Title of Invention

TRACTION SHEAVE ELEVATOR

Abstract There is disclosed a traction sheave elevator in which an elevator car (2) is suspended on at least one hosting rope (9) by means of a diverting pulley, the elevator is guided by car guide rails (2) in vertical direction which car guide rails are located on one side of the elevator car, characterised in that the diverting pulley (6) is mounted on the rail side of the elevator car.
Full Text The present invention relates to a traction sheave
elevator, an elevator car and a method for suspending
an elevator car on hoisting ropes.
In prior art, specification EP 0 631 967 A2 presents a
traction sheave elevator without machine room, in
which an elevator car moving in an elevator shaft is
guided by vertical car guide rails while the counterweight
moves along guide rails placed on the same side
of the elevator car as the car guide rails. Such a .
suspension arrangement, in which all guide rails are
placed as a compact structure on one side of the ele-
vator car, is called piggyback suspension. The drive
motor, provided with a traction sheave, is mounted in
the upper part of the guide rails. Connected to the
elevator car are two car rope pulleys, placed under
the bottom of the elevator car at opposite edges. The
first end of the rope is attached to a fixed top
structure in the upper part of the elevator shaft, on
the same side of the elevator car as where the car and
counterweight guide rails are located. From the an-
chorage of its first end, the rope is passed down via
a counterweight rope pulley attached to the counter-
weight, frqm where it is deflected up and passed to
the traction sheave of the drive motor, from where it
is further deflected down and passed around two rope
pulleys mounted on the elevator car, so that the rope
passes under the elevator car by one side, where the
guide rails are located, to the other side and further-
up to a fixed top structure, to which the other end of
the rope is fixed and which is located on the other
side of the elevator car relative to the location of
the car and counterweight guide rails. In this way, an
advantageous 2:1 suspension arrangement is achieved,
allowing the machinery to be designed in accordance
with a lower torque requirement.
A problem with the prior-art elevator is that the two
rope pulleys below the elevator car require a certain
space in the vertical direction of the elevator. This
a problem particularly in buildings where it is not
possible to extend the elevator shaft substantially
below the level of the lowest floor to provide a suf-
ficient space for the rope pulleys under the elevator
car when the car is at the bottom floor. This problem
is often encountered in conjunction with the moderni-
zation of old elevator shafts where a scanty space has
been provided at the bottom end of the shaft. In old
buildings, building a new elevator shaft or extending
the old one to a level clearly below the bottom floor
is a significant cost factor. Similarly, an insuffi-
cient head room at the top end may be an obstacle to
mounting car rope pulleys on the top of the elevator
car. As for new buildings, an elevator shaft that
takes up as little space in the vertical direction as
possible would be an advantage.
A further problem with the prior-art elevator is that,
on the opposite side of the elevator car relative to
the side on which the car and counterweight guide
rails are located, a sufficient space for rope passage
must be provided between the shaft wall and the wall
of the elevator car, which constitutes a limitation of
the widthwise dimension of the elevator car, prevent-
ing effective utilization of the cross-sectional area
of the elevator shaft.
The object of the invention is to eliminate the prob-
lems mentioned above.
A specific object of the invention is to disclose an
elevator that is as compact as possible, requiring as
little space as possible in the elevator shaft in both
vertical and horizontal directions so as to allow as
efficient shaft space utilization as possible. A fur-
ther object of the invention is to disclose an eleva-
tor which is well suited for use both in new buildings
and in old buildings for the modernization of elevator
solutions in existing elevator shafts or even as an
elevator for which a shaft is built afterwards in an
existing building.
As for the features characteristic of the traction
sheave elevator, elevator car and method of the
invention and the use of a diverting pulley according
to the invention, reference is made to the claims.
The elevator of the invention comprises car guide
rails disposed vertically in an elevator shaft; an
elevator car designed to move along the car guide
rails; counterweight guide rails disposed in the ele-
vator shaft on the same side of the elevator car as
the car guide rails; a counterweight designed to move
along the counterweight guide rails; an upper rope
pulley mounted on a fixed top structure in the upper
part of the elevator shaft; a car rope pulley con-
nected to the elevator car; a counterweight rope pul-
ley connected to the counterweight; a drive motor dis-
posed in the elevator shaft to drive one of the rope
pulleys; and a rope whose first end is attached to a
fixed top structure in the upper part of the elevator
shaft on the same side of the elevator car with the
car and counterweight guide rails, from where the rope
is passed via the counterweight rope pulley, upper
rope pulley and car rope pulley, and whose second end
is attached to a fixed top structure.
According to the invention, the second end of the rope
is attached to a fixed top structure on the same side
of the elevator car as the first end. The car rope
pulley is rotatably mounted with bearings at the side
of the elevator car on the same side of the elevator
car as the car and counterweight guide rails.
"Fixed top structure" refers to a fixed structure in
the upper part of the elevator shaft near the ceiling,
or to the top of the elevator shaft, the guide rails
in the upper part of the shaft or corresponding structures .
The invention has the advantage that it makes it possible
to build an elevator that is as compact as possible
in the vertical direction and, on the other
hand, as large as possible in relation to the cross-
sectional area of the elevator shaft. The entire machinery
as well as the rope and rope pulleys can be
located on one side of the elevator car as a compact
package. Furthermore, the invention has the advantage
that, in addition to new buildings, it is suited for
use in modernization projects. A further advantage is
that the space at the bottom end of the elevator shaft
can be constructed to dimensions as small as possible.
In addition, the invention has the advantage that it
is suited for use as an elevator without machine room,
with the elevator machine mounted in the elevator
shaft.
In an embodiment of the elevator, the car guide rails
and counterweight guide rails are attached to each
other and to the wall of the elevator shaft, arranged
side by side parallel to each other, the counterweight
guide rails being placed between the wall of the elevator
shaft and the car guide rails.
In an embodiment of the elevator, the distance between
the counterweight guide rails is equal to the distance
between the car guide rails. The conventional design
of the counterweight is such that the mass of the
counterweight equals the car weight when the car is
empty, added by half the specified load. By disposing
the counterweight guide rails at a maximal distance
from each other, the width of the counterweight can be
maximized, and consequently a compact counterweight
with a short vertical dimension is achieved.
In an embodiment of the elevator, the upper rope pul-
ley is the drive wheel connected to the drive motor.
In this case, the drive motor is mounted on the car
guide rails and/or counterweight guide rails in the
upper part of the elevator shaft, which means that the
elevator has no machine room. It is also possible to
use one of the other rope pulleys mentioned as a drive
wheel.
In an embodiment of the elevator, the elevator comprises
a L-shaped frame structure attached to the
car, extending on the, side wall of the elevator car on
that side where the car guide rails and counterweight
guide rails are located and under the bottom of the
elevator car. The car rope pulley and the guide elements
acting together with the car guide rails are
connected to this frame structure.
In an embodiment of the elevator, the car rope pulley-
is placed in the lower part of the elevator car near
its bottom.
The car rope pulley is preferably disposed inside the
space defined by the elevator car and the frame structure
to achieve compact space utilization.
In an embodiment of the elevator, a vertical tangent
to the upper rope pulley is substantially aligned with
a vertical tangent to the counterweight rope pulley,
in which case the rope portion between them is substantially
vertical. Correspondingly, a vertical tangent
to the upper rope pulley is substantially aligned
with a vertical tangent to the car rope pulley, so the
rope portion between these pulleys, too, is substantially
vertical.
In an embodiment of the elevator, the middle plane of
rotation of the counterweight rope pulley is parallel
to the middle plane of rotation of the car rope pulley.
The middle plane of rotation of the upper rope
pulley is at an angle to the middle planes of rotation
of the car rope pulley and counterweight rope pulley.
In this case, the middle plane of rotation of the car
rope pulley may be parallel to the side wall of the
elevator car, or alternatively the middle plane of rotation
of the car rope pulley may be at an angle to
the side wall of the elevator car.
In an embodiment of the elevator, the drive motor is a
permanent magnet synchronous motor and the upper rope
pulley is integrated with the rotor of the motor.
In a traction sheave elevator without machine room,
the use of a diverting pulley mounted on the side of
the elevator car to suspend the car on the hoisting
ropes allows the elevator to be installed in an elevator
shaft having a height dimension smaller than the
conventional height. In principle, this solution can
be used both in elevators with machine room above and
in elevators with machine room below. To economize on
the cross-sectional area of the elevator shaft, the
diverting pulley attached to the elevator car must be
parallel to the car wall or only moderately askew
relative to the wall. An economical solution is to
mount the hoisting machine on a fixed structure of the
elevator shaft. However, in elevators with machine
room below, the amount of material including diverting
pulleys and ropes is larger and, as the number of di-
verting pulleys and rope portions between rope pulleys
is larger, a solution with machine room below may re-
sult in an elevator having a slightly larger height
dimension than an elevator with machine room above.
When the suspension of the elevator is implemented us-
ing a diverting pulley on the side of the elevator
car, the height dimension can be best reduced by plac-
ing the drive machine at such a height in the elevator
shaft that the elevator car can move to a position
alongside the machine.
In the following, the invention will be described in
detail by the aid of a few examples of its embodiments
accompanying
with reference to the drawing, wherein
Fig. 1 presents diagram representing an embodiment of
the elevator of the invention as seen in an oblique
top view,
Fig. 2 presents a diagrammatic top view of the eleva-
tor in Fig. 1, and
Fig. 3 a diagrammanatic top view of another embodiment
of the elevator of the invention.
Fig. 1 presents a diagrairanatic view of a traction
sheave elevator with a car suspended according to the
so-called piggyback principle. The car guide rails 1
are disposed vertically in the elevator shaft on one
side relative to the elevator car and the elevator car
2 has been arranged to move along car guide rails 1.
The counterweight guide rails 3 are disposed in the
elevator shaft on the same side of the elevator car as
the car guide rails 1. The car guide rails 1 and the
counterweight guide rails 3 are attached to each other
and to a wall 12 (not shown in Fig. 1, see Fig. 2) of
the elevator shaft, mounted side by side close to each
other in parallel directions so that the counterweight
guide rails 3 are located between the car guide rails
1 and the wall 12 of the elevator shaft. The distance
of the counterweight guide rails 3 from each other is
equal to the distance of the car guide rails 1 from
each other, so the counterweight 4 moving along the
counterweight guide rails can be of a shape having a
large width and a small length.
The drive motor 8 is mounted on a transverse support
17 connected to the upper ends of all four guide rails
1, 3. The drive motor 8 is a permanent magnet synchro-
nous motor, the driving rope pulley 5 being integrated
with its rotor.
Attached to the elevator car 2 is an L-shaped frame
(see Fig 2.j
structure 13 extending along the side wall 14 of the
elevator car 1 on that side where the car guide rails
1 and counterweight guide rails 3 are located and un-
der the bottom 15 of the elevator car to support the
car. Guide elements 16 acting together with the car
guide rails 1 are connected to the frame structure 13.
Connected to the frame structure 13 is also a car rope
or diverting pulley
pulley 6. The car rope pulley 6 is located at the side
of the elevator car 2 in its lower part on the same
side of the elevator car 1 with the car guide rails 1
and counterweight guide rails 3 so that the car rope
pulley 6 does not protrude below the car 1 or outside
the frame structure 13.
The first end 10 of the rope 9 is attached to the sup-
port 17 between the guide rails 1, 3, from where it is
passed down to the counterweight rope pulley 7 on the
upper edge of the counterweight 4. From here, the rope
is deflected back up and goes to the traction sheave 5
of the drive motor 8, from where it is again deflected
downward and passed to the rope pulley 6 mounted on
the side of the elevator car 2, from where it is deflected
upward and passed to the anchorage of the second
end 11 in the support 17 between the guide rails
1, 3. Thus, the elevator car is suspended on the rope
loop between the traction sheave 5 and the rope end
II. All the rope pulleys 5, 6, 7 are located on the
same side relative to the elevator car, so the rope 9
can run substantially entirely in the space between
the guide rails 1, 3.
For the sake of clarity, Fig. 1 shows only one rope,
but it is obvious that the rope may comprise a bundle
of ropes or a plurality of adjacent ropes, as is usu-
ally the case in elevators. Also, the rope pulleys 5,
6, 7 are presented as simple grooved wheels, but it is
obvious that when a plurality of adjacent ropes are
used, the rope pulleys are manifold or several rope
pulleys may be placed side by side. The rope pulleys
may be provided with grooves of a semi-circular cross-
section, and the traction sheave may have undercut
grooves to increase friction.
Figs. 2 and 3 illustrate two embodiments for the ar-
rangement of the rope pulleys 5, 6, 7 relative to each
other. In the drawings, the drive motor 8 and the
driving rope pulley 5 are depicted with broken lines
while the counterweight rope pulley 7 and the car rope
pulley 6 are depicted with solid lines. In both embodiments,
the aim is to arrange the rope pulleys
5, 6, 7 in such a way that the rope will apply as
little skewed pull-to"the rope wheel grooves as possi-
ble as it passes from one wheel rim to the next. Without
the arrangement described below, skewed pull might
occur when the counterweight rope pulley 7 is in a
high position close to the traction sheave 5 and similarly
when the car rope pulley 6 is close to the traction
sheave 5.
In Figs. 2 and 3, skewed pull is eliminated by using an
arrangement in which a vertical tangent to the driving
rope pulley 5 is substantially aligned with a vertical
tangent to the counterweight rope pulley 7, the rope
portion between these pulleys being thus substantially
vertical, and in which a tangent to the upper rope
pulley 5 is substantially aligned with a vertical tangent
to the car rope pulley 6, the rope portion 9 between
these pulleys being likewise substantially vertical.
In Fig. 2, both the car rope pulley 6 and the counterweight
rope pulley 7 are disposed in identical positions
so that their middle planes of rotation are parallel
to each other and at an angle to the middle
plane of rotation of the traction sheave 5. The middle
plane of rotation of the traction sheave 5 is parallel
to the side wall 14 of the elevator car and the shaft
wall, whereas the middle planes of rotation of the car
rope pulley 6 and counterweight rope pulley 7 are at
an inclined angle to the side wall 14 of the elevator
car and the shaft wall.
In Fig. 3, both the car rope pulley 6 and the counterweight
rope pulley 7 are disposed in identical positions
so that their middle planes of rotation are parallel
to each other and at, an angle to the middle
plane of rotation of the traction sheave 5. The drive
motor 8 is placed in an inclined, position so that the
middle plane of rotation of the traction sheave 5 is
at an angle to the side wall 14 of the elevator car
and the shaft wall whereas the middle planes of rota-
tion of the car rope pulley 6 and counterweight rope
pulley 7 are parallel to the side wall 14 of the ele-
vator car and the shaft wall.
The invention is not restricted to the examples of its
embodiments described above, but many variations are
possible within the scope of the inventive idea defined
in the claims.
WE CLAIM:
1. Traction sheave elevator in which an elevator car (2) is suspended on at least
one hosting rope (9) by means of a diverting pulley, the elevator is guided by car
guide rails (2) in vertical direction which car guide rails are located on one side of the
elevator car, characterised in that the diverting pulley (6) is mounted on the rail side of
the elevator car.
2. Traction sheave elevator as claimed in claim 1,
wherein the hoisting machine of the traction sheave
elevator is located in the elevator shaft.
3. Traction sheave elevator as claimed in claim 1,
wherein:
are
- car guide rails (1) disposed in the elevator shaft
in a vertical direction;
is
elevator car (2) designed to move along the car
guide rails;
are
- counterweight guide rails (3) disposed in the elevator
shaft on the same side of the elevator car as
the car guide rails;
IS
- a counterweight (4)designed to move along the counterweight
guide rails;
1S
- an upper rope pulley (5)mounted on a fixed top
structure in the upper part of the elevator shaft;
or diverting i s
- a car rope pulley (6) connected to the elevator car;
is
- a counterwexght rope pulley (7) connected to the
counterweight;
is
- a drive motor (8)disposed in the elevator shaft to
drive one of the rope pulleys; and there is provided:
at least one
- rope (9), whose first end is attached to a fixed
top structure in the upper part of the elevator
shaft on the same side of the elevator car with the
car and counterweight guide rails, from where the
rope is passed via the counterweight rope pulley,
upper rope pulley and car rope pulley; and whose
second end is attached to a fixed top structure;
- the second end (11) of the rope (9)being attached to a
fixed top structure on the same side of the elevator
-or diverting
car as the fxrst end (10); and the car rope pulley
(6) being rotatably mounted with bearings at the side
of the elevator car (2) on the same side of the elevator
car as the car and counterweight guide rails.
4. Traction sheave elevator as claimed in any one of
claims 1 to 3, wherein the car guide rails (1) and
counterweight guide rails (3) are attached to each
other and to the wall (12) of the elevator shaft, disposed
in parallel directions relative to each other
and side by side so that the counterweight guide rails
remain between the wall of the elevator shaft and the
car guide rails.
5. Traction sheave elevator as claimed in any one of
claims 1 to 4, wherein the distance between the coun-
terweight guide rails (3) is equal to the distance be-
tween the car guide rails (1).
6. Traction sheave elevator as claimed in any one of
claims 1 to 5, wherein the upper rope pulley (5) is a
drive wheel connected to the drive motor; and . the
drive motor is mounted on the car guide rails (1)
and/or counterweight guide rails (3).
7. Traction sheave elevator as claimed in any one of
claims 1 to 6, which has an L-shaped frame
structure (13) attached to the car, extending on the
side wall (14) of the elevator car on that side where
the car guide rails (1) and counterweight guide rails
(3) are located and under the bottom (15) of the ele-
or diverting
vator car, the car rope pulley (6) and the guide ele-
ments (16) acting together with the car guide rails
(1) being connected to said frame structure.
8. Traction sheave elevator as claimed in any one of
or diverting
claims 1 to 7, wherein the car rope pulley (6) is
placed in the lower part of the elevator car near its
bottom (15) .
9. Traction sheave elevator as claimed in claim 7 or
or diverting
8, wherein the car rope/pulley (6) is disposed in-
side the space defined by the elevator car (2) and the
frame structure (13).
10. Traction sheave elevator as claimed in any one of
claims 1 to 9, wherein a vertical tangent to the upper
rope pulley (5) is substantially aligned with a vertical
tangent to the counterweight rope pulley (7), the
rope portion between these pulleys thus being substantially
vertical.
11. Traction sheave elevator as claimed in any one of
claims 1 to 10, wherein a vertical tangent to the upper
rope pulley (5) is substantially aligned with a verti-
or diverting
cal tangent to the car rope/pulley (6) , the rope portion
between these pulleys thus being substantially
vertical.
12. Traction sheave elevator as claimed in any one of
claims 1 to 11, wherein the middle plane of rotation of
the counterweight rope pulley (7) is parallel to the
or diverting
middle plane of rotation of the car rope/pulley (6) ;
and the middle plane of rotation of the upper
rope pulley (5) is at an angle to the middle planes of
rotation of the car rope pulley and counterweight rope
pulley.
13. Traction sheave elevator as claimed in claim 12,
or diverting
wherein the middle plane of rotation of the car rope pulley
(6) is parallel to the side wall (14) of the ele-
vator car (2).
14.. Traction sheave elevator as claimed in claim 12,
or diverting
wherein the middle plane of rotation of the car rope/pulley
(6) is at an angle to the side wall (14) of the
elevator car (2) .
15. Traction sheave elevator as claimed in any one of
claims 1 to 14, wherein drive motor (8) is a permanent
magnet synchronous motor and the upper rope
pulley (5) is integrated with the rotor of the motor".
There is disclosed a traction sheave elevator in which an elevator car (2) is
suspended on at least one hosting rope (9) by means of a diverting pulley, the elevator
is guided by car guide rails (2) in vertical direction which car guide rails are located
on one side of the elevator car, characterised in that the diverting pulley (6) is
mounted on the rail side of the elevator car.

Documents:

IN-PCT-2001-00737-FORM-27.pdf

in-pct-2001-00737-kol-abstract.pdf

in-pct-2001-00737-kol-assignment.pdf

in-pct-2001-00737-kol-claims.pdf

in-pct-2001-00737-kol-correspondence.pdf

in-pct-2001-00737-kol-description (complete).pdf

in-pct-2001-00737-kol-drawings.pdf

in-pct-2001-00737-kol-form 1.pdf

in-pct-2001-00737-kol-form 18.pdf

in-pct-2001-00737-kol-form 3.pdf

in-pct-2001-00737-kol-form 5.pdf

in-pct-2001-00737-kol-gpa.pdf

in-pct-2001-00737-kol-letter patent.pdf

in-pct-2001-00737-kol-priority document.pdf

in-pct-2001-00737-kol-reply f.e.r.pdf

IN-PCT-2001-737-KOL-CORRESPONDENCE 1.2.pdf

IN-PCT-2001-737-KOL-CORRESPONDENCE.pdf

IN-PCT-2001-737-KOL-FORM 27.pdf

IN-PCT-2001-737-KOL-FORM-27.pdf

IN-PCT-2001-737-KOL-OTHERS 1.1.pdf

IN-PCT-2001-737-KOL-PA 1.1.pdf


Patent Number 216903
Indian Patent Application Number IN/PCT/2001/737/KOL
PG Journal Number 12/2008
Publication Date 21-Mar-2008
Grant Date 19-Mar-2008
Date of Filing 16-Jul-2001
Name of Patentee KONE CORPORATION
Applicant Address KARTANONTIE 1, FIN-00330, HELSINKI
Inventors:
# Inventor's Name Inventor's Address
1 ORRMAN JAAKKO TUNTURIKATU 13 A 15, FIN-00100 HELSINKI
2 MUSTALAHTI JORMA RAIVAAJANTIE 13, FIN-05620, HYVINKAA
PCT International Classification Number B 66 B 11/08
PCT International Application Number PCT/FI00/00049
PCT International Filing date 2000-01-25
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 990152 1999-01-27 Finland