Title of Invention

A SELECTIVE HYDROGENATION CATALYST

Abstract THIS INVENTION RELATES TO A SELECTIOVE HYDROGENATION CATALYST FOR THE SELETIVE HYDROGENATION OF UNSATURATED HYDROCARBONS, A PROCESS FOR PREPARING THIS CATALYST AND ITS USE. THE CATALYST OF THE INVENTION COMPRISES SUPPORTER,ACTIVE COMPONENT PD, RARE EARTJ METALS, AND AUXILIARY METAL BI, AG ETC. THE CATALYST IS ABLE TO HYDROGENATE HIGH-UNSATURATED HYDROCARBONS SUCH AS ALKYNE WITH HIGHJH SELECTIVITY AT HIGH SPACE VELOCITY WHYILE BOTH GREEN OIL FORMATION AND CARBO DEPOSITION ON CATALYST ARE VERYLOW, AND IT IS VERY APPLICABLE TO INDUSTRIAL CRACKING PROCESS.
Full Text Selective-Hydrogenation-€atalvst for Selectively Hydrogenating of
Unsaturated Olefin, Process for Preparing the Sam and Its Use
Field of the Invention
This invention relates to a selective hydrogenation catalyst for the
selective hydrogenation of unsaturated hydrocarbons, a process for preparing
this catalyst and its use, more specifically, to the selective hydrogenation
catalyst for selectively hydrogenating acetylenic and diolefinic compounds
having two to four carbon atoms into corresponding olefin and its use in
petroleum hydrocarbon thermal cracking process.
Background of the Invention
It is well known that the steam cracking of petroleum hydrocarbon is the
most important process for manufacturing the monomers of polyolefin such
as ethylene, propylene. Its process route is that after mixing petroleum
hydrocarbon with steam, the mixture stream in cracking furnace is thermal
cracked at 750-870°C to form H2, CO, CO2 and the mixture of saturated and
unsaturated aliphatic hydrocarbons having one to three carbon atoms and
aromatic hydrocarbons. By passing through a series of fractionating towers,
the feed stream is fractionated into fractions of >C10, H2 and CH4, C2, C3, C4,
C5-C10. In C2-C10 fractions, there exist unsaturated hydrocarbons such as
mono-olefin, alkyne, diolefin etc. The alkyne and diolefin in C2, C3 fractions
are the poisonous impurities which interfere the follow up polymerizations of
ethylene, and propylene. They make the activity of polymerization catalyst
decrease and catalyst consumption increase, moreover the performance of
polymerization product poor. It is needed to control strictly the amount of
diolefin and alkyne such as acetylene contained in the cracked product. In
recent years, the high efficiency catalyst for the polymerization of ethylene
newly developed gets more and more strict on the concentration requirement
of alkyne and polyolefin. For example, for C2 fraction, the acetylene content
was limited to 10-6 mol% or less after 1980"s, and for some process having
special requirement such as the manufacture of HDPE, the acetylene content
in refined ethylene was limited to 0.1 X 10"6 mol% or less.
Therefore, how to remove more efficiently the highly unsaturated
hydrocarbon such as acetylene from the cracked product has been concerned
generally. In general, the catalytically selective hydrogenation method is
adopted to remove the acetylene in ethylene-ethane fraction.
In the reaction of selective hydrogenation for acetylene removal, the
whole acetylene should be converted while no over-hydrogenation occurs
such that ethylene loss is avoided. Consequently, both the superior activity
and higher selectivity of the hydrogenation catalyst are required. Moreover,
the acetylene absorbed on catalyst surface is easily dimerized through
hydrogenation to form unsaturated C4 hydrocarbons such as 1,3-butadiene,
and such a C4 hydrocarbon would react subsequently with acetylene or
ethylene or other unsaturated hydrocarbon to form C6-C24 oligomers (known
as "green oil"). A part of so-called green oil, flowing along with the feed
stream, is removed in a green oil absorber, and the other part would adhere on
the catalyst surface and cover on the active center of catalyst, which will
make its hydrogenation activity and selectivity decrease gradually, shorten the
catalyst operation cycle period and lead to more frequent regeneration, affect
the service life, thus increase in production costs. Therefore, the selective
hydrogenation catalyst having superior performance should have high activity,
selectivity and lower amount of green oil formation, particularly the amount
of green oil adhered on the catalyst should be low.
In the prior art, generally a large quantity of supported Pd catalyst is
adopted and other cocatalyst component added. For example, cocatalyst
component disclosed in US4,404,124 is Ag, that in EP89252Js Au, that in DE
1,284,403 and USA, ,577,047 is Cr, that in US3,912,789 is Cu, that in
US3,900,526 is Fe, that in US3,489,809 is Rh, that in US3,325,556 is Li, that
in CN1151908A is K; moreover other cocatalyst components disclosed
include Pb, Zn etc.
In above-mentioned cocatalyst components disclosed, some of them
sacrificed Pd catalyst"s selectivity due to improving its activity, some of them
can improve the Pd catalyst"s selectivity or reduce the green oil formation, but
their activity reduced significantly. Consequently, only the Pd-Ag catalyst is
in common use industrially at present. But with respect to its activity and
selectivity, Pd-Ag catalyst is still less than satisfactory, particularly the control
of green oil formation on catalyst surface is undesirable yet.
In connection with the above disadvantages, a selective hydrogenation
catalyst for alkyne is disclosed in the Chinese Patent Application CN
1,279,126A, wherein the main catalyst component is Pd and cocatalyst
component is Bi and Ag. When the catalyst system is used in the selective
hydrogenation of alkyne, it reduces green oil formation obviously while
exhibits higher activity and selectivity, thus the carbon deposit decrease and
service life of the catalyst increase.
However, said catalyst is still less than satisfactory. Along with the
increasing of alkyne handling capacity in industrial application and the
aggravation of side reaction at severer reaction conditions such as high space
velocity (7,000-20,000hr-1) and high alkyne content, the activity, selectivity,
the regeneration period and service life of said catalyst are unsatisfactory,
further improvements thereof are still needed. In general, the catalytic ability
of the catalyst decreases due to deposition of carbon on the catalyst after a
long time of alkyne selective hydrogenation, and the catalyst should be
regenerated by heating to about 500°C with air blow so as to recover the
activity and selectivity if it fail to meet the production requirement even at an
elevated temperature. The temperature, at which a catalyst is regenerated,
controlled strictly. But even so, the technical parameters of the catalyst such as
specific surface area and the like are also changed greatly after enduring 3-5
times of regeneration. The poor repeatability and stability of catalyst will
result in the deterioration of its properties until it can not be used again and
must be substituted with a new catalyst.
It is known that rare earth metals can be used in hydrogenation catalyst
wherein Pd acts as main active component. For example, in US5,426,253, a
process for hydrogenating 2,2-dichloro-l,l,l,2-tetrafluoroethane and
2-chloro-l,l,l,2-tetrafluoroethane or a mixture thereof into
1,1,1,2-tetrafluoroethane is disclosed, wherein the main active component of
the adopted catalyst is a metal of Group VIII selected from the group
consisting of Pt, Pd, Ni, Rh, Co. Ru and Ir. Moreover, said catalyst contains at
least one of the following metals: Cu, Ag, Au, La, Ce and Nd, and which is
disclosed to be used as the cocatalyst with a corrosion-resistance in the
hydrogenation and dechlorination of halohydrocarbon concerned in this patent
so as to protect the activity of the catalyst from the influence of HC1 formed in
the dechlorination.
As a result of making repeated experiments, the present inventors
discover that by means of the supporter loaded concurrently main active
component Pd, cocatalyst component Bi, rare earth metals and at least one of
Ag, Cu, K, Na, Sr, Mn, Zr, Mo, Co, Ge, or a combination of two or more
metals thereof, the hydrogenation reaction of acetylene is carried out in higher
selectivity and higher activity under a high space velocity, wherein said
acetylene exists in the C2 fraction resulted from petroleum hydrocarbon
thermal cracking process. Moreover, the catalyst of the present invention has
the advantage of good stability, small changes in catalyst"s properties after
multiple times regenerations, easily controllable physical parameters,
improved regeneration period and service life due to the addition of rare earth
metals.
Summary of the Invention
The object of this invention is to provide a selective hydrogenation
catalyst for selectively hydrogenating unsaturated olefin.
Another object of this invention is to provide a process for preparing this
catalyst.
A further object of this invention is to provide a use of said catalyst in the
petroleum hydrocarbon thermal cracking process for selectively hydrogenating
C2 fraction or C3 fraction including high-unsaturated hydrocarbons such as
acetylene etc. into olefin.
A selective hydrogenation catalyst for selectively hydrogenating
unsaturated hydrocarbon of the present invention, which comprises mainly the
following active components loaded on a porous inorganic supporter:
(1) at least one of Pt, Pd, Ni, Ru, Co, and Rh;
(2) at least one of Ag, Cu, Zn, K, Na, Mg, Ca, Be, Sn, Pb, Sr, Ba, Ra,
Fe, Mn, Zr, Mo, and Ge;
(3) at least one of rare earth metals; and
(4) Bi;
wherein the rare earth metal is selected from Sc, Y, and Lanthanides in Group
II1B of periodic table of elements.
The preparation method of the catalyst of the present invention is: the rare
earth metal component being loaded first, or the rare earth metal component
and K or Na component being loaded concurrently first, and then other active
components being loaded stepwise or concurrently.
Detailed Description of the Invention
This invention is described hereinafter in detail.
It is understood that this invention is not limited to the specific
compositions, steps and materials and modifications on these compositions,
steps and materials can be made under the spirit of the present invention. It
should be pointed out that the terms used herein are only descriptive but they
cannot be conceived as limit to the scope of the invention.
The selective hydrogenation catalyst of this invention for selectively
hydrogenating unsaturated olefin comprises mainly the following active
components loaded on a porous inorganic supporter:
(1) at least one of Pt, Pd, Ni, Rh, Co, and Ru;
(2) at least one of Ag, Cu, Zn, K, Na, Mg, Ca, Be, Sn, Pb, , Sr, Ba, Ra,
Fe, Mn, Zr, Mo, and Ge;
(3) at least one of rare earth metals; and
(4) Bi:
wherein the rare earth metal is selected from Sc, Y and Lanthanides including
La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu.
Based on the total weight of the metal elements, the amount of active
component( 1), for each 100% by weight of the catalyst (hereinafter the
percentage being based on the weight ratio of metal elements) is 0.001-1%,
preferably 0.008-0.3%, more preferably 0.01-0.15%. The preferred component
(l)is Pd or Pt.
Based on the total weight of the metal elements, the amount of active
component(2), for each 100% by weight of the catalyst, is 0.001-10%,
preferably 0.01-2%. The preferred active component (2) is at least one of Ag,
K, Na, Zn, Sn, Pb, Cd, more preferably Ag or Ag and K or Ag and Na.
It should be particularly noted that, according to the performance
requirement for the final catalyst, two or more metals, such as Ag and alkali
metal Na or K, can be used together, and made to improve the catalyst
performances obviously.
The weight percentage (wt.%) of active component (3), for each 100% by
weight of the catalyst, is 0.01-5%, preferably 0.05-3%, more preferably
0.1-1.5%. The preferred rare earth metal is La, Ce, Nd, Pm, Eu, Y or mixtures
thereof, more preferably La and / or Nd. The rare earth metal content loaded
on the supporter has direct influence on the performance of the final catalyst
of the invention. Generally, when the content of the rare earth metal is less
than 0.01%, its stabilizing effect and promoter action on the catalyst would
not be very obvious, the invention fails to be achieved; however, when the
content is higher than 5%, such a high amount not only makes the catalyst
cost up, but also influence fairly on the performances, such as activity and
selectivity of the catalyst.
The weight percentage of active component (4) , for each 100% by
weight of catalyst, is 0.001-5%, preferably 0.005-1%.
The porous inorganic supporter of the invention can be the well-known
supporter in the prior art. For example, diatomaceous earth, spinel, Sio2, TiO2,
AL2O3, or mixtures thereof. The preferred supporter of the invention is Al2O3
or SiO2; Its shape can be granular, gear-shaped, spherical, laminar or strip,
preferably gear-shaped or spherical, more preferably gear-shaped (such a
shape has an advantage of low bed pressure drop at high space velocity); its
specific surface area is l-200m/g, preferably 2-120m/g, more preferably
2-50m2/g.
It should be particularly noted that the gear-shaped supporter is
preferably used in the catalyst of the invention for industrial application. As a
result of the increase of space velocity in selective hydrogenation, the
increase of the pressure drop of catalyst bed would have certain influence on
the normal operation at downstream section. When the space velocity
increases, the pressure drop of the catalyst made of gear-shaped supporter,
and of spherical supporter both increase to some extent, but the speed gain of
pressure drop of spherical supporter is higher than that of gear-shaped
supporter. Therefore, in higher space velocity hydrogenation, the gear-shaped
supporter chosen is superior to spherical supporter.
For the preparation of the catalyst of the invention, the well-known
conventional method such as impregnating and spraying can be used to load
said active components on the supporter stepwise or concurrently.
The preferred preparation method is: the rare earth metal component
being loaded first, or the rare earth metal component and K or Na component
being loaded concurrently first, and then other active components loaded
stepwise or concurrently.
The most preferred method is:
(1) Adding the salt solution of rare earth metal into the supporter
forming materials during the formation of the supporter; or impregnating the
supporter after the formation of the supporter with an aqueous solution of rare
earth metal salt, drying and calcining, the preferred rare earth metal salt
solution is its nitrate solution;
(2) Impregnating concurrently or separately said supporter with the salt
solution of component(l), salt solution of component(2) and salt solution of
component^), after drying at 100-300°C for 5-24hr, calcining at 350-900°C
for 4-20hr to obtain the catalyst.
When the active component (1) is Pd, the suitable examples of palladium
salt include (but not limit to) palladium chloride, palladium bromide,
palladium iodide, palladium acetate, palladium nitrate, palladium sulfate,
palladium acetylacetonate, and mixtures of any two or more thereof. For
convenience, the preferred palladium compound is palladium chloride and/or
palladium nitrate.
When the active component (2) is Ag, the suitable examples of the silver
salt include (but not limit to) silver nitrate, silver fluoride, silver perchlorate,
and mixtures of any two or more thereof. For convenience, the preferred
silver compound is an aqueous solution of silver nitrate.
When the active component (2) is potassium or sodium, the suitable
examples of the alkali metal compound include (but not limit to) potassium
(or sodium) nitrate, potassium (or sodium) halide, K(or Na) XO3 (wherein
X=halogen), potassium (or sodium) phosphate, potassium (or sodium)
hydrogen phosphate, potassium (or sodium) carbonate, potassium (or sodium)
hydrogen carbonate, potassium (or sodium) salts of organic acids, potassium
(or sodium) hydrate, potassium (or sodium) molybdate, potassium (or sodium)
sulfate, potassium (or sodium) arsenate and mixtures of any two or more
thereof. For convenience, the preferred alkali metal compound is an aqueous
solution of potassium (or sodium) hydrate.
When the active component (3) is rare earth metal, the suitable examples
of the rare earth element compound include (but not limit to) its nitrate, halide,
salt of organic acid, and mixtures of any two or more thereof. For
convenience, the preferred rare earth element compound is an aqueous
solntion of nitrate solution.
When the active component (4) is Bi, the suitable examples of bismuth
salt includes (but not limit to) bismuth nitrate, and bismuth chloride.
It should be noted that, it is advantageous to impregnate the supporter
with the maximum amount of the salt solution of active component
absorbable by the supporter.
It is observed clearly through scanning electron microscope (SEM) that
the active component(l), such as Pd, in the catalyst of the invention disperses
uniformly on catalyst surface and forms a very thin Pd layer with a thickness
of 1 to 30 µm, in generally. In connection with the selective hydrogenation
which is mainly a diffusion-controlled reaction, the catalyst to be used therein
with a thinner thickness of Pd layer will be advantageous to make the activity
and selectivity of the catalyst higher.
The catalyst of the invention is applicable to all the selective
hydrogenation for high unsaturated hydrocarbon to corresponding olefin,
especially applicable to the petroleum hydrocarbon thermal cracking selective
hydrogenation for the C2 fraction containing high unsaturated hydrocarbon
such as acetylene to olefin. The term "high unsaturated hydrocarbon" herein is
referred to the hydrocarbons containing triple bond and/or two or more double
bonds. The term "petroleum hydrocarbon thermal cracking process selective
hydrogenation" throughout the specification means both "front end
hydrogenation" and "back end hydrogenation" well known by persons skilled
in the art. The catalyst of the invention also is applicable to the removal of
trace acetylene from refined ethylene so as to obtain the product which
satisfies with the standard of polymerizing grade ethylene.
In service to said hydrogenation, the selective hydrogenation catalyst of
the invention demonstrates the following outstanding results:
(1) The synergistic effect of the multiple active components in the
catalyst of present invention makes the activity and selectivity of the catalyst
increase, the green oil formation reduce, the carbon deposition of long
duration decrease, thus the service period is lengthened over a wider ranger,
the service life of the catalyst is increased.
(2) The Pd layer on the catalyst is very thin(l-30 u m). This kind of thin
Pd layer is favorable to the diffusion of reactants, especially at higher space
velocity (higher concentration of reactants and larger material handling
capacity), the catalyst still has higher activity and selectivity. So it is very
applicable to industrial cracking process.
(3) The stability of catalyst is improved obviously, thus both the activity
and selectivity of the catalyst are made to increase.
(4) Moreover, the gear-shaped supporter adopted makes the catalyst be
able to operate stably at high space velocity, increase greatly the handling
capacity of the catalyst.
In brief, the catalyst of the invention is able to carry out hydrogenation
of alkyne or diolefin high selectively and high actively at higher space
velocity, moreover maintain low green oil formation, and the catalyst has the
advantage of long regeneration period, long service life and low cost.
Examples and Comparative Examples
Example 1
20g of gear-shaped alumina were put into a beaker. Lanthanum nitrate
solid was weighed out precisely to such an amount that made a finally
obtained catalyst of this Example contain 0.5wt.% of La. A lanthanum nitrate
aqueous solution was prepared by dissolving and diluting the lanthanum
nitrate solid with water into a maximal volume which the gear-shaped
alumina could absorb. The gear-shaped alumina was impregnated with the
lanthanum nitrate aqueous solution, after drying at 120°C for 4 hours and
calcining at 1100°C for 4 hours, a La-loaded alumina was obtained. A
suitable amount of palladium nitrate solution was weighed out so as to make
the finally obtained catalyst contain 0.03wt.% of Pd. The palladium nitrate
solution was diluted with water to a maximal volume which the gear-shaped
alumina could absorb. The La-loaded alumina was impregnated with the
diluted palladium nitrate aqueous solution, after drying at 120 °C, a
Pd-La/alumina catalyst was obtained. A suitable amount of silver nitrate solid
was weighed out precisely so as to make the finally obtained catalyst contain
0.07wt.% of Ag. The silver nitrate solid was dissolved in water which volume
was equal to that of above aqueous solution of palladium nitrate. The
Pd-La/alumina catalyst was impregnated with the silver nitrate aqueous
solution, after drying at 120°C, a Pd-La-Ag/alumina catalyst was obtained. A
suitable amount of bismuth nitrate solid was weighed out precisely so as to
make the finally obtained catalyst contain 0.03wt.% of Bi. The bismuth
nitrate solid was dissolved in the water which volume was equal to that of
above aqueous solution of palladium nitrate. The Pd-La-Ag/alumina catalyst
was impregnated with the bismuth nitrate aqueous solution, after drying at
120°C and calcining at 450°C for 4 hours, a 0.03wt.%Pd-0.5wt.% La-0.07wt.%
Ag-0.03wt.%Bi/alumina catalyst was obtained.
Comparative Example 1
A 0.03wt.%Pd-0.07wt.%Ag-0.03wt.%Bi/alumina catalyst was prepared
according to the same method as described in Example 1, except the
gear-shaped alumina was not impregnated with an aqueous solution of
lanthanum nitrate .
Comparative Example 2
A 0.03wt.%Pd-0.5wt.%La-0.07wt.%Ag/alumina was prepared according
to the same method as described in Example 1, except the Pd-La-Ag/alumina
catalyst was not impregnated with bismuth nitrate aqueous solution.
Example 2
The gear-shaped alumina was loaded successively with lanthanum
nitrate, potassium hydrate, palladium nitrate, silver nitrate and bismuth nitrate
by impregnating and drying to obtain a Pd-La-Ag-K-Bi/alumina catalyst.
After calcining the Pd-La-Ag-K-Bi/alumina catalyst at 450 °C for 4 hours, a
0.03wt.%Pd-0.1 wt.%K-0.5wt.%La-0.07wt.%Ag-0.03wt.%Bi/alumina catalyst
was obtained.
Example 3
A 0.033wt.%Pd-0.1wt.%K-0.03wt.%La-0.33wt.%Ag-0.005wt.% Bi/alumina
catalyst was prepared according to the same method as described in Example
2.
Comparative Example 3
A 0.03wt.%Pd-0.1wt.%K-0.07wt.%Ag-0.03wt.%Bi/alumina catalyst was
prepared according to the same method as described in example 2, except the
gear-shaped alumina was not impregnated with aqueous solution of
lanthanum nitrate.
A micro-counter estimation unit was used to evaluate the catalysts of
Examples 1-3 and Comparative Examples 1-3. The packing quantity of the
catalyst was 1ml and the packing height of it was 20mm. The evaluation was
conducted under the following conditions: H2/alkyne=1.3, reaction
temperature: 130°C, inlet concentration of alkyne: 0.51%, space velocity:
10,000hr-1. The results were shown in Table 1.
As the results shown in Table 1, both the acetylene conversion and the
ethylene selectivity are improved obviously by using the
Pd-La-Ag-Bi/alumina catalyst and Pd-La-Ag-K-Bi/alumina catalyst of the
present invention.
Example 4
300g of alumina spheres were weighed out precisely. A
0.03wt.%Pd-0.5wt.%La-0.186wt.%Ag-0.12wt.%Bi/alumina catalyst was
prepared according to the same method as described in Example 1.
Example 5
A 0.03wt.%Pd-l.0wt.%La-0.186wt.%Ag-0.12wt.%Bi/alumina catalyst
was prepared according to the same method as described in Example 4,
except the amount of lanthanum nitrate was changed.
Comparative Example 4
A 0.03wt.%Pd-0.186wt.%Ag-0.12wt.%Bi/alumina catalyst was prepared
according to the same method as described in Example 4, except the alumina
was not impregnated with an aqueous solution of lanthanum nitrate .
Comparative Example 5
A 0.03wt.%Pd-0.18wt.%Ag/alumina catalyst was prepared according to
the same method as described in Example 4, except the alumina was not
impregnated with an aqueous solution of lanthanum nitrate and the
Pd-Ag/alumina catalyst was not impregnated with an aqueous solution of
bismuth nitrate.
Example 6
An aqueous solution of lanthanum nitrate was put into alumina powder
to prepare gear-shaped supporter by conventional method. The gear-shaped
supporter was impregnating successively with aqueous solutions of palladium
nitrate, silver nitrate and bismuth nitrate, after drying and calcining, a
0.03wt.%Pd-0.5wt.%La-0.186wt.%Ag-0.12wt.%Bi/alumina catalyst was
obtained.
Example 7
A 0.031 wt.%Pd-2.5wt.%La-0.186wt.%Ag-0.03wt.%Bi/alumina catalyst
was prepared according to the same method as described in Example 6.
Example 8
A 0.03 wt.% Pd-0.1wt.% K-0.5wt.% La-0.105wt.% Ag-0.06wt.%
Bi/alumina catalyst was prepared according to the same method as described
in Example 6.
Example 9
A 0.03wt.% Pd-0.1wt.% K-0.5wt.% La-0.07wt.% Ag-0.03wt.%
Bi/alumina catalyst was prepared according to the same method as described
in Example 6.
The catalysts of Comparative Example 4, Comparative Example 5, and
Examples 4-9 were chosen to perform hydrogenation experiments
respectively.
200ml of catalyst was packed into a tubular reactor; glass beads were
packed on the top of the catalyst bed and under the bottom thereof. After
displacing with nitrogen gas, and reducing, a fraction from the top of
de-ethanizer of the back end hydrogenation process in ethylene cracking
procedure was hydrogen-mixed and then passed from top to bottom through
the reactor, in which the fraction contained 0.8-l.lmol% of acetylene,
15-20mol% of ethane and the balance of ethylene. The hydrogenation
reaction was conducted under the following conditions: H2/alkyne=1.5, inlet
temperature of reactor: 35 °C, space velocity: 10,00hr-1. The results were
shown in table 2.
As the results shown in the table 2, the selectivity of catalyst is increased
by more than 10% under the condition of higher space velocity of 10,000hr-1
due to the existing of rare earth metal component, which is very valuable to
the industrial application of the catalyst.
Under the aforesaid conditions, after the catalysts of Comparative
Example 2, Comparative Example 4, Example 4 and Example 5 reacting
respectively for 943 hours, the collected amount of green oil and the weight
gain of the catalyst (i. e. the total weight of green oil and carbon deposit on
each catalyst) were measured carefully as shown in the following table 3.

The lighter color of green oil indicates the smaller molecular weight of
green oil, so that it is easier to be removed during catalyst regeneration. The
smaller weight gain of the catalyst indicates the longer operating period of a
catalyst. From the results shown in table 3, it is very clear that the weight gain
of catalyst is reduced by more than 30% and the amount of green oil after
reaction is decreased obviously due to the existing of rare earth metal element
and Bi.
Example 10
20g of formed gear-shaped alumina supporter were impregnated with an
aqucons solution of lanthanum nitrate, so as to made a La-loaded supporter
containing 0.1 wt.% of La. According to aforesaid preparation method, the
La-loaded supporter was impregnated successively with aqueous solutions of
palladium chloride, silver nitrate, bismuth nitrate, after drying and calcining, a
0.03 wt.%Pd-0.1 wt.%1 .a-0.18wi.%Ag-0.10wt.%Bi/Alumina catalyst was
obtained.
Example 11-15
Five catalysts were prepared according to the same method as described
in Example 10, except aqueous solutions of cerium nitrate, neodymium nitrate,
praseodymium nitrate, europium nitrate, yttrium nitrate were substituted for
the aqueous solution of lanthanum nitrate respectively in each Example.
A micro-counter estimation unit was used to evaluate the catalysts of
Examples 10-15. The packing quantity of the catalyst was 1ml and the
packing height of it was 20mm. The evaluation was conducted under the
following conditions: H2/alkyne.5, reaction temperature: 90 D , inlet
concentration of alkyne: 0.4mol%, space velocity: 10.00hr-1. The results
were shown in Table 4.

Example 16
300g of gear-shaped alumina supporter was loaded successively with
lanthanum nitrate, potassium hydrate, palladium chloride, silver nitrate and
bismuth nitrate by impregnating with the corresponding aqueous solution and
drying respectively. After calcining, a 0.032wt.%Pd-0.1wt.%K-lwt.%
La-0.03wt.% Ag-0.03wt.%Bi/alumina catalyst was obtained.
Example 17
300g of gear-shaped alumina supporter was impregnated with aqueous
solutions of potassium carbonate and lanthanum nitrate at the same time, then
dried and calcined to obtain a K-La-loaded supporter. The K-La-loaded
supporter was loaded simultaneously with palladium nitrate, silver nitrate,
bismuth nitrate. After calcining, a 0.032wt.%Pd-0.1wt.%K-0.3wt.%
La-0.01 wt.% Ag-0.03wt.%Bi/alumina catalyst was obtained.
The catalysts of Example 16 and 17 were tested in an industrial sideline
unit respectively. 200ml of the catalyst was packed into a tubular reactor.
After displacing the reactor with nitrogen gas, a C2-C3 fraction from the top of
pre-de-propanizer of the front end hydrogenation process in ethylene cracking
procedure was passed through the reactor in which the fraction contained
0.4-0.7mol% of acetylene, 0.4-0.6mol% of MAPD (propyne + propadiene),
500-2000ppm of carbon monoxide, 8-14mol% of hydrogen, 25-31mol% of
methane, 4-6mol% of ethane, 45-50mol% of ethylene, and a little amount of
propane. The above hydrogenation reaction was conducted under the
following conditions: inlet temperature of reactor: 70 °C, space velocity:
20,000hr"\ The results were shown in table 5.

The results shown in table 5 indicate that the catalyst of the present
invention could be used not only to remove acetylene from feedstock, but also
to remove propyne and propadiene existing in feedstock at the same time.
Industrial Applicability
The specific composition of the selective hydrogenation catalyst of the
invention makes the multiple active components therein have a synergistic
effect. The activity, selectivity and stability of the catalyst is increased and the
green oil formation is reduced, and thus the service life is lengthened, the
production cost is lowered. The catalyst of the invention is very applicable to
industrial cracking process and has a broad industrial applicable prospect.
We claim:
1. A selective hydrogenation catalyst for selectively
hydrogenating unsaturated hydrocarbon, which comprises mainly
the following active components loaded on a porous inorganic
supporter
(1) at least one of R and Pd;
(2) at least one of Ag, Cu, Zn, K, Na, Mg; Ca, Be, Sn, Pb,
Sr; Ba, Ra, Mn, Zr, Mo, and Ge;
(3) at least one of rare earth metals; and
(4) Bi;
wherein the rare earth metal is selected from Sc, Y, and Lanthanides
in Group TUB of periodic table of elements.
2. The catalyst as claimed in claim 1, wherein the weight
percent of the active component (1) is 0.001-1%, based on the total
weight of catalyst.
3. The catalyst as claimed in claim 2, wherein the weight
percent of the active component (1) is 0.008-0 3%4 based on the total
weight of catalyst,
4. The catalyst as claimed in claim 3, wherein the weight
percent of the active component (1) is 0.01-0.15%, based on the total
weight of catalyst.
5 The catalyst -as claimed in claim 1, wherein the weight
percent of the active component (2) is 0.001-10%, based on the total
weight of catalyst.
6. The catalyst as claimed in claim 5, wherein the weight
percent of the active component (2) is 0.01-0.2%, based on the total
weight of catalyst.
7. The catalyst as claimed in claim 1, wherein the weight
percent of the active component (3) is 0.01-5%, based on the total
weight of catalyst.
8. The catalyst as claimed in claim 7, wherein the weight
percent of the active component (3) is 0.05-3% based on the total
weight of catalyst.
9 The catalyst as claimed in claim 8, wherein the weight
percent of the active component (3) is 0.1-1 5%, based on the total
weight of catalyst,
10. The catalyst as claimed in claim 1, wherein the weight
percent of the active component (4) is 0.001-5%, based on the total
weight of catalyst.
11. The catalyst as claimed in claim 10, wherein the weight
percent of the active component (4) is 0.005-1%, based on the total
weight of catalyst.
12. The catalyst as claimed in claim 1? wherein the active
component (1) is Pd.
13. The catalyst as claimed in claim 12, wherein the thickness
of Pd layer of the catalyst is 1-30 µm.
14. The catalyst as claimed in claim 1, wherein the active
component (2) is Ag.
15. The catalyst as claimed in claim 1, wherein the active
component (2) is Ag and K,
16. The catalyst as claimed in claim 1, wherein the active
component (2) is Ag and Na.
17. The catalyst as claimed in claim 1 .wherein the rare earth
metal is selected from the group consisting of La, Ce, Pr, Nd, Pm,
Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, or mixtures thereof.
18. The catalyst as claimed in claim 17; wherein the rare earth
metal is La and/or Nd.
19 A selective hydrogenation catalyst for selectively
hydrogenating unsaturated hydrocarbon, which comprises mainly
the following active components loaded on a porous inorganic
supporter:
(J)Pt or Pd;
(2) Ag and K, or Ag and Na;
(3) at least one Lanthanides;
(4)Br;
wherein the weight perecent of the active component (1) is
0.01-0.15%, the weight percent of the active component (2) is
0.01 -2%, the weight percent of the active component (3) is 0. 1 -1.5%,
find the weight percent of the active component (4) is 0,005-1%,
based on the total weight of catalyst.
20. The catalyst as claimed in claim 1 or 19, wherein the
supporter is selected from the group consisting of diatomaceous
earth, spinel SiO2, TiO23 ALO3, and two or more combinations
thereof, which shape is granular, spherical, gear-shaped, laminar, or
strip,, and specific surface area is 1 -200m Vg.
21. The catalyst as claimed in claim 20, wherein the supporter
is selected from Al2O3, TiO2 or SiO2, which shape is gear-shaped,
strip, or spherical, and specific surface area is 2420m2/g.
22. The catalyst as claimed in claim 21, wherein the shape of
supporter is gear-shaped, its specific surface area is 2-50mV"g.
23. A process for preparing the catalyst according to any one of
claims 1 to 22, where in the rare earth metal component is loaded
first, or the rare earth metal component and K or No component are
loaded cocunently first, and then other active components are loaded
step wise or concurrently.
This invention relates to a selective hydrogenation catalyst for the
seletive hydrogenation of unsaturated hydrocarbons, a process for preparing
this catalyst and its use. The catalyst of the invention comprises supporter,
active component Pd, rare earth metals, and auxiliary metal Bi, Ag etc. The
catalyst is able to hydrogenate high-unsaturated hydrocarbons such as alkyne
with high selectivity at high space velocity while both green oil formation and
carbon deposition on catalyst are very low, and it is very applicable to
industrial cracking process.

Documents:

366-kolnp-2003-granted-abstract.pdf

366-kolnp-2003-granted-claims.pdf

366-kolnp-2003-granted-correspondence.pdf

366-kolnp-2003-granted-description (complete).pdf

366-kolnp-2003-granted-examination report.pdf

366-kolnp-2003-granted-form 1.pdf

366-kolnp-2003-granted-form 18.pdf

366-kolnp-2003-granted-form 2.pdf

366-kolnp-2003-granted-form 26.pdf

366-kolnp-2003-granted-form 3.pdf

366-kolnp-2003-granted-form 5.pdf

366-kolnp-2003-granted-letter patent.pdf

366-kolnp-2003-granted-priority document.pdf

366-kolnp-2003-granted-reply to examination report.pdf

366-kolnp-2003-granted-specification.pdf

366-kolnp-2003-granted-translated copy of priority document.pdf


Patent Number 214244
Indian Patent Application Number 00366/KOLNP/2003
PG Journal Number 06/2008
Publication Date 08-Feb-2008
Grant Date 07-Feb-2008
Date of Filing 28-Mar-2003
Name of Patentee BEIJING RESERCH INSTITUTE
Applicant Address CHEMICAL INDUSTRY, CHINA PETROLEUM & CHENMICAL CORPORATION, NO. 14 BEISANHUAN EAST ROAD CHAOYANG DISTRICT, BEIJING 100013, CHINA.
Inventors:
# Inventor's Name Inventor's Address
1 DAI WEI, ZHU JING, PENG HUI, GUO YANLAI, KU WEI, LI HELONG, CUI QINGZHOU 6A HUIXIN EAST STREET, CHAOYANG DISTRICT BEIJING 100029 CHINA
PCT International Classification Number B01J 23/63
PCT International Application Number PCT/CN01/01468
PCT International Filing date 2001-09-29
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 00124994.0 2000-09-29 China