Title of Invention

HIGH-PURITY 1, 3-BUTYLENE GLYCOL AND A PROCESS FOR PRODUCING THE SAME.

Abstract A method is provided for the preparation of high-purity 1, 3-butylene glycol from acetaldehyde. In the method, acetaldehyde is condensed in the presence of base to form a mixture of acetaldols, and the acetaldols are then converted to 1, 3-butylene glycol by hydrogenation. Chemical treatment and distillation processes are described which provide 1,3-butylene giycol of very high purity.
Full Text Drescription
1,3-Butylene Glycol of High Purity, Process for
Producing 1,3-Butylene Glycol, and Process for Producing
Butanol as a By-Product and Butyl Acetate
Technical Field
In the present invention, a first invention group
relates to 1,3-butylene glycol of high purity, which, at
a (period of three months after production, exhibits
potassium permanganate color-fading time of at least
five minutes as measured according to JIS K1351 3.10,
and which issues no odor and undergoes minimal change in
quality with passage of time. A second invention group
relates to a process for producing purified a 1,3-
butylene glycol, characterized by hydrogenating
acetaldols in the presence of a catalyst for
hydrogenation having a specific activity. The purified
1,3-butylene glycol issues a slight odor or no odor. A
third invention group relates to a process for producing
1,3-butylene glycol by hydrogenating, in the presence of
a catalyst, acetaldols under acidic condition's. A
fourth invention group relates to a process for
purifying 1,3-butylene glycol, in which a crude reaction
mixture obtained through hydrogenation of acetaldols in
the presence of a catalyst is basified, and alcohols are
removed from the mixture. Further, a fifth invention
group relates to a process for producing a purified 1,3-
butylene glycol, characterized by subjecting 1,3-
butylene glycol to an ozone, treatment after high-
boiling-point components are removed in the form of
residue in tower bottom. The purified 1,3-butylene
glycol issues a significantly reduced odor, and is
suitable as, for example, a raw material for cosmetics.
Still further, a sixth invention group relates to a
process for producing butanol as a by-product (in the
present invention, the butanol refers to n-butanol) by
hydrogenating crotonaldehyde which is by-produced during
synthesis of acetaldols; and to a process for producing
butyl acetate from the butanol.
Background Art
1,3-Butylene glycol is a viscous, colorless,
transparent, odorless liquid having a boiling point of
208Oc, exhibits high solubility, and produces
derivatives having excellent chemical stability.
1,3-Butylene glycol is used. as a raw material of
various synthetic resins and surfactants. In addition,
since 1,3-butylene glycol has excellent hygroscopicity,
low volatility, and low toxicity, it is also used as a
material for cosmetics, hygroscopic agents, high-
boiling-point solvents, and antifreezes. Particularly,
in recent years, there has been increasing a demand for
a non-toxic, non-irritant 1,3-butylene glycol in the
cosmetic industry, since tne butylene glycol has
excellent properties as a humectant. Thus, an odorless
butylene glycol is useful as a material of cosmetic
grade.
However, when stored in a tank, 1,3-butylene glycol
produced through a conventional process deteriorates
with passage of time and issues a slight odor, and thus,
long-term storage of the butylene glycol has been
difficult.
Therefore, there has been a demand for providing an
odorless 1,3-butylene glycol and which does not issue
even a slight odor after storage for a long period of
time.
Conventionally, the following three production
processes for 1,3-butylene glycol have been known:
process for producing 1,3-butylene glycol in which
acetaldehyde is subjected to aldol condensation to
thereby yield acetaldos, followed bv catalytic
reduction of the acetaldols.(UK Patent No. 853266);
a process for producing 1,3-butylene glycol through a
hydration reaction of 1,3-butylene oxide; and (III) a
process for producing 1,3-butylene glycol from propylene
and formaldehyde through the Prins reaction.
However, the process (II). is not practical, since
an industrial production process therefor has not yet
been established. Also, the process (III) is not
practical because of a low yield.
Industrially, 1,3-butylene glycol is produced
through the process (I). However, since acetaldols are
a structurally unstable substance, and produces
crotonaldehyde through dehydration, a variety of
impurities such as butanol and 2-butanone are bv-
produced during a hydrogenation step (hereinafter,
abbreviated as hydrogenation). Furthermore, in a step
for recovering and recycling acetaldehyde, acetaldols
are reacted with, for example, acetaldehyde,. to thereby
produce a variety of impurities. Separation of such
impurities is difficult during a step for purifying 1,3-
butylene glycol through, for example, distillation, and
the impurities adversely affect the quality,
particularly odor, of a product, for example, a product
for cosmetics in particular.
Japanese latent Application Laid-Open (kokai) No.
62-2123.84 discloses a process for producing
substantially paraldol (trivial name of 2-(2-
hydroxypropyl)-4-methyl-1,3-dioxane-6-ol), in which
acetaldehyde is subjected to aldol condensation in the
presence of an alkali catalyst, to thereby yield a crude
reaction mixture containing aldoxane (trivial name of
2,4-dimethyl-1,3-dioxane-6-ol), and the aldoxane is
thermally decomposed while acetaldehyde is obtained as a
distillate.
Japanese Patent Application Laid-Open (kokai) No.
62-246529 discloses a process for producing 1,3-butylene
glycol, in which a starting material containing paraldol
as a substantially effective component is subjected to
catalytic reduction.
Japanese Patent Publication (kokoku) No. 44-14328
discloses a process for producing crotonaldehyde, in
which acetaldehyde is subjected to aldol condensation in
the presence of an alkali catalyst, to thereby
synthesize aldol, and dehydration of the aldol is
carried out under heating in the presence of an acidic
phosphoric acid ester.
Japanese Patent Application Laid-Open (kokai) No.
61-65834 discloses a process for purifying 1,3-butylene
glycol, in which 1,3-butylene glycol having a purity of
98% or more is continuously distilled and purified under
reduced pressure by use of a thin-film evaporator, while
water is added to the butylene glycol.
Japanese Patent Application Laid-Open (kokai) No.
63-156738 discloses a process for distilling and
purifying 1,3-butylene glycol, in which a hydrogenation
reaction mixture of acetaldol is promptly subjected to
flash evaporation under reduced pressure in advance, and
the hydrogenation reaction mixture is subjected to
distillation for removing high-boiling-point substances,
and then to distillation for removing low-boiling-point
substances, to thereby produce 1,3-butylene glycol as a
bottom product.
Japanese Patent Application Laid-Open (kokai) No.
6-329664 discloses a process for producing a crude
reaction mixture predominantly containing aldoxane and
paraldol, in which, when acetaldehyde is subjected to
aldol condensation in the presence of an alkali catalyst
to thereby produce a crude reaction mixture
predominantly containing aldoxane, acetaldehyde, water,
and a small amount of crotonaldehyde, and then the
aldoxane is thermally decomposed to thereby produce a
crude reaction mixture predominantly containing the
aldoxane and paraldol, acetaldehyde obtained as a
distillate from the top of a thermal decomposition tower
during thermal decomposition of the aldoxane is purified
by use of a distillation tower including a side cut line
having a decanter, and acetaldehyde substantially not
containing crotonaldehyde is recycled in the aldol
condensation step; and a process for producing 1,3-
butylene glycol from the crude reaction mixture.
Japanese Patent Application Laid-Open (kokai) No.
7-258129 discloses a process for distilling and
purifying 1,3-butylene glycol from a reaction mixture
obtained through liquid-phase hydrogen reduction of
acetaldol, in which, when 1,3-butylene glycol is
subjected to distillation for removing high-boiling-
point substances, at least one compound selected from
the group consisting of sodium hydroxide, potassium
hydroxide, sodium borohydride, and potassium borohydride
is added to the reaction mixture.
US Patent No. 3489655 discloses a process for
improving the odor of 1,3-butylene glycol through a
specific distillation process, in which heated 1,3-
butylene glycol is brought into contact with only a non-
catalytic material; specifically, stainless steel or
glass.
However, the thus-produced odorless 1,3-butylene
glycol involves a problem in that the butylene glycol
deteriorates with passage of time and issues a slight
odor when stored for a long period of time. Since a
solution fed into a tower for removing high-boiling-
point substances contains large amounts of high-boiling-
point substances, through addition of an alkali metal,
although the amount of low-boiling-point substances
which are responsible for odor is reduced,
simultaneously the high-boiling-point substances are
decomposed to thereby yield low-boiling-point substances.
It is to be noted that substances causing odor can be
consequently reduced but only to a certain limited
amount, and thus the butylene glycol deteriorates as
time elapses, to thereby issue a slight odor when stored
for a long period of time.
As described above, the conventional techniques are
unsatisfactory for producing, at high yield and low cost
1,3-butylene glycol which issues a considerably reduced
odor after being stored for a long period of time, or
1,3-butylene glycol of high purify.
Meanwhile, butyl acetate is widely used as, for
example, a solvent. Known production processes for
butyl acetate include a process for distilling and
purifying butyl acetate obtained through esterification
of acetic acid and butanol in the presence of an acid
catalyst.
Known production processes for butanol serving as a
raw material include (i) the Hoechst-Wacker process, in
which acetaldol is synthesized through dimerization of
acetaldehyde and subjected to dehydration, to thereby
yield crotonaldehyde, and then the crotonaldehyde is
hydrogenated (hereinafter, occasionally also referred to
hydrogenation) ; and (ii) the Reppe process, in which
propylene, carbon monoxide, and water are reacted with
one another in the presence of a catalyst.
On the other hand, when acetaldols are synthesized
through condensation of acetaldehyde, and the acetaldols
are hydrogenated, to thereby produce 1,3-butylene glycol,
crotonaldehyde is by-produced during the synthesis step
of the acetaldols. Therefore, there has been studied a
process for producing butyl acetate from butanol which
is by-produced through hydrogenation of the by-produced
crotonaldehyde.
However, through the aforementioned techniques,
production of butanol, or butyl acetate, having a
quality comparable with that of a commercially available
product is difficult, since the chameleon test value or
the sulfuric acid coloring test value of butanol is low
due to impurities contained in by-produced butanol.
Accordingly, the first invention group provides
1,3-butylene glycol of high purity which, at a period of
three months after production, issues a considerably
reduced odor, and which undergoes minimal change in
quality with passage of time. The second invention
group provides a process for producing, reliably and at
high production efficiency, 1,3-butylene glycol which
does not issue any problematic odor immediately after
production and after three months of storage. The third
invention group provides a process for producing 1,3-
butylene glycol at high yield, in which corrosion of an
apparatus employed in a hydrogenation step is minimized.
The fourth invention group provides a high-yield,
economical purification process for providing 1,3-
butylene glycol of high purity. Further, the fifth
invention group provides a high-yield, economical
process for producing purified 1,3-butylene glycol which
issues no odor or issues only a considerably reduced
odor.
Furthermore, the sixth invention group provides a
process for producing, as a by-product, butanol
containing small amounts of impurities, in which, when
acetaldol is hydrogenated to thereby produce 1,3-
butylene glycol, crotonaldehyde which is by-produced
during synthesis of the acetaldols is simultaneously
hydrogenated, to thereby allow butanol to be by-produced,
and the by-produced butanol is purified; and a process
for producing butyl acetate of high quality from the
thus-obtained butanol.
Disclosure of the Invention
In order to solve the aforementioned problems, the
present inventors have performed extensive studies, and
have found that, when 1,3-butylene glycol is produced
such that the 1,3-butylene glycol exhibits potassium
permanganate color-fading time of at least five minutes
as measured according to JIS K1351 3.10, the odor of the
1,3-butylene glycol is considerably reduced, and the
1,3-butylene glycol undergoes a minimal change in
quality with passage of time, to thereby accomplish the
inventions belonging to the first invention group.
The present inventors have found that, when
acetaldols are hydrogenated in the presence of a
catalyst of high activity, the amount of the aldehyde
groups remaining in the resultant crude mixture
(referred to as "hydrogenation crude mixture")—the
aldehyde groups being considered to be a substance
responsible for odor—can be considerably reduced, to
thereby accomplish the inventions belonging to the
second invention group.
The present inventors have found that, when
acetaldols obtained through condensation of acetaldehyde
in the presence of a basic catalvst are hvdroaenated in

the presence of a hydrogenation catalyst and under
acidic conditions, the aforementioned problems can be
solved, to thereby accomplish the inventions belonging
to the third invention group.
The present inventors have found that, when a crude
mixture obtained through hydrogenation of acetaldols
(the mixture may be referred to as "hydrogenation crude
mixture")—the mixture containing aldehyde—is basified
and subjected to distillation, the aforementioned
problems can be solved, to thereby accomplish the
inventions belonging to the fourth invention group.
Further, the present inventors have found that,
when a crude mixture obtained through hydrogenation of
acetaldols (the mixture may be referred to as
"hydrogenation crude mixture")—the mixture containing
aldehyde—is subjected to distillation to thereby
separate low-boiling-point components (L), the resultant
mixture is further subjected to distillation to thereby
yield 1,3-butylene glycol as a distillate, and then the
1,3-butylene glycol distillate (D) is treated with ozone,
there can be produced a purified 1, 3-butylene glycol
which issues a considerably reduced odor or no odor (the
glycol may be referred to as "a final product") at high
yield and economically, to thereby accomplish the
inventions belonging to the fifth invention group.
Still further, the present inventors have performed
studies on the basis of the presumption that, in a

process for producing butanol as a by-product, when by-
produced crotonaldehyde is hydrogenated during
production of 1,3-butylene glycol through hydrogenation
of acetaldols, hydrogenation of the crotonaldehyde does
not proceed completely, and reducing substances remain
in a hydrogenation crude mixture, whereby the product
quality of butanol, as a result, butyl acetate is
lowered, since such impurities cannot be separated in a
conventional distillation step for purifying the by-
produced butanol, and a small amount of the impurities
are contained in a purified butanol. As a result, the
present inventors have found that, when purification and
a chemical treatment of by-produced butanol are carried
out in combination, the butanol is effectively purified,
to thereby accomplish the inventions belonging to the
sixth invention group.
Accordingly, the first invention group provides a
1,3-butylene glycol which, at a period of three months
after production, exhibits potassium permanganate color-
fading time of at least five minutes as measured
according to JIS K1351 3.10. There is also provided a
1,3-butylene glycol according to the first invention
group, wherein the 1,3-butylene glycol is produced
through hydrogenation of acetaldols in the presence of a
catalyst.
The second invention group provides a process for
producing a purified 1,3-butylene glycol, which

comprises hydrogenating, in the presence of a catalyst,
acetaldols obtained through condensation of acetaldehyde,
to thereby yield a hydrogenation crude mixture
containing 1,3-butylene glycol, wherein the catalyst is
a Raney nickel having an acetone hydrogenation activity
of 2,000 ml/g-Ni/hr or more and/or a phenol
hydrogenation activity of 500 ml/g-Ni/hr or more.
According to the second invention group, there is also
provided a process for producing purified 1,3-butylene
glycol wherein the amount of the aldehyde groups
remaining in the hydrogenation crude mixture is 200 ppm
by weight or less. According to the second invention
group, there is also provided a process for producing
purified 1,3-butylene glycol wherein the hydrogenation
crude mixture is subjected to distillation to thereby
separate low-boiling-point components (L), and then the
mixture is further subjected to distillation to thereby
yield 1,3-butylene glycol as a distillate. According to
the second invention group, there is also provided a
process for producing a purified 1,3-butylene glycol
wherein the hydrogenation crude mixture is subjected to
an evaporation treatment after the low-boiling-point
components (L) are separated, and then the mixture is
further subjected to distillation to thereby yield 1,3-
butylene glycol as a distillate. According to the
second invention group, there is also provided a process
for producing a purified 1,3-butylene glycol wherein the

hydrogenation crude mixture is subjected to distillation
to thereby yield 1,3-butylene glycol as a distillate,
and the 1,3-butylene glycol is subjected to distillation
to thereby separate low-boiling-point components (1).
According to the second invention group, there is also
provided a process for producing a purified 1,3-butylene
glycol wherein the odor of 1,3-butylene glycol as
evaluated immediately after production has a rating of 3
or less. According to the second invention group, there
is also provided a process for producing a purified 1,3-
butylene glycol wherein the odor of 1,3-butylene glycol
as evaluated after storage for three months has a rating
of 5 or less.
The third invention group provides a process for
producing 1,3-butylene glycol, which comprises
hydrogenating, in the presence of a hydrogenation
catalyst under an acidic condition, acetaldols obtained
through condensation, in the presence of a basic
catalyst, of acetaldehyde. According to the third
invention group, there is also provided a process for
producing 1,3-butylene glycol wherein the acidic
condition is represented by an acidity (an amount (ml)
of a 1/10 N sodium hydroxide aqueous solution to be
required for neutralizing 100 ml of a sample) of 1-30.
According to the third invention group, there is also
provided a process for producing 1,3-butylene glycol
wherein the acidic condition is attained by use of

acetic acid.
The fourth invention group provides a process for
purifying 1,3-butylene glycol, which comprises
hydrogenating, in the presence of a catalyst, acetaldols
obtained through condensation of acetaldehyde, to
thereby synthesize 1,3-butylene glycol; and subjecting
the 1,3-butylene glycol to distillation, wherein a
hydrogenation crude mixture is basified, alcohols are
removed from the mixture, followed by distillation.
According to the fourth invention group, there is also
provided a process for producing a purified 1,3-butylene
glycol wherein alcohol is removed from the hydrogenation
crude mixture, and the mixture is subjected to
evaporation treatment, followed by distillation.
According to the fourth invention group, there is also
provided a process for purifying 1,3-butylene glycol
wherein the basified hydrogenation crude mixture has a
pH of 9-12. According to the fourth invention group,
there is also provided a process for purifying 1,3-
butylene glycol wherein the hydrogenation crude mixture
is basified by use of sodium hydroxide or potassium
hydroxide. According to the fourth invention group,
there is also provided a process for purifying 1,3-
butylene glycol wherein the hydrogenation crude mixture
is basified after hydrogenation is carried out under a
neutral or acidic condition.
The fifth invention group provides a process for

producing a purified 1,3-butylene glycol, which
comprises hydrogenating, in the presence of a catalyst,
acetaldols obtained through condensation of acetaldehyde,
to thereby synthesize 1,3-butylene glycol; and
subjecting the 1,3-butylene glycol to distillation,
wherein, after a hydrogenation crude mixture is
subjected to distillation to thereby separate low-
boiling-point components (L), 1,3-butylene glycol is
distilled from the mixture, and the 1,3-butylene glycol
distillate (D) is treated with ozone. According to the
fifth invention group, there is also provided a process
for producing a purified 1,3-butylene glycol wherein,
after the hydrogenation crude mixture is subjected to
distillation to thereby separate the low-boiling-point
components (L), the mixture is promptly subjected to
evaporation treatment, followed by distillation to
thereby obtain the 1,3-butylene glycol distillate (D).
There is also provided a process for producing a
purified 1,3-butylene glycol according to the fifth
invention group, wherein an ozone treatment is carried
out by bringing 1 kg of the 1,3-butylene glycol
distillate (D) into contact with 0.001-1 cr of ozone.
There is also provided a process for producing a
purified 1,3-butylene glycol according to the fifth
invention group, wherein low-boiling-point components
(1) is separated from the ozone-treated 1,3-butylene
glycol.

The sixth invention group provides a process for
producing butanol, which comprises, when acetaldols are
synthesized from acetaldehyde and the acetaldols are
hydrogenated in a hydrogenation step to thereby produce
1,3-butylene glycol, hydrogenating crotonaldehyde which
is by-produced during synthesis of the acetaldols during
the hydrogenation step to thereby allow butanol to be
by-produced; subjecting the produced 1,3-butylene glycol
to distillation, to thereby separate a distillate (A)
containing butanol; subjecting the distillate (A) to
distillation, to thereby obtain a bottom solution (C)
from which low-boiling-point components (B) are removed;
subjecting the bottom solution (C) to a chemical
treatment; and subjecting the resultant bottom solution
(C) to distillation, to thereby separate low-boiling-
point components (b) and high-boiling-point components
(c) . There is also provided a process for producing
butanol according to the sixth invention group, wherein
the chemical treatment is a sodium hydroxide treatment,
a sodium borohydride treatment, an ozone treatment, or a
combination of two or more of these treatments. There
is also provided a process for producing butyl acetate,
which comprises reacting butanol of the aforementioned
invention with acetic acids.
Brief Description of the Drawings
Fig. 1 is a flowsheet showing the purification

process for 1,3-butylene glycol of the first invention
group. An alkali metal compound is fed through a
portion represented by a broken line.
The following are descriptions of reference
numerals.
1-1: Dehydration tower
1-2: Salt-removal tower
1-3: Distillation tower for removal of high-
boiling-point substances
1-4: Alkali reactor
1-5: Alkali-removal tower
1-6: Final product distillation tower
1-1-1, 1-3-1, 1-6-1: Reboiler
1-1-2, 1-2-2, 1-3-2, 1-5-2, 1-6-2: Condenser
Best Mode for carrying out the Invention
Embodiments of the first through sixth invention
groups will next be described in detail. The following
descriptions are common to the invention groups.
Acetaldols
Acetaldehyde, when condensed in the presence of a
base such as sodium hydroxide, produces predominant
component acetaldols, and further produces, upon
dehydration of acetaldols, crotonaldehyde and other
impurities as by-products. Acetaldols refer to a
class of compounds which produce 1,3-butylene glycol

through hydrogenation. Specific Examples of the
acetaldols include acetaldol; paraldol which is a cyclic
dimer thereof; aldoxane which is a cyclic trimer of
acetaldehyde; and a mixture thereof.
Acetaldol or paraldol employed may be obtained
directly through aldol condensation of acetaldehyde in
the presence of a basic catalyst. There can be employed
a mixture of paraldol and aldoxane which is obtained by
thermally decomposing at least a portion of aldoxane
into paraldol and acetaldehyde. During thermal
decomposition, a small amount of crotonaldehyde may be
by-produced.
Acetaldol, paraldol, aldoxane, or a mixture thereof
may be used as a raw material for hydrogenation
(hydrogenation reaction). A mixture (the mixture may be
referred to as "crude reaction mixture") produced
through condensation of acetaldehyde is usually
neutralized with an acid in a neutralization step, and
the mixture is used as a raw material for hydrogenation.
Characteristic features of the first invention
group will next be described.
At least a portion of unreacted acetaldehyde is
removed from a raw material for hydrogenation
(hydrogenation reaction), since the unreacted
acetaldehyde is usually recycled in a condensation step.
However, the raw material for hydrogenation contains
residual acetaldehyde, crotonaldehyde, small amounts of

other aldehyde components, low-boiling-point substances,
high-boiling-point substances such as aldehyde dimers
and aldehyde trimers, and water. A raw material for
hydrogenation containing water in an amount of 10-20 %
by weight can be used. A hydrogenation raw material
having a purity of 95-98 % by weight based on acetaldol
components, exclusive of water, is preferably used.
Step preceding hydrogenation
Before hydrogenation, a raw material for
hydrogenation may be optionally subjected to a
preliminary treatment such as distillation for removing
alcohols, dehydration distillation, removal of salts, or
removal of impurities, and the thus-treated raw material
from which unreacted acetaldehyde and by-products such
as crotonaldehyde have been removed may be used.
Examples of the preliminary treatment include
distillation, adsorption, ion exchange, heating for
forming high-boiling-point substances, and decomposition
Examples of the distillation method employed include
reduced-pressure distillation, ambient-pressure
distillation, compressed distillation, azeotropic
distillation, extracting distillation, and reactive
distillation.
Hydrogen
The hydrogen to be employed for the hydrogenation

is not particularly limited, and may be hydrogen which
is usually used for hydrogenation in chemical synthesis.
For example, the hydrogen has a purity of 99 % by weight
or more, preferably 99.5 % by weight or more.
Catalyst
The catalyst to be used for the hydrogenation (the
catalyst may be referred to as "hydrogenation catalyst")
is not particularly limited, and, for example, a Raney
nickel can be used.
Hydrogenation step
The hydrogenation can be carried out through any of
a batch-type process, a semi-batch-type process, and a
continuous process.
The catalyst may be suspended in a raw material for
hydrogenation or packed in a tower. Preferably, a
catalyst is suspended in the raw material.
For example, a catalyst (2-20 parts by weight,
preferably 5-10 parts by weight) is added to a raw
material for hydrogenation (100 parts by weight), and
the catalyst is suspended in the material with mixing or
stirring under a hydrogen pressure of 80-200 kg/cm2,
preferably 120-150 kg/cm2, at a temperature of 110-140°C,
preferably 120-135°C, for 40-100 minutes, preferably 70-
90 minutes, to thereby allow reaction to proceed.
However, 1,3-butylene glycol produced through

hydrogenation of acetaldols is prone to contain minor
amounts of low-boiling-point compounds having an
unsaturated bond, such as acetaldehyde, butyraldehyde,
crotonaldehyde, acetone, or methyl vinyl ketone, all of
which are considered to be substances causing odor.
Conventionally, it has been difficult to completely
remove such the low-boiling-point compounds from 1,3-
butylene glycol through distillation by use of a final
product distillation tower. The term "the substance
causing odor" refers to a substance which itself is a
source of odor or a substance which with passage of time
becomes an odoriferous substance.
Conventional 1,3-butylene glycol produced through
hydrogenation of acetaldols, distillation, and
purification does not exhibit sufficiently long
potassium permanganate color-fading time as measured
according to JIS K1351 3.10 immediately after production
Particularly, the color-fading time of conventional 1,3-
butylene glycol after three months of storage is short,
for example, 3 minutes or less, and thus, the glycol is
considered to contain a substance which issues no odor
immediately after production but which with passage of
time undergoes change into an odoriferous substance.
A conventional purification process for 1,3-
butylene glycol produced through hydrogenation of
acetaldols is described below. After alcohols, water,
salts, a catalyst, and high-boiling-point substances

have been removed from a hydrogenation crude mixture
containing 1,3-butylene glycol produced through
catalytic reduction of acetaldols, the 1,3-butylene
glycol was obtained, as a bottom product, from the
bottom portion of a distillation tower (a final product
distillation tower) for removing low-boiling-point
substances.
An embodiment of production of 1,3-butylene glycol
of high purity is the first invention group will next be
described.
When a specific alkali metal compound is added to a
crude 1,3-butylene glycol or a bottom product which is
produced through the aforementioned conventional process
and is subjected to distillation (distillation for
removal of high-boiling-point substances) for removing
high-boiling-point substances, and the resultant 1,3-
butylene glycol is subjected to heating treatment,
substances causing odor can be effectively reduced, and
1,3-butylene glycol which undergoes minimal change in
quality with passage of time can be obtained.
Since the crude 1,3-butylene glycol or 1,3-butylene
glycol as a bottom product after distillation for
removal of high-boiling-point substances contains small
amounts of high-boiling-point substances, even when the
1,3-butylene glycol is heated with an alkali, no amount
or a very small amount of low-boiling-point substances
is produced through decomposition of high-boiling-point

substances. Briefly, the amount of low-boiling-point
substances causing odor is effectively reduced through
reaction with an alkali. As a result, the absolute
amount of low-boiling-point substances can be reduced to
about zero. Therefore, 1,3-butylene glycol of very high
purity which issues no odor and undergoes a minimal
change in quality with passage of time can be produced.
The 1,3-butylene glycol of the present invention
exhibits potassium permanganate color-fading time of at
least 15 minutes, preferably at least 25 minutes, more
preferably at least 35 minutes, as measured according to
JIS K1351 3.10 immediately after production, and
exhibits potassium permanganate color-fading time of at
least 5 minutes, preferably at least 10 minutes, more
preferably at least 20 minutes, as measured according to
JIS K1351 3.10 at a period of three months after
production. The 1,3-butylene glycol is characterized by
issuing very reduced odor and producing minimal change
in quality with passage of time. The color-fading time
of the 1,3-butylene glycol after storage can be measured
at any time, so long as at least three months have
elapsed after production.
Fig. 1 is a flowsheet showing an embodiment for
producing a 1,3-butylene glycol of high purity of the
first invention group. Reference numeral 1-1 represents
a dehydration tower, 1-2 is a salt-removal tower (thin-
film evaporator), 1-3 is a distillation tower for

removal of high-boiling-point substances, 1-4 is an
alkali reactor, 1-5 is an alkali-removal tower (thin-
film evaporator), and 1-6 is a final product
distillation tower.
Crude 1,3-butylene glycol which has been subjected
to distillation for removing high-boiling-point
substances is fed into the alkali reactor (e.g., a flow-
type tubular reactor) 1-4. Simultaneously, an alkali
metal compound is added to the crude 1,3-butylene glycol
in an amount of 0.05-10 % by weight, preferably 0.1-
1.0 % by weight, on the basis of the entirety of the
butylene glycol. When the amount of the alkali metal
compound added to the crude butylene glycol is 10 % by
weight or more, the alkali metal compound is
precipitated in, for example, a distillation tower or a
feed pipe, to thereby cause clogging, which is not
preferable. In addition, when the amount of the alkali
metal compound added is very large, decomposition of
high-boiling-point substances proceeds, resulting in
generation of substances causing odor. In contrast,
when the amount of the alkali metal compound added is
less than 0.05 % by weight, the effect of the compound
on substances causing odor is lowered, which are not
preferable. The 1,3-butylene glycol is fed into the
alkali reactor 1-4.
In the purification process for the 1,3-butylene
glycol, the alkali metal compound to be added must be at

least one compound of sodium hydroxide and potassium
hydroxide. The alkali metal compound may be added in
the form of a solid. However, from a viewpoint of
operation and in order to facilitate bringing the alkali
metal compound into contact with a target solution
easily, the compound is preferably added in the form of
an aqueous solution.
In the alkali reactor 1-4, the reaction temperature
is 90-140°C, preferably 110-130°C. This is because, when
the reaction temperature is low, reaction residence time
becomes long, requiring a reactor of large capacity,
which is not economical, whereas when the reaction
temperature is high, the odor of the 1,3-butylene glycol
is impaired. The reaction residence time is 5-120
minutes, preferably 10-30 minutes. When the residence
time is short, the reaction proceeds insufficiently, and
the quality of a final product is impaired, whereas when
the residence time is long, a reactor of large capacity
is required, resulting in high equipment cost, which is
disadvantageous from the viewpoint of economics.
It is to be noted that the crude 1,3-butylene
glycol fed into the alkali reactor may be any type of a
crude 1,3-butylene glycol, so long as the butylene
glycol has been subjected to distillation for removing
high-boiling-point substances. For example, the crude
butylene glycol may be even a product 1,3-butylene
glycol obtained from the bottom of the product

distillation tower employed in the aforementioned
conventional process.
The resultant crude reaction mixture is discharged
from the alkali reactor 1-4, and then fed into the
alkali-removal tower (thin-film evaporator) 1-5. The
alkali metal compound used for the reaction is removed
from the bottom of the tower. The evaporator to be
employed as the alkali-removal tower is appropriately a
naturally falling-type thin film evaporator realizing
short residence time or a forcibly stirring-type thin-
film evaporator, in order to suppress thermal history of
a process fluid.
In the evaporator, evaporation is carried out under
a reduced pressure of 100 torr or less, preferably 5-20
torr, as measured at the top of the evaporator. In
order to reduce the odor of 1,3-butylene glycol, the
distillation (evaporation) temperature is preferably
lower, and the pressure is preferably lower. When
distillation is carried out under the aforementioned
conditions, the temperature of the evaporator is
maintained at 90-120°C. The added alkali metal compound
is removed from the bottom of the evaporator together
with high-boiling-point substances. 1,3-Butylene glycol
containing low-temperature-point substances is obtained
as a distillate from the top of the evaporator and then
fed into the final product distillation tower.
The final product distillation tower may be a

perforated plate tower or a bubble-cap tower.
Preferably, the final product distillation tower is a
packed tower of low pressure loss which is packed with
Sluzer Packing or Melapack (a trade name of Sumitomo
Heavy Industries, Ltd.). Such a packed tower is used in
order to reduce the distillation temperature to as low
as possible, since 1,3-butylene glycol is thermally
decomposed at 200°C or higher, and adverse effects in
relation to odor are obtained (Japanese Patent
Application Laid-Open (kokai) No. 63-156738). Similarly,
when the thermal history (residence time) of 1,3-
butylene glycol is long, adverse effects are obtained.
Therefore, a reboiler to be employed is appropriately a
thin-film evaporator realizing short residence time of a
process fluid, such as a naturally falling-type thin
film evaporator or a forcibly stirring-type thin-film
evaporator.
The theoretical plate number of the final product
distillation tower varies with the concentration of low-
boiling-point substances contained in the solution fed
into the tower. When the concentration of low-boiling-
point substances contained in the solution fed into the
tower is 5% or less, the theoretical plate number of the
tower is about 10-20. The solution is preferably fed to
a position 20-70% of the height of the tower distant
from the top of the tower. Distillation is carried out
under a reduced pressure of 100 torr or less, preferably

5-20 torr, as measured at the top of the tower. In
order to reduce the order of the 1,3-butylene glycol,
the distillation temperature is preferably lower, and
the pressure is preferably lower. Distillation is
preferably carried out at a reflux ratio of 0.5-2.0.
As shown in Fig. 1, the solution obtained by
condensing the vapor from the alkali-removal tower in
the condenser 1-5-2 is fed into the final product
distillation tower. However, in order to reduce the
amount of steam for heating the final product
distillation tower, the vapor from the top of the
alkali-removal tower may be fed directly into the
product distillation tower. 1,3-Butylene glycol as a
product is obtained from the bottom of the final product
distillation tower. The thus-obtained 1,3-butylene
glycol exhibits sufficiently long potassium permanganate
color-fading time as measured according to JIS K1351
3.10; i.e., the 1,3-butylene glycol of high purity
contains very small amounts of reducing substances, etc.,
issues no odor, and undergoes a minimal change in
quality with passage of time.
Characteristic features of the second invention
group will next be described.
In the second invention group, the hydrogen source
material, the step preceding hydrogenation which is
carried out according to needs, and the hydrogen which
is employed are similar to those described in the first

invention group.
In the second invention group, a catalyst used for
hydrogenation (the catalyst may be referred to as
"hydrogenation catalyst") is a Raney nickel having a
specific hydrogenation activity.
The Raney nickel to be employed contains nickel in
an amount of about 50 % by weight during alloying,
contains aluminum in an amount of less than 10 % by
weight after development, and exhibits the following
acetone hydrogenation activity and/or phenol
hydrogenation activity.
(i) The acetone hydrogen activity is at least 2,000
ml/g-Ni/hr, preferably at least 3,000 ml/g-Ni/hr, more
preferably at least 4,000 ml/g-Ni/hr.
When the acetone hydrogenation activity is less
than 2,000 ml/g-Ni/hr, it is difficult to efficiently
obtain 1,3-butylene glycol of reduced odor from a
hydrogenation crude mixture through distillation.
The term "acetone hydrogenation activity" refers to
the hydrogen absorption rate by acetone as measured for
a period of from five minutes to 30 minutes after
initiation of hydrogenation of the acetone, which is
carried out at 25°C and ambient pressure after wet a
Raney nickel (0.3 g) is added to acetone (50 ml). The
acetone hydrogenation activity is represented by
hydrogen absorption amount (unit: ml/g-Ni/hr). The
accurate amount of nickel contained in the wet Raney

nickel is obtained through analysis after the
hydrogenation.
(ii) The phenol hydrogenation activity is at least
500 ml/g-Ni/hr, preferably at least 800 ml/g-Ni/hr, more
preferably at least 1,100 ml/g-Ni/hr.
When the phenol hydrogenation activity is less than
500 ml/g-Ni/hr, it is difficult to efficiently obtain
1,3-butylene glycol of reduced odor from a hydrogenation
crude mixture through distillation.
The term "phenol hydrogenation activity" refers to
the hydrogen absorption rate by phenol as measured for a
period of from five minutes to 30 minutes after
initiation of hydrogenation of the phenol, which is
carried out at 50°C and ambient pressure after a wet
Raney nickel (0.5 g) is added to a solution mixture of
phenol and cyclohexanol (volume ratio 7:3) (60 ml). The
phenol hydrogenation activity is represented by hydrogen
absorption amount (unit: ml/g-Ni/hr). The accurate
amount of nickel contained in the wet Raney nickel is
obtained through analysis after the hydrogenation.
Hydrogenation step
Hydrogenation is carried out through the reaction
process under the reaction conditions described in the
first invention group. Hydrogenation is carried out
such that the amount of the aldehyde groups remaining in
a hydrogenation crude mixture becomes 200 ppm by weight

or less, preferably 50 ppm by weight or less, more
preferably 20 ppm by weight or less, much more
preferably 10 ppm by weight or less.
Purification step after hydrogenation
A hydrogenation crude mixture is subjected to a
treatment, such as distillation for removal of alcohols,
dehydration distillation, evaporation, removal of
impurities, chemical treatment of a remaining double
bond, or a combination thereof.
The distillation for removal of alcohols is carried
out for removing generated alcohols such as ethanol,
isopropanol, and butanol.
The dehydration distillation is carried out for
removing generated water and for subjecting impurities
to azeotropic distillation with water.
The evaporation is carried out for removing
neutralized products of the hydrogenation catalyst or a
base, which are generated, for example, in the
condensation step, and thermally-decomposable high-
boiling-point substances. Evaporation is carried out by
means of an evaporation operation of short heating
residence time, such as single distillation or flash
distillation.
The chemical treatment of a remaining double bond
is carried out by adding, for example, a hydroxide
alkali or ozone to a double bond, particularly a double

bond which reacts in the chameleon test (potassium
permanganate solution color-fading time as measured
according to JIS K1351 3.10), by cleaving the double
bond, or by reducing the double bond with, for example,
sodium borohydride.
The removal of impurities is carried out for
removing other low-boiling-point substances such as
butanone and high-boiling-point substances, and is
carried out by means of, for example, distillation,
adsorption, or ion exchange.
The distillation method is not particularly limited,
so long as low-boiling-point substances and high-
boiling-point substances can be separated from 1,3-
butylene glycol by utilizing the difference in boiling
point between the 1,3-butylene glycol and the substances
Examples of the distillation method to be employed
include reduced-pressure distillation, ambient-pressure
distillation, compressed distillation, azeotropic
distillation, extracting distillation, and reactive
distillation.
No particular limitation is imposed on the types of
the purification processes after hydrogenation and the
order of the processes. For example, removal of
alcohols, azeotropic dehydration for removal of low-
boiling-point substances, evaporation, removal of high-
boiling-point substances through distillation of 1,3-
butylene glycol, and removal of low-boiling-point

substances through distillation are carried out
successively, to thereby produce a purified 1,3-butylene
glycol.
A characteristic feature of the second invention
group resides in that acetaldols are hydrogenated by use
of a Raney nickel catalyst having a specific
hydrogenation activity, the resultant hydrogenation
crude mixture is subjected to distillation to thereby
separate low-boiling-point components (L), and then the
resultant mixture is further subjected to distillation,
to thereby yield 1,3-butylene glycol as a distillate.
Examples of the low-boiling-point components (L)
include alcohols such as the aforementioned ethanol,
isopropanol, and butanol; water; impurities which are
azeotropically distilled with moisture and water; and
other low-boiling-point substances.
Therefore, in order to separate the low-boiling-
point components (L), distillation for removal of
alcohols, dehydration distillation, and distillation for
removal of other low-boiling-point substances may be
carried out separately, or a single distillation
operation may be carried out. Usually, when a valuable
product such as ethanol or butanol is recovered,
distillation for removal of ethanol and distillation for
removal of butanol may be carried out separately. In
order to further reduce odor, dehydration distillation
may be carried out after distillation for removal of

alcohols.
When the hydrogenation crude mixture is subjected
to distillation to thereby yield 1,3-butylene glycol as
a distillate, the catalyst, neutralized salts, and high-
boiling-point substances, including thermally
decomposable high-boiling-point substances, which are
contained in the crude mixture, are impaired, and a
component which is distilled together with the 1,3-
butylene glycol is produced, the component causing
lowering of purity, odor, coloring of the butylene
glycol, etc. Therefore, in order to separate the
catalyst, the neutralized salts, and the high-boiling-
point substances including thermally decomposable high-
boiling-point substances, the aforementioned evaporation
treatment can be carried out after separation of the
low-boiling-point components (L).
After the evaporation treatment, the resultant
hydrogenation crude mixture can be subjected to
distillation, to thereby obtain a purified 1,3-butylene
glycol as a distillate.
In order to further reduce odor, the 1,3-butylene
glycol distillate may further be subjected to
distillation, to thereby separate low-boiling-point
components (1).
The term low-boiling-point components (1) refers to
an impurity contained in the 1,3-butylene glycol
distillate. Examples of the low-boiling-point

components (1) include a minor amount of alcohols, such
as ethanol, isopropanol, and butanol; water; and other
low-boiling-point substances.
After the evaporation treatment, the hydrogenation
crude mixture may be subjected to distillation, to
thereby separate the low-boiling-point components (1).
Preferably, after the evaporation treatment, 1,3-
butylene glycol is obtained as a distillate, and the
1,3-butylene glycol distillate is subjected to
distillation, to thereby separate the low-boiling-point
components (1).
Thus, the purified 1,3-butylene glycol of reduced
odor can be produced reliably and efficiently.
Quantification of remaining aldehyde group
In the present invention, the amount of aldehyde
groups remaining in the hydrogenation crude mixture, the
aldehyde groups being considered to be a substance
causing odor, is quantified, and the hydrogenation
process can be controlled.
Examples of the method for quantifying the content
of aldehyde groups include a hydroxylamine hydrochloride
method in which hydroxylamine hydrochloride is added to
the hydrogenation crude mixture and a liberated hydrogen
chloride component is quantified.
Examples of the method for quantifying the hydrogen
chloride component include a method in which an

indicator, such as, Bromophenol Blue (BPB), is added and
discoloration time is measured.
Hereinafter, a method in which the BPB is added to
a hydrogen chloride component which is liberated by
adding hydroxylamine hydrochloride (HA HCl) to the
hydrogenation crude mixture and discoloration time is
measured will be abbreviated as "HA-HC1-BPB method."
Hydroxylamine hydrochloride-Bromophenol Blue (HA?HC1-
BPB) method
Usually, hydroxylamine hydrochloride (HA?HCl)
reacts with carbonyl compounds such as aldehyde and
ketone as follows, to thereby liberate hydrochloric acid
RCH = O + NH2OH-HC1 ? RCH = NOH + H2O + HCl
The indicator BPB discolors by the liberated
hydrochloric acid. The discoloration is quantified by
means of colorimetry by visual observation or by use of
a colorimeter. In the present invention, the
hydrogenation process and distillation conditions can be
monitored by means of colorimetry by visual observation,
instead of through direct measurement of the content of
aldehyde groups. Therefore, such colorimetry falls
within the meaning of the method for quantifying the
content of remaining aldehyde groups.
HA?HC1-BPB method
The method for quantifying the content of aldehyde

groups remaining in the hydrogenation crude mixture
relating to the present invention is carried out as
follows.
Preparation of
BPB (0.1 g) and ethanol (20 ml) are added to a 100-
ml messflask and dissolved, and distilled water is added
to the messflask until the level of the water reaches an
indicator of the messflask.
Preparation of solution>
(1) Hydroxylamine hydrochloride (69.5 g) is added
to a 1-liter messflask, the 0.1% BPB solution (25 ml) is
added to the messflask, and pure water is added to the
messflask until the level of the water reaches the
indicator of the messflask.
(2) A l/10N-NaOH aqueous solution is added to the
solution prepared in (1), to thereby adjust the pH of
the solution to 3.5.
(Analysis operation)
(1) The hydrogenation crude mixture (5 ml) after
filtration of the catalyst is sampled in a test tube.
(2) The above-prepared BPB-added hydroxylamine
hydrochloride solution (5 ml) is added to the sampled
solution, and mixed therewith, to thereby prepare a test
solution.
(3) The time required for changing the color of the
test solution from blue or yellow-green into yellow is

measured as discoloration time.
When acetaldol was used as a sample, and
discoloration time was measured. The correlation
between the content of aldehyde groups and discoloration
time is described below. The content of aldehyde groups
is obtained by the following formula: the content of
aldehyde groups = the content of acetaldol x 29.1/88.1.

The quality of the hydrogenation crude mixture
correlates to the content of aldehyde groups remaining
in the mixture. As described below, the quality of the
hydrogenation crude mixture can be determined by the
length of discoloration time when the BPB-added
hydroxylamine hydrochloride solution is added to the
mixture.
(1) In the case of good quality: blue ? yellow-
green ? yellow (time required for changing the color of
the mixture from blue to yellow-green is long.)
(2) In the case of poor quality: blue ? yellow-
green ? yellow (time required for changing the color of
the mixture from blue to yellow-green is short.)
(3) In the case of very poor quality: the color of
the mixture becomes yellow immediately after addition of
the BPB-added hydroxylamine hydrochloride solution.
The correlation between the aforementioned
discoloration time and the distillation process for
obtaining a purified 1,3-butylene glycol which issues no
odor or considerably reduced odor is summarized below on
the basis of the results of actual operations.
in the aforementioned correlation is the cut percentage
of low-boiling-point-substances and/or high-boiling-
point substances. The cut percentage correlates to the
separation plate number of the distillation tower and
the reflux ratio. When the separation plate number and
the reflux ratio are increased, the cut percentage can
be reduced, but facility costs or costs for utilities
such as steam are increased.
The discoloration time is at least one hour,
preferably at least four hours, more preferably at least
eight hours, much more preferably at least 16 hours.
When the discoloration time is less than one hour, the
cut percentage is drastically increased in order to
obtain a purified 1,3-butylene glycol which issues a
considerably reduced odor, and thus productivity is
lowered considerably.
The purified 1,3-butylene glycol produced through
the process of the second invention group is used as an
intermediate material for producing a solvent for paints
and various compounds. Also, the 1,3-butylene glycol
can be used as a raw material for cosmetics such as a
humectant and as an additive for animal feeds, since the
1,3-butylene glycol has high purity and does not issue
any problematic odor or exhibit any disagreeable taste.
According to the second invention group, control of
the process is rationalized, the yield of the purified
1,3-butylene glycol which issues no odor or a

considerably reduced odor is enhanced, costs for
utilities are reduced, and 1,3-butylene glycol of
reduced odor can be produced efficiently and reliably.
Characteristic features of the third invention
group will next be described.
Aldols obtained through condensation of
acetaldehyde in the presence of a basic catalyst have
been defined in connection with the first invention
group.
In the third invention group, an acid is added to a
mixture produced in an aldehyde condensation step (the
mixture may be referred to as "crude reaction mixture")
so as to acidify the mixture, and the resultant mixture
is used as a raw material for hydrogenation. As
described in connection with the first invention group,
at least a portion of unreacted acetaldehyde is removed
from the hydrogenation raw material, since the unreacted
acetaldehyde is usually recycled in the condensation
step. However, the raw material for hydrogenation may
contain residual acetaldehyde, crotonaldehyde, small
amounts of aldehyde components, low-boiling-point
substances, high-boiling-point substances such as
aldehyde dimers and aldehyde trimers, and water. A raw
material for hydrogenation containing water in an amount
of 10-20 % by weight can be used. A raw material for
hydrogenation having a purity of 95-98 % by weight based

on acetaldol components, exclusive of water, is
preferably used.
Acidification of the produced mixture may be
carried out after neutralization following condensation
of acetaldehyde, or may be carried out after thermal
decomposition of aldoxane. Preferably, after thermal
decomposition of aldoxane is carried out in a neutral
atmosphere, the produced mixture is acidified
immediately before hydrogenation so as to attain a
predetermined acidity. Thus, by-production of
crotonaldehyde-which is by-produced through
dehydration in an acidic state during thermal
decomposition of aldoxane—can be reduced.
Examples of the aforementioned acid include organic
acids and inorganic acids. Examples of the inorganic
acids include phosphoric acid and monoalkyl or dialkyl
esters of phosphoric acid. Organic acids are preferred.
Examples of the organic acids include monocarboxylic
acids such as formic acid, acetic acid, and propionic
acid; and dicarboxylic acids such as oxalic acid,
malonic acid, succinic acid, maleic acid, and tartaric
acid. Monocarboxylic acids are more preferred, with
acetic acid being particularly preferred.
100% Acetic acid may be used, but, in order to
facilitate neutralization and acidification operations,
for example, a 5-20 % by volume acetic acid aqueous
solution is used.

The acidity of the raw material for hydrogenation
is 1-30, preferably 2-10. Herein, the acidity refers to
an amount (ml) of a 1/10 N sodium hydroxide aqueous
solution to be required for neutralizing 100 ml of a
sample (indicator: phenolphthalein).
In the third invention group, since the acidity of
the mixture subjected to hydrogenation falls within the
above range, impairment of a catalyst during the
hydrogenation step—which is attributed to, for example,
generation of polymers—can be prevented. When the
acidity is below the above range, prevention of catalyst
impairment is unsatisfactory, whereas when the acidity
exceeds the above range, the by-production percentage of
butanol is increased, which is attributed to by-
production of crotonaldehyde, or corrosion of an
apparatus employed in the hydrogenation step proceeds.
Step preceding hydrogenation
The raw material for hydrogenation and the
treatment method thereof are similar to those described
in connection with the first invention group, except
that, in the third invention group, there is employed a
crude reaction mixture which has been adjusted to have
an acidity of a predetermined range.
The hydrogen and the catalyst used for
hydrogenation are similar to those described in
connection with the first invention group.

Hydrogenation step
As described in connection with the first invention
group, hydrogenation is carried out such that the
content of the aldehyde groups remaining in a
hydrogenation crude mixture becomes 200 ppm by weight or
less, preferably 50 ppm by weight or less, more
preferably 20 ppm by weight or less, much more
preferably 10 ppm by weight or less. In the third
invention group, the acidity of the mixture is
maintained so as to fall within the aforementioned range
during hydrogenation.
Production step after hydrogenation reaction
As described in connection with the purification
step after hydrogenation reaction of the second
invention group, a hydrogenation crude mixture is
subjected to a treatment, such as distillation for
removal of alcohols, dehydration distillation,
evaporation, removal of impurities, chemical treatment
of remaining double bonds, or a combination thereof.
The subsidiary description of these treatments has been
provided in connection with the purification step after
hydrogenation of the second invention group.
1,3-Butylene glycol produced through the process of
the third invention group is used as an intermediate
material for producing a solvent for paints and various

compounds. Also, the 1,3-butylene glycol can be used as
a raw material for cosmetics such as a humectant, and as
an additive for animal feed, since the 1,3-butylene
glycol has high purity and does not issue any
problematic odor or exhibit any disagreeable taste.
Characteristic features of the fourth invention
group will next be described.
Aldols produced through condensation of
acetaldehyde have been described in connection with the
first invention group. A mixture produced in an
acetaldehyde condensation step is usually neutralized
with an acid in the subsequent neutralization step, and
the resultant mixture is used as a raw material for
hydrogenation. The crude reaction mixture used in the
hydrogenation step may be even neutral. However, when
the mixture is acidified with acetic acid so as to
attain an acidity of 1-30, preferably 2-10, there can be
prevented impairment of a catalyst which is attributed
to generation of polymers in the hydrogenation step
(hydrogenation reaction), or there can be prevented by-
production of butanol, etc. which is attributed to by-
production of crotonaldehyde, etc. The aforementioned
raw material for hydrogenation has been defined in
connection with the first invention group.
Acidification of the crude reaction mixture by use of an
organic acid or inorganic acid in the hydrogenation step

and the acidity of the mixture have been described in
connection with the third invention group.
Step preceding hydrogenation
The raw material for hydrogenation and the
treatment method thereof are similar to those described
in connection with the first invention group, except
that, in the fourth invention group, there is employed a
crude reaction mixture of aldehyde condensation reaction
which has been adjusted to have an acidity of a
predetermined range. Further, hydrogen and catalysts to
be employed for hydrogenation are also described in the
first invention group.
Hydrogenation step
As described in connection with the first invention
group, hydrogenation is carried out such that the
content of the aldehyde groups remaining in a
hydrogenation crude mixture becomes 200 ppm by weight or
less, preferably 50 ppm by weight or less, more
preferably 20 ppm by weight or less, much more
preferably 10 ppm by weight or less. In the present
invention (the fourth invention group), the acidity of
the mixture is maintained so as to fall within the
aforementioned range during hydrogenation.
Production step after hydrogenation reaction

As described in connection with the purification
step after hydrogenation of the second invention group,
a hydrogenation crude mixture is subjected to a
treatment, such as distillation for removal of alcohols,
dehydration distillation, evaporation, removal of
impurities, chemical treatment of remaining double bond,
or a combination thereof. The subsidiary description of
these treatments has been provided in connection with
the purification step after hydrogenation of the second
invention group.
In the fourth invention group, after low-boiling-
point substances such as alcohols are removed from the
hydrogenation crude mixture, the resultant mixture is
optionally subjected to dehydration distillation and
evaporation, to thereby remove from the mixture
neutralized salts, the catalyst, and thermally
decomposable high-boiling-point substances, and the
resultant mixture is subjected to distillation, to
thereby yield 1,3-butylene glycol as a distillate.
However, when alcohols, etc. are distilled off from
the acidic hydrogenation crude mixture, ethers are
generated from alcohols or 1,3-butylene glycol through
heating, and thus the yield of 1,3-butylene glycol is
reduced, and the quality of the purified 1,3-butylene
glycol is lowered, which is attributed to contamination
of ethers.

Therefore, in the present invention (the fourth
invention group), the hydrogenation crude mixture is
basified, and then removal of alcohols through
distillation, or evaporation is carried out. The
hydrogenation crude mixture may be basified immediately
after hydrogenation, after removal of ethanol, after
removal of butanol, or after dehydration distillation.
Preferably, the hydrogenation crude mixture is basified
immediately after hydrogenation.
The basified hydrogenation crude mixture has a pH
of 9-12, preferably 10 or more, more preferably 11.0-
11.5. When the hydrogenation crude mixture is acidic,
ethers are generated. When the hydrogenation crude
mixture is neutral or has a pH of less than 9, the yield
or odor of 1,3-butylene glycol is not satisfactorily
improved. On the other hand, when the hydrogenation
crude mixture has a pH of more than 12, thermally
decomposable high-boiling-point substances are
decomposed to generate components causing odor or
coloring, and thus the quality of purified 1,3-butylene
glycol is lowered.
The hydrogenation crude mixture is basified through
use of, for example, lithium hydroxide, sodium hydroxide,
potassium hydroxide, calcium hydroxide, magnesium
hydroxide, or amines. Preferably, sodium hydroxide or
potassium hydroxide is used for basification. More
preferably, sodium hydroxide is used.

In order to facilitate addition of sodium hydroxide
to the hydrogenation crude mixture, sodium hydroxide is
used in the form of an aqueous solution. A 5-50 % by
weight sodium hydroxide aqueous solution is used.
A 1,3-butylene glycol distillate obtained through
distillation can be used as a final product. In
accordance with use, distillation of the distillate is
further carried out, to thereby separate remaining low-
boiling-point components.
1,3-Butylene glycol produced through the process of
the fourth invention group is used as an intermediate
material for producing a solvent for paints and various
compounds. Also, the 1,3-butylene glycol can be used as
a raw material for cosmetics such as a humectant, and as
an additive for animal feeds, since the 1,3-butylene
glycol has high purity and does not issue any
problematic odor or exhibit any disagreeable taste.
Characteristic features of the fifth invention
group will next be described.
Aldols produced through condensation of
acetaldehyde have been described in connection with the
first invention group. A mixture produced in an
acetaldehyde condensation step is usually neutralized
with an acid in the subsequent neutralization step, and
the resultant mixture is used as a raw material for
hydrogenation. The crude reaction mixture used in the

hydrogenation step may be even neutral. However, when
the mixture is acidified with acetic acid so as to
attain an acidity of 1-30, preferably 2-10, there can be
prevented impairment of a catalyst which is attributed
to generation of polymers in the hydrogenation step
(hydrogenation reaction), or there can be prevented by-
production of butanol, etc. which is attributed to by-
production of crotonaldehyde, etc. The aforementioned
raw material for hydrogenation has been defined in
connection with the first invention group.
Acidification of the crude reaction mixture by use of an
organic acid or inorganic acid in the hydrogenation step
and the acidity of the mixture have been described in
connection with the third invention group.
Step preceding hydrogenation
The raw material for hydrogenation and the
treatment method thereof are similar to those described
in connection with the first invention group, except
that, in the fifth invention group, there is employed a
crude reaction mixture which has been adjusted to have
an acidity of a predetermined range.
Further, the hydrogen and the catalyst used for
hydrogenation are similar to those described in
connection with the first invention group.
Hydrogenation step

As described in connection with the first invention
group, hydrogenation is carried out such that the
content of the aldehyde groups remaining in a
hydrogenation crude mixture becomes 200 ppm by weight or
less, preferably 50 ppm by weight or less, more
preferably 20 ppm by weight or less, much more
preferably 10 wt. ppm or less. In the fifth invention
group, the acidity of the mixture is maintained so as to
fall within the aforementioned range during
hydrogenation.
Production step after hydrogenation
As described in connection with the purification
step after hydrogenation of the second invention group,
a hydrogenation crude mixture is subjected to a
treatment, such as distillation for removal of alcohols,
dehydration distillation, evaporation, removal of
impurities, chemical treatment of remaining double bond,
or a combination thereof. The subsidiary description of
these treatments has been provided in connection with
the purification step after hydrogenation of the second
invention group.
A characteristic feature of the fifth invention
group resides in that, after distillation of the
hydrogenation crude mixture is carried out to thereby
separate low-boiling-point components (L), the resultant

mixture is subjected to distillation to thereby yield
1,3-butylene glycol as a distillate, and the distilled
1,3-butyelen glycol (D) is treated with ozone.
Examples of the low-boiling-point components (L)
include aldohols such as the aforementioned ethanol,
isopropanol, and butanol; water; impurities which are
azeotropically distilled together with moisture and
water; and other low-boiling-point substances.
Therefore, in order to separate the low-boiling-
point components (L), distillation for removal of
alcohols, dehydration distillation, and distillation for
removal of other low-boiling-point substances may be
even carried out separately, or a single distillation
operation may be even carried out. Usually, when an
organic product such as ethanol or butanol is recovered,
distillation for removal of ethanol and distillation for
removal of butanol may be carried out separately.
Further, in order to further reduce odor, dehydration
distillation may be carried out after distillation for
removal of alcohols.
When distillation of the hydrogenation crude
mixture is carried out to thereby yield 1,3-butylene
glycol as a distillate, thermally decomposable high-
boiling-point substances contained in the crude mixture
are impaired, and a component which is distilled
together with the 1,3-butylene glycol is produced, the
component causing lowering of purity, generation of odor,

and coloring of the butylene glycol. Therefore, in
order to separate salts, the catalyst, and high-boiling-
point substances including the thermally decomposable
high-boiling-point substances, the aforementioned
evaporation treatment can be carried out after
separation of the low-boiling-point components (L).
After the evaporation treatment, the resultant
hydrogenation crude mixture is subjected to distillation,
to thereby obtain 1,3-butylene glycol as a distillate
(D) .
Ozone treatment
During ozone treatment, impurities such as
substances causing odor undergo chemical change,
including decomposition and deodorization.
Ozone (1 mg-1 g, preferably 10 mg-0.5 g) is added
to 1 kg of the 1,3-butyele glycol distillate (D), and is
brought into contact with the distillate at a
temperature equal to or lower than the oxidation limit
temperature of 1,3-butylene glycol, preferably at a
temperature between ambient temperature and 60 C, for
0.1-6 hours, preferably 0.5-2 hours, to thereby carry
out ozone treatment.
When the amount of added ozone is below the above
range, the treatment proceeds insufficiently, and thus
reduction of substances causing odor, etc. is difficult,
whereas when the amount of added ozone exceeds the above

range, costs required for the treatment increase, or
side reaction is caused.
In order to bring ozone into contact with the 1,3-
butylene glycol distillate (D) , an ozone-containing gas
is blown into the distillate, or the ozone-containing
gas is involved in the distillate with stirring. When
convenience is an important consideration, the ozone-
containing gas is blown into the distillate.
For example, while the 1,3-butylene glycol
distillate (D) is continuously fed into a reactor, the
ozone - containing gas is continuously fed through the
bottom of the reactor, and an ozone-treated 1,3-butylene
glycol is discharged from the top of the reactor.
The reactor is not particularly limited, and a
conventional gas-liquid contact-type reactor may be used.
Gas-liquid contact process may employ a method in which
a liquid is fed through the bottom of the reactor and
the ozone-containing gas is fed through the bottom
thereof, or a method in which a liquid is fed through
the top of the reactor and ozone-containing gas is fed
through the bottom thereof. The resultant reaction
mixture may be also circulated.
Ozone is generated through silent discharge by use
of an ozone generator to which air or oxygen is supplied,
or through electrolysis of a sulfuric acid aqueous
solution.
In the case of silent discharge of air, 0.1-10 % by

weight of ozone can be generated. 10-30 % by weight of
ozone can be generated by carrying out electrical
discharge while the ozone generator is cooled with
liquid air.
When a sulfuric acid aqueous solution having a
specific gravity of 1.1-1.4 is used, about 20 % by
weight of ozone can be generated through electrolysis.
If necessary, nitrogen, carbon dioxide, or air may
be blown into the ozone-treated 1,3-butylene glycol to
thereby purge remaining ozone, and the resultant 1,3-
butylene glycol may be stored.
Separation of low-boiling-point components (1)
In order to obtain 1,3-butylene glycol of further
high purity, low-boiling-point components (1) are
separated from the ozone-treated 1,3-butylene glycol.
The term low-boiling-point components (1) refers to low-
boiling-point components contained in the ozone-treated
1,3-butylene glycol. Specific examples of the low-
boiling-point components (1) include low-boiling-point
substances which exist in 1,3-butylene glycol after
hydrogenation, such as small amounts of the low-boiling
point components (L) remaining in the 1,3-butylene
glycol; and low-boiling-point substances generated
through the ozone treatment.
Examples of the method for separating the low-
boiling-point components (1) include a method in which

the ozone-treated 1,3-butylene glycol is fed into a
distillation tower, and the low-boiling-point components
(1) are distilled from the tower through distillation; a
method in which the ozone-treated 1,3-butylene glycol is
subjected to topping by means of heating; a method in
which the ozone-treated 1,3-butylene glycol is subjected
to bubbling by blowing nitrogen, carbon dioxide, air,
etc. through the bottom of a distillation tower; a
method in which heated steam is blown into a
distillation tower and the low-boiling-point components
(1) are discharged together with the steam; a method in
which heated 1,3-butylene glycol is fed into a reduced-
pressure chamber and the low-boiling-point components
(1) are subjected to flash distillation; a method
employing membrane separation; a method employing
adsorption; and a combination of these methods. These
methods may be carried out at ambient pressure or under
reduced pressure.
Purified 1,3-butylene glycol produced through the
process of the fifth invention group is used as an
intermediate material for producing a solvent for paints
and various compounds. Also, the 1,3-butylene glycol
can be used as a raw material for cosmetics such as a
humectant, and as an additive for animal feeds, since
the 1,3-butylene glycol has high purity and does not
issue any problematic odor or exhibit any disagreeable
taste.

Characteristic features of the sixth invention
group will next be described.
The sixth invention group provides a process for
producing butanol, which includes, when acetaldols are
synthesized from acetaldehyde and the acetaldols are
hydrogenated, hydrogenating, during a hydrogenation step,
crotonaldehyde which is by-produced during synthesis of
the acetaldols to thereby allow by-production of
butanol; subjecting the by-produced butanol to
distillation for separating impurities; and subjecting
the resultant butanol to chemical treatment, and then to
distillation. The sixth invention group also provides a
process for producing butyl acetate from the above-
produced butanol and acetic acids.
When 1,3-butylene glycol is produced from
acetaldehyde serving as a starting material, during
condensation of acetaldehyde in the presence of a basic
catalyst, acetaldols are produced and a small amount of
crotonaldehyde is by-produced. Acetaldols have been
defined in connection with the first invention group.
As described in connection with the first invention
group, a mixture of acetaldehyde and paraldols produced
through thermal decomposition of aldoxane can be used,
and crotonaldehyde is further by-produced during the
thermal decomposition.
During synthesis of acetaldol, crotonaldehyde (1-

10 % by weight, usually 2-5 % by weight) and other by-
products (about 1-5 % by weight) are by-produced.
A solution produced through synthesis of acetaldols
is provided in the hydrogenation step described
hereinafter, and the solution is hydrogenated in the
presence of a catalyst.
It is to be noted that in the sixth invention group,
after synthesis of acetaldols, when a large amount of
unreacted acetaldehyde is recovered through distillation
and the acetaldehyde is recycled in the condensation
step, a portion of crotonaldehyde can be separated and
recovered. The separated and recovered crotonaldehyde
is added to acetaldols, which is a bottom solution when
acetaldehyde is recovered through distillation, and the
recovered crotonaldehyde and crotonaldehyde remaining in
the bottom solution may be utilized for by-production of
butanol in a hydrogenation step.
Hydrogenation step
The thus-produced acetaldols and crotonaldehyde are
provided to a hydrogenation step together with non-
recovered acetaldehyde, other by-products, and water,
etc.
The hydrogen, catalyst, and apparatus employed in
hydrogenation of acetaldols, the reaction temperature,
and the reaction pressure have been described in
connection with the first invention group.

Hydrogenation is carried out such that the content
of the aldehyde groups remaining in a hydrogenation
reaction crude mixture (which may be referred to as
"hydrogenation crude mixture) becomes 200 ppm by weight
or less, preferably 50 ppm by weight or less.
After hydrogenation reaction, the catalyst is
separated from the hydrogenation crude mixture. The
resultant hydrogenation crude mixture contains 1,3-
butylene glycol, butanol, isopropyl alcohol, ethanol,
water, other low-boiling-point substances, and other
high-boiling-point substances, and the crude mixture is
provided to a purification step.
Purification step
The resultant hydrogenation crude mixture is
subjected to distillation, to thereby yield a distillate
(A) and obtain 1,3-butylene glycol and large amounts of
high-boiling-point substances as bottom products. The
distillate (A) contains butanol, ethanol, water, other
low-boiling-point substances, a small amount of 1,3-
butylene glycol, and small amounts of other high-
boiling-point substances.
The bottom solution containing 1,3-butylene glycol
is further purified, to thereby yield 1,3-butylene
glycol as a final product.
Butanol purification step

On the other hand, the distillate (A) is further
subjected to distillation, to thereby separate, as a
distillate, low-boiling-point components (B)
(predominantly containing ethanol, water, and other low-
boiling-point substances), and to yield a bottom
solution (C) (predominantly containing butanol and
containing small amounts of other high-boiling-point
substances).
Conventionally, the bottom solution (C) is
subjected to distillation and purification without any
treatments, to thereby yield by-produced butanol as a
final product. However, the quality of the thus-
obtained butanol is unsatisfactory in terms of the
results of a chameleon test or sulfuric acid coloring
test.
In the sixth invention group, after the bottom
solution (C) is subjected to chemical treatment, the
resultant solution is subjected to distillation, to
thereby separate low-boiling-point components (b) and
high-boiling-point components (c), thereby yielding a
purified butanol.
Examples of the aforementioned chemical treatment
include alkali treatment, reduction treatment, oxidation
treatment, and a combination of at least two of these
treatments.
(I) Examples of the alkali treatment include
treatment making use of an aqueous solution of, for
example, lithium hydroxide, sodium hydroxide, or
potassium hydroxide, and treatment making use of an
alcohol (e.g., ethanol or butanol) solution of such a
hydroxide. Alkali treatment by use of a sodium
hydroxide aqueous solution is preferred.
When sodium hydroxide treatment is carried out, a
0.5-5 % by weight sodium hydroxide aqueous solution is
added to the bottom solution (C) such that the content
of sodium hydroxide in the solution is 1-2 % by weight,
and the resultant solution is heated at 90-130°C for
0.5-10 hours.
(II) Examples of the reduction treatment include a
treatment making use of an aqueous solution or alcohol
solution of a reducing agent such as sodium borohydride,
lithium borohydride, or lithium aluminum hydride; and a
treatment making use of an aqueous solution of acetic
acid-iron or an alcohol solution of sodium hydroxide-
zinc. Reduction treatment using a sodium borohydride
aqueous solution is preferred.
When sodium borohydride treatment is carried out, a
0.1-2 % by weight sodium borohydride aqueous solution is
added to the bottom solution (C) such that the content
of sodium borohydride in the solution is 0.5-1%, and the
resultant solution is heated at 90-130°C for 0.5-10
hours, preferably 0.5-2 hours.
(III) Examples of the oxidation treatment include
an ozone treatment.

When the ozone treatment is carried out, 0.01-10 %
by volume ozone is generated in air or oxygen by use of
an ozone generating apparatus, and the resultant ozone-
containing gas is fed to the bottom solution (C), to
thereby subject impurities, which cause lowering of the
quality of butanol, to ozone oxidation at room
temperature.
The solution which has undergone chemical treatment
is further subjected to distillation, to thereby
separate the low-boiling-point components (b) and the
high-boiling-point components (c), thereby yielding a
purified butanol (a).
No particular limitation is imposed on the order of
separation of the low-boiling-point components (b) and
the high-boiling-point components (c). For example, it
may be the case that the low-boiling-point components
(b) are distilled off first, and subsequently the
purified butanol (a) is distilled out and separated from
the high-boiling-point components it may be the case that butanol is separated from the
high-boiling-point components (c), and subsequently the
low-boiling-point components (b) are distilled off from
the butanol, to thereby yield the purified butanol (a)
as a bottom product.
Distillation may be carried out by means of a
batch-type process or a continuous process.
In the case of continuous distillation, for example,

the low-boiling-point components (b) are distilled off,
and then butanol is distilled and separated from the
high-boiling-point components (c).
The low-boiling-point components (b) are distilled
off by distillation under the following conditions.
Pressure: reduced or ambient pressure, reflux ratio: 1-
10, cut percentage of low-boiling-point components: 5-
20 % by weight with respect to a fed solution.
The purified butanol (a) is obtained as a
distillate and separated from the high-boiling-point
components (c) under the following conditions.
Pressure: reduced or ambient pressure, reflux ratio:
0.2-3, cut percentage of high-boiling-point components:
5-20 % by weight with respect to a fed solution.
When the amount of the bottom solution (C) is not
overly large, the solution is stored in a storage tank,
and when the amount of the stored solution reaches a
predetermined level, the solution is subjected to
chemical treatment and batch distillation.
In the case of batch-type distillation, a
distillation tower including about 40 actual plates is
used, and the low-boiling-point components (b) are
distilled under the following conditions: tower top
pressure: 300-760 torr, reflux ratio: 2-5, bottom
solution temperature: 80-130°C, and then the purified
butanol (a) is distilled at the same tower top pressure
and reflux ratio and at a bottom solution temperature of

90-150°C.
Purified butanol as a by-product produced through
the process of the sixth invention group exhibits a
chameleon test measurement value of 15-25 minutes;
therefore, it is clear that the quality of the inventive
butanol is greatly improved as compared with butanol
produced through a conventional process, which typically
exhibits a chameleon test measurement value of zero
minutes.
The specification to be met by butanol as a product
is APHA of 50 or less as measured by a sulfuric acid
coloring test. Purified butanol as a by-product
obtained by the sixth invention group exhibits APHA of
30-35; therefore, it is clear that the quality of the
inventive butanol is improved as compared with butanol
produced through a conventional process, which exhibits
APHA of 100-200.
Production of butyl acetate
Through a known method, the above-obtained purified
butanol (a) is reacted with acetic acids, to thereby
produce butyl acetate. Examples of the acetic acids
include acetic acid, acetic anhydride, and acetic acid
chloride, and acetic acid is preferably used.
For example, the purified butanol (a) is reacted
with acetic acid in the presence or absence of a
catalyst to thereby yield a crude butyl acetate, and

then distillation of the crude butyl acetate is carried
out, to thereby produce a purified butyl acetate.
Examples of the catalyst include sulfuric acid and
heteropoly-acid, etc.
The esterification temperature is 70-150°C,
preferably 90-130°C. The reaction time is 0.5-5 hours,
preferably 1.5-3 hours.
Butyl acetate as a product produced through the
process of the sixth invention group exhibits APHA of
20-30 as measured by a sulfuric acid coloring test;
therefore, it is clear that the quality of the butyl
acetate is improved as compared with butyl acetate
produced through a conventional process, which exhibits
APHA of 70-90.
Examples
Examples for the first invention group
The inventions of the first invention group will be
next described in more detail by way of Examples, which
should not be construed as limiting the inventions
thereto. It is to be noted that unless otherwise
specified, the term "part(s)" used in the Examples
refers to "part(s) by weight." The below-described
evaluation methods were employed.
1. Potassium permanganate color-fading time (may be
referred to as "chameleon test measurement value"): the
time is measured according to JIS K1351 3.10 (unit:
minute)

2. Odor evaluation rating: rating "1" is assigned
to 1,3-butylene glycol which issues no odor, rating "5"
is assigned to 1,3-butylene glycol which issues minimal
odor, rating "10" is assigned to 1,3-butylene glycol
which issues a slight odor, and rating of an evaluation
sample (i.e., 1,3-butylene glycol) is determined on the
basis of the results of relative evaluation. Odor
evaluation was performed as follows. An evaluation
sample is mixed with water at a ratio of 1:1, the
resultant mixture is placed in a ground stopper reagent
bottle, the bottle is sealed and allowed to stand at
room temperature, and then the sample is smelled
promptly in air and relative comparison of the odor is
performed.
3. Time-course deterioration test: a sample is
placed in a ground stopper bottle, the vapor phase
portion in the bottle is subjected to nitrogen sealing,
and then the bottle is sealed. After the bottle is
placed in a thermostatic chamber at 40°C for three
months, the sample in the bottle is subjected to
measurement of potassium permanganate color-fading time
and odor evaluation.
(Examples 1-1 and 1-2)
The process of the first invention group will be
described by way of Examples and with reference to the
flowsheet shown in Fig. 1. Acetaldol (100 parts) and

hydrogen (6.5 parts) serving as raw materials were
placed in a reactor (not illustrated in the Fig. 1).
The reactor was maintained at a temperature of 125-135°C
and a pressure of 150 Kg/cm2. A Raney nickel (3.5 parts)
serving as a catalyst was added to the reactor. A crude
reaction mixture was removed from the reactor, the
catalyst was separated from the mixture, and the
resultant mixture was neutralized with sodium hydroxide.
Subsequently, alcohols were removed from the neutralized
mixture, and the resultant crude 1,3-butylene. glycol was
fed into a dehydration tower 1-1 shown in Fig. 1.
Through the top of the dehydration tower, water (15
parts) was added with respect to the fed solution (100
parts), dehydration was carried out at a pressure of 50
torr, and a crude 1,3-butylene glycol containing water
in an amount of 0.5 % by weight or less was obtained
from the bottom of the distillation tower. The thus-
dehydrated crude 1,3-butylene glycol was then fed into a
salt-removal tower 1-2. Salts, high-boiling-point
substances, and a portion of 1,3-butylene glycol (total
5 parts on the basis of 100 parts of the fed solution)
were discharged, as a residue, from the bottom of the
salt-removal tower. From the top of the salt-removal
tower, 1,3-butylene glycol, low-boiling-point substances,
and a portion of high-boiling-point substances (total 95
parts) were distilled.
The 1,3-butylene glycol, low-boiling-point

substances, and high-boiling-point substances distilled
from the salt-removal tower 1-2 were fed into a
distillation tower 1-3 for removal of high-boiling-point
substances, and the high-boiling-point substances and a
portion of 1,3-butylene glycol (total 20 parts) were
discharged from the bottom of the distillation tower.
1,3-Butylene glycol and low-boiling-point substances
(total 80 parts) were distilled off from the top of the
distillation tower, and then fed into an alkali reactor
1-4. A 10 % by weight sodium hydroxide aqueous solution
was added to the fed solution such that the
concentration of sodium hydroxide in the solution was
0.2 % by weight. In the alkali reactor, reaction was
carried out at a reaction temperature of 120 C for a
residence time of 20 minutes (Example 1-1). In Example
1-2, the procedure of Example 1-1 was repeated, except
that, in the alkali reactor, the reaction temperature
and the residence time were changed to 100°C and 30
minutes, respectively. A crude reaction mixture
obtained from the alkali reactor was fed into an alkali-
removal tower 1-5. Alkali, high-boiling-point
substances, and a portion of 1,3-butylene glycol (total
10 parts on the basis of 100 parts of the fed solution)
were discharged from the bottom of the alkali-removal
tower. 1,3-Butylene glycol and low-boiling-point
substances (total 90 parts) were distilled from the top
of the alkali-removal tower, and then fed into the

subsequent final product distillation tower. Low-
boiling-point substances and a portion of 1,3-butylene
glycol (total 10 % by weight on the basis of 100 parts
of the fed solution) were obtained as a distillate from
the top of the final product distillation tower 1-6.
From the bottom of the distillation tower, 1,3-butylene
glycol was obtained as a product.
The 1,3-butylene glycol was subjected to
measurement of potassium permanganate color-fading time
and odor evaluation immediately after production and at
a period of three months after production. The results
are shown in Table 1-1.
(Comparative Example 1-1)
The procedure of Example 1-1 was repeated until the
step in which the 1,3-butylene glycol, low-boiling-point
substances, and high-boiling-point substances obtained
as a distillate from the salt-removal tower 1-2 were fed
into the distillation tower 1-3 for removal of high-
boiling-point substances. Subsequently, 1,3-butylene
glycol and low-boiling-point substances were obtained as
a distillate from the top of the distillation tower 1-3,
and the resultant distillate was fed into the final
product distillation tower. Low-boiling-point
substances and a portion of 1,3-butylene glycol (total
10 % by weight on the basis of 100 parts of the fed
solution) were obtained as a distillate from the top of

the final product distillation tower 1-6. From the
bottom of the distillation tower, 1,3-butylene glycol
was obtained as a final product.
Immediately after production, the odor evaluation
rating of the 1,3-butylene glycol was 3, and the
potassium permanganate color-fading time of the 1,3-
butylene glycol was 15 minutes. The 1,3-butylene glycol
was subjected to time-course deterioration test at 40°C.
At a period of three months after production, the
potassium permanganate color-fading time decreased to 3
minutes, the odor evaluation rating was 10, and the 1,3-
butylene glycol issued a slight odor. The results are
shown in Table 1-1.
Examples for the second invention group
The inventions of the second invention group will
next be described in more detail by way of Examples,
which should not be construed as limiting the inventions
thereto.
Odor evaluation method: 1,3-butylene glycol
immediately after production or 1,3-butylen glycol which
has been stored for a predetermined period of time is
used as an evaluation sample; and rating "1" is assigned
to 1,3-butylene glycol which issues no odor, rating "5"
is assigned to 1,3-butylene glycol which issues minimal
odor, rating "10" is assigned to 1,3-butylene glycol
which issues a slight odor, and rating (1 to 10) of an
evaluation sample is determined on the basis of the
results of relative evaluation.
Odor evaluation was performed as follows. 1,3-
Butylene glycol is mixed with water at a volume ratio of
1:1, the resultant mixture is placed in a ground stopper
reagent bottle, the bottle is sealed and allowed to
stand at room temperature, and then the sample is
smelled promptly in air and relative comparison of the
odor is performed. When the aforementioned rating of
1,3-butylene glycol is 10 or more, the 1,3-butylene
glycol is not passed in terms of odor.
(Example 2-1)
A para-acetaldol reaction mixture was obtained
through condensation of acetaldehyde in the presence of
a sodium hydroxide aqueous solution, and neutralization
of the reaction mixture was carried out. A portion of

unreacted acetaldehyde was recovered from the
neutralized mixture, and the resultant crude reaction
mixture was fed into a continuous suspension bubble
tower in which a Raney nickel having the below-described
properties was suspended in the mixture. Subsequently,
hydrogenation was carried out under the below-described
conditions, the Raney nickel was removed through
filtration, and a hydrogenation crude mixture was
obtained.
The Raney nickel contains nickel in an amount of
49 % by weight during alloying, and it showed a grain
size distribution of (grains having a size of more than
7 4 µm (3.3%), grains having a size of 43 µm to 74 µm
(17.4%), and grains having a size of 43 µm or less
(79.2%)). After development, the Raney nickel contains
aluminum in an amount of 8 % by weight, and exhibits an
acetone hydrogenation activity of 2,500 ml/g-Ni/hr and a
phenol hydrogenation activity of 600 ml/g-Ni/hr.
The catalyst (10 parts by weight) and hydrogen (6
parts by weight) were added to acetaldols (100 parts by
weight), and hydrogenation was carried out under the
following conditions: residence time: 80 minutes,
reaction temperature: 135°C, reaction pressure: 140 atm.
The hydrogenation crude mixture (5 ml) was sampled
in a test tube, and a BPB-added hydroxylamine
hydrochloride solution (5 ml)—which had been prepared
in advance—was added to the crude mixture, and then

mixed. The time required for changing the color of the
test solution from blue to yellow was 16 hours.
The hydrogenation crude mixture was subjected to
alcohol-removal treatment, to thereby remove ethanol and
butanol. Through azeotropic distillation with water,
components causing odor were separated from the
resultant crude mixture, and the resultant mixture was
subjected to thin-film evaporation, to thereby remove
substances neutralized with the base during the
condensation step, the hydrogenation catalyst, and
thermally decomposable high-boiling-point substances.
Subsequently, the resultant solution was fed into a
continuous distillation tower including 20 plates, and
distillation was carried out under the following
conditions: bottom solution temperature: 150 C, tower
top pressure: 20 torr, to thereby yield 1,3-butylene
glycol as a distillate while high-boiling-point
substances (15 % by weight on the basis of the fed
solution (100 % by weight)) were allowed to remain in
the distillation tower. The distilled 1,3-butylene
glycol was fed into a continuous distillation tower
including a packed bed corresponding to 20 plates, and
then distillation was carried out under the following
conditions: bottom solution temperature: 115°C, tower
top pressure: 15 torr, and reflux ratio: 1.5, to thereby
remove low-boiling-point substances (15 % by weight on
the basis of the fed solution (100 % by weight)),

thereby yielding a purified 1,3-butylene glycol. The
odor evaluation rating of the purified 1,3-butylene
glycol was 1 immediately after production, and was 5
after storage for three months; i.e., the 1,3-butylene
glycol can be used as a material for cosmetics.
(Example 2-2)
The procedure of Example 2-1 was repeated, except
that the following Raney nickel was used, to thereby
obtain 1,3-butylene glycol. The Raney nickel contains
nickel in an amount of about 51 % by weight during
alloying, contains aluminum in an amount of 7 % by
weight after development, and exhibits an acetone
hydrogenation activity of 4,300 ml/g-Ni/hr and a phenol
hydrogenation activity of 1,200 ml/g-Ni/hr.
It is to be noted that the hydrogenation crude
mixture (5 ml) was sampled in a test tube, and a BPB-
added hydroxylamine hydrochloride solution (5 ml)—which
had been prepared in advance—was added to the crude
mixture, and then mixed. The time required for changing
the color of the test solution from blue to yellow was
4 8 hours. The odor evaluation rating of the above-
obtained purified 1,3-butylene glycol was 1 immediately
after production, and was 3 after storage for three
months; i.e., the 1,3-butylene glycol can be used as a
material for cosmetics.

(Comparative Example 2-1)
The procedure of Example 2-1 was repeated, except
that the following Raney nickel was used, to thereby
obtain 1,3-butylene glycol. The Raney nickel contains
nickel in an amount of about 50 % by weight during
alloying, contains aluminum in an amount of 7 % by
weight after development, and exhibits an acetone
hydrogenation activity of 1,500 ml/g-Ni/hr and a phenol
hydrogenation activity of 350 ml/g-Ni/hr.
It is to be noted that the hydrogenation crude
mixture (5 ml) was sampled in a test tube, and a BPB-
added hydroxylamine hydrochloride solution (5 ml)—which
had been prepared in advance—was added to the crude
mixture, and then mixed. The discoloration time of the
test solution was 0.8 hour. The odor evaluation rating
of the above-obtained purified 1,3-butylene glycol was 5
immediately after production, and was 10 after storage
for three months.
Examples for the third invention group
The inventions of the third invention group will
next be described in more detail by way of Examples,
which should not be construed as limiting the inventions
thereto.
(Example 3-1)
An acetaldehyde aqueous solution

(acetaldehyde/water = 90/10 by weight) (500 parts by
weight), which had been prepared in advance, was placed
in a 1-liter aldol condensation reactor equipped with a
jacket, and then cooled to 15-20°C. Subsequently, a
0.5% sodium hydroxide aqueous solution (10 parts by
weight) was gradually added dropwise to the acetaldehyde
aqueous solution while the solution was stirred
vigorously, and then the resultant mixture was allowed
to react at a reaction temperature of 20°C for seven
hours. Subsequently, the resultant reaction mixture was
neutralized with a 10 % by volume diluted acetic acid
aqueous solution in a neutralization bath, and the
resultant mixture was subjected to aging for two hours.
Then, the resultant mixture was continuously fed to an
aldoxane decomposition tower, and thermal decomposition
was carried out.
A distillate containing acetaldehyde,
crotonaldehyde, and water was discharged from the top of
the aldoxane decomposition tower, and a bottom solution
containing acetaldols including aldoxane and paraldols
as a primary component, remaining crotonaldehyde and
other substances as a secondary component, and water was
continuously discharged from the bottom of the tower.
In an intermediate bath, the acidity of the bottom
solution was adjusted to 2 by use of the aforementioned
diluted acetic acid solution, and the resultant solution
was used as a raw material for hydrogenation.

The thus-obtained raw material for hydrogenation
was continuously fed to a continuous suspension bubble
tower (made from carbon steel) in which a Raney nickel
serving as a hydrogenation catalyst was suspended in the
raw material, and hydrogenation was carried out under
the below-described reaction conditions. Subsequently,
the Raney nickel was removed through filtration, and a
hydrogenation crude mixture was obtained.
The catalyst (10 parts by weight) and hydrogen (6
parts by weight) were added to acetaldols (100 parts by
weight) in the raw material for hydrogenation, and
hydrogenation was carried out under the following
conditions: residence time: 80 minutes, reaction
temperature: 135°C, reaction pressure: 140 atm. After
the hydrogenation was continuously carried out for 24
hours, the yield of 1,3-butylene glycol in the
hydrogenation crude mixture was 85 % by weight, and the
by-production percentage of butanol was 1.8 % by weight.
(Example 3-2)
The procedure of Example 3-1 was repeated, except
that the acidity of the bottom solution was adjusted to
10 by use of a 10 % by volume diluted acetic acid
solution in an intermediate bath, and the resultant
solution was used as a raw material for hydrogenation.
After hydrogenation reaction was continuously
carried out for 24 consecutive hours, the yield of 1,3-

butylene glycol in a hydrogenation crude mixture was
84 % by weight. After production of 1,3-butylene glycol
was carried out for 2,000 hours, the hydrogenation
reactor was observed and no corrosion was found.
(Comparative Example 3-1)
The procedure of Example 3-1 was repeated, except
that the bottom solution was not acidified in an
intermediate bath, and was used as a raw material for
hydrogenation without any treatments.
After hydrogenation reaction was continuously
carried out for 24 hours, the yield of 1,3-butylene
glycol in a hydrogenation crude mixture was 50 % by
weight. The used hydrogenation catalyst was removed
from the hydrogenation reactor, washed with water, dried,
and then subjected to analysis. The analysis results
reveal that polycondensation of the raw material for
hydrogenation proceeded in the Raney nickel catalyst,
and the properties of the catalyst were lowered.
(Comparative Example 3-2)
The procedure of Example 3-1 was repeated, except
that the acidity of the bottom solution was adjusted so
as to fall within a range of 95 to 105 by use of acetic
acid in an intermediate bath, and the resultant solution
was used as a raw material for hydrogenation.
After hydrogenation reaction was continuously

carried out for 24 hours, the yield of 1,3-butylene
glycol in a hydrogenation crude mixture was 80 % by
weight, and the by-production percentage of butanol was
increased to 3.0 % by weight.
Examples for the fourth invention group
The inventions of the fourth invention group will
next be described in more detail by way of Examples,
which should not be construed as limiting the inventions
thereto.
Odor evaluation method: rating "1" is assigned to
1,3-butylene glycol which issues no odor, rating "5" is
assigned to 1,3-butylene glycol which issues minimal
odor, rating "10" is assigned to 1,3-butylene glycol
which issues a slight odor, and rating of an evaluation
sample (i.e., 1,3-butylene glycol) is determined on the
basis of the results of relative evaluation.
Odor evaluation was performed as follows. 1,3-
Butylene glycol is mixed with water at a volume ratio of
1:1, the resultant mixture is placed in a ground stopper
reagent bottle, the bottle is sealed and allowed to
stand at room temperature, and then the sample is
smelled promptly in air and relative comparison of the
odor is performed. When the aforementioned rating of
1,3-butylene glycol is 10 or more, the 1,3-butylene
glycol is not passed in terms of odor.

(Example 4-1)
An acetaldehyde aqueous solution
(acetaldehyde/water = 90/10 by weight) (500 parts by
weight), which had been prepared in advance, was placed
in a 1-liter aldol condensation reactor equipped with a
jacket, and then cooled to 15-20 C. Subsequently, a
0.5% sodium hydroxide aqueous solution (10 parts by
weight) was gradually added dropwise to the acetaldehyde
aqueous solution while the solution was stirred
vigorously, and then the resultant mixture was allowed
to react while maintaining a reaction temperature at
20 C for seven hours. Subsequently, the resultant
reaction mixture was neutralized with a 10 % by volume
diluted acetic acid aqueous solution in a netitralization
bath, and the resultant mixture was subjected to aging
for two hours. Then, the resultant mixture was
continuously fed to an aldoxane decomposition tower, and
thermal decomposition was carried out.
A distillate containing acetaldehyde,
crotonaldehyde, and water was discharged from the top of
the aldoxane decomposition tower, and a bottom solution
containing para-acetaldols including aldoxane and
paraldol as a primary component, remaining
crotonaldehyde and other substances as a secondary
component, and water was continuously discharged from
the bottom of the tower. In an intermediate bath, the
acidity of the bottom solution was adjusted to 10 by use

of the aforementioned diluted acetic acid solution, and
the resultant solution was used as a raw material for
hydrogenation.
Here, acidity refers to an amount (ml) of a 1/10 N
sodium hydroxide aqueous solution to be required for
neutralizing 100 ml of a sample (indicator:
phenolphthalein).
The thus-obtained raw material for hydrogenation
was continuously fed to a continuous suspension bubble
tower in which a Raney nickel serving as a hydrogenation
catalyst was suspended in the raw material, and
hydrogenation was carried out under the below-described
reaction conditions. Subsequently, the Raney nickel was
removed through filtration, and a hydrogenation crude
mixture was obtained.
The catalyst (10 parts by weight) and hydrogen (6
parts by weight) were added to acetaldols (100 parts by
weight) in the raw material for hydrogenation, and
hydrogenation was carried out under the following
conditions: residence time: 80 minutes, reaction
temperature: 135°C, reaction pressure: 140 atm.
Immediately after the hydrogenation, the hydrogenation
crude mixture contained ethanol (8 % by weight), butanol
(1.6 % by weight), and 1,3-butylene glycol (85 % by
weight).
A 10 % by weight sodium hydroxide aqueous solution
was added to the hydrogenation crude mixture immediately

after hydrogenation, and the pH of the crude mixture was
adjusted to 11. Subsequently, ethanol and butanol were
distilled off from the crude mixture, the resultant
mixture was subjected to dehydration distillation, and
then neutralized salts, sodium hydroxide, the catalyst,
and thermally decomposable high-boiling-point substances
were separated from the resultant mixture by use of a
thin-film evaporator. Thereafter, the resultant
solution was fed to a continuous distillation tower
including 20 plates, and then distillation was carried
out under the following conditions: bottom solution
temperature: 150 C, and tower top pressure: 20 torr, to
thereby remove high-boiling-point substances (15 % by
weight on the basis of the fed solution (100 % by
weight)) from the bottom of the tower, thereby yielding
1,3-butylene glycol distillate having a purity of 99.2 %
by weight. The recovery percentage of 1,3-butylene
glycol from the hydrogenation crude mixture was 90 % by
weight. Coloring of the 1,3-butylene glycol distillate
was not observed, and the odor evaluation rating of the
1,3-butylene glycol distillate was 5.
(Example 4-2)
The procedure of Example 4-1 was repeated, except
that the pH of the hydrogen crude mixture immediately
after hydrogenation was adjusted to 11.5. The recovery
percentage of 1,3-butylene glycol from the hydrogenation

crude mixture was 88 % by weight. Discoloration of 1,3-
butylene glycol distillate was not observed, and the
odor evaluation rating of the 1,3-butylene glycol
distillate was 3.
(Comparative Example 4-1)
An acidic hydrogenation crude mixture immediately
after hydrogenation, which mixture was obtained through
the procedure of Example 4-1, was subjected to alcohol
removal treatment in a manner similar to that of Example
4-1, to thereby remove ethanol, butanol, acetic acid,
etc. Subsequently, neutralized salts, the catalyst, and
thermally decomposable high-boiling-point substances
were removed from the resultant mixture by use of a
thin-film evaporator. Thereafter, the resultant
solution was fed to a continuous distillation tower
including 20 plates, and then distillation was carried
out under the following conditions: bottom solution
temperature: 150°C, and tower top pressure: 20 torr, to
thereby remove high-boiling-point substances (20 % by
weight on the basis of the fed solution (100 % by
weight)) from the bottom of the tower, thereby yielding
1,3-butylene glycol distillate having a purity of 98 %
by weight.
The recovery percentage of 1,3-butylene glycol from
the hydrogenation crude mixture was 83 % by weight. The
purity and yield of the thus-obtained 1,3-butylene

glycol were low as compared with those of 1,3-butylene
glycol obtained in Example 4-1.
(Comparative Example 4-2)
The procedure of Example 4-1 was repeated, except
that the pH of the hydrogen crude mixture immediately
after hydrogenation was adjusted to 13. The odor
evaluation rating Of the thus-obtained 1,3-butylene
glycol was about 15, and discoloration of the 1,3-
butylene glycol was observed; i.e., the quality of the
1,3-butylene glycol was low as compared with that of
1,3-butylene glycol obtained in Example 4-1. The 1,3-
butylene glycol of Comparative Example 4-2 was not
passed as a product.
Examples for the fifth invention group
The inventions of the fifth invention group will
next be described in more detail by way of Examples,
which should not be construed as limiting the inventions
thereto.
Odor evaluation method: rating "1" is assigned to
1,3-butylene glycol which issues no odor, rating "5" is
assigned to 1,3-butylene glycol which issues minimal
odor, rating "10" is assigned to 1,3-butylene glycol
which issues a slight odor, and rating of an evaluation
sample (i.e., 1,3-butylene glycol) is determined on the
basis of the results of relative evaluation.

Odor evaluation was performed as follows. 1,3-
Butylene glycol is mixed with water at a volume ratio of
1:1, the resultant mixture is placed in a ground stopper
reagent bottle, the bottle is sealed and allowed to
stand at room temperature, and then the sample is
smelled promptly in air and relative comparison of the
odor is performed. When the aforementioned rating of
1,3-butylene glycol is 10 or more, the 1,3-butylene
glycol is not passed in terms of odor.
There was used an experimental ozone generator in
which, when air is fed at a rate of 20 NL (normal
liter)/hour, ozone (0.28 % by volume; i.e., 0.12 g/hour)
can be generated through discharge at 60 V, ozone
(0.63 % by volume; i.e., 0.27 g/hour) can be generated
through discharge at 80 V, and ozone (0.96 % by volume;
i.e., 0.41 g/hour) can be generated through discharge at
100 V.
(Example 5-1)
A para-acetaldol reaction mixture was obtained
through condensation of acetaldehyde in the presence of
a sodium hydroxide aqueous solution, and the reaction
mixture was subjected to neutralization treatment.
Subsequently, unreacted acetaldehyde was separated and
removed from the neutralized mixture, and the resultant
para-acetaldol solution was fed into a continuous
suspension bubble tower in which a Raney nickel serving

as a hydrogenation catalyst was suspended in the
solution. Subsequently, hydrogenation was carried out
under the below-described conditions, the Raney nickel
was removed through filtration, and a hydrogenation
crude mixture was obtained.
The catalyst (10 parts by weight) and hydrogen (6
parts by weight) were added to para-acetaldol (100 parts
by weight), and hydrogenation was carried out under the
following reaction conditions: residence time: 80
minutes, reaction temperature: 135 C, reaction pressure:
140 atm.
The hydrogenation crude mixture was subjected to
alcohol-removal treatment, to thereby remove ethanol and
butanol. The resultant mixture was subjected to flash
distillation, to thereby remove neutralized salts, the
catalyst, and thermally decomposable high-boiling-point
substances. Subsequently, the resultant solution was
fed into a continuous distillation tower including 20
plates, and distillation was carried out under the
following conditions: bottom solution temperature: 150 C,
tower top pressure: 20 torr, to thereby remove high-
boiling-point substances (15 % by weight on the basis of
the fed solution (100 % by weight)) from the bottom of
the tower, thereby obtaining 1,3-butylene glycol
distillate (Dl).
The 1,3-butylene glycol distillate (Dl) was fed at
a rate of 2 kg/hour to the bottom of a vertical reactor

(internal diameter: 10 cm, height: 25 cm, capacity: 2
liters) including a stirring apparatus. Air containing
0.28 % by volume ozone was blown into the reactor at 20
NL/hour, to thereby subject the 1,3-butylene glycol
distillate to an ozone treatment. The amount of ozone
fed to the reactor was 0.12 g/hour. The odor evaluation
rating of purified 1,3-butylene glycol after the ozone
treatment was 5, and the purified 1,3-butylene glycol
issued minimal odor. The 1,3-butylene glycol distillate
(Dl) was subjected merely to the ozone treatment, and
thus the yield of the purified 1,3-butylene glycol was
high.
(Comparative Example 5-1)
The odor of the 1,3-butylene glycol distillate (Dl)
obtained in Example 5-1 was not itself satisfactorily
improved. Therefore, the 1,3-butylene glycol distillate
(Dl) was fed into a continuous distillation tower
including a packed bed corresponding to 20 plates, and
then distillation was carried out under the following
conditions: bottom solution temperature: 115°C, tower
top pressure: 15 torr, and reflux ratio: 3, to thereby
remove low-boiling-point substances (20 % by weight on
the basis of the fed solution (100 % by weight)),
thereby obtaining a purified 1,3-butylene glycol.
Similarly to the case of the purified 1,3-butylene
glycol of Example 5-1, the thus-obtained purified 1,3-

butylene glycol issued minimal odor. However, since the
reflux ratio during removal of low-boiling-point
components was high, and the amount of the removed low-
boiling-point components was large, the distillation
yield of the purified 1,3-butylene glycol of Comparative
Example 5-1 was low as compared with that of the
purified 1,3-butylene glycol of Example 5-1.
(Example 5-2)
The ozone-treated 1,3-butylene glycol obtained in
Example 5-1 was fed into a continuous distillation tower
including a packed bed corresponding to 20 plates, and
then distillation was carried out under the following
conditions: bottom solution temperature: 115 C, tower
top pressure: 15 torr, and reflux ratio: 1.5, to thereby
remove low-boiling-point substances (5 % by weight on
the basis of the fed solution (100 % by weight)),
thereby obtaining a purified 1,3-butylene glycol.
The odor evaluation rating of the purified 1,3-
butylene glycol was 1 immediately after production; i.e.,
the 1,3-butylene glycol issued no odor. The odor
evaluation rating of the 1,3-butylene glycol was 3 after
storage for three months, and thus the 1,3-butylene
glycol can be beneficially used as a material of
cosmetics grade. During distillation, the reflux ratio
was low, and the amount of the removed low-boiling-point
components was small.

(Comparative Example 5-2)
The hydrogenation crude mixture obtained in Example
5-1 was subjected to an alcohol-removal treatment, to
thereby remove ethanol and butanol. The resultant
solution was subjected to flash distillation, to thereby
remove the catalyst and thermally decomposable high-
boiling-point substances. Subsequently, a 10 % by
weight sodium hydroxide aqueous solution was added to
the resultant solution such that the amount of sodium
hydroxide in the solution was 0.5 % by weight, and the
resultant solution was subjected to distillation. 1,3-
Butylene glycol was obtained as a distillate from the
top of a distillation tower, and high-boiling-point
substances, sodium hydroxide, and a portion of 1,3-
butylene glycol were removed from the bottom of the
tower. The percentage of the substances removed from
the bottom on the basis of the entirety of the fed
solution was 15 wt.%.
The distillate 1,3-butylene glycol was fed to a
distillation tower, and further subjected to
distillation. Low-boiling-point substances and a
portion of 1,3-butylene glycol were obtained as a
distillate from the top of the tower, and a purified
1,3-butylene glycol was obtained from the bottom of the
tower. The cut percentage in bottom of the substances
obtained as a distillate from the top on the basis of

the entirety of the fed solution was 5 % by weight. The
odor evaluation rating of the thus-obtained purified
1,3-butylene glycol was 5, which is the same as that of
the purified 1,3-butylene glycol of Example 5-1.
However, the distillation yield of the 1,3-butylene
glycol of Comparative Example 5-2 is low as compared
with that of the 1,3-butylene glycol of Example 5-1,
since removal of low-boiling-point substances was
carried out. The odor of the 1,3-butylene glycol of
Comparative Example 5-2 was not satisfactorily improved
as compared with that of the 1,3-butylene glycol of
Example 5-2 from which low-boiling-point substances were
removed.
Examples for the sixth invention group
The inventions of the sixth invention group will
next be described in more detail by way of Examples,
which should not be construed as limiting the inventions
thereto.
Test methods for butanol and butyl acetate are
described below.
(1) Chameleon test: the test is carried out
according to JIS K1351 3.10. A potassium permanganate
solution of predetermined concentration is added to a
test sample solution, and the time required for causing
the color of the sample solution to fade into the color
of a standard solution for comparison—the color of the

sample solution being faded due to an easily oxidizable
substance—is measured (unit: minutes or hours).
(2) Sulfuric acid coloring test: special-grade
reagent sulfuric acid (40 ml) is added dropwise (2
ml/minute) to a test sample solution of 30 C, the
resultant mixture is stirred and then allowed to stand
for five minutes, and the degree of coloring is measured
by comparison of the color of the sample solution with
that of a standard APHA solution (unit: APHA).
(Example 6-1)
A para-acetaldol reaction mixture was obtained
through condensation of acetaldehyde in the presence of
a sodium hydroxide aqueous solution, and the reaction
mixture was subjected to neutralization treatment.
Subsequently, unreacted acetaldehyde and a portion of
by-produced crotonaldehyde were removed from the thus-
neutralized mixture, to thereby obtain a para-acetaldol
solution (containing the remaining by-produced
crotonaldehyde). A portion of acetaldehyde was
recovered from the above-removed unreacted acetaldehyde,
and the remaining unreacted acetaldehyde and the above-
removed by-produced crotonaldehyde were added to the
para-acetaldol solution. Thereafter, the resultant
para-acetaldol solution was fed into a continuous
suspension bubble tower in which a Raney nickel serving
as a hydrogenation catalyst was suspended in the

solution. Subsequently, hydrogenation was carried out
under the below-described conditions, the Raney nickel
was removed through filtration, and a hydrogenation
crude mixture was obtained.
The catalyst (10 parts by weight) and hydrogen (6
parts by weight) were added to para-acetaldol (100 parts
by weight), and hydrogenation was carried out under the
following conditions: residence time: 80 minutes,
reaction temperature: 135 C, reaction pressure: 140 atm.
The hydrogenation crude mixture contained 1,3-
butylene glycol (60 % by weight), ethanol (15 % by
weight), butanol (10 % by weight), water (10 % by
weight), and other low-boiling-point substances and
high-boiling-point substances. The hydrogenation crude
mixture was subjected to distillation, to thereby
distill, from 1,3-butylene glycol, a distillate (Al) (32
parts by weight) including ethanol, butanol, water,
other low-boiling-point substances, and small amounts of
high-boiling-point substances. The distillation for
removal of alcohols was carried out under the following
conditions: pressure: ambient pressure, tower bottom
temperature: 120°C, and reflux ratio: 3.
The distillate (Al) was further subjected to
distillation, to thereby yield low-boiling-point
components (Bl) (including ethanol, water, and other
low-boiling-point substances) as a distillate, and
obtain a bottom solution (C1).

The distillation for removal of the low-boiling-
point components was carried out under the following
conditions: pressure: ambient pressure, bottom
temperature: 130°C, and reflux ratio: 5.
A 5 % by weight sodium hydroxide aqueous solution
(2 parts by weight) was added to the bottom solution
(Cl) (100 parts by weight), and the resultant mixture
was heated at 105 C for 1.5 hours.
The thus-heated solution was fed to the bottom of a
distillation tower including 40 actual plates, the tower
being provided in a batch-type distillation apparatus,
and distillation was carried out under the following
conditions: tower top pressure: 760 torr, reflux ratio:
3, and bottom solution temperature: 120-130°C, to
thereby yield low-boiling-point components as a
distillate. Subsequently, a purified butanol was
obtained as a distillate from the tower under the
following conditions: tower top pressure: 760 torr,
reflux ratio: 3, and bottom solution temperature: 130-
140°C. The thus-obtained purified butanol exhibited a
chameleon test value of 20 minutes, and a sulfuric acid
coloring test value (APHA) of 30.
Acetic acid (81 parts by weight) and sulfuric acid
(0.3 parts by weight) were added to the purified butanol
(100 parts by weight), and the resultant mixture was
subjected to esterification reaction at 110 C for two
hours. Subsequently, the catalyst was neutralized with

slaked lime, and the resultant reaction mixture was
subjected to filtration. The resultant filtrate was
subjected to batch distillation under the below-
described conditions, to thereby obtain purified butyl
acetate.
The purified butyl acetate was obtained as a
distillate under the following conditions: the number of
plates of distillation tower: 30, tower top pressure:
760 torr, reflux ratio: 5, and bottom solution
temperature: 130-140°C. The purified butyl acetate
exhibited a sulfuric acid coloring test value (APHA) of
20.
(Example 6-2)
A 0.5 % by weight sodium borohydride aqueous
solution (1.0 part by weight) was added to the bottom
solution (Cl) obtained in Example 6-1 (100 parts by
weight), and the resultant mixture was heated at 100°C
for two hours. The thus-heated solution was fed to the
bottom of a distillation tower including 40 actual
plates, the tower being provided in a batch-type
distillation apparatus, and distillation was carried out
under the following conditions: tower top pressure: 760
torr, reflux ratio: 3, and bottom solution temperature:
120-130 C, to thereby yield low-boiling-point components
as a distillate. Subsequently, purified butanol was
obtained as a distillate from the tower under the

following conditions: tower top pressure: 760 torr,
reflux ratio: 3, and bottom solution temperature: 130-
140°C.
The thus-obtained purified butanol exhibited a
chameleon test value of 20 minutes, and a sulfuric acid
coloring test value (APHA) of 35. In a manner similar
to that of Example 6-1, a purified butyl acetate was
produced from the purified butanol. The purified butyl
acetate exhibited a sulfuric acid coloring test value
(APHA) of 25.
(Comparative Example 6-1)
The bottom solution (Cl) obtained in Example 6-1
(100 parts by weight) was directly fed to the bottom of
a distillation tower including 40 actual plates without
any treatments, the tower being provided in a batch-type
distillation apparatus, and distillation was carried out
under the following conditions: tower top pressure: 760
torr, reflux ratio: 3, and bottom solution temperature:
120-130°C, to thereby yield low-boiling-point components
as a distillate. Subsequently, a purified butanol was
obtained as a distillate from the tower under the
following conditions: tower top pressure: 760 torr,
reflux ratio: 3, and bottom solution temperature: 130-
140°C.
The thus-obtained purified butanol exhibited a
chameleon test value of 0 minutes, and a sulfuric acid

coloring test value (APHA) of 150. In a manner similar
to that of Example 6-1, a purified butyl acetate was
produced from the purified butanol. The purified butyl
acetate exhibited a sulfuric acid coloring test value
(APHA) of 90.
Industrial Applicability
According to the first invention group, there is
provided 1,3-butylene glycol of high purity, which
exhibits potassium permanganate color-fading time of at
least five minutes as measured three months after
production, and which issues no odor and undergoes
minimal change in quality with passage of time.
According to the second invention group, a purified
1,3-butylene glycol can be produced efficiently and
reliably, the 1,3-butylene glycol having high purity,
not issuing any problematic odor, and not requiring
cumbersome production steps including a hydrogenation
step and a distillation-purification step. The purified
1,3-butylene glycol can be used as a raw material of
synthetic resins, surfactants, hygroscopic agents, high-
boiling-point solvents, and antifreezes. Particularly,
the 1,3-butylene glycol can be used as a material for
cosmetics, since it has hygroscopicity, low volatility,
and low toxicity.
According to the third invention group, there is
provided 1,3-butylene glycol which is produced

economically and at a high product yield, and which can
be used as a raw material of synthetic resins,
surfactants, hygroscopic agents, high-boiling-point
solvents, and antifreezes. Particularly, the 1,3-
butylene glycol can be used as a material for cosmetics,
since it has hygroscopicity, low volatility, and low
toxicity.
According to the fourth invention group, there is
provided 1,3-butylene glycol of high purity which is
produced economically and at a high product yield, and
which can be used as a raw material of synthetic resins,
surfactants, hygroscopic agents, high-boiling-point
solvents, and antifreezes. Particularly, the 1,3-
butylene glycol can be used as a material for cosmetics,
since it has hygroscopicity, low volatility, and low
toxicity.
According to the fifth invention group, there can
be produced, economically and at high yield, a purified
1,3-butylene glycol which has high purity and does not
issue any problematic odor. The purified 1,3-butylene
glycol can be used as a raw material of synthetic resins,
surfactants, hygroscopic agents, high-boiling-point
solvents, and antifreezes. Particularly, the 1,3-
butylene glycol can be used as a material for cosmetics,
since it has hygroscopicity, low volatility, and low
toxicity.
According to the sixth invention group, there is

obtained a purified butanol which exhibits excellent
chameleon test value and sulfuric acid coloring test
value. In addition, there is provided a purified butyl
acetate of high quality which is produced from the
butanol.

We claim:
1. A 1, 3 butylene gtycol which, at a period of three months
afterproduction, exhibits potassium permanganate color-fading
time of at least five minutes as measured according to JIS K1351
3.10.
2. A i, 3-butylene glycol as claimed in claim 1, which is produced
through hydrogenatlon of acetaldols In the presence of a catalyst.
3. A process for producing a purified 1, 3-butylene glycol, which
comprises hydrogenating, In the presence of a catalyst, acetaldds
obtained through condensation of acetaldehyde, to thereby yield a
hydrogenatlon crude mixture containing 1, 3-butylene glycol,
wherein the catalyst is Raney nickel having an acetone
hydrogenation activity of 2,000 ml/g-Ni/hr or more and/or a
phenol hydrogenatlon activity of 500 ml/g-NI/hr or more.
4. A process for producing a purified 1,3-butylene glycol as claimed
in claim 3, wherein the content of the aldehyde groups remaining
in the hydrogenation crude mixture is 200 ppm by weight or less.
5. A process for producing a purified 1,3-butylene glycol as claimed

in claim 3 wherein the hydrogenation crude mixture is subjected
to distillation to thereby separate low-boiling-point components
(L), and then the resultant mixture is further subjected to
distillation to thereby yield 1, 3-butyiene giycol as a distillate.
6. A process for producing a purified 1, 3-butylene glycol as
claimed in claim 4, wherein the hydrogenation crude mixture, is
subjected to distillation to thereby separate low-boiling-point
components (L), and then the resultant mixture is further
subjected to distillation to thereby yield 1, 3-butylene glycol-
butylene glycol as a distillate.
7. A process for producing a purified 1,3-butylene glycol as claimed
in claim 5, wherein after the low-boiling-point components (L)
are separated, the resultant mixture is subjected to evaporation
treatment, and then the resultant mixture Is further subjected to
distillation to thereby yield 1, 3-butylene glycol as a distillate.
8. A process for producing a purified 1, 3- butylenes glycol as
claimed in claim 6, wherein, after the low-boiling-point
components (L) are separated, the resultant mixture is subjected
to evaporation treatment, and then the resuitant mixture is
further, subjected to distillation to thereby yield 1,3-butylene

glycol as a distillate.
9. A process for producing a purified 1, 3-butylene glycoi as
claimed in any one of claims 5 through 8, wherein the
hydrogenation crude mixture is subjected to distillation to
thereby yield 1, 3-butylene glycol as a distillate, and the 1, 3-
butylene glycoi is subjected to distillation to thereby separate
low-boiling-point components (1).
10. A process for producing a purified 1, 3-butylene glycoi as
claimed in claims 3 through 8, wherein, after the low-boiling-
point components (L) are separated, the resultant mixture is
subjected to evaporation treatment, and then the resultant
mixture is further subjected to distillation to thereby yield 1, 3-
butylene glycd as a distillate.
11. A process for producing a purified 1, 3-butylene glycoi as
claimed in claim 9, wherein, after the low-boiling-point
components (L) are separated, the resultant mixture is subjected
to evaporation treatment, and then the resultant mixture Is
further subjected to distillation to thereby yield 1, 3-butylene
glycoi as a distillate.

12. A process for producing a purified 1, 3- butylenes gtycol as
claimed in claim 10, wherein the odor of 1, 3- butylene glycol as
evaluated after storage for three months has a rating of
13. A process for producing a purified 1, 3-butylene glycol as
claimed in claim 11, wherein the odor of 1, 3- butylenes glycol
as evaluated after storage for three months has a rating of 5 or
less.
14. A process for purifying 1, 3-butylene glycol, which comprises
hydrogenatlng, In the presence of a catalyst, acetaldois obtained
through condensation of acetaldehyde, to thereby synthesize 1,
3- butylenes glycol; and subjecting the 1, 3-butylene glycol to
distillation, wherein a hydrgenation crude mixture Is basified,
alcohols are removed from the mixture, and then a resultant
mixture is subjected to distillation.
15. A process for purifying 1, 3- butylenes glycol as claimed in claim
14, wherein alcohols are removed from the hydrogenation crude
mixture, and the mixture is subjected to evaporation treatment,
and then the resultant mixture is subjected to distillation.

16. A process for purifying 1, 3- butylenes glycol as claimed in claim
14, wherein the basified hydrogenation crude mixture has a pH
of 9-12.
17. A process for purifying 1, 3-butyiene glycd as claimed
15, wherein the basified hydrogenation crude mixture has a pH
of 9-12.
18. A process for purifying 1, 3- butylenes glycol as claimed in any
one of claims 15, through 17, wherein the hydrogenation crude
mixture is basified by use of sodium hydroxide or potassium
hydroxide.
19. A process for purifying 1, 3-butylene glycd as claimed in any
one of claims 15 through 17, wherein the hydrogenation crude
mixture is basified after hydrogenation is carried out under a
neutral or acidic condition.
20. A process for purifying 1, 3-butylene glycd as claimed in claim
18, wherein the hydrogenation crude mixture is basified after
hydrogenation is carried out under a neutral or acidic condition.
21. A process for producing a purified 1, 3-butylene glycd, which

comprises hydrogenating, In the presence of a catalyst,
acetaldols obtained through condensation of acetaldehyde, to
thereby synthesize 1, 3-butylene glycol; and subjecting the 1, 3-
butylene glycol to distillation, wherein, after a hydrogenation
crude mixture is subjected to distillation to thereby separate low
boiling-point components (L), 1, 3-butytene glycol Is obtained as
a distillate from the mixture, and the 1, 3 butylene glycol
distillate (D) is treated with ozone.
22. A process for producing a purified 1, 3-butylene glycol as
claimed In claim 21, after the hydrogenation crude mixture is
subjected to distillation to thereby separate the low-boiling-point
components (L), the mixture is promptly subjected to
evaporation treatment, followed by distillation to thereby obtain
the 1,3-butylene glycol distillate (D).
23. A process for producing a purified 1, 3-butylene glycol as
claimed in claim 21, wherein the ozone treatment is carried out
by bringing 1 kg of the 1, 3-butylene glycol distillate (D) into
contact with 0.001-1 g of ozone.
24. A process for producing a purified 1, 3-butylene glycol as
claimed in claim 22, wherein the ozone treatment is carried out

by bringing 1 kg of the 1, 3-butylene glycol distillate (D) into
contact with 0.001-1 g of ozone.
25. A process for producing a purified 1, 3- butylenes glycol as
claimed in any one of claims 21 through 24, where low-
boiling-point components (1) are separated from the ozone-
treated 1,3-butylene glycol.
26. A process for producing a purified 1, 3-butylene glycol as
claimed in any one of claims 3 to 8, wherein the odor of 1, 3-
butylene glycol as evaluated Immediately after production has a
rating of 3 or less.
27. A process for producing a purified 1, 3-butylene glycol as
claimed in claim 9 wherein the odor of 1, 3- butylenes glycol as
evaluated immediately after production has a rating of 3 or less.
28. A process for producing a purified 1, 3 butylene glycol as
claimed in claim 10 wherein the odor of 1, 3- butylenes glycol as
evaluated immediately after production has a rating of 3 or less.
A method is provided for the preparation of high-purity 1, 3-butylene
glycol from acetaldehyde. In the method, acetaldehyde is condensed
in the presence of base to form a mixture of acetaldols, and the
acetaldols are then converted to 1, 3-butylene glycol by
hydrogenation. Chemical treatment and distillation processes are
described which provide 1,3-butylene giycol of very high purity.

Documents:


Patent Number 225454
Indian Patent Application Number IN/PCT/2001/00936/KOL
PG Journal Number 46/2008
Publication Date 14-Nov-2008
Grant Date 12-Nov-2008
Date of Filing 10-Sep-2001
Name of Patentee DAICEL CHEMICAL INDUSTRIES, LTD . ,
Applicant Address 1, TEPPOCHO, SAKAI-SHI, OSAKA
Inventors:
# Inventor's Name Inventor's Address
1 TSUJI YASUO T 730-0651, 6-8-2-8-2, KUBA 6-CHOMA, OHTAKE-SHI, HIROSHIMA 739-0651
2 UENAKAI HIROART T 675-0061 381-24, OHNO, KAHOGAWA-CHO, KAKOGAWA-SHI, HYOGO 675-0061
3 KOYAMA HIROSHI T 350-1257 2-25-3 25-3 YOKOTE 2-CHOME, HIDAKA-SHI SAITAMA 350-1257
PCT International Classification Number C07C 31/20, 29/141
PCT International Application Number PCT/JP01/00771
PCT International Filing date 2001-02-02
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2000-27026 2000-02-04 Japan
2 2000-27031 2000-02-04 Japan
3 2000-27037 2000-02-04 Japan
4 2000-27033 2000-02-04 Japan
5 2000-27028 2000-02-04 Japan