Title of Invention

"AN AEROBIC PROCESS FOR THE REDUCTION OF COLOUR FROM PAPER PULP EFFLUENT USING INOCULUM"

Abstract The present invention relates to a an aerobic process for the reduction of colour from paper pulp effluent using inoculum .More particularly this invention relates to a process for the preparation of inoculum of the strain of accession no. MTCC 5099, and a process for the reduction of colour from pulp mill effluent using the above said inoculum, which comprises steps of inoculating appropriate aliquots of thepulp and paper mill effluent with the cell slurry obtained , as claimed in claim 2, for colour reduction studies along with a control flask set up in step (a) at 37°C/100 rpm for 48 hours, withdrawing samples from the above flasks in 50 ml aliquots and processing them for assessing colour and total lignin levels analyzing the colour removal efficiency of the above said bacterium.
Full Text Field of the present invention:
The present invention relates to a an aerobic process for the reduction of colour from paper pulp effluent using inoculum .More particularly this invention relates to a process for the preparation of inoculum of the strain of accession no. MTCC 5099, and a process for the reduction of colour from pulp mill effluent using the above said inoculum, which comprises steps of inoculating appropriate aliquots of thepulp and paper mill effluent with the cell slurry obtained , as claimed in claim 2, for colour reduction studies along with a control flask set up in step (a) at 37°C/100 rpm for 48 hours, withdrawing samples from the above flasks in 50 ml aliquots and processing them for assessing colour and Total lignin levels analyzing the colour removal efficiency of the above said bacterium.
Background and prior art references of the present invention:
The problem of colour removal from pulp and paper mill waste has been a subject of great consideration and investigation in the last few decades. An estimated two trillion gallons of wastewaters are discharged annually by the pulp and paper industry in major paper-producing countries and much of this effluent is highly coloured. (Joyce et al;, 1983).
The browinish colour of the wastewater is mainly organic in nature and primarily attributable to lignin degradation products formed during various pulping and bleaching operations (Srivastave et al.; 1984, Dilek et al;, 2000). The other colour imparting agents are wood-extractives, tannins, resins and synthetic dyes.
Colour was never thought to be a major problem, being classified as a non-conventional pollutant. The reasons for colour regulations at some places are said to be, protection of fisheries or aesthetic consideration. Secondly, discharge of coloured pulping effluents to the receiving waters, inhibits photosynthetic activity of aquatic biota by reducing the penetration of sunlight, besides having direct toxic effects on biota.

The colour compounds also chelate metal ions and may impart contamination by heavy metals. Recently, the colour causing organic compounds have also been implicated in the appearance of blue-green algal blooms (Paerl, 1982; Kuenzler et al., 1982; Witherspoon & Pierce, 1982). It is therefore, imperative that the colour present in pulp and paper mill effluents be removed, before being discharged into receiving waters.
There are two general strategies for the removal of colour from the effluent of a pulp & paper mill:
1) Conventional end of pipe treatment
2) Modification of the pulp and paper manufacturing process so that less colour is produced.
3) The following are the conventionally used colour removing technologies:
The following are the conventionally used colour removing technologies:

- Secondary treatment: the effluents are treated with conventional activated
sludge method. However, conventional biological treatment systems cannot
remove colour (Yosefian el al., 2000).
Enzyme pre-treatment
Resin separation and ion exchange
Aluminium oxide
- Adsorption on wood
Membrane processes
- Irradiation
Electrolytic process
- Activated carbon
Land treatment
Ozone
At this point, no single colour removal technology has been identified as the most
effective. Since all the above-cited technologies are cost-intensive, they would have
adverse economic impact on the mill involved. Moreover, chemical treatment
processes add up to the ever-increasing concentration of chemicals in the environment
(Kapdame/a/.,2000).
In principle, decolorization is achievable using one or a combination of the following
methods ;
Adsorption
- Filtration
- Precipitation
- Chemical degradation
Photodegradation and
- Biodegradation
Rohella el al., 2001 used polyelectrolytes (commercially available) for removing
colour from pulp mill effluents. However, the cost-benefit analysis of this treatment
has not yet been worked upon and hence this type of technology is not viable.
However, since the polyelectrolytes rely on ionic charge of the effluent, the colour
reducing ability will be highly variable, considering the enormous fluctuations
occurring in the composition of the wastewater.
The majority of colour removal techniques work either by concentrating the colour
into a sludge or by the partial breakdown or complete breakdown of the colored
molecule (Willmott el a/, 1998). However, the colour and chemical composition of
the pulp mill effluents are usually subject to both daily process as well as seasonal
variations. A single, universally applicable end-of-pipe solution has therefore not
emerged till date.
General physico-chemical colour removal methods such as chemical precipitation,
rapid sand filtration, membrane processes and adsorption have been developed
(Springer, 1985). Adsorption and membrane processes, although are efficient, but
expensive (Manjunath and Mehrotra, 1981).
Application of electrochemical methods is another way to treat the wastewaters from
the cellulose paper production (Christoskova and Lazarov,1988). This method
guarantees high treatment efficiency but its effectiveness depends upon the types of
electrodes, the construction of electrocoagulators and the conditions under which the
process is run.
Chemical precipitation, using alum, ferric chloride and lime has also been studied
extensively (Lathia and Joyce, 1978; Dugal et al,1976; Joyce et al,1979; Srivastava et
al,1984 ; Beulker and Jekel,1993; Stephenson & Duff, 1996). In spite of short
retention times and low capital costs, there are some drawbacks reported, such as high
cost of chemicals for precipitation as well as for pH adjustment, voluminous sludge
production due to heavy dosages, problems associated with dewatering and disposing
of generated sludge and high residual cation levels, so that their colour remains in the
supernatant (Stephenson and Duff, 1996; Srivastava et al,1984).
In theory, biological treatment gives the ideal solution to colour removal as less
sludge is produced as compared to chemical treatments. Lower daily running costs are
also incurred. Among the biological systems, white-rot fungi have been extensively
researched upon, for their capability to degrade lignin which forms an important and
major component of the pulp and paper effluents (Feijoo et al, 1995). Certain
workers have shown that the pellets of white-rot fungi, under specific conditions of
incubation, strongly adsorb colour and AOX from the kraft bleach plant effluent
(Jaspers et al., 1996).
Raghu Kumar et al., 1996, showed that marine fungi could also be utilized for colour
removal from bleached plant effluent. One of the strain was reported to give 74%
decolorization at alkaline pH over a period of 14 days. Several other researchers have
also reported partial decolorization by white-rot fungi (Eaton et al,1980; Livernoche
et al,1983; Pronty,1990; Gokcay and Dilek,1994). Gokcay and Dilek (1994) have
pointed out that due to the need for high glucose concentrations by the fungus, this
treatment is economically non-feasible. They have also reported that the fungi were
not effective when bleaching effluents were present.
Dilek et a/.,1999 have reported the decolorization of pulping effluents using a mixed
culture algae. A combination of aerobic-anaerobic treatment has been used by Vidal
et al White-rot fungi excreting several extracellular oxidative enzymes including
Lignin peroxidase, Manganese peroxidase and laccases were used for decolorizing
bleach kraft pulp mill effluents. Up to 64% colour was removed by applying aerobicanaerobic
treatment followed by enzyme treatment.
Till date, there are almost no reports regarding the utilization of pure bacterial cultures
for decolorization of pulping effluent. The novelty of the present invention is the
application of pure cultures of bacteria, isolated from natural habitat, for removing
colour of the pulp and paper wastewaters in an industrially and economically viable
fashion.
Objects of the present invention
The main object of the present invention "is to provide a process for the aerobic
treatment of pulp mill wastewater in terms of colour reduction.
Another object of the present invention is to provide a bacterial strain isolated
from activated sludge obtained from a pulp mill.
Summary of the present invention
The present invention relates to a bacterium strain of accession no. MTCC
5099, a process for the preparation of inoculum of the strain, and a process
for the reduction of colour from pulp mill effluent using the above said
inoculum, which comprises steps of inoculating appropriate aliquots of the
pulp and paper mill effluent with the the cell slurry obtained, as claimed in
claim 2, for colour reduction studies along with a control flask containing
effluent sample without any added inoculum, incubating the flasks set up in
step (a) at 37°C/100 rpm for 48 hours, withdrawing samples from the above
flasks in 50 ml aliquots and processing them for assessing colour and total
lignin levels analyzing the colour removal efficiency of the above said
bacterium.
Detailed description of the invention:
The present invention relates to a process for the preparation of inoculum of the strain of claim 1, said process comprises of:
a) isolating a bacterium from activated sludge collected from the effluent treatment plant of a pulp and paper mill,
b) culturing the said bacterium on nutrient agar media containing 0.1% w/v each of lignin, tannin and vanillin to get pure cultures,
c) inoculating the said bacterium in nutrient broth containing 0.01% Tween80 to obtain starter culture,

d) culturing the above bacterium for obtaining required biomass by inoculating appropriate aliquot of nutrient broth, with the starter culture and incubating the above medium at 37 C/100 rpm for 16-18 hours,
e) centrifuging the resulting culture, after attaining an optical density of 1.5 -2.0, to obtain pellet, washing the collected pellet by dissolving in P04-3 buffer, 0.05M, pH 6.8, recentrifuging the pellet, and
f) collecting the pellet obtained from step(e) dissolving in 10ml of P04-3 buffer, 0.05M, pH 6.89 to obtain cell slurry
g) inoculating in a flask appropriate aliquots of a pulp and paper mill effluent with a cell slurry comprising a gram -ve bacterium strain of Accession No. MTCC 5099, for colour reduction studies along with a control flask containing effluent sample without any added inoculum;
h) incubating the flasks set up in step (g) at 37 .degree. C/100 rpm for 48
hours; i) withdrawing samples from the above flasks in 50 ml aliquots and
processing them for assessing colour and total lignin levels, j) analyzing the colour removal efficiency of the above said bacterium by
comparing th colour levels of the effluent treated with the bacterium with
the colour level of control sample after 24 and 48 hour intervals, k) checking the viability of the above said culture in the effluent by culturing
the same on nutrient agar medium and calculating CFU/ml.
In still another embodiment of the present invention, wherein a bacterium strain of Accession No. MTCC 5099.
In still another embodiment of the present invention, wherein A strain as claimed in claim 1, wherein the strain is short rods.

In still another embodiment of the present invention, wherein A strain as claimed in claim 1, wherein the strain is short rods.
In still another embodiment of the present invention, wherein a process for the preparation of inoculum of the strain of claim 1, said process comprises of:
Isolating a bacterium from activated sludge collected from the effluent treatment plant of a pulp and paper mill,
Culturing the said bacterium on nutrient agar media containing 0.1% w/v each of lignin, tannin and vanillin to get pure cultures,
Inoculating the said bacterium in nutrient broth containing 0.01% Tween 80 to obtain starter culture,
Culturing the above bacterium for obtaining required biomass by inoculating appropriate aliquite of nutrient broth, with the starter culture and incubating the above medium at 37°C/100 rpm for 16-18 hours,

Centrifuging the resulting culture, after attaining an optical density of 1.5-2.0, to
obtain pellet, washing the collected pellet by dissolving in PO4"3 buffer, 0.05M,
pH 6.8, recentrifuging the pellet and
collecting the pellet obtained from step (e), dissolving in 10 ml of PO4° buffer,
0.05M, pH 6.8, to obtain cell slurry for treatability studies.
In still another embodiment of the present invention, wherein the inoculum for using in
colour reduction experiments is obtained by inoculating the above said bacterium
in nutrient broth containing 0.01% Tween 80 to obtain starter culture.
In still another embodiment of the present invention, wherein the above said Starter culture is
used for obtaining the required inoculum by inoculating appropriate aliquot of
nutrient broth, with the starter culture and incubating the above medium at
37°C/100rpmforl6-18hours;
In still another embodiment of the present invention, wherein the resultant culture is
centrifuged at appropriate rpm, preferably 6000 rpm for a period of 20 minutes at
4°C.
In still another embodiment of the present invention, wherein the resultant pellet is washed
by dissolving in PO4"3 buffer, 0.05M, pH 6.8 and recentrifuging the pellet.
In still another embodiment of the present invention, wherein the resultant pellet is dissolved
in 10 ml of P(V3 buffer, 0.05M, pH 6.8, to obtain inoculum for colour reduction
studies;
In still another embodiment of the present invention, wherein coloOUr from pulp mill effluent
using the above said inoculum, as claimed in claim 2, which comprises:
inoculating appropriate aliquots of the pulp and paper mill effluent with the cell
slurry obtained, as claimed in claim 2, for colour reduction studies along with a
control flask containing effluent sample without any added inoculum;
incubating the flasks set up in step (a) at 37°C/100 rpm for 48 hours;
withdrawing samples from the above flasks in 50 ml aliquots and processing them
for assessing colour and Total lignin levels,
analysing the colour removal efficiency of the above said bacterium by comparing
the colour levels of the effluent treated with the bacterium, as claimed in claim 2,
with the colour level of control sample after 24 and 48-hour intervals,
checking the viability of the above said culture in the effluent by culturing the
same on nutrient agar medium and calculating CFU/ml.
In still another embodiment of the present invention, wherein the viability of the above said
culture is checked by plating dilutions of sample taken from the experiment to
obtain countable colonies and calculating CFU/ml of the same after 24 and 48
hour intervals.
In still another embodiment of the present invention, wherein A process as claimed in claims
1 to 9, wherein an aerobic, biological decolorization process is defined using a
bacterial isolate, obtained from activated sludge of a pulp and paper mill ETP,
which gives up to 55% reduction in colour levels of the given effluent.
In still another embodiment of the present invention, wherein the Strain shows color
reduction of 55% in 24 hrs.
In still another embodiment of the present invention, wherein the strain shows color
reduction of 60% in 48 hrs.
In still another embodiment of the present invention, wherein the ratio of equivalent to
biomass is about 1:1.
In still another embodiment of the present invention, wherein the Strain is viable after the
color reduction.
In still another embodiment of the present invention, wherein the invention provides a
biological process for the reduction of colour from pulp and paper mill effluent. Also
disclosed is a bacterial strain isolated from a specific source, capable of reducing
colour from pulp and paper effluent. The said bacterial isolate was able to reduce thecolour
of the effluent.
In still another embodiment of the present invention, wherein The present invention
relates to a biological process for colour reduction from pulp and paper mill effluent
using an aerobic bacterial strain isolated from specific source from the pulp and paper
mill.
In still another embodiment of the present invention, wherein the present invention
provides a process for the reduction of from a pulp mill effluent using aerobic
treatment process. An aerobic bacterial strain was isolated from a specific source from
the pulp and paper mill and used for decolorization of the pulp mill effluent.
In still another embodiment of the present invention, wherein The bacterial isolate
according to the present invention is presently deposited at IGIB as CBTCC/ and its
identification is underway.
In still another embodiment of the present invention, wherein This bacterial isolate
facilitates the reduction of colour from pulp and paper effluent.
In still another embodiment of the present invention, wherein The bacterium
described in the said invention is isolated from activated sludge of effluent treatment
plant of a pulp and paper mill. 5.0 grams of homogenised activated sludge taken from
effluent treatment plant of pulp and paper mill is inoculated in the enrichment
medium. The enrichment medium consists of 100 ml of sludge infusion, 25 ml of
sterile nutrient broth and 0.1% (w/v) each of lignin (Alkali lignin-Aldrich, USA),
vanillin and tannin (Sigma). The pH is adjusted to 6.8+0.2.
In still another embodiment of the present invention, wherein The sludge extract is
prepared by boiling a mixture containing 300 ml of sludge in 1200 ml of triple
distilled water for about 30 minutes. The infusion was cooled, centrifuged and coarse
filtered. The final filtrate obtained is autoclaved at 121°C, 15 psi for 20 minutes and
used for preparing the enrichment medium. The enrichment medium inoculated with
activated sludge is incubated at 37°C for 24-48 hours to obtain an enriched culture.
In still another embodiment of the present invention, wherein The enriched culture is
serially diluted to 10-12 using 0.05M NaH2PO4-Na2HPO4 buffer, pH 7.0. Stock
solutions of lignin, vanillin and tannin are prepared. Nutrient broth containing 2 %
agar is prepared and 0.2% (v/v) each of lignin, vanillin and tannin are added from
their stock solutions. The serially diluted inoculum is then plated and incubated at
37°C for 24-48 hours. Single isolated colony is picked and streaked on a fresh plate in
the same medium. The above step is repeated twice, till pure colonies are obtained.
In still another embodiment of the present invention, wherein The above mentioned
bacterium is inoculated with the help of sterile nichrome loop into 15-20 ml sterile
nutrient broth (NB) containing (per litre), 5.0 g peptic digest of animal tissue, 5.0 g of
sodium chloride, 1.5 g of beef extract, 1.5 g of yeast extract and 0.2 ml Tween-80.
The culture is incubated at 37°C for approximately 16-18 hours in an incubator
shaker. For gentle shaking, the incubator shaker is maintained at an appropriate rpm,
preferably 100 rpm. After sufficient growth is obtained, the broth was stored at 4°C
till further use. 250 ml of sterile NB is inoculated with 250 \i\ of the above prepared
starter culture.
In still another embodiment of the present invention, wherein The flask is kept for
incubation at 37°C/100 rpm for 16-18 hours till an optical density (650 nm) of 1.5-2.0
is achieved. The cells are harvested by centrifuging at an appropriate rpm, preferably
6000 rpm for 20 minutes. The resultant pellet is washed by dissolving in minimum
quantity of phosphate bufer, 0.05 M, pH 6.8 and recentrifuged using the same rpm
and time conditions. During centrifugation, the temperature is maintained at 4°C. The
pellet thus obtained, is resuspended in minimum volume of phosphate buffer, 0.05M,
pH 6.8, preferably 10 ml and vortexed to make a homogeneous suspension to be used
for reducing colour from the pulp and paper effluent.
In still another embodiment of the present invention, wherein For setting up the colour
reduction experiments, 250 ml of sample is taken in screw-capped conical shake
flasks. The inoculum is added to the effluent sample after checking the pH of the
effluent to be preferably around 7.0. Control flask which does not contain any added
inoculum is also maintained for comparison. The flasks are incubated at 37°C/100
rpm for a period of 48 hours.
In still another embodiment of the present invention, wherein For analysing the colour
reduction efficiency as well as the total lignin levels of the
above bacterium, approximately 50 ml of samples are withdrawn. The samples are
prepared for analysis by centrifuging them at appropriate rpm, preferably 8000 rpm
for 30 minutes at 4°C. The supernatant is then passed through 0.45u filters
(Millipore). For measuring the colour levels, pH of the samples is adjusted to 7.6 and
optical density measured at 465 nm as described in NCASI colour estimation method.
The total lignin assay is also carried out by the Modified Pearl Benson method.
In still another embodiment of the present invention, wherein For assessing the
viability of the culture during the entire experiment, sample is diluted serially and
plated on nutrient agar medium and incubated at 37°C, overnight in an inverted
position. The colonies were counted and Colony Forming Units/ml (CFU/ml)
calculated.
In still another embodiment of the present invention, wherein the invention further
provides a process for the preparation of inoculum of the said bacterium and using it
for reduction of colour from pulp and paper industrial effluent, which comprises:
a) isolating a bacterium from activated sludge collected from the effluent
treatment plant of a pulp and paper mill;
b) culturing the said bacterium on nutrient agar media containing 0.1%
w/v each of lignin, tannin and vanillin to get pure cultures;
c) inoculating the said bacterium in nutrient broth containing 0.01%
Tween 80 to obtain starter culture;
d) culturing the above bacterium for obtaining required biomass by
inoculating appropriate aliquot of nutrient broth, with the starter culture and
incubating the above medium at 37°C/100 rpm for 16-18 hours;
e) Centrifuging the resulting culture, after attaining an optical density of
1.5-2.0, to obtain pellet, washing the collected pellet by dissolving in PO/3
buffer, 0.05M, pH 6.8, recentrifuging the pellet;
f) collecting the pellet obtained from step (e), dissolving in 10 ml of P(V
3 buffer, 0.05M, pH 6.8, to obtain cell slurry for treatability studies;
g) inoculating appropriate aliquots of the pulp and paper mill effluent
with the cell slurry obtained in step (f) for colour reduction studies along with
a control flask containing effluent sample without any added inoculum;
h) incubating the flasks set up in step (g) at 37°C/100 rpm for 48 hours;
i) Withdrawing samples from the above flasks in 50 ml aliquots and
processing them for assessing colour and total lignin levels;
j) Analysing the colour removal efficiency of the above said bacterium
by comparing with the colour level of control sample after 24 and 48-hour
intervals;
k) checking the viability of the above bacterium in the effluent by colony
counting method and calculating the CFU/ml after 24 and 48-hours.
In an embodiment of the present invention, the bacterium is isolated from activated
sludge collected from the effluent treatment plant of a pulp and paper mill.
In another embodiment of the present invention, the above mentioned bacterium is
inoculated in nutrient broth containing 0.01% Tween 80 to obtain the starter culture.
In another embodiment of the present invention, the culture of the bacterium is
prepared by inoculating nutrient broth with starter culture.
In another embodiment of the present invention, the incubation of the bacterial strains
is carried out by gentle agitation at 100 rpm.
In an embodiment of the present invention, the growth of the incubated bacterial
strains is carried out at a temperature of 37°C for a period of 16-18 hours.
In another embodiment of the present invention, the said bacterium was centrifuged at
appropriate rpm preferably 6000 rpm for a period of approximately 20 minutes at 4°C,
after achieving an optical density of approximately 1.5-2.0.
In a further embodiment of the present invention, the resultant pellet is washed by
dissolving in minimum quantity of phosphate buffer, 0.05 M, pH 6.8 and
recentrifuged using the same rpm and time conditions. During centrifugation. the
temperature is maintained at 4°C.
In a further embodiment of the present invention. The pellet thus obtained, is
resuspended in minimum volume of phosphate buffer, 0.05M, pH 6.8, preferably 10
ml and vortexed to make a homogeneous suspension.
In one of the embodiment of the present invention, the cell slurry obtained above is
used for inoculating the effluent samples for reducing colour.
The invention further provides a method for the reduction of colour levels from a pulp
and paper mill effluent.
In another embodiment of the present invention, the flasks containing the above
inoculum are incubated at 37°C at 120 rpm for 48 hours.
In a further embodiment of the present invention, the reduction in colour and total
lignin levels are observed over a period of 48 hours.
In another embodiment of the present invention, the culture is grown on plates
containing nutrient agar medium for viability of the bacterium in the said effluent.
As described in the provisional patent, the bacterial consortia were able to reduce
colour of the effluent over a period of five days. However, later studies were
performed to reduce the retention time (make the process faster) as well as to enhance
the extent of colour reduction of the effluent. Approximately 58% reduction in the
colour levels within a period of 24 hours by a single bacterial isolate was observed,
which is definitely better than the earlier 51% reduction in 3 to 5-days period in case
of consortia. Therefore, in the complete patent specification, the results obtained by
using the individual bacterial isolate have been presented; being markedly better than
those obtained by the bacterial consortia.
2. The culture has been already sent for deposit to IMTECH in the international
depository and number shall be allotted by 17 March 2003.
3. We would like to claim for only the one bacterial isolate which has repeatedly
given best results as given in table 5 and 8 of complete specification.
The strain of the instant Application is deposited in MTCC, Chandigarh INDIA and
the accession o. is MTCC 5099. The strain is mentioned as bacterial strain Bacterium
B4 in the specification at several places.
The invention of the instant Application is further elaborated in the form of examples.
However, these examples merely substantiate the invention and do not construe to
limit the scope of the invention
10
Example I
Bacteria were isolated from wastewater emerging from both inlet as well as outlet of
Effluent Treatment Plant. The pH of the effluent was checked and found to be 7.6 +
0.2. Filtered and autoclaved wastewater was used as media for isolating
autochthonous bacteria in different percentages viz., 100%, 80 %, 50 %, 30 % and 10
% using mineral salts medium (MSM). The composition of the MSM used was as
follows:
K2HPO4 5 mM
KH2PO4 5 mM
MgS04.7H20 1 mM
EDTA 0.3 mM
ZnSO4.7H20 0.01 mM
MnSO4.7H2O 0.02 mM
CuSO4.7H20 0.004 mM
FeSO4.7H2O 0.1 mM
NaMoO4.2H20 0.004 mM
(NH4)2SO4.7H2O 5 mM
pH 7.0 ±0.2
To 100 ml aliquots of Nutrient Broth (NB), 1 ml each inlet as well as outlet of
wastewater was added and kept at 37 °C / 24 -48 hrs for enrichment.
Effluent-MSM plates were prepared using 2 % agar as solidifying agent. The plates
were kept for solidification and inverted till further use. Serial dilution plating was
carried out by serially diluting the enriched inocula till a dilution of 10-12. Serial
dilution was carried out by taking 9 ml aliquots of Na2HPO4 - NaH2PO4 buffer (pH
6.8, 0.05 M) and inoculating 1 ml of enriched inoculum in the first vial, vortexing and
taking 1ml from this vial and diluting the next vial with it, till a 10"12 dilution was
obtained, These vials were then used for plating on to the effluent MSM plates.
100 \i\ of the above dilutions were placed on the different Effluent - MSM plated and
spread plated with the help of a sterile glass spreader. All plates were prepared in
duplicates and incubated for 24-48 hours at 37°C. Colonies appearing on these plates
were marked according to morphological differences and selected for further
purification.
Colonies exhibiting different morphological appearance were picked with sterile
inoculating needle and streaked on plates containing the respective growth media.
After two to three repetitive subculturing, purified isolates were obtained which were
tested for purity and stored as slants and stabs in their respective media.
Loopful of cultures were taken and inoculated in sterile aliquots of Nutrient Broth,
vortexed and kept for incubation at 37 ° C / 120 rpm for 16-18 hrs. Checked the
optical density of these mother cultures at 650 nm.
Thirty-five morphologically different bacteria were selected for ther screening their
ability to reduce colour from pulp mill wastev-a ;;r. 100 ml sterile NB was inoculated
with 100 ul of respective mother cultures and intiubated at 37° C / 120 rpm for 16-18
hours. The initial and final optical densities at 650 nm were noted. Cultures were
harvested at an ODeso of 1.5-2.0 by centrifuging at 6000 rpm for 20 minutes at 4°C.
The pellet obtained was washed twice using sterile phosphate buffer (pH 6.8 0.05 M)
and resuspended in small volume of the same. This suspension was then used for
treatability assay in a ratio of 1:1, i.e., 100 ml of effluent sample was treated with
pellet obtained from 100 ml of culture media.
The colour removal experiment was carried out in batch culture in conical shake
flasks at 37°C at 120 rpm for a period of five days. Colour intensities were measured
at 450 nm using NCASI optical density method on zero day, third day and fifth days.
13 bacteria gave a reduction of 50 % and more on the fifth day (Table 1).
Example II
The thirteen individual bacteria exhibiting more than 50% colour reduction were
selected and nine different bacterial consortia were formulated using random
combinations.
Individual cultures constituting the formulated consortia were independently grown in
nutrient broth by inoculating 100 ul of actively growing cultures in each flask.
Cultures were incubated at 37°C/ 16-18 hrs at 120 rpm until an optical density of 1.5-
2.0 was achieved. The cultures were then pooled together according to the consortial
composition. Optical density at 650 nm of the pooled culture was measured. The cells
of the resulting consortia were harvested by centrifuging at 6000 rpm for 20 minutes
at 4°C and was washed twice with Na2HPO4 - NaH2PO4 buffer (pH 6.8, 0.05 M). The
pellets were then redissolved in 10 ml of phosphate buffer and used for colour
reduction experiments.
Effluent samples, neutralized to pH 7.0 + 0.2, were taken in 500 ml aliquots in shake
flasks and inoculated with the above prepared pellets in a ratio of 1:1. All the flasks
were incubated at 37°C / 120 rpm for 3 days. Controls were also maintained, which
did not contain any added inoculum, apart from the indigenous flora.
Samples were analyzed for colour levels using the NCASI spectrophotometric assay
and percentage reduction calculated. Only two consortia exhibited colour reduction
more than 50 % (Table 2).
Example III
Optimum inoculum size for reducing the colour levels was checked by inoculating the
consortia in three different ratio, viz., 1:1, 1:0.5, and 1:0.75 (effluent: culture).
100 ml effluent samples were taken in shake flasks and inoculated with the
formulated consortia prepared from 100 ml, 50 ml and 75 ml NB aliquots. All the
conditions of incubation temperature, time and shaking were kept similar to example
2 and colour levels measured after treatment for three days.
The consortia exhibited the highest colour reduction with 1:1 effluent: biomass ratio
(Table 3).
Example IV
To improve the colour removal efficiency, fresh bacterial isolation was carried out
from activated sludge obtained from ETP of a Pulp and Paper Mill. 5.0 grams of
homogenised activated sludge taken from ETP of pulp and paper mill was enriched in
medium consisting of 100 ml of sludge infusion, 25 ml of sterile nutrient broth and
0.1% (w/v) each of lignin (Alkali lignin-Aldrich,USA), vanillin and tannin (Sigma).
The pH was adjusted to 6.8+0.2.
Individual bacteria were screened for their capacity to decolorize the paper mill
effluent.
Treatability assay was conducted in 100 ml aliquots and individual bacterial pellets
screened for their colour removal efficiencies. Isolate number 4 was observed to be
the best among all, giving 68% colour removal in 48 hours, followed by isolate
numbers, 35 (63%) and 19 (60%) (Table 4).
Example V
Isolates 4, 19 and 35 were then cultivated individually in two different media -
Nutrient Broth (NB) (rich media) and Mineral Salts Medium (minimal medium) with
inorganic constituents and glucose (1%) as carbon-source to compare the effect of
growth media on the performance of the cultures in removing colour for pulp mills
wastewaters.
The above isolates were also cultured separately for formulating them together in the
form of a consortium and test the same for the effect of culture media on consortial
efficiency to reduce colour.
Nutrient Broth (NB) was prepared by dissolving (per litre), 5.0 g peptic digest of
animal tissue, 5.0 g of sodium chloride, 1.5 g of beef extract, 1.5 g of yeast extract
and 0.2 ml Tween-80. Mineral Salts Medium (MSM) was prepared as described in
example I. Glucose (1% v/v) taken from its sterile stock solution was also added to
MSM to act as a carbon supplement for the bacteria.
Colour removal assays were conducted in batch cultures in 100 ml aliquots with an
incubation temperature of 37°C and 120 rpm shaking. Samples for colour analysis
were withdrawn at zero, 24 and 48 hours intervals and analyzed for color levels.
Both NB as well as MSM grown cultures exhibited almost similar results (Table 5).
Example VI
Isolates 4, 19 and 35, which exhibited more than 60 % reduction in colour of the pulp
mill effluent, were formulated into a consortium and screened along with other
formulated consortia which contained randomly combined cultures, for their colour
reduction abilities
Consortia CC17 was the best among all exhibiting up to 55% colour reduction within
48 hours.
Example VII
The consortium CC 17 formulated in Example VI was used for colour removal of
century inlet effluent in the presence of different concentrations of. glucose and
sucrose Viz. 0.5, 0.75, 1.0% w/v.
13
1% glucose was found to be the best supplement as compared to the others giving up
to 75% reduction in colour within 48 hours. However, all others were not significantly
different from each other (Table 7).
Example VIII
Although addition of glucose in the vvastewaler soemed to be giving better colour
reduction, however, its practical feasability is questionable. Hence the inventors
decided to increase the biomass loading in the effluent to see the effect. Bacterium no.
4, 19 and 35 were grown individually, as described earlier till an OD 650 of 1.5 - 2.0,
instead of 1.0 to formulate the consortium and MTCC 5099 was cultured individually
to an optical density of 1.5-2.0 as well to see any enhancement in the colour removal
efficiency. All the other experimental conditions were the same. Bacterium number 4
exhibited up to 55 % colour reduction within 24 hours (Table 8).
The total lignin levels of the above bacteria were also estimated using the Modified
Pearl Benson Method.
Bacterium number 4 exhibited the best response than the other individual bacteria as
well as the consortium with the increased biomass loading. Results were replicated
thrice.
Example IX
Monitoring of biomass levels and viability of isolate 4 throughout the experiment in
terms of Colony Forming Units (CFU/ml) was carried out.
It was found that at the zero hour, the CFU/ml level was approximately 109 CFU/ml,
which remained as such till 24 hours and in fact showed an increase to 1010 CFU/ml
showing that the cells were completely viable even till the end of the experiment.
Samples were streaked on solid nutrient medium to match the morphological
characters of the original culture with the culture in the effluent and found to be the
same.
(Table Removed)
Effect of Increasing Biomass Levels of Bacteria Individually as well as in the Form of Consortia on Colour and Total Lignin Levels of Pulp Mill Efluent
(Table Removed)

All values are an average of three readings with an SD. of± 0.5
Table 8
Viability of MTCC 5099 in the Effluent during the colour reduction experiment in terms of Colony Forming Units (CFU/ml)
(Table Removed)
Advantages
1. The isolated bacterium is capable of reducing the colour of the pulp mill effluent in a reproducible manner.
2. The isolated bacterium remains viable even after the completion of the experiment suggesting its reusability in next set of experiment.
3. The naturally isolated bacterium is non pathogenic and can be cultured on simple nutrient media without any economic burden.
4. This kind of bacterial reduction of colour from pulp mill effluents is novel.




We Claim:
1. A process for the preparation of inoculum of the strain of claim 1, said process comprises of:
a) isolating a bacterium from activated sludge collected from the effluent treatment plant of a pulp and paper mill,
b) culturing the said bacterium on nutrient agar media containing 0.1% w/v each of lignin, tannin and vanillin to get pure cultures,
c) inoculating the said bacterium in nutrient broth containing 0.01% Tween80 to obtain starter culture,
d) culturing the above bacterium for obtaining required biomass by inoculating appropriate aliquot of nutrient broth, with the starter culture and incubating the above medium at 37 C/100 rpm for 16-18 hours,
e) centrifuging the resulting culture, after attaining an optical density of 1.5 -2.0, to obtain pellet, washing the collected pellet by dissolving in P04-3 buffer, 0.05M, pH 6.8, recentrifuging the pellet, and
f) collecting the pellet obtained from step(e) dissolving in 10ml of P04-3 buffer, 0.05M, pH 6.89 to obtain cell slurry
g) inoculating in a flask appropriate aliquots of a pulp and paper mill effluent with a cell slurry comprising a gram -ve bacterium strain of Accession No. MTCC 5099, for colour reduction studies along with a control flask containing effluent sample without any added inoculum;

h) incubating the flasks set up in step (g) at 37 .degree. C./100 rpm for 48
hours; i) withdrawing samples from the above flasks in 50 ml aliquots and
processing them for assessing colour and total lignin levels, j) analyzing the colour removal efficiency of the above said bacterium by
comparing th colour levels of the effluent treated with the bacterium with
the colour level of control sample after 24 and 48 hour intervals, k) checking the viability of the above said culture in the effluent by culturing
the same on nutrient agar medium and calculating CFU/ml.
2. A process as claimed in claim 1, wherein the viability of the above said
culture is checked by plating dilutions of sample taken from the
experiment to obtain countable colonies and calculating CFU/ml of the
same after 24 and 48 hour intervals.
3. A process as claimed in claim 1, wherein the aerobic , biological decolorization process further comprises a bacterial isolate, obtained from activated sludge of a pulp and paper mill ETP, which gives up to 55% reduction in colour levels of the given effluent.
4. A process as claimed in claim 1, wherein the strain shows color reduction of 55% in 24 hrs.
5. A process as claimed in claim 1, wherein the strain shows color reduction of 60% in 48 hours.
6. A process as claimed in claim 1, wherein the ratio of equivalent to biomass is about 1:1.
7. A process as claimed in claim 1, wherein the strain is viable after the color
reduction.

8. A process for the preparation of inoculum of the strain substantially as herein described with reference to the examples.

Documents:

351-DEL-2003-Abstract-(24-09-2008).pdf

351-del-2003-abstract.pdf

351-DEL-2003-Claims-(24-09-2008).pdf

351-del-2003-claims.pdf

351-DEL-2003-Correspondence-Others-(24-09-2008).pdf

351-del-2003-correspondence-others.pdf

351-del-2003-correspondence-po.pdf

351-DEL-2003-Description (Complete)-(24-09-2008).pdf

351-del-2003-description (complete).pdf

351-del-2003-form-1.pdf

351-del-2003-form-18.pdf

351-DEL-2003-Form-2-(24-09-2008).pdf

351-del-2003-form-2.pdf

351-DEL-2003-Form-3-(24-09-2008).pdf

351-del-2003-form-3.pdf

351-DEL-2003-Petition-137-(24-09-2008).pdf


Patent Number 224060
Indian Patent Application Number 351/DEL/2003
PG Journal Number 42/2008
Publication Date 17-Oct-2008
Grant Date 26-Sep-2008
Date of Filing 21-Mar-2003
Name of Patentee COUNCIL OF SCIENTIFIC AND INDUSTRIAL RESEARCH
Applicant Address RAFI MARG, NEW DELHI-110001, INDIA.
Inventors:
# Inventor's Name Inventor's Address
1 DR. (MRS.) RITA KUMAR INSTITUTE OF GENOMICS AND INTEGRATIVE BIOLOGY (FORMERLY CENTRE FOR BIOCHEMICAL TECHNOLOGY), MALL ROAD, DELHI UNIVERSITY CAMPUS, DELHI-110 007, INDIA.
2 MS. DEEPA KACHROO INSTITUTE OF GENOMICS AND INTEGRATIVE BIOLOGY (FORMERLY CENTRE FOR BIOCHEMICAL TECHNOLOGY), MALL ROAD, DELHI UNIVERSITY CAMPUS, DELHI-110 007, INDIA.
3 MR. ANIL KUMAR INSTITUTE OF GENOMICS AND INTEGRATIVE BIOLOGY (FORMERLY CENTRE FOR BIOCHEMICAL TECHNOLOGY), MALL ROAD, DELHI UNIVERSITY CAMPUS, DELHI-110 007, INDIA.
PCT International Classification Number C02F 3/34
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA