Title of Invention

COLOR SORTING APPARATUS

Abstract There is disclosed a color sorting apparatus for sorting objects which are relatively light, short, thin, and small in the mass and hardly sorted by any known manner. The color sorting apparatus comprises a chute 1 arranged at an angle a for permitting the objects W to run downwardly and pop off from the lower end in a predetermined direction, a cover 2 provided at a distance from the surface of the chute, to cover at least a portion of the surface of the chute, an inspecting means 3 provided at a distance from the lower end of the chute for monitoring the movement in the predetermined direction of the objects W released from the lower end of the chute in order to measure the color of the objects W, a judging means connected with the inspecting means for judging from a measurement of the color produced by the inspecting means whether or not the objects have a particular color, and a separating means 4 provided at a distance from the lower end of the chute for blowing off the object W which is judged by the judging means to have the particular color so that the object drops down along a route different from the movement in the predetermined direction.
Full Text BACKGROUND OF THE INVENTION
0001
1.Field of the Invention
The present invention relates to a color sorting apparatus
for sorting objects into goods and defectives, such as tea, green
laver, and basil, which are different in size and shape.
0002
2.Description of the Related Art
A color sorting apparatus for removing defectives from
food products/ such as rice grains or tea leaves, which defectives
are unfavorable in the color is known having a structure where
the food products or objects to be sorted are slid along a wave
cross sectional plate (chute), which has a row of troughs having
a V or U shape in the cross section and arranged along the widthwise
direction at an angle to the horizontal, and received by an
inspecting means or color identifying sensor provided beneath
the chute. When judged as a defective by the sensor, the object
is blown off by a separating means, such as an ejector, emitting
a jet of compressed air and dropped down in a passage different
from the passage of the good objects.
Such a conventional color sorting apparatus over which

the present invention has been developed will be explained in
brief referring to Figs. 6 to 8.
0003
The conventional color sorting apparatus comprises a
couple of chutes C1 and C2 arranged at an angle to the horizontal
for allowing objects W to be sorted to pop off in a predetermined
direction, a couple of inspecting means S1 and S2 for examining
the color of the objects W, a judging means J connected with
the inspecting means for analyzing an output signal of the
inspecting means to judge whether the objects W are good or not
(See Fig. 8), and a couple of separating means V1 and V2 for
sorting the objects W by emitting a jet of compressed air against
a defective of the objects W determined by the judging means
J, which all are mounted by unshown stays to a base frame P.
The inspecting means S1 and S2 and the separating means V1 and
V2 are located at a distance from the lower end of the chutes
C1 and C2 respectively and above the dropping path for the objects
W. As shown in Figs. 6 to 8, the chutes, the inspecting means,
and the separating means are arranged at two, upper and lower,
stages. Also, the chutes C1 and C2 shown in Figs. 6 to 8 are
made of metallic sheets having a wave-form folded shape where
a row of V cross sectional troughs are arranged along the width
of the apparatus as best shown in Fig. 6B. As shown in Figs.
6 and 7, a feeding means F, namely an electromagnetic feeder,

is provided above the upper end of the chute from which the objects
W are scattered downwardly and uniformly throughout the each
of the chute. Each pair of the inspecting means S1 and S2 and
the separating means V1 and V2 are parallelly arranged at a
location correspond to the each trough for operating
independently. The inspecting means S1 and S2 shown in Figs.
6 to 8 are implemented by known photo-to-electric converting
elements or photo sensors rowed in parallel to the width of the
chutes. The inspectingmeans S1 and S2 are designed for measuring
the color or tone of the objects W dropping down from the chutes
and particularly include output circuits for transmitting a
resultant measurement in the form of an electric signal to the
judging means J. The separating means V1 and V2 include ejectors
having a multiplicity of aperture therein arranged along the
widthwise direction of the chutes, electromagnetic valves (not
shown) communicated with the ejector apertures, and a pneumatic
pump for supplying the electromagnetic valves with compressed
air. The ejector apertures are directed towards the objects
W dropping down from the lower end of the troughs of the chute.
The electromagnetic valves are electrically connected with the
corresponding photo sensors. When a defective W2 which is
different in the color from the other good objects W1 is detected
by the judging means J receiving and analyzing the output signal
of the inspecting means S1 or S2, its detection signal is
transferred to the corresponding electromagnetic valve in the

separating means V1 or V2 which then opens to emit a jet of
compressed air against the defective W2. Accordingly as shown
in Fig. 8, the defective W2 can be removed from the dropping
movement of the objects W and separated from the good products
W1.
However, the conventional color sorting apparatus
explained referring to Figs. 6 to 8 has to modify the size and
shape of the troughs of the chutes whenever the objects W to
be sorted are changed to another type. Also, the apparatus allows
the objects W to run down along the troughs of the chutes thus
limiting the efficiency of the downward movement throughout the
width of the chutes. As a result, the conventional color sorting
apparatus will remain extensive along its widthwise direction
for ensuring the sufficient processing capability or the
effectiveness of the sorting action.
0004
For overcoming the above described drawback, an
improvement has been proposed where the chute of a flat surface
type extending to match the width of a feeding means or
electromagnetic feeder is uniformly divided along its lower end
width into sections, each section accompanied with a combination
of an optoelactric inspecting means and an air nozzle for sorting
the objects (See Japanese Utility Model Publication No.
H07-21163).

However, the improvement still has the following
drawbacks.
0005
Firstly, when the objects are susceptible to static charges/
they may be stuck and hardly slid on the chute particularly in
the winter dry season thus declining the efficiency of the sorting
action. As the objects are slid along and on the chute with
much difficulty but not at desired speeds, their good products
fail to pop out to a good products receiver and may be received
by a defective tray hence declining the accuracy of the sorting
action. In particular, when the objects are relatively light,
short, thin, and small in the mass as well as low in the bouncing
coefficient or may namely be green laver, basil or leaves of
tea including grainy forms of tea like "Tencha" or "deeply steamed
tea leaves" which are milled or crumpled forms in bit size and
in powder size, they can highly be affectedby static electricity.
As a result, most of the objects statically charged may not be
slid downwardly but stuck at the upper end of the chute. This
may be emphasized by the objects being statically charged and
conveyed to the upper end of the chute by the vibrating action
of the electromagnetic feeder as the feeding means.
0006
It is an idea for solving the above described drawback

to increase the sloping angle of the chute from the horizontal.
When the inspecting means is a photo sensor, its focusing point
is allocated near the surface of the lower end of the chute.
Accordingly, the inspecting means can correctly examine the
objects which are run down straight to the surface of the lower
end of the chute. If the objects joggle or pop up at the lower
end of the chute, they may be out of the focusing point of the
inspecting means and thus misidentified.
It is essential for the photo sensor examining the objects
running out from the lower end of the chute that the objects
to be sorted are slid directly on the surface of the chute at
the lower end or focusing point, When its angle from the
horizontal is sharply increased, the chute causes the objects
to run down not directly on its surface but pop up and move out
at higher frequency. As a result, the objects will hardly be
focused with the photo sensor thus declining the accuracy of
judging whether the objects are good or not. It is hence
troublesome to simply increase the sloping angle of the chute
from the horizontal. In the prior art shown in Figs. 6 to 8,
the angle a of one chute is set to substantially 54° while the
angle  of another chute is about 45° (See Fig. 7).
0007
As disclosed in Japanese Patent Laid-open Publication No.
2003-275690, the inspecting means is implemented by a CCD camera

for measuring the color of the objects. As the objects, such
as tea leaves, running down along the chute are recorded by the
CCD camera, their images in a digital form are examined for judging
from the color whether the objects are good or not. The CCD
camera has an imaging range allocated beneath the lower end of
the chute and arranged to extend throughout the width of the
chute for examining the color over the entire range.
However/ the apparatus disclosed in Japanese Patent
Laid-open Publication No. 2003-275690 is still unfavorable in
the efficiency of downward movement of the objects about the
widthwise direction of the chute, similar to that shown in Figs.
6 to 8. Even if the accuracy of examination is increased, the
processing capability of the color sorting apparatus or the
effectiveness of the sorting action will rarely be improved.
Also, the sloping angle of the chute is increased as compared
with the use of photo sensors and permits the objects to pop
up and move out from the surface of the chute at more frequency.
As the removal of defectives by ejection with a jet of air is
not easy, therefore, the chute will be sloped to a limited angle.
0008
As apparent from the description of the prior arts, no
color sorting apparatuses have successfullybeenusedinpractice
where the objects are relatively light, short, thin, and small
in the mass as well as low in the bouncing coefficient or may

namely be green laver, basil or leaves of tea including grainy
forms of tea like "Tencha" or "deeply steamed tea leaves" which
are milled or crumpled forms in bit size and in powder size can
be sorted at deaired accuracy.
0009
Moreover, the apparatus using the chutes of a trough shape
type (described in Japanese Utility Model Publication No.
H07-21163 and the prior art shown in Figs. 6 to 8) is still
unfavorable for general use because the chute has to be modified
in the cross sectional shape, the width of each trough, and the
pitch between troughs depending on the size and shape of the
objects to be sorted.
0010
SUMMARY OF THE INVENTION
It is hence an object of the preeent invention to provide
a color sorting apparatus which is capable of sorting
particularly all types of tea leaves, which are relatively light,
short, thin, and small in the mass, including grainy forms of
tea like "Tencha" or "deeply steamed tea leaves" which are milled
or crumpled forms in bit size and in powder size. Another object
of the present invention is to provide a color sorting apparatus
which is capable of sorting other objects, such as green laver
or basil/ which are relatively light, short, thin, and small

in the mass as well as low in the bouncing coefficient and may
hardly be sorted by any prior art apparatus.
0011
It is a further object of the present invention to provide
a color sorting apparatus which is higher in both the accuracy
of the sorting action and the processing capability (equivalent
of the effectiveness of the sorting action) . It is a still
further object of the present invention to provide a color sorting
apparatus which is highly favorable for general use where objects
which are different in size and shape can be sorted at a single
unit.
0012
We, the inventors, has found through a series of studies
for overcoming the foregoing drawbacks that, in a color sorting
apparatus employing a CCD camera as the inspecting means for
inspecting through the image processing, the chute on which
objects to be sorted are slid down is arranged of a flat shape
without troughs, accompanied with a cover covering above the
chute, and sloped at a higher angle to the horizontal, whereby
the objects when are susceptible to static charges can be dropped
smoothly as pressed downwardly by their successors even if they
have temporarily been stuck on the chute. It was also found
that when the objects are relatively light, short, thin, and

small in the mass and frequently lifted up from the surface of
the chute during their downward movement on the chute, their
movement can be guided by the cover thus to run directly on the
surface of the chute.
0013
For achievement of the above object, a color sorting
apparatus as a first feature (1) of the present invention is
provided, for sorting colored objects by color, comprising: a
chute arranged at an angle to the horizontal for permitting the
objects to run downwardly from upper to lower and pop off from
the lower end in a predetermined direction; a cover provided
at a distance from the surface of the chute to cover at least
a portion of the surface of the chute; an inspect ingmeans provided
at a distance from the lower end of the chute for monitoring
the movement in the predetermined direction of the objects
released from the lower end of the chute in order to measure
the color of the objects; a judging means electrically connected
with the inspecting means for judging from a measurement of the
color produced by the inspecting means whether or not the objects
have a particular color; and a separating means provided at a
distance from the lower end of the chute for blowing off the
object which is judged by the judging means to have the particular
color so that the object drops down along a route different from
the movement in the predetermined direction.

The cover is intended for inhibiting the objects, which
are relatively light, short, thin and small in the mass, and
lifting up from the surface of the chute during their downward
movement along and on the chute while narrowing the passage for
the downward movement of the objects so that the objects can
be slid down directly on the chute. More specifically, when
the objects which are small in the bouncing coefficient are lifted
up from the surface of the chute, their downward movement can
be corrected upon striking against the cover. As a result, the
objects can be slid down directly on the surface of the chute
without joggling up and down.
The above described structure of the apparatus of the
present invention is different in the purpose, arrangement, and
effectiveness from a prior art where while the objects which
are slightly heavy and not small in the bouncing coefficient,
such as beans, are bounced more or less and slid down along the
chute after having been fed at the upper end of the chute, and
their joggling energy is absorbed by an elastic material, such
as vinyl film, which is disposed at a distance from the surface
of the chute composed of U cross sectional troughs rowed along
the width of the chute.
0014
The color sorting apparatus of the first feature (1) may
be modified, as a second feature (2) of the present invention,

in which the chute is a flat chute having a flat surface sized
corresponding to the width for feeding the objects, and the
cover is located at a distance from the flat surface of the chute,
made of a sheet-like body covering at least a portion of the
chute, and shaped for limiting the sloping movement of the obj ects
so that the objects neatly run down along the flat surface of
the chute.
0015
Also, the color sorting apparatus of the previous feature
(1) or (2) may be modified, as a third feature (3) of the present
invention, in which the angle of the chute from the horizontal
ranges from 60° to 85°.
0016
The color sorting apparatus of any of the previous features
(1) to (3) may be modified, as a fourth feature (4) of the present
invention, further comprising a static eliminator provided above
a means for feeding the objects at the upper end of the chute
and arranged for eliminating static electricity charged on the
objects.
0017
Moreover, the color sorting apparatus of any of the
previous feature (1) to (4) may be modified, as a fifth feature

(5) of the present invention, in which two or more of the chutes
are provided from upper to lower, each the chute accompanied
with the cover, the inspecting means, and the separating means.
0018
The flat chute or flat surface in the apparatus according
to the present invention may include a surface which is not
perfectly planer but substantially flat. For example, each of
the surface of the chute and the inner side of the cover has
a row of lengthwisely extending ribs at a desired shape thereof
arranged in parallel to the direction of the downward movement
of the objects throughout the width of the chute and the cover.
Alternatively, the chute or cover is not straight in the side
elevation but may be curved partially.
0019
According to the present invention, all shapes of tea
leaves can be sorted including grainy forms of tea like "Tencha"
or "deeply steamed tea leaves" which are milled or crumpled forms
in bit size and in powder size. Also according to the present
invention, objects which are relatively light, short, thin, and
small in the mass as well as low in the bouncing coefficient,
such as green laver or basil can be sorted. Moreover according
to the present invention, objects which are different in the
shape and size and sorted by any prior art manner can be sorted

with much ease.
0020
According to the present invention, objects which are
relatively light, short, thin, and small in the mass and hardly
sorted by any prior art manner can be separated from defectives
at high accuracy and hardly mixed up with the defectives, thus
increasing the yield of production.
0021
According to the present invention, objects which are
susceptible to static charges can be sorted at high accuracy
as not being stuck up on the chute. When the static eliminator
is provided about the feeding means, its action can eliminate
static electricity on the objects. Therefore, the objects can
slide smoothly from upper to lower along the chute and being
sorted at higher accuracy.
0022
According to the present invention, as objects are fed
and conveyed at higher concentration along the chute, their
sorting effectiveness or the processing capability per machine
size can significantly be increased. More specifically, since
the objects to be sorted are uniformly distributed throughout
the width of the chute, their downward movement can be improved

in the efficiency. Also, when the inspecting means is a CCD
camera, its action is equivalent to a row of sensors arranged
without gap throughout the width of the chute hence allowing
any defective running on the flat surface of the chute to be
identified with ease. As combinations of the ejector apertures
and their corresponding electromagnetic valves are provided
along the width of the chute at equal intervals, which are equal
to or greater by an integer than that an arrangement pitch of
pixels in the CCD camera, their action can eject defectives of
the objects at higher accuracy. The efficiency of the sorting
action or the processing capability of the color sorting
apparatus may be determined by, e.g., the amount or the number
of objects to be sorted per hour.
0023
According to the present invention, as its chutes or
troughs of each chute need not to be modified in size or shape
corresponding to the objects to be sorted, the color sorting
apparatus can be favorable for general use.

BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a perspective view showing a primary part of
a color sorting apparatus according to the present invention;
Fig. 2 is a cross sectional view taken along the center
of the color sorting apparatus shown in Fig. 1;

Fig. 3 is a perspective view schematically showing another
embodiment of the color sorting apparatus;
Fig. 4 is cross sectional view taken along the center of
the color sorting apparatus shown in Pig. 3;
Fig. 5 illustrates modifications of the chute and the
cover?
Fig, 6 is a perspective view schematically showing a
conventional color sorting apparatus;
Pig. 7 is cross sectional view taken along the center of
the conventional color sorting apparatus shown in Fig. 6; and
Fig. 8 is a side view showing the theory of sorting action
in the color sorting apparatus.
0024
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
One embodiment of a color sorting apparatus according to
the present invention will be described in conjunction with Figs.
1 and 2.
Fig. 1 is a perspective view schematically illustrating
primary parts of the color sorting apparatus of the embodiment
and Fig. 2 is a cross sectional view at the center of the same.
0025
The color sorting apparatus of the embodiment is designed
for sorting particular objects which may be relatively light,

short, thin, and small in the mass as well as low in the bouncing
coefficient or may namely be green laver, basil or leaves of
tea including grainy forms of tea like "Tencha" or "deeply steamed
tea leaves" which are milled or crumpled forms in bit size and
in powder size.
0026
As shown in Figs. 1 and 2, the color sorting apparatus
comprises a chute 1 disposed at an angle to the horizontal for
scattering down the objects W to be sorted, a cover 2 provided
to cover at least a portion of the upper side of the chute 1,
an inspecting means 3 for inspecting the objects W from their
color, a judging means 5 for analyzing an output signal from
the inspecting means 3 to find defectives, and a separating means
4 for separating defectives selected by the judging means 5 with
the use of a jet of compressed air, which all are commonly mounted
by stays or the like to a frame base not shown of the apparatus.
In particular, the inspecting means 3 and separating means 4
are spaced by a distance from the distal or lower end of the
chute 1 and located above the dropping path for the objects W
to be sorted. The inspecting means 3 may be a CCD camera as
will be explained later in more detail.
0027
The chute lisa flat chute having a planer surface extended

throughout the feeding width for the objects W. As not shown,
a feeding means is provided above the proximal or upper end of
the chute 1 from which the objects W are scattered downwardly
and uniformly throughout the feeding width of the chute 1.
In this embodiment, the sloping angle a of the chute 1
ranges preferably from 60° to 85º from the horizontal or more
preferably from 65° to 75°. This allows the objects w tobe dropped
smoothly as pressed downwardly by their successors even if they
have temporarily been stuck on the chute 1.
0028
The cover 2 is designed for guiding the objects W, which
have been lifted up from the surface of the chute 1/ with its
shape narrowing the sloping down (downward) path so that the
objects W can definitely slide down along and on the chute 1.
More specifically, when the objects W to be sorted are light,
short, thin, and small in the mass, they may be lifted up while
running down from the upper end on the surface of the chute 1.
The lifted objects W can thus be blocked and guided downwardly
by the cover 2. As the lifted objects W are low in the bouncing
coefficient, they can easily be deflected upon striking against
the cover 2 before dropped straight along and on the surface
of the chute 1. As apparent from Fig. 2, the distance h2 between
the inner side of the cover 2 and the surface of the chute 1
is smaller than the height h1 of both side walls of the chute

1. The distance may be modified to a desired length depending
on the size of the objects W. The cover 2 in this embodiment
shown in Figs. 1 and 2 is made of a flat and rigid sheet extending
throughout the width of the chute 1 and covering from a midway
distanced from the upper end to the lower end of the chute 1.
The cover 2 may preferably be made of a sheet of a metal or a
plastic resin such as acryl or polycarbonate. The cover 2 is
arranged at the upper region of such a shape that the distance
between its inner side and the surface of the chute 1 becomes
greater towards the upper end than the distance h2 at the lower
region. This allows the objects W to be fed from the above onto
the chute 1 with much ease and to be blocked and guided when
lifted up from the surface of the chute 1 during the dropping
movement.
0029
In the color sorting apparatus o£ the embodiment, the
theory of detecting colors for separation is substantially known
where the objects W to be sorted are released from the lower
end of the chute 1, inspected over the color by the inspecting
means 3 for judging from the color whether the objects W are
good or not by the judging means 5, and separated the good from
the bad by the separating means 4.
0030

The inspecting means 3 in the color sorting apparatus of
the embodiment includes a CCD camera located just beneath the
chute 1 for monitoring the inspecting area throughout the
width of the chute 1. The CCD camera comprises an array of pixels
extending along the widthwise direction of the chute 1. This
represents a row of photo sensors aligned throughout the width
of the chute 1. The CCD camera is charged in proportion to the
receiving light amount for every pixel. As each of the pixels
is driven by a pulsed readout signal, its color information can
be obtained.
As shown in Fig. 2, the output voltage signals from the
pixels are received by the judging means 5 where they are compared
with predetermined thresholds or a permissive range for the
inspection. More particularly, the objects W staying lower or
higher than the thresholds or out of the permissive range are
judged as defectives W2 by the judging means 5. In response,
the separating means 4 is actuated so that one of its
electro-magnetic valves, turns open to blow a jet of compressed
air from its ejector apertures assigned to a set of the pixels
which have released in response to the voltage signal indicative
of the defective W2. As a result, the defectives W2 can be blown
off and separated from the good objects W1 by the action of the
jet of compressed air. The defectives W2 separated are
discharged along a path different from the path for the good
objects Wl and received by a defective receiver of tray 6. Those

steps of the sorting action can almost instantly be conducted
on the order of milliseconds (ms) or microseconds (μa).
0031
As shown in Figs, 1 and 2, the separating means 4 incluudes
an ejector having a row of apertures provided therein along the
widthwise direction of the chute 1, a group of unshown
electromagnetic valves communicated with the ejector, and an
unshown pneumatic pump for feeding the compressed air to the
electromagnetic valves and the ejector apertures. For ease of
the action of the judging means 5, this embodiment permits the
dropping range of the objects W along the width of the chute
1 to be equally divided into sections which correspondingly face
the array of pixels of the CCD camera of the inspecting means
3 and the apertures in the ejector to be grouped to selectively
blow off and eject the object W from each target section of the
chute 1. Accordingly, the judging means 5 upon finding a
defective drives one of the electromagnetic valves to separately
open up its corresponding ejector apertures and blow off a jet
of the compressed air for blowing off the defective. As the
sloping angle of the chute 1 from the horizontal is more acute
in this embodiment than that of any prior art and the objects
to be sorted run down at much faster speeds, the separating means
4 is actuated almost instantly or with no delay when the judging
means 5 has found a defective W2 in response to the signal from

the inspecting means 3, whereby the defective W2 can be removed
out from the common dropping path and separated from the good
objects W1.
0032
Example 1
Another embodiment of the color sorting apparatus
according to the present invention will now be described
referring to Figs. 3 and 4.
Fig. 3 is a schematic perspective view of the color sorting
apparatus of the another embodiment and Fig. 4 is across sectional
view taken along the center of the color sorting apparatus shown
in Fig. 3.
0033
As shown in Figs. 3 and 4, the color sorting apparatus
of the another embodiment comprises a couple of chutes 11 and
12 arranged at an angle to the horizontal for running down the
objects w to be sorted, a couple of covers 21 and 22 disposed
at a distance from the chutes 11 and 12 respectively for covering
at least portions of their respective chutes 11 and 12, a couple
of inspecting means 31 and 32 for examining the color of the
objects W, a judging means 5 connected to the inspecting means,
for analyzing output signals of the inspecting means 31 and 32
to judge defectives among the objects M, and a couple of separating

means 41 and 42 for, when the judging means 5 detects a defective,
blowing off the defective with a jet of compressed air to separate
from the good objects, which all are mounted by unshown stays
to a base frame 7. The inspecting means 31 and 32 and the
separating means 41 and 42 are spaced by a given distance from
the lower ends of the chutes 11 and 12 respectively and located
above the dropping path for the objects W to be sorted. In the
another embodiment, the chutes, the inspecting means, and the
separating means are assembled to act at two stages.
0034
Primarily, as shown in Figs. 3 and 4, a static eliminator
9 for eliminating static electricity charged on the objects W
is provided above a feeding means 8 which is namely an
electromagnetic feeder for feeding the objects W to be sorted
to the upper end of the first chute 11.
The static eliminator 9 is designed for generating
atmospheric ions by corona discharging thus to eliminate the
static electricity from the objects W as its example is disclosed
in Japanese Patent Laid-open Publication No. H09-63788. The
static eliminator 9 in the another embodiment is of a voltage
impress type. More particularly, the static eliminator 9
comprises a static electricity removing electrode assembly, an
unshown AC high-voltage source, and a high-voltage cable
connecting the electrode assembly with the high-voltage source,

as shown in Figs. 3 and 4. As apparent from Figs. 3 and 4, the
3tatlc electricity removing electrode assembly consists mainly
of a row of needle-like discharging electrodes mounted
lengthwisely on an insulator of a bar-like shape and a grounding
electrode unit disposed at a distance from the discharging
electrodes as mounted by insulating members to both ends of the
insulator.
In an action of the static eliminator 9, when a high AC
voltage is supplied via the high-voltage cable from the AC
high-voltage source and received by the discharging electrodes,
it generates a high-voltage electric field between the
discharging electrodes and the grounding electrode unit. As
the electric field is intensified at the distal end of each of
the discharge electrodes, its corona discharging action creates
atmospheric ions. The elimination of static electricity can
thus be conducted by the atmospheric ions neutralizing electric
charges on the objects W. Using the AC voltage at the discharging
electrodes, positive ions and negative ions of atmospheric air
can be generated alternately. Accordingly, the positive
atmospheric ions can neutralize negative charges while the
negative atmospheric ions neutralize positive charges on the
objects W.
0035
In particular, the sloping angle a of the chute 11 from

the horizontal is set to substantially 70 degrees while the
sloping angle  of the second chute 12 is slightly smaller than
that of the first chute 11. This allows the objects W run down
and released from the lower end of the first chute 11 to be received
by an upper region of the second chute 12 without difficulty.
In the conventional color sorting apparatus described
previously in conjunction with Figs. 6 to 8, the objects W are
released from the chute C1 at the first stage and blocked by
the stopper plate T disposed above the chute C2 at the second
stage. As a result, the objects W become zero at the initial
speed before running down along the second stage chute C2.
According to the another embodiment/ the objects W released from
the first chute 11 are received directly by an upper region of
the second chute 12 and their running speed remains not
significantly decreased. Since the running speed of the objects
W remains at a desired rate, the overall length of the second
chute 12 can favorably be shortened hence contributing to the
downsizing of the apparatus.
0036
Also as best shown in Fig. 4, a lamp L, such as a fluorescent
lamp, and a dark color background plate M, such as a black board,
are provided in a combination at the lower side of and throughout
the width of each of the two chutes 11 and 12 in the another
embodiment. The background plate M is disposed to confront the

fluorescent light L and the CCD camera of the inspecting means
31 or 32 so that they sandwich the dropping path for the objects
W from the chute 11 or 12. This allows the objects W to be
highlighted as clearly distinguished from the background plate
M and thus recorded at a higher image level by the CCD camera,
whereby the judging action of the judging means 5 receiving and
examining the output signal of the CCD camera can be improved
in the accuracy and minimized in the judgment error.
0037
The covers 21 and 22 are provided for deflecting the
downward movement of the objects W.
More specifically, the covers 21 and 22 permit the objects
W which are relatively light, short, thin, and small in the mass
as well as low in the bouncing coefficient to be bounced at minimum
upon the collision and thus gently received by the chutes 21
and 22 before running down further with certainty. As shown
in Figs. 3 and 4, the covers 21 and 22 in the another embodiment
are made of flat and rigid sheets extending throughout the width
of the chutes 11 and 12 respectively and covering from a midway
distanced from the upper end to the lower end of the chutes 11
and 12 respectively. The covers 21 and 22 may preferably be
made of sheets of a plastic resin such as polycarbonate. Each
of the covers 21 and 22 is arranged at the upper region of such
a shape that the distance between its inner side and the surface

of the chute 11 or 12 becomes greater towards the upper end than
the distance h2 at the lower region. In the another embodiment,
the distance between its inner side and the surface of the chute
11 or 12 may range from 10 mm to 15 mm depending on the size
of the objects W to be sorted.
0038
The inspecting means 31 and 32 in the another embodiment
are implemented by CCD cameras. The CCD camera has an array
of pixels aligned without gaps along the widthwise direction
thereof and thus utilized as the units in the inspecting means.
This permits the ejector apertures to be arranged at equal
intervals, which are smaller than the pitch along the width of
the chute shown in the prior art. In the another embodiment,
one CCD camera covers throughout the width, 600 mm, of the chute.
0039
Each of the separating means 41 and 42 similar to that
of the previous embodiment comprises an ejector having a row
of apertures provided therein along the widthwisa direction of
the corresponding chute 11 or 12, a number of unshown
electromagnetic valves communicated with the ejector, and an
unshown pneumatic pump for feeding the compressed air to the
electromagnetic valves and the ejector apertures. The
apertures of the ejectors are arranged at equal intervals, which

are equal to or greater by an integer than that an arrangement
pitch of pixels in the CCD camera along the widthwise direction
of the chute 11 or 12. Upon receiving the control signal from
the judging means 5, one of the electromagnetic valves
communicated with the ejector apertures is selectively actuated
to open up for blowing a jet of compressed air against a defective
object W to be ejected.
0040
The action of the color sorting apparatus of the another
embodiment will then be explained.
Firstly, the objects W to be examined are vibrated and
conveyed to the upper end of the first chute 11 by the action
of the feeding means or electromagnetic feeder 8. More
particularly, the objects W are received at the upper end and
distributed uniformly along the width of the first chute 11.
Although the objects W are constantly vibrated and statically
charged by the action of the electromagnetic feeder, their
resultant static charges are effectively eliminated with the
static eliminator 9 located above the feeding means 8.
The objects W received at the upper end then run downwardly
along and on the first chute 11. When the objects W which are
relatively light, short, thin, and small in the mass as well
as low in the bouncing coefficient are lifted up more or less
from the surface of the chute 11, their downward movement can

be deflected or corrected by the action of the cover 21 for running
straight on the chute 11. When having been released out from
the lower end of the first chute 11, the objects W are passed
at a higher speed in the front of the inspecting means 3. The
inspecting means or CCD camera examines the color of the objects
W and its detection signal is transmitted to the judging means
5. The judging means 5 may be a microcomputer which carried
out an image processing action on the detection signal received
from the CCD camera for judging from their color whether the
objects W are good or not. When the judging means 5 detects
a defective, it actuates one of the electromagnetic valves
communicated to the ejector apertures which correspond to a group
of the pixels recording an image of the defective to open its
passage for producing a jet of compressed air. As blown by the
jet of compressed air from the ejector apertures, the defective
can be separated from the other objects W.
When having been judged as a defective by the inspecting
means 31 and the judging means 5 during its downward movement
along the first chute 11, the object W is removed out from the
common path by the action of the ejector 41 and conveyed along
a different path before received by a defective receiver not
shown.
0041
The other objects W not judged as defectives during the

downward movement along the first chute 11 are received by the
second chute 12 and examined again. Similarly, when having been
judged as a defective/ the object W is removed by the action
of the ejector 42 and conveyed along a different path before
received by the unshown defective receiver. The other objects
W which are not judged aa defectives by both the inspecting means
31 and 32 are released from the lower end of the second chute
12 and received by the good products receiver.
The another embodiment has two stages for sorting,
permitting the objects W to be examined by the two inspecting
means 31 and 32. When the object W is judged as a defective
by either of the inspecting means 31 or 32, it can be blown off
and separated from the other objects W by the action of the ejector.
When the object w is not judged as a defective by both the
inspecting means 31 and 32, it can be recovered as a good product.
Accordingly, the objects W can be sorted at higher accuracy.
0042
As set forth above, the another embodiment of the present
invention can sort particular objects which are hardly examined
by any prior art. Also, the objects which are varied in the
shape or size, as well as traditionally separable and sortable
objects, can be sorted at higher accuracy. Moreover, the color
sorting apparatus of the another embodiment can be improved in
the processing capability per machinery size.

More specifically, it was proved through testing that the
color sorting apparatus of the another embodiment was capable
of sorting deeply steamed tea leaves, which were hardly sorted
by any prior art, at favorable accuracy, The efficiency of its
sorting action was as high as 180 kg/h which was almost two times
greater than a conventional average of 90 kg/h.
0043
It would understood that the present invention is not
limited to the foregoing embodiments but any design modification
may be made.
For example, while the embodiments allows any defective
to be blown off by the action of the ejector, the good objects
can be ejected. Also, the good products or defectives are
receivedby the receivers or recovery trays but may be transferred
to the succeeding step of the production or the disposal stage
by a conveying means such as a vibration conveyor or abelt conveyor.
Although the objects are inspected from one side in the
embodiments, they may preferably be examined from both, front
and rear, sides of the apparatus. In the latter case, one pair
of the inspecting means are disposed opposite to each other at
both the front and rear sides about the dropping path for the
objects to be inspected from two sides. The inspecting means
is not limited to a CCD camera but may be a photo sensor array
where a desired number of photo sensors are aligned along the

wldthwise direction of the chute by a known manner. Preferably,
the photo sensors may be disposed at equal intervals, which are
smaller than the pitch shown in the prior art,
0044
The chutes and covers are also not limited to those in
the embodiments but may be modified in the shape and size depending
on the design applications.
For example, the (upper) surface of the chute is not limited
to a planer surface but may be arranged to configuration as denoted
by a-1 or a-2 in Fig. 5A, having parallel ribs extending in the
direction of movement of the objects and spaced at equal intervals
of a desired width, thus ensuring smoothness in the downward
movement of the objects. Alternatively, the chute may comprise
a row of tubes having a four-sided shape or inverted U shape
in the cross section, as denoted by a-3 or a-4 in Fig. 5A, and
arranged to open at both, upper and lower, ends and extend along
the downward movement of the objects. The chute may be shaped
to have an outwardly or inwardly curved region at the lower end
in the side elevation as denoted by 1b or 1b' in Fig. 5B.
The covers are also not limited to those in the embodiments
shown in Figs . 1 to 4 but may be shaped to have an inward projection,
as shown in Fig. 5C, so that a narrow passage 2c or 2c' between
the cover and the chute is provided at a lengthwise center or
lowermost of the chute. Alternatively, the inward side of the

covers is not limited to a planer surface but may be shaped with
a row of inwardly projecting ribs 2d arranged at equal intervals
along the widthwise direction of the chute to extend along the
direction of downward movement of the objects and in parallel
to each other as shown in Fig, 5D.
0045
Moreover, while the number of the chutes is, but not limited
to, two at upper and lower levels in the another embodiment,
it may be one or three or more. The two chutes at the upper
and lower levels as illustrated in the another embodiment can
permit the inspecting action to be repeated or two different
inspecting actions to be conducted respectively for identifying
defectives at higher accuracy.

I CLAIM:
1. A color sorting apparatus for sorting colored objects by color, comprising :
a chute arranged at an angle to the horizontal for permitting the objects to run downwardly from
upper to lower and pop off from the lower end in a predetermined direction ;
a cover provided at a distance from the surface of the chute to cover at least a portion of the
surface of the chute ;
an inspecting means provided at a distance from the lower end of the chute for monitoring the
movement in the predetermined direction of the objects released from the lower end of the chute in
order to measure the color of the objects ;
a judging means electrically connected with the inspecting means for judging from a
measurement of the color produced by the inspecting means whether or not the objects have a particular
color; and
a separating means provided at a distance from the lower end of the chute for blowing off the
object which is judged by the judging means to have the particular color so that the object drops down
along a route different from the movement in the predetermined direction,
wherein the chute is a flat chute having a flat surface sized corresponding to the width for
feeding the objects, and
the cover is located at a distance from the flat surface of the chute, made of a sheet-like body
covering at least a portion of the chute, and shaped for limiting the sloping movement of the objects so
that the objects neatly run down along the flat surface of the chute.
2. A color sorting apparatus as claimed in claim 1, wherein
the angle of the chute from the horizontal ranges from 60° to 85°.
3. A color sorting apparatus as claimed in claim 1 or 2, having
a static eliminator provided above a means for feeding the objects at the upper end of the chute
and arranged for eliminating static electricity charged on the objects.
4. A color sorting apparatus as claimed in any one of claims 1 to 3, wherein
two or more of the chutes are provided from upper to lower, each chute accompanied with the
cover, the inspecting means, and the separating means.

5. A color sorting apparatus, substantially as herein described, particularly with reference to the
accompanying drawings.

There is disclosed a color sorting apparatus for sorting objects which are
relatively light, short, thin, and small in the mass and hardly sorted by any known
manner. The color sorting apparatus comprises a chute 1 arranged at an angle a for
permitting the objects W to run downwardly and pop off from the lower end in a
predetermined direction, a cover 2 provided at a distance from the surface of the chute,
to cover at least a portion of the surface of the chute, an inspecting means 3 provided at
a distance from the lower end of the chute for monitoring the movement in the
predetermined direction of the objects W released from the lower end of the chute in
order to measure the color of the objects W, a judging means connected with the
inspecting means for judging from a measurement of the color produced by the
inspecting means whether or not the objects have a particular color, and a separating
means 4 provided at a distance from the lower end of the chute for blowing off the
object W which is judged by the judging means to have the particular color so that the
object drops down along a route different from the movement in the predetermined
direction.

Documents:

872-KOL-2004-ASSIGNMENT.pdf

872-KOL-2004-CORRESPONDENCE 1.1.pdf

872-KOL-2004-CORRESPONDENCE.pdf

872-KOL-2004-FORM 16.pdf

872-KOL-2004-FORM 27-1.1.pdf

872-KOL-2004-FORM-27.pdf

872-KOL-2004-FROM 27.pdf

872-kol-2004-granted-abstract.pdf

872-kol-2004-granted-claims.pdf

872-kol-2004-granted-correspondence.pdf

872-kol-2004-granted-description (complete).pdf

872-kol-2004-granted-drawings.pdf

872-kol-2004-granted-examination report.pdf

872-kol-2004-granted-form 1.pdf

872-kol-2004-granted-form 18.pdf

872-kol-2004-granted-form 2.pdf

872-kol-2004-granted-form 3.pdf

872-kol-2004-granted-form 5.pdf

872-kol-2004-granted-gpa.pdf

872-kol-2004-granted-reply to examination report.pdf

872-kol-2004-granted-specification.pdf

872-KOL-2004-PA.pdf


Patent Number 225989
Indian Patent Application Number 872/KOL/2004
PG Journal Number 49/2008
Publication Date 05-Dec-2008
Grant Date 03-Dec-2008
Date of Filing 28-Dec-2004
Name of Patentee HATTORI MASARU
Applicant Address 2, MIYANOGO, SHIRAKAWA, UJI-CITY, KYOTO 611-0022
Inventors:
# Inventor's Name Inventor's Address
1 HATTORI MASARU 2, MIYANOGO, SHIRAKAWA, UJI-CITY, KYOTO 611-0022
PCT International Classification Number B07C 5/342
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2004-91527 2004-03-26 Japan