Title of Invention

MOUNTING STRUCTURE FOR MOUNTING FOLDABLE TWO-WHEEL VEHICLE ON FOUR-WHEEL VEHICLE

Abstract [Solving Means] A two-wheel vehicle 10 foldable have a wodth equivalent to the width of a number plate 14 can be contained in a door 72, sude walls 73, 74 or a rear wall 75 of a four-wheel vehicle 70. [Effects] Since handles and step can be folded so that the vehicle width of the two-wheel vehicle becomes equivalent to the width of the license number plate, the containing space at the time of mounting the two-wheel vehicle on the four-wheel vehicle can be made to be small, vehicle compartment space of the four-wheel vehicle can be sufficiently secured, and the operation of mounting the two-wheel vehicle onto the four-wheel vehicle can be easily carried out. [Selected Drawing] Fig. 4
Full Text FORM 2
THE PATENTS ACT 1970
[39 OF 1970]
COMPLETE SPECIFICATION
[See Section 10]

"MOUNTING STRUCTURE FOR MOUNTING FOLDABLE TWO-WHEEL VEHICLE ON FOUR-WHEEL VEHICLE"
HONDA GIKEN KOGYO KABUSHIKI KAISHA, a corporation of Japan, having a place of business at 1-1, Minamiaoyama 2-chome, Minato-ku, Tokyo, Japan,
The following specification particularly describes the nature of the invention and the manner in which it is to be performed:-
21-05-2007


[Detailed Description of the Invention] [0001]
[Technical Field to which the Invention Pertains] The present invention relates to a mounting structure for mounting two-wheel vehicle on four-wheel vehicle in which the containing space "at" the time of mounting a folded two-wheel vehicle on a four-wheel vehicle is reduced, and the two-wheel vehicle can be easily mounted on the four-wheel vehicle. [0002] [Prior Art]
As a mounting structure on a bicycle side for mounting a foldable two-wheel vehicle on a four-wheel
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vehicle, there has been known, for example, that which is described in Japanese Patent Laid-open No. Hei 7-228284 "Tricycle".
FIG. 3 in the above-mentioned publication shows a tricycle in the state of being mounted in the vehicle compartment by folding a handle post portion to the rear side, and FIG. 2 in the publication shows a plan view of the tricycle having two front wheels and one rear wheel.
[0003]
[Problems to be Solved by the Invention]
The above-mentioned tricycle, in the sate of being mounted on the four-wheel vehicle, has a large vehicle width due to the two front wheels, and necessitates a large width of the containing space because the pedals provided at the tip ends of the foot step levers 3 are projected to the left and right. Thus, the object is simply to mount the tricycle on a four-wheel vehicle, and reduction of space is not taken into consideration. Therefore, a large space for exclusive use is required in the vehicle compartment, and it is not easy to mount the folded tricycle onto the four-wheel vehicle.
[0004]
Accordingly, it is an object of the present invention to reduce the containing space for the folded
3

two-wheel vehicle, to make it possible to mount the two-wheel vehicle on a portion of a four-wheel vehicle which has not been present in the related art, and to enable easy mounting of the two-wheel vehicle onto the four-wheel vehicle, by improving the mounting structure for mounting the foldable two-wheel vehicle on the four-wheel vehicle.
[0005]
[Means for Solving the Problems]
In order to attain the above object, claim 1 is characterized in that a two-wheel vehicle foldable to a width equal to the width of a license number plate can be contained in a vehicle body component member of a four-wheel vehicle.
[0006]
Since the vehicle width of the two-wheel vehicle is equal to the width of the license number plate, the containing space at the time of mounting the two-wheel vehicle on the four-wheel vehicle can be reduced, the two-wheel vehicle can be mounted on the four-wheel vehicle while sufficiently securing a vehicle compartment space in the four-wheel vehicle, and the operation of mounting the two-wheel vehicle onto the four-wheel vehicle can be easily carried out.

4

[0007]
Claim 2 is characterized in that the foldable two-wheel vehicle has a structure in which a handle post is fitted to a front portion of a vehicle body so as to be foldable in the front-rear direction of the vehicle body, handles are fitted to the handle post so as to be foldable in the vehicle width direction, steps are fitted to lower portions of side portions of the vehicle body so as to be foldable in the vehicle width direction, a front wheel support member for supporting a front wheel is fitted to the vehicle body so as to be swingable to the rear side of the vehicle body, and a rear wheel support member for supporting a rear wheel is fitted to the vehicle body so as to be swingable to the front side of the vehicle body, whereby the foldable two-wheel vehicle is folded into a roughly rectangular parallelopiped form.
[0008]
With the foldable two-wheel vehicle folded into a roughly rectangular parallelopiped form by folding the handle post, the handles, the steps and the front and rear wheels, the containing space for the two-wheel vehicle provided on the four-wheel vehicle side may be roughly rectangular parallelopiped in shape, so that the degree of freedom in designing the containing space can

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be increased. [0009]
Claim 3 is characterized in that rearview mirrors are provided at end portions of the handles, and the rearview mirrors are rotatably fitted to the handles so as to have an interval roughly equal to the interval in the vehicle width direction of the handles when the handles are folded.
With the rearview mirrors provided at the end portions of the handles rotatably fitted to the handles, the rearview mirrors which might be projected in the vehicle width direction when the handles are folded can be folded into a more compact form. [0010]
Claim 4 is characterized in that the vehicle body component member of the four-wheel vehicle is a side wall or a rear wall.
Since the vehicle body component member for containing the two-wheel vehicle is the side wall or rear wall of the four-wheel vehicle, the two-wheel vehicle can be utilized as a strength member for the side wall or rear wall, and, therefore, the four-wheel vehicle can be reduced in weight. In addition, with the two-wheel vehicle small in width contained in the side wall or rear

6

wall, a collected large vehicle compartment space can be formed as compared, for example, with the case of containing the two-wheel vehicle in a portion of the vehicle compartment, and the vehicle compartment space can be utilized more effectively.
[0011]
Claim 5 is characterized in that the side wall or rear wall of the four-wheel vehicle includes an outer panel member which permits the inside to be seen therethrough.
Since the two-wheel vehicle mounted on the four-wheel vehicle can be visually recognized from the outside, the four-wheel vehicle permitting the folded two-wheel vehicle mounted thereon to be recognized at a glance has a characteristic design, which can enhance the attractiveness of the article of commerce.
[0012]
Claim 6 is characterized in that the vehicle body component member of the four-wheel vehicle is a door.
When, for example, the door is opened and the two-wheel vehicle is contained into the door through an end portion of the door, the operation of mounting the two-wheel vehicle can be easily carried out.
[0013]
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Claim 7 is characterized in that the door includes a rail member which can be drawn out and can be bridgingly set between the ground and the door at the time of mounting the two-wheel vehicle.
By moving the two-wheel vehicle on the rail member, it is possible to easily mount the two-wheel vehicle. [0014!
Claim 8 is characterized in that the rail member has a lifter structuire, and the rail member can be raised and lowered by an electric motor.
The rail member becomes an electric lifter, and the operations of loading and unloading the two-wheel vehicle can be performed more easily. [0015] [Mode for Carrying out the Invention]
A preferred embodiment of the present invention will be described "below based on the accompanying drawings. The drawings are to be looked at according to the posture of symbols.
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[Brief Description of the Drawings] [FIG. 1]
FIG. 1 is a perspective view of a foldable two-wheel vehicle according to the present invention. [FIG. 2]
FIG. 2 is a side view of the two-wheel vehicle according to the present invention. [FIG. 3]
FIG. 3 is an action view for illustrating the folding of the two-wheel vehicle according to the present invention. [FIG. 4]
FIG. 4 is a perspective view showing the condition where the two-wheel vehicle is mounted on a four-wheel vehicle according to the present invention. [FIG. 5]
FIG. 5 is a perspective view showing two kinds of two-wheel vehicles mounted on the four-wheel vehicle according to the present invention. [FIG. 6]
FIG. 6 is an action view (former half) for illustrating the actions of loading and unloading the two-wheel vehicle and a constitution therefor according to the present invention.
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[FIG. 7]
FIG. 7 is an action view (latter half) for illustrating the actions of loading and unloading the two-wheel vehicle and a constitution therefor according to the present invention. [FIG. 8]
FIG. 8 is a perspective view showing a lift device provided in a door of the four-wheel vehicle according to the present invention. [FIG. 9]
FIG. 9 is an action view (former half) for illustrating another action of loading and unloading the two-wheel vehicle and a constitution therefor according to the present invention. [FIG. 10]
FIG. 10 is an action view (latter half) for illustrating another action of loading and unloading the two-wheel vehicle and a constitution therefor according to the present invention. [FIG. 11]
FIG. 11 is an exploded perspective view showing a wheel structure of the two-wheel vehicle according to the present invention. [FIG. 12]

10

FIG. 12 is a sectional view (exploded view) showing the wheel structure of the two-wheel vehicle according to the present invention. [FIG. 13]
FIG. 13 is a sectional view showing the wheel structure of the two-wheel vehicle according to the present invention. [FIG. 14]
FIG. 14 is a perspective view of a major part on the front wheel side of the two-wheel vehicle according to the present invention. [FIG. 15]
FIG. 15 is a perspective view for illustrating a front swing arm of the two-wheel vehicle according to the present invention. [FIG. 16]
FIG. 16 is a sectional view for illustrating a swing arm lock mechanism for the front swing arm according to the present invention. [FIG. 17]
FIG. 17 is a side view of a major part showing a front portion of the two-wheel vehicle according to the present invention. [FIG. 18]

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FIG. 18 is a side view of a major part showing a rear portion of the two-wheel vehicle according to the present invention. [FIG. 19]
FIG. 19 is a flowchart for illustrating the main points of folding the front and rear wheels of the two-wheel vehicle according to the present invention. [FIG. 20]
FIG. 20 is an action view for illustrating the action of the swing arm lock mechanism according to the present invention. [FIG. 21]
FIG. 21 is an action view for illustrating the folding action for the front and rear wheels according to the present invention. [FIG. 22]
FIG. 22 is a flowchart for illustrating the main points of unfolding the front and rear wheels of the two-wheel vehicle according to the present invention. [FIG. 23]
FIG. 23 is an action view for illustrating the condition of a lock detection switch according to the present invention. [FIG. 24]


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FIG. 24 is an action view for illustrating the action of the swing arm lock mechanism according to the present invention. [FIG. 25]
FIG. 25 is a sectional view showing another mode of carrying out the swing arm lock mechanism according to the present invention. [FIG. 26]
FIG. 26 is a sectional view of a seat of the two-wheel vehicle according to the present invention. [FIG. 27]
FIG. 27 is a sectional view of a slide mechanism and a stopper mechanism provided additionally to the seat according to the present invention. [FIG. 28]
FIG. 28 is an action view for illustrating the action of the seat of the two-wheel vehicle according to the present invention. [FIG. 29]
FIG. 29 is a perspective view showing the condition of the surroundings of handles of the two-wheel vehicle according to the present invention. [FIG. 30]
FIG. 30 is a perspective view of the handles of the
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two-wheel vehicle according to the present invention. [FIG. 31]
FIG. 31 is a view taken along arrow 31 of FIG. 29. [FIG. 32]
FIG. 32 is a sectional view taken along line 32-32 of FIG. 31. [FIG. 33]
FIG. 33 is a sectional view taken along line 33-33 of FIG. 31. [FIG. 34]
FIG. 34 is a sectional view taken along line 34-34 of FIG. 31. [FIG. 35]
FIG. 35 is a perspective view showing major parts of the handles and a knob according to the present invention. [FIG. 36]
FIG. 36 is an action view for illustrating the action of the knob of a handle support mechanism according to the present invention. [FIG. 37]
FIG. 37 is an action view for illustrating the actions of a handle clamp lever of the handle support mechanism and peripheral component parts according to the

14

present invention. [FIG. 38]
FIG. 38 is a front view showing the folded condition of the handles according to the present invention. [FIG. 39]
FIG. 39 is an illustration for illustrating the folding of rearview mirrors according to the present invention. [FIG. 40]
FIG. 40 is a side view (partly sectional) for illustrating a folding mechanism of a handle post of the two-wheel vehicle according to the present invention. [FIG. 41]
FIG. 41 is a sectional view taken along line 41-41 of FIG. 40. [FIG. 42]
FIG. 42 is a first action view for illustrating the action of a handle folding mechanism according to the present invention. [FIG. 43]
FIG. 43 is a second action view for illustrating the action of the handle folding mechanism according to the present invention.
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[FIG. 44]
FIG. 44 is a perspective view for illustrating a major part of the four-wheel vehicle according to the present invention.
FIG. 1 is a perspective view of a foldable two-wheel vehicle according to the present invention, and the foldable two-wheel vehicle 10 (hereinafter referred to as "the two-wheel vehicle 10") is a foldable-type vehicle which can be partly folded to reduce the outside
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dimension thereof and can be mounted, for example, on a four-wheel vehicle or the like. [0016]
In the two-wheel vehicle 10, a front wheel 11 and a rear wheel 12 can respectively be moved, namely, folded in the directions of arrows (D, (I), a seat 13 can be moved forward (in the direction of arrow (3)) , projecting portions, for example, steps 15, 16 (the step 16 on the deep side is not shown) as foot rests for the driver, handles 17, 18 and rearview mirrors 21, 22 can
respectively be folded in the directions of arrows @ to ® so as to be within the width B of a license number plate 14 (hereinafter referred to simply as "the number plate 14") fitted to a rear portion, and a handle post 23 for supporting the handles 17, 18 can be folded to the rear
side of the vehicle body (in the direction of arrow (§)) . [0017]
Here, numeral 24 denotes a motor operating switch (folding switch) provided on the handle 18 for operating an electric motor, which is incorporated in the rear wheel 12 and will be described later, at a low speed to fold the front and rear wheels 11, 12 or return the front and rear wheels 11, 12 from the folded conditions to the original positions for running (this operation will


17

hereinafter be expressed as "unfold the front and rear wheels 11, 12"); the front and rear wheels 11, 12 can be folded by tilting a movable portion (not shown) of the motor operating switch 24 to the side of a mark "FOLD", and the front and rear wheels 11, 12 can be unfolded by tilting the movable portion to the side of a mark "UNFOLD". [0018]
FIG. 2 is a side view of the two-wheel vehicle according to the present invention. The two-wheel vehicle 10 has a construction in which a head pipe 26 is fitted to the front end of a vehicle body frame 25, a handle shaft 27 is rotatably fitted to the head pipe 26, an upper portion arm 28 is fitted to the upper end of the handle shaft 27, the handle post 23 is fitted to the upper portion arm 28 so as to be oscillatable in the front-rear direction of the vehicle body, a left-right pair of handles 17, 18 (the handle 18 on the deep side is also an accelerator; see FIG. 1) are fitted to an upper portion of the handle post 23 so as to be foldable to the inside in the left-right direction, the rearview mirrors 21, 22 (the rearview mirror 22 on the deep side is not shown) are respectively fitted to the respective tip ends of the handles 17, 18 so as to be rotatable in the front-

18

rear direction with the handle shaft as a center, a lower portion arm 36 is fitted to the lower end of the handle post 27, a front swing arm 37 for supporting the front wheel 22 in the manner of cantilever from the left side is oscillatably fitted to a rear portion of the lower portion arm 36, the front wheel 11 is rotatably fitted to an end portion of the front swing arm 37, and an upper portion of the front wheel 11 is covered with a front fender 38 fitted to the swing arm 37. [0019]
In addition, the two-wheel vehicle 10 has a construction in which, as shown, a left-right pair of under frames 39 are fitted to a lower portion of the vehicle body frame 25, a left-right pair of batteries 41 are fitted thereon, a rear swing arm 42 as a rear wheel support member is swingably fitted to a rear portion of the vehicle body frame 25, the rear wheel 12 is rotatably fitted to an end portion of the rear swing arm 42, an upper portion of the rear wheel 12 is covered with a rear fender 43, a seat post 44 is erected from a rear portion of the vehicle body frame 25, a seat frame 45 and a left-right pair of seal rails 46 are fitted to the upper end of the seat post 44, a seat 13 is fitted to the seat rails 46 so as to be slidable in the front-rear direction

19

of the vehicle body, a tail lamp 47 is integrally fitted to a rear portion of the seat 13, the number plate 14 is fitted to a lower portion of the tail lamp 47 through a bracket 48, a stand 51 is vertically rotatably fitted to the under frame 39 on the left side at a lower portion of the vehicle body frame 25, and the floor form steps 15, 16 (the step 16 on the deep side is not shown) are upwardly rotatably fitted to lower portions of both left and right side portions of the vehicle body frame 25. [0020]
Here, numeral 57 denotes a front swing shaft for the front swing arm 37, 58 denotes a rear swing shaft for the rear swing arm 42, 61 denotes a head lamp, 62 denotes a front cover, and 63 and 64 denote side covers (the side cover 64 on the deep side is not shown) on the left and right sides of the vehicle body frame; when the left and right side covers 63, 64 are mated with each other, an opening portion is formed between the seat rails 46 under the seat, and a helmet or luggage containing space is formed between the left and right side covers in the opening portion. Numeral 66 denotes a containing net for containing small articles provided by hooking on the seat rails on the lower side of the seat rails 46, and 67 denotes a control unit fitted to the seat post 44.

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[0021]
The rear wheel 12 is a wheel-in motor type wheel in which an electric motor which is driven by the batteries 41 and the control unit 67 and will be described later is incorporated in a wheel 68.
The seat 13 opens the upper side of the containing net 66 by being slidden from the riding position shown in the figure to the rear side of the vehicle body, whereby small articles and the like can be put into and taken out of the containing net 66 through the above-mentioned opening portion. [0022]
A folding action of the two-wheel vehicle 10 described above will be briefly described.
FIG. 3 is an action view for illustrating the folding of the two-wheel vehicle according to the present invention, and description will be made sequentially in correspondence with arrows (D to © shown in FIG, 1.
1) In the condition shown in FIG. 2, a brake of the front wheel 11 is first applied to lock the front wheel 11, and then a switch for operating the electric motor of the rear wheel 12 is made. Namely, the rear wheel 12 is rotated in the same rotating direction as at the time of running (this is the forward direction); by this, the
21

rear wheel 12 approaches the front wheel 11 in FIG. 3, so that the front swing arm 37 on the side of the front wheel 11 and the rear swing arm 42 on the side of the
rear wheel 12 are swung in the directions of arrows 1,2 with the front swing shaft 57 and the rear swing shaft 58 as centers, respectively. When the above-mentioned switch is made, the control unit drives the motor after releasing lock mechanisms for the front and rear wheels, in the procedure which will be described later. [0023]
2) The handles 17, 18 (the handle 18 on the deep
side is not shown) are folded to the inside as indicated
by ®, the rearview mirrors 21, 22 (the rearview mirror 22
on the deep side is not shown) are folded as arrow (D, the
handle post 23 is tilted to the rear side of the vehicle
body as arrow ©, and the handles 17, 18 and the rearview mirrors 21, 22 are contained into the vehicle body through the above-mentioned opening portion. In this case, the containing net 66 and the handles 17, 18 do not interfere with each other, so that folding can be performed even with the luggage contained in the containing net 66. [0024]
3) The seat 13 is moved forward as arrow ©.
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4) The steps 15, 16 (the step 16 on the deep side is not shown) are kicked up to the upper side as arrow ©. [0025]
By this, folding of the two-wheel vehicle 10 is completed. The sequence of folding is not limited to the above, and, for example, the handle post 23 may be tilted to the rear side together with the folded handles 17, 18 after the seat 13 is moved forward.
By the folding of the front wheel 11 and the rear wheel 12, the minimum height from the ground of the vehicle body becomes greater than the minimum height from the ground at the time of running which is shown in FIG. 2, and, therefore, the stand 51 is fixed at a position further swung downwards from the position shown in FIG. 2.
In the condition where the two-wheel vehicle 10 is folded, the two-wheel vehicle 10 has a roughly rectangular parallelopiped form which is flat to the left and right and has a width roughly equal to the width 17 0 mm of the number plate of the motorcycle. According to the two-wheel vehicle 10 can be easily contained in a component member of the four-wheel vehicle, particularly, in an outer plate, whereby both reinforcing of the four-wheel vehicle and mounting of the two-wheel vehicle are possible at the same time.

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[0026]
FIG. 4 is a perspective view showing the condition where the two-wheel vehicle is mounted on the four-wheel vehicle according to the present invention, and shows the condition where the two-wheel vehicle 10 is contained in a door 72 fitted to a side body 71 constituting the vehicle body of the four-wheel vehicle 70.
The two-wheel vehicle 10 has component portions so folded that the vehicle width is contained within the width of the number plate, as described above. Therefore, it is possible to reduce the width of the containing space and to reduce the thickness of the door 72, so that a vehicle compartment space of the four-wheel vehicle 70 can be sufficiently secured. [0027]
The four-wheel vehicle 70 has a construction in which the doors 72 having only the outer profiles composed of pipe material as vehicle body component members and side walls 73, 74 as vehicle body component members are provided with outer panels 76, 77, 78 as transparent or translucent outer panel members (glass or the like) permitting the inside to be seen therethrough. Therefore, the two-wheel vehicle 10 mounted on the four-wheel vehicle 70 can be visually recognized from the

24

outside, and the four-wheel vehicle 70 permitting the folded two-wheel vehicle 10 mounted thereon to be recognized at a glance has a characteristic design, which can enhance the attractiveness of the article of commerce and ensures that the user will not forget to load or unload the two-wheel vehicle 10.
[0028]
The four-wheel vehicle 70 includes an on-vehicle generator 301 disposed in a lower portion space S of the side wall 74. The on-vehicle generator 301 is a multi-pole alternator which is of a water-cooled 4-cycle engine integral type and incorporates a starter, and will be detailed later.
[0029]
FIG. 5 is a perspective view showing two kinds of two-wheel vehicles mounted on the four-wheel vehicle according to the present invention, and shows the condition where the two-wheel vehicle 10 is contained in the door 72 on the left side of the four-wheel vehicle 70 and a foldable two-wheel vehicle 80 (hereinafter referred to simply as "the two-wheel vehicle 80") is contained in the door 79 on the right side. The two-wheel vehicle 80 will be detained later.
Thus, the four-wheel vehicle 10 can disposed a

25

plurality of the two-wheel vehicles 10, 80 in the doors 72, 7 9 or in other vehicle body component members. [0030]
Loading and unloading action of the two-wheel vehicle shown in FIG. 4 onto and from the four-wheel vehicle will be described referring to FIGS. 6 to 8.
FIGS. 6(a), (b) are action views (former half) for illustrating the action of loading and unloading the two-wheel vehicle and a constitution therefor according to the present invention, and show the case of unloading the two-wheel vehicle.
In (a), first, the door 72 is opened, and is fixed by a door-fixing mechanism (not shown) so that the door is immobile in a position opened to a predetermined
degree (about 85° ) . The door 72 includes a slide device 81 for horizontally sliding the two-wheel vehicle 10, and a lift device 82 for raising and lowering the two-wheel vehicle 10. [0031]
In (b), a slide lock of the slide device 81 is unlocked, and the two-wheel vehicle 10 is drawn out from the inside to the outside of the door 72 by pulling a holding member (described later) by the slide device 81. The slide device 81 includes a rail member 83

26

provided at a lower portion of the door 72, a slide plate 84 slidably fitted to the rail member 83 and functioning for mounting the two-wheel vehicle 10 thereon, and the holding member 85 detachably fitted to an upper portion of an end portion of the slide plate 84 and functioning for holding a rear portion of the two-wheel vehicle 10. The holding member 85 includes a magnet 85a for attraction to a metallic member (the number plate 14 may be used) or a magnet provided on the side of the two-wheel vehicle 10. [0032]
FIGS. 7(a), (b) are action views (latter half) for illustrating the action of loading and unloading the two-wheel vehicle and a constitution therefor according to the present invention, and show the case of unloading the two-wheel vehicle.
In (a), the lift device 82 provided in the door 72 is operated by operating a switch provided in the surrounding of a meter of the four-wheel vehicle (the switch may be provided on the inside of the door), to lower the rail member 83, whereby the two-wheel vehicle 10 mounted on the slide plate 84 is lowered, and the holding member 85 (See FIG. 6(b)) is detached from the slide plate 84.

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[0033]
The lift device 82 includes a parallel link 87 included of links 86 ... (... represents plurality, here and hereinafter) fitted to the rail member 83, a driving device 88 for driving the parallel link 87, and a gas damper spring 91 bridgingly disposed between the lower end of the door 72 and the rail member 83 for alleviating a downward force exerted on the parallel link 87 . Numeral 92 denotes a stopper member fitted to a front portion of the slide plate 84 so as to restrain the front wheel 11 of the two-wheel vehicle 10 from moving forward.
Symbol 10a denotes a magnet provided on the side of the two-wheel vehicle 10 to be attracted by the holding member 85. By this, the operations of taking the two-wheel vehicle 10 in and out can be performed more easily.
[0034]
In (b), the stand (not shown) of the two-wheel vehicle 10 is set out, then the two-wheel vehicle 10 is unloaded from the slide plate 84 and is made to stand alone. By this, the operation of unloading the two-wheel vehicle 10 from the four-wheel vehicle 70 is completed. An operation of loading the two-wheel vehicle 10 onto the four-wheel vehicle 70 can be carried out by reversing the above-described procedure.
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[0035]
Thus, by providing the door 72 with the slide device 81 and the lift device 82, the operations of loading and unloading the two-wheel vehicle 10 onto and from the four-wheel vehicle 70 can be carried out easily and swiftly.
[0036]
FIG. 8 is a perspective view of the lift device provided in the door of the four-wheel vehicle according to the present invention. The driving device 8 8 of the lift device 82 includes an electric motor 88a serving as a drive source, a first worm gear 88b connected to an output shaft of the electric motor 88a, a second worm gear 88c meshed with the first worm gear 88b, a first shaft 88d integrally fitted to the second worm gear 88c and having both ends rotatably fitted in the door 72, a drive gear 88e fitted to the first shaft 88d, a sector formed driven gear 88f meshed with the drive gear 88e, a second shaft 88h fitted to the driven gear 88f, fitted integrally with the links 86, 86 and having both ends rotatably fitted to frames 88g, 88g in the door 72, and a lift changeover switch 88j (provided in the vicinity of a meter panel of the four-wheel vehicle or on the inside of the door) for changing over the rotating direction of the

above-mentioned electric motor 88a, namely, changing over the raising and lowering of the rail member 83. Symbols 88m and 88n denote movable contacts, 88p, 88q and 88r denote fixed contacts, and 88t denotes a battery. Since the first and second gears are worm gears, the position of the lift device 82 can be maintained even when the electric motor is not supplied with electric current. [0037]
For example, where the rail member 83 is lowered by supply of an electric current from the battery 88t to the electric motor 88a when the movable contact 88m is connected to the fixed contact 88p and the movable contact 88n is connected to the fixed contact 88q, the rail member 83 is raised by supply of an electric current from the battery 88t to the electric motor 88a when the movable contact 88m is connected to the fixed contact 88q and the movable contact 88n is connected to the fixed contact 88r. [0038]
FIGS. 9(a), (b) are action views (former half) for illustrating another action of loading and unloading the two-wheel vehicle and a constitution therefor according to the present invention, and show the case of loading the two-wheel vehicle.
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In (a), a door 94 of the four-wheel vehicle is opened, a rail member 95 is drawn out from the inside of the door 94 to the outside, and the rail member 95 is bridgingly set between the door 94 and the ground.
Thus, the door 94 includes the rail member 95 which can be drawn out and can be bridgingly set between the ground and the door 94 at the times of loading and unloading the two-wheel vehicle 10. [0039]
In (b), the two-wheel vehicle 10 is mounted on a truck 96, and the truck 96 is pushed upwards along the rail member 95 as indicated by the arrow. The truck 96 may be preliminarily disposed on the rail member 95 and the two-wheel vehicle 10 may be mounted on the rail member 95.
The truck 96 includes a mount portion 97 for mounting the two-wheel vehicle 10 thereon, a rear portion stopper 98 provided at a rear portion of the mount portion 97 for holding the rear wheel 12 of the two-wheel vehicle 10, a handle 101 erected from a side portion of the rear end of the mount portion 97, and a plurality of rollers (not shown) provided on the lower surface of the mount portion 97 so as to roll on the rail member 95. [0040]
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FIGS. 10(a), (b) are action views (latter half) for illustrating another action of loading and unloading the two-wheel vehicle and a constitution therefor according to the present invention, and show the case of loading the two-wheel vehicle.
In (a), the truck 96 is pushed upwards along the rail member 95 by gripping the handle 101, and the two-wheel vehicle 10 together with the truck 96 is pushed into the door 94 as indicated by the arrow. [0041]
(b) shows the condition where the two-wheel vehicle 10 mounted on the truck 96 is contained in the door 94. At this time, the truck 96 and the two-wheel vehicle 10 are fixed by lock mechanisms (not shown) so that they do not move in the door 94. Therefore, the operation of loading the two-wheel vehicle 10 onto the four-wheel vehicle 70 is completed.
While the two-wheel vehicle has been mounted into the left-side door in the present embodiment, it is not limitative, and this system can naturally be applied in the same manner to the right-side door or the rear-side door. The door is not limited to the type of being opened to the outside, and may be of the type of being opened to the inside of the vehicle compartment. In that case, the
32

two-wheel vehicle is once loaded into the vehicle compartment by use of a ladder rail and then contained into the door, so that the lift mechanism need not be provided in the door, and a light door can be adopted.
[0042]
As has been described referring to FIGS. 1 and 4 above, the present invention is firstly characterized in that the two-wheel vehicle 10 foldable to a width within the width B of the number plate 14 can be contained in the door 72, the side walls 73, 74 or the rear wall 75 of the four-wheel vehicle 70.
[0043]
Since the two-wheel vehicle 10 can be folded to a width equal to or smaller than the width B of the number plate, the containing space for mounting the two-wheel vehicle 10 on the four-wheel vehicle 70 can be made to be small, the vehicle compartment space of the four-wheel vehicle 70 can be sufficiently secured, and the operation of mounting the two-wheel vehicle 10 onto the four-wheel vehicle 70 can be easily carried out.
[0044]
As has been described referring to FIGS. 1 and 3, the present invention is secondly characterized in that the two-wheel vehicle 10 has a structure in which the
33

handle post 23 is fitted to a front portion of the vehicle body so as to be foldable in the front-rear direction of the vehicle body, the handles 17, 18 are fitted to the handle post 23 so as to be foldable in the vehicle width direction, the steps 15, 16 are fitted to lower portions of side portions of the vehicle body so as to be foldable in the vehicle width direction, the front wheel swing arm 37 for supporting the front wheel 11 is fitted to the vehicle body so as to be swingable to the rear side of the vehicle body, and the rear wheel swing arm 42 for supporting the rear wheel 12 is fitted to the vehicle body so as to be swingable to the front side of the vehicle body, whereby the two-wheel vehicle 10 is foldable into a roughly rectangular parallelopiped form. [0045]
With the two-wheel vehicle 10 turned into the roughly rectangular parallelopiped form by folding the handle post 23, the handles 17, 18, the steps 15, 16 and the front and rear wheels 11, 12, the containing space for the two-wheel vehicle 10 provided on the side of the four-wheel vehicle 70 (See FIG. 4) may be roughly rectangular parallelopiped in shape, so that the degree of freedom in designing the containing space can be increased.
34

[0046]
The present invention is thirdly characterized in that, in FIG. 1 and in FIG. 37 to be described later, the handles 17, 18 are provided with the rearview mirrors 21, 22 at end portions thereof, and the rearview mirrors 21, 22 are rotatably fitted to the handles 17, 18 so as to have an interval roughly equal to the interval in the vehicle width direction of the handles 17, 18 when the handles 17, 18 are folded.
[0047]
Since the rearview mirrors 21, 22 provided at end portions of the handles 17, 18 are rotatably fitted to the handles 17, 18, the portions of the handles 17, 18 can be folded into a more compact form.
[0048]
As has been described referring to FIG. 4, the present invention is fourthly characterized in that the vehicle body component member of the four-wheel vehicle 70 is the side wall 73, 74 or the rear wall 75.
With the vehicle body component member for containing the two-wheel vehicle 10 being the side wall 73, 74 or the rear wall 75 of the four-wheel vehicle 70, the two-wheel vehicle 10 can function as a strength member for the side wall 73, 74 or the rear wall 75. In
35

addition, with the two-wheel vehicle 10 small in width being contained in the side wall 73, 74 or the rear wall 75, a collected large vehicle compartment space can be formed, as compared with the case of containing the two-wheel vehicle 10 in, for example, a part of the vehicle compartment, and the vehicle compartment space can be utilized more effectively.
[0049]
The present invention is fifthly characterized in that, as shown in FIG. 4, the outer panel 76, 77, 78 permitting the inside to be seen therethrough is provided at at least one portion of the door 72, the side walls 73, 74 and the rear wall 75 of the four-wheel vehicle 70.
The two-wheel vehicle 10 mounted on the four-wheel vehicle 70 can be visually recognized from the outside, so that the four-wheel vehicle 70 permitting the two-wheel vehicle 10 mounted thereon to be recognized at a glance has a characteristic design, and the attractiveness of the article of commerce can be enhanced.
[0050]
As has been described referring to FIGS. 4 to 7, the present invention is sixthly characterized in that the vehicle body component member of the four-wheel vehicle 70 is the door 72.
36

With a structure in which, for example, the door 72 is opened and the two-wheel vehicle 10 is contained into the door 72 through an end of the door 72, the operation of mounting the two-wheel vehicle 10 can be easily carried out. [0051]
As has been described referring to FIGS. 9 and 10, the present invention is seventhly characterized in that the door 94 includes the rail member 95 which can be drawn out and can be bridgingly set between the ground and the door 94 at the time of mounting the two-wheel vehicle 10.
With the two-wheel vehicle 10 moved on the rail member 95, the mounting of the two-wheel vehicle 10 can be easily carried out. [0052]
FIG. 11 is an exploded perspective view showing the wheel structure of the two-wheel vehicle according to the present invention, and shows the wheel 68 of the rear wheel 12.
The wheel 68 of the rear wheel 12 includes a sensor magnet ring 106 to be detected by a rotation sensor (not shown) provided on the side of the rear swing arm 42, a rotary magnet body 112 comprising a plurality of
37

permanent magnets 107, 108 alternately arranged on the inside of a magnetic material ring 111, and a fixing ring 113 for fixing the rotary magnet body 112 in the wheel 68, whereas the rear swing arm 42 includes a stator 115 integrally supporting a stator coil. [0053]
The sensor ring 106 is for detecting the rotational frequency of the wheel 68.
The rotary magnet body 112 and the stator 115 are members constituting a three-phase brushless electric motor 116. Numeral 117 denotes an axle of the rear wheel 12.
[0054]
FIG. 12 is a sectional view (exploded view) showing the wheel structure of the two-wheel vehicle according to the present invention. The wheel 68 includes a hub portion 121 for receiving the axle 117, a disk portion 122 spreading radially outwards from the hub portion 121, and a rim portion 123 provided at the outer circumference of the disk portion 122, with a tire 124 fitted on the rim portion 123.
The disk portion 122 is a portion integrally formed with a drum 127 constituting a drum brake 126 on the side facing the rear swing arm 42. Numeral 128 denotes a cast

38

iron liner which is insert molded on the inside of the drum 127 for enhancing abrasion resistance and with which a brake shoe (described later) makes contact, 132 denotes a magnet body fitting portion provided at the inside surface of the rim portion 123 for fitting the rotary magnet body 112, 132 denotes an annular groove for fitting the fixing ring 113, and 133 ... denote three positioning pins provided at an angular interval of 120° for positioning in the rotating direction of the rotary magnet body 112. [0055]
The rear swing arm 42 includes a convex portion 135 provided at the periphery of the axle 117, and the stator 115 fitted to the convex portion 135 by bolts 137 ... , in which the convex portion 135 functions also as a brake panel (which is a component part of the drum brake 126).
Namely, the convex portion 135 is a portion for fitting thereto brake shoe shafts 138, 138 (the brake shoe shaft 138 on one side is not shown) which constitute a swing shaft for the brake shoe (not shown) to be pressed against the inner circumferential surface of the cast iron liner 128 of the drum 127, and a cam shaft 143 which is formed at its one end with a cam 141 for moving the brake shoe to the drum side and is integrally fitted
39

at its other end with an arm member 142 to be swung attendant on a brake operation.
[0056]
FIG. 13 is a sectional view showing the wheel structure of the two-wheel vehicle according to the present invention, and shows the condition where the axle 117, the stator 115 of the electric motor 116, the brake shoe shafts 138, 138 (symbol 138 on one side is not shown) of the drum brake 126 and the cam shaft 143 are fitted to the convex portion 135 of the rear swing arm 42, the wheel 68 is rotatably fitted to the axle 117 through bearings 145, 146, the drum 127 of the drum brake 126 is integrally formed on the disk portion 122 of the wheel 68, the sensor ring 106 is fitted to the disk portion 122 of the wheel 68 by bolts 147 ... , and the rotary magnet body 112 is fitted to the inner circumferential surface of the rim portion 123. Numeral 148 denotes a collar, 151 and 152 denote dust seals, 153 denotes a washer, 154 denotes a nut, 155 denotes a return spring for the arm member 142, and 156 denotes an air valve of the tire.
[0057]
The above-mentioned wheel 68 has a structure in which the electric motor 116 for driving the wheel 68 is incorporated in the wheel 68, and the drum brake 12 6 for

40

braking the wheel 68 is disposed on the radially inner side of the electric motor 116. Therefore, the electric motor 116 and the drum brake 126 can be disposed concentrically, the width of the wheel 68 can be made small, and a small-type compact wheel 68 can be achieved. Moreover, the drum brake will not be affected by the heat of the motor, and braking performance can be maintained.
Such a wheel structure may be adopted for the front wheel 11 (See FIG. 2).
[0058]
In addition, since the electric motor 116 and the drum brake 126 are provided on the same side of the disk portion 122 of the wheel 68, it is possible to enhance the assemblability of the electric motor 116 and the drum brake 126 to the wheel 68 and the maintainability of the electric motor 116 and the drum brake 126.
[0059]
Further, since the rear swing arm 42 as a rear wheel support member for rotatably supporting the wheel 68 functions also as a brake panel of the drum brake 126 and is fitted with the stator 115 of the electric motor 12 6, the number of component parts can be reduced as compared with the case where a stator-fitting member is provided and/or the brake panel is specially provided.
41

Besides, at the time of manufacture, component parts (the brake shoe shaft 138, the brake shoe, the cam shaft 143, the arm portion 142, etc.) of the drum brake 126 and the stator 115 can be preliminarily and partly assembled onto the rear swing arm 42, and, separately, the sensor ring 106 and the rotary magnet body 112 can be preliminarily and partly assembled onto the wheel 68; therefore, by the process of fitting the partly assembled wheel 68 to the partly assembled rear swing arm 42, productivity can be enhanced. [0060]
Furthermore, with the wheel 68 provided with the rotary magnet body 112, according to the present invention, a slip ring mechanism or the like for supplying electric current to the stator 115 is unnecessitated and structure is simplified, as compared with the case where, for example, the stator is provided on the side of the wheel. In addition, with the rotary magnet body 112 included of the magnetic material ring 111 and the permanent magnets 107 ..., 108 ... fixed on the magnetic material ring 111, the magnetic material ring 111 on which the permanent magnets 107 ..., 108 ... are preliminarily fixed can be fitted to the wheel 68, whereby assemblability can be enhanced as compared with

42

the case where, for example, the permanent magnets are fitted directly to the wheel.
[0061]
FIG. 14 is a perspective view of a major part on the front wheel side of the two-wheel vehicle according to the present invention, and shows a construction in which the lower portion arm 36 is fitted to a lower portion of the handle shaft 27, the front swing arm 37 is fitted to the lower portion arm 36 through the front swing shaft 57, a window portion 158 is provided at an upper portion of the front swing arm 37, and a projected piece 161 to be inserted into the window portion 158 is provided on a lower surface of the lower portion arm 36. Numerals 162, 162 denote brake shoes respectively swingably fitted to the brake shoe shaft 138 through the cam shaft 143.
[0062]
FIG. 15 is a perspective view for illustrating the front swing arm of the two-wheel vehicle according to the present invention, and shows a construction in which a swing arm lock mechanism 164 for locking the swinging of the front swing arm 37 is provided at an upper portion of the front swing arm 37.
The swing arm lock mechanism 164 includes an arm
43

lock pin 165, and a cable 166 connected to an end portion of the arm lock pin 165.
[0063]
FIGS. 16(a), (b) are sectional view for illustrating the swing arm lock mechanism of the front swing arm according to the present invention, in which (a) is a sectional view taken along line a-a of FIG. 13, and (b) is a view taken along arrow b of (a).
In (a), the swing arm lock mechanism 164 includes the above-mentioned arm lock pin 165, the cable 166, the above-mentioned projected piece 161 which is inserted through the window portion 158 and to which the tip end of the arm lock pin 165 is connected, and a spring 167 for pushing out the arm lock pin 165 to the tip end side. Numeral 168 denotes a wire movably inserted in the cable 166, and 171 denotes a wire end member for connection to the arm lock pin 165 by fitting to the tip end of the wire 168.
[0064]
The projected piece 161 is a member in which a pin penetration member 161b provided with a penetration hole 161a for penetration of the arm lock pin 165 therethrough and a stopper member 161c for restricting the tip end position of the arm lock pin 165 are laid over each other

44

with a gap therebetween. Symbol 161d denotes a curved portion provided at the tip end of the pin penetration member 161b.
The arm lock pin 165 includes a collar portion 165a provided at an intermediate portion thereof, and a tapered portion 165b provided at a tip end portion thereof. [0065]
In (b), numeral 173 denotes a detection piece provided integrally with the arm lock pin 165a, and 174 denotes a lock detection switch which is turned ON and OFF by movements of the detection piece 173 attendant on movements of the arm lock pin 165 in the axial direction. [0066]
The lock detection switch 174 includes a switch main body 174a, a rod 174b capable of coming into and out of the switch main body 174a and pushed outwards by an elastic force of a spring (not shown), and a rollered arm 174c brought into contact with the tip end of the rod 174b. The lock detection switch 174 is turned ON when the rod 174b is pushed in from the outside to the inside, and the lock detection switch 174 is turned OFF when the rod 174b is projected from the inside to the outside. Symbol 174d denotes a stopper pin functioning as a stopper for


45

the rollered arm 174c. [0067]
In the condition shown in the figure where the arm lock pin 165 is penetrating through the penetration hole 161a of the projected piece 161, namely, in the locked condition, the detection piece 173 pushes in the rod 174b through the rollered arm 174c, so that the lock detection switch 174 is ON. [0068]
FIG. 17 is a side view of a major part showing a front portion of the two-wheel vehicle according to the present invention. A swing arm unlocking mechanism 176 for the front swing arm 37 will be described.
The swing arm unlocking mechanism 176 is for ensuring that the front swing arm 37 shown in FIG. 16 can be swung to the rear side of the vehicle body with reference to the lower portion arm 36 by releasing the connection between the projected piece 161 and the arm lock pin 165 shown in FIGS. 16(a), (b) . The figure shows the condition where a wire end member 177 is fitted to an end portion of the wire 168 of the cable 166, and the wire end member 177 is connected to a solenoid-type actuator 178. Numerals 181, 182 denote conductors for passing electric current to the actuator 178, 183 denotes
46

an end portion fitting member provided on the vehicle body side for fitting an end portion of the cable 166, and 184 denotes a front wheel folding detection switch with which the front fender 38 or the swing arm 37 comes into contact when the swing arm 37 is swung most (namely, the folding is completed), whereby the contact is detected. [0069]
FIG. 18 is a side view of a major part showing a rear portion of the two-wheel vehicle according to the present invention, and shows the rear swing arm 42 and the rear wheel 12.
A rear wheel folding detection switch 186 for detecting the contact of the rear fender 43 or the swing arm 42 when the rear swing arm 42 is swung most (namely, the folding is completed) is provided in the vicinity of the rear swing shaft 58, on the side of the vehicle body of the two-wheel vehicle 10. The same mechanisms as the swing arm lock mechanism 164 (See FIG. 15) and the swing arm unlocking mechanism 176 (See FIG. 17) provided on the side of the front wheel 11 (See FIG. 17) are provided also on the side of the rear wheel 12. [0070]
The action of folding the front wheel 11 and the

47

rear wheel 12 described above will be described below.
FIG. 19 is a flowchart for illustrating the main points of folding the front and rear wheels of the two-wheel vehicle according to the present invention. STXX represent the step number.
ST01: It is judged whether or not a folding switch (Here, the motor operating switch is referred to as the folding switch in the meaning of using the switch by tilting to the "FOLD" side.) provided on the handle is ON.
When the folding switch is OFF (NO), ST01 is carried out again.
When the folding switch is ON (YES), ST02 is entered. [0071]
ST02: It is judged whether or not the front brake has been operated by gripping a front brake lever.
When the front brake has not been operated (NO), ST02 is again carried out.
When the front brake has been operated (YES), ST03 is entered. [0072]
ST03: It is judged whether or not the rear brake lever has been ungripped and the rear brake has not been operated.

48

When the rear brake has been operated (NO), ST02 is again carried out.
When the rear brake has not been operated (YES), ST04 is entered, [0073]
ST04: An electric current is passed to the solenoid to operate the actuator, thereby unlocking the front swing arm and the rear swing arm.
ST05: It is judged whether or not the lock detection switch of the lock pin for locking the front swing arm and the rear swing arm is OFF (namely, whether or not the front swing arm and the rear swing arm are unlocked).
When the lock detection switch is ON (NO) (namely, when the locked condition is detected), ST05 is again carried out.
When the lock detection switch is OFF (YES) (namely, when the unlocked condition is detected), ST06 is entered. [0074]
ST06: An electric current is passed to the electric motor to rotate the rear wheel forward, thereby starting the folding of the front and rear wheels.
ST07: It is judged whether or not the lapse of time t from the start of passage of the electric current

49

to the electric motor is shorter than a predetermined period of time tst.
When t > tst (NO) , ST09 is entered. This is for cutting off the passage of electric current so as to protect the motor, because it is judged that the folding is not completed even after the lapse of time normally required for folding, namely, it is judged that there is some trouble.
When t ST08: It is judged whether or not the folding detection switch for the front and rear wheels is ON, namely, whether or not the front and rear wheels have both been completely folded.
When the folding detection switch for the front and rear wheels is OFF (NO), ST07 is again carried out.
When the folding detection switch for the front and rear wheels is ON (YES), ST09 is entered.
ST09: Passage of electric current to the electric motor and the solenoid is stopped. [0076]
Next, the action of folding the front and rear wheels will be described along the flow shown in the flowchart in FIG. 19.

50

First, in FIG. 1, the motor operating switch 24 provided on the right-side handle 18 is tilted to the "FOLD" side. [0077]
Then, when the front brake is operated by gripping the front brake lever (not shown) which will be described later provided on the right-side handle 18, the front lever is locked by the brake lock lever, and a rear brake lever (not shown) provided on the left-side handle 17 is ungripped and therefore the rear brake is not operated, it is detected by a front brake operation detection switch (not shown) that the front brake is operated, whereas it is detected by a rear brake operation detection switch (not shown) that the rear brake is not operated, and a control device (not shown) passes an electric current to the solenoid shown in FIG. 17, thereby operating the actuator 17 8. [0078]
FIGS. 20(a), (b) are action views for illustrating the action of the swing arm unlocking mechanism according to the present invention.
When the actuator 178 (See FIG. 17) is operated, in (a), the arm lock pin 165 is pulled through the wire 168, and is moved as indicated by the arrow, so that the tip

51

end of the arm lock pin 165 is disengaged from the penetration hole 161a of the projected piece 161, and the front swing arm 37 is unlocked.
In (b), when the arm lock pin 165 is disengaged from the penetration hole 161a, the roller of the rollered arm 174c of the lock detection switch 174 comes off from the detection piece 173, so that the lock detection switch 174 is turned OFF. [0079]
FIGS. 21(a), (b) are action views for illustrating the action of folding the front and rear wheels according to the present invention.
In (a) and (b), when the lock detection switch 174 (See FIG. 16(b)) is turned OFF, the control device starts passing an electric current to the electric motor 116, and the rear wheel 12 is driven at a low speed by the electric motor 116. The rotating direction of the electric motor 116, namely, of the rear wheel 12 at this time is the forward rotation direction (the rotating direction at the time of running, namely, the direction of the arrow). [0080]
By this, the rear wheel 12 moves to the front side of the vehicle body (the direction of the void arrow
52

(front) is the front side). At this time, the front wheel 11 is in the braked condition and is not moved to the front side of the vehicle body, so that the distance between the front wheel 11 and the rear wheel 12 is decreased, whereby the front swing arm 37 and the rear swing arm 42 respectively unlocked with reference to the vehicle body are tilted with the front swing shaft 57 and the rear swing shaft 58 as centers, respectively, gradually into folded conditions. [0081]
Then, when the predetermined period of time has elapsed from the start of the passage of electric current to the electric motor 116 or when the front wheel folding detection switch 184 and the rear wheel folding detection switch 186 are both turned ON, the control device stops the passage of electric current to the electric motor 116. By this, the folding of the front and rear wheels 11, 12 is completed. [0082]
Next, the action of unfolding the front wheel 11 and the rear wheel 12 which have been folded will be described below.
FIG. 20 is a flowchart for illustrating the main points of unfolding the front and rear wheels of the two-

53

wheel vehicle according to the present invention. STXX represents a step number.
ST11: It is judged whether or not an unfolding switch (Here, the motor operating switch is referred to as the unfolding switch in the meaning of using the motor operating switch by tilting to the "UNFOLD" side.) provided on the handle is ON.
When the unfolding switch is OFF (NO), ST11 is again carried out.
When the unfolding switch is ON (YES), ST12 is entered. [0083]
ST12: It is judged whether or not the front brake has been operated by gripping the front brake lever.
When the front brake has not been operated (NO), ST12 is again carried out.
When the front brake has been operated (YES), ST13 is entered. [0084]
ST13: It is judged whether or not the rear brake lever has been ungripped and the rear brake has not been operated.
When the rear brake has been operated (NO), ST12 is again carried out.
54

When the rear brake has not been operated (YES), ST14 is entered. [0085]
ST14: It is judged whether or not the lock detection switches on the front swing arm side and on the rear swing arm side are OFF.
When the lock detection switches are ON (NO), ST14 is carried out again.
When the lock detection switches are OFF (YES), ST15 is entered. [0086]
ST15: An electric current is passed to the electric motor to rotate the rear wheel reversely, thereby starting to unfold the front and rear wheels.
ST16: It is judged whether or not the lapse of time t from the start of passage of electric current to the electric motor is shorter than a predetermined period of time tst.
When t > tst (NO), ST16 is again carried out.
When t ST17: The passage of electric current to the electric motor is stopped. [0087]
The condition of ST14 mentioned above will be

55

described referring to the following figure.
FIGS. 23(a), (b) are action views for illustrating the condition of the lock detection switch according to the present invention.
In (a), in the condition where the front and rear wheels are folded, the projected piece 161 (See FIG. 20(a)) is located on the outside of the window 158, so that there is nothing that restricts the position of the tip end of the arm lock pin 165, and the arm lock pin 165 is in the condition of being moved to the most left-side position in the figure by an elastic force of the spring 167. [0088]
In (b), with the arm lock pin 165 moved to the most left-side position, the roller of the lock detection switch 174 comes off from the detection piece 173, so that the lock detection switch 174 is turned OFF.
Based on this OFF condition, the control device starts passing an electric current to the electric motor 116, in FIGS. 21(a) and (b), so that the front and rear wheels 11, 12 are unfolded. [0089]
Next, the condition immediately before completion of the unfolding of the front and rear wheels 11, 12 will

56

be described.
FIGS. 24 (a), (b) are action views for illustrating the action of the swing arm lock mechanism according to the present invention.
(a) shows the condition where the unfolding of the front and rear wheels 11, 12 (See FIGS. 21(a), (b)) has proceeded, the projected piece 161 has entered into the window 158 as indicated by arrow f, and the curved portion 161d of the projected piece 161 has retreated the arm lock pin 165 in the direction of arrow g. [0090]
(b) shows the condition where the projected piece 161 has further entered into the window 158 from the condition of (a), and the tip end of the arm lock pin 165 has penetrated through the penetration hole 161a of the projected piece 161 to make contact with the stopper member 161c, namely, the front swing arm 37 is locked with reference to the lower portion arm 36.
In this condition, the lock detection switch 174 shown in FIG. 23(b) is ON in the same manner as shown in FIG. 16(b), and based on this ON condition, the passage of electric current to the electric motor 116 (See FIG. 21(b)) is stopped in conjunction with the procedure of ST16 in FIG. 22

57

[0091]
FIG. 25 is a sectional view showing another mode of carrying out the swing arm lock mechanism for the front wheel or the rear wheel according to the present invention.
The swing arm lock mechanism 191 includes an arm lock pin 193 inserted in a pin hole 192 provided in the front swing arm 37, a projected piece 194 inserted through the window portion 158 and connected to a tip end portion of the arm lock pin 193, and the spring 167 for pushing out the arm lock pin 193 to the tip end portion side.
The arm lock pin 193 is provided at its end portion with a handle 196 for pulling manually. With this structure, the front and rear swing arms can be unlocked simply by hand and the folding can also be carried out manually, so that the system becomes low in price and small in weight. [0092]
FIG. 26 is a sectional view of the seat of the two-wheel vehicle according to the present invention, and shows a part in side view.
The seat 13 is provided additionally with a slide mechanism 201 capable of sliding in the front-rear
58

direction of the vehicle body, and a stopper mechanism 202 for restricting the sliding of the seat 13 by the slide mechanism 201. [0093]
The slide mechanism 201 includes a left-right pair of. seat rails 46, 46 (the seat rail 46 on one side is not shown) extended in the front-rear direction of the vehicle body, and roller support members 205, 206 movably fitted to the seat rails 46, 46 through rollers 204 ....
The roller support members 205, 206 are members fitted to a bottom plate 207 provided on the back side of the seat 13. [0094]
The stopper mechanism 202 includes a base member 208 fitted to the bottom plate 207, a support shaft 211 provided on the base member 208, a stopper release lever 212 swingably fitted to the support shaft 211, a stopper member 213 fitted to the stopper release lever 212, and front portion insertion holes 215, intermediate portion insertion holes 216 and rear portion insertion holes 217 (the front portion insertion hole 215, the intermediate portion insertion hole 216 and the rear portion insertion hole 217 on the side of the side cover 63 are not shown) provided respectively in upper portions of side covers 63,

59

64 (the side cover 63 on one side is not shown) for inserting the tip ends of the stopper member 213. Numeral 218 denotes a torsion spring for pressing the stopper release lever 212 and the stopper member 213 downwards.
[0095]
The seat position shown in the figure, namely, the position where the lower ends of the stopper member 213 are inserted in the intermediate portion insertion holes 216, 216 (symbol 216 on the deep side is not shown) to restrict the movement of the seat 13, is the position at the time of normal running.
[0096]
FIG. 27 is a sectional view of the slide mechanism and the stopper mechanism provided additionally to the seat according to the present invention, and shows the condition where the seat rails 46, 46 roughly C-shaped in section are fitted to the seat frame 45 through brackets 222, 222, roller shafts 223 are fitted respectively to both sides of a roller support member 205, and rollers 204 ... disposed respectively in the seat rails 46, 46 are fitted to the roller shafts 223. Each numeral 224 denotes a small screw for fitting the bracket 222 to the seat frame 45.
[0097]

60

The stopper member 213 is a member U-shaped in front view, in which the tip ends of vertical portions 213a, 213a on both sides are inserted into front portion insertion holes 215, the intermediate portion insertion holes 216 or the rear portion insertion holes 217 (See FIG. 25) provided in both of the side covers 63, 64 and the slide rails 46. [0098]
The action of the seat 13 described above will be described below.
FIG. 28 is an action view for illustrating the action of the seat of the two-wheel vehicle according to the present invention.
First, in FIG. 24, a hand is put in from the front side of the seat 13 to the lower side of the seat 13, and the stopper release lever 212 is swung upwards. By this, the lower ends of the stopper member 213 are made to come out of the intermediate portion insertion holes 216, so that the seat 13 can be slidden. [0099]
With the stopper release lever 212 left swung upwards, the seat 13 is moved to the most front side portion as indicated by the arrow, as shown in FIG. 27 (a). Then, the stopper release lever 212 is lowered, and the

61

tip ends of the stopper member 213 are inserted into the front portion insertion holes 215, whereby the seat 13 can be fixed at the most front side position of sliding.
Such a movement of the seat 13 to the most front side portion is carried out at the time of folding the two-wheel vehicle 10 (See FIG. 2) . When the handles are folded at this position, the stopper release lever cannot be operated from the front portion of the seat, due to the interference by the handles. Therefore, when the handles are locked, the containing space under the seat is also locked, which is effective for protection of luggage. [0100]
In addition, in (b), when the stopper release lever 212 is swung upwards, the seat 13 is moved to the most rear side portion as indicated by the arrow, then the stopper release lever 212 is lowered and the tip.ends of the stopper member 213 are inserted into the rear portion insertion holes 217, the seat 13 can be fixed at the most rear side position of sliding.
Such a movement of the seat 13 to the most rear side portion is carried out at the time of containing small articles or the like into the containing net 66 (See FIG. 2) which is a containing portion of the two-

62

wheel vehicle 10 (See FIG. 2) or at the time of taking out small articles or the like from the containing net 66. When a multiplicity of the above-mentioned insertion holes are provided, an adjustment of the seat position according to the physique of the driver is also possible, in addition to the above-mentioned adjustments, and a seat structure with more useability is achieved. [0101]
FIG. 29 is a perspective view showing the condition of the surroundings of the handles of the two-wheel vehicle according to the present invention, in which handle covers fitted over the handles 17, 18 are omitted.
The handles 17, 18 are foldably fitted to the handle post 23, and are supported by a handle support mechanism 227 for locking the handles 17, 18 to prevent the handles 17, 18 from being folded at the time of normal running and for unlocking the handles 17, 18 at the time of folding. Numeral 228 denotes the front brake lever, and 229 denotes the rear brake lever. [0102]
FIG. 30 is a perspective view of the handles of the two-wheel vehicle according to the present invention. The handles 17, 18 are members over which handle covers 231, 232 functioning also as switch cases are fitted, and the

63

handle covers 231, 232 are provided respectively with winkers 233, 234.
[0103]
Numeral 235 denotes a brake lock lever. When the brake lock lever 235 is operated while gripping the front brake lever 228, the stroked condition of the front brake lever 228 can be maintained (namely, can be locked). When the brake lock lever 235 is again operated, the locked condition of the front brake lever 228 can be released.
[0104]
FIG. 31 is a view taken along arrow 31 of FIG. 29, and shows the condition where meshing portions 17b, 18b provided respectively with tooth portions 17a ..., 18a ... which are meshed with each other are provided at inside end portions of the handles 17, 18. By meshing the tooth portions 17a ..., 18a ... with each other, the respective handles 17, 18 can be folded at the same angle when the handles 17, 18 are folded, and can be returned with high accuracy to original positions at the time of running when the folded handles 17, 18 are unfolded. This is because the portions not provided with tooth portions function as stoppers.
[0105]
In addition, the figure shows the condition where

64

a knob 236 as a component part for locking or unlocking the folding of the left and right handles 17, 18 is disposed on the upper side of a position between the meshing portions 17b, 18b of the handles 17, 18. Numeral 237 denotes a handle clamp lever which will be detailed later. [0106]
FIG. 32 is a sectional view taken along line 32-32 of FIG. 31, and shows the condition where the handle clamp lever 237 is provided with projected walls 241, 241 and projected walls 242, 242, a nut member 244 is connected between the projected walls 241, 241 through a connection pin 243, similarly a nut member 247 is connected between the projected walls 242, 242 through a connection pin 246, the nut members 244, 247 are made to penetrate through penetration holes 248, 248 provided in the handle post 23 from the front side of the vehicle body (the direction of void arrow (front) is the front side of the vehicle body), center holes 17c, 18c provided at centers of the meshing portions 17b, 18b of the handles 17, 18 are adjusted to the thus penetrating nut members 244, 247 from the rear side of the vehicle body of the handle post 23, and center bolts 253, 254 are inserted into the center holes 17c, 18c through Bellville

65

springs 251, 252 and are screwed into the nut members 244, 247. [0107]
Here, numerals 256, 256 denote rings, 257, 257 denote washers, 258, 258 denote stop rings, 261, 261 denote spacers, 262, 262 denote washers, and 263, 264 denote recessed portions provided in the handle post 23 for containing parts of the handles 17, 18. [0108]
Returning to FIG. 31, the recessed portions 263, 264 are portions having profiles roughly T-shaped in rear view, and the handles 17, 18 are provided with projected portions 17d, 18d (See FIG. 32) having roughly the same profiles as the recessed portions 263, 264, on the back side of the meshing portions 17b, 18b. When the projected portions 17d, 18d are contained in the recessed portions 263, 264, the handles 17, 18 cannot be rotated and cannot be folded. [0109]
In FIG. 32, the handle support mechanism 227 is an assembly constituted mainly of the handle clamp levers 237, the connection pins 243, 246, the nut members 244, 247, the Bellville springs 251, 252, the center bolts 253, 254, the washers 262, 262 and the knob 236 (See FIG. 29)
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mentioned above.
[0110]
FIG. 33 is a sectional view taken along line 33-33 of FIG. 31. The handle clamp lever 237 is a member having a construction in which first end portions 241a, 241a (symbol 241a on one side is not shown) of the projected walls 241, 241 (the projected wall 241 on one side is not shown) are pressed against the washer 262 by an elastic force of the Bellville spring 251, and the distance between the first end portions 241a, 241a and the axis fo the connection pin 243 is LI, while the distance between second end portions 241b, 241b (symbol 241b on one side is not shown) of the projected walls 241, 241 and the axis of the connection pin 243 is L2, where L1 > L2.
[0111]
As for the projected walls 242, 242 of the handle clamp lever 237 shown in FIG. 32, similarly, first end portions 242a, 242a are pressed against the washer 262 by an elastic force of a Bellville spring 252, and the distance between the first end portions 242a, 242a and the axis of the connection pin 246 is L1, while the distance between second end portions (not shown) of the projected walls 242, 242 and the axis of the connection pin 246 is L2.

67

[0112]
FIG. 34 is a sectional view taken along line 34-34 of FIG. 31, and is a sectional view showing the fitting condition of the knob 236.
The knob 236 is a member passed through a penetration hole 237a provided in the handle clamp lever 237 and through a cutout portion 23a provided in the handle post 23, and provided at its tip end with a male screw portion 236a to which a bar 266 is fitted and a nut 268 is screw-connected through a washer 267. [0113]
The bar 266 is a member contained in groove portions 23b, 23c formed in the handle post 23. Numeral 271 denotes a spring for pressing the bar 266 against the bottoms of the groove portions 23b, 23c. [0114]
FIG. 35 is a perspective view showing major portions of the handles and the knob according to the present invention, and shows the condition where the bar 266 fitted to the knob 236 is contained in the groove portions 23b, 23c (symbol 23b is not shown) provided in the handle post 23.
The handle post 23 is a member provided with step portions 23d, 23e (symbol 23e is not shown; detailed

68

later), adjacently to the groove portions 23b, 23c. [0115]
The action of the handle support mechanism 227 described above will be described below.
FIGS. 36 (a) to (c) are action views for illustrating the action of the knob of the handle support mechanism according to the present invention, in which (a) is a sectional view, and (b) and (c) are views of the bar 266 and the handle post 23 from direction A of (a).
In (a), the knob 236 is pushed, whereby the bar 266 is lifted from the groove portions 23b, 23c of the handle post 23. [0116]
In (b), with the bar 266 lifted from the groove portions 23b, 23c, the knob 236 comes to be rotatable. Then, the knob 236 is rotated in the direction of the arrow. Since the above-mentioned step portions 23d, 23e are present in the direction of the arrow of each of the groove portions 23b, 23c, the knob 236 can be rotated without interference with the handle post 23 . [0117]
In (c), the knob 236 is shown as being rotated by
90° from the position of (b). The bar 266 comes into the condition of being disposed along the cutout portion 23a

69

of the handle post 23, whereby the knob 236 becomes capable of coming out of the cutout portion 23a of the handle post 23 together with the handle clamp lever 237 (See FIG. (a)), namely, the connection between the handle post 23 and the handle clamp lever 237 is released by the knob 236. [0118]
FIGS. 37(a), (b) are action views for illustrating the actions of the handle clamp lever and peripheral component parts of the handle support mechanism according to the present invention. While description will be made below based on the constitution on the side of the handle 17, the same action applies also to the side of the handle 18.
In FIGS. 36(a) to (c), the knob 236 is rotated to cancel the connection between the handle post 23 and the handle clamp lever 237, and, thereafter, in FIG. 37(a), the handle clamp lever 237 is kicked up in the direction of the arrow with the connection pin 243 as a center. [0119]
Returning to FIG. 33, the distance LI between the first end portion 241a of the handle clamp lever 237 and the axis of the connection pin 243 is greater than the distance L2 between the second end portion 241b and the

70

axis of the connection pin 243, and, therefore, in FIG. 37 (a), a gap with a distance C is generated between the second end portion 241b and the washer 262 by the kick-up of the handle clamp lever 237. [0120]
With the gap with the distance C thus generated, in (b), the handle 17 can be moved in the direction of the arrow together with the nut member 244 and the center bolt 253, and the projected portion 17d of the handle 17 can be disengaged from the recessed portion 263 of the handle post 23, whereby restriction on the rotation of the handle 17 is eliminated, and the handle 17 can be folded. [0121]
FIG. 38 is a front view showing the folded condition of the handles according to the present invention, and shows the condition where the handles 17, 18 are folded to the greatest extent.
Thus, by folding the handles 17, 18, the maximum width WH (The maximum width WH is smaller than the width of the above-mentioned number plate.) of the handles 17, 18 can be made to be very small, as compared with the maximum width of the handles 17, 18 before folding, which is markedly advantageous as to the containing space

71,

WE CLAIM:
1 A mounting structure for mounting a foldable two-wheel vehicle
(10) on a four-wheel vehicle, comprising:
a vehicle body component member of said four-wheel vehicle, capable of containing said foldable two-wheel vehicle (10) which has been folded to reduce at least a width dimension of the two-wheel vehicle (10),
wherein the vehicle body component member is a side wall fitted to a side body constituting the vehicle body of the four-wheel vehicle, an outer profile and an inner profile of said side wall including inner and outer rectangular-shaped frames made of pipe material,
wherein at least the width dimension of the folded two-wheel vehicle (10) is less than a width of a rear end of said side wall and is less than a distance between the inner and the outer rectangular-shaped frames, and
wherein the rear end of said side wall is open in order to allow the folded two-wheel vehicle (10) tb enter into said side wall, so that
" v. /
after entering the rear end of the side wall, the folded two-wheel vehicle (10) can be contained between the inner and the outer rectangular-shaped frames of the rear end of the side wall.
2 A mounting structure for mounting a foldable two-wheel vehicle
(10) on a four-wheel vehicle as claimed in claim 1, wherein said
foldable two-wheel vehicle (10) comprising:
83

a handle post (23) fitted to a front portion of a body of the two-wheel vehicle (10) so as to be foldable in a front-rear direction of said body;
handles (17, 18) fitted to said handle post (23) so as to be foldable in the vehicle width direction; steps fitted to lower portions of side portions of said body so as to be foldable in. the vehicle width direction;
a front wheel (11) support member for supporting a front wheel
(11) fitted to said body so as to be swingable to a rear side of said
body; and
a rear wheel support member (42) for supporting a rear wheel
(12) fitted to said body so as to be swingable to a front side of said
body,
wherein said foldable two-wheel vehicle (10) is foldable into a substantially rectangular parallelpiped form.
3 A mounting structure for mounting a foldable two-wheel vehicle (10) on a four-wheel vehicle (70) as claimed in claim 2, wherein said handles are provided with rearview mirrors (21, 22) at end portions thereof, and said rearview mirrors (21, 22) are rotatably fitted to said handles (17, 18) so as to have an interval substantially equal to the interval in the vehicle width direction of said handles (17, 18) when said handles (17, 18) are folded.
4 A mounting structure for mounting a foldable two-wheel vehicle (10) on a four-wheel vehicle (70) as claimed in claim 1, wherein the open rear end of said door (94) allows the two-wheel vehicle (10) to enter the door (94) along one side of the four-wheel vehicle (70).
84

5 A mounting structure for mounting a foldable two-wheel vehicle (10) on a four-wheel vehicle (70) as claimed in claim 4, wherein said door (94) of said four-wheel vehicle (70) comprises an outer panel member (76, 77, 78) through which an inside of said door (94) can be seen.
6 A mounting structure for mounting a foldable two-wheel vehicle (10) on a four-wheel vehicle (70) as claimed in claim 1, wherein said door (94) of said four-wheel vehicle (70) is movable to an outside of a side body of the four-wheel vehicle (70).
7 A mounting structure for mounting a foldable two-wheel vehicle (10) on a four-wheel vehicle (70) as claimed in claim 6, wherein said door (94) comprises a rail member (95) which can be drawn out and can be set between a ground surface and said door (94) to form a bridge for mounting said two-wheel vehicle (10) onto said four-wheeled vehicle (70).
8 A mounting structure for mounting a foldable two-wheel vehicle (10) on a four-wheel vehicle (70) as claimed in claim 7, wherein said rail member (95) has a lifter structure, and said rail member (95) can be raised and lowered by an electric motor.
9 A mounting structure for mounting a foldable two-wheel vehicle (10) on a four-wheel vehicle (70) substantially as herein described with reference to and as illustrated in the accompanying drawings. Dated 8th day of August, 2002.
[RAJAN AILAVADI] Of Remfry & Sagar Attorney for the applicants
85

Documents:

711-mum-2002-abstract(21-05-2007).doc

711-mum-2002-abstract(21-05-2007).pdf

711-mum-2002-cancelled pages(21-05-2007).pdf

711-mum-2002-claims(granted)(21-05-2007).doc

711-mum-2002-claims(granted)-(21-05-2007).pdf

711-mum-2002-correspondence(21-05-2007).pdf

711-mum-2002-correspondence-(ipo)-(05-06-2006).pdf

711-mum-2002-drawing(08-08-2002).pdf

711-mum-2002-form 1(08-08-2007).pdf

711-mum-2002-form 18(30-11-2005).pdf

711-mum-2002-form 2(granted)(21-05-2007).doc

711-mum-2002-form 2(granted)-(21-05-2007).pdf

711-mum-2002-form 3(08-09-2002).pdf

711-mum-2002-form 3(13-04-2004).pdf

711-mum-2002-form 5(08-09-2002).pdf

711-mum-2002-power of authority(16-10-2002).pdf

711-mum-2002-power of authority(21-05-2007).pdf

abstract1.jpg


Patent Number 208604
Indian Patent Application Number 711/MUM/2002
PG Journal Number 35/2007
Publication Date 31-Aug-2007
Grant Date 02-Aug-2007
Date of Filing 08-Aug-2002
Name of Patentee HONDA GIKEN KOGYO KABUSHIKI KAISHA
Applicant Address 1-1,Minamiaoyama 2-chome, Minato-ku
Inventors:
# Inventor's Name Inventor's Address
1 SEIICHI KUROHORI, HIROMI FURUHASHI, MASAYOSHI ORITA, TSUTOMU HARANO C/o Kushiki Kaisha Honda Gijustu Kenkyusho, 4-1,Chuo 1-chome,Wako-shi, Saitama
PCT International Classification Number B62K 15/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2001-267854 2001-09-04 Japan