Title of Invention

A DISPERSIBLE PRECIPITATED SILICA HAVING HIGH SURFACE AREA

Abstract The invention relates to a high-surface, highly dispersible precipitation silicic acid, a method for the production thereof and the use thereof as tyre filler material for commercial vehicles, motor bikes and high-speed vehicles.
Full Text

The present invention relates to a highly dispersible silica which has a high surface area, a process to manufacture the aforesaid silica and its use as a tire filler for utility vehicles, motor cycles and high speed vehicles.
The use of precipitated silicas in elastomer mixtures such as tires has been known for some time. High demands are placed on silicas used in tires. They should be light and easily dispersible in rubber, bond well with the polymer chains in the rubber and the other fillers and have a high carbon black-like abrasion resistance. Apart from the dispersibility of silica, among other things, the specific surface areas (BET or CTAB) and the oil absorption capacity (DBP) are important. The surface properties of silicas substantially determine their possible application, or specific applications of a silica (e.g. carrier systems or fillers for elastomer mixtures) require certain surface properties.
US 6013234 thus discloses the manufacture of precipitated silica with a BET and CTAB surface area respectively of 100 to 350 m /g. This silica is particularly suited to incorporation in elastomer mixtures, where the BET/CTAB ratios are between 1 and 1.5. In EP 0937755 various precipitated silicas are disclosed which have a BET surface area of approx. 180 to approx. 430 m2/g and a CTAB surface area of approx. 160 to 340 m'^/g. These silicas are especially suitable as carrier materials and have a BET to CTAB ratio of 1.1 to 1.3. EP 0647591 discloses a precipitated silica which exhibits a ratio between BET and CTAB surface areas of 0.8 to 1.1, in which these surface area characteristics can assume absolute values of up to 350 m /g. In EP 0643015 a precipitated silica is presented, which can be used as an abrasive and/or thickening component in toothpastes, which has a BET surface area of 10 to 130 m2/g and a CTAB surface area of 10 to 70 m2/g, that is aBET to CTAB ratio of approx. 1 to 5.21.
Silicas which are especially suitable as fillers for elastomer mixtures, here in particular passenger
vehicle tires, are described in EP 0901986 with the following characteristics.
BET surface area 120-300m2/g
CTAB surface area 100 - 300 m2/g
Ratio BET/CTAB 0.8-1.3

Sears number V2 (consumption 0.1 N NaOH) 6-25 ml/(5 g)
DBP number 150 - 300 g/(l00 g)
WK coefficient Particle size of the decomposed particles Particle size of the non-decomposed particles 1.0 - 100 μm
Very different demands are placed on vehicle tires depending on the area of application. In a very rough subdivision into passenger vehicle tires and utility vehicle tires the following minimum differences can be observed:

Passenger vehicles in terms of the present invention are vehicles for transporting passengers, mainly for private use, that is, not utility vehicles such as delivery vehicles. This does not include vehicles which are normally operated at high speeds, even if this could apply according to the* form of construction as a passenger vehicle. These vehicles also have other requirements on tires as those passenger vehicle tires listed in the table.

Tires for motor cycles and high speed passenger vehicles must also withstand very high loads at high speeds and exhibit very good traction in wet and dry road conditions. However, good traction should not be associated with increased wear and high rolling resistance.
The different requirements that vehicles place on tires have corresponding effects on the fillers that are used in the tires. The long established admixture of silicas and organosilicon compounds as a filler system in passenger vehicle tires leads to reduced rolling resistance, improved traction and less abrasion. It would be desirable to transfer these improved properties to tires for utility vehicles such as trucks, as a reduced rolling resistance is also associated with lower fuel consumption. However, the different requirements of the above-mentioned vehicles on their tires inevitably lead to different requirements for the fillers that are used.
It has been shown that the silicas used in passenger vehicle tires are unsuitable for use in truck tires, motor cycle tires and high speed tires for passenger vehicles due to the different requirements profile. The task of the present invention was therefore to provide precipitated silicas with a requirements profile especially coordinated to these vehicles. Experts know that when active carbon black is used as a tire filler, the increase in surface area improves the reinforcement and hence the abrasion resistance of the tire. But the use of carbon blacks with high surface areas (CTAB surface area > 130 mVg) is limited in such filled mixtures due to the greatly increasing heat build-up (hysteresis behavior described and measurable according to DIN 53535, or according to the references named in this DIN).
It has now been found that a precipitated silica with a high CTAB surface area is especially good as a filler in elastomer mixtures for utility vehicle tires, and is suitable for motor cycle tires and tires for high speed passenger vehicles.
The subject of the present invention is thus precipitated silicas with a BET surface area of 200 -300 m2/g, a CTAB surface area of > 170 m2/g, a DBF number of 200 - 300 g/(100 g) and a Sears number V2 of 23 - 35 ml/(5 g).
The greatly reduced hysteresis when silicas according to the present invention are used as a filler also allows surface areas to be implemented, which could not be achieved with carbon black due to the higher hysteresis, and thus to an improvement in rolling resistance.

The precipitated silicas according to the present invention can exhibit a maximum CTAB surface area of 300 m2/g, in particular a CTAB surface area of 170 - 220 m2/g or 245 - 300 m2/g.
The precipitated silicas according to the present invention can exhibit characteristics independent
of one another in the following preferred ranges:
DBP absorption 230 - 300 g/(100 g), in particular 230 - 280 g/(100 g)
WK coefficient Sears number V2 26-35 ml/(5 g).
The WK coefficient is defined as the ratio of the peak height of particles that are not decomposed by ultrasound in the size range of 1.0 - 100μm to the peak height of the decomposed particles in the size range of EP 1186629 discloses sihcas with high CTAB surface areas which are suitable as filler for tires. Statements about the Sears number and thus about the concentration of hydroxyl groups on the surface of the silica are not contained in EP 1186629.
Another object of the present invention is a process for manufacture of a precipitated silica with a
BET surface area 200 - 300 m2/g
CTAB surface area > 170 m2/g
DBP number 200 - 300 g/100 g
Sears number V2 23-35 ml/(5 g)
where
a) an aqueous solution of an organic and/or inorganic salt and/or an alkali or alkaline-earth silicate and/or an organic and/or inorganic base with a pH > 9 is present
b) water glass and acidifier are metered into this solution with stirring at 55 - 95 °C for 10-120, preferably 10-60 minutes, simultaneously,

e) acidified with acidifier to a pH value of approx. 3.5 and
f) filtered and dried,
The silica that is produced according to the present invention can exhibit characteristics in the

above-mentioned preferred ranges.
The initial solution can be approx. 20, 30, 40, 50, 60, 70, 80 or 90 % of the final volume of the precipitation. The basic compounds that are added are especially chosen from the group of alkali hydroxides, alkaline-earth hydroxides, alkali carbonates, alkali hydrogen carbonates and alkali silicates. Preferably water glass or sodium hydroxide solution are used. It is possible to use an initial solution with no or little electrolyte (salt) and to add the electrolyte continuously or in batches (preferably at the start of the precipitation).
Optionally the process according to the present invention can be interrupted. In this case the following steps are carried out between steps b) and e).
c) metering is stopped for 30-90 minutes while the temperature is maintained, and
d) water glass and acidifier especially sulfuric acid are metered into the solution with stirring at this temperature for 20 -120, preferably 20-80 minutes, simultaneously.
Optionally, organic or inorganic salts can be also be added during steps b) and d). This can be carried out in solution or as a solid, in each case continuously while the water glass and the acidifier especially sulftuic acid are being added or as a batch addition. It is also possible to dissolve the salts in one or both components and then add them with these components.

The salts of methanoic, acetic and propionic acids are suitable as organic salts. The named alkali or alkaline-earth ions are named as a cation. The concentration of these salts in the solution can be between 0.01 and 5 mol/1. Na2S04 is preferably used as an inorganic salt. It is possible to add the acidifier in steps b) and d) in the same or in a different manner, that is with the same or with different concentrations and/or metering speeds.
Similarly, the water glass can also be added to the reaction in steps b) and d) in the same or in a different manner.

In a special embodiment of the invention in steps b) and d) the acidifier and water glass components are added in such a way that the metering rate in step d) is 125 - 140% of the metering rate in step b), where the components in the two steps are each added in the corresponding equimolar concentration. Preferably the components are added at the same concentration and at the same rate.
Apart from water glass (sodium silicate solution) other silicates such as potassium or calcium silicate can also be used. Sulfuric acid can be used as an acidifier, but other acidifiers such as HCl, HNO3, H3PO4, or CO2 can also be used.
Filtration and drying of the silicas according to the present invention are known to the expert and can be gleaned from e.g. the above-mentioned documents. Preferably the precipitated silica is dried in an air-lift drier, a spray drier, a rack drier, a conveyor drier, a rotary drier, a flash drier, a spin flash drier, or a nozzle drier. These drying variants also include operation with an atomizer, a single or double nozzle, or an integrated fluidized bed. Preferably the precipitated silica according to the present invention has a particle form with an average diametCT of above 15 pm, preferably above 80 fa,m, particularly preferably above 200 pm after the drying step. The average particle diameter is defined such that 50 % by weight of the particles exhibit a larger or smaller diameter.
After the drying step the silica can also be granulated with a roll compactor. In this case the average particle diameter is > 1 mm.
Preferably the silica according to the present invention is used in tires for utility vehicles, trucks, high speed passenger vehicles and motor cycles.
Utility vehicles in terms of the present invention are all vehicles which have high demands in regard to rurming performance and wear placed on their tires. In regard to the requirements for high running performance, especially tires for buses, trucks and/or delivery vehicles and trailers are mentioned. In regard to wear resistance such as cleat tear resistance, chipping, and chunking, tires for off-road vehicles, construction and agricultural machines, mining vehicles and tractors are mentioned here. Meant are especially vehicles with an axle load of more than 1 metric ton or

with a permissible total weight of 2, 4, 7.5, or 15 metric tons. The silicas according to the present invention can especially be used in traction tires for heavy trucks or their trailers. Vehicles such as this often have axle loads of more than 5 metric tons and tire diameters of more than 17".
Tires for utility vehicles and trucks are classified according to speed. The silicas according to the present invention are especially suitable for (truck) tires that are permitted for speeds between 80 and 140 km/h and which bear the symbols F, G, J, K, L, M or N.
Tires for high speed vehicles (motor cycle or passenger car) are those which are approved for speeds above 180 km/h. These are (passenger vehicle) tires with the symbols S, T, U, H, V, W, Y and ZR.
Another subject of the invention are elastomer mixtures, vulcanizable rubber mixtures and/or other vulcanizates containing the siUcas according to the present invention, such as molded bodies like pneumatic tires, tire treads, cable sheaths, hoses, drive belts, conveyor belts, roller covering, tires, shoe soles, sealing rings and damping elements.
The silicas according to the present invention can also be used in all areas of application in which silicas are normally used, such as in battery separators, as anti-blocking agents, as matting agents in coatings and colorings, as a carrier for agricultural products and foodstuffs, in coatings in printing inks, in fire extinguisher powder, in plastics, in the area of non impact printing, in paper pulp, in the area of personal care and special applications.
When used in the area of non impact printing, e.g. in Inkjet processes, the silicas according to the present invention can be used in
- printing inks to thicken or prevent splashing and blotting,
- in paper as a filler, a coating pigment, carbon paper, thermo paper, in thermo-sublimation to prevent printing ink blotting, to improve image and contrast, to improve spot focus and color brilliance.
- Use in personal care is deemed to mean the use of the silicas according to the present invention as fillers or thickening agents, e.g. in the area of pharmacy or personal hveiene.


R and R1 an aliphatic, olefinic, aromatic or aryl aromatic radical with 2 to 30 C atoms, which can optionally be substituted by the following groups: hydroxyl, amino, alcoholate, cyanide, thiocyanide, halogen, sulfonic acid, sulfonic acid ester, thiol, benzoic acid, benzoic acid ester, carbonic acid, carbonic acid ester, acrylate, methacrylate, organosilane radical, where R and R' can have an identical or different meaning or substitution,
n: 0,1 or 2,
Alk: a divalent unbranched or branched hydrocarbon radical with 1 to 6 carbon atoms,
m: O orl,
Ar: an aryl radical with 6 to 12 C atoms, preferably 6 C atoms, which can be substituted
by the following groups: hydroxyl, amino, alcoholate, cyanide, thiocyanide, halogen, sulfonic acid, sulfonic acid ester, thiol, benzoic acid, benzoic acid ester, carbonic acid, carbonic acid ester, organosilane radical,
p: 0 or 1 with the proviso that p and n do not simultaneously mean 0,
q: 1 or 2,
w: a number from 2 to 8,
r: 1,2 or 3, with the proviso that r + n + m + p = 4,
Alkyl: a monovalent unbranched or branched saturated hydrocarbon radical with 1 to 20 carbon atoms, preferably 2 to 8 carbon atoms,
Alkenyl: a monovalent unbranched or branched unsaturated hydrocarbon radical with 2 to 20 carbon atoms, preferably 2 to 8 carbon atoms.

The silica according to the present invention can also be modified with organosilicon compounds having the composition SiRVnXn (with n = 1, 2, 3), [SiR2xXyO]z (with 0 Linear polysiloxanes having the composition SiR2Xm[SiR2XyO]zSiR2oXp (with 0 Polysiloxanes having the composition SiR\Xn,[SiR\XyO]zSiR2oXp (with 0 Modifying the optionally granulated, ungranulated, ground and/or unground precipitated silica with one or more of the above-mentioned organosilanes can be undertaken in mixtures of 0.5 to 50 parts, relative to 100 parts precipitated silica, in particular 1 to 15 parts, relative to 100 parts precipitated silica, whereby reaction between precipitated silica and organosilane can be carried out during production of the mixture (in situ) or outside of production by spraying and subsequent tempering of the mixture, by mixing of the organosilane and the silica suspension with subsequent drying and tempering (for example according to DE 3437473 and DE 19609619) or in accordance with the process described in DE 19609619 or DE-PS 4004781.

All bifunctional silanes, which can on the one hand effect coupling to the filler containing silanole groups and on the other hand coupling to the polymer, are basically suitable as organosilicon compounds. The usual quantities of organosilicon compounds are 1 to 10% by weight, relative to the total quantity of precipitated silica.
Examples for these organosilicon compounds are:
Bis(3 -triethoxysilylpropyl)tetrasulfane, bis(3 -triethoxysilylpropyl)disulfane, vinyltrimethoxy-silane, vinyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane. Other organosilicon compounds are described in WO 99/09036, EP 1108231, DE 10137809, DE 10163945, DE 10223658.
In a preferred embodiment of the invention bis(triethoxysilylpropyl)tetrasulfane can be used as a silane.
The silica according to the present invention can be mixed into elastomer mixtures, tires or
vulcanizable rubber mixtures as a reinforcing filler in quantities of 5 to 200 parts, relative to 100
parts rubber as powder, spherical product or granulate and with silane modification or without
silane modification.
Rubber and elastomer mixtures should be regarded as equivalent in terms of the present
invention.
Apart from mixtures, which contain exclusively the silicas according to the present invention, with and without the above-mentioned organosilanes as fillers, the elastomer and rubber mixtures can additionally be filled with one or several more or less reinforcing fillers. The following materials can also be used as fillers:
- Carbon blacks: The carbon blacks to be used here are produced according to the lampblack, furnace, or gas black process and have BET surface areas of 20 to 200 m2/g, such as SAP, ISAF, HSAF, HAF, FEE, or GPF carbon blacks. The carbon blacks can also contain hetero atoms such as silicon.
- Highly dispersed pyrogenic silicas produced, for example through flame hydrolysis of silicon halogenides. The silicas can also be present as mixed oxides with other metallic oxides such as Al, Mg, Ca, Ba, Zn, and titanium oxides.

- Other commercial silicas
- Synthetic silicates such as aluminum silicate, alkaline-earth silicates such as magnesium silicate or calcium silicate, with BET surface areas of 20 to 400 m2/g and primary particle diameters of 10 to 400 nm.
- Synthetic or natural aluminum oxides and hydroxides
- Natural silicates such as kaolin and other naturally occurring silicon dioxide compounds
- Glass fiber and glass fiber products (mats, strands) or micro glass spheres
- Starch and modified starch types
- Natural fillers such as clay and siliceous chalk.
The blend ratio here also, as with metering of the organosilanes, is aligned with the properties to be achieved in the finished rubber compound. A ratio of 5 - 95 % between the silicas according to the present invention and the other above-mentioned fillers (also as a mixture) is conceivable and is also realized within this framework.
In a particularly preferred embodiment of the invention 10 to 150 parts by weight of silicas, consisting completely or partially of the silicas according to the invention, if required, together with 0 to 100 parts by weight of carbon black and 1 to 10 parts by weight of an organosilicon compound, each in relation to 100 parts by weight of rubber, can be used to manufacture the mixture.
Apart from the silicas according to the present invention, the organosilanes and other fillers, the elastomers form another important constituent of the rubber mixture. These could include elastomers, natural and synthetic, oil-extended or not, as single polymer or a blend with other rubbers such as natural rubber, polybutadiene (BR), polyisoprene (IR), styrene/butadiene copolymerisate with styrene contents of 1 to 60, preferably 2 to 50 % by weight (SBR) in particular produced by the solvent polymerization process, butyl rubbers, isobutylene/isoprene copolymerisates (IIR), butadiene/acrylonitrile copolymers with acrylonitrile contents of 5 to 60, preferably 10 to 50 % by weight (NBR), partially hydrogenated or completely hydrogenated NBR rubber (HNBR), ethylene/propylene/diene copolymerisates (EPDM), and mixtures of these rubbers. The following additional rubbers also come into consideration for rubber mixtures with the

above-mentioned rubbers: carboxyl rubbers, epoxide rubbers, trans-polypentenamer, halogenated
butyl rubbers, rubbers from 2-chlorobutadiene, ethylene vinyl acetate copolymers, ethylene
propylene copolymers, and optionally, chemical derivatives of natural rubber as well as modified
natural rubbers.
Preferred synthetic rubbers are, for example, those described in W. Hofmann,
"Kautschuktechnologie", Genter Verlag, Stuttgart 1980.
To manufacture the tires according to the invention especially anionic polymerized L-SBR
rubbers (solvent SBR) with a glass transition temperature above -50 °C and their mixtures with
diene rubbers are of interest.
The silicas according to the present invention, with and without silane, could be utilized in all rubber applications, such as for example molded bodies, tires, tire treads, conveyor belts, seals, V-belts, hoses, shoe soles, cable sheaths, roller coverings, damping elements, etc.
The incorporation of these silicas and the manufacture of the mixtures containing these silicas is generally carried out by a method commonly used in the rubber industry, namely on a closed mixer or open roll mill, preferably at a temperature of 80 - 200 °C. The silica can be added as a powder, a spherical product or granulate. Here too the silicas according to the present invention do not differ from the known white fillers.
The rubber vulcanizates according to the invention can contain other rubber auxiliary agents in the usual dosages, such as reaction accelerators, anti-aging materials, thermal stabilizers, light protection agents, antiozidants, processing auxiliary agents, plasticizers, tackifiers, blowing agents, colorants, pigments, wax, extenders, organic acids, retarders, metallic oxides and activators such as triethanolamine, polyethylene glycol, hexantriol. These compounds are known in the rubber industry.
The rubber auxiliary agents can be used in known quantities, which can, among other things, be aligned towards the particular use. The usual quantities are, for example, quantities of 0.1 to 50 % by weight in relation to the rubber. Sulfur or sulfur donating substances can be used as vulcanizing agents. The rubber mixtures according to the present invention can also contain vulcanization accelerants. Examples of suitable main accelerants are mercaptobenzthiazoles.

sulfenamides, thiurams, dithiocarbamates in quantities of 0.5 to 3 % by weight. Examples of co-accelerants are guanidienes, thioureas and thiocarbonates in quantities of 0.5 to 5 % by weight. Sulfur can usually be used in quantities of 0.1 to 10 % by weight, preferably 1 to 3 % by weight in relation to rubber.
The silicas according to the present invention can be used in rubbers that can be vulcanized with accelerants and/or sulfur as well as peroxidically.
Vulcanization of the rubber mixtures according to the present invention can be carried out at temperatures of 100 to 200 °C, preferably 130 to 180 °C, if required also under pressure of 10 to 200 bar. The rubber can be mixed with the filler, if applicable, the rubber auxiliary agents and the organosilicon compound in known mixing aggregates such as rolling mills, closed mixers and mixer-extruders.
The highly dispersible, high surface area silicas according to the present invention have the advantage that they give the rubber vulcanizates an improved abrasion resistance due to the higher CTAB surface area. In addition, the dry handling is improved due to the higher dynamic rigidity at 0 °C and 60 °C and the rolling resistance, illustrated by the reduced tan 5 (60 °C) value, is reduced. In an analogy to carbon blacks, when these highly dispersible, high surface area silicas according to the present invention are used an improved cut & chip and chunking behavior is achieved (for definition and other embodiments, see "New insights into the tear mechanism" and references in this, presented at Tire Tech 2003 in Hamburg by Dr. W. Niedermeier).
The rubber mixture according to the present invention is especially suitable for the manufacture of tire treads with improved lower rolling resistance, improved wet and dry traction properties and good abrasion resistance compared to a similar rubber mixture with previously known silicas. These tread mixtures are especially suitable for high speed passenger vehicle and motor cycle tires, but also for tires for utility vehicles with reduced rolling resistance with good abrasion resistance and improved cut & chip and chunking behavior.

The silicas according to the present invention, without the addition of organosihcon compounds, in a blend with a typical tread carbon black are also suitable for improving the cut & chip behavior of construction, agricultural machine and mining vehicle tires.
To achieve a good set of values in a polymer mixture, dispersion of the precipitated silica in the matrix, the polymer, is very decisive. This can be estimated by the WK coefficient.
Figure 1 is a schematic illustration of the values required to calculate the WK coefficients.
The curves show a first maximum in particle size distribution in the range of 1.0 - 100 μm and another maximum in the range of The WK coefficient is now the ratio of the peak level of the non-degradable particles (B), whose maximum is in the range 1.0 - 100 μm (B'), to the peak level of the degraded particles (A), whose maximum is in the range The WK coefficient is thus a measure for the "degradability" (dispersibility) of the precipitated silica. A precipitated silica is all the more easily dispersible the smaller the WK coefficient is, i.e. the more particles are decomposed when incorporated into rubber.
The silicas according to the present invention have WK coefficients The physicochemical data of the precipitated silicas according to the present invention are determined by the following methods:

Determining the moisture of silicas
According to this method on the basis of ISO 787-2 the volatile portions (herein referred to as
moisture for simplicity) of silica are determined after 2 hours of drying at 105 °C. This drying
loss mainly comprises water moisture.
Execution
10 g of the pulverulent, spherical or granular silica are weighed precisely to 0.1 mg (weighed
sample E) into a dry weighing bottle with ground glass cover (diameter 8 cm, height 3 cm). The
sample is dried with the lid open for 2 h at 105 ± 2 °C in a drying cabinet. The weighing bottle is
then closed and cooled to room temperature in a desiccator with silica gel as a drying agent. The
weighed portion A is determined gravimetrically.
The moisture is determined in % according to ((E in g - A in g) * 100 %) / (E in g).

seconds in the IKA M 20 universal mill (550 W; 20 000 rpm). If required, the moisture content of the initial substance must be adjusted by drying at 105 °C in the drying cabinet or by even humidifying. 2.50 g of the silica thus treated are weighed at room temperature into a 250 ml titrating vessel and mixed with 60.0 ml reagent grade methanol. After the sample is fully dispersed 40.0 ml deionized water are added and the whole is dispersed by means of Ultra Turrax T 25 (KV-18G agitator shaft, 18 mm diameter) for 30 seconds at a speed of 18 000 rpm. The sample particles adhering to the vessel edge and stirrer in the suspension are rinsed with 100 ml deionized water and tempered in a thermostatic water bath to 25 °C.
The pH meter (by Knick, type : 766 Calimatic pH meter with temperature sensor) and the pH electrode (single-rod measuring chain by Schott, type N7680) are calibrated at room temperature

using buffer solutions (pH 7.00 and 9.00). First, the starting pH value of the suspension at 25 °C is measured with the pH meter, and then depending on the outcome, it is adjusted with a potassium hydroxide solution (0.1 mol/1) or hydrochloric acid solution (0.1 mol/1) to a pH value of 6.00. The KOH or HCl solution consumption in ml up to pH 6.00 corresponds to Vi'. After this 20.0 ml sodium chloride solution (250.00 g reagent grade NaCl. filled with deionized water to 11) are added. Titration to pH 9.00 is continued with 0.1 mol/1 KOH. The KOH solution consumption in ml up to pH 9.00 corresponds to V2'.
Next the volumes Vi', or V2' are first standardized to the theoretical weighed sample of 1 g and extended by five, resulting in V1 and Sears number V2 in ml/5 g units.
Determining the BET surface area
The specific nitrogen surface area (BET surface area in the following) of the pulverulent, spherical or granular silica is determined according to ISO 5794-1/Armex D with an AREA-meter (Strohlein, JUWE).
Determining the CTAB surface area
The method is based on the adsorption of CTAB (N-Hexadecyl-N,N,N-trimethylammonium bromide) on the "outer" surface of the silica, which is described as the "rubber-effective surface", on the basis of ASTM 3765, or NFT 45-007 (chapter 5.12.1.3). The adsorption of CTAB is carried out in an aqueous solution while stirring and with ultrasound treatment. Superfluous, unadsorbed CTAB is determined by back titration with NDSS (dioctyl sodium sulfosuccinate solution, "aerosol OT" solution) with a titroprocessor, where the end point is given by the maximum opacity of the solution, and determined with a phototrode. The temperature during all

Titroprocessor METTLER Toledo, type DL 55 and titroprocessor METTLER Toledo, type DL
70, both equipped with: pH electrode, Mettler, type DG 111 and phototrode, Mettler, type DP
550
Polypropylene titration beaker 100 ml

Glass titration vessel, 150 ml with lid
Pressure filtration device, 100 ml content
Membrane filter made of cellulose nitrate, pore size 0.1 μm, 47 mm 0, e.g. Whatman (Order No.
7181-004)
Reagents
The solutions of CTAB (0.015 mol/1 in deionized water) and NDSS (0.00423 mol/1 in deionized
water) are purchased ready-to-use (Kraft, Duisburg, Germany: Order No. 6056.4700 CTAB
solution 0.015 mol/1; Order No. 6057.4700 NDSS solution 0.00423 mol/1), kept at 25 °C and
used within one month.
Execution
Blank titration
The consumption of NDSS solution to titrate 5 ml CTAB solution must be tested 1 x each day
before each measuring series. To do this the phototrode is set at 1000 ± 20 mV before titration is
started (corresponds to a transparency of 100 %).
Precisely 5.00 ml CTAB solution are pipetted into a titration beaker and 50.0 ml deionized water
are added. While stirring, the titration is carried out with NDSS solution according to the
measuring method known to the expert with the DL 55 titroprocessor until the solution achieves
max. opacity. The consumption V1 of NDSS solution is determined in ml. Every titration must be
carried out as a triple determination.
Adsorption
10.0 g of the pulverulent, spherical or granulated silica with a moisture content of 5 ± 2 % (if
required the moisture content is adjusted by drying at 105 °C in a drying cabinet or by even
humidification) is comminuted in a mill (Kjups, Model KM 75, Article No. 2030-70) for 30
seconds. Precisely 500.0 mg of the comminuted sample are transferred to a 150 ml titration
vessel with a magnetic stirrer and precisely 100.0 ml CTAB solution are added. The titration
vessel is closed with a lid and stirred for 15 minutes with a magnetic stirrer. Hydrophobic silicas
are stirred with an Ultra Turrax T 25 stirrer (agitator shaft KV-18G, 18 mm diameter) at 18 000
rpm for maximum 1 min until they are fully perfused. The titration vessel is screwed on to the
titroprocessor DL 70 and the pH value of the suspension is adjusted to a value of 9 + 0.05 with
KOH (0.1 mol/1). The suspension is then subjected to ultrasound for 4 minutes in the titration
vessel in an ultrasound bath (Bandelin, Sonorex RK 106 S, 35 kHz) at 25 °C. It is then

immediately subjected to pressure filtration through a membrane filter with nitrogen pressure of
1.2 bar. The first runnings of 5 ml are discarded.
Titration
5.00 ml of the residual filtrate are pipetted into a 100 ml titration vessel and filled to 50.00 ml
with deionized water. The titration beaker is screwed on to the titroprocessor DL 55 and, while
stirring, the titration is carried out with NDSS solution until maximum opacity is achieved. The
consumption Vn of NDSS solution is determined in ml. Every opacity must be carried out as a
triple determination.
Calculation
With the help of the measured values
Vi = Consumption of NDSS solution in ml for the titration of the blank sample
Vn = Consumption of NDSS solution in ml when the filtrate is used
produces:

Determining DBF absorption
The DBF absorption (DBF number), which is a measure for the absorptive capacity of the
precipitated silica, is determined on the basis of DIN standard 53601 as follows :
Execution
12.50 g pulverulent or spherical silica with 0 - 10 % moisture content (optionally the moisture
content is adjusted by drying at 105 °C in the drying cabinet) are added to the kneading chamber

(article number 279061) of the Brabender Absorptometer "E". In the case of granulates the screened fraction of 3,15 to 1 mm (stainless steel sieves by Retsch) is used (by gently pressing the granulates through the screen with 3.15 mm pore size using a plastic spatula). With constant stirring (rotational speed of kneader blades 125 rpm) dibutylphthalate is dropped through the "Dosimat Brabender T 90/50" at a rate of 4 ml/min into the mixture, at room temperature. Mixing takes place with only minimal power consumption and is observed with reference to the digital display. Towards the end of the determination the mixture becomes "pasty", which is indicated by means of a steep rise in the power consumption. When 600 digits are displayed (torque of 0.6 Nm) both the kneader and also the DBP metering are switched off by an electrical contact. The synchronous motor for DBP supply is coupled to a digital counter, so that DBP consumption can be read off in ml. Evaluation
DBP absorption is indicated in g/(100 g) and calculated using the following formula from measured DBP usage. The density of DBP at 20 °C is typically 1.047 g/ml. DBP absorption in g/(100 g) = ((DBP usage in ml) * (density of DBP in g/ml) * 100 )/ (12.5 g). DBP absorption is defined for water-free, dried silica. When moist precipitated silicas are used the value is to be corrected by means of the following correction table. The corrected value corresponding to the water content is added to the experimentally determined DBP value; e.g. a water content of 5.8 % would mean the addition of 33 g/(100 g) for DBP absorption.



Determining WK coefficient; aggregate size distribution by means of laser diffraction Sample preparation
If the silica to be determined is a granulate, then 5 g of the granular silica are added to a beaker and the coarse granulate pieces are crushed with a pestle but not pounded. 1.00 g of the crushed, pulverulent or spherical silica with 5 ± 1 % moisture content (optionally the moisture content is adjusted by drying at 105 °C in the drying cabinet or uniform humidifying), which was manufactured no more than 10 days beforehand, is weighed into a 30 ml centrifuge tube with a convex base (height 7 cm, diameter 3 cm, depth of convex bulging 1 cm) and mixed with 20.0 ml dispersion solution (hydrophilic silicas: 20.0 g sodium hexametaphosphate (by Baker) filled to 1000 ml with deionized water; hydrophobic silica: 200.0 ml reagent grade ethanol with 2.0 ml concentrated ammonia solution (25 %) and 0.50 g Triton X-100 (by Merck) filled to 1000 ml with deionized water). Then the centrifuge tube is placed into a double-walled glass cooling vessel (80 ml volumetric capacity, height 9 cm, 0 3.4 cm) with cold water connections for faucet water (20 °C) and the sample is treated for 270 s with an ultrasound finger (by Bandelin, type UW 2200 with Horn DH 13 G and diamond plate 0 13 mm). For this 50 % power and 80 % pulse (corresponds to 0.8 s power and 0.2 s pause) is set on the power supply unit (Sonopuls, by Bandelin, type HD 2200) of the ultrasound finger. The water cooling ensures that the temperature increase of the suspension is max. 8 °C. Until the sample is added to the Uquid module of the laser diffraction device within 15 minutes the suspension is stirred with a magnetic stirrer to prevent any sedimentation. Execution
Prior to measuring, the laser diffraction unit LS 230 (by Coulter) and the liquid module (LS Variable Speed Fluid Module Plus with integrated ultrasound finger CV 181, by Coulter) is left to run warm for 2 h and the module (menu "Control/rinse") is rinsed for 10 min.In the task bar of the unit software the menu feature "Measurement" is used to select the file window "Calculate Opt. Model" and the refi'action indices are defined in a .rtf file as follows: fluid refi-action index B. I. Real = 1.332; Material refiraction index Real = 1.46; Imaginary = 0.1. In the file window "Measuring cycle" the pump speed is set to 26 % and the ultrasound power of the integrated

ultrasound finger CV 181 is set to 3. The points ultrasound "while sample is being added", "10 seconds before every measurement", and "during measurement" must be activated. In addition, the following features are selected in this file window: set offset measurement, adjustment, background measurement, adjust measurement concentration, input sample info, input measurement info, start 2 measurements, autom. rinse, with PIDS data.
On completion of the calibration measuring with an LS Size Control G15 Standard (by Coulter) and background measuring, the samples are added. Suspended silica is added xmtil such time as light absorption of 45 - 55 % is achieved and the xxnit displays "OK".
Measuring is done at room temperature with the evaluation model of the .rtf file defined above. Three repeated tests each of 60 seconds with a wait time of 0 seconds of each silica sample are carried out.
From the raw data curve the software calculates the particle size distribution on the basis of volume distribution, taking into consideration the Mie theory and the optical model by Fraunhofer. Typically, a bimodal distribution curve is found with an A mode between O-l \im (maximum at approx. 0.2 μm) and a B mode between 1 - 100 μm (maximum at approx. 5 ^m). According to Figure 1 the WK coefficient can be determined from this and is given as an average value of six individual measurements.
pH determination
The process based on DIN EN ISO 787-9 is used to determine the pH value of an aqueous suspension of silicas at 20 °C. To do this an aqueous suspension of the sample to be investigated is prepared. After briefly shaking the suspension its pH value is determined with a previously calibrated pH meter. Execution
Before the pH measurement is carried out, the pH meter (Knick, type: 766 Calimatic pH meter with temperature sensor) and the pH electrode (single-rod measuring chain by Schott, type N7680) are calibrated each day at 20 °C using buffer solutions. The calibration function should be chosen so that the two buffer solutions that are used include the expected pH value of the sample (buffer solutions with pH 4.00 and 7.00, pH 7.00 and pH 9.00 and if required pH 7.00 and 12.00). If granulate is used, first 20.0 g of silica are comminuted in a mill (Krups, model KM 75, article No. 2030-70) for 20 seconds.

5.00 g pulverulent or spherical silica with 5 ± 1 % moisture (if necessary the moisture is adjusted by drying at 105 °C in a drying cabinet or by even humidification before any necessary comminution) are weighed on precision scales to an accuracy of 0.01 g into a previously tared glass wide necked flask. 95.0 ml deionized water are added to the sample. The suspension is then shaken in the closed vessel at room temperature for 5 minutes using a mechanical shaker (Gerhardt, model LSIO, 55 W, level 7). The pH value is measured immediately after the shaking process. To do this the electrode is first rinsed with deionized water, followed by a part of the suspension, and then it is submerged in the suspension. After a magnetic stirrer has been added to the suspension the pH measurement is carried out at a constant speed with a slight vortex formation in the suspension. When the pH meter shows a constant value the pH value is read fi"om the display.
When hydrophobic silica is used the process is carried out in a similar manner, however, in this case 5.00 g of the sample that may have been comminuted with 5 ± 1 % moisture content is weighed on the precision scales to an accuracy of 0.01 g into a previously tared glass wide neck flask. 50.0 ml reaction grade methanol and 50.0 ml deionized water are added and the suspension is then shaken in the closed vessel at room temperature for 5 minutes using a mechanical shaker (Gerhardt, model LSIO, 55 W, level 7). The pH value is measured while stirring the solution, however, this is done after exactly 5 min.
Determining the solids content of filter cake
According to this method the solids content of filter cake is determined by removing the volatile
portions at 105 °C.
Execution
100.00 g of the filter cake is weighed into a dry, tared porcelain dish (diameter 20 cm) (weighed
portion E). If necessary the filte
lumps no larger than 1 cm2. The
is constant. The sample is then (
drying agent. The weighed portio
The solid content is determined i
g)).

Determming electrical conductivity
The electrical conductivity (EC) of silica is determined in an aqueous suspension.
Execution
If granulate is used, first 20.0 g of silica are comminuted in a mill (Krups, model KM 75, article
No. 2030-70) for 20 seconds. 4.00 g pulverulent or spherical silica with 5 ± 1 % moisture content
(if necessary the moisture is adjusted by drying at 105 °C in a drying cabinet or by even
humidifying before any necessary comminution) are suspended in 50.0 ml deionized water and
heated to 100 °C for 1 min. The sample which has been cooled to 20 °C is filled to exactly 100
ml and homogenized by shaking.
The measuring cell of the conductivity measuring device LF 530 (WTW) is rinsed with a small
quantity of the sample before the measuring cell LTAOl is submerged in the suspension. The
value that is shown on the display corresponds to the conductivity at 20 °C, as the external
temperature sensor TFK 530 carries out an automatic temperature compensation. This
temperature coefficient as well as the cell constant k must be tested before every measuring
series.
0.01 mol/1 potassium chloride solution is used as a calibration solution (EC at 20 °C = 1278
HS/cm).
The following examples are intended to explain the invention in more detail without limiting it to these examples.
Example 1
41.60 1 water and 0.02 kg water glass (density 1.348 kg/1, 27.1 % SiOa, 8.00 % Na20) and 0.50 kg Na2S04 are introduced into a reactor made of high-quality stainless steel with propeller stirring gear and double shell heating.
Then, while stirring vigorously at 60 °C for 55 minutes, 8.90 1/h water glass and approx. 2.10 1/h sulfuric acid (density 1.40 kg/1, 50.6 % H2SO4) are added. This sulfuric acid is metered in such a way that a pH of 9.0 (measured at room temperature) prevails in the reaction medium. Then the addition of water glass is stopped and the sulfuric acid is added until a pH of 3.3 (measured at room temperature) is achieved.

The suspension that is obtained in this manner is filtered as usual and rinsed with water. The filter cake with 18 % solids content is liquefied with aqueous sulfuric acid and a shearing unit. The silica slurry with 16 % solids content is then spray-dried.
The pulverulent product that is thus obtained has a BET surface area of 238 m2/g, a CTAB surface area of 199 m2/g, DBF absorption of 288 g/(100 g), a Sears number V2 of 23.6 ml/(5 g) and conductivity of 570 ^S/cm.
Example 2
41.6 1 water and 0.02 kg water glass (density 1.348 kg/1, 27.1 % SiO2, 8.00 % Na2O) and 0.5 kg
Na2S04 are introduced into a reactor made of high-quality stainless steel with propeller stirring
gear and double shell heating.
Then, while stirring vigorously at 64 °C for 56 minutes, 8.95 1/h water glass and approx. 2.05 1/h
sulfiiric acid (density 1.40 kg/1, 50.6 % H2SO4) are added. This sulfiuic acid is metered in such a
way that a pH of 9.0 (measured at room temperature) prevails in the reaction medium. Then the
addition of water glass is stopped and the sulfiiric acid is added until a pH of 3.3 (measured at
room temperature) is achieved.
The suspension that is obtained in this manner is filtered as usual and rinsed with water. The
filter cake with 18 % solids content is liquefied with aqueous sulfiiric acid and a shearing unit.
The silica slurry with 16 % solids content is then spray-dried.
The pulverulent product that is thus obtained has a BET surface area of 233 m /g, a CTAB
surface area of 193 m2/g, DBF absorption of 276 g/(100 g), a Sears number V2 of 23.2 ml/(5 g)
and conductivity of 420 )u.S/cm.
Example 3
Examining the silica according to the present invention from Examples 1 and 2 in an emulsion SBR rubber mixture. As state-of-the-art the easily dispersible tire tread silica Ultrasil 7000 GR and the high surface area silica Zeosil 1205 MF were chosen. Ultrasil 7000 GR is an easily dispersible precipitated silica from Degussa AG with a CTAB surface area of 160+10 m2/g. Zeosil 1205 MF is a high surface area silica from Rhodia with a CTAB surface area of 200±10m2/g.

The formulation used for the rubber mixtures that were used is shown in the following Table 1. The unit phr means percentage by weight in relation to 100 parts of the crude rubber that is used. Mixtures A and B contain the silicas according to the present invention and mixtures Rl and R2 serve as state-of-the-art references. To assess the quality of the dispersion the shear forces that are introduced during mixing must be kept as constant as possible. This can be done by metering the silane in accordance with the CTAB surface area, however, in order to keep the degree of cross-linking comparable with a changing silane quantity it is necessary to make a sulflir correction corresponding to the sulfur content of the silane (H.-D. Luginsland, J. Frohlich, A. Wehmeier, paper No. 59 presented at the ACS-Meeting, April 24-27, 2001, Providence/Rhode Island, USA).
The general process for manufacturing rubber mixtures and their vulcanizates is described in the book: "Rubber Technology Handbook", W. Hofinann, Hanser Verlag 1994.

The polymer Buna 1500 is an emulsion polymerized SBR copolymer from Bayer AG with a styrene content of 23.5% by weight. Si 69 is the coupling reagent bis(3-triethoxysilylpropyl)tetrasulfane from DegussaAG. Renopal NS is a mineral oil from Fuchs

Mineralolwerke. Vulkanox HS/LG (TMQ), Vulkacit CZ/EG (CBS) and Vulkacit Thiuram/C (TMTD) are commercial products from Bayer AG.
The rubber mixtures are produced in a closed mixer according to the procedure in Table 2.




in: H. Geisler, "Bestimmung der Mischgiite", presented at the DIK Workshop, 27-28 November 1997, Hanover/Germany.
The mixtures are vulcanized for 15 min at 165 °C . Table 4 shows the results of the rubber-technical test.

As can be seen from the data in Table 4 mixtures A and B with the silicas according to the present invention have a higher Mooney viscosity than reference mixture Rl. This can be attributed to the stronger silica network, due to the higher silica surface area of the silicas according to the present invention compared to the reference silica Ultrasil 7000 GR. Compared to the conventional high surface area silica Zeosil 1205 MP in reference mixture R2 the viscosity is favorably reduced, which implies improved processing capability. Due to the lack of accelerant adjustment compared to Ultrasil 7000 GR the vulcanization time t90% is prolonged and can be attributed to the increased surface area of the silicas according to the present invention; the degree of cross linking measured as torque difference Dmax-Dmin is also reduced. In spite of the lack of accelerant adjustment, tensile strengths, yield strengths and hardnesses of the mixtures A and B according to the present invention exhibit good reinforcement. The hardnesses of mixtures Rl, A and B are similar, while the hardness of mixture R2 is greatly increased. This shows an inadequate dispersion of the conventional high surface area silica in R2. The dispersion quality of

mixtures A and B, at above 90%, is very good and reaches the level of the highly dispersible silicas in Rl, while the dispersion in R2 with the high surface area silica according to the state-of-the-art is much inferior.
Example 4
Examining the silica according to the present invention from Examples 1 and 2 in a S-SBR/BR rubber mixture. The silicas Ultrasil 7000 GR and Zeosil 1205 MP were again chosen as state-of-the-art.
The formulation used for the rubber mixtures that were used is shown in the following Table 5. The reference silica Ultrasil 7000 GR in mixture R3 was modified with 6.4 phr Si 69. In order to take account of the higher surface area of the reference silica Zeosil 1205 MP and the siUca according to the present invention, in mixtures R4, C and D the silane quantity was increased to 8 phr and the quantity of sulfur was reduced accordingly. A sulfur correction is necessary corresponding to the sulfiir content of the silane (H.-D. Luginsland, J. Frohlich, A. Wehmeier, paper No. 59 presented at the ACS-Meeting, April 24-27,2001, Providence/Rhode Island, USA).



The polymer VSL 5025-1 is a solution polymerized SBR copolymer from Bayer AG with a styrene content of 25 % by weight and a butadiene content of 75 % by weight. The copolymer contains 37,5 phr oil and has a Mooney viscosity (ML 1+4/100 °C) of 50+4. The polymer Buna CB 24 is a cis 1,4-polybutadiene (neodymium type) from Bayer AG with cis 1,4 content of at least 91 % and a Mooney viscosity of 44 +5. Naftolen ZD from Chemetall is used as an aromatic oil. Vulkanox 4020 is 6PPD from Bayer AG and Protektor G35P is an antioxidant wax from HB-Fuller GmbH. Vulkacit D/C (DPG) and Vulkacit CZ/EG (CBS) are commercial products from Bayer AG. Perkazit TBZTD can be obtained from Akzo Chemie GmbH. The rubber mixtures are produced in a closed mixer according to the procedure in Table 6.



The methods for in rubber-testing are summarized in Table 3.
The mixtures are vulcanized for 20 min at 165 °C. Table 7 shows the results of the rubber-technical test.



As can be seen by the data in Table 7, because of the higher surface area of the silicas according to the present invention, the Mooney viscosities of Mixtures C and D are slightly higher than R3, but still better than the poorly processable reference mixture R4 with increased viscosity, which represents the state-of-the-art. With the exception of mixture R4, the vulcanization characteristics (Dmax-Dmin, t90%, tlO%) of all mixtures are very similar. The yield strengths of R3, C and D are comparable, while R4 has a much higher hardness and yield strength 100 %, which shows a higher silica network due to the inferior dispersion. The advantages of mixtures C and D compared to R3 can be seen in the increased dynamic moduluses E* (0 °C) and (60 °C). These higher rigidities are especially important for high speed passenger vehicle and motor cycle tires, as they are evidence of improved traction in dry conditions and higher cornering stability. In spite of the silica with higher CTAB surface area contained in mixtures C and D, the tan 5 (60°C) values are, favorably, almost unchanged compared to mixture R3, which allows a similar rolling resistance to be forecast, while mixture R4, according to the state-of-the-art, has a significantly higher tan 6 (60°C) and thus a higher rolling resistance. The good reinforcement in combination with the high CTAB surface area of the silicas according to the present invention enable improved road abrasion in mixtures C and D. This improvement in road abrasion can also be achieved when the high surface area silicas according to the present invention are used in natural rubber mixtures, such as those used in truck tire tread mixtures. In particular in combination with a high surface area, high structure carbon black such as N 121, excellent road abrasion can be achieved in truck tires. Especially in this area an improvement in the cut & chip and chunking

behavior is of special interest and can be implemented by using the high surface area silicas according to the present invention.

Example 5
29.2 1 water and 0,01 kg water glass (density 1.352 kg/1, 27.6 % SiOa, 8.20 % Na20) are introduced into a reactor made of high-quality stainless steel with propeller stirring gear and double shell heating. Then, while stirring vigorously at 66 °C for 66 minutes, 7.90 1/h water glass and approx. 1.90 1/h sulfuric acid (density 1.40 kg/1, 50.6 % H2SO4) are added. This sulfuric acid is metered in such a way that a pH of 10.0 (measured at room temperature) prevails in the reaction medium. Then the addition of water glass is stopped and the sulfuric acid is added until a pH of 3.0 (measured at room temperature) is achieved.
The suspension that is obtained in this manner is filtered as usual and rinsed with water. The filter cake with 23,8 % solids content is liquefied with aqueous sulfuric acid and a shearing unit. The silica slurry with 17 % solids content is then spray-dried.
The pulverulent product that is thus obtained has a BET surface area of 283 m2/g, a CTAB surface area of 231 m2/g, DBP absorption of 293 g/(100 g), a Sears number V2 of 29.7 ml/(5 g) and conductivity of 320 μS/cm.

Example 6
The silica according to new Example 5 of the present invention'was examined in a S-SBR/BR rubber mixture. A silica according to Example 4 of EP 0901986 Al was chosen as state-of-the-art.
The formulation used for the rubber mixtures were those used in Example 4, Tables 5 and 6 of the present invention. The reference silica according to Example 4 of EP 0901986 Al was modified with 6.4 phr Si 69 and 1,51 phr sulfur. In order to take account of the higher surface area of the silica according to new Example 5 of the invention the silane quantity was increased to 8 phr and the quantity of sulfur was reduced to 1,33. A sulfur correction is necessary corresponding to the sulfur content of the silane (H.-D. Luginsland, J. FrShlich, A. Wehmeier, paper No. 59 presented at the ACS-Meeting, April 24-27,2001, Providence/Rhode Island, USA).
Table 8 shows the results of the rubber-technical test.


As can be seen by the data in Table 8 the dynamic moduluses E* (0 °C) and (60 °C) of the silica of the invention are increased. These higher rigidities are especially important for high speed passenger vehicle and motor cycle tires, as they are evidence of improved traction in dry conditions and higher cornering stability. In spite of the silica with higher CTAB surface area of the silica of the invention, the tan 8 (60°C) values are, favorably, almost unchanged compared to

the silica according to Example 4 of EP 0901986, which allows a similar rolling resistance to be forecast. The improvement in road abrasion can also be achieved when the high surface area silicas according to the present invention are used in natural rubber mixtures, such as those used in truck tire tread mixtures. In particular in combination with a high surface area, high structure carbon black such as N 121, excellent road abrasion can be achieved in truck tires. Especially in this area an improvement in the cut & chip and chunking behavior is of special interest and can be implemented by using the high surface area silicas according to the present invention.

WE CLAIM:
1. A dispersible precipitated silica having the following surface areas:
BET surface area 220 - 300 m2/g
CTAB surface area > 190 m2/g
Sears number V2 23 - 35 ml/(5 g).
2. The precipitated silica as claimed in claim 1, wherein DBP number is from 200-300 g/(100g).
3. The precipitated silica as claimed in claim 1, wherein the CTAB surface area is maximum 300 m /g.
4. The precipitated silica as claimed in any one of claims 1 to 3, wherein the
precipitated silica has a WK coefficient of that are not decomposed by ultrasound in the size range of 1.0 - 100 μm to the peak
height of the decomposed particles in the size range of 5. The precipitated silicas as claimed in any one of claims 1 to 4, wherein their surface
areas are modified with organosilanes of Formula I to III:
[SiR'„(RO)XAlk)„(Ar)p]c[B] (I),
SiR^(R0)3.„(Alkyl) (II),
or
SiR'„(R0)3.„(Alkenyl) (III),
with the following meanings

B: -SCN, -SH, -CI, -NH2, -OC(0)CHCH2, -OC(0)C(CH3)CH2 (if q = 1) or
Sw- (if q = 2), whereby B is chemically bonded to Alk,
R and R1: an aliphatic, olefinic, aromatic or aryl aromatic radical with 2 to 30 C atoms, which can optionally be substituted by the following groups: hydroxyl, amino, alcoholate, cyanide, thiocyanide, halogen, sulfonic acid, sulfonic acid ester, thiol, benzoic acid, benzoic acid ester, carbonic acid, carbonic acid ester, acrylate, methacrylate, organosilane radical, where R and R' can have an identical or different meaning or substitution,
n: 0,1 or 2,
Alk: a divalent unbranched or branched hydrocarbon radical with 1 to 6
carbon atoms,
m: 0 or 1,
Ar: an aryl radical with 6 to 12 C atoms, preferably 6 C atoms, which can be
substituted by the following groups: hydroxyl, amino, alcoholate, cyanide, thiocyanide, halogen, sulfonic acid, sulfonic acid ester, thiol, benzoic acid, benzoic acid ester, carbonic acid, carbonic acid ester, acrylate, methacrylate, organosilane radical,
p: 0 or 1 with the proviso that p and n do not simultaneously mean 0,
q: 1 or 2,
w: a number from 2 to 8,
r: 1, 2 or 3, with the proviso that r + n + m + p = 4,
Alkyl: a monovalent unbranched or branched saturated hydrocarbon radical
with 1 to 20 carbon atoms, preferably 2 to 8 carbon atoms,
Alkenyl: a monovalent unbranched or branched unsaturated hydrocarbon radical with 2 to 20 carbon atoms, preferably 2 to 8 carbon atoms.

6. A process for manufacture of a precipitated silica with a
BET surface area 220 - 300 m2/g
CTAB surface area > 190 m2/g
Sears number V2 23-35 ml/(5 g)
where
a) an aqueous solution of an organic and/or inorganic salt and/or an alkali or alkaline-earth silicate and/or an organic and/or inorganic base with a pH > 9 is present,
b) water glass and an acidifier are metered into this solution with stirring at 55 -95°C for 10 - 120 minutes simultaneously,
c) acidified with acidifier to a pH value of approx. 3.5 and
d) filtered and dried.

7. The process as claimed in claim 6, wherein DBP number is from 200-300 g/(100g).
8. The process as claimed in claims 6 and 7, wherein the concentration of the organic and/or inorganic salt in the solution is 0.01 to 5 mol/1.
9. The process as claimed in any one of claims 6 to 8, wherein the following steps are carried out between steps b) and e)

c) metering is stopped for 30 - 90 minutes while the temperature is maintained, and
d) water glass and acidifier are metered into this solution with stirring at this temperature for 20-120 minutes, simultaneously.
10. The process as claimed in claim 9, wherein the acidifier and/or the water glass in
steps b) and d) have the same concentration or metering rate.

11. The process as claimed in claim 9, wherein the acidifier and/or the water glass in steps b) and d) have a different concentration or metering rate.
12. The process as claimed in claim 11, wherein with the same concentration of acidifier and/or water glass in steps b) and d) their metering rate in step d) is 125 -140 % of the metering rate in step b).
13. The process as claimed in any one of claims 6 to 12, wherein for the drying process an air-lift drier, a spray drier, a rack drier, a conveyor drier, a rotary drier, a flash drier, a spin flash drier, or a nozzle drier is used.
14. The process as claimed in claim 6 to 13, wherein after the drying process a granulation process is carried out with a roller compactor.
15. The process as claimed in any one of claims 6 to 14, wherein during steps b) and/or d) an organic or inorganic salt is added.
16. The process as claimed in any one of claims 6 to 15, wherein the granulated or ungranulated precipitated silicas are modified with organosilanes in mixtures of 0.5 to 50 parts, relative to 100 parts precipitated silica, in particular 1 to 15 parts, relative to 100 parts precipitated silica, where the reaction between precipitated silica and organosilane is carried out during production of the mixture (in situ) or outside of production by spraying and subsequent tempering of the mixture, or by mixing of the organosilane and the silica suspension with subsequent drying and tempering.

17. Elastomer mixtures, vulcanizable rubber mixtures, vulcanizates and tires selected from tires for utility vehicles, tires for high speed vehicles and motor cycle tires, containing precipitated silica as claimed in any one of claims 1 to 5.



Documents:

120-CHENP-2005 ABSTRACT.pdf

120-CHENP-2005 CLAIMS.pdf

120-CHENP-2005 CORRESPONDENCE OTHERS.pdf

120-CHENP-2005 CORRESPONDENCE PO.pdf

120-CHENP-2005 DESCRIPTION (COMPLETE).pdf

120-CHENP-2005 DRAWINGS.pdf

120-CHENP-2005 FORM-1.pdf

120-CHENP-2005 FORM-13.pdf

120-CHENP-2005 FORM-18.pdf

120-CHENP-2005 FORM-3.pdf

120-CHENP-2005 FORM-5.pdf

120-CHENP-2005 PCT.pdf

120-CHENP-2005 PETITIONS.pdf

120-CHENP-2005 POWER OF ATTORNEY.pdf


Patent Number 218919
Indian Patent Application Number 120/CHENP/2005
PG Journal Number 23/2008
Publication Date 06-Jun-2008
Grant Date 16-Apr-2008
Date of Filing 02-Feb-2005
Name of Patentee DEGUSSA AG
Applicant Address Bennigsenplatz 1, 40474 Düsseldorf,
Inventors:
# Inventor's Name Inventor's Address
1 STENZEL, Oleg
2 UHRLANDT, Stefan
3 LUGINSLAND, Detlef
4 WEHMEIER, Andre
PCT International Classification Number C01B33/193
PCT International Application Number PCT/EP2003/008235
PCT International Filing date 2003-07-25
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102 35 559.2 2002-08-03 Germany
2 103 30 118.6 2003-07-04 Germany