Title of Invention

METHOD AND PLANT FOR THE TREATMENT OF MATERIALS, IN PARTICULAR WASTE MATERIALS AND REFUSE

Abstract A method for the treatment of materials, in particular waste materials and refuse, in which the material to be treated and a combustion supporter comprising oxygen are supplied to an oxidation chamber or combustion reactor, and gases produced during the oxidation or combustion of the above-mentioned material are discharged from the oxidation chamber or combustion .reactor, wherein the material to be treated, which is introduced into the oxidation chamber or combustion reactor, and the products resulting from the oxidation or combustion are subjected to conditions of isothermy or quasi-isothermy at high or very high temperature, without substantial oxygen deficit, .in any part of the chamber or reactor.
Full Text

METHOD AND PLANT FOR THE TREATMENT OF MATERIALS, IN PARTICULAR wASTEa MATERIALS AND REFUSE
The present invention relates to a method and to a plant for the treatment- of materials of various types and, in parti cular but in non-1imiting manner, waste materials and refuse.
The invention has been developed with particular reference to a plant which can receive as inputs any materials in solid, granular or liquid form or as sludges, and to a method which brings about the treatment thereof with the production of inert slag and gases which can easily be disposed of without damage to the environment.
Background
A known method and plant of the type indicated above are described in US patent 5,337,683 and subsequent improvements in the same applicant's patent application WO 02/081970, This patent relates to a method which enables materials, for example, waste materials and refuse, to be treat ad in order to ensure easy and economic disposal thereof by the introduction of the materials into a pressurised reactor into which air enriched with oxygen, possibly up to 1D0% (that is, pure oxygen, at least within the limits achievable with the technical means available) is injected. The high temperature reached in the reactor causes complete dissociation of the molecular bonds of the material to be treated and its sublimation.
As described in the above-mentioned US patent 5,337,683, the method is preferably implemented by maintaining a pressure of between 30 and 10D bar inside the reactor, although the use of lower pressures, even only slightly above atmospheric

pressure, is not excluded, in order in any case to bring about complete molecular dissociation of the materials and their sublimation inside the reactor, once the most suitable application times and temperatures for the type of material to be treated have been established.
Another known method is described in the same applicant's WO 02/08197 0 which improves the method described above, enabling the pressure inside the reactor to be regulated by modulating it between a minimum value and a maximum value in accordance with predetermined rules of variation, thus increasing the yield and reducing the time required for the complete dissociation of the molecular bonds of the material inside the reactor, without thereby requiring excessively high temperatures and pressures which would result in an increase in the design and constructional complexity of the reactor.
However, the transients that are implicit in the method do not ensure, at every moment dux-ing the course of the reaction and for any type of combustible material, the absence of relatively cold zonec off the reactor where the volatile organic substances generated by the heating of the combustible material can recombine to form substances that are kinetically slow to .oxidise, more stable thermally and, unfortunately, more toxic, such as dioxins, furans and polyaromatics.
The infinite variety of compositions of the incombustible ashes of the refuse also include compositions of metal oxides which do not sublime and therefore accumulate in the reactox-- The above-mentioned plants and methods, implemented at both pi.lot and industrial level, have provided satisfactory results. However, it has emerged from accrued experience, that it is necessary and appropriate ro

implement improvements which ensure, as far as possible, that the volatile organic substances produced are not in conditions such that they recombine to form substances which are kinetically slow to oxidise, more stable thermally and, unfortunately, more toxic such as dioxins and furans.
The object of the present invention is therefore to provide a method and plant which satisfy the above-mentioned requirements in most case3 and which at the same time are effective, easy to implement, and very reliable in use.
DS 6,029,588 describes the combustion of combustible materials, including toxic refuse, in a rotary cylindrical reactor which is supplied with the combustible material, with the combustion supporter, and with preheated recycled combustion gases, the incombustible ashes being discharged at the base of the rotary drum.
However, the combustion-temperature ceiling, which is represented by the fusion temperature of the ashes, and the presence of inevitable cold sones on the supply side (which are typical in the art) lead to the production of toxic organic by-products {dioxins and furans, etc.) which are transported by the fumes. An increase in dust (volatile ashes) which is entrained by the fumes and which contains heavy metals that are well known to be toxic, is also observed and is particularly marked as the temperature of the reactor increases. As a result, there is therefore a substantially increased load on the techniques, for the after-treatment of" the fumes and the problem of the organic and inorganic toxic substances is shifted from the combustion gases to liquid and solid phases, the disposal of which is problematical (and which give rise to so-called permanent leaching).

US 5,309r850 provides for the treatment of sludges with high solids and water content in a reactor which brings about combustion of the organic substances and fusion • of the incombustible ashes with subsequent solidification as inert vitreous slag. The reactor is supplied with sludges, combustion supporter and combustion fumes which are recycled to the reactor after the removal of water vapour by condensation and i-eheating. The fumes have the dual purpose of a thermal moderator and a vehicle for the removal of the large quantities of water that are introduced with the sludge.
However, although the recycled fumes from which the watex~ has been removed are preheated, they do not eliminate the cold "scries on the supply side of the reactor, with the consequences that are known in the art with regard to the formation of toxic organic substances, and the temperatures reached during connbustion permit only partial segregation of the incombustible ashes. and in particular of the melting fraction^ since the volatile component of the ashes is entrained in the combustion fumes.
In order to achieve the object indicated above, the subject of the present invention is a method and a plant having the characteristics indicated in Claims 1 and 15, respectively,, which are appended to the present description.
In particular, experiments carried out by the Applicant have made available data which has led to the identification of the fundamental characteristics of a combustion reactor, or more generally, an oxidation chamber, in a plant according to the present invention. In greater detail, the plant comprises a combustion reactor which is substantially i sothe rmic or quas i - i sothe rmic in use at high or very

temperature, including the walls, and without substantial oxygen deficit, in all of its parts.
In a part i cu 1 ar embodiment of the present invent ion, the means for bringing about the high exchanges and transfers of beat between the walls of the i~eactor and the supplied and combustion gases, and between those gases and the combustible material (mainly with the solid combustible material), is represented by IR (infra-red) radiation which leads to exchange flows and heat transfer which are greater the higher is the temperature (proportional to T4) .
Surprisingly, it has been found that combustion with oxygen produces mixtures of gases with a high concentration
(greater than approximately 90% by volume) of compounds which are strong absorbers-emitters of IR radiation, such as CC2 and U2Q {particularly the latter), that is, which are
"opaque" gases and, furthermore, that this intrinsic characteristic can be further- strengthened by increasing the volume density of those gases, that is, the total pressure of the combustion chamber.
Similarly, it has also surprisingly been found that, during combustion with technical oxygen, the mixing of the cool oxygen with combustion fumes (in a concentration greater than 10% by volume and preferably greater than 50% by volume) produces a mixture which ensures a high degree of "opacification" of the combustion supporter, and even mere so when operating under pressure and, therefore, in an irradiated reactor, ensures...almost instantaneous heating of the combustion supporter supplied, to temperatures above
1300° X.
The large cold zones in the vicinity of the supply which are typical of combustion supporters of the prior art with

oxygen and/or air combustion supporter (in view of the fact that both oxygen 02 and nitrogen N2 are gases that are transparent to IR) can thus be eliminated in the above-mentioned particular embodiment of the invention.
An advantage of the method indicated above is also clear in the determination of the stream of recycled gases. It is in fact known in the art -chat the recycled gases can perform the function of ensuring the thermal balance of a continuously operated plant by removing the excess reaction heat, owing to an appreciable heat difference between the input and the output of the reactor. The minimum recycling flow-rate of gases to be selected in order to minimize the impact on the reaction volume is accompanied by low temperatures of the recycled gases (just, above the dew point
of the burnt gases, that is about 50O°K, to avoid the use of materials which are bound to a high degree in contact with acid condensates). The above-described instantaneous heating of the recycling stream enables the recycling temperature to be reduced to the minimum. Preferably, the recirculation gases resulting from combustion are supplied at minimised flow-rate and/or temperature so as to minimise the overall volume of ga3 in the reactor for a given time spent in the reactor by the gases and to ensure the removal of the reaction heat from the reactor.
In the present invention, therefore, in contrast with the teachings of US 5,305,850 and US 6,029,508 which provide for the withdrawal of the recycling stream from the fumes after separation of the water by condensation and preheating prior to recycling to the reactor, the presence of the water in the recycling stream is instead encouraged in order to strengthen the radiating flows away from and towards the ga3 in every part of the reaction chambex" to the extent of possibly providing for the injection of water into the

recycling stream, for example, for predominantly carbon materials and materials with low moisture content, in order to bring the concentration of water in the recirculation stream at least to more than 10% by volume, preferably more than 20% by volume and even more preferably more than 30% by volume. The introduction of the water into the recirculation stream may go as far as total replacement of the fumes as recycling agent. However, it is not advisable to go so far as to cover the descending portion, from the optimum, which arises owing to the predominance of the negative effects of the reduction of the useful reaction volume due to the unfavourable differential of the molar specific heat of water in comparison with carbon dioxide.
In a further preferred embodiment of the invention, a
substantially continuous method is therefore configured and is implemented in a compact reactor of limited dimensions, preferably but in non-limiting manner with a ceramic lining, by means of the use of technical oxygen and of pressure, at
high or very high temperatures (preferably above l900nK) , •and therefore with high energy exchanges between the walls, between the gases and the walls, and vice versa, with rapid heating of the combustible material and of the combustion supporter by radiation, substantially very close to the isothermic profile which constitutes one of the principal characteristics of the present invention.
Another advantageous characteristic of the invention results from the fact that it has surprisingly been found that the reaction pressure can be modulated (from atmospheric pressure preferably up to about 600 RPa) in dependence on the type of refuse, to ensure, for every part of the reactor, a large quantity of oxygen per unit reactor vclume in a limited volume (known in the field as a hold-up) in spite of the reduction in density of the gas due to the high

temperatures - Differences; in the combustion phases (flash, tar, char) in fact arise with variations in the type of material to be treated and, in particular, as a result of variability in the characteristics even of the same waste material or refuse; these differences give rise to situations of sudden and local oxygen-consumption peaks which are not detectable and in any case cannot be corrected by normal conventional sensor and control systems. The hold-up of oxygen offers a passive protection against the formation of oxygen deficit semes within the reactor by virtue of the high partial pressure of oxygen that is applicable for a given concentration at the output of the reactor, that is, without the -waste of oxygen which would result if large excesses thereof, relative zo the stoichiometric quantity that is necessary for theoretical correct combustion, were to be used.
Another advantageous characteristic of the invention results from the further surprising observation of the efficacy with which the reactor of the present invention can operate on incombustible slag. It has been observed that the high rate of heating of the combustible material (solid or of the solid fraction) by radiation, in contrast with the prior art (e.g. US 5,303,850), leads to a considerable reduction in the fraction of dust that is entrained out of the reactor with the burnt gases, and a parallel increase in the fused liquid ash segregated in the reactor. It is assumed, but this interpretation is not limiting, that the compact reactor with low gas transit speeds and high heating rate renders fusion competitive with the removal of uhe dusty ashes by the gases. Moreover, the low formation of volatile ashes, even with the supply of combustible materials with a high dusty-fraction content, leads to the assumption, although this interpretation should not be considered limiting, that the high degree of radiation of the method

also leads to the liquefaction of volatile ashes of whatever provenance in the gas, and that coalescence phenomena operate on the liquid particles; it is well known that these phenomena are not active on solid particles of volatile ashes owing to the electrical charges.
To facilitate the extraction of the fused slag from the reactor, it is preferable but not essential to add scorifiers such as silica and/or alkali-metal oxides to the combustible material supplied, at percentages which depend on the ash content of the combustible material supplied.
The fused slag is preferably cooled and' solidified a© beads so as to ensure that the toxic heavy metals contained in the incombustible slag are rendered completely inert so that the release of heavy petals is below the legal limits in accordance with the solubilization in acetic acid test.
As a whole, the method of the present invention can ensure, over a tvide range of type© of materials in the physical form of solids, granular solids, liquids and sl\idges, the production, at the mouth of the reactor, of combustion fumes with a very low TOC (of the order of parts per million -ppin) and with a very low volatile ash content. This substantially simplifies the techniques for the after-treatment of the combustion fumes and renders the disposal of the liquid/solid phases used in the after-treatment much less problematical environmentally.
With reference zo a further advantageous characteristic of the present invent ion, it has been observed that, in general, the performance of a method also depends on an effective control and management system. In particular, it has been observed that iz is a distinctive feature of waste materials and refuse to elude effective characterisation

which can represent precisely the characteristics of the material that is supplied to the reactor. Efforts in this direction, in particular extensive characterisations assisted by statistical sampling and evaluation methods cannot overcome this distinctive feature of waste material and refuse. As a result, particularly efficacious optimisation and control procedures such as MIMO (multiple input/multiple output) do not provide satisfactory results for the performance of the processes and for the optimization of costs, in view of uncertainties with regard to th£ characteristics of the material that i$ provided little by little to the reactor. The idea has therefore been conceived of shifting attention from . the input. parametsrs to the output parameter© of the reactor. It has surprisingly been found that, in contrast with the prior art, if control and optimisation models are centred on the output parameters of the reactor, suitably adapted, for example, by speeding up the response times of the analytical sensors to render them comparable with the times that are characteristic of the phenomena involved in the reaction, the number of effective predictions for the control and for the optimization of operation can be substantially improved whilst effluent qualify and safety performance axe fully complied with.
Basically, the plant and the method of the presant invention have various advantageous characteristics which are innovative individually and taken as a whole, and conspicuous amongst which are; the provision of a reactor tending towards isothermy or quasi - isothermy"" at high temperature 7 the use of recirculation gases which are quantitatively minimised, minimising temperature, but which, as such, under pressure enable a uniform high temperature to be reached in the reactor, in which a pressure greater than atmospheric pressure is, preferably but in non-limiting

manner, maintained in use in order also to ensure the maximum hold-up o£ oxygen per unit volume, which can absorb uncontrolled fluctuations in combust ion-supporter demand ,-irnmediate fusion in the. reactor of the substances which cannot be gasified, saving them front dispersal as dust entrained in the combustion gases; and control of the output parameters of the reactor in order to control fluctuations due to the non-homogeneity of the materials supplied to the reactor.
Further characteristics and advantages will become clear from the following detailed description of a preferred embodiment which is given by way of non-limiting example with reference to appended Figure 1 which shows an illustrative layout of the reactor and of the basic reaction circuit of a plant formed in accordance with the present invention.
With reference now to Figure 1, a plant for the treatment of materials comprises an oxidation reactor or chamber 10 with at least one input opening 11 through which the material to be treated is supplied. In particular, the plant of the present invention can treat solid materials in coarse pieces, loaded by means of a feeder 12 by means of a propulsion chamber 13, as well as granular materials loaded by means of a feeder 14, and liquids comprising in general terms; both mixtures of water and suspended and sedimented solids and viscous pitches or sludges of various densities and compositions, which are loaded into the reactor by means of a feeder 15. Gaseous materials can also be loaded into the reactor 10 by means of a loader generally indicated 16.
The reactor 10 also comprises an input 17 to which oxygen coming from a duct IS is supplied, mixed with a proportion of recirculated fumes coming from a duct 19 in accordance

with procedures which will become clearer from the following portion of this description. A predetermined flow of stean may also be admitted to the duct 19 in a variable ratio according to the material treated. The flow-rate of oxygen is regulated automatically on the basi?> of the preset excess in the stream 25 output from the reactor- 10, within predefined ranges, on the basis of the quantity and quality of materia.! supplied to the reactor which, preferably but in non-limiting manner, is admitted to the reactor in small and frequent loads.
The reactor 10 comprises a shall, preferably made of metal and lined with a ceramic coating, and cooled externally by cooling water coming from a feeder 20. The incombustible slag which is produced inside the reactor collects on its base 21 which is inclined towards an output duct 22 which, preferably but in non-limiting manner, comprises a tube made of a material with a high melting point (e.g. molybdenum, tantalum, or tungsten, treated to resist oxidation, or silicon carbide), which is heated to keep the slag liquid, and is disposed in the vicinity of a closure end 23 of the. reactor 10. The liquid slag is cooled rapidly {"quenched") in a water bath with the formation of solid beads so as to form a very dilute sludge in water which is then sent continuously from a collecting tank 24 for subsequent filtration and disposal by known means, for example, by means of a filter (not shown).
A output duct 25 is provided on the closure end 23 of the reactor 10 and supplies the gas that is generated inside the reactor 10 towards means for recovering energy by the exchange of heat of the gases output from the reactor by known systems, which means will be identified below for simplicity of description by the term "boiler* which should be understood in its broadest sense. Such a boiler 26,

which is preferably but in non-limiting manner of the typs with smoke tubes, generates and superheats steam from supply water coming from a duct 27. The superheated steam leaves the boiler 26 through a duct 3 5 and is sent for generally known uses, for example, for the supply of a turbine or the like.
Before entering the boiler 26, the gae output from the reactor 10 through the duct 25 is mixed with the moderator recycling gas supplied through a duct 28. ike moderator recycling gas represents a portion of the gas output from the boiler 26 through a duct 29, optionally further cooled by a conventional system (not shown) and repressurized by means of a blower 30. The portion of moderator recycling gas which is not sent to the duct 28 to be mixed with the gases output from the reactor 10 is sent towards a duct 31 on which a regulation system 3 2 acts; admitting a regulated quantity cf gas into the duct 19 in order to mix it, as described above, with the oxygen supplied to the input of the reactor 10 through the duct is, The function of the stream which passes through the duct 31 is also to ensure the thermal balance of the reactor by means of an appreciable input/output heat difference to prevent the skin temperature of the coating exceeding the limits permitted
for special refractory materials (about 2130*K) . The regulator 32 is therefore modulated on the hasi3 of the temperature sensor at the output from the reactor 10 in the stream passing through the duct 25.
The recirculation gases which ensure the thermalbalance of plant operate continuously hy removing excess reaction heat owing to the appreciable heat difference between the input and the output of the reactor and are recycled at the minimum temperature thai: is compatible with normal cooling means and preferably just above the dew point-

The portion of gas output from the boiler 26 which is not recycled towards the duct 29 is expanded by an expansion valve 33 and subsequently sent to a smoke line 34 of generally known type. A portion of this output gas is pre f erably wi thdrawn through a duct 3 6 and used to pressurize the propulsion chamber 13 for the periodic admission of the solid material into the reactor 10.
The various components of the above-described plant are preferably mounted on one or more slides for easy transportation and mounting of the plant in the place of use.
The method for the treatment of the materials which is implemented by the plant described above is controlled as a whole by an electronic processor which ensures that the combustion gases remain inside the reactor 10 for a predetermined minimum period of time, preferably but in non-limiting manner of about 2 seconds, at a predetermined minimum guaranteed uniform temperature, preferably but in
non-limiting manner of about 1500DC.
In particular, the combustion supporter which is supplied into the reactor 10 and which comprises a proportionally predetermined mixture of oxygen (gas transparent to IR) and moderator recycling gas, is immediately irradiated because it is highly opaque to infra-red. This behaviour is ensured by the absence, or low concentration in the case of the use of enriched air, of nitrogen (a gas which is transparent to IR) in the combustion-supporter mixture and by the predominant presence, instead, of carbon dioxide and of water (markedly of the latter) of which the moderator recycling gas is constituted. At the high reactor-skin working temperatures, the water and the carbon dioxide which

are admitted in the combustion-supporter mixture, together with the oxygen, preferably but in non-limiting manner when the process is running under pressure, themselves become optimal absorbers of infra-red energy. On the other hand, the recycled gas and the fumes that are generated behave as efficient, emitters of infra-red energy which, also by virtue of the working pressures of the reactor 10 which are preferably but in non-limiting manner between 0.5 and s bar, thus enable a uniform temperature to be maintained inside the reactor 10.
The control system arranges for the implementation of a balancing regulation, which uses a determination that is not upset by the weight of the material supplied, by means of a measurement in the loading systems in a position upstream of the propulsion chambers. The control system intervenes instantaneously to keep the temperature and the time spent by the gases inside the reactor 10 above predetermined minimum thresholds and, in the second place, on the flow-rate of the oxygen and on the flow-rate of the refuse, that is, on the loading frequency thereof, to ensure a good quality of the gases output from the reactor 10. A MIMC (multiple input/multiple output) code, on the other hand, uses a broader range of operating data and, in particular, measurements of the composition of the gases at the output of the reactor, which are performed with characteristic response times of about, but in non-limiting manner, 2 seconds, and calculates strategies for optimising operation for a satisfactory productivity of the material-treatment . method and for the reduction of unitary and running costs.
Naturally, the principle of the invention remaining the same, the forms of embodiment and details of construction may vary from those described and illustrated, without thereby departing form the scope of the present invention.





CLAIMS
1, Method for the treatment of materials, in particular
waste materials and refuse, in which the material to be
treated and a combustion supporter comprising oxygen are
supplied to an oxidation chamber or combustion reactor, and
ga.3es produced during the oxidation or combustion of the
above-mentioned material are discharged from the oxidation
chamber or combustion reactor, characterized in that the
material to be treated/ which is introduced into the
oxidation chamber or combustion reactor, and the products
resulting from the oxidation or combustion are subjected to
conditions of isothermy or quasi-isothermy at high ox very
high temperature, without substantial oxygen deficit, in any
part of the chamber or reactor.
2, Method for the treatment of materials according to Claim 1( characterized in that it comprises the' supply of a combustion supporter comprising oxygen mixed with gases resulting from the combustion, with water, or with a combination of gases and water, to bring about a high degree of opacification of the combustion supporter and to ensure almost instantaneous heating of the combustion supporter that is supplied into the reactor.
3, Method for the treatment of materials according to Claim 2, characterised in that the recirculation gases resulting from combustion are supplied at minimized flow-rate and/or temperature so as to minimize the overall volume of gas in the reactor for a given time spent in the reactor by the gases and to ensure the removal of the reaction heat from the reactor.
4, Method for the treatment of materials according to Claim 2 or Claim 3r characterized in that the mixing of the oxygen

with the combustion fumes takes place with a concentration of the latter of more than 10% by volume and preferably more than 60% by volume,
5. Method for the treatment of materials according to any
one of Claims 1 to 4, characterised in that the thermal
exchange characteristic for IR (infra-red) radiation inside
the reactor (10) is strengthened by increasing the
concentration of gases that are opaque to IR and the volume
density of the gases inside the reactor, in particular by
increasing the total pressure of the combustion chamber.
6, Method for* the treatment of materials according to any
one of Claims 2 to 5, characterized in that the
recirculation gases which ensure the thermal balance of a
plant that is operated continuously by removing the excess
reaction heat owing to an appreciable heat difference
between the input and the output of trie reactor are recycled
at the minimum temperatui^e that is compatible with normal
cooling means and preferably just above the dew point.
7. Method for the treatment of materials according to any
one of Claims 2 to 6, characterised in that the recycling
gases which ensure the thermal balance are constituted
wholly or partially by steam.
8* Method for the treatment of materials according to any one of Claims 1 to 7, characterised in that the reaction pressure is modulated in dependence on the type of material to be-treated which is supplied into the reactor.
9. Method for the treatment of materials according to Claim
8, characterised in that the reaction pressure is modulated
from atmospheric pressure to a greater pressure of about 600
kPa-

10. Method for the treatment of materials according no any one of Claims 1 to 9, characterized in chat the substances which cannot be gasified inside the reactor are immediately fused in the reactor by virtue of the high rate of heating of the combustible material, in particular of its solid fraction, so as to reduce considerably the fraction of dust that is entrained out of the reactor with the burnt gases.
11. Method for the treatment of materials according to any one of Claims 1 to 10, characterized in that the fused slag is cooled and solidified into beads so as to ensure that: toxic heavy metals contained in the incombustible slag are rendered completely inert.
12. Method for the treatment of materials according to any one of Claims l to 11, characterized in that it comprises a MIMO (multiple input/multiple output) control and optimization procedure which is focused on the parameters at the output of the reactor and in particular on the measurement of data relating to the composition of the gases at the output of the reactor*.
13. Method for the treatment of materials according to Claim 12 7 characterized in that the measurements of the gas-composition data are implemented with characteristic response times of about 2 seconds.
14. Plant for the treatment of materials, in particular
waste materials and refuse, comprising an oxidation chambez*
or combustion reactor (10) to which the material to be
treated can be supplied and which includes an input (17) for
a combustion supporter comprising oxygen and an output (34)
for the gases produced during the oxidation or combustion of
the above-mentioned material inside the chamber or reactor

{10) , characterised in that the oxidation chamber or comhusrion reactor is substantially isothermic or quasi-isothermic in use at high ox very high temperature, and without substantial oxygen deficit, in all of its parts.
15. Plant for the treatment of materials according to Claira
14, characterised in that the walls of the reactor (10)
comprise a ceramic lining material which participates in the
isothermy or quasi-isothermy of the reactor-
16. Plant for the treatment of materials according to Claim 14 or Claim 151 characterized in that it comprises means (26) for cooling the gases produced during combustion, means (29, 30) for withdrawing and recycling a portion of the said cooled gases being provided for mixing the oxygen at the input to the reactor (10) and producing a combustion-supporting mixture which is opaque to infra-red.
17. Plant for the treatment of materials according to Claim
15, charactex-ised in that the cooling means 12S) comprise
mean3 for recovering energy by the giving-up of heat by the
gases output from the reactor (10) .
18. Plant for the treatment of materials according to Claim
16 or Claim 17, characterized in that it comprises means
(28) for mixing a portion of the recycled gases with the
gases output from the reactor prior to their entry into the cooling means (26) .
19... Plant for the-. treatment of materials according to any one of Claims 14 to 18, characterised in th&t it comprises means for maintaining a pressure greater than atmospheric pressure inside the reactor (10) in use.

20. Plant for the treatment of materials according to Claim 19, characterised in that it comprises means for selectively modulating the pressure inside the reactor substantially from atmospheric pressure, to a pressure greater than atmospheric pressure, in dependence on the type of material supplied into the reactor, to ensure a hold-up of oxygen, per unit volume of the reactor in every part of the reactor in use.
21. Plant for the treatment of materials according to any one of Claims 14 to 20, characterised in that it comprises a plurality of feeders (121 14, 15, IS) for supplying different materials to the reactor (10), in particular, solid materials in pieces, granular materials, liquid or sludgy materials, and/or gaseous materials.
22. Plant for the treatment of materials according to Claim
21, characterised in that it comprises at least one
propulsion chamber (13) for the pressurized and
discontinuous supply of solid materials in pieces into the
reactor (10).
23. Plant for the treatment of materials according to Claim
22, characterised in that che propulsion chambex- comprises a
duct (3 6) for the supply of gas under pressure, withdrawn
from the output line (34) .
24. Plant for the treatment of materials according to any one of Claim© 14 to 23, characterised in that the reactor (10) comprises a base portion (21) communicating with and inclined towards a heated duct (22) for collecting fluid slsg-
25. Plant for the treatment of materials according to Claim 24, characterised in that the collecting duct (22)

communicates with a container (24) for collecting the liquid slag which is cooled rapidly in a water bath with the formation of solid beads so as to form a very dilute sludge in water.
25. Plant for the treatment of materials according to Claim 24 or Claim 25, characterized in that the collecting duct (22) comprises heating means for keeping the slag fluid.
27, Plant .for the treatment of materials according to any
one of Claims 14 to 26, characterised in that it comprises
sensor means for measuring output parameters of the reactor
{10), a control and management system receiving the signals
of the sensor means in order substantially to improve the number of effective predictions tor intervention in the operating conditions of the plant and to control fluctuations due to the non-homogeneity of the materials that are supplied into the reactor.
28. Plant for the treatment of materials operating in
accordance with the method according to any one of Claims 1
to 13.


Documents:

3127-chenp-2005 description (complete)-duplicate.pdf

3127-chenp-2005 abstract-duplicate.pdf

3127-chenp-2005 claims-duplicate.pdf

3127-chenp-2005-abstract.pdf

3127-chenp-2005-claims.pdf

3127-chenp-2005-correspondnece-others.pdf

3127-chenp-2005-correspondnece-po.pdf

3127-chenp-2005-description(complete).pdf

3127-chenp-2005-drawings.pdf

3127-chenp-2005-form 1.pdf

3127-chenp-2005-form 18.pdf

3127-chenp-2005-form 3.pdf

3127-chenp-2005-form 5.pdf

3127-chenp-2005-pct.pdf


Patent Number 220925
Indian Patent Application Number 3127/CHENP/2005
PG Journal Number 29/2008
Publication Date 18-Jul-2008
Grant Date 11-Jun-2008
Date of Filing 23-Nov-2005
Name of Patentee ITEA S.P.A
Applicant Address
Inventors:
# Inventor's Name Inventor's Address
1 MALAVASI, MASSIMO
2 ROSSETTI, EDOARDO
PCT International Classification Number F23G 5/00
PCT International Application Number PCT/IB2004/001220
PCT International Filing date 2004-04-22
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 BO2003A000242 2003-04-23 Italy