Title of Invention

NOZZLE FOR SPRAYING OF A SURFACE.

Abstract The nozzle comprises a piston rod with an impact disk, which piston rod is arranged centrally in a feed channel, and which impact disk lies in one end position aligned in the surface (3a) to be sprayed and closes off an outlet opening of a flow channel (14), and lies in a second end position at a distance in front of this outlet opening so that the exiting liquid is deflected into an annular spray fan (9) directed against the surface (3a) The underside (20) of the impact disk (6), which underside causes the deflection, has a recess (26) on one half of the impact disk periphery, which recess is designed approximately trough—shaped and takes care that half of the annularly discharged spray jet forms a spray fan part (9a), which is directed steeper against the surface (3a) than the other half of the spray fan. The spray fan can in this manner be limited to a smaller surface
Full Text NOZZLE FOR SPRAYING OF A SURFACE
The invention relates to a nozzle for spraying of a
surface, comprising a housing having a feed channel with
an outlet opening for the liquid to be sprayed, the
outlet opening lying in the surface to be sprayed. The
nozzle further comprises a piston rod that is centrally
guided in the feed channel and has an impact disk that
closes off the outlet opening in one end position, and
lies at a distance in front of the outlet opening in a
second end position, so that the exiting liquid is
deflected into an annular spray jet directed against the
surface.
Nozzles of this type are known, for example, from
DE 100 57 429 A1. They produce a rearwardly directed
symmetrical spray fan forming a cone-shaped shell with a
circular cross section. It has been found that with the
use of such spray nozzles, excessive liquid is lost
because, in part, areas are sprayed which do not need to
be sprayed - as, for example, the edge areas of a
surface.
The purpose of the present invention is to provide
spray nozzles of the abovementioned type that provide an
asymmetrical spray jet, with which it is possible to keep
the sprayed surface smaller.
To attain this purpose, the nozzle according to the
invention includes a recess in the underside of the
impact disk, facing the outlet opening, which extends
parallel to the outer edge of the impact disk, and which
extends approximately over half of the periphery of the
impact disk. With this design it is possible for the
water jet exiting through the annular gap around the
piston rod to be deflected at a steeper angle back to the
surface over that half of the periphery of the impact
disk, so that an asymmetrical rearwardly directed annular
spray fan is created, spraying a clearly smaller surface.
An embodiment of the invention provides a lock
against rotation of the impact disk associated with the
piston rod in order to make sure that the more narrow
area of the spray fan points always into a specific
direction.
The recess can in a further embodiment of the
invention be trough-like and can follow a rounded area
between the piston rod and the impact disk underside.
The spray jet exiting along the rounded area in this
region is therefore varyingly rearwardly deflected.
In a further embodiment of the invention, the inner
edge of the recess can be arranged circularly about the
axis of the piston rod, whereby a center section extends
over an angle of approximately 90°. In outer areas
adjacent to the center section, the inner edge of the
recess can then extend outwardly approximately as
straight lines from the center section, so that
approximately half of the annularly exiting spray jet is
deflected steeper downwardly and a smaller surface is
sprayed in this manner.
The lock against rotation of the piston rod can in a
further embodiment of the invention consist of a cam
guided in a groove inside of and parallel to the axis of
the housing, wherein the cam can be part of a guide plate
for the piston rod, fixed against rotation to the piston
rod.
The invention is illustrated in the drawings in
connection with one exemplary embodiment and will be
discussed hereinafter.
In the drawings:
Figure 1 is a partial cross-sectional side view of a
nozzle according to the invention.
Figure 2 is a perspective illustration of the piston
rod with an impact disk, which piston rod is inserted
into the nozzle according to Figure 1.
Figure 3 is a view of the underside of the impact
disk viewed in direction of the arrow III of Figure 2.
Figure 4 is a cross-sectional view of Figure 3 in
direction of the cross-sectional plane IV-IV.
Figure 5 is a cross-sectional view of Figure 3 in
direction of the cross-sectional plane V-V.
Figure 6 illustrates the nozzle of Figure 1 in the
installed state and in operation, producing an
asymmetrical rearwardly directed spray fan.
The nozzle 1 according to Figure 1, which can also
be identified as a deflector nozzle, consists of a
housing 2a with a flange 2b, which is screwed through a
thread 10 to said housing 2a. Flange 2b has openings 11
distributed about its periphery for receiving screws (not
illustrated) to secure the flange 2b into corresponding
receiving bores 12, which are, for example, provided on a
ring 13 arranged in an opening of a wall 3, the outside
of which is to be sprayed for the purpose of cooling.
The housing 2a has an offset cylindrical feed
channel 14 for the liquid to be sprayed, the liquid being
supplied (in a manner not illustrated in detail) from the
connecting part of the housing 2a in direction of the
arrow 15. A piston 4 is arranged in a section 14a of the
feed channel 14, which section is larger in diameter, and
which piston is fixedly mounted to the lower end of the
piston rod 16. The piston 4 has through-openings 4a for
the liquid to flow through and is used as a stop for a
spiral coil spring 5 placed around the piston rod 16 with
its other end on a guide plate 7 fixedly arranged in the
housing 2a. Guide plate 7 is also provided with through-
openings 7a for the liquid. The guide plate 7 is held in
the housing 2a by an insert 17 that surrounds the piston
rod 16, forming an annular gap 8. The piston rod 16 is
provided with an impact disk 6 outside of the insert 17,
which impact disk rests on the insert 17 in the
illustrated position, and closes off an output opening
ending at the surface 2c of the flange 2b. This surface
2c of the flange lies, as illustrated in Figure 1, in a
plane with the outer surface 3a of the wall 3, which in
turn represents the surface to be sprayed for the purpose
of cooling.
The nozzle operates as follows:
It can be recognized that when the liquid supply is
released in direction of the arrow 15, the piston 4 is
pressed upwardly against the action of the spring 5 until
it hits the edge 18 of the cylindrical guide section 14a.
The impact disk assumes in this position the position 6",
in which the piston rod 16, as illustrated by dash-dotted
lines, is moved upwardly. The liquid therefore exists
under pressure through the annular gap 8, is guided
upwardly on the outer surfaces of the piston rod 16, and
is deflected outwardly through the rounded area 19
adjacent to the surface 20 on the underside of the impact
disk 6, 6", which surface extends approximately
perpendicularly with respect to the axis 21 of the piston
rod 16. As illustrated in Figure 6, the liquid is
sprayed outwardly over a large surface in a flat spray
fan 9, the reflection angle of which deviates only
slightly from the horizontal. When several nozzles 1 are
arranged on the surface 3a, these relatively large spray
fans 9 can overlap so that a spraying covering the
surface is possible.
When the liquid pressure is turned off, the piston 4
is returned by the spring 5 into the initial position
illustrated in Figure 1, in which initial position the
impact disk is aligned with the surface 3a to be sprayed.
The spring force is to be selected so that the applied
water pressure can overcome this spring force.
Figure 6 shows that the spray fan 9 is asymmetrical.
The liquid fan is deflected significantly more steeply
against the surface 3a on the right side so that the
entire sprayed surface is smaller than if a symmetrical
circular-conical spray fan 9, as in the state of the art,
would have been produced.
This form of the spray fan 9 is achieved by
providing the impact disk 6 with a recess 26 on its
underside, which recess extends parallel to the outer
edge of the impact disk 6 and stretches approximately
over half of the periphery of the impact disk. This
recess 26 can be clearly recognized in Figures 2 and 3.
It is designed approximately trough-shaped, as can be
seen in Figures 4 and 5. It becomes clear that the
recess 26 follows the rounded area 19 between piston rod
16 and impact disk 6 and has an inner edge 27 which
extends in a center section between the points 28,
circularly about the axis 21 of the piston rod 16. The
inner edge then extends approximately rectilinearly or
only slightly arched from the points 28 outwardly to the
outer edge of the impact disk 6. These sections are
identified with the reference numeral 29.
This design has the result, as shown in Figure 6,
that the spray fan 9 is directed with one leg 9a
significantly steeper against the surface 3a to the side
where the underside of the impact disk 6 has the recess
26. As a result, an asymmetrical rearwardly steered
spray fan 9 is created and the entire sprayed surface is
smaller than if the spray fan 9 would have the form of a
cone-shaped shell with a circular base.
The just mentioned type of the asymmetrical spray
fan with its alignment in a specific direction is
guaranteed by a lock against rotation being associated
with the piston rod 16. This exists in the exemplary
embodiment by the piston 4 of the piston rod 16 engaging
with an outwardly directed cam 4b an axially extending
groove 14b of the flow-channel section 14a. The piston 4
in turn is held locked against rotation on the piston rod
16 by an inner projection 4c resting on a flattened area
25 of the piston rod 16.
One possibility of use for the nozzle according to
the invention is, for example, the spraying of sidewalls
of ships with the purpose to cool these and to then make
them non-visible to infrared recognition. This new
nozzle can thereby be used in edge areas of surfaces to
be sprayed, beyond which a surface cooling is not desired
or necessary.
As is the case with nozzles according to the state
of the art, the new nozzle can be used for the spraying
of surfaces when larger superstructures for holding and
servicing of the nozzle are not desired outside of the
surface.
WE CLAIM:
1. A nozzle for spraying of a surfaces comprising a
housing (2a) which has a feed channel (14) with an outlet opening
for a liquid to be sprayed, which outlet opening lies in the
surface to be sprayed, comprising a piston rod (16) which is
centrally guided in the feed channel (14) and has an impact disk
(6) which closes off the outlet opening in one end position and
lies at a distance in front of the outlet opening in a second end
position so that liquid exiting the outlet opening is deflected
into an annular spray jet (9) directed against the surface (3a),
characterized in that the underside (20) of the impact disk (6),
which underside faces the outlet opening, has a recess (26) which
extends parallel to an outer edge of the impact disk (6) and
which extends approximately over half of a periphery of the
impact disk.
2. The nozzle as claimed in claim 1, wherein a
lock against rotation is associated with the piston rod (16).
3. The nozzle as claimed in claim 1, wherein the
recess (26) is designed trough-like and follows a rounded area
(19) between piston rod (16) and impact disk (6).
4. The nozzle as claimed in claim 3, wherein an inner
edge (27) of the recess (26) extends in a center section
circularly about an axis (21) of the piston rod.
5. The nozzle as claimed in claim 4, wherein the
center section extends over an angle (a) of approximately 90° .
6. The nozzle as claimed in claim 4, wherein outer
areas (29) of the edge (27), which outer areas are adjacent to
the center section, extend approximately as straight lines.
7. The nozzle as claimed in claim 2, wherein the lock
against rotation consists of a cam (4b) guided in an axially
extending groove (14b) of a section (14a) of the feed channel
(14).
8. The nozzle as claimed in claim 7, wherein the cam
(4b) is part of a piston (4) for the piston rod (16), the piston
(4) being connected locked against rotation to the piston rod
(16).
9. The nozzle as claimed in claim 8, wherein the
piston (4) is held with a projection (4c) locked against rotation
on a flattened area (25) of the piston rod (16).
The nozzle comprises a piston rod with an impact disk,
which piston rod is arranged centrally in a feed channel, and
which impact disk lies in one position aligned in the surface
(3a) to be sprayed and closes off an outlet opening of a flow
channel (14), and lies in a second end position at a distance in
front of this outlet opening so that the exiting liquid is
deflected into an annular spray fan (9) directed against the
surface (3a). The underside (20) of the impact disk (6), which
underside causes the deflection, has a recess (26) on one half of
the impact disk periphery, which recess is designed approximately
trough-shaped and takes care that half of the annularly
discharged spray jet forms a spray fan part (9a), which is
directed steeper against the surface (3a) than the other half of
the spray fan. The spray fan can in this manner be limited to a
smaller surface.

Documents:

456-KOL-2004-FORM 27.pdf

456-KOL-2004-FORM-27.pdf

456-kol-2004-granted-abstract.pdf

456-kol-2004-granted-claims.pdf

456-kol-2004-granted-correspondence.pdf

456-kol-2004-granted-description (complete).pdf

456-kol-2004-granted-drawings.pdf

456-kol-2004-granted-form 1.pdf

456-kol-2004-granted-form 18.pdf

456-kol-2004-granted-form 2.pdf

456-kol-2004-granted-form 5.pdf

456-kol-2004-granted-letter patent.pdf

456-kol-2004-granted-pa.pdf

456-kol-2004-granted-reply to examination report.pdf

456-kol-2004-granted-specification.pdf


Patent Number 212271
Indian Patent Application Number 456/KOL/2004
PG Journal Number 48/2007
Publication Date 30-Nov-2007
Grant Date 28-Nov-2007
Date of Filing 30-Jul-2004
Name of Patentee LECHLER GMBH.
Applicant Address ULMER STRASSE 128, METZINGEN
Inventors:
# Inventor's Name Inventor's Address
1 HERMANN LANGE MAX -PLANCK-STRASSE 26 METZINGEN
PCT International Classification Number B05B 1/04
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 033017433 2003-08-01 EUROPEAN UNION