Title of Invention

A METHOD FOR CONTROLLING THE CHARGE OF AN ELECTROPHOTOGRAPHIC TONER, POWDER OR POWDER COATING

Abstract The use of a salt-like structured silicate in which the cation is NH4+, H3O+, an alkali metal, alkaline earth metal, earth metal or transition metal ion or a low molecular weight organic cation or a combination thereof and the anlon is an island, cyclic, group, chain, ribbon, laminar or matrix silicate or a combination thereof as a charge control agent in electrophotographic toners and developers, In powder coatings, electret materials end in electrostatic separation processes.
Full Text The present invention is described in the German priority application No. DE 19957245.3, filed 27.11.1999, which is hereby incorporated by reference as is fully disclosed herein.
The present invention relates to the field of charge control agents in the sense of a component which selectively influences the electrostatic charging properties in a matrix.
In electrophotographic recording processes a "latent charge image" is produced on a photoconductor. This "latent charge image" is developed by application of an electrostatically charged toner, which is then transferred, for example, to paper, textiles, films or plastic and is fixed, for example by means of pressure, radiation, heat or the action of solvents. Typical toners are one- of two-component powder toners (also called one- or two-component developers), and special toners, such as, for example, magnetic toners, liquid toners or polymerization toners, are furthermore also in use. Polymerization toners are to be understood as meaning those toners which are formed, for example, by suspension polymerization (condensation) or emulsion polymerization and lead to improved particle properties of the toner. The term furthermore also means those toners which in principle are produced in nonaqueous dispersions.
A measure of the toner quality is its specific charging q/m (charge per unit weight). In addition to the symbol and level of the electrostatic charging, an important quality criterion is the rapid achievement of the desired level of charge, the constancy of this charge over a relatively long activation period and the insensitivity of the toner toward climatic influences, such as temperature and atmospheric humidity. Both positively and negatively chargeable toners are used in copiers and laser printers, depending on the type of process and apparatus..
To obtain electrophotographic toners or developers with either positive or negative charging, charge control agents are frequently added. Since toner binders often show a marked dependency of the charging on the activation time, the task of a charge control agent is on the one hand to establish a

2
symbol and level of the toner charging and on the other hand to counteract the charging drift of the toner binder and ensure constancy of the toner charging. Moreover, it is important in practice for the charge control agent to have an adequate heat stability and a good dispersibility. Typical incorporation temperatures for charge control agents in the toner resins are between 100°C and 200°C using kneaders or extruders. A heat stability of 200°C is accordingly of great advantage. It is also important that the heat stability is guaranteed over a relatively long period of time (about 30 minutes) and in various binder systems.
For a good dispersibility, it is advantageous that the charge control agent has no wax-like properties, no tackiness and a melting or softening point of > 150°C, preferably >200°C. Tackiness frequently leads to problems in metering into the toner formulation, and low melting or softening points can mean that no homogeneous distribution is achieved on dispersing in, since the material closes together in droplet form in the carrier material.
Typical toner binders are polymerization, polyaddition and polycondensation resins, such as styrene, styrene/acrylate, styrene/butadiene, acrylate, polyester and phenol/epoxtde resins, as well as cycloolefin copolymers, individually or in combination, which can also comprise further constituents, for example coloring agents, such as dyestuffs and pigments, waxes or flow auxiliaries, or to which further constituents can also subsequently be added, such as finely divided silicas.
Charge control agents can also be employed to improve the electrostatic charging of powders and coatings, in particular in powder coatings which can be sprayed triboelectrically or electrokinetically, such as are used for surface coating of objects made of, for example, metal, wood, plastic, glass, ceramic, concrete, textile material, paper or rubber. The powder coating or the powder in general acquires its electrostatic charging by one of the following two processes:
In the corona process the powder coating or the powder is passed by a charged corona and charged as a result, and in the triboelectric or electrokinetic process use is made of the principle of frictional electricity. A combination of the two processes is also possible. In the spraying apparatus the powder coating or the powder acquires an electrostatic

3
charging which is opposite to the charge of the friction partner, in general a hose or spray tube, for example made of polytetrafluoroethylene.
Epoxy resins, polyester resins containing carboxyl and hydroxyl groups and polyurethane and acrylic resins, together with the customary hardeners, are typically employed as powder coating resins. Combinations of resins are also used. Thus, for example, epoxy resins are frequently employed in combination with polyester resins containing carboxyl and hydroxyl groups.
It has furthermore been found that charge control agents can considerably improve the charging and the charge stability properties of electret materials, in particular electret fibers (DE-A-43 21 289). Typical electret materials are based on polyolefins, halogenated polyolefins, polyacrylates, polyacrylonitriles, polystyrenes or fluorine polymers, such as, for example, polyethylene, polypropylene, polytetrafluoroethylene and perfluorinated ethylene and propylene, or on polyesters, polycarbonates, polyamides, polyimides or polyether ketones, on polyarylene sulfides, in particular polyphenylenesulfides, or on polyacetals, cellulose esters or polyalkylene terephthalates, and mixtures thereof. Electret materials, in particular electret fibers, can be employed, for example, for (extra-fine) dust filtration. The electret materials can acquire their charge by corona charging or tribo-charging.
Charge control agents can moreover be used in electrostatic separation operations, in particular in separation operations on polymers. For instance, Y. Higashiyama et al. (J. Electrostatics 30, pp 203 - 212 (1993)) describe how polymers can be separated from one another for recycling purposes by the example of the externally applied charge control agent trimethyl-phenyl-ammonium tetraphenylborate. Without charge control agents low density polyethylene (LDPE) and high density polyethylene (HDPE) charge substantially similarly by frictional electricity. After addition of charge control agents LDPE becomes highly positively charged and HDPE highly negatively charged and they can thus be easily separated. As well as external application of charge control agents, incorporation thereof into the polymer is also possible, for example in order to shift a polymer within the triboelectric voltage series and to obtain a corresponding separating effect. Other polymers, such as, for example, polypropylene (PP) and/or

4
polyethylene terephthalate (PET) and/or polyvinyl chloride (PVC) can also be separated from one another in this manner.
Salt minerals can also be separated if an agent which improves the substrate-specific electrostatic charging (surface conditioning) has been added to them beforehand (A. Singewald et al., Zeitschrift fur Physikal. Chem., Vol. 124, pp 223 - 248 (1981)).
Charge control agents are furthermore employed as electroconductivity providing agents (ECPA) (JP-O5-163 449) in inks for ink-jet printers.
A silica fine powder which has been treated with a specific polysiloxane is known from DE-A1-39 33 166 as a developer for image-producing processes. EP-A1-0 575 805 describes a charge control agent composition which is a solids mixture of a quaternary ammonium salt and an inorganic pigment, such as, for example, calcium sulfate or calcium silicate.
The object of the present invention was to discover active and ecotoxicologically tolerated charge control agents which show, in particular, a high rapid charging. They should furthermore be readily dispersible without decomposition in various toner binders appropriate in practice, such as polyesters, polystyrene/acrylates or polystyrene-butadienes/epoxide resins as well as cycloolefin copolymers. Their action should furthermore be largely independent of the resin/carrier combination, in order to open up a broad application. They should also be readily dispersible without decomposition in the usual powder coating binders and electret materials, such as, for example, polyester (PES), epoxide, PES-epoxy hybrid, polyurethane, acrylic systems and polypropyienes.
In respect of their electrostatic efficiency, the charge control agents should already be active at the lowest possible concentration (1% or less) and should not lose this efficiency in combination with carbon black or other coloring agents. It is known of coloring agents that in some cases they can influence the triboelectric charging of toners for a long time.
Surprisingly, it has now been found that salt-like structured silicates described below have advantageous charge control properties and high

5
heat stabilities, the charge control property being lost neither by combination with carbon black nor with other coloring agents. The compounds are moreover readily compatible with the customary toner, powder coating and electret binders and can easily be dispersed. The resin-carrier systems which usually have a negative control can furthermore also be effectively charged positively.
The present invention relates to the use of salt-like structured silicates in which the cation is NH4 , H3O , an alkali metal, alkaline earth metal, earth metal or transition metal ion or a low molecular weight organic cation or a combination thereof and the anion is an island, cyclic, group, chain, ribbon, laminar or matrix silicate or a combination thereof as a charge control agent in electrophotographic toners and developers, in powder coatings and electret materials and in electrostatic separation processes.
According to the customary definition, the structured silicates mentioned
are based on the following empirical formulae:
for island silicates [SiO4] , for group silicates [Si2O7]6- , for cyclic silicates
[SiO3]n 2- , for chain silicates [SiO3]m 2- , for ribbon silicates [Si4O11]m6- , for
2- 3-
laminar silicates [Si2O5]m and for matrix silicates [AlaSii-aO2]m , in
which n = 3, 4, 6 or 8, m is an integer and is > 1 and 0 Furthermore, in structured silicates some individual Si atoms can be replaced by other atoms, such as, for example, Al, B, P or Be ("aiuminostlicates", "borosilicates" and the like). Naturally occurring or synthetically prepared structured silicates are furthermore distinguished in that they comprise one or more different cations, which are often easily exchangeable, such as, for example, Na , K , Mg and Ca , and, for example, can be replaced by organic ions, whereupon their chemical and physical properties can change. The silicate changed in this way can be, for example, highly hydrophobized and therefore readily processable in non-polar media. In the case of laminar silicates, the individual silicate platelet is enveloped by the organic ions in this manner. These coated molecules can assemble together over their surfaces to give lamellae. If an

6
excess of organic ions is used, these can also additionally be embedded between the lamellae.
Preferred structured silicates in the sense of the present invention are montmorillonite, bentonite, hectorite, kaolinite, serpentine, talc, pyrophyllite, mica, phlogopfte, biotite, muscovite, paragonite, vermiculite, beidellite, xantophyllite, margarite, feldspar, zeolite, wollastonite, actinolite, amosite, crocidolite, sillimanite, nontronite, smectite, sepiolite, saponite, faujasite, permutite and sasil.
Examples of naturally occurring structured silicates are:
Be2[S(O4] phenacite, forsterite Mg2[SiO4], olivine (Mg,Fe)2[SiO4], fayalite
Fe2[SiO4], granates M/V [SiO4h (M11 = Mg2+, Ca2+, Fe2+, Mn2+, M1" -
3+ 3+ 3^
Al , Fe , Cr ), zirconium ZrfSiO^, thortveitite Sc2[Si2O7j, barysilite Pb3[Si2O7], hemimorphite Zn4(OH)2 [SJ2O7], a-wollastonite Ca3 [Si3Og], benitoite BaTi [SrsOg], beryl Al2Be3 [SieO-isJ, dioptase Cu6 [Si6Ois]'6 H2O, dravite Na{Mg3Al6(OH)4(BO3)3[Si6Oi8]}, Sch6r1 Na{Fe3lf(AI,FeIH)6(OH)4(BO3)3[Si6Oi8]}. p-wollastonite Ca[SiO3], enstatite Mg[SiO3], dsopside CaMg[SiO3]2, spodumen LiAI[SiO3]2, pyroxenes, amphiboles, tremolite Ca2Mg5(OH)2[Si4On]2, anthophyllite (Mg,Fe")7(OH)2[Si4Oi ik, actinolite (Ca,Na)2(FeIMg,AI)5{OH)2[(Si,AI)4Oi ih. amosite (FellMg,AI)7(OH)2[(Si,AI)4O1i]2, crocidolite Na2(Fefl,Mg)3(Fein)2[(Si,AI)4Oii]2, sillimanite AI[AISiO5], mullite, krauskopfite, rhodonite, stokesite, serpentine Mg3(OH)4[Si2Os], kaolinite Ai2(OH)4[Si2O5]. haltoysite Al2(OH)4[Si2O5]-2 H2O, kaolin, petalite LiAI[Si2O5]2, apophyllite Ca4K(F)[Si2Os]4, gillespite BaFe[Si2O5l2, anorthite Ca2[SiAIO4]4, hexacelsian Ba2[SiAlO4]4, talc Mg3(OH)2[S(2O5]2, pyrophyllite Al2(OH)2[Si2Os]2;
laminar aluminostlicates: mica, phlogopite K{Mg3{OH,F)2[AISi30io]}, biotite K{(Mg,Fe,Mn)3(OH,F)2[AISi3Oio]}. paragonite Na{AI2(OH,F)2[AISi30ioI}, muscovite K{Al2(OH,F)2[AISi30io]}, fluoromuscovite K{Al2F2[AISi3Oin]}, micas of the composition (K,H30)y{Mg3(OH)2[Si4-yAlyOio]} or (KpH30)y{Al2(OH)2-[Si4-yAlyOio]}, in which y = 0.7 to 0.9, brittle micas, for example xantophyllite Ca{Mg3(OH)2[Al2Si2Oin]} or margarite Ca{Al2{OH)2[Al2Si20io]}. mica-like silicates, such as, for example,

7
vermiculite (Mg(H2O)6*2 H20)o.66{[Mg,FeMI,AI)3 (OH)2[Ali.25Si2.750ioI}, illites, montmorillonite Nao.33{(Ali.67 M90.33)(OH)2[Si40io]}t bentonites, beidellite (Ca,Na)o,3{AI2(OH)2[Alo.5Si3.50-jo]}. nontronite Nao.33 {Fe2 (OHb[AIo.33Si3.670io]}, sepiolite, smectites, saponite (Ca,Na)o.33{(Mg,Fe )3(OH)2[Alo.33Si3.670io]} or hectorite Nao.33 {(Mg,Li)3(OH,F)2[Si40io]}f feldspars, such as, for example, K[AISi3Os], Na[AISi3O8], Ca[AI2Si2O8], Na[AISiQ4], K[AISi2O6]; matrix aluminosilicates, such as, for example zeolites, for example faujasite Na2Ca[AI2Si4Oi2]2*16 H2O, chabazite (Na2,Ca)[Al2Si4Oi2]*6 H2O, mordenite Na2[AI2SiioC>24l*6 H2Ot natrolite Na2[Al2Si30io]*2 H2O, permutite, sasil, zeolite A Nai2[Ali2Sii2O24]*27 H2O, zeolite X Na43[Al43Si83Oi26]*132 H2O, zeolite Y Na28[Al28Sf68O96]*125 H2O, and other matrix aluminosilicates, such as, for example, ultramarines or lasurite.
The ionic structured silicate can be either of natural origin, for example contained in or alongside a naturally occurring mineral or rock, such as, for example, bentonite or montmorillonite, or a synthetically prepared structured silicate, for example a magnesium hydrosilicate or a synthetic hectorite (for example DE-A-2718 576).
In the case of a naturally occurring structured silicate, the geographical deposit can have an influence on the chemical and physical properties of the material. Ionic structured silicates, which in nature are often accompanied by other minerals or rocks (for example quartz), can be worked up by mechanical or chemical process steps, for example very finely ground, purified by or separated from other concomitant substances, pH-treated, dehydrated, pressure-treated, heat-treated or treated by oxidation or reduction or with chemical auxiliaries.
Trade names for structured silicates which can be employed for the
purposes of the invention are:
©Tonsil, ©Granosil, ©SOdflock, ©Copisil, ©Opazil, ©Printosil, ©Lightcoat,
©Jetsil, ©Geko, ©Ecosil, ©Tixoton, ©Bentonil, ©Montigel, ©Calcigel,
©Clarit, ©Laundrosil, ©Bionit, ©Edasil, ©Agriben, ©Tixogel, ©Optibent,
©Optigel, ©Airsec, ©Albion Kaolin, ©Biokat's, ©Container Dri, ©Desi Pak,
©Ivyblock, ©Montigel, ©Detbuild and ©Bleach.
Structured silicates which are also used in other sectors, such as, for
example, bleaching bentonite, paper bentonites, foundry bentonites,

8
ceramic bentonites, desiccants, thickeners, antisedimentation agents, catalysts and water softening/water treatment and purification agents, can also be employed in the sense of the invention.
Possible metal cations of the structured silicates used according to the invention are, for example
Li+, Na+, K+, Rb+, Cs+. Be2+, Mg2+. Ca2+. Sr2+, Ba2+, Al3+, TiO2+, 2rO2+, Zn2+, Fe2+, Fe3+. Sn2+, Sn4+, Pb2+, Pb4+, Cr3+, Mn4+, Mn2+. Co2+. Co3+, Cu2+, Sc3+, Ti4+, Zr4+, V5+, Y3+, Ni2+, Mo6+ and W6+
The low molecular weight organic cations are preferably substituted ammonium, phosphonium, thionium or triphenylcarbonium ions or a cationic metal complex.
Preferred ions are low molecular weight, that is to say nonpolymeric, ammonium ions of the formulae (a) - (j):


9

in which
1 18
R to R are identical or different and [lacuna] hydrogen, CN,
(CH2)i-isCN, halogen, for example F, Cl or Brt branched or unbranched
Ci-C32-alkyl, mono- or pofyunsaturated C2-C22-alkenyl, Ci-C22-afkoxy,
Ci-C22-hydroxyalkyl, Ci-C22-ha!ogenoalkyl( C2-C22-halogenoalkenyl,
Ci-C22-aminoalkyl, (Ci-Ci2Mrialkyl-ammoniurn-(Ci-C22)-alkyl; (C1-C22)-
alkylene-(C=O)O-(Ci-C32)alkyl, (Ct-C22)-alkylene-(C=O)O-aryl, (C1-C22)-
alkylene-(C=O)NH-(Ci-C32)alkyl, (Ci-C22)-alkylene-(C=O)NH-aryl,
wherein

can be inserted into the acid ester or acid amide bonds;
(C1-C18)alkylene-O(COHCi-C32)alkyl, (C1-C22)a!kylene-O(CO)-aryl, (C1-
C22)alkylene-NH(C=O)-(C1-C32)alkyl, (C1-C22^alkylene-NHCO-aryl;
poly(oxy-Ci-Ci2-alkylene); aryl, (Ci-Ci8)-alkylenearylt -(O-SiR*2)i-32-O-SiR'3, in which R' has the meaning Ci-Ci2-alkyl, phenyl, benzyl or C-f-Ci2-alkoxy; heterocyclyl, Ci-Ci8-alkylene-heterocyclyl;
1Q
Riy [lacuna] C4-Cn-alkylenet -(C2H4-O-)i-i7-(CH2)i.2-. -(C2H4-NR-)i.i7-(CH2)i-2-. in which R is hydrogen or Ci-Ci2-alkyl;
X has the meaning of Y and -CO-CH2-CO-,

10

or o-, p-, m-(C6-Ci4)-arylene or (C4-Ci4)-heteroaryIene with 1, 2, 3 or 4 heteroatoms from the group consisting of N, O and/or S;
fiO
R represents Ci-C32-acyl, Ci-C22-alkyl, C2-C22-alkeny), C1-C18-alkylene-C6-C-to-aryl, Ci-C22-alkylene-heterocyclyl, C6-Cio-aryl or

11
(C4-Ci4)-heteroaryl with 1, 2, 3 or 4 heteroatoms from the group
consisting of N, O and/or S, R and R represent -(CH2)1-18-. Ci-Ci2-alkylene-C6-Cio-arylene,
Ce-Cio-arylene, Cn-Ci2-alkylene-heterocyclyl; Z represents -NH- or -O-;
Aie and A3e represent -COO°. -S039, -OSO3e, -S029, -COS9 or -CS2e; A2 represents -SC^Na, -SOaNa, -SO2H, -SO3H or hydrogen; R and R independently of one another represent hydrogen, C1-C32-aikyl, in which the aikyl chain can contain one or more of the groups -NH-CO-, -CO-NH-, -CO-O- or -O-CO-; Ci-Cie-alkylene-aryl, C0-C18-alkylene-heterocyclyl, Ci-Cis-hydroxyalkyl, Ci-Ci8-halogenoalkyt, aryl, -(CH2)3-SO3e.

71 72
R and R represent -{0(2)1-12-; and
73 74
R and R represent hydrogen or Ci-C22-alkyl.
Unless described otherwise, "aryl" in the preceding and following definitions preferably represents C6-Ci8-aryl, in particular phenyl or naphthyl, "heterocycyT preferably represents a saturated, unsaturated or aromatic, five- to seven-membered ring with 1, 2, 3 or 4 heteroatoms from the group consisting of N, O and/or S, for example pyridyt, imidazolyl, triazinyt, pyridazyl, pyrimidinyl, pyrazinyl, piperidrnyl, morpholinyl, purinyl, tetrazonyl, or pyrrolyl. The aryl and heterocyclyl radicals can furthermore be mono- or pofysubstituted, for example 2, 3, 4 or 5 times, on carbon atoms or heteroatoms by Ci-Ci2-alkyl, C
12
Heterocyclic ammonium ions which are furthermore preferred are aliphatic
or aromatic 5- to 12-membered heterocyclic radicals with 1, 2, 3 or 4 N, O
and/or S atoms belonging to rings, it being possible for 2 to 8 rings to be
fused, in particular pyridinium, pyridazinium, pyrimidinium, pyrazinium,
purinium, tetraazaporphyrinium, piperidinium, morpholtnium, tetrazonium.
Further suitable heterocyclic radicals are, for example, pyrrolium,
pyrazoiium, imidazolium, benzimidazolium, imidazolium, benzimidazolium,
imidazolium, benzimidazolonium, alkylpyrrolidino-benzimidazolonium,
indolium, isoindolium, indolizinium, pyrrolizidinium, carbazolium,
indazolium, quinolinium, isoquinolinium, pyrindenium, acridinium,
phenanthridinium, lilolinium, julolinium, matridinium, cinnolinium,
quinazolinium, qutnoxafinium, perimidinium, phenazonium, phenaztnium,
1,10-phenanthrolinium,
p-carbolinium, quinolizinium, 1,8-naphthyldrinium, pteridinium,
quinuclidinium, conidinium, hypoxanthinium, adeninium, xanthinium,
isoxanthinium, heteroxanthinium, isoadeninium, guaninium, epiguaninium,
theophyitinium, paraxanthinium, theobrominium, caffeinium, isocaffeinium,
trihydroxypurinium, porphyrinium, tetraazaphorphyrinium, metal-complexed
tetraazaphorphyrinium (for example with Mg, Ca, Sr, Ba, Al, Mn, Fe, Co,
Cu, Zr, Ti, Cr, Ni or Zn),
bis-tetrazonium, phenoxazinium and aminoxanthenium, and derivatives of
the cations mentioned mono- or polysubstituted on carbon atoms or
heteroatoms, it being possible for the substituents to be, independently of
one another, carboxyl, hydroxyl,
C-|-C22-a'koxy, Ci-C22-a'kyl. C2-C22-alkenyl, hydroxy-(Ci-C22)-alkyl,
amino, aminoalkyt, C-i-Cie-ifninoalkyi, alkylamido, alkylcarbonyloxy,
alkyloxycarbonyl,
nitro, cyano, halogen or C-|-C22-acyl,
in particular N- (C example N-(Ci-C2o)alkyl-pyridinium.
Ions of the formulae (a) - (j) which are of particular interest are those in which
1 1 ft
R to R denote hydrogen, CN, CH2-CN, CF3, Ci-C22-alkyl. C2-C18-alkenyl, Ci-C-is-alkoxy, Ci-Cia-hydroxy-alkyI, Ci-Cis-halogenoalkyl, C2-Ci8-halogenoalkenyl, in which halogen preferably denotes F or Cl, Ci-C-je-aminoalkyl, (Ci-Ce)-trialkylammonium-(Ci-Ci8)-alkyl, (Ci-Cis)-alkylene-

13
O(C=O)- alkylene-NHCO-(C1-C22)alkyl, (C-|-Ci8)-alkylene-NHCO-phenyl, (Ci-C18)-
a!kylene-{C=O)O-(Ci-C22)alkyl. (Ci-C18)-alky!ene-(C=O)O-phenyl, Ci8)alkylene-(C=O)NH-(Ci-C22)aikyl, {Ci-C18)-alkylene-CONH-phenyl,
benzyl, phenyl, naphthyl orC-|-Ci2-alkylene-heterocyclyl;
R denotes C4-C5-aIkylene, -(C2H4-O)i_9-(CH2)i-2- or
-(C2H4-NH)1.9-(CH2)i-2-;
R denotes Ci-Ci8-acyl, Ci-C18-alkyl, C2-Ci8-alkenyl, Ci-Ci2-alkylene-
phenyl, Ci-Ci8-alkylenepyridyl, phenyl or pyridyl;
R and R denote -(CH2)II-12-. C-i-Cs-alkylenephenylene, phenylene or
Ci-C8-alkylenepyridylene or -piperidylene;
R71 and R72 denote -(CH2)i-8 and
73 74
R and R denote hydrogen or (Ci-C-j8)-alkyl.
Preferred low molecular weight organic cations are furthermore cationic metal complexes, such as metal carboxylates, metal salicylates, metal sulfonates, 1:1 metal-azo complexes or metal dithiocarbamates, in which metal is preferably Al, Mg, Ca, Sr, Bat TiO, VO, Cr, V, Ti, Zr, Sc, Mn, Fe, Co, Ni, Cu, Zn and ZrO and the metal complex optionally contains one or more further ligands.


in which n = 2,3 or 4;
m = 1, 2 or 3, but is always less than n;
Preferred metal carboxylates and salicylates are those of the formulae (k) and (I)

14
M1n© and M2ne independently of one another is a metal cation of the main group or transition metals, for example represents B, Al, Mg, Ca, Sr, Ba, Sc, V, Ti, Zr, TiO, Cr, Mn, Fe, Co, Ni, Cu, Zn or ZrO, R75 can be C1-C32-alkyl (linear or branched), C1-C22-halogenoalkyl, C1-C18-hydroxyalkyl, C1-C18-aminoalkyl, C1-C18-ammoniumalkyl, C1-C18-alkylene-aryl, C1-C18-alkylene-heterocyclyl, aryl or heterocyclyl, as defined above; and
R76 to R78 independently of one another can be C1-C12-alkyl (linear or branched), C1-C4-alkoxy, hydroxyl, carboxyl, C1-C4-alkenyl, hydroxy-(C1-C4)-alkyl, amino, (C1-C4)-aminoalkyl, nitro, cyano, halogen, C1-C12-acyl, C1-C4-iminoalkyl, C1-C4-halogenoatkyl, aryl or heterocyclyl, as defined above.
Analogous cationic complexes or salts of the abovementioned metals with ligands, such as a-hydroxyphenol, a-aminoaniline, ct-hydroxyaniline, a-aminobenzoic acid, qutnoline, 1,8-diaminonaphthalene, 1,4,5,8-tetraamino-naphthalene, 1,8-dihydroxynaphthalene or 1,4,5,8-tetrahydroxy-naphthalene, are furthermore suitable.
Analogous cationic complexes or salts of the abovementioned metats with ligands or anions, such as, for example, a,a -dipyridyl, ethylenediamine, diethylenetriamtne, triethyienetetraamine, acetylacetonate, ortho-phenanthroline, benzoyl ketones, ethylenedi(biguanidine), biguanidine or dtmethylglyoxime, are furthermore suitable.
Preferred 1:1 metal-azo complexes are those of the formulae (m) - (p)


15



wherein M3n+ to M6n+ have one of the meanings of M1 n+ or M2n+,
R79, R80, R81, R84 and R86 independently of one another is an atomic
group, which can optionally carry substituents, needed to complete a
mono- or dinuclear ring system of aromatic character,
R82 and R87 independently of one another are a phenyl radical which
optionally carries substituents or a (C1-C12)-alkyl or (C1-C2)-alkoxy-
(C2-C8)-alkyl radical,
R83, R85 and R88 independently of one another is C1-C12-alkyf or phenyl,
optionally carrying substituents,
and the ligands L1 to L12 independently of one another can be H2O, OH-,
NH3, F-, CI-, Br-, I-, NO3-, HSO4-, SO42-, H2PO4-, HPO42-, PO43-,
BO33-, BO2(OH)2-t BO(OH)2-. HCO3-, CO32-, H2S, HS-, S2-, oxalate,
citrate, formate, acetate, propionate, fumarate, maleate, tartrate,
C1-C4-alkylsulfonate, tauride, methyltauride, sarcoside, methylsarcoside,
lactate and other low molecular weight carboxylates and sulfonates.


Cationic complexes or salts which are furthermore suitable are those of the abovementioned metals with dithiocarbamate ligands according to the formula (o)
_ ^ _ m-mi R"
in which the radicals R89 and R90 independently of one another have one of the meanings of R1 and m and n are a number from 1 to 4, where n > m.

16
Cations which are furthermore suitable are triaza-cyclononanium or tetraaza-cyclododecanium cations of the formulae (p) and (q)

in which K&z to K38 independently of one another can be H, ui-U3ii-aiKyi,
C2-C18-alkenyl, C1-C18-halogenoalkyl, Cl-C18-alkoxy, C1-C18-
hydroxyaikyl, (C1-C8)alky!ene-(C6-C14)-aryl or {C1-C10>
alkyleneheteroaryl, for example (C1-C10)-alkylene-pyridyl, n represents a number between 1 and 4 and L1 and L2 represent a low molecular weight cation, for example hydrogen or a main group or transition metal, such as Li, Na, K, Rb, Cs, Be, Mg, Ca, Sr, Ba, Al, TiO, ZrO, Mn, VO, Fe, Co, Cu, Zn, Cr.Ni, MoorW.
Ammonium cations which are furthermore suitable are those of the general formula (r)

in which R39 and R40 independently of one another have one of the meaning of R32; and R41 and R42 represent {-CH2-)n, where n = 2 to 9. Amino acids which are furthermore suitable are those of the general formula (s)


17
in which the radicals R66 to R68 independently of one another can be hydrogen, C1-C22-alkyl, C1-C18-hydroxyalkyl, (C1-C22)-halogenoalkyl, (C1-C18)-alkylenearyl, for example benzyl, (C1-C18)-alkyleneheteroaryl, (C6-C10)-aryl, heteroaryl, for example pyridyl, heterocycyl, for example morphoiinyl or piperidinyl, or (C1-C8)-a!kyleneheterocycyl and R65 can be hydrogen, C1-C18-alkyt, C1-C18-hydroxyalkyl, C1-C18-thioalkyl, C1-C18-aminoalkyl, C1-C18-carboxyalkyl, C1-C18-alkylenearyl, for example benzyl, C1-C18-alkyIeneheteroaryl, C1-C18-alkyleneheterocyclyl C6-C10-aryl, (C4-C10)-heteroaryl, (C4-C10> heterocyciyl, for example morphoiinyl or piperidinyl, C1-C22-acyl, C1-C18-halogenalkyt or cyano.
Triphenylmethane cations which are furthermore suitable are those of the formula

in which
R and R are identical or different and denote -NH2, a mono- or dialkylamino group, the alkyl groups of which have 1 to 4, preferably 1 or 2, carbon atoms, a mono- or di-omega-hydroxyalkylamino group, the alkyl groups of which have 2 to 4, preferably 2, carbon atoms, an optionally N-(Ci-C4)aikyl-substituted phenyl- or phenalkylamino group, the alkyl of

18
which has 1 to 4, preferably 1 or 2, carbon atoms and the phenyl nucleus of which can carry one or two of the radicals, methyl, ethyl, methoxy, ethoxy and sulfo,
AA AfX At*k
R is hydrogen or has one of the meanings given for R and R ,
R and R denotes hydrogen, halogen, preferably chlorine, or a sulfonic
A ft A ^
acid group, or R forms a fused-on phenyl ring together with R ,
R , R , R and R each denote hydrogen or an alkyt radical having 1
or 2 carbon atoms, preferably methyl, and
R is hydrogen or halogen, preferably chlorine.
Phosphonium and thionium cations which are furthermore suitable are those of the formulae (t) and (u)

in which R53 to R59 independently of one another are Ci-Cis-alkyl, C2-Ci8-alkenyl, Ci-Cie-alkoxy, Ci-C-|8-hydroxyalkyl, (Ci-Cs)alkylene-{C6-Cio)aryl, for example benzyl, alkyleneheteroaryl, Ce-C-io-aryl or heteroaryl, for example pyridinyl.
Fluorinated ammonium ions of the formula (x)

in which
no
R denotes perfluorinated alkyl having 5 to 11 carbon atoms and
R , R and R are identical or different and denote alkyl having 1 to 5
carbon atoms, preferably 1 or 2 carbon atoms, are particularly preferred.
The structured silicates containing a low molecular weight organic cation can be prepared by bringing together one or more naturally occurring or synthetic structured silicates with a salt containing the low molecular weight

19
organic cation, for example the corresponding chloride, bromide, iodide or methyl-sulfate, in aqueous suspension, expediently at a pH of between 0 and 14, preferably between 2 and 13, expediently at a temperature of 0 to 160°C, preferably 5 to 140"C, expediently under a pressure of 1 to 20 bar, in a molar ratio of organic cation : silicate of 1:100 to 10:1, preferably 1:20 to 3:1. It is advantageous to predisperse the structured silicate in water for between Vz and 48 hours, preferably between 1 and 24 hours, for example at a temperature of 5 to 100°C. It is furthermore advantageous to adjust the salt of the organic cation to a pH of between 5 and 10, before the reaction in an aqueous medium.
A salt-like structured silicate in which the silicate is hectorite, betdellite, illite, muscovite, xantophyllite, margarite, sepiolite, saponite, mica, feldspar, nontronite, montmorillonite, smectite, bentonite, faujasite, zeolite A, X or Y, permutite, sasil or a combination thereof; and the cation is an ion of the formula (x) described above is novel and the present invention likewise relates to it. These novel compounds can be prepared as described above. These compounds can surprisingly show a charge assistant effect in the medium employed, in particular can achieve an assisting anti-offset action (better detachment of the toner from moving parts of the printing machinery which come into contact with the toner, for example photoconductors, deflection rollers).
The salts, used according to the invention, of ionic structured silicates can be matched accurately to the particular resin/toner system. Another technical advantage of these compounds is that they are inert toward the various binder systems and can thus be employed for diverse uses, it being of particular importance that they are not dissolved in the polymer matrix but are present as small, very finely divided solids. They furthermore show high and usually constant charge control properties and good heat stabilities. The structured silicates employed according to the invention are furthermore free-flowing and have a good dispersibility.
Dispersion means the distribution of one substance in another, in the sense of the invention the distribution of a charge control agent in the toner binder, powder coating binder or electret material.

20
It is known that crystalline substances in their coarsest form exist as agglomerates. To achieve a homogeneous distribution in the binder, these must be divided into smaller aggregates or ideally into primary particles by the dispersing operation. The charge control agent particles which exist after the dispersing in the binder should be smaller than 1 fim, preferably smaller than 0.5 nm, a narrow particle size distribution being of advantage. Action ranges which are optimum, depending on the substance, are found for the particle size, defined by the dso value. Thus, for example, coarse particles (1 mm) sometimes cannot even be dispersed at all or can be dispersed only with a considerable expenditure of time and energy, while very fine particles in the submicron range present an increased safety risk, such as the possibility of dust explosion.
The particle size and shape is established and modified either by the synthesis and/or aftertreatment. The property required is often only possible by controlled aftertreatment, such as grinding and/or drying. Various grinding techniques are suitable for this. Air jet mills, cutting mills, hammer mills, bead mills and impact mills, for example, are advantageous.
The binder systems mentioned in the present invention are typically hydrophobic materials. High water contents of the charge control agent can either oppose wetting or promote dispersing (flushing). The practicable moisture content is therefore substance-specific.
The compounds according to the invention are characterized by the following chemical/physical properties:
The water content, determined by the Karl-Fischer method, is between 0.001% and 30%, preferably between 0.01 and 25%, and particularly preferably between 0.1 and 15%, it being possible for the water to be adsorbed and/or bonded, and for the content thereof to be adjusted by the action of heat up to 200°C and vacuum down to 10" mmHg or by addition of water or storage under defined atmospheric humidity conditions. Surprisingly, the compounds according to the invention which contain one or more organic cations defined above show no particularly increased H2O content (Karl-Fischer method) after storage at 90% relative atmospheric humidity and 25°C in a climatic test cabinet for 48 hours, while the

21
analogous structured silicates with metal cations show significantly higher H2O contents, sometimes several times that before the climatic storage.
The particle size, determined by means of light microscopy evaluation or laser light diffraction as defined by the dso value, is between 0.01 urn and 1000 (im, preferably between 0.1 and 500 ^m, and very particularly preferably between 0.5 and 400 ^m. It is particularly advantageous if a narrow particle size results from the grinding. A range A (dgs-dso) of less than 500 |im, in particular less than 400 ]im, is preferred.
The conductivity of the 5% strength aqueous dispersion is between 0.001 and 2000 mS, preferably between 0.01 and 100 mS. The compounds according to the invention contain both crystalline and amorphous contents. The compounds used according to the invention, when incorporated into a toner binder, show a heat stability up to 200°C (no discoloration) in a thermal gradient test (Kofler test).
In electrokinetic surface potential determination by means of SCD (streaming current detection), the compounds according to the invention with the organic cations defined above surprisingly show significantly lower surface potentials (positive or negative sign) than the corresponding structured silicates with metal cations. On titration of these compounds with corresponding surface-active reagents to the zero point of the surface potential {SCD monitoring of the titration), significantly more surface-active reagent is needed for the compounds with metal cations than for the corresponding structured silicates with organic cations. This indicates a high stability of the salt bond between the structured silicate and organic cation.
The salts, employed according to the invention, of ionic structured silicates can also be combined with further charge control agents with a positive or negative control in order to achieve good charging possibilities in use, the total concentration of the charge control agents expediently being between 0.01 and 50% by weight, preferably between 0.05 and 20% by weight, particularly preferably between 0.1 and 5% by weight, based on the total weight of the electrophotographic toner, developer, powder or powder coating.

22
Possible further charge control agents are, for example: triphenylmethanes; ammonium and immonium compounds, iminium compounds; fluorinated ammonium and fluorinated immonium compounds, biscationic acid amides; polymeric ammonium compounds; diallylammonium compounds; arylsulfide derivatives, phenol derivatives; phosphoniurn compounds and fluorinated phosphonium compounds; calix(n)arenes, oligosaccharides linked in cyclic form (cyclodextrins) and derivatives thereof, in particular boron ester derivatives, interpolyelectrolyte complexes (IPECs); polyester salts; metal complex compounds, in particular salicylate-metal complexes and salicylate-nonmetal complexes, hydroxycarboxyiic acid-metal complexes and hydroxycarboxylic acid-nonmetal complexes, benzimidazolones; azines, thiazines or oxazines which are listed in the Colour Index as pigments, solvent dyes, basic dyes or acid dyes.
The charge control agents mentioned below, which can be combined individually or in combination with one another with the salts of the ionic structured silicates, are particularly preferred:
triphenylmethanes, as described, for example, in US-A-5 051 585; ammonium and immonium compounds, as described, for example, in US-A-5 015 676; fluorinated ammonium and fluorinated immonium compounds, as described, for example, in US-A-5 069 994; biscationic acid amides, as described, for example, in WO 91/10172; diallylammonium compounds, as described, for example, in DE-A-4142 541, DE-A-4 029 652 or DE-A-4 103 610;
arylsulfide derivatives, as described, for example in DE-A-4 031 705; phenol derivatives, as described, for example, in EP-A-0 258 651; phosphonium compounds and fluorinated phosphonium compounds, as described, for example, in US-A-5 021 473 and US-A-5147 748; calix(n)arenes, as described, for example, in EP-A-0 385 580; benzimidazolones, as described, for example, in EP-A-0 347 695; oligosaccharides linked in cyclic form, as described, for example, in DE-A-4 418 842; polyester salts, as described, for example, in DE-A-4 332 170;
cyclooligosaccharide compounds, as described, for example, in DE-A-197 11260;

23
inter-polyelectrolyte complexes, as described, for example, in DE-A-197 32 995.
Surface-active ionic compounds and so-called metal soaps are furthermore suitable, especially for liquid toners.
Alkylated arylsulfonates, such as barium petronates, calcium petronates, barium dinonylnaphthalene sulfonates (basic and neutral), calcium dinonylsulfonate or dodecylbenzene sulfonic acid Na salt, and polyisobutylenesuccinimides (Chevrons Oloa 1200) are particularly suitable.
Soylecithin and N-vinylpyrrolidone polymers are furthermore suitable. Sodium salts of phosphated mono- and diglycerides with saturated and unsaturated substituents, AB di-block copolymers of A: polymers of 2-(N;N)di-methylaminoethyl methacrylate quaternized with methyl p-toluenesulfonate and B: poly-2-ethylhexyl methacrylate are furthermore suitable.
Di- and trivalent carboxylates, in particular aluminum tristearate, barium stearate, chromium stearate, magnesium octate, calcium stearate, iron naphthalite and zinc naphthalite are furthermore suitable, especially in liquid toners.
Chelating charge control agents (EP 0 636 945 A1), metallic (tonic) compounds (EPO 778 501 A1), phosphate metal salts, as described in JA9 (1997)-106107, are furthermore suitable. Azines of the following Colour Index Numbers: C.I. Solvent Black 5, 5:1, 5:2, 7, 31 and 50; C.I. Pigment Black 1, C.I. Basic Red 2 and C.I. Basic Black 1 and 2 are furthermore suitable.
The structured silicates used according to the invention are incorporated homogeneously, for example by extrusion or kneading, bead grinding or with an Ultraturrax (high-speed stirrer) into the binder of the particular toner, developer, coating, powder coating, electret material or polymer to be separated electrostatically individually or in combination with one another or with further abovementioned charge control agents in a concentration of 0.01 to 50% by weight, preferably 0.05 to 20% by weight, particularly preferably 0.1 to 5.0% by weight, based on the total mixture. The compounds employed according to the invention can be added here as dried and ground powders, dispersions or solutions, presscakes,

24
masterbatches, preparations, mixed pastes, as compounds absorbed from aqueous or non-aqueous solution onto suitable carriers, such as, for example, silica gel, or mixed with such carriers, TiC>2, AI2O3 or carbon black, or in another form. The compounds used according to the invention can in principle also be added as early as during the preparation of the particular binders, that is to say in the course of polymerization, polyaddition or polycondensation thereof.
To prepare electrophotographic color toners, coloring agents, such as organic color pigments, inorganic pigments or dyestuffs, are added. The organic color pigments can be pigments from the group consisting of azo pigments or polycyclic pigments or mixed crystals (solid solutions) of such pigments.
Preferred blue and/or green pigments are copper phthalocyanines, such as C.I. Pigment Blue 15, 15:1, 15:2, 15:3, 15:4, 15:6, P. Blue 16 (metal-free phthalocyanine), or phthalocyanines with aluminum, nickel, iron or vanadium as the central atom, and furthermore triarylcarbonium pigments, such as Pigment Blue 1, 2, 9, 10, 14, 62, 68, Pigment Green 1, 4, 7, 45; orange pigments, such as, for example, P.O. 5, 62, 36, 34, 13, 43, 71; yellow pigments, such as, for example, P.Y. 12, 13, 17, 83, 93, 122, 155, 180, 174, 185, 97; red pigments, such as, for example, P,R 48, 57, 122, 146, 149, 184, 186, 202, 207, 209, 254, 255, 269, 270, 272; violet pigments, such as P.V. 1, 19, carbon black, iron/manganese oxides; and furthermore mixed crystals of C.I. Pigment Violet 19 and C.I. Pigment Red 122. The mixtures can be prepared in the form of the powders, by mixing presscakes, spray-dried presscakes, masterbatches and by dispersing {extrusion, kneading, roll mill processes, bead mills, Ultraturrax) in the presence of a carrier material in solid or liquid form (in water-based and non-aqueous inks) and by flushing in the presence of a carrier material. If the coloring agent is employed with high water or solvent contents {> 5%), mixing can also proceed with assistance in the presence of elevated temperatures and by vacuum. The flushing operation can proceed in the presence or absence of organic solvents and of waxes.

25
Mixtures with organic dyestuffs are suitable in particular for increasing the brilliance, but also for adjusting the color shade. Preferred such dyestuffs which are to be mentioned are:
water-soluble dyestuffs, such as, for example, direct, reactive and acid dyes, and solvent-soluble dyestuffs, such as, for example, solvent dyes, disperse dyes and vat dyes. Examples which may be mentioned are: C.I. Reactive Yellow 37, Acid Yellow 23, Reactive Red 23, 180, Acid Red 52, Reactive Blue 19, 21, Acid Blue 9, Direct Blue 199, Solvent Yellow 14, 16, 25, 56, 62, 64, 79, 81, 82, 83, 83:1, 93, 98, 133, 162, 174, Solvent Red 8, 19, 24, 49,89, 90, 91, 92, 109, 118, 119, 122, 124, 127, 135, 160, 195, 212, 215, Solvent Blue 44, 45, Solvent Orange 41, 60, 63, Disperse Yellow 64, Vat Red 41, Solvent Black 45, 27.
Dyestuffs and pigments with fluorescent properties, such as ®Luminole (Riedel-de Haen) can also be employed, for example to prepare falsification-proof toners.
Inorganic pigments, such as, for example TiO2 or BaSO^ are used in mixtures for brightening. Mixtures with effect pigments, such as, for example, pearlescent pigments, Fe2O3 pigments (©Paliochrome) and pigments based on cholesteric polymers, which produce different color impressions depending on the angle of observation, are furthermore suitable.
The present invention also relates to an electrophotographic toner, powder or powder coating comprising 30 to 99.99% by weight, preferably 40 to 99.5% by weight, of a customary binder, for example a styrene, styrene/acrylate, styrene/butadiene, acrylate, urethane, acrylic, polyester or epoxy resin, or a combination of the last two, 0.01 to 50% by weight, preferably 0.05 to 20% by weight, particularly preferably 0.1 to 5% by weight, of at least one salt of ionic structured silicate and optionally 0.001 to 50% by weight, preferably 0.05 to 20% by weight, of a coloring agent, in each case based on the total weight of the electrophotographic toner, powder or powder coating.
The compounds described according to the invention can furthermore be applied to "free-flow agents" as an additional charge control element in

26
suspended form or in a dry mixture. The compounds described according to the invention can also be employed for a "carrier coating".
In the following examples, parts denote parts by weight and percent denotes percentage by weight.
Preparation example 1
10 g of bentonite (pH 7-12) are dispersed in 300 ml of deionized water by means of stirring for 1 hour at 80°C. Thereafter, 5.3 g of a 77% strength aqueous distearyldimethylammonium chloride solution (DSDMAC) are adjusted to a pH of approx. 9 by means of dilute NaOH solution and then added to. the bentonite suspension. The reaction mixture is subsequently stirred at 80°C for 1 hour and filtered with suction and the residue is rinsed several times with deionized water and then dried at 60°C in vacuo. Characterization:


numerous
reflection peaks between 2 Theta 5 and 55° (main peaks: 3.5°; 6.6°; 19.8°; 23.7°; 24.4°; 27.7°; 35.0°; 38.3°; 54.0°).
Solubilities: insoluble in water, ethanol, acetone,
n-hexane ( Preparation example 2
10 g of a magnesium hydrosilicate (Optigel SH, "Hectorite") are dispersed
in 400 ml of deionized water at room temperature for 2 hours.
6.0 g of an 80% strength aqueous distearylmethylbenzyl-/
distearyldimethylammonium chloride mixture (DSMB/DSDMAC) are then
added and the reaction mixture is stirred at 80-100°C for 30 minutes. The
precipitate is filtered off with suction, washed several times with deionized
water and dried at 60°C in vacuo.

27
Preparation examples 3 to 25




Fluorinated quat:

R - CF = CH - CH2 - N Et2Me R = C5FiitoCnF23

Characterization of Preparation example 11:

28
White to pale gray powder
DTA: no decomposition up to 200°C
pH: 8.7
Conductivity: 0.09 mS/crn
Residual moisture content: 1.0% (Karl Fischer Titration)
SCD: U = -150 mV (10 ml of 0.5% strength suspension); titration to
U = 0 mV with 0.1 ml of 10"3M Polydadmac solution
tan 5 (1kHz): 2.7
Q cm: 6-10
Crystallinity: > 70% (X-ray diffraction); numerous reflection peaks
between 2 Theta 5 and 55° (main peaks: 4.9°; 9.7°;
19.8°; 23.6"; 24.9°, 29.9'; 35.0°; 45.3°; 54.0°)
Particle size distribution: dso = 26 urn, dgs = 213 urn {laser light diffraction)
BET: 23.4 m2/g
Solubilities: insoluble in water, ethanol, acetone, n-hexane
( Characterization of Preparation example 13:
White to pale gray powder
DTA: no decomposition up to 250°C
pH: 7.8
Conductivity: 0.20 mS/cm
Residual moisture content: 1.6% (Karl Fischer Titration)
SCD: U = -210 mV (10 ml of 0.5% strength suspension);
titration to
U = o with 0,22 ml of 10"3M Polydadmac solution
tan 6 (1kHz): 1.3
Qcm: 6-108
Crystallinity: > 70% (X-ray diffraction); numerous reflection peaks
between 2 Theta 5 and 55° (main peaks: 6.0°; 18.3°;
19.8°; 24.5°; 30.7°; 34.9°; 38.3°, 43.4°, 54.0°)
Particle size distribution: dso =90 urn, dgs = 390 urn (laser light diffraction)
BET: 17.8 m2/g
Solubilities: insoluble in water, ethanot, acetone, n-hexane
(
29
Use Examples
Use Example 1
1 part of the compound from Preparation Example 1 is incorporated homogeneously into 99 parts of a toner binder (styrene/acrylate copolymer 60:40 Dialec S 309) in the course of 30 minutes by means of a kneader. The mixture is subsequently ground on a laboratory universal mill and then classified on a centrifugal sifter. The desired particle fraction (4 to 25 ^m) is activated with a carrier which comprises magnetite particles of size 50 to 200 Dm coated with styrene/methacrylate copolymer (90:10).
Use Example 2
The procedure is as in Use Example 1, a polyester resin based on bisphenol A (©Almacryl T 500) being used instead of the styrene/acrylate copolymer and ferrite particles of size 50 - 200 um coated with siiicone being used as the carrier.
The measurement is carried out on a customary q/m measuring stand. By using a sieve with a mesh width of 45 |im, it is ensured that no carrier is carried along with the blown-out toner. The measurements are carried out at about 50% relative atmospheric humidity. The following q/m values friC/g] are measured, depending on the duration of the activation.

Use Examples 3 to 34:
The procedure is as in Use Example 1 or 2, the compounds listed below
being employed instead of the compounds of Preparation Example 1.





32
Use Examples 35 to 37
The procedure is as in Use Example 1, either 0.5, 2 or 3 parts of the
compound from Preparation Example 1 being employed instead of 1 part.
Use Examples 38 to 39
The procedure is as in Use Example 2, 2 or 3 parts of the compound from
Preparation Example 1 being employed instead of 1 part.

Use Examples 40 and 41
The procedure is as in Use Example 1, 1 or 5 parts of a coloring agent having an electrostatically positive intrinsic effect (C.I. Solvent Blue 125, see Comparison Example A) also being incorporated in addition to the 1 part of the compound from Preparation Example 1.

Use Examples 42 to 50
The procedure is as in Use Examples 1, 35 and 36, 5 parts of an organic pigment (carbon black ©Mogul L, Cabot; ©Toner Magenta EO2, Clariant (C.I. P. Red 122); ©Toner Yellow HG. Clariant (C.I. P. Yellow 180)) additionally also being incorporated.

33

Comparison Example A:
The procedure is as in Use Example 40, 1 part of C.I. Solvent Blue 125 but
no charge control agent according to the invention being incorporated.

The pronounced positive triboelectric intrinsic effect of the blue coloring agent is dearly detectable.
Use Example 51
1 part of the compound from Use Example 1 was incorporated
homogeneously into 99 parts of a powder coating binder ( Crylcoat 430),
as described in the Use Examples mentioned above. Tribo-spraying of the
powder (coatings) was carried out with a TriboStar spray apparatus from
Intec (Dortmund) with a standard spray tube and a star inner rod at

34
maximum powder throughput with a spray pressure of 3 and 5 bar. The current intensity resulting from the electrostatic charging of the powder coating or powder was indicated in A. The deposition rate was then determined in % by the difference in weight of the powder coating sprayed and that deposited.


-39-
WE CLAIM:
1. A method for controlling the charge of an electrophotographic fcner,
powder or powder coating comprising adding a structured salt-iike silicate
thereto, wherein the cation In the salt tike sillicate to NtV, H3O*, an afkati
metal, alkaline earth metal, earth metal or transition metal Ion or a low
molecular weight organic cation or a combination thereof and the anion te
an Island, cyclic, group, chain, ribbon, laminar or matrix silicate or a
combination thereof as a charge control agent.
2. The method as claimed in claim 1, wherein the silicate is an anion from
the group consisting of montmorlllontte, bentonrte, hectorlte, kaollntte,
paragonite, vermiculite, beidellite, xantophylttte, margartte, feldspar,
zeolie, wollastonile, actinoltte, amosite, croctdoiite, sillimanite, nontronite,
smectite, sepioffte, sapontte, faujastte, permulite and sasil.
3. The method as claimed in claim or 2, wherein the cation is 1-feO*, Lt, Na+,
K+Rb*.Cs+fBe2+>Mg2+>Ca2*,Sr2\Ba2*,AI3+,
Tlo2^zro2^zn2^Fe2^Fe3^srl2^sn4^Pb2^Pb4^cr3^Mn4^Mn2+lco2^co3^
C^^.Sc3" Ji^Zr4^Y3+,NP+,MoB* or WB+.
4. The method as claimed in at last one of claims 1 to 3, wherein the low
molecular weight organic cation is a substituted ammonium,
phosphonium, thionium or triphenylcarbonium ion or a cationic metal
complex.
5. The method as claimed in claim 4, wherein the ammonium ion has one of
the formulae (a)-({).

-36-

in which R1 to R19 are identical or different and [lacuna] hydrogen, CN, (CH2)i, isCN, halogen branched or unbranched CrC32-alkytt mono- or potyunsaturated CrC22-alk©nyl, CrCaraikoxy, Ci-C22-hydroKyalkyll Ci-C22-halogenoalkyi, C2-C22-halogenoalkenyl, Ci-C22-amtnoalkyl, (Ci-Ci2)-trialky^ammonlum-(Ci-C22)-alkyl; (Ci-C22)-alkylene-(C=O)O-(Ci-C32)-aHcylf (Ci-C22)-alkylene-(C=O)O-aryl,( d-C22)-alkylene-(C=O)NH-( Ci-C32)alkyl, (Ci-C22)-alkylene-(C-O)NH-aryl, wherein

-37-



can be inserted into the acid ester or acid amide bonds;
(CrCiB)-aikylen8-O(CO)-(Ci-C32)"Hcyl1 (Ct-C22)-aIkyl8ne-O(CO)-arylJ (C1-C22)-aikylene-NH(C=O)-(Ci-C32)alkyl, (Ci-C22)-aBcylene-NHCO-aryl; poly(oxy- C1-C12-alkytene); aryl, (Ci-C18) -atkylenearyl; -(O-8IR'2)i-32-O-SIR'3, In which R' has the meaning Ci-Cia-alkyI, phsnyl, b"nzyl or Ci-CiralKoxy; heterocyctyl, Ci-Ciff-afkylene-heterocyctyl, wherein the aryl and heterocyctyl radicals can be mono- or polysubstituted on carbon atoms or heferoafoms by Ci-Ci?-afkyl, Ci-C^-afkenyl, d-C^alkoxy, hydroxy-( Ci-C^alkyl, amino-( CrC4)alkyl, CrC^alkylimlno, carboxyl, tiydroicyt, ^imino, n*tro, cyano, halogenj Ci-Ciracylj C1-C4-halogenoalkyl, Ct-C^alkylcarbonyt, Ct-C^alkytcarbonyloxy, 0,-04-alkoxycarbonyl, CrCralkylcarbonyl, Ci-C4-alky!carbonyliminof CB-CKT arylcarbonyl, aminocarbonyl, aminosulfonyl, Ci-C4-alkylaminosulfonyl, phenyl, naphthyl, or heteroary!,;
.19
R1W [lacuna] C4-Cti-ancytener(C2H4-0-)i.ir(CH2)i.2-, -(C2H4-NR-)I.I7-(CH2)I-T-P in
which R Is hydrogen or Ci-Ci2-aBcyl;
X has the meaning of Y and -CO-CH2-CO-,



-38-


or o-tp- m-(CB-GM)-ary!tn© or (C"-Cu)-hetero8rylene with 1,2"3 or 4 heterQatoms from the group consisting of N, O and/or S;
R00 represents d-Csj-acyl, Ci-Czz-eBcyl, CT-CjT-alkenyl, Ci-Cia-alkylene- Ce-Cio-aryl, CrC^rBlkylene-heterocyctyt, Ce-Cio-aryl or (C4-Cu)-rteteroaryl wHh 1,2,3 or 4 heteroatoms from the group consisting of N,0 and/or S, RB1 and R84 represent -(CH2)I.IB-, Ci-Ci2-alkylene- C&-Cio-arylene, Cs-Cio-
arylene, C6-C1-arytene, Co-Ci2-aHcytene-heterocyctyt; Z represents -NH- or -O-
A16 and A3e represent -COO*--SO38( -OSO^6, -SO2e, -COS6 or -CSO2e; A2 represents -SO2NatSO3Na,-8O?H,-SO3H or hydrogen; R89 and R70 Independently of one another represent hydrogen, C1-C32-afcyt, in which the alky! chain can contain one or more of the groups -NH-CO-, -CO-NH-, -CO-O- or-O-CO-; Ci-Cie-attcyene-aryl, Co-CiB-alkylene-heterocyclyl, CrCi8-hydroxyalkyl, Ci-CiB-hatogenoallcyl, aryl, -(CH2)3-SO39,


-39-
R71 and H72 represent -(CHdi-ir; and
R73 and R74 represent hydrogen or Ci-C22-alkyl.
8) The method as claimed In claim 5, wherein R1 to R18 denote hydrogen CN,CH3-CN, CF3, Ci-Czralkyl, Cz-Cie-alkenyl, Ci-CiB-alkoxy, CI-CIB-hydroxy-alkyf, CvCi8-r*atogenoa!kyl, CrCe-hatogenoalkenyl, In which halogen preferably denotes F or CKd-de -amlnoalkyl, (Ci-C6) -trialkytammonlum-(Ci-Cie)-a"cyl, (Ct-Cis)-allcylene-O(C=O)-( Ci-C22)attcyl, (CI-CIB) -alkylene~O(C=O)-phenyl, (CrCiB)-a!kylene-NHCO-(Ci-C22)alkylt (C1-C18) -alkylene-NHCO-phenyl, (C,-Cie) -(0=0)0.(0^022)8^1,(01-CiB)-alkytene-(C=O)O-phenylP (Ci-Cia)alkylene-(C=O)NH-(Ct-C22)alkyl, (Ci-Cia)-aIkytene-CONH-phenyl, benzyl, phenyf, naphthyf, C1-C12-afkylene-heterocycfyl;
R19 denotes C^Cs-alkylene, -(C2H4O)i.ff-(CH2)i-2- or-(C2HpNH)i9-(CH2)i-2-;
R80 denotes Ci-Ci8-acyl, Ci-Cw-aOcyl, CrCie-alkenyl, Ci-Ci2-alky!ene-ph"nyl, C1-
Cie-alkytene-aikylene-pyridyi, phenyt or pyrldyl;
R81 and R54 denote -(CH2)M2-, Ci-Cie-alkytene-pherrytene, phenylene or Ci-Cie-
alkylenepyridylene or plperidylene;
R71 and R72 denote -(CH;")i-8 and
R73 and R74 denote hydrogen or (Ci-Cte)-aOcyl.

-40-
7) The method as claimed in claim 4, wherein the ammonium: ton Is an
aliphatic or aromatic 5- to 12-membered heterocycllc radical wflh 1 o 4 N,
O and/or S atoms belonging to the rings, ft being possible for 2 to 8 rings
to be fused, preferably pyrkfmum, pyridazlnium, pyrfmidfnfum, pyrazfnium,
purlnlum, tetraazaporphyrlnium, plperldlnlum, morpholinium, letrazonlum,
trfcrza-cyctononanfum and tetraaza-cyctododecanfum.
8) The method as claimed In claim 4, wherein the cat ionic metal complex Is a
metal carboxylate, metal saNcytate, metal sutfonate, 1:1 metal-azo
complex or a metal dithwcarbamate, in which metal is preferably Al, Mg,
Ca, Sr, Ba, TK>, VO. Cr, V, Ti, Zr, Sc,Mn, Fe, Co, Nl, Cu. Zn and ZrO, and
the metal complex optionally contains one ore more further iigands.
9) The method as claimed in one or more of claims 1 to 8, wherein the
organic cation [lacuna] a fluorlnated ammonium ion of the formula (x)

in which
R28 denotes perfluorlnated atkyt having 5 to 11 carbon atoms and R29, R30 and R3' are Menttcal or different and denote alkyl having 1 to 5 carbon atoms, preferably 1 or 2 carbon atoms.

-41-
10) Sell-like structured silicate, in which the silicate is hectortfe, ibafdefffte, Hltte,
muscovtte. xantophyflttd, margarite, seplolite, saponlte, mtca. feldspar,
nontronKe, montmorflfonfle, smectite, bentonlte, raujastfe, zeolite A, X or Y,
permutHe, sasll or a combination thereof; and the cation Is an Ion of the formula
(x) as claimed in claim 9.
11) A process for the preparation of a salt-ttke structured silicate as claimed in claim
10, which comprises combining the silicate and fhe salt offhe cation of formula
(x) In a molar ratio of organic cotton: silicate of 1:100 to 10:1 In an aqueous
medium, at a temperature tn the range of 0 to 160°C and a pressure In the range
of 1 to 20 bar.
12) An electrophotographic toner, powder or powder coating comprising 30 to
99.99% by weight, preferably 40 to 99.5 % by weight of a binder, 0 01 to 50% by
weight, preferably 0.05 to 20% by weight of at least one satt of ionic structured
silicates and optionally 0.0O1 ro 50% by weight, preferably 0.05 to 20% by weight
of a coloring agent, tn each case based on the total weight of the
electrophotographic toner, powder or powder coating.

The use of a salt-like structured silicate in which the cation is NH4+, H3O+, an alkali metal, alkaline earth metal, earth metal or transition metal ion or a low molecular weight organic cation or a combination thereof and the anlon is an island, cyclic, group, chain, ribbon, laminar or matrix silicate or a combination thereof as a charge control agent in electrophotographic toners and developers, In powder coatings, electret materials end in electrostatic separation processes.

Documents:

in-pct-2002-00529-kol abstract.pdf

in-pct-2002-00529-kol claims.pdf

in-pct-2002-00529-kol correspondence.pdf

in-pct-2002-00529-kol description(complete).pdf

in-pct-2002-00529-kol form-1.pdf

in-pct-2002-00529-kol form-13.pdf

in-pct-2002-00529-kol form-18.pdf

in-pct-2002-00529-kol form-2.pdf

in-pct-2002-00529-kol form-3.pdf

in-pct-2002-00529-kol form-5.pdf

in-pct-2002-00529-kol form-6.pdf

in-pct-2002-00529-kol g.p.a.pdf

in-pct-2002-00529-kol letters patent.pdf

in-pct-2002-00529-kol priority document others.pdf

in-pct-2002-00529-kol priority document.pdf

in-pct-2002-00529-kol-granted-abstract.pdf

in-pct-2002-00529-kol-granted-claims.pdf

in-pct-2002-00529-kol-granted-correspondence.pdf

in-pct-2002-00529-kol-granted-description (complete).pdf

in-pct-2002-00529-kol-granted-form 1.pdf

in-pct-2002-00529-kol-granted-form 13.pdf

in-pct-2002-00529-kol-granted-form 18.pdf

in-pct-2002-00529-kol-granted-form 2.pdf

in-pct-2002-00529-kol-granted-form 3.pdf

in-pct-2002-00529-kol-granted-form 5.pdf

in-pct-2002-00529-kol-granted-form 6.pdf

in-pct-2002-00529-kol-granted-gpa.pdf

in-pct-2002-00529-kol-granted-letter patent.pdf

in-pct-2002-00529-kol-granted-reply to examination report.pdf

in-pct-2002-00529-kol-granted-specification.pdf


Patent Number 212749
Indian Patent Application Number IN/PCT/2002/529/KOL
PG Journal Number 50/2007
Publication Date 14-Dec-2007
Grant Date 12-Dec-2007
Date of Filing 26-Apr-2002
Name of Patentee CLARIANT PPRODUKTE (DEUTSCHLAND) GMBH.
Applicant Address BRUNINGSTRASSE 50, 65929 FRANKFURT AM MAIN
Inventors:
# Inventor's Name Inventor's Address
1 MICHEL, EDUARD, MERZIGER WEG 1,60529 FRNKFURT AM MAIN
2 BAUR RUDIGER GARTENSTRASSE 26,65817 EPPSTEIN-NIEDERJOSBACH
3 MACHOLDT, HANS-TOBIAS WAKDSTRASSE 20, 64297 DARMSTADE-EBERSTADT
PCT International Classification Number G03G 9/097
PCT International Application Number PCT/EP00/11217
PCT International Filing date 2000-11-14
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 19957245.3 1999-11-27 Germany