Title of Invention

A BIOLOGICALLY ACTIVE MICROPARTICLE COMPOSITION AND A METHOD FOR PRODUCING THE SAME

Abstract Microparticles with adsorbed complexes of macromolecule and detergent, methods of making such microparticles, and uses thereof, are disclosed. The microparticles comprise a polymer, such as a poly(a-hydroxy acid), a polyhydroxy butyric acid, a polycaprolactone, a polyorthoester, a polyanhydride, and the like, and are formed using cationic, anionic, or nonionic detergents. The surfaces of the microparticles have absorbed thereon a complex of biologically active macromolecules, such as nucleic acids, polypeptides, antigens, and adjuvants, and a detergent. Preferred polymers are poly(D,L lactide-co-glycolides), more preferably those having a lactide/glycolide molar ratio ranging from 40:60 to 60:40 and having a molecular weight ranging from 30,000 Daltons to 70,000 Daltons. Preferred macromolecules are bacterial and viral antigens (such as HIV antigens, meningitis B antigens, streptococcus B antigens, and Influenza A hemagglutinin antigens) as well as polynucleotides that encode for such antigens.
Full Text Statement of Related Application
[0001] This application is related to Patent Application Serial No. 60/236,077,
filed September 28,2000. This application is incorporated herein by reference in
its entirety.
Technical Field
[0002] The present invention relates generally to pharmaceutical compositions.
In particular, the invention relates to microparticles with adsorbent surfaces,
methods for preparing such microparticles, and uses thereof. Additionally, the
invention relates to compositions comprising biodegradable microparticles wherein
biologically active agents, such as therapeutic polynucleotides, poh/peptides,
antigens, and adjuvants, are adsorbed on the surface of the microparticles.
Background
[0003] Particulate carriers have been used in order to achieve controlled,
parenteral delivery of therapeutic compounds. Such carriers are designed to
maintain the active agent in the delivery system for an extended period of time.
Examples of particulate carriers include those derived from polymethyl
methacrylate polymers, as well as microparticles derived from poly(lactides) (see,
e.g., U.S. Patent No. 3,773,919), poly(lactide-co-glycolides), known as PLG (see,
e.g., U.S. Patent No. 4,767,628) and polyethylene glycol, known as PEG (see, e.g.,
U.S. Patent No. 5,648,095). Polymethyl methacrylate polymers are nondegradable
while PLG particles biodegrade by random nonenzymatic hydrolysis of ester bonds
to lactic and gh/colic acids, which are excreted along normal metabolic pathways.
[0004] For example, U.S. Patent No. 5,648,095 describes the use of
microspheres with encapsulated Pharmaceuticals as drug delivery systems for nasal,
oral, pulmonary and oral delivery. Slow-release formulations containing various
polypeptide growth factors have also been described. See, e.g., International
Publication No. WO 94/12158, U.S. Patent No. 5,134,122 and International
Publication No. WO 96/37216.
[0005] Fattal et al., Journal of Controlled Release 53:137-143 (1998) describes
nanoparticles prepared from polyalkylcyanoacrylates (PACA) having adsorbed
oligonucleotides.
[0006] Paniculate carriers have also been used with adsorbed or entrapped
antigens in attempts to elicit adequate immune responses. Such carriers present
multiple copies of a selected antigen to the immune system and promote trapping
and retention of antigens in local lymph nodes. The particles can be phagocytosed
by macrophages and can enhance antigen presentation through cytokine release.
For example, commonly owned, co-pending Application No. 09/015,652, filed
January 29, 1998, describes the use of antigen-adsorbed and antigen-encapsulated
microparticles to stimulate cell-mediated immunological responses, as well as
methods of making the microparticles.
[0007] In commonly owned co-pending U.S. Patent Application Serial No.
09/015,652 filed January 29, 1998, for example, a method of forming
microparticles is disclosed which comprises combining a polymer with an organic
solvent, then adding an emulsion stabilizer, such as the surfactant polyvinyl alcohol
(PVA), then evaporating the organic solvent, thereby forming microparticles. The
surface of the microparticles comprises the polymer and the stabilizer.
Macromolecules such as DNA, polypeptides, and antigens may then be adsorbed on
those surfaces.
[0008] U.S. Patents 5,814,482 and 6,015,686 disclose Eukaryotic Layered
Vector Initiation Systems (ELVIS vectors), particularly those derived and
constructed from alphavirus genomes (such as Sindbis virus), for use in stimulating
an immune response to an antigen, in methods of inhibiting pathogenic agents, and
in delivery of heterologous nucleotide sequences to eukaryotic cells and animals,
among others.
[0009] Commonly owned International patent application PCT/US99/17308
and co-pending U.S. Patent Application Serial No. 09/715,902 disclose methods of
making microparticles having adsorbed macromolecules, such as a pharmaceutical,
a polynucleotide, a polypeptide, a protein, a hormone, an enzyme, a transcription or
translation mediator, an intermediate in a metabolic pathway, an immunomodulator,
an antigen, an adjuvant, or combinations thereof, and the like. Hie microparticles
comprise, for example, a polymer such as a poly(alpha-hydroxy acid) (e.g., PLG), a
polyhydroxy butyric acid, a polycaprolactone, a polyorthoester, a polyanhydride,
and the like, and are formed using, for example, cationic, anionic or nonionic
detergents.
[0010] While antigen-adsorbed PLG microparticles offer significant
advantages over other more toxic systems, adsorption of biologically active agents
to the microparticle surface can nonetheless be improved. For example, it is often
difficult or impossible to adsorb charged or bulky biologically active agents, such
as polynucleotides, large poh/peptides, and the like, to the microparticle surface.
Thus, there is a continued need for flexible delivery systems for such agents and,
particularly for drugs that are highly sensitive and difficult to formulate.
Summary of the Invention
[0011] The present inventors have found that adsorption of macromolecules to
microparticles can be improved by ensuring that detergent is made available for
forming a complex with the macromolecules at the time of adsorptioa This
availability can be accomplished, for example, by separately providing a quantity of
detergent at the time of macromolecule adsorption or by ensuring that the process
for producing the microparticles results in a product containing a substantial
amount of unbound detergent. This provision is to be contrasted with prior art
techniques, where microparticles are thoroughly washed to remove residual
detergent prior to macromolecule adsorption. For instance, in the Examples found
in PCT/US99/17308 above, the microparticles are washed multiple times with
water (i.e., they are washed with water four times by centrifugation) prior to
exposure to the macromolecule of interest. Such washing steps remove essentially
all unbound detergent, resulting in a final product in which greater than 99% of the
remaining detergent is bound to the particles.
[0012] Thus, according to a first aspect of the invention, a microparticle
composition is provided which comprises: (1) microparticles, which further
comprise a polymer and a first detergent portion that is bound to the polymer; and
(2) a complex of a biologically active macromolecule with a second detergent
portion, which complex is adsorbed on the surface of the microparticles. The first
detergent portion and the second detergent portion can comprise the same detergent
or different detergents.
[0013] Preferred biologically active macromolecules are selected from the
group consisting of a polypeptide, a polynucleotide, a polynucleoside, an antigen, a
pharmaceutical, a hormone, an enzyme, a transcription or translation mediator, an
intermediate in a metabolic pathway, an immunomodulator, and an adjuvant.
Preferred polymers are poh/(a-hydroxy acids), more preferably those selected from
the group consisting of poly(L-lactide), poly(D.L-lactide) and poly(D,L-lactide-co-
glycolide). More preferred are poly(D,L-lactide-co-gh/colide) polymers. Preferred
poty(D,L-lactide-co-glycolide) polymers are those having a lactide/glycolide molar
ratio ranging from 30:70 to 70:30, more preferably 40:60 to 60:40, and having a
molecular weight ranging from 10,000 to 100,000 Daltons, more preferably from
30,000 Daltons to 70,000 Daltons. More preferred biologically active
macromolecules include bacterial and viral antigens (e.g., HIV antigens such as
gpl20, gpl40, p24gag and p55gag, meningitis B antigens, streptococcus B
antigens, and Influenza A hemagglutinin antigens) and porynucleotides that encode
for antigens. The biologically active macromolecule can be, for example, in the
form of a plasmid, an ELVIS vector, or an RNA vector construct. A particularly
preferred biologically active macromolecuie is pCMV-p55gag.
[0014] In some embodiments, the microparticle composition is provided with a
further biologically active macromolecule, which may be bound or unbound, and
may even be entrapped within the polymer. For example, the microparticle
composition may be provided with an adjuvant, particularly a Thl stimulating
adjuvant. Preferred adjuvants include CpG oligonucleotides, LTK.63, LTR72, MPL
and aluminum salts, including aluminum phosphate.
[0015] In some embodiments, the first detergent portion and the second
detergent portion comprise the same detergent. Preferred detergents for this
purpose are cationic detergents, for example, CTAB. In such embodiments, the
first detergent portion (which is bound to the polymer) preferably comprises about
5-95% of the total detergent in the composition, more preferably about 10-90%,
even more preferably about 10-60%, and most preferably about 25-40%.
[0016] In other embodiments, the first detergent portion and the second
detergent portion comprise different detergents. For example, the first detergent
portion can comprise a nonionic detergent (e.g., PVA) and the second detergent
portion can comprise a cationic detergent (e.g., CTAB).
[0017] According to another aspect of the presenting invention, a
pharmaceutically acceptable excipient is added to the above microparticle
compositions.
[0018] Another aspect of the invention is directed to the delivery of a
macromolecule to a vertebrate subject, which comprises administering to a
vertebrate subject the microparticle composition above.
(0019] In an additional aspect, the invention is directed to a method for
eliciting a cellular and/or humoral immune response in a vertebrate subject, which
comprises administering to a vertebrate subject a therapeutically effective amount
of a microparticle composition as described above.
[0020] Another aspect of the invention is directed to a method of
immunization, which comprises administering to a vertebrate subject a
therapeutically effective amount of the microparticle composition above.
[0021 ] In other aspects of the invention, the above microparticle compositions
are used in the diagnosis of diseases, in the treatment of diseases, in vaccines,
and/or in raising an immune response.
[0022] Still other aspects of the invention are directed to methods of producing
microparticle compositions. In general, these methods comprise: (a) forming an
emulsion comprising (i) a polymer selected from the group consisting of a poly(a-
hydroxy acid), a poh/hydroxy butyric acid, a polycaprolactone, a polyorthoester, a
polyanhydride, and a polycyanoacrylate, (ii) an organic solvent, (iii) a detergent and
(iv) water; followed by (b) removal of the organic solvent. About 10-90% of the
total detergent in the resulting composition is preferably bound to microparticles in
this embodiment, more preferably about 10-60%, and most preferably about 25-
40%. In general, these microparticle compositions are subsequently incubated with
a biologically active macromolecule, such as those discussed above, to produce a
biologically active composition.
[0023] Preferably the emulsion is a water-in-oil-in-water emulsion that is
formed by a process comprising: (a) emulsifying an organic phase comprising the
polymer and the organic solvent with a first aqueous phase comprising water to
form a water-in-oil emulsion; and (b) emulsifying a second aqueous phase
comprising the cationic detergent and water with the emulsion formed in step (a) to
form a water-in-oil-in-water emulsion.
[0024] In some preferred embodiments, the detergent is a cationic detergent,
which is provided in the emulsion at a weight to weight detergent to polymer ratio
of from about 0.05:1 to about 0.5:1. In these embodiments, the method preferably
further comprises cross-flow filtration of the particles after the solvent removal
step. In a specific embodiment, the polymer is pory(D,L-lactide-co-glycolide), the
cationic detergent is CTAB, and the cationic detergent is provided in the emulsion
at a weight to weight detergent to polymer ratio of from about 0.1:1 to about 0.5:1.
[0025] In other preferred embodiments, the detergent is a cationic detergent
that is provided in the emulsion at a weight to weight detergent to polymer ratio of
from about 0.001:1 to about 0.05:1. At these lower levels, there is typically no need
for a filtration or washing step to remove excess detergent. In a specific
embodiment, the cationic detergent is CTAB, the polymer is pory(D,L-lactide-co-
grycolide), the cationic detergent is provided in the emulsion at a weight to weight
detergent to polymer ratio of from about 0.002:1 to about 0.04:1, and the
micropartides are not subjected to a step to remove excess CTAB from the
composition.
[0026] Still other aspects of the invention are directed to methods of producing
micropartide compositions, which methods comprise: (1) providing a
micropartide in an emulsification process, which microparticle comprises a
polymer and a first detergent portion that is bound to the microparticle; and (2)
adsorbing a complex of a biologically active macromolecule and a second detergent
portion on the surface of the microparticle. The first detergent portion and the
second detergent portion can comprise the same detergent or different detergents.
The polymer is preferably selected from the group consisting of a poly(a-hydroxy
acid), a polyhydroxy butyric acid, a polycaprolactone, a polyorthoester, a
polyanhydride, and a polycyanoacrylate.
[0027] In some embodiments, the first and second detergent portions comprise
the same detergent. The detergent is preferably a cationic detergent, for example,
CTAB. In these embodiments, about 10-90%, more preferably about 10-60%, and
most preferably about 25-40% of the total detergent in the microparticle
composition is in the form of the first detergent portion that is bound to the
micropartides. Typically, all of the detergent is added during the course of the
emulsification process.
[0028] In other embodiments, the first detergent portion comprises a first
detergent and the second detergent portion comprises a second detergent differing
from the first detergent. Typically, the first detergent is added in the course of the
emulsification process and the second detergent is added subsequent to the
emulsification process, preferably concurrently with the biologically active
macromolecule. Preferably the first detergent portion comprises anonionic
detergent, such as PVA, and the second detergent portion comprises a cationic
detergent, such as CTAB.
[0029] These and other embodiments of the present invention will readily
occur to those of ordinary skin in the art in view of the disclosure herein.
Brief Description of the Drawing
[0030] Fig. 1 is a schematic diagram of an apparatus appropriate for producing
the micro particles of the present invention.
Detailed Description of the Invention
[0031] The practice of the present invention will employ, unless otherwise
indicated, conventional methods of chemistry, polymer chemistry, biochemistry,
molecular biology, immunology and pharmacology, within the skill of the art. Such
techniques are explained fully in the literature. See, e.g., Remington"s
Pharmaceutical Sciences, 18th Edition (Easton, Pennsylvania: Mack Publishing
Company, 1990); Methods In Enzymology (S. Colowick and N. Kaplan, eds.,
Academic Press, Inc.); Handbook of Experimental Immunology, Vols. I-IV (D.M.
Weir and C.C. Blackwell, eds., 1986, Blackwell Scientific Publications); Sambrook,
et al., Molecular Cloning: A Laboratory Manual (2nd Edition, 1989); Handbook of
Surface and Colloidal Chemistry (Birdi, K.S., ed, CRC Press, 1997) and
Seymour/Carraher"s Polymer Chemistry (4th edition, Marcel Dekker Inc., 1996).
[0032] All publications, patents and patent applications cited herein, whether
supra or infra, are hereby incorporated by reference in their entirety.
[0033] As used in this specification and the appended claims, the singular
forms "a," "an" and "the" include plural references unless the content clearly
dictates otherwise. Thus, for example, the term "microparticle" refers to one or
more microparticles, and the like.
A. Definitions
[0034] In describing the present invention, the following terms will be
employed, and are intended to be defined as indicated below.
[0035] Unless stated otherwise, all percentages and ratios herein are given on a
weight basis.
[0036] The term "microparticle" as used herein, refers to a particle of about 10
nm to about 150 µm in diameter, more preferably about 200 nm to about 30 µm in
diameter, and most preferably about 500 nm to about 10 urn in diameter.
Preferably, the microparticle will be of a diameter that permits parenteral or
mucosal administration without occluding needles and capillaries. Microparticle
size is readily determined by techniques well known in the art, such as photon
correlation spectroscopy, laser diflractometry and/or scanning electron microscopy.
The term "particle" may also be used to denote a microparticle as defined herein.
[0037] Polymer microparticles for use herein are formed from materials that
are sterilizable, non-toxic and biodegradable. Such materials include, without
limitation, poly(a-hydroxy acid), polyhydroxybutyric acid, polycaprolactone,
polyorthoester, polyanhydride, PACA, and polycyanoacrylate. Preferably,
microparticles for use with the present invention are polymer microparticles derived
from a poly(a-hydroxy acid), in particular, from a poly(lactide) ("PLA") or a
copolymer of D,L-lactide and glycolide or glycolic acid, such as a poly(D,L-lactide-
co-glycolide) ("PLG" or "PLGA"), or a copolymer of D,L-lactide and caprolactone.
The polymer microparticles may be derived from any of various polymeric starting
materials which have a variety of molecular weights and, in the case of the
copolymers such as PLG, a variety of lactide:glycolide ratios, the selection of which
will be largely a matter of choice, depending in part on the coadministered
macromolecule. These parameters are discussed more fully below.
[0038] The term "detergent" as used herein includes surfactants, dispersing
agents, suspending agents, and emulsion stabilizers. Anionic detergents include,
but are not limited to, SDS (sodium dodecyl sulfate), SLS (sodium lauryl sulfate),
DSS (disulfosuccinate), sulphated fatty alcohols, and the like. Cationic detergents
include, but are not limited to, cetrimide (cetyl trimethyl ammonium bromide, or
"CTAB"), benzalkonium chloride, DDA (dimethyl dioctodecyl ammonium
bromide), DOTAP (dioleoyl-3-trimethylammonium-propane), and the like.
Nonionic detergents include, but are not limited to, nonionic surfactants such as
PVA, povidone (also known as polyvinylpyrrolidone or PVP), sorbitan esters,
polysorbates, polyoxyethylated glycol monoethers, polyoxyethylated alkyl phenols,
poloxamers, and the like.
[0039] After microparticle formation, the detergent may be bound or unbound
to the same. Where bound, the detergent can be attached to the microparticles by
any mechanism including, but not limited to, ionic bonding, hydrogen bonding,
covalent bonding, physical entrapment, Van der Waals bonding, and bonding
through hydrophilic/hydrophobic interactions.
[0040] The term "macromolecule" as used herein refers to, without limitation,
a pharmaceutical, a polynucleotide, a polypeptide, a hormone, an enzyme, a
transcription or translation mediator, an intermediate in a metabolic pathway, an
immunomodulator, an antigen, an adjuvant, or combinations thereof. Particular
macromolecules for use with the present invention are described in more detail
below. A "complexed" macromolecule is a macromolecule which has formed an
association with a detergent and which is then amenable to adsorption to a
microparticle.
[0041] The term "pharmaceutical" refers to biologically active compounds
such as antibiotics, antiviral agents, growth factors, hormones, and the like,
discussed in more detail below.
[0042] The term "adjuvant" refers to any substance that assists or modifies the
action of a pharmaceutical, including but not limited to immunological adjuvants,
which increase or diversify the immune response to an antigen.
[0043] A "porynucleotide" is a nucleic acid polymer, which typically encodes a
biologically active (e.g., immunogenic or therapeutic) protein or polypeptide.
Depending on the nature of the polypeptide encoded by the polynucleotide, a
polynucleotide can include as little as 10 nucleotides, e.g., where the porynucleotide
encodes an antigen. Furthermore, a "polynucleotide" can include both double- and
single-stranded sequences and refers to, but is not limited to, cDNA from viral,
procaryotic or eucaryotic mRNA, genomic UNA and DNA sequences from viral
(e.g. RNA and DNA viruses and retroviruses) or procaryotic DNA, and especially
synthetic DNA sequences. The term also captures sequences that include any of the
known base analogs of DNA and RNA. The term further includes modifications,
such as deletions, additions and substitutions (generally conservative in nature), to a
native sequence, preferably such that the nucleic acid molecule encodes a
therapeutic or antigenic protein. These modifications may be deliberate, as through
site-directed mutagenesis, or may be accidental, such as through mutations of hosts
which produce the antigens.
[0044] The terms "polypepude" and "protein" refer to a polymer of amino acid
residues and are not limited to a minimum length of the product. Thus, peptides,
oligopeptides, dimers, multimers, and the like, are included within the definition.
Both full-length proteins and fragments thereof are encompassed by the definition.
The terms also include modifications, such as deletions, additions and substitutions
(generally conservative in nature), to a native sequence, preferably such that the
protein maintains the ability to elicit an immunological response or have a
therapeutic effect on a subject to which the protein is administered.
[0045] By "antigen" is meant a molecule which contains one or more epitopes
capable of stimulating a host"s immune system to make a cellular antigen-specific
immune response when the antigen is presented in accordance with the present
invention, or a humoral antibody response. An antigen may be capable of eliciting
a cellular or humoral response by itself or when present in combination with
another molecule. Normally, an epitope will include between about 3-15, generally
about 5-15, amino acids. Epitopes of a given protein can be identified using any
number of epitope mapping techniques, well known in the art. See, e.g., Epitope
Mapping Protocols in Methods in Molecular Biology, Vol. 66 (Glenn E. Morris,
Ed., 1996) Humana Press, Totowa, New Jersey. For example, linear epitopes may
be determined by e.g., concurrently synthesizing large numbers of peptides on solid
supports, the peptides corresponding to portions of the protein molecule, and
reacting the peptides with antibodies while the peptides are still attached to the
supports. Such techniques are known in the art and described in, e.g., U.S. Patent
No. 4,708,871; Geysen et aL (1984) Proc. Natl. Acad. Sci. USA 8.1:3998-4002;
Geysen et aL (1986) Molec. Immunol. 23:709-715, all incorporated herein by
reference in their entireties. Similarly, conformational epitopes are readily
identified by determining spatial conformation of amino acids such as by, eg., x-
ray crystallography and 2-dimensional nuclear magnetic resonance. See, e.g.,
Epitope Mapping Protocols, supra.
[0046] The term "antigen" as used herein denotes both subunit antigens, i.e.,
antigens which are separate and discrete from a whole organism with which the
antigen is associated in nature, as well as killed, attenuated or inactivated bacteria,
viruses, parasites or other microbes. Antibodies such as anti-idiotype antibodies, or
fragments thereof, and synthetic peptide mimotopes, which can mimic an antigen or
antigenic determinant, are also captured under the definition of antigen as used
herein. Similarly, an oligonucleotide or polynucleotide which expresses a
therapeutic or immunogenic protein, or antigenic determinant in vivo, such as in
gene therapy and nucleic acid immunization applications, is also included in the
definition of antigen herein.
[0047] Further, for purposes of the present invention, antigens can be derived
from any of several known viruses, bacteria, parasites and fungi, as well as any of
the various tumor antigens. Furthermore, for purposes of the present invention, an
"antigen" refers to a protein which includes modifications, such as deletions,
additions and substitutions (generally conservative in nature), to the native
sequence, so long as the protein maintains the ability to elicit an immunological
response. These modifications may be deliberate, as through site-directed
mutagenesis, or may be accidental, such as through mutations of hosts which
produce the antigens.
[0048] An "immunological response" to an antigen or composition is the
development in a subject of a humoral and/or a cellular immune response to
molecules present in the composition of interest. For purposes of the present
invention, a "humoral immune response" refers to an immune response mediated by
antibody molecules, while a "cellular immune response" is one mediated by T-
lymphocytes and/or other white blood cells. One important aspect of cellular
immunity involves an antigen-specific response by cytolytic T-cells ("CTLs").
CTLs have specificity for peptide antigens that are presented in association with
proteins encoded by the major histocompatibility complex (MHC) and expressed on
the surfaces of cells. CTLs help induce and promote the intracellular destruction of
intracellular microbes, or the lysis of cells infected with such microbes. Another
aspect of cellular immunity involves an antigen-specific response by helper T-cells.
Helper T-cells act to help stimulate the function, and focus the activity of,
nonspecific effector cells against cells displaying peptide antigens in association
with MHC molecules on their surface. A "cellular immune response" also refers to
the production of cytokines, chemokines and other such molecules produced by
activated T-cells and/or other white blood cells, including those derived from CD4+
and CD8+T-cells.
[0049] A composition, such as an immunogenic composition, or vaccine that
elicits a cellular immune response, may serve to sensitize a vertebrate subject by the
presentation of antigen in association with MHC molecules at the cell surface. The
cell-mediated immune response is directed at, or near, cells presenting antigen at
their surface. In addition, antigen-specific T-lymphocytes can be generated to
allow for the future protection of an immunized host.
[0050] The ability of a particular antigen or composition to stimulate a cell-
mediated immunological response may be determined by a number of assays, such
as by lymphoproliferation (lymphocyte activation) assays, CTL cytotoxic cell
assays, by assaying for T-lymphocytes specific for the antigen in a sensitized
subject, or by measurement of cytokine production by T cells in response to
restimulation with antigen. Such assays are well known in the art. See, e.g.,
Erickson et al., J. Immunol. (1993) 151:4189-4199; Doe et al., Eur. J. Immunol.
(1994) 24:2369-2376; and the examples below.
[0051] Thus, an immunological response as used herein may be one which
stimulates the production of CTLs, and/or the production or activation of helper T-
cells. The antigen of interest may also elicit an antibody-mediated immune
response. Hence, an immunological response may include one or more of the
following effects: the production of antibodies by B-cells; and/or the activation of
suppressor T-cells and/or ?d T-cells directed specifically to an antigen or antigens
present in the composition or vaccine of interest. These responses may serve to
neutralize infectivity, and/or mediate antibody-complement, or antibody dependent
cell cytotoxicity (ADCC) to provide protection to an immunized host. Such
responses can be determined using standard immunoassays and neutralization
assays, well known in the art.
[0052] A composition which contains a selected antigen adsorbed to a
microparticle, displays "enhanced immunogenicity" when it possesses a greater
capacity to elicit an immune response than the immune response elicited by an
equivalent amount of the antigen when delivered without association with the
microparticle. Thus, a composition may display "enhanced immunogenicity"
because the antigen is more strongly immunogenic by virtue of adsorption to the
microparticle, or because a lower dose of antigen is necessary to achieve an
immune response in the subject to which it is administered. Such enhanced
immunogenicity can be determined by administering the microparticie/antigen
composition, and antigen controls to animals and comparing antibody titers against
the two using standard assays such as radioimmunoassay and ELISAs, well known
in the art.
[0053] The terms "effective amount" or "pharmaceutically effective amount"
of a composition comprising rnicroparticles with adsorbed macromolecules, as
provided herein, refer to a nontoxic but sufficient amount of the
rrucroparticle/rnacromolecule composition to treat or diagnose a condition of
interest. For example, these expressions may refer to an amount sufficient to
provide a desired response, such as an immunologica) response;, and corresponding
therapeutic effect, or in the case of delivery of a therapeutic protein, an amount
sufficient to effect treatment of the subject, as denned below. As will be pointed
out below, the exact amount required will vary from subject to subject, depending
on the species, age, and general condition of the subject, the seventy of the
condition being treated, and the particular macromolecule of interest, mode of
administration, and the like. An appropriate "effective" amount in any individual
case may be determined by one of ordinary skill in the art using routine
experimentation.
[0054] By "vertebrate subject" is meant any member of the subphylum cordata,
including, without limitation, mammals such as cattle, sheep, pigs, goals, horses,
and humans; domestic animals such as dogs and cats; and birds, including domestic,
wild and game birds such as cocks and hens including chickens, turkeys and other
gallinaceous birds. The term does not denote a particular age. Thus, both adult and
newborn animals are intended to be covered.
[0055] By "pharmaceutically acceptable" or "pharmacologically acceptable" is
meant a material which is not biologically or otherwise undesirable, i.e., the
material may be administered to an individual along with the rrdcroparticle
formulation without causing any undesirable biological effects in the individual or
interacting in a deleterious manner with any of the components of the composition
in which it is contained.
[0056] The term "excipient" refers to substances that are commonly provided
within finished dosage forms, and include vehicles, binders, disintegrants, fillers
(diluents), lubricants, glidants (flow enhancers), compression aids, colors,
sweeteners, preservatives, suspensing/dispersing agents, film formers/coatings,
flavors and printing inks.
[0057] By "physiological pH" or a "pH in the physiological range" is meant a
pH in the range of approximately 7.2 to 8.0 inclusive, more typically in the range of
approximately 7.2 to 7.6 inclusive.
[0058] As used herein, "treatment" (including variations thereof, for example,
"treat" or "treated") refers to any of (i) the prevention of infection or reinfection, as
in a traditional vaccine, (ii) the reduction or elimination of symptoms, and (iii) the
substantial or complete elimination of the pathogen or disorder in question.
Treatment may be effected prophylactically (prior to infection) or therapeutically
(following infection).
[0059] As used herein, the phrase "nucleic acid" refers to DMA, RNA, or
chimeras formed therefrom
[0060] As used herein, the phrase "oligonucleotide comprising at least one
CpG motif" refers to a polynucieotide comprising at least one CpG dinucleotide.
Oligonucleotides comprising at least one CpG motif can comprise multiple CpG
motifs. These oligonucleotides are also known as "CpG oligonucleotides" in the
art. As used herein, the phrase "CpG motif* refers to a dinucleotide portion of an
oligonucleotide which comprises a cytosine nucleotide followed by a guanosine
nucleotide. 5-methylcytosine can also be used in place of cytosine.
[0061] As used herein, "alphavirus RNA vector replicon," "RNA vector
replicon," "RNA vector construct, "and "replicon" refer to an RNA molecule which
is capable of directing its own amplification or self-replication in vivo, within a
target cell. An alphavirus-derived RNA vector replicon should contain the
following ordered elements: 5" viral sequences required in cis for replication (also
referred to as 5" CSE), sequences which, when expressed, code for biologically
active alphavirus nonstructural proteins (e.g., nsPl, nsP2, nsP3, nsP4), 3" viral
sequences required in cis for replication (also referred to as 3" CSE), and a
polyadenylate tract. An alphavirus-derived RNA vector replicon also may contain a
viral subgenomic "junction region" promoter, sequences from one or more
structural protein genes or portions thereof, extraneous nucleic acid molecule(s)
which are of a size sufficient to allow production of viable virus, as well as
heterologous sequence(s) to be expressed.
[0062] As used herein, "Eukaryotic Layered Vector Initiation System,"
"ELVIS, "or "ELVIS vector" refers to an assembly which is capable of directing the
expression of a sequences) or gene(s) of interest. The eukaryotic layered vector
initiation system should contain a 5" promoter which is capable of initiating in vivo
(i.e., within a cell) the synthesis of RNA from cDNA, and a viral vector sequence
which is capable of directing its own replication in a eukaryotic cell and also
expressing a heterologous sequence. In preferred embodiments, the nucleic acid
vector sequence is an alphavirus-derived sequence and is comprised of a 5"
sequence which is capable of initiating transcription of an alphavirus RNA (also
referred to as 5" CSE), as well as sequences which, when expressed, code for
biologically active alphavirus nonstructural proteins (e.g., nsP1, nsP2, nsP3, nsP4),
and an alphavirus RNA polymerase recognition sequence (also referred to as 3"
CSE). In addition, the vector sequence may include a viral subgenomic "junction
region" promoter, sequences from one or more structural protein genes or portions
thereof, extraneous nucleic acid molecule(s) which are of a size sufficient to allow
optimal amplification, a heterologous sequence to be expressed, one or more
restriction sites for insertion of heterologous sequences, as well as a
polyadenylation sequence. The eukaryotic layered vector initiation system may
also contain splice recognition sequences, a catalytic ribozyme processing
sequence, a nuclear export signal, and a transcription termination sequence.
[0063] "Alphavirus vector construct" refers to an assembly which is capable of
directing the expression of a sequence or gene of interest. Such vector constructs
are generally comprised of a 5" sequence which is capable of initiating transcription
of an alphavirus RNA (also referred to as 5" CSE), as well as sequences which,
when expressed, code for biologically active alphavirus nonstructural proteins (e.g..
nsPl, nsP2, nsP3, nsP4), an alphavirus RNA polymerase recognition sequence (also
referred to as 3" CSE), and a polyadenylate tract. In addition, the vector construct
may include a viral subgenomic "junction region" promoter, sequences from one or
more structural protein genes or portions thereof, extraneous nucleic acid
molecule(s) which are of a size sufficient to allow production of viable virus, a 5"
promoter which is capable of initiating the synthesis of viral RNA from cDNA in
vitro or in vivo, a heterologous sequence to be expressed, and one or more
restriction sites for insertion of heterologous sequences.
[0064] As used herein, the phrase "vector construct" generally refers to ELVIS
vectors, which comprise the cDNA complement of RNA vector constructs, RNA
vector constructs themselves, alphavirus vector constructs, and the like.
[0065] According to some embodiments of the present invention, compositions
and methods are provided which treat, including prophylactically and/or
therapeutically immunize, a host animal against viral, fungal, mycoplasma,
bacterial, or protozoan infections, as well as to tumors. The methods of the present
invention are useful for conferring prophylactic and/or therapeutic immunity to a
mammal, preferably a human. The methods of (he present invention can also be
practiced on mammals, other than humans, including biomedical research
applications.
B. General Methods
[0066] The present inventors have found that adsorption of macromolecules to
micropartides can be improved by ensuring that detergent is made available for
forming a complex with the macromolecules at the time of adsorption Further, a
great variety of molecules, including charged and/or bulky macromolecules, can be
adsorbed. Thus the microparticle/macromolecule compositions of the present
invention can be used as a delivery system to deliver the biologically active
components in order to treat, prevent and/or diagnose a wide variety of diseases.
[0067] The present invention can be used to deliver a wide variety of
macromolecules including, but not limited to, pharmaceuticals such as antibiotics
and antiviral agents, nonsteroidal antiinflarnmatory drugs, analgesics, vasodilators,
cardiovascular drugs, psychotropics, neuroleptics, antidepressants, antiparkinson
drugs, beta Mockers, calcium channel Mockers, bradykinin inhibitors, ACE-
inhibitors, vasodilators, prolactin inhibitors, steroids, hormone antagonists,
antihistamines, serotonin antagonists, heparin, chemotherapeutic agents,
antineoplastics and growth factors, including but not limited to PDGF, EGF, KGF,
IGF-1 and IGF-2, FGF, polynucleotides which encode therapeutic or immunogenic
proteins, immunogenic proteins and epitopes thereof for use in vaccines, hormones
including peptide hormones such as insulin, proinsulin, growth hormone, GHRH,
LHRH, EGF, somatostatin, SNX-111, BNP, insulinptropin, ANP, FSH, LH, PSH
and hCG, gonadal steroid hormones (androgens, estrogens and progesterone),
thyroid-stimulating hormone, inhibin, cholecystokinin, ACTH, CRF, dynorphins,
endorphins, endothelin, fibronectin fragments, galanin, gastrin, insulinotropin,
glucagon, GTP-binding protein fragments, guanylin, the leukokinins, magainin,
mastoparans, dermasepiin, systemin, neuromedins, neurolensin, pancreastatin,
pancreatic polypeptide, substance P, secretin, thymosin, and the like, enzymes,
transcription or translation mediators, intermediates in metabolic pathways,
immunomodulators, such as any of the various cytokines including interleukin-1,
interleukin-2, interleukin-3, interleukin-4, and gamma-interferon, antigens, and
adjuvants.
[0068] In a preferred embodiment the macromolecule is an antigea A
particular advantage of the present invention is the ability of the microparticles with
adsorbed antigen to generate cell-mediated immune responses in a vertebrate
subject. The ability of the anugen/microparticles of the present invention to elicit a
cell-mediated immune response against a selected antigen provides a powerful tool
against infection by a wide variety of pathogens. Accordingly, the
antigen/microparticles of the present invention can be incorporated into vaccine
compositions.
[0069] The effectiveness of the various uses of plasmid vectors and ELVIS
vectors as described in the art may be enhanced by adsorbing selected plasmid and
ELVIS vectors to microparticles with adsorbent surfaces, which facilitates
introduction of the vector,, and of heterologous nucleic acid sequences comprised in
the vector, into the cells of an animal. Alternatively, RNA vector constructs may be
adsorbed to the polymer microparticles or submicron emulsions of the invention for
effective delivery of heterologous nucleic acid sequences into the cells of an
animal. The commonly owned U. S. Provisional Patent Application filed on
September 28, 2000 (Attorney Docket No. CHIR-0270; Serial No. 60/236,105)
discloses the use of such polynucleotides adsorbed to certain microparticles. Thus,
in a preferred embodiment, the macromolecuJe is a polynucleoridc, such as a
plasmid, an ELVIS vector, or an RNA vector construct. A particular advantage of
the present invention is the ability of the microparticles with adsorbed ELVIS
vector to generate cell-mediated immune responses in a vertebrate subject. Patent
Application Serial No. 60/236,105 further describes the adsorption of polypeptide
antigens, including HIV polypeptide antigens, to microparticles. The ability of the
antigen/ microparticles of the present invention to elicit a cell-mediated immune
response against a selected antigen provides a powerful tool against infection by a
wide variety of pathogens. Accordingly, the antigen/ microparticles of the present
invention can be incorporated into vaccine compositions.
[0070] Thus, in addition to a conventional antibody response, the system
herein described can provide for, e.g., the association of the expressed antigens with
class I MHC molecules such that an in vivo cellular immune response to the antigen
of interest can be mounted which stimulates the production of CTLs to allow for
Mure recognition of the antigen. Furthermore, the methods may elicit an antigen-
specific response by helper T-cells. Accordingly, the methods of the present
invention will find use with any macromolecule for which cellular and/or humoral
immune responses are desired, preferably antigens derived from viral pathogens
that may induce antibodies, T-cell helper epitopes and T-cell cytotoxic epitopes.
Such antigens include, but are not limited to, those encoded by human and animal
viruses and can correspond to either structural or non-structural proteins.
[0071] The microparticles of the present invention are particularly useful for
immunization against intracellular viruses which normally elicit poor immune
responses. For example, the present invention will find use for stimulating an
immune response against a wide variety of proteins from the herpes virus family,
including proteins derived from herpes simplex virus (HSV) types 1 and 2, such as
HSV-1 and HSV-2 glycoproteins gB, gD and gH; antigens derived from varicella
zoster virus (VZV), Epstein-Barr virus (EBV) and cytomegalovirus (CMV)
including CMV gB and gH; and antigens derived from other human herpesviruses
such as HHV6 and HHV7. (See, e.g. Chee et al., Cytomegaloviruses (J.K.
McDougall, ed., Springer-Verlag 1990) pp. 125-169, for a review of the protein
coding content of cytomegalovirus; McGeoch et al., J. Gen. Virol. (1988) 69:1531-
1574, for a discussion of the various HSV-1 encoded proteins; U.S. Patent No.
5,171,568 for a discussion of HSV-1 and HSV-2 gB and gD proteins and the genes
encoding therefor; Baer et al., Nature (1984) 310:207-211, for the identification of
protein coding sequences in an EBV genome; and Davison and Scott, J. Gen. Virol.
(1986) 67:1759-1816, for a review of VZV.)
[00721 Antigens from the hepatitis family of viruses, including hepatitis A
virus (HAV), hepatitis B virus (HBV), hepatitis C virus (HCV), the delta hepatitis
virus (HDV), hepatitis E virus (HEV) and hepatitis G virus (HGV), can also be
conveniently used in the techniques described herein. By way of example, the viral
genomic sequence of HCV is known, as are methods for obtaining the sequence
See, e.g., International Publication Nos. WO 89/04669, WO 90/11089; and WO
90/14436. The HCV genome encodes several viral proteins, including El (also
known as E) and E2 (also known as E2/NSI) and an N-terminal nucleocapsid
protein (termed "core") (see, Houghton et al., Hepatalagy (1991) 14381-388, for a
discussion of HCV proteins, including El and E2). Each of these proteins, as well
as antigenic fragments thereof, will find use in the present composition and
methods.
[0073] Similarly, the sequence for the 5-antigen from HDV is known (see, e.g.,
US Patent No 5,378,814) and this antigen can also be conveniently used in the
present composition and methods. Additionally, antigens derived from HBV, such
as the core antigen, the surface antigen, sAg, as well as the presurface sequences,
pre-S1 and pre-S2 (formerly called pre-S), as well as combinations of the above,
such as sAg/pre-S1, sAg/pre-S2, sAg/pre-S1/pre-S2, and pre-S1/pre-SZ, will find
use herein. See, e.g., "HBV Vaccines - from the laboratory to license, a case study"
in Mackett, M. and Williamson, J.D., Human Vaccines and Vaccination, pp. 159-
176, for a discussion of HBV structure; and U.S. Patent Nos. 4,722,840, 5,098,704,
5,324,513, incorporated herein by reference in their entireties; Beames et al., J.
Virol (1995) 69:6833-6838, Birnbaum et al., J. Virol (1990) 64:3319-3330; and
Zhou et al...J. Virol. (1991)65:5457-5464
[0074] Antigens derived from other viruses will also find use in the claimed
compositions and methods, such as without limitation, proteins from members of
the families Picomaviridae (e.g., polyviruses, etc.), Caliciviridae; Togaviridae
(e.g., rubella virus, dengue virus, etc.); Flaviviridae; Coronaviridae, Reoviridae,
Birnaviridae; Rhabodoviridae (e.g., rabies virus, etc.); Filoviridae; Paramyxoviridae
(e.g., mumps virus, measles virus, respiratory syncytil virus, etc),
Orthomyxoviridae (e.g., influenza virus types A, B and C, etc.); Bunyaviridae;
Arenaviridae; Retroviradae (e.g., HTLV-I; HTLV-II; HFV-1 (also known as HTLV-
III, LAV, ARV, hTLR, etc.)), including but not limited to antigens from the isolates
HIVIIIb, HIVsf2, HIVlav, HIVlai, HIVmn); HIV-Icm235, HIV-1us4; HIV-2; simian
immunodeficiency virus (SIV) among others. Additionally, antigens may also be
derived from human papillomavirus (HPV) and the tick-borne encephalitis viruses.
See, e.g. Virology, 3rd Edition (W.K. Joklik ed. 1988); Fundamental Virology, 2nd
Edition (B.N. Fields and D.M. Knipe, eds. 1991), for a description of these and
other viruses.
[0075] More particularly, the gp120 or gp140 envelope proteins from any of
the above HIV isolates, including members of the various generic subtypes of HIV,
are known and reported (see, e.g., Myers et al., Los Alamos Database, Los Alamos
National Laboratory, Los Alamos, New Mexico (1992); Myers et al., Human
Retroviruses and Aids, 1990, Los Alamos, New Mexico: Los Alamos National
Laboratory; and Modrow et al., J. Virol. (1987) 61:570-578, for a comparison of the
envelope sequences of a variety of HIV isolates) and antigens derived from any of
these isolates will find use in the present methods. Furthermore, the invention is
equally applicable to other immunogenic proteins derived from any of the various
HIV isolates, including any of the various envelope proteins such as gpl60 and
gp41, gag antigens such as p24gag and p55gag, as well as proteins derived from the
pol and tat regions.
[0076] Influenza virus is another example of a virus for which the present
invention will be particularly useful. Specifically, the envelope gh/coproteins HA
and NA of influenza A are of particular interest for generating an immune response.
Numerous HA subtypes of influenza A have been identified (Kawaoka et al.,
Virology (1990) 179:759-767; Webster et al., "Antigenic variation among type A
influenza viruses," p. 127-168. In: P. Palese and D.W. Kingsbury (ed.), Genetics of
influenza viruses. Springer-Verlag, New York). Thus, proteins derived from any of
these isolates can also be used in the compositions and methods described herein.
[0077] The compositions and methods described herein will also find use with
numerous bacterial antigens, such as those derived from organisms that cause
diphtheria, cholera, tuberculosis, tetanus, pertussis, meningitis, and other
pathogenic states, including, without limitation, Bordetella pertussis, Neisseria
meningitides (A, B, C, Y), Neisseria gonorrhoeae, Helicobacter pylori, and
Haemophilus influenza. Hemophilus influenza type B (HIB), Helicobacter pylori,
and combinations thereof. Examples of antigens from Neisseria meningitides B are
disclosed in the following co-owned patent applications: PCT/US99/09346; PCT
IB98/01665; and PCT IB99/00103. Examples of parasitic antigens include those
derived from organisms causing malaria and Lyme disease.
[0078] Additional antigens for use with the invention, some of which are also
listed elsewhere in this application, include the following (references are listed
immediately below):
- A protein antigen from N, meningitidis serogroup B, such as those in Refs. 1 to 7
below.
- an outer-membrane vesicle (OMV) preparation from N. meningitidis serogroup B,
such as those disclosed in Reft. 8, 9,10, 11 etc. below.
- a saccharide antigen from N. meningitidis serogroup A, C, W135 and/or Y, such
as the oligosaccharide disclosed in Ref. 12 below from serogroup C (see also Ref.
13).
- a saccharide antigen from Streptococcus pneumoniae [e.g. Refs. 14, 15, 16].
- an antigen from N. gonorrhoeae [e.g., Refs. 1, 2, 3].
- an antigen from Chlamydia pneumoniae [e.g., Refs. 17, 18, 19, 20, 21, 22, 23].
- an antigen from Chlamydia trachomatis [e.g. 24].
- an antigen from hepatitis A virus, such as inactivated virus [e.g., Refs. 25, 26].
- an antigen from hepatitis B virus, such as the surface and/or core antigens [e.g.,
Refs. 26,27].
- an antigen from hepatitis C virus [e.g. Ref. 28].
- an antigen from Bordetella pertussis, such as pertussis holotoxin (PT) and
filamentous haemaglutinin (FHA) from 5. pertussis, optionally also in combination
with pertactin and/or agglutinogens 2 and 3 [e.g., Refs. 29 & 30].
- a diphtheria antigen, such as diphtheria toxoid [e.g., chapter 3 of Ref 31] e.g. the
CRM197 mutant [e.g., Ref. 32].
- a tetanus antigen, such as a tetanus toxoid [e.g., chapter 4 of Ref. 31].
- a protein antigen from Helicobacter pylori such as CagA [e.g. Ref. 33], VacA
[eg. Ref. 33],NAP [eg. Ref. 34], HopX[e.g. Ref. 35], HopY [e.g, Ref 35] and/or
urease.
- a saccharide antigen fromHaemophilus influenzae B [e.g. Ref. 13].
- an antigen from Porphyramonas gingivalis [e.g. Ref. 36].
- polio antigen(s) [e.g. Refs. 37, 38] such as IPV or OPV.
- rabies antigen(s) [e.g. Ref. 39] such as lyophilized inactivated virus [e.g. Ref. 40,
Rabavert™).
- measles, mumps and/or rubella antigens [e.g., chapters 9,10 and 11 of Ref. 31].
- influenza antigen(s) [e.g. chapter 19 of Ref. 31], such as the haemagglutinin
and/or neuraminidase surface proteins.
- an antigen from Moraxella catarrhalis [e.g., time 41].
- an antigen from Streptococcus agalactiae (Group B streptococcus) [e.g. Refe. 42,
43]
- an antigen from Streptococcus pyogenes (Group A streptococcus) [e.g. Refs.
43,44, 45].
- an antigen from Staphylococcus aureus [e.g. Ref. 46].
- Compositions comprising one or more of these antigens.
[0079J Where a saccharide or carbohydrate antigen is used, it is preferably
conjugated to a carrier protein in order to enhance immunogenicity [e.g. Refs. 47 to
56]. Preferred carrier proteins are bacterial toxins or toxoids, such as diphtheria or
tetanus toxoids. The CRM197 diphtheria toxoid is particularly preferred. Other
suitable carrier proteins include N. meningitidis outer membrane protein [e.g. Ref.
57], synthetic peptides [e.g. Refs. 58, 59], heat shock proteins [e.g. Ref. 60],
pertussis proteins [e.g. Refs. 61, 62], protein D from H. Influenzae [e.g. Ref. 63],
toxin A or B from C. difficile [e.g. Ref. 64], etc. Where a mixture comprises
capsular saccharides from both serogroups A and C, it is preferred that the ratio
(w/w) of MenA saccharide:MenC saccharide is greater than 1 (e.g. 2:1, 3:1, 4:1,
5:1,10:1 or higher). Saccharides from different serogroups of N. meningitidis may
be conjugated to the same or different carrier proteins.
[0080] Any suitable conjugation reaction can be used, with any suitable linker
where necessary.
[0081] Toxic protein antigens may be detoxified where necessary (e.g.
detoxification of pertussis toxin by chemical and/or means [Ref. 30].
[0082] Where diphtheria antigen is included in the composition it is preferred
also to include tetanus antigen and pertussis antigens. Similarly, where a tetanus
antigen is included it is preferred also to include diphtheria and pertussis antigens.
Similarly, where a pertussis antigen is included it is preferred also to include
diphtheria and tetanus antigens.
[0083] It is readily apparent that the subject invention can be used to deliver a
wide variety of macromolecules and hence to treat and/or diagnose a large number
of diseases. In some embodiments, the rnacromolecule/microparticle compositions
of the present invention can be used for she-specific targeted delivery. For
example, intravenous administration of the macromolecule/micropanicle
compositions can be used for targeting the lung, liver, spleen, blood circulation, or
bone marrow.
[0084] The adsorption of macromolecules to the surface of the adsorbent
microparticles occurs via any bonding-interaction mechanism, including, but not
limited to, ionic bonding, hydrogen bonding, covalent bonding, Van der Waals
bonding, and bonding through hydrophilic/hydrophobic interactions. Those of
ordinary skill in the art may readily select detergents appropriate for the type of
macromolecule to be adsorbed.
[0085] For example, microparticles manufactured in the presence of charged
detergents, such as anionic or cationic detergents, may yield microparticles with a
surface having a net negative or a net positive charge, which can adsorb a wide
variety of molecules. For example, microparticles manufactured with anionic
detergents, such as sodium dodecyl sulfate (SDS), e.g., SDS-PLG microparticles,
adsorb positively charged antigens, such as proteins. Similarly, microparticles
manufactured with cationic detergents, such as CTAB, e.g., PLG/CTAB
microparticles, adsorb negativery charged macromolecules, such as DNA. Where
the macromolecules to be adsorbed have regions of positive and negative charge,
either cationic or anionic or nonionic detergents may be appropriate.
[0086] Biodegradable polymers for manufacturing microparticles for use with
the present invention are readily commercially available from, e.g., Boehringer
Ingelheim, Germany and Birmingham Polymers, Inc., Birmingham, AL. For
example, useful polymers for forming the microparticles herein include
homopolymers, copolymers and polymer blends derived from the following:
polyhydroxybutyric acid (also known as polyhydroxybutyrate); polyhydroxy valeric
acid (also known as polyhydroxyvalerate); polyglycolic acid (PGA) (also known as
polygh/colide): polylactic acid (PLA) (also known as polylactide); polydioxanone;
polycaprolactone; poh/orthoester; and polyanhydride. More preferred are poly(a-
hydroxy acid), such as poly(L-lactide), poly(D,L-lactide) (both known as "PLA"
herein), poly(hydoxybutyrate), copolymers of D.L-lactide and grycolide, such as
poh/(D,L-lactide-co-grycolide) (designated as "PLG" or "PLGA" herein) or a
copoh/mer of D.L-lactide and caprolactone. Particularly preferred polymers for use
herein are PLA and PLG polymers. These polymers are available in a variety of
molecular weights, and the appropriate molecular weight for a given use is readily
determined by one of skill in the art. Thus, e.g., for PLA, a suitable molecular
weight will be on the order of about 2000 to 5000. For PLG, suitable molecular
weights will generally range from about 10,000 to about 200,000, preferably about
15,000 to about 150,000.
(0087] If a copolymer such as PLG is used to form the microparticles, a variety
of lactide:glycolide ratios will find use herein and the ratio is largely a matter of
choice, depending in part on the coadministered macromolecule and the rate of
degradation desired. For example, a 50:50 PLG polymer, containing 50% D,L-
lactide and 50% glycolide, will provide a fast resorbing copolymer while 75:25
PLG degrades more slowly, and 85:15 and 90:10, even more slowly, due to the
increased lactide component. It is readily apparent that a suitable ratio of
lactide:glycolide is easily determined by one of skill in the art based, for example,
on the nature of the antigen and disorder in question. Moreover, mixtures of
microparticles with varying lactide:glycolide ratios will find use herein in order to
achieve the desired release kinetics for a given macromolecule and to provide for
both a primary and secondary immune response. Degradation rate of the
microparticles of the present invention can also be controlled by such factors as
polymer molecular weight and polymer crystallinity. PLG copolymers with
varying lactide:grycolide ratios and molecular weights are readily available
commercially from a number of sources including from Boehringer Ingelheim,
Germany and Birmingham Polymers, Inc., Birmingham, AL. These polymers can
also be synthesized by simple polycondensation of the lactic acid component using
techniques well known in the art, such as described in Tabata et al.,J. Biomed.
Mater. Res. (1988)22:837-858.
[0088] The microparticles are prepared using any of several methods well
known in the art. For example, in some embodiments, double emulsion/solvent
evaporation techniques, such as those described in U.S. Patent No. 3,523,907 and
Ogawa et al., Chem. Pharm. Bull. (1988) 36:1095-1103, can be used herein to make
the microparticles. These techniques involve the formation of a primary emulsion
consisting of droplets of polymer solution, which is subsequently mixed with a
continuous aqueous phase containing a particle stabilizer/ surfactant.
[0089] In other embodiments, microparticles can also be formed using spray-
drying and coacervation as described in, e.g., Thomasin et al., J. Controlled Release
(1996) 41:131; U.S. Patent No. 2,800,457; Masters, K. (1976) Spray Drying 2nd
Ed. Wiley, New York; air-suspension coating techniques, such as pan coating and
Wurster coating, as described by Hall et al., (1980) The "Wurster Process" in
Controlled Release Technologies: Methods, Theory, and Applications (A.F.
Kydonieus, ed.), VoL 2, pp. 133-154 CRC Press, Boca Raton, Florida and Deasy,
P.B., Crit. Rev. Ther. Drug Carrier Syst. (1988) S(2):99-139; and ionic gelation as
described by, e.g., Limet al., Science (1980) 210:908-910.
[0090] In preferred embodiments, a water-in-oil-in-water (w/o/w) solvent
evaporation system can be used to form the microparticles, along the lines
described by O"Hagan et al., Vaccine (1993) 11:965-969, PCT/US99/17308 (WO
00/06123) to O"Hagan et al. and Jeffery et al., Pharm. Res. (1993) 10:362.
[0091] In general, the particular polymer is dissolved in an organic solvent,
such as ethyl acetate, dimethylchloride (also called methylene chloride and
dichloromethane), acetonitrile, acetone, chloroform, and the like. The polymer will
be provided in about a 1-30%, preferably about a 2-15%, more preferably about a 3-
10% and most preferably, about a 4-6% solution, in organic solvent. The polymer
solution is then combined with an aqueous solution and emulsified to form an o/w
emulsioa The aqueous solution can be, for example, deionized water, normal
saline, or a buffered solution such as phosphate-buffered saline (PBS) or a sodium
citrate/ethylenediaminetetraacetic acid (sodium citrate/ETDA) buffer solutioa
Preferably, the volume ratio of polymer solution to aqueous liquid ranges from
about 5:1 to about 20:1, more preferably about 10:1. Emulsification is conducted
using any equipment appropriate for this task, and is typically a high-shear device
such as, e.g., an homogenizer.
[0092] A volume of the o/w emulsion is then preferably combined with a
larger volume of an aqueous solution, which preferably contains a cationic, anionic,
or nonionic detergent. The volume ratio of aqueous solution to o/w emulsion
typically ranges from about 2:1 to 10:1, more typically about 4:1. Examples of
anionic, cationic and nonionic detergents appropriate for the practice of the
invention are listed above and include SDS, CTAB and PVA. respectively. Certain
macromolecules may adsorb more readily to microparticles having a combination
of detergents, for example, a combination of PVA and DOTAP. Moreover, in some
instances, it may be desirable to add detergent to the above organic solution. Where
a nonionic detergent such as PVA is used, it is typically provided in about a 2-15%
solution, more typically about a 4-10% solution. Where a cationic or anionic
detergent is used, it is typically provided in about a 0.05-5% solution, more
typically about a 0.25-1% solution. Generally, a weight to weight detergent to
polymer ratio in the range of from about 0.00001:1 to about 0.5:1 will be used,
more preferably from about 0.0001:1 to about 6.5:1, more preferably from about
0.001:1 to about 0.5:1, and even more preferably from about 0.005:1 to about 0.5:1.
[0093] The mixture is then homogenized to produce a stable w/o/w double
emulsion. Organic solvents are then evaporated. The formulation parameters can
be manipulated to allow the preparation of small microparticles on the order of 0.05
µm (50 nm) to larger microparticles 50 um or even larger. See, e.g., Jeffery et al.,
Pharm. Res. (1993) 10:362-368;McGee et al., J. Microencap. (1996). For
example, reduced agitation results in larger microparticles, as does an increase in
internal phase volume. Small particles are produced by low aqueous phase volumes
with high concentrations of emulsion stabilizers.
[0094] A preferred apparatus for performing the above steps is schematically
illustrated in Fig. 1. Referring now to Fig. 1, a manufacturing tank assembly,
generally designated by the numeral 102, is shown. The tank assembly 102 is
designed to be a "dosed system," such that an aseptic environment is maintained
during processing. All pieces of equipment and parts are preferably selected to be
clean-in-place and autoclavable. All filters 104a-d are preferably fluoropolymer
filters such as Super-Cheminert™ all-Ouoropolymer filters from Pall Corporation.
Initially, an aqueous solution, such as a sodium citrate/ETDA buffer system 106
and an organic polymer solution, such as a solution of PLG in methylene chloride
108, are filtered and fed into tank 110 where they are continuously mixed with
mixer 112. The mixture is then fed through an in-line homogenizer 114 (e.g., a
high speed, high shear autoclavable in-line homogenizer such as the Kinematica
MT 5000), forming an o/w emulsion. The emulsion is cooled, for example by a
water-cooled condenser 116, after emerging from the in-line homogenizer 114,
whereupon it is returned to the tank 110. After the contents are emulsified to the
desired extent, an aqueous detergent solution, for example a solution of CTAB in
water 118, is added to the tank 110, whereupon a w/o/w emulsion is formed by
again feeding the contents through the in-line mixer 114. After sufficient
emulsification, the resulting w/o/w emulsion is purged with nitrogen via distributor
119 to remove the organic solvent. The nitrogen-laden solvent vapor is filtered and
cooled in a condenser 120, capturing the solvent in container 122.
[0095] In embodiments where a relatively large weight to weight detergent to
polymer ratio is used (e.g., detergent to polymer ratios of about 0.05:1 to about
0.5:1, more preferably about 0.10:1 to about 0.50:1, and most preferably about
0.2:1 to about 0.4:1), it is desirable to wash the particles to remove excessive
amounts of detergent. Typically, this washing step is performed after the organic
solvent is removed from the final emulsion, for example, by solvent evaporation
(like that performed in connection with Fig. 1), by solvent extraction or both.
[0096] In some embodiments, the microparticles are washed by centrifugatioa
This process reduces the overall amount of detergent and leads to a final
composition mat contains relatively small amounts of unbound detergent relative to
bound detergent. For instance, in Example 2 below, the washing steps that are
performed (i.e., washing with water by centrifugation four times) yields
microparticles having about 1% w/w CTAB, of which more than 99% is bound to
the microparticles, and less than 1% is found in unbound form.
[0097] In other more preferred embodiments, the microparticles are subjected
to a detergent-reducing process that nonetheless retains significant amounts of the
detergent in unbound form. For instance, a cross-flow filtration step may be
performed to retain a substantial amount of unbound detergent. Typically, a
filtration step of this type yields microparticles containing about 0.2 to 5% w/w
detergent overall, of which approximately 10 to 60% is bound to the microparticles,
and approximately 40-90% is found in unbound form. More preferably,
approximately 25 to 40% is bound to the microparticles, and approximately 60-75%
is unbound. For instance, in the procedure described in Example 5 below,
microparticles are produced having about 1% w/w CTAB overall, of which
approximately 30% is bound to the microparticles, and approximately 70% is
unbound.
[0098] In embodiments where a sufficiently small detergent to polymer ratio is
used (eg., detergent to polymer ratios of about 0.001:1 to 0.05:1, more preferably
about 0.002:1 to about 0.04:1 and even more preferably about 0.006 to about
0.02:1, it is not necessary to wash the microparticles to remove excessive amounts
of detergent. Typically, a process of this type yields microparticles having about
0.2 to 5% w/w detergent, of which approximately 10 to 60% is bound to the
microparticles, and approximately 40-90% is found in unbound form. More
preferably, approximately 25 to 40% is bound to the microparticles, and
approximately 60-75% is found in unbound form For instance, in the procedure
described in Example 6 below, microparticles are produced having approximately
1 % w/w CTAB, of which approximately 30% is bound to the microparticles, and
approximately 70% is unbound.
[0099] Particle size can be determined by, e.g., laser light scattering, using for
example, a spectrometer incorporating a helium-neon laser. Generally, particle size
is determined at room temperature and involves multiple analyses of the sample in
question (e.g., 5-10 times) to yield an average value for the particle diameter.
Particle size is also readily determined using scanning electron microscopy (SEM).
Following preparation, microparticles can be stored as is or lyopbilized for future
use. In order to adsorb macromolecules to the microparticles, the microparticle
preparation can be simply mixed with the macromolecule of interest and the
resulting formulation can again be lyophilized prior to use. However, as noted
above, the present inventors have found that adsorption of macromolecules to the
polymer microparticles can be improved by ensuring that a substantial amount of
detergent in unbound form is present at the time of macromolecule adsorption. In
the case where very little of the detergent in the as-prepared microparticle
composition is present in unbound form (e.g., approximately 5% or less), it is
preferred to incubate the microparticles with both the macromolecule and an
additional quantity of detergent Preferably a weight to weight detergent to
macromolecule ratio of about 0.002:1 to 0.05:1, more preferably about 0.005 to
0.02:1 is used.
[0100] On the other hand, where substantial amounts of the detergent in the as-
prepared micioparticle composition is present in unbound form (eg, approximately
50-90% unbound, more preferably approximately 60-75%), good results can be
achieved by simply incubating the microparticles with the macromolecule of
interest, with the use of additional detergent being optional.
(0101] Without wishing to be bound by theory, in both of the above cases it is
believed that unbound detergent is available to complex with the macromolecule of
interest, rendering the macro molecule more amenable to adsorption to a
micropartide.
[0102] Generally, macrornolecules are added to the microparticles to yield
micraparticles with adsorbed macromolecules having a weight to weight ratio of
from about 0.0001:1 to 0.25.1 macromolecules to microparticles, preferably,
0.001:1 to 0.1:1, more preferably 0.01:1 to 0.05:1. Macromolecule content of the
microparticles can be determined using standard techniques
[0103) The microparticles of the present invention may have macromolecules
entrapped or encapsulated within them, as well as having macrornolecules adsorbed
thereon. Thus, for example, one of skill in the art may prepare in accordance with
the invention microparticles having encapsulated adjuvants with proteins adsorbed
thereon, or microparticles having encapsulated proteins with adjuvants adsorbed
thereon One of skill in the art may likewise prepare in accordance with the
invention macroparticles having encapsulated adjuvants with completed ELVIS
vectors adsorbed thereon, or microparticles having encapsulated antigen with
nucleic acid plasrnids adsorbed thereon. The invention cootemplates a variety of
combinations of complexed macromolecules adsorbed on and strapped within
microparticles, along with other macromolecules such as antigenic molecules.
[0104] Once the macromolecule-adsorbed microparticles are produced, they
are formulated into pharmaceutical compositions, including vaccines, to treat and/or
diagnose a wide variety of disorders, as described above. The compositions will
generally include one or more pharmaceuticalry acceptable excipients. For
example, vehicles such as water, saline, giycerol, polyethylene glycol, hyaluronic
acid, ethanol, etc. may be used. Other excipients, such as wetting or emulsifying
agents, biological buffering substances, and the like, may be present in such
vehicles. A biological buffer can be virtually any solution which is
pharmacologically acceptable and which provides the formulation with the desired
pH, i.e., a pH in the physiological range. Examples of buffer solutions include
saline, phosphate buffered saline, Tris buffered saline, Hank"s buffered saline, and
the like. Other excipients known in the art can also be introduced into the final
dosage form, including binders, disintegrants, fillers (diluents), lubricants, glidants
(flow enhancers), compression aids, colors, sweeteners, preservatives,
suspensing/dispersing agents, film formers/coatings, flavors and printing inks.
[0105] Adjuvants may be used to enhance the effectiveness of the
hannaceutical compositions. The adjuvants may be administered concurrently with
the microparticles of the present invention, e.g., in the same composition or in
separate compositions. Alternatively, an adjuvant may be administered prior or
subsequent to the microparticle compositions of the present invention. In another
embodiment, the adjuvant, such as an immunological adjuvant, may be
encapsulated in the microparticle. Adjuvants, just as any macromolecules, may be
encapsulated within the microparticles using any of the several methods known in
the art. See, e.g., U.S Patent No. 3,523,907, Ogawa et at, Chem Pharm. Bull.
(1988) 36:1095-1103; O"Hagan et aL, Vaccine (1993) 11:965-969 and Jefferey et
al, Pharm. Res. (1993) 10:362. Alternatively, adjuvants may be adsorbed on the
microparticle as described above for any macromolecuie.
[0106] Immunological adjuvants include, but are not limited to: (1) aluminum
alts (alum), such as aluminum hydroxide, aluminum phosphate, aluminum sulfate,
etc ; (2) other oil-in water emulsion formulations (with or without other specific
immunostimulating agents such as muramyl peptides (see below) or bacterial cell
wall components), such as for example (a) MF59 (International Publication No.
WO90/14837; Chapter 10 in Vaccine design: the subunit an adjuvant approach,
eds. Powell & Newman, Plenum Press 1995), containing 5% Squalene, 0.5%
Tween 80, and 0.5% Span 85 (optionally containing various amounts of MTP-PE
(see below), although not required) formulated into submicron particles using a
microfluidizer such as Model HOY microfluidizer (Microfluidics, Newton, MA),
(b) SAF, containing 10% Squalane, 0.4% Tween 80, 5% pluronic-blocked polymer
LI 21, and thr-MDP (see below) either microfluidized into a submicron emulsion or
vortexed to generate a larger particle size emulsion, and (c) Ribi™ adjuvant system
(RAS), (Ribi Immunochem, Hamilton, MT) containing 2% Squalene, 0.2% Tween
80, and one or more bacterial cell wall components from the group consisting of
monophosphorylipid A (MPL), trehalose dimycolate (TDM), and cell wall skeleton
(CWS), preferably MPL + CWS (Detox™) (for a further discussion of suitable
submicron oil-in-water emulsions for use herein, see commonly owned, patent
application no. 09/015,736, filed on January 29,1998); (3) saponin adjuvants, such
as Quil A, or QS21 (e.g., Stimulon™ (Cambridge Bioscience, Worcester, MA))
may be used or parade generated therefrom such as ISCOMs (immunostimulating
complexes), which ICOMS may be devoid of additional detergent e.g.,
WOOO/07621; (4) Complete Freunds Adjuvant (CFA) and Incomplete Freunds
Adjuvant (IFA); (5) cytokines, such as interleukins (e.g. IL-1, IL-2, IL-4, IL-5, IL-
6, IL-7, IL-12 (WO99/44636), etc.), interferons (e.g. gamma interferon),
macrophage colony stimulating factor (M-CSF), tumor necrosis factor (TNF), etc.;
(6) monophosphoryl lipid A (MPL) or 3-O-deacylated MPL (3dMPL) e.g. GB-
2220221, EP-A-06894S4, optionally in the substantial absence of alum when used
with pneumococcal saccharides e.g. WO00/56358; (7) combinations of 3dMPL
with, for example, QS21 and/or oil-in-water emulsions, e.g., EP-A-0835318, EP-A-
0735898, EP-A-0761231; (8) oligonucleotides comprising CpG motifs (Roman et
al., Nat. Med., 1997, 3, 849-854; Weiner et al, PNAS USA, 1997, 94, 10833-10837;
Davis et al, J. Immunol. 1988, 160, 870-876; Chu et al, J. Exp. Med., 1997, 186,
1623-1631; Lipford et al, Eur. J. Immunol. 1997, 27, 2340-2344; Moldoveanu et
al., Vaccine, 1988,16, 1216-1224, Krieg et al, Nature, 1995, 374, 546-549;
Klinman et aL, PNAS USA, 1996, 93, 2879-2883: Ballas et al, J. Immunol., 1996,
157,1840-1845; Cowdery et al., J. Immunol., 1996,156,4570-4575; Halpern et al.,
Cell. Immunol., 1996, 167, 72-78; Yamamoto et al., Jpn. J. Cancer Res., 1988, 79,
866-873; Stacey et al, J. Immunol, 1996,157, 2116-2122; Messina et al., J.
Immunol., 1991, 147, 1759-1764; Yi et al., J. Immunol, 1996, 157, 4918-4925; Yi
et al., J. Immunol, 1996, 157, S394-5402; Yi et al., J Immunol., 1998, 160, 4755-
4761; and Yi et al., J. Immunol, 1998, 160, 5898-5906; International patent
applications WO96/02555, WO98/16247. WO98/18810, WO98/40100,
WO98/S5495, WO98/37919 and WO98/52581) i.e. containing at least one CG
dinucleotide, with 5 methylcytosine optionally being used in place of cytosine; (9) a
polyoxyethylene ether or a polyoxyethylene ester e.g. WO99/52549; (10) a
polyoxyethyiene sorbitan ester surfactant in combination wrth an octoxynol
(WO01/21207) or a polyoxyethylene alkyl ether or ester surfactant in combination
with at least one additional non-ionic surfactant such as an octoxynol
(WOul/21152), (11) a saponin and an immunostimulatory oligonucleotide (e.g, a
CpG oligonucleoude) (WO00/62800); (12 ) an immunostimulant and a particle of
metal salt e.g. WO00/23105; (13) a saponin and an oil-in-water emulsion e.g.
WO99/11241,(14)asapomn(e.g. QS21) + 3dMPL + IL-12 (optronally + a sterol)
e.g. WO98/57659, (15) detoxified mutants of a bacterial ADP-ribosylating toxin
such as a cholera toxin (CT), a pertussis toxin (PT), or an K coli heat-labile toxin
(LT), particularly LT-K63 (where lysine is substituted for the wild-type amino acid
at position 63) LT-R72 (where arginine is substituted for the wild-type amino acid
at position 72), CT-S109 (where serine is substituted for the wild-type amino acid at
position 109), and PT-K9/G129 (where hysine is substituted for the wild-type amino
acid at position 9 and glycine substituted al position 129) (see, e.g., International
Publication Nos. W093/13202 and W092/19265); and (16) other substances that act
as immunostimulafing agents to enhance the effectiveness of the composition..
Atom (especially aluminum phosphate and/or hydroxide) and MF59 ate preferred
[0107] Muramyl peptides include, but are not limited to, N-acetyl-muramyl-L-
thr«onyl-D-isoglutamine (thr-MDP), N-acteyl-normuramyl-L-alanyl-D-isogluatme-
(nor-MDP), N-acctytmuramyl-I-alanyl-D-isogluatminyl- L- alanine-Z(1"-2"-
dipalmitoyl-sn-glycero-3-huydroxyphosphoryloxy)-ethylamine (MTP-PE), etc.
[0108] For additional examples of adjuvants, see Vaccine Design, The Subunit
and the Adjuvant Approach, Powell, M.F and Newman, M. J, eds., Plenum Press,
1995)
[0109] The compositions will comprise a "therapeutically effective amount" of
the macromolecule of interest. That is, an amount of macro molecule/ microparticle
will be included in the compositions which will cause the subject to produce a
sufficient response, in order to prevent, reduce, eliminate or diagnose symptoms.
The exact amount necessary will vary, for example, depending on the subject being
treated; the age and general condition of the subject to be treated; the severity of the
condition being treated; in the case of an immunological response, the capacity of
the subject"s immune system to synthesize antibodies; the degree of protection
desired and the particular antigen selected and its mode of administration, among
other factors. An appropriate effective amount can be readily determined by one of
skill in the art. Thus, a "therapeutically effective amount" will typically fall in a
relatively broad range that can be determined through routine trials. For example,
for purposes of the present invention, where the macromolecule is a polynucleotide,
an effective dose will typically range from about 1 ng to about 1 mg, more
preferably from about 10 ng to about 1 ug, and most preferably about 50 ng to
about 500 ng of the macromolecule delivered per dose; where the macromolecule is
an antigen, an effective dose will typically range from about 1 ug to about 100 mg,
more preferably from about 10 ug to about 1 mg, and most preferably about 50 ug
to about 500 ug of the macromolecule delivered per dose.
[0110] Once formulated, the compositions of the invention can be administered
parenteralh/, e.g., by injection. The compositions can be injected either
subcutaneously, intraperitoneally, intravenously or intramuscularly. Other modes
of administration include nasal, mucosal, rectal, vaginal, oral and pulmonary
administration, suppositories, and transdermal or transcutaneous applications.
[0111] Dosage treatment may be a single dose schedule or a multiple dose
schedule. A multiple dose schedule is one in which a primary course of
administration may be with 1-10 separate doses, followed by other doses given at
subsequent time intervals, chosen to maintain and/or reinforce the therapeutic
response, for example at 1-4 months for a second dose, and if needed, a subsequent
dose(s) after several months. The dosage regimen will also, at least in part, be
determined by the need of the subject and be dependent on the judgment of the
practitioner.
(0112] Furthermore, if prevention of disease is desired, the macromolecules in
vaccines, are generally administered prior to primary infection with the pathogen of
interest. If treatment is desired, e.g., the reduction of symptoms or recurrences, the
macromolecules are generally administered subsequent to primary infection.
Experimental
(0113] Below are examples of specific embodiments for carrying out the
present invention. The examples are offered for illustrative purposes only, and are
not intended to limit the scope of the present invention in any way.
(0114] Efforts have been made to ensure accuracy with respect to numbers
used (e.g., amounts, temperatures, etc.), but some experimental error and deviation
should, of course, be allowed for.
Example 1
Preparation of Blank. Microparticles Using PVA
(0115] Blank microparticles (e.g., without adsorbed or entrapped
macromolecules) were made using polyvinyl alcohol (PVA) as follows. Solutions
used:
(1) 6% RG 504 PLG (Boehringer Ingelheim) in dichloromethane.
(2) 10% polyvinyl alcohol (PVA) (ICN) in water.
[0116] In particular, the microparticles were made by combining 10 ml of
polymer solution with 1.0 ml of distilled water and homogenizing for 3 minutes
using an Omni benchtop homogenizer with a 10 mm probe at 1 OK rpm to form a
water/oil (w/o) emulsion. The w/o emulsion was added to 40 ml of the 10% PVA
solution, and homogenized for 3 minutes, to form a water/oil/water (w/o/w)
emulsioa The w/o/w emulsion was left stirring overnight for solvent evaporation,
forming microparticles. The formed microparticles were washed with water by
centrifugation 4 times, and lyophilized. The microparticles were then sized in a
Malvern Master sizer for future use.
Example 2
Preparation of Blank Micropartides Using CTAB
[0117] Blank microparticles were produced using CTAB as follows. Solutions
used:
(1) 4% RG 504 PLG (Boehringer Ingelheim) in dimethyl chloride.
(2) 0.5% CTAB (Sigma Chemical Co., St. Louis, MO) in water.
[0118] In particular, the microparticles were made by combining 12.5 ml of
polymer solution with 1.25 ml of distilled water and homogenizing for 3 minutes
using an Omni benchtop homogenizer with a 10 mm probe at 10K rpm to form a
w/o emulsion. The w/o emulsion was added to 50 ml of the 0.5% CTAB solution
and homogenized for 3 minutes to form a w/o/w emulsion. The w/o/w emulsion
was left stirring g vemight for solvent evaporation, forming microparticles. The
formed microparticles were then filtered through a 38 u. mesh, washed with water
by centrifugation 4 times, and lyophilized. The microparticles were then sized in a
Malvern Master sizer for future use.
Example 3
Preparation qf Blank Microparticles Using SDS
[0119] Blank microparticles were produced using SDS as follows. Solutions
used:
(1) 6% RG 504 PLG (Boehringer Ingelheim) in dimethyl chloride
(2) 1% SDS (Sigma Chemical Co., St. Louis, MO) in water.
[0120] In particular, the microparticles were made by combining 12.5 ml of
polymer solution with 50 ml of the SDS solution and homogenizing for 3 minutes
using an Omni benchtop hotnogenizer with a 10 mm probe at 10K. rpm The
emulsion was left stirring overnight for solvent evaporation. The formed
microparticles were filtered through a 38 µ mesh, washed with water by
centrifugation 4 times, and lyophilized for future use. The microparticles were then
sized in a Malvem Master sizer for future use.
Example 4
Microparticles with Adsorbed Complex of DNA/CTAB
[0121] Blank PLG/PVA microparticles were preformed using the standard
solvent evaporation method. For a 1 gin batch size, 2 ml of deionized water (DI)
was homogenized with 16 ml volume of a 6% w/v solution of RG 504 (PLG
Polymer) in dichloromethane (DCM). This emulsion was homogenized for 2
minutes and to this mixture, 60 ml of a 10% w/v solution of polyvinyl alcohol
(PVA) was added. The multiple emulsion was further homogenized for 3 minutes
and then put on a magnetic stirrer for overnight solvent evaporation. The resultant
microparticles were washed twice with deionized water and freeze dried. The
microparticles were sized and were found to be around 1 um in size.
[0122] For preparing the DNA formulation, 100 mg of PLG/PVA
microparticles were incubated with 1 mg of CTAB and 1 mg of DNA (pCMV-
p55gag) in a 5 ml volume of TE buffer. The suspension was gently stirred overnight
at 4 C for complete adsorption. The microparticles were centrifuged once at 5000
rpm and the pellet washed once with 50 ml of TE buffer. The resultant pellet was
suspended in 3 mi of DI water and the microparticles were freeze-dried.
[0123] The actual DNA adsorbed was estimated by both depletion
(measurement of the supernatant) and base hydrolysis of the microparticles. The
DNA load was found to be 0.91 % w/w and the loading efficiency 91%.
[0124] 10 mg of the formulation did not release any free DNA in vitro in 1 ml
ofTE buffer at day 1.
Example 5
Preparation of Blank Microparticles Using CTAB
Cross-flow Filtration Technique
[0125] Blank microparticles are produced using CTAB as follows. Solutions
used: (1) 6% RG 504 PLG (Boehringer Ingetheim) in methylene chloride, (2) 0.5%
CTAB (Sigma Chemical Co., St. Louis, MO) in water, (3) sodium citrate/EDTA in
water. The microparticles are made in an apparatus like that illustrated in Fig. 1 by
combining 80 ml of polymer solution with 10 ml of sodium citrate/EDTA solution
in the tank with constant mixing. The mixture is then homogenized in the in-line
homogenizer until an o/w emulsion with a disperse phase (water phase) having a
mean particle size of 1-2 microns is achieved. At this point 310 ml CTAB solution
is added to the tank with constant mixing. The mixture is then homogenized in the
in-line homogenizer until a stable w/o/w emulsion with a disperse phase (o/w
phase) having a mean particle size of 1- microns is achieved. The resulting w/o/w
emulsion is purged with nitrogen to remove the organic solvent, and the as-formed
microparticles are filtered using a 0.1 micron cross-flow filter cassette from
Millipore, using a total of 4.0 liters of deionized water to remove excess CTAB.
After final cross-flow filtration, the suspension is collected, which comprises
approximately 1 % CTAB, of which 30% is present in bound form and 70% is
present in unbound form.
Example 6
Preparation nf Blank Microparticles Using CTAB
Non-washing technique
[0126J Blank microparticles are produced using CTAB as follows. Solutions
used: (1) 6% RG 504 PLG (Boehringer Ingelheim) in methylene chloride, (2)
0.01825% CTAB (Sigma Chemical Co., St. Louis, MO) in water, (3) sodium
citrate/EDTA in water. The microparticles are made in an apparatus like that
illustrated in Fig. 1 by combining 300 ml of polymer solution with 60 ml of sodium
citrate/EDTA solution in the tank with constant mixing. The mixture is then
homogenized in the in-line homogenizer until a o/w emulsion with a disperse phase
(water phase) having a mean particle size of 1 micron is achieved. At this point 1.8
liters of CTAB solution are added to the tank with constant mixing. The mixture is
then homogenized in the in-line homogenizer until a stable w/o/w emulsion with a
disperse phase (o/w phase) having a mean particle size of 1 micron is achieved.
The resulting w/o/w emulsion is purged with nitrogen to remove the organic
solvent. The microparticle suspension is sized in a Malvern Master sizer for future
use. These microparticles comprise approximately 1% CTAB, of which 30% is
present in bound form and 70% is present in unbound form.
Example 7
Immunogenicity of Microparticles with Adsorbed p55 DNA
[0127] A DNA formulation is prepared by incubating 100 mg of the
microparticle suspension (in a 10ml volume) formed in Example 6 with 1.0 mg of
DNA (a pCMVgag plasmid encoding HIV p55 gag protein under the control of the
cytomegalovirus early promoter) in a 0.5 nl volume of Tris-EDTA buffer. The
suspension is incubated at 4°C for 12 hours. Following incubation, the DNA-
loaded microparticles are centrifuged, washed with Tris-EDTA buffer, suspended in
deionized water and freeze-dried (ryophilized). The DNA loading of the resulting
microparticles is approximately 1 % w/w.
[0128] The DNA-loaded microparticles are then injected intramuscularly in
mice at two total DNA levels. DNA alone is also injected at the same two levels as
a control. Each formulation is injected into ten mice. The mice were boosted after
28 days. Two weeks after the second immunization, serum is collected and the
geometric mean titer (GMT) of each serum is measured, along with its standard
error (SE). The results are summarized in the following table:
[0129] Although preferred embodiments of the subject invention have been
described in some detail, it is understood that obvious variations can be made
without departing from the spirit and the scope of the invention as denned by the
appended claims
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We Claim:
1. A biological active microparticle composition comprising:
microparticles that comprise (a) a polymer selected from the group
consisting of a poly(a-hydroxy acid), a polyhydroxy butyric acid, a
polycaprolactone, a polyorthoester, a polyanhydride, and a
polycyanoacrylate; and (b) a first detergent such as herein
described portion that is bound to the polymer; and
a complex adsorbed on the surface of the microparticles, said
complex comprising (a) a first biologically active macromolecule
such as herein described and (b) a second detergent portion such as
herein described,
wherein the first detergent portion and the second detergent portion
comprise the same detergent or different detergents, and wherein
the first biologically active macromolecule is selected from the
group consisting of a polypeptide, a polynucleotide, a
polynucleoside, an antigen, a pharmaceutical, a hormone, an
enzyme, a transcription or translation mediator, an intermediate in
a metabolic pathway, an immunomodulator, and an adjuvant.
2. The microparticle composition as claimed in claim 1, wherein the
polymer comprises a poly(a-hydroxy acid) selected from the group
consisting of poly(L-lactide), poly(D,L-lactide) and poly(D,L-
lactide-co-glycolide).
3. The microparticle composition as claimed in claim 2, wherein the
polymer comprises a poly(D,L-lactide-co-glycolide) having:
(a) a lactide/glycolide molar ratio ranging from 30:70 to 70:30 and
a molecular weight range from 10,000 to 100,000 Daltons; or
(b)a lactide/glycolide molar ratio ranging from 40:60 to 60:40 and
a molecular weight from 30,000 Daltons to 70,000 Daltons.
4. The microparticle composition of any one of the previous claims,
wherein the first and second detergent portions comprise the same
detergent.
5. The microparticle composition as claimed in claim 4, wherein the
first and second detergent portions comprise a cationic detergent.
6. The microparticle composition as claimed in any one of claims 1 to
3, wherein the first and second detergent portions comprise
different detergents.
7. The microparticle composition as claimed in claim 6, wherein the
first detergent portion comprises a nonionic detergent and the
second detergent portion comprises a cationic detergent.
8. The microparticle composition as claimed in claim 7, wherein the
first detergent portion comprises PVA and the second detergent
portion comprises CTAB.
9. The microparticle composition as claimed in any one of the
previous claims, wherein the first biologically active
macromolecule is a polynucleotide that encodes an antigen
selected from the group consisting of an HIV antigen such as
gp120, gp140, p24gag, p55gag, meningitis B antigen, a
streptococcus B antigen and Influenza A hemagglutinin antigen.
10. The microparticle composition as claimed in any one of the
previous claims, wherein the first biologically active
macromolecule is a member selected from the group consisting of
a plasmid, an ELVIS vector, and an RNA vector construct.
11. The microparticle composition as claimed in claim 10, wherein the
first biologically active macromolecule is pCMV-p55gag.
12. The microparticle composition as claimed in any one of claims 1 to
8, wherein the first biologically active macromolecule is an antigen
selected from HIV antigens, meningitis B antigens, streptococcus
B antigens and Influenza A hemagglutinin antigens.
13. The microparticle composition as claimed in claim 12, wherein the
HIV antigen is selected from the group consisting of gp120, gp140,
p24gag, p55gag.
14. The microparticle composition as claimed in any one of the
previous claims, further comprising a second biologically active
macromolecule selected from the group consisting of a
polypeptide, a polynucleotide, a polynucleoside, an antigen, a
pharmaceutical, a hormone, an enzyme, a transcription or
translation mediator, an intermediate in a metabolic pathway, an
immunomodulator, an adjuvant.
15. The microparticle composition as claimed in claim 14, wherein the
second biologically active macromolecule is an adjuvant selected
from the group consisting of CpG oligonucleotides, LTK63,
LTR72, MPL, and an aluminum salt.
16. The microparticle composition as claimed in claim 15, wherein the
aluminum salt is aluminum phosphate.
17. The microparticle composition as claimed in claims 4 to 16,
wherein the first detergent portion that is bound to the polymer
comprises about 10-90% of the total detergent in the composition.
18. The microparticie composition as claimed in claim 17, wherein the
first detergent portion that is bound that is bound to the polymer
comprises about 10-60% of the total detergent in the composition.
19. The microparticle composition as claimed in any one of claims 5 to
18, wherein the cationic detergent is CTAB.
20. The microparticle composition as claimed in any one of the
previous claims, further comprising a pharmaceutically acceptable
excipient.
21. The microparticle composition as claimed in claim 20 for use as in
a method of diagnosis or as a medicament for treatment of a
disease,
22. The microparticle composition as claimed in claim 20 for use as a
vaccine and/or for raising an immune response.
23. A method of producing a microparticle composition, said method
comprising:
(a) forming an emulsion comprising (i) a polymer selected from the
group consisting of a poly (a-hydroxy acid), a polyhydroxy
butyric acid, a polycaprolactone, a polyorthoester, a
polyanhydride, and a polycyanoacrylate, (ii) an organic solvent,
(iii) a detergent and (iv) water; and
(b) removing the organic solvent from the emulsion to form
microparticles;
wherein 10-90% of the total detergent in the microparticle
composition is bound to the microparticles and the remainder is
unbound, and wherein said microparticles are not subjected to a
washing step.
24. The method as claimed in claim 23, wherein the emulsion is a
water-in-oil-in-water emulsion that is formed by a process
comprising:
(a) emulsifying an organic phase comprising the polymer and the
organic solvent with a first aqueous phase comprising water to
form a water-in-oil emulsion; and
(b)emulsifying a second aqueous phase comprising the cationic
detergent and water with the emulsion formed in step (a) to
form a water-in-oil-in-water emulsion.
25. The method as claimed in claims 23 or 24, wherein a cross-flow
filtration step is performed after removing the organic solvent.
26. The method as claimed in any one of claims 23 to 26, wherein the
detergent is a cationic detergent that is provided in the emulsion at
a weight to weight detergent to polymer ratio of (a) from about
0.001:1 to about 0.05:1 or (b) from about 0.05:1 to 0.5:1.
27. The method as claimed in claim 26, wherein the cationic detergent
of step (b) is provided in the emulsion at a weight to weight
detergent to polymer ratio of from about 0.1:1 to about 0.5:1,
wherein the polymer is poly(D,L-lactide-co-glycolide), and
wherein the cationic detergent is CTAB.
28. The method as claimed in claim 26, wherein the cationic detergent
of step (a) is provided in the emulsion at a weight to weight
detergent to polymer ratio of from about 0.002:1 to 0.04:1, wherein
. the cationic detergent is CTAB, wherein the polymer is poly(D,L-
lactide-co-glycolide), and wherein the microparticles are not
subjected to a step to remove excess CTAB from the composition.
29. A method of producing a biologically active microparticle
composition, said method comprising:
(a) providing a microparticle composition by the method as
claimed in any one of claims 23 to 28;
and
(b) incubating the microparticle composition with a biologically
active macromolecule.
30. The method as claimed in claim 29, wherein the biologically active
macromolecule is a polynucleotide.
31. A method of producing a microparticle composition, the method
comprising:
providing a microparticle by an emulsification process, said
microparticle comprising: (a) a polymer selected from the group
consisting of a poly(a-hydroxy acid), a polyhydroxy butyric acid, a
polycaprolactone, a polyorthoester, a polyanhydride, and a
polycyanoacrylate; and (b) a first detergent portion that is bound to
the polymer; and
adsorbing a complex of a biologically active macromolecule and a
second detergent portion on the surface of the microparticle;
wherein the first detergent portion and the second detergent portion
comprise the same detergent or different detergents, and wherein
the biologically active macromolecule is selected from the group
consisting of a polypeptide, a polynucleotide, a polynucleoside, an
antigen, a pharmaceutical, a hormone, and enzyme, a transcription
or translation mediator, an intermediate in a metabolic pathway, an
immunomodulator, and an adjuvant.
32. The method as claimed in claim 31, wherein the first and second
detergent portions comprise the same cationic detergent and the
polymer comprises a poly(a-hydroxy acid) selected from the group
consisting of poly(L-lactide), poly(D,L-lactide) and poly(D,L-
lactide-co-glycolide) and wherein the biologically active
macromolecule is a polynucleotide.
33. The method as claimed in claim 32, wherein the first detergent
portion that is bound to the polymer comprises about 10-90% of
the total detergent in the composition, and wherein the detergent
corresponding to the first and second detergent portions is added in
the course of the emulsification" process.
34. The method as claimed in claim 33, wherein the first detergent
portion that is bound to the polymer comprises 10-60% of the total
detergent in the composition.
35. The method as claimed In claims 33 or 34, wherein the
emulsification process comprises:
(a) emulsifying an organic phase comprising the polymer and the
organic solvent with a first aqueous phase comprising water to
form a water-in-oil emulsion; and
(b) emulsifying a second aqueous phase comprising the detergent
and water with the emulsion formed in step (a) to form a water-
in-oil-in-water emulsion.
36. The method as claimed in any one of claims 32 to 35, wherein the
cationic detergent is CTAB.
37. The method as claimed in claim 31, wherein the first detergent
portion comprises a first detergent and the second detergent
portion comprises a second detergent differing from the first
detergent.
38. The method as claimed in claim 37, wherein the first detergent is
added in the course of the emulsification process and the second
detergent is added subsequent to the emulsification process.
39. The method as claimed in claim 38, wherein the second detergent
is added concurrently with the biologically active macromolecule.
40. The method as claimed in any one of claims 37-39, wherein the
polymer comprises a poly(a-hydroxy acid) selected from the group
consisting of poly(L-lactide), poly(D,L-lactide) and poly(D,L-
lactide-co-glycolide), wherein the first detergent comprises a
nonionic detergent and the second detergent comprises a cationic
detergent, and wherein the biologically active macromolecule is a
polynucleotide.
41. The method as claimed in claim 40, wherein the first detergent is
PVA and the second detergent is CTAB.
42. The method as claimed in any one of claims 23 to 41, wherein the
polymer is a poly(D,L-lactide-co-glycolide) having a
lactide/glycolide molar ratio ranging from 40:60 to 60:40 and a
molecular weight ranging from 30,000 Daltons to 70,000 Daltons.
43. A microparticle composition formed by the method as claimed in
any one of claims 23 to 42,
Microparticles with adsorbed complexes of macromolecule and detergent,
methods of making such microparticles, and uses thereof, are disclosed. The microparticles
comprise a polymer, such as a poly(a-hydroxy acid), a polyhydroxy butyric acid, a
polycaprolactone, a polyorthoester, a polyanhydride, and the like, and are formed using cationic,
anionk, or nonionic detergent. The surface of the microparticles have adsorbed thereon a
complex of biologically active macaromolecules, such as nucleic acids, polypeptides, antigens,
and adjuvants, and a detergent.

Documents:

269-KOLNP-2003-FORM-27.pdf

269-kolnp-2003-granted-abstract.pdf

269-kolnp-2003-granted-assignment.pdf

269-kolnp-2003-granted-claims.pdf

269-kolnp-2003-granted-correspondence.pdf

269-kolnp-2003-granted-description (complete).pdf

269-kolnp-2003-granted-examination report.pdf

269-kolnp-2003-granted-form 1.pdf

269-kolnp-2003-granted-form 18.pdf

269-kolnp-2003-granted-form 2.pdf

269-kolnp-2003-granted-form 26.pdf

269-kolnp-2003-granted-form 3.pdf

269-kolnp-2003-granted-form 5.pdf

269-kolnp-2003-granted-letter patent.pdf

269-kolnp-2003-granted-reply to examination report.pdf

269-kolnp-2003-granted-specification.pdf

269-kolnp-2003-granted-translated copy of priority document.pdf


Patent Number 214085
Indian Patent Application Number 269/KOLNP/2003
PG Journal Number 05/2008
Publication Date 01-Feb-2008
Grant Date 30-Jan-2008
Date of Filing 03-Mar-2003
Name of Patentee CHIRON CORPORATION
Applicant Address 4560 HORTON STREET, EMERYVILLE, CA 94608
Inventors:
# Inventor's Name Inventor's Address
1 FANG JIA HWS 6207 RIDGEMONT, OAKLAND, CA 94619
2 SINGH MANMOHAN 127 PEPPERWOOD STREET, HERCULES, CA 94547
3 O'HAGAN DEREK 2373 WOOLSEY STREET, BERKELY, CA 94705
4 HORA MANINDER 202 VIEWPOINT DRIVE, DANVILLE, CA 94506
PCT International Classification Number A 61 K 9/16
PCT International Application Number PCT/US01/30541
PCT International Filing date 2001-09-28
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/236,077 2000-09-28 U.S.A.