Title of Invention

METHOD AND APPARATUS FOR JOINING THE EDGES OF A TUBULAR KNITTED ARTICLE.

Abstract The invention refers to a method and apparatus for joining the edges of a tubular knitted article (6), such as a stocking, upon the completion of the latter on a circular machine (10); the apparatus comprises a movable carrier (300) able to be associated with a knitting head (100) of a circular machine, and the said carrier (300) supports means (25, 26) for the removal of stitches of the last knitted rank, in which the means (26) operate the removal of one semi-rank, that is, of half the stitches of said last knitted rank, and the means (25) operate the removal of the other semi-rank; the movable carrier (300) being provided with driving means (22, 23) and transfer means (28) able to move the stitches of one semi-rank onto the means (26) which remove the other semi-rank.
Full Text TITLE
"Method and apparatus for joining the edges of a tubular
knitted article"
SPECIFICATION
The present invention refers to a method and apparatus for
joining the edges of a tubular knitted article, such as a
stocking, upon the completion of the latter on a circular
machine.
Methods and machines are known for closing tubular articles.
In particular, the European Patents EP-0.592.376 and EP-
0.635.593 disclose how to close tubular articles,
specifically with a hooked-up finish, by carrying out the
above said operation on the outer or right-side out of the
article. The document Ep-0.942.086 discloses how to hook-up
the fabric edges on the desired side by applying an operating
method which takes into account the type of article's
manufacturing machine. In particular, provision is made for
possibly hooking-up on the inner or inside-out side of the
article by removing in advance the same article from a one-
cylinder machine.
The above mentioned solutions, although representing
undoubtedly an advance with respect to the existing systems,
suffer from some drawbacks. One drawback relates to the
excessive handling of the stitches, that is, an excessive
number of transfers thereof to and from various members which
brings about a higher possibility of losses and/or damages of
the same stitches. Another drawback is the fact that the
means and machines so constructed may result relatively
complex and thus apt to be industrialized only by industries
exhibiting advanced technology and a high level of know-how.
The above drawbacks, which relate to one-cylinder machines,
hold true also in the case of removing the articles from the
lower cylinder of a two-cylinder machine, that is, in case
the stitches are removed with their right side out.
The object of the present invention is to overcome the said
drawbacks.
This result has been achieved, according to the invention, by
providing a method and apparatus having the features
disclosed in the independent claims. Further characteristics
being set forth in the dependent claims.
Among the advantages of the present invention, one is that it
provides the solution for the major problem concerning the
case in which the article is removed from the cylinder of a
one-cylinder machine or the lower cylinder of a two-cylinder
machine, with its right-side out and by a limited number of
stitch transfers; in fact, one important characteristic of
the operating method according to the present invention is
that the transfer of the stitches from the first semi-rank
takes place by a 180°-overturning of the same means which
have carried out the removal thereof and, thus, without any
transfer of the stitches onto further means, thereby limiting
the handling thereof. Moreover, the apparatus implementing
the method according to the invention results extremely
simple to make and reliable even after a prolonged service
life.
These and other advantages and characteristics of the
invention will be best understood by anyone skilled in the
art from a reading of the following description in
conjunction with the attached drawings given as a practical
exemplification of the invention, but not to be considered in
a limitative sense, wherein:
- Fig. 1 is a front view, with parts in section, of a head
for knitting an article (a stocking, in particular), which
shows the head upon completion of the knitting of the
stocking in correspondence of the toe which remains open;
- Fig. 2 shows the machine of the preceding figure, upon the
subsequent operating phase in which the plate is lifted to
make the knitting head of the machine accessible, and in
which the needles are lifted so as to move each stitch up to
the so-called "unloading" position, that is, below the
respective latch of the needle;
- Fig. 3 refers to the phase in which, according to the
invention, a movable carrier provided with removal means is
moved onto the knitting head of the machine and the needles
are further lifted so as to take the stitches to be removed
above the sinkers;
- Fig. 4 refers to a phase in which some of the above removal
means - to be referred to later on also as punches - are
moved close to the relevant heads of the needles;
- Fig. 5 refers to a phase in which stitch-pushing means,
which can be used during the removal phase and are
hereinafter referred to also as hooks - are moved below the
stitches to be removed and disposed in a closing
configuration;
- Fig. 6 refers to a phase for lifting the hooks and, along
with them, the stitches which disengage from the needles and
pass onto the removal means;
- Fig. 7 shows the lifting of the punches which move away
from the needles, and the consequent lifting of the article
now released from the knitting head of the machine;
- Fig. 8 shows the phase in which the carrier is moved away,
along with the article supported thereon, from the knitting
head of the machine;
- Fig. 9 shows a subsequent phase in which the article is
moved to a hooking-up station and inserted within a inside-
out-turning tube presented by the same station;
- Fig. 10 shows the phase in which the inside-out-turning
tube is lifted, thereby allowing the article to turned
inside-out achieving the turning inside-out of the article
with the initial end thereof oriented upwards above the rank
of stitches removed from the punches;
- Fig. 11 shows the final stage of the lifting operation, in
which the turning-inside-out tube remains engaged with
relevant supporting means (not shown) in correspondence of
its upper end, while the lower end of the tube remains free
and above the plane of the removed stitches, with the article
resulting fitted on the outer side of said tube;
- Fig. 12 shows the phase in which the stitches of a first
semi-rank are overturned through substantially 180° about the
diametral axis which ideally divides the circumference of the
removed rank into two semi-ranks;
- Fig. 13 shows the phase in which, after the overturning
shown in the preceding figure, each member for the removal of
the first semi-rank is in correspondence of a member for the
removal of the second semi-rank, with the respective free
ends thereof being close to each other;
- Fig. 14 shows the phase in which the first rank-removing
members are brought back to their starting position by
operating the above said overturning in the opposite
direction;
- Fig. 15 shows the stitch-supporting means - so-called
spines - which are moved close to the punches during the
hook-up phase;
- Fig. 16 shows how the stitches are transferred with a
longitudinal push by suitable means, in the example a crown
coaxial to the circumference defined by the punches;
- Fig. 17 refers to the phase of hooking-up the stitches
and/or pairs of stitches, fitted on the spines by hook-up
means, by making the necessary chain-closing knots;
- Fig. 18 refers to the phase in which the hooked-up stitches
are released from the spines;
- Fig. 19 shows an enlarged perspective view of a hook;
- Fig. 20 is a side view of a possible embodiment of a
movable carrier according to the present invention;
- Fig. 21 is a view in section taken on line B-B of the
movable carrier shown in Fig. 20;
- Figs. 22, 23 and 24 are, respectively, a bottom view, an
axonometric view, and a sectional axonometric view of the
movable carrier shown in the preceding figures;
- Fig. 25 is a side view of a movable carrier during the
overturning of a relevant sector of means for the removal of
the first semi-rank;
- Fig. 26 is a view in section taken on line F-F in Fig. 25;
- Fig. 27 is a front view of the movable carrier, that is, a
view angularly shifted through 90° with respect to Fig. 25;
- Fig. 28 is a view in section taken on line E-E in Fig. 27;
- Figs. 29, 30 and 31 show the movable carrier during the
overturning phase^ in a first axonometric bottom view (Fig.
29) from a point of view similar to that of Fig. 25, a second
axonometric bottom view (Fig. 30) from a point of view
similar to that of Fig. 27, and a sectional axonometric view
(Fig. 31);
- Fig. 32 is an exploded side view of the movable carrier
shown in the preceding figures;
- Fig. 33 is a sectional view taken on line D-D in Fig. 32;
- Figs. 34 and 35 show axonometric bottom views of the
carrier, from points of view similar respectively to those of
Figs. 32 and 33;
- Fig. 36 is a front view of an embodiment, according to the
invention, of an inside-out-turning device with coaxial tubes
in open condition;
- Figs. 37, 38 and 39 show the inside-out-turning device of
Fig. 36 respectively in a sectional view taken on line A-A in
Fig 36, a sectional view taken on line B-B in Fig. 36, and an
axonometric view;
- Fig. 40 is an axonometric view similar to that of Fig. 39,
with the inside-out-turning device being sectioned
longitudinally;
Figs. 41 and 42 refer, respectively, to a further
axonometric view of the device of Fig. 36 and to an enlarged
detail thereof;
- Fig. 43 is a front view of one embodiment of the inside-
out-turning device of Fig. 36 shown in closed condition;
- Figs. 44, 45 and 4 6 show the inside-out-turning device of
Fig. 43 respectively in a sectional view taken on line C-C in
Fig. 43, a sectional view taken on line D-D in Fig. 43 and in
axonometric view;
- Fig. 47 is an axonometric view similar to that of Fig. 46,
with the inside-out-turning device being sectioned
longitudinally;
Figs. 48 and 49 refer, respectively, to a further
axonometric view of the device in closed condition as in Fig.
43, and to an enlarged detail thereof;
- Figs. 50 and 51 are axonometric views of, respectively, the
outer tube only, and the inner tube only, both tubes making
part of the exemplary inside-out-turning device shown in the
preceding figures;
- Figs. 52 and 53 refer to enlarged details, respectively, of
Fig. 50 and Fig. 51;
- Fig. 54 is a rear view of a removal member making part *of a
pivoting semi-rank;
- Fig. 55 is a sectional view of the removal member taken on
line A-A in Fig. 54;
- Fig. 56 is axonometric view of the removal member sectioned
as in Fig. 55;
- Figs. 57, 58 and 60 show, respectively, the member of Fig.
54 in axonometric view, in side view, and in top (Fig. 59)
and bottom (Fig. 60) axonometric views;
- Fig. 61 is a rear view of a removal member making part of a
fixed semi-rank;
- Fig. 62 is a sectional view of the removal member taken on
line B-B in Fig. 61;
Fig. 63 is an axonometric view of the removal member
sectioned as in Fig. 62;
- Figs. 64, 65, 66 and 67 show respectively the member of
Fig. 61 in axonometric view (Fig. 64), side view (Fig. 65),
and in top (Fig. 66) and bottom (Fig. 67) axonometric views;
- Fig. 68 is a side view of the engagement of a needle with a
removal member in a removal phase;
- Figs. 69 and 70 are axonometric views, respectively, of the
engagement of Fig. 68 and of a detail thereof;
- Fig. 71 is a side view of two removal members engaged with
each other during the transfer of a stitch;
- Figs. 72, 73 and 74 show, respectively, a longitudinal
section, an overall axonometric view, and an axonometric view
of a detail of the removal members of Fig. 71;
- Figs. 75 and 76 are a side view of a removal member during
a removal (Fig. 75) and transfer (Fig. 76} of a stitch;
- Figs. 77, 78, 79 and 80 are sectional views of details of
the movable carrier during the phases subsequent to said
removal, showing the members for moving the pivoting removal
members and the stitch-pushing means during said transfer;
- Figs. 81, 82, 83 and 84 show sectional, details of an
alternative embodiment of the movable carrier during the
phases subsequent to said removal;
- Fig. 85 is an outline side view of the movable carrier
positioned on the machine's knitting head with a support
column and an actuator for the vertical movement thereof;
- Fig. 86 is a plan view of the movable carrier outlined in
Fig. 85, with the actuator for the movement thereof from and
to the knitting and hook-up stations;
- Fig. 87 shows a phase alternative to that shown in Fig. 15,
in which a hook-up needle is moved close to the punches which
support the stitches onto the movable carrier, in order to
hook-up stitches and/or pairs of stitches, fitted onto the
punches, by means of the hook-up needle, by making the
necessary chain-closing knots directly on the punches;
- Fig. 88 refers to the phase, similar to that of Fig. 18, of
releasing the hooked-up stitches.
With reference to the figures of the attached drawings, an
apparatus according to the invention comprises a movable
carrier 300 which is moved close to and away from a knitting
head 100, and can be rotated and vertically displaced as
well. Figs. 85 and 86 show schematically the movement of
carrier 300. In the example, the movable carrier 300 is
supported by a relevant arm 10 horizontally disposed. The arm
10 is keyed on the sleeve 302 which is fitted on a relevant
hollow column 301. Provided inside the column 301 is a
pneumatic lifting cylinder 303, whose rod 308 is fixed inside
the sleeve 302 in correspondence of the proximal end 307 of
the arm 10. In this way, an extension of rod 308 corresponds
to a lift of the arm 10 and of the movable carrier 300 as
well supported by the latter. The lower portion 309 of the
sleeve 302 is provided with a toothing 305. Also provided is
a pneumatic cylinder 306, horizontally disposed, whose rod
310 supports a rack 304 complementary to the toothing 305 and
meshing therewith. The travel of rod 310 drives into rotation
the sleeve 302 about its longitudinal axis a-a and,
consequently, causes the supported movable carrier 300 to
rotate as well. Moreover, the toothing 305 moves to a height
Q corresponding to the vertical travel of the sleeve onto the
column 301 (or longer than the latter); this allows rotating
the arm 10 while displacing it up to different levels. Again
with reference to the accompanying drawings, and in
particular to Figs. 1-18, the knitting head 100 is provided,
in a known manner, with a cylinder 1, needles 2, sinkers 3,
and a sinkers case 4. The completion of an article 6, such as
a stocking, is made on the knitting head 100 with the use of
a plate group 5. Upon completion of the knitting, as
illustrated in Fig. 1, the stocking or article 6 has the
configuration in which the tubular part is knitted and the
toe remains open.
At this point, the plate 5 is lifted (see Fig. 2) in a known
manner which, therefore, will not be described herein in
detail. At the same time, the needles 2 of the knitting head
100 are lifted so as to move each stitch of article 6 to the
position so-called "unloaded" in technical jargon, that is,
to a level along the needle which is below the latch 201 of
the needle 2 (numeral 200 indicating the needle's head).
As mentioned before, and as shown in Fig. 3, the apparatus in
question comprises the movable carrier 300 supported by the
arm 10 which allows the vertical and rotational movement
thereof. After the plate 5 is moved away, the movable carrier
300, provided with means for the removal of the article, is
superimposed to the knitting head 100. In this phase, the
needles 2 are further lifted so as to move the stitches above
the sinkers 3.
Before describing the operation of the apparatus any further,
let us point out the characteristics of the movable carrier
300 by making reference in particular to Figs. 19-35. The
movable carrier 300 exhibits a support body 11 on. which
relevant hooks 14 are fixed and intended to move the stitches
during the removal of the needles 2 from the knitting head
100. The supporting body 11 has a hollow cylindrical shape
with two cross-sections: one upper cross-section of greater
diameter 110 and one lower cross-section of smaller diameter
111. The hooks 14 are inserted into a corresponding number of
slots 130 vertically disposed and presented by a hook-
supporting crown 13 located externally and coaxially to the
body 11 which supports the movable carrier 300.
Moreover, the support body 11 exhibits, in correspondence of
the region connecting the upper 110 with the lower 111
section, a projecting peripheral edge or frame 112. Coming to
rest on the frame 112 is a hollow cylindrical element 12
which defines a cam. The cam element 12 results interposed
between the body 11 and the crown 13 supporting the hooks 14.
As best shown in Fig. 19, the hooks 14 have, when viewed
laterally, a substantially "L" shape, with the short leg 145
of the "L" being disposed below. The upper end 140 of the
hooks 14 is inserted into an annular cavity 131, of
rectangular cross-section, formed on the outside of crown 13.
In correspondence of the said upper end 140, the hooks 14
exhibit a groove 141 on their outer side (that is, on the
side facing centrifugally relative to the movable carrier
300). On the inner side (that is, centripetally with respect
to carrier 300), the end 140 has a triangular portion
defining a step 142 connected with the apex 144 of the upper
end 140 via an oblique portion 143, that is, a portion with
oblique edge to the longitudinal development of the stem of
hook 14.
Housed within the grooves 141 of hooks 14 is an elastic ring
(designated by numeral 8 in Fig. 13 only, for the sake of
clarity) which retains the said ends 140 inside the cavity
131 of crown 13. In this way, in the absence of further
interventions, the oblique portions 143 of the hooks result
in contact with and parallel to the vertical wall of cavity
131, as they are kept so retained by the elastic reaction
force of the above mentioned ring. This determines an
outwardly inclination of the stems of hooks 14, which, owing
to the action of the elastic ring, result in an open
configuration such as that shown also in Figs. 3 and 4.
Besides, the presence of the step or tooth 142 determines a
restraint to the downward displacement of the hooks 14 within
the slots 130 where they are inserted.
Provided externally to the crown 13 is a ring 15 (hereinafter
also referred to as "hook-closing ring") intended for moving
the hooks 14. The ring 15 is "fitted on the crown 13 and is
able to slide vertically relative to the same crown. Provided
on the hook-closing ring 15 are one or more helicoidal slots
150. The helicoidal slots 150 act like cams able to determine
the vertical movement of the hook-closing ring 15 in
correspondence of the rotational movement of relevant pivots
inserted into the slots 150.
Moreover, oblique slots 120 are formed on the cam element 12
to receive corresponding pivots 132 (in Fig. 28, numeral 132
designates the axis of one of the pivots 132) which connect
the cam element 12 with the crown 13 so as to allow the
vertical movement of the latter upon the displacement of
pivots 132 within the cams defined by the oblique slots 120.
In Fig. 28, besides, numeral 134 designates a hole, and
numeral 135 designates the axis of the pivot inserted therein
and able to connect the support body 11 with the crown 15.
Provided on the lower portion of the support body 11 are two
groups of removal members 26, 25 (also called punches in the
present description) to be associated, respectively, with the
first and second semi-rank of the article knitted on the
knitting machine 100. In some of the attached figures, only
one punch or removal member 25 or 26 is shown, for the sake
of clarity, when a plurality of these members is provided in
repeating series, such as in Figs. 23, 25, 28, 29 and others.
Referring now to Figs. 3-18, fixed in the left side of the
lower portion of the support body 11 is a crown 20 supporting
the removal members 25 of the second semi-rank. As best
viewable in Fig. 34, the crown 20 has a half thereof provided
with seats for the punches 25. The removal members 26 of the
first semi-rank are disposed on a semicrown 21 supported by a
semicircular sector 22 hinged to the lower portion 11 of body
11 in correspondence of two diametrically opposite hinges 23.
As will be described later on in greater detail, the
semicircular sector 22 can be rotated through 180° so as to
dispose the semicrown 21 of the first semi-rank below the
crown 20 of the second semi-rank. Moreover, with reference in
particular to Fig. 30, provision is made for cylindrical
containers 88 on the semicircular sector 22 to receive
stitch-pushing springs to be described below, while holes 89
are provided for the passage of vertical bars 16 described
with reference to Figs. 75-80, and holes 87 for the passage
of screws (not shown) for fixing the crown 20 to the body 11.
In the illustrated exemplary embodiment (as best illustrated
in Figs. 61-67), the removal members 26 of the first semi-
rank are essentially made up of a rectilinear and flat body
which is tapered in its distal end 251. In correspondence of
said end 251, on the side in which the taper begins, a notch
252 is formed within the thickness of the said body to
receive the needle 2 of the knitting head 100 during the
removal phase (as illustrated in Figs. 68-70). On the
opposite or proximal side, the removal member 26 exhibits a
stem 250 by which it is retained firmly by the support means
defined by the semicrown 21. The removal members 25 of the
second semi-rank (see Figs. 55-60) are like those of the
first semi-rank above described, as far as the free end 251
and the cavity 252 allowing the engagement thereof with the
needle of the knitting machine are concerned, but they differ
in the stem's region. (In Fig. 69, numerals 25 and 26 refer
generically to a removal member which is similar for both
first and second semi-rank; Fig. 70 also shows a generic stem
250 as this part is similar for the first and second semi-
rank) . The above characteristic differentiation of the stem's
region is due to the difference of the support means (that
is, crown 20) which allow an oscillatory movement with radial
direction, that is, with "in-out" direction with respect to
the circumference of the needles. This results of advantage
in allowing a good covering during the engagement for the
transfer of the stitches of the first semi-rank onto the
removal members of the second semi-rank since, by a
centripetal movement of the free ends of the removal members
of the second semi-rank, it is safer to have the apexes of
the ends of the latter inserted into respective cavities of
the removal members of the first semi-rank (see Figs. 71-74).
In this context, the term "covering" refers to the partial
overlapping of two elements (for example, two removal
members, or one removal member and one needle) to allow the
passage of a stitch from one to another of said elements
without having any dead regions or times in which the stitch
is not engaged by one of the two elements. In Fig. 74 at 66,
two stitches of the article 6 are schematically represented
as they are made to pass from the removal member 26 to the
removal member 25, thanks to the above said covering
situation.
The above described movement is centripetally induced by a
spring (or other elastic body) which is opposed by a semi-
ring or semi-crown 24 acting on the inside of stems 250 of
the same removal members 25 where a special profile
(indicated with 254) acts as a cam upon the variation of
longitudinal position of said semi-ring 24. In practice, when
the semi-ring 24 interacts with the profile 254 (stein's minor
section) the removal member is maintained in the inner
position; when, instead, the semi-ring 24 interacts with the
removal member's portion closest to apex 251 (major section),
the removal member 26 is pushed outwardly. With reference to
the examples of the attached drawings, Figs. 7 5-80 show how
the removal member 25 is inclined either inwardly or
outwardly according to the operating phase. In particular,
Fig. 75 shows (partially) the movable carrier in removal
position in which the removal member 25 is kept facing
outwardly (direction indicated by the arrow V); on the
contrary, in Fig. 7 6 the removal member is in a stitch-
transfer position and is kept facing inwardly by the action
of spring 19 (an elastic ring in the illustrated example)
being not opposed by the semi-ring 24 which, in fact, lies in
the profile 254 of the removal member; again in this figure
an arrow (W) indicates the direction of displacement of the
removal member 25.
In Figs. 75-83 are shown some details that do not appear in
the preceding figures, for example, pneumatic cylinders 29
provided on the arm 10. The pneumatic cylinders 29 operate
via relevant rods 90 on a support element 17 exhibiting
vertical bars 16 facing downwards. The support element 17 is
vertically slidable inside the support body 11, and springs
18 are disposed between the latter and the support element 17
to provide a reaction able to push the element 17 upwards,
that is, in a direction opposite to that of the downward
thrust of rods 90. In some of the drawings, the springs 18
are represented only partially. With reference to Figs. 75-80
in particular, the activation of the cylinder 29 causes the
lowering of the rod 90, with the consequent downward
displacement of the support element 17. This determines the
lowering of the bar 16 which (as indicated by the arrows Z in
Fig. 75) pushes down the semi-crown 24, so that the latter,
being no longer in correspondence of the cam profile 254,
pushes the removal member 25 outwardly (arrow V) . On the
contrary, when the bar 16 is brought back upwards (arrow T in
Fig. 76) , the semi-crown 24 too moves up to engage the
profile 254, and the action of the spring 19 wins that of the
removal member 25 which is thus kept inwardly (arrow W).
Figs. 81-84 show an alternative embodiment of the said
removal members 25. In this embodiment, each removal member
25 is fixed on the relevant crown 20, and the covering
condition is obtained by disposing the removal members 26 of
the first semi-rank and those of the second semi-rank over
two ideal circumferences of different radius and/or providing
a group (for example, the punches 26) of larger size with
respect to the other group of punches. These characteristics
are more evident by the detail of Fig. 84 where the punch 26
of the first semi-rank results further externally (as it lies
on a circumference of larger radius) than the punch 25 of the
second semi-rank and, besides, it has a size larger than the
other.
As above mentioned, once the group of plate 5 has been moved
away, the movable carrier 300 is placed above the knitting
machine 100.
At this point (see Fig. 4), the removal members 25 and 26 are
moved closer to the respective needle heads, and the
interaction between the needles 2 and removal members 25, 26
is similar to that illustrated in Figs. 68-70. Afterwards
(Fig. 5), the hook-closing ring 15 is lowered, thereby
determining the positioning of the hooks 14 below the
stitches to be removed which are, therefore, in their closed
configuration. As can be seen in Fig. 6, the support crown 13
is lifted, along with the hooks 14 supported by the same
crown, so that the hooks move the article's stitches upwards
and the latter disengage from the needles 2 to pass onto the
removal members 25 and 26. Thereafter (Figs. 7, 8, 9), the
movable carrier 300 is further lifted and moved away form the
knitting head 100 to take the article on to a hook-up station
provided with an inside-out turning tube 30 in which the
article 6 is inserted. The moving of article 6 away from the
knitting head 100 can be effected soon after removing the
stitches from the needles of the knitting head, as above
described, or it can be effected afterwards, for example, in
a possible alternative embodiment of the method, after the
phase - to be described later on - in which the stitches of
the two semi-ranks are moved close to each other.
Figs. 36-53 illustrate embodiments, to be described later on
in details, of the inside-out-turning tube 30. The general
structure of said tube can be imagined, for example, like a
tubular body inside which the article is inserted when the
stitches of the last semi-rank, that is, the removed
stitches, are still disposed around a circumference, that is,
prior to the overturning through 180° of the first semi-rank.
Thereafter, by a longitudinal movement, the article engaged
on the tube is forced to pass through the open end of the
tube, thereby causing the inside-out turning of the article,
with the stocking that will be fitted outside the tubular
body.
The inside-out-turning tube 30 is then lifted (Figs. 9-11)
thus causing the inside-out turning of the article which
results fitted on the outside of the tube 30, with the
initial end of the same article facing upwards and above the
rank of stitches removed by the removal members. In the final
phase (illustrated in Fig. 11), the inside-out turning tube
30 is engaged with relevant support means (not shown) in
correspondence of its upper end, whereas the lower end of the
tube remains free and above the plane of the removed
stitches.
The inside-out turning phases above described, and those to
be described below for preparing the hook-up operation, can
be carried out at any point of the path of the movable
carrier, that is, at positions different from the one
described herein by way of example.
Afterwards, the hook-closing ring 15 is moved upwards thereby
determining the opening of the hooks 14, that is, their
displacement in centripetal direction.
At this point (see Figs. 12-14), the stitches of the
article's first semi-rank supported by removal members 26 are
transferred by an overturning thereof of substantially 180°
about the diametral axis which ideally divides the
circumference of the removed rank into two semi-ranks. Thus,
each removal member 26 of the first semi-rank lies in
correspondence of a removal member 25 of the second semi-
rank, with the respective free ends close to each other in a
configuration similar to that described with reference to
Figs. 71-74; in this configuration, each stitch of the first
semi-rank results juxtaposed and coaxial to the corresponding
stitch of the second semi-rank.
At this point, through the action of a pusher 31 acting from
the bottom upwards, a stitch-pushing semi-crown 28 makes the
stitches slide along the removal members 26 to take them up
onto the removal members 25 of the second semi-ranks located
above.
Subsequently, the removal members 26 of the first semi-rank
are brought back to their original position by the above said
overturning operated in opposite direction.
Depicted in the lower side of Fig. 14 is a portion of the
hook-up machine 400, comprising a support body 42, a crown 41
with relevant hook-up spines 40, all being well known
elements which, therefore, need not to be described in
detail.
With reference to Figs. 15-18, the hook-up spines 40 are
moved close to the removal members 25 which, as already
mentioned, support the two overlapping semi-ranks of the
article; afterwards, owing to the downwardly directed push of
a stitch-pushing semi-crown 27 coaxial to the circumference
formed by the removal members 25, the stitches are
transferred onto the spines 40.
The semi-crowns 27 and 28 are shaped alike a semicircular
comb, with a series of slots 270 and 280 angularly spaced
apart by such extents which correspond to the angular
displacement between the removal members 26 and 25, so that
the same semi-crowns are able to slide along the removal
members while guided vertically by the latter.
Shown in Fig. 17 is a hook-up needle 43, by means of which
the hook-up of stitches and/or pairs of stitches being fitted
on spines is performed in a known manner by carrying, out the
necessary chain-closing knots.
According to the alternative embodiment illustrated in Figs.
87-88, the pairs of stitches of the two semi-ranks, can be
supported - during the closing/hooking-up of the toe of
stocking 6 - by the punches 25 of the second semi-rank, and a
hook-up needle 43 can be brought close to the latter, which
needle, instead of operating the hook-up on spines provided
for this purpose, will perform such operation by exploiting
the punches 25 which, advantageously, exhibit the said cavity
252, that is, the one used for the engagement of the needle
2.
Finally (Fig. 18), once the stitches have been hooked-up onto
the spines (or, likewise to the example of Figs. 87-88, onto
the punches 25 of the second semi-rank located on the movable
carrier) , the article 6 is pushed inside the same inside-out
turning tube 30 so as to take up a right-side-out condition.
This operation can be carried out by using a bar 32 to be
inserted into the tube 30 by an extent sufficient to complete
the right-side-out arrangement of the article which, after
such operation, is definitely ejected.
As above mentioned, Figs. 36-53 show exemplary embodiments of
the inside-out-turning tube 30.
One way to perform the introduction of the article into the
inside-out-turning tube 30 may consist in aspirating the
article inside a single tubular element. With reference to
the examples illustrated by the drawings, the body of tube 30
may consist of two coaxial elements 35, 36 whose front or
upper ends 350, 360, that is, those facing the article before
the inside-out-turning thereof, are so shaped as to define
alternately a closed or open ring by a rotation of said two
elements relative to each other and about the common
longitudinal axis. A so-formed device allows inserting the
article thereinside by a transverse movement when the mouth
portion is in open condition (semi-ring configuration) and
definitely "trapping" the same article by a closing of its
perimeter.
The outer tubular element 35 has below a cylindrical closed
shape; from its mid portion upwards, it exhibits a semi-
cylindrical shape, that is, a wall 353. developing through
about 180° on one side only with respect to the longitudinal
axis, thereby defining a corresponding lateral opening or
port 352 having longitudinal development; in the upper end,
the element 35 exhibits a semi-ring 351 defined by a
cylindrical surface of a relatively limited height and
extending approximately through 180° on the side opposite to
the wall 353.
The inner tubular element 36 has in its lower part, likewise
the element 35, a closed cylindrical shape; from its mid
portion up to the upper end 360, it exhibits a semi-
cylindrical shape, that is, a wall 363 developing through
approximately 180° on one side only with respect to the
longitudinal axis, thereby defining a corresponding lateral
opening or port 362 having longitudinal development; the
upper end 360 is thus defined by the upper edge 361 of the
wall 363.
When the tube 30 is in its open configuration, the semi-ring
351 of the outer element 35 encircles the edge 361 of the
inner element; in this way, it is possible to introduce the
article 6 inside the tube by a simple translation movement
without the need of moving the tube vertically downwards by a
stroke which would be substantially equal to the length of
the knitted article. This brings about a significant
reduction of the apparatus overall dimensions. Thereafter, by
a simple relative rotation of the two elements 35 and 36 the
tube 30 is closed, thereby allowing the inside-out-turning
operation.
The structure of the said tube can be imagined, for example,
like a tubular body inside which the article is inserted when
the stitches of the last semi-rank, that is, the removed
stitches, are still disposed around a circumference, that is,
prior to the overturning through 180°. of the first semi-rank.
Thereafter, by a longitudinal movement, the article engaged
on the tube is forced to pass through the open end of the
tube and is thus turned inside-out. It will be appreciated
that, at this point, the stocking is fitted outside the
tubular body. The said tubular body, after the said movement,
remains engaged with a support located on the side opposite
to the article. After the hook-up operation, the now closed
toe of the article will result in proximity of the tube's
mouth, so that, by inserting a core of suitable size into the
tube's mouth, the same core will be in contact with the
article's fabric and, by keeping to move downwards will drive
the same article along with it and the latter, by sliding
over the edge of the tube will move thereinside by taking up
the right-side out configuration which it had originally.
Such operation can be carried out and/or assisted by a
pneumatic or suction flow. After the ejection of the article,
the above described tubular body can be brought back to its
initial position to perform its function in the subsequent
cycle.
Practically, the construction details may vary in any
equivalent way as far as the shape, dimensions, elements
disposition, nature of the used materials are concerned,
without nevertheless departing from the scope of the adopted
solution idea and, thereby, remaining within the limits of
the protection granted to the present patent.
WE CLAIM :
1. Method for joining the edges of a tubular knitted article, such as a stocking, upon the
completion of the latter on a circular machine, characterized in that it comprises the following
operating steps:
a) knitting the article (6) by starting on one edge or hem to end up on the toe side by leaving the
latter open;
b) moving the machine's removable parts (5) away from the knitting head (100) of the same
circular machine so as to clear the top of the cylinder (1) of needles (2);
c) removing the stitches of the last knitted rank and retaining them onto suitable removal means
(25, 26) supported by a movable carrier (300) between a knitting station defined by the knitting head
(100) of said machine and a closing and / or hooking-up station (400) located at a preset distance
from the other station;
d) moving said removal means (25, 26) together with the article (6) away from the machine's
knitting head (100) to move the same article up to said closing and / or hooking-up station (400);
e) turning the article (6) inside-out while it is retained by said removal means (25, 26);
f) moving the stitches of a first semi-rank, corresponding in practice to half the stitches retained
by said removal means (25, 26), so that, by an overturning through approximately 180° about a
diametral axis of the circumference defined by the removal means (25, 26), each of the moved
stitches will result juxtaposed and coaxial to the corresponding stitch of the other semi-rank's
stitches;
g) moving the stitches of the pairs close to each other;
h) carrying out the hook-up of said pairs of stitches so as to obtain the definitive union of the
edges of the article (6);
i) unloading the article from the means on which the hook-up operation has been performed.
2. Method as claimed in claim 1, wherein the said step d) of moving the article away from the
knitting head is performed after the step e) of inside-out-turning the article.
3. Method as claimed in claim 1, wherein the said step d) of moving the article away from the
knitting head is performed after the step f) of transferring the stitches.
4. Method as claimed in claim 1, wherein the said step d) of moving the article away from the
knitting head is performed after the step g) of approaching the stitches.
5. Method as claimed in claim 1, wherein the step g) of approaching the stitches is carried out
on the means (25) that support the stitches of a second semi-rank, that is, a semi-rank of stitches
which the overturned stitches are brought near to.
6. Method as claimed in claim 1, wherein the step g) of approaching the stitches is carried out
on the means (25) that support the stitches of a first semi-rank, that is, a semi-rank whose stitches are
overturned.
7. Method as claimed in claim 1, wherein the step h) is carried out on the same removal means
(25, 26).
8. Method as claimed in any one of the preceding claims, wherein the said step h) is carried out
on means (40) which support the pairs of stitches and do not belong to the removal means (25, 26)
and upon the transfer of the pairs of stitches onto said means (40).
9. Method as claimed in any one of the preceding claims, wherein the article is moved back to
its right-side out condition after unloading it from the support means for the hook-up.
10. Method as claimed in claims 1 and 9, wherein the article is moved back to its right-side out
condition by the same means which operate the said inside-out turning step e).
11. Method as claimed in any one of the preceding claims, wherein separate means (26, 25) of
said movable carrier are used for the removal respectively of the stitches of the first and second semi-
ranks.
12. Method as claimed in claim 11, wherein the means (26) for the removal of the stitches from
the first semi-rank are moved relative to the means (25) for the removal of the stitches from the
second semi-rank,
13. Method as claimed in claim 11, wherein the means (26) are used for the removal of stitches
from the first semi-rank, said means being disposed along an arc of circumference having a radius
different from that of a corresponding arc of circumference on which the means (25) for the removal
of the second semi-rank are disposed.
14. Method as claimed in claim 11, wherein means (26) are used for the removal of stitches from
the first semi-rank which have different dimensions from those of the means (25) for the removal of
the second semi-rank.
15. Apparatus for joining the edges of a tubular knitted article, such as a stocking, upon the
completion of the latter on a circular machine, wherein it comprises a movable carrier (300) able to
be associated with a knitting head (100) of a circular machine and movable from said knitting head
(100) and a station of closing and / or hooking-up (400), said carrier (300) supporting means (25, 26)
for the removal of stitches of the last knitted rank, comprising means (26) for the removal of one
semi-rank, that is, of half the stitches of said last knitted rank, and means (25) for the removal of the
other semi-rank, and in that the same movable carrier (300) is provided with driving means (22, 23)
and transfer means (28) able to move the stitches of one semi-rank onto the means (26) which
remove the other semi-rank.
16. Apparatus as claimed in claim 15, wherein said movable carrier (300) comprises a support
body (11) on which hooks (14) are provided intended to move the stitches onto the needles (2) of the
knitting head (100) during the removal thereof.
17. Apparatus as claimed in claim 16, wherein said hooks (14) are inserted into corresponding
slots (130) disposed vertically and exhibiting a crown (13) for supporting the hooks which is
disposed externally and coaxially to said support body (11).
18. Apparatus as claimed in claim 17, wherein it is provided with a hollow cylindrical element or
cam element (12) interposed between the said body (11) and said crown (13).
19. Apparatus as claimed in any one of claims 16 to 18, wherein said hooks (14) have
substantially an "L"shape, the short leg of which is disposed below, and the upper end (140) of which
is inserted into an annular cavity (131) of rectangular cross-section, externally presented by said
crown (13), the said hooks exhibiting, in correspondence of said upper end (140), a groove (141) on
the outer side and a triangular portion defining a step (142) on the inner side, said step being
connected with the apex (144) of the upper end (140) via an oblique portion (143); an elastic ring
being received in said grooves (141) and retaining said ends (140) inside said cavity (131) thereby
causing, when in open configuration, the stems of the hooks (14) to be inclined outwardly.
20. Apparatus as claimed in claim 17, wherein externally to said crown (13) provision is made for
a ring (15) intended to move the said hooks (14), and being fitted on the crown (13) for sliding
vertically relative thereto, the same ring (15) having one or more spiral slots (150) which define
corresponding cams able to drive vertically said ring (15) upon a rotary movement of corresponding
pivots inserted into the slots (150).
21. Apparatus as claimed in claim 18, wherein the said cam element (12) exhibits one or more
slots (120) wherein corresponding pivots (132) are inserted for connecting the same cam element
(12) with the crown (13).
2. Apparatus as claimed in claim 15, wherein the said removal means comprise a first semi-
own (21) which supports the removal members (26) of the first semi-rank and a second crown (20)
which supports the members (25) for the removal of the second semi-rank, said members (26) for the
removal of the first semi-rank being disposed on a semicircular sector (22) hinged on the body (10)
of the movable carrier in correspondence of two hinges (23) disposed diametrically opposite.
23. Apparatus as claimed in claim 15 or 22, wherein the said means (26) for the removal of the
first semi-rank are made up of a straight and flat body which in its distal end (251) is tapered and
provided, on the taper side, with a notch (252), and on the opposite side has a stem (250) by which it
is retained firmly by relevant support means (21).
24. Apparatus as claimed in claim 15 or 22, wherein the said means (25) for the removal of the
second semi-rank are made up of a removal member (25) with a straight and flat body which in its
distal end (251) is tapered and, on the taper side, is provided with a notch (252), and on the opposite
side has a stem (250) with a profile (254) which defines a cam.
25. Apparatus as claimed in claim 24, wherein it comprises an elastic means of reaction (19) and
a semi-ring (24), disposed and acting, with opposite directions, on said removal member (25).
26. Apparatus as claimed in claim 25, wherein said elastic means (19) has a reaction directed
centripetally and said semi-ring (24) interacts with the profile (254) of said removal member (25).
27. Apparatus as claimed in claim 22, wherein the said members (26) for the removal of the first
semi-rank are disposed on said semi-crown (21) along an arc of circumference having a radius
different from that of a corresponding arc of circumference on which the means (25) for the removal
of the second semi-rank are disposed.
28. Apparatus as claimed in claim 22, wherein said members (26) for the removal of the first
semi-rank have dimension different from that of the members (25) for the removal of the second
semi-rank.
29. Apparatus as claimed in claim 22, wherein it comprises a stitch-pushing semi-crown (28) able
to push the stitches of article (6) along the first semi-rank-removing members (26) and move them up
onto the second semi-rank-removing members (25).
30. Apparatus as claimed in claim 22, wherein it comprises a second stitch-pushing semi-crown
(27) able to push the pairs of stitches of article (6), which are engaged on the second semi-rank-
removing members (25), onto corresponding means (40) provided in the closing and hooking-up
station (400).
31. Apparatus as claimed in claim 29 and / or 30, wherein the said semi-crowns (27, 28) are
substantially comb-like shaped, with a series of slots (270, 280) angularly spaced apart by extents
corresponding to the relevant angular displacements existing between respective first and second
semi-rank-removing members (26, 25).
32. Apparatus as claimed in claim 15, wherein it comprises a device for turning the article inside-
out.
33. Apparatus as claimed in claim 32, wherein the inside-out turning device comprises an inside-
out-turning tube (30) movable between two positions for the inside-out-turning operation, arid within
which the article is introduced before being turned inside-out.
34. Apparatus as claimed in claim 33, wherein it comprises means able to generate a pneumatic
flow inside said inside-out-turning tube (30).
35. Apparatus as claimed in claim 32, wherein it comprises an inside-out-turning tube (30) made
up of two coaxial elements (35, 36) fitted one onto the other and whose front ends (350, 360), that is,
those facing the article (6) prior to the inside-out-turning operation, are so shaped as to define,
alternatively, a closed ring or an open semi-ring by a rotation of the two elements (35, 36) relative to
each other and about the common longitudinal axis.
36. Apparatus as claimed in claim 35, wherein the outer tubular element (35) exhibits, in
correspondence of said end (350), a semi-ring (351) defined by a cylindrical surface extending
through 180° approximately.
37. Apparatus as claimed in claim 35, wherein the inner tubular element (36) exhibits, in
correspondence of its end (360), a semi-cylindrical shape, that is, a wall developing over 180°
approximately on one side only with respect to the longitudinal axis.
The invention refers to a method and apparatus for joining the edges of a tubular knitted
article (6), such as a stocking, upon the completion of the latter on a circular machine (10); the
apparatus comprises a movable carrier (300) able to be associated with a knitting head (100) of a
circular machine, and the said carrier (300) supports means (25, 26) for the removal of stitches of the
last knitted rank, in which the means (26) operate the removal of one semi-rank, that is, of half the
stitches of said last knitted rank, and the means (25) operate the removal of the other semi-rank; the
movable carrier (300) being provided with driving means (22, 23) and transfer means (28) able to
move the stitches of one semi-rank onto the means (26) which remove the other semi-rank.

Documents:

797-KOLNP-2005-CORRESPONDENCE.pdf

797-KOLNP-2005-FORM 27.pdf

797-KOLNP-2005-FORM-27.pdf

797-kolnp-2005-granted-abstract.pdf

797-kolnp-2005-granted-assignment.pdf

797-kolnp-2005-granted-claims.pdf

797-kolnp-2005-granted-correspondence.pdf

797-kolnp-2005-granted-description (complete).pdf

797-kolnp-2005-granted-drawings.pdf

797-kolnp-2005-granted-examination report.pdf

797-kolnp-2005-granted-form 1.pdf

797-kolnp-2005-granted-form 18.pdf

797-kolnp-2005-granted-form 3.pdf

797-kolnp-2005-granted-form 5.pdf

797-kolnp-2005-granted-gpa.pdf

797-kolnp-2005-granted-reply to examination report.pdf

797-kolnp-2005-granted-specification.pdf


Patent Number 223074
Indian Patent Application Number 797/KOLNP/2005
PG Journal Number 36/2008
Publication Date 05-Sep-2008
Grant Date 03-Sep-2008
Date of Filing 03-May-2005
Name of Patentee FABRITEX S.R.L.
Applicant Address VIA DELLE MOLINA, 21/M, I-50013 CAMPI BISENZIO (FIRENZE)
Inventors:
# Inventor's Name Inventor's Address
1 FRULLINI ALBERTO VIA DI BROZZI, 151/A, 50145 FIRENZE
2 FRULLINI PAOLO VIA DELL'OSTERIA, 86, 50145 FIRENZE
PCT International Classification Number D04B 9/56
PCT International Application Number PCT/IT2003/000638
PCT International Filing date 2003-10-17
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 FI2002A000199 2002-10-21 Italy