover with the application of the
corresponding devices for monitoring medical data of a vehicle occupant such as, for
example, pulse, blood pressure, temperature, etc. Apart from this, it is of advantage for
out-of-position-technology since it permits sensing the current position or posture of a
vehicle occupant as to physique, weight, etc and even in tailoring the development of an air
bag in the vehicle interior to the current situation in case of a collision.
Yet another possibility is an additional function with the webbing in accordance with the
invention in namely checking its proper functioning so as to, for example, signal the need for
replacement/renewal in due time due to wear and tear.

I CLAIM:
1. A woven webbing for automotive seat belts, characterized by it
comprising a first group of warp threads (1) and a second group of
warp threads (2), the warp threads (1) of the first group having a
higher extensibility than the warp threads (2) of the second group,
characterized in that warp threads (3) of a third group are included
therein which comprise electrically conductive means (4).
2. The webbing as claimed in claim 1, wherein the warp threads (1) of
the first group comprises electrically conductive means (4).
3. The webbing as claimed in claim 2, wherein the electrically conductive
means (4) are electrically insulated on their surface.
4. The webbing as claimed in claim 3, wherein the electrically conductive
means (4) are varnished on their surface.
5. The webbing as claimed in claim 4, wherein the electrically conductive
means (4) are wound around the warp threads (1;3).
6. The webbing as claimed in claim 5, wherein the pitch S of the windings
is set to a predefined value.

7. The webbing as claimed in claim 4, wherein finely curled wire is
arranged as the electrically conductive means within warp threads
forming a staple common fiber.
8. The webbing as claimed in any of the preceding claims, wherein the
warp threads comprising electrically conductive means are concealed
in the interior of the webbing.
9. The webbing as claimed in any of the claims 2 to 8, wherein one or
more electrical device (s), especially microphone(s), sensor(s),
controller(s) is/are applied to one or more locations in the region of
the warp threads of the first group.

A woven webbing, particularly for automotive seat belts, characterized by it comprising a first group of
textile warp threads (1) and a second group of textile warp threads (2) the warp threads (1) of the first
group having a higher extensibility than the warp threads (2) of the second group.

Documents:

470-kolnp-2006-granted-abstract.pdf

470-kolnp-2006-granted-claims.pdf

470-kolnp-2006-granted-correspondence.pdf

470-kolnp-2006-granted-description (complete).pdf

470-kolnp-2006-granted-drawings.pdf

470-kolnp-2006-granted-examination report.pdf

470-kolnp-2006-granted-form 1.pdf

470-kolnp-2006-granted-form 18.pdf

470-kolnp-2006-granted-form 2.pdf

470-kolnp-2006-granted-form 26.pdf

470-kolnp-2006-granted-form 3.pdf

470-kolnp-2006-granted-form 5.pdf

470-kolnp-2006-granted-reply to examination report.pdf

470-kolnp-2006-granted-specification.pdf

470-kolnp-2006-granted-translated copy of priority document.pdf


Patent Number 226187
Indian Patent Application Number 470/KOLNP/2006
PG Journal Number 50/2008
Publication Date 12-Dec-2008
Grant Date 08-Dec-2008
Date of Filing 28-Feb-2006
Name of Patentee JOHANN BERGER
Applicant Address OBERE SCHLOSSSTR. 114 73553 ALFDORF
Inventors:
# Inventor's Name Inventor's Address
1 MURAT CELIK UNTERE ZEISELBERGSTR. 3 73535 SCHWABISCH GMUND
PCT International Classification Number B60R 22/12
PCT International Application Number PCT/EP2004/010752
PCT International Filing date 2004-09-24
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 103 44 334.7 2003-09-24 Germany