Title of Invention

A PROCESS AND AN APPARATUS FOR PRODUCING PRESSURIZED OXYGEN AND KRYPTON / XENON BY LOW-TEMPERATURE FRACTIONATION OF AIR

Abstract A process and an apparatus for producing pressurized oxygen and krypton/xenon by low-temperature fractionation of air. The rectifying system has a low-pressure column for the nitrogen-oxygen separation and a krypton-xenon enrichment column. Compressed and prepurified feed air is introduced into the rectifying system. A first oxygen fraction is taken off from the low-pressure column, brought to an elevated pressure in the liquid state, vaporized and removed as gaseous pressurized oxygen product. In addition, a second oxygen fraction is taken off from the low-pressure column and passed into the lower or central region of the krypton- xenon enrichment column. A krypton-enriched and/or xenon-enriched fraction is taken off from the bottom of the krypton-xenon enrichment column. The pressurized oxygen product is withdrawn in the gaseous state from the upper region of the krypton-xenon enrichment column
Full Text

Description
Process and apparatus for producing pressurized oxygen and krypton/xenon by low-temperature
fractionation of air
The invention starts from a process for producing pressurized oxygen in which compressed and prepurified feed air is introduced into the rectifying system and a first oxygen fraction is taken off from the low-pressure column, brought to an elevated pressure in the liquid state, vaporized and removed as gaseous pressurized oxygen product.
Processes of this type for producing gaseous pressurized oxygen has long been known (see for example DE 880893) . The pressure elevation in the liquid product with subsequent vaporization is frequently called "internal compression". DE 19529681 A and EP 716280 A show relatively recent examples of such processes.
The object underlying the invention is, in a process of this type and in a corresponding apparatus, to produce in addition to the pressurized oxygen product, a krypton- and xenon-enriched product in an economically expedient manner.
This object is achieved by the features of patent claim 1.
In the methods for krypton/xenon production known to date, the bottoms fraction of the low-pressure column (the second oxygen fraction) is introduced into a krypton-xenon enrichment column (methane ejection column) , to the top of which is applied low-krypton/xenon liquid oxygen. By this means the methane which collects in the bottoms of the low-pressure column can be removed from the process via the gaseous overhead product of the methane ejection column. The bottoms product of the methane ejection column contains only extremely low amounts of methane and is enriched

in krypton and xenon. It can either be withdrawn directly as krypton/xenon preconcentrate from the methane ejection column or recirculated into the low-pressure column and from there withdrawn as preconcentrate. This mode of operation is known per se and is described for example in Hausen/Linde, Tieftemperaturtechnik [Cryogenics], 2nd edition, 1985, pages 337 ff. and in DE 4332870 Al.
In the invention, the krypton/xenon enrichment column (which if appropriate acts as methane ejection column) is operated at an elevated pressure which preferably approximately corresponds to the desired product pressure in the pressurized oxygen. The operating pressure of the krypton-xenon enrichment column is, for example, 1.5 to 10 bar, preferably 2.5 to 7 bar. The liquid oxygen from which the pressurized oxygen product is formed (the first oxygen fraction) is not withdrawn as is customary at its bottom, but above a mass-transfer section which retains krypton and xenon in the bottoms of the low-pressure column. The mass-transfer section forms the low-krypton/xenon reflux liquid for the krypton-xenon enrichment column. With regard to the production of pressurized oxygen, the oxygen is vaporized, instead of the indirect evaporation which is customary in internal compression processes, by direct heat exchange with the vapour ascending in the krypton-xenon enrichment column. The vaporized first oxygen fraction is withdrawn as overhead vapour of the krypton-xenon enrichment column, heated to ambient temperature and removed as pressurized oxygen product. The mass-transfer section below the takeoff of the first oxygen fraction is formed by at least one, preferably 1 to 5, most preferably 1 to 3, rectifying plates which are disposed directly above the low-pressure column bottoms.
Preferably, in the invention a two- or multicolumn system is used for the nitrogen-oxygen separation, which system, in addition to the low-

pressure column also has a high-pressure column which is operated at a higher pressure than the low-pressure column. Preferably, high-pressure column and low-pressure column are thermally coupled via a shared condenser-evaporator (main condenser), in which nitrogen-rich vapour of the high-pressure column is condensed against a vaporizing oxygen-rich liquid from the low-pressure column. However, the invention can also be implemented with a single-column system in which the low-pressure column is formed by an individual column. The use of the term low-pressure column does not necessarily mean that this column is operated at about atmospheric pressure. Not only in the case of single-column processes, but also with double-column and multicolumn processes, the low-pressure column can also be operated at elevated pressure. The operating pressure of the low-pressure column is for example 1.1 to 4 bar, preferably 1.1 to 2.0 bar. The krypton-xenon enrichment column is operated below the critical pressure of oxygen, depending on the product pressure for example at 2 to 10 bar, preferably at 5 to 6 bar.
The first oxygen fraction is not taken off directly at the bottom of the low-pressure column, but at least one actual or theoretical plate above the bottom or above the takeoff of the second oxygen fraction. (In the event that in the respective section only actual plates are used as mass-transfar elements, the specifications apply as actual numbers of plates; if arranged packing, random packing or combinations of different types of mass-transfer elements are used, the specifications must be employed as theoretical numbers of plates.) For pressure elevation in the liquid state, any known means or a combination of different known means can be used.
In comparison with a simple combination of known internal compression processes, in which the first oxygen fraction is withdrawn from bottoms of the

low-pressure column, with known processes for krypton/xenon production using a krypton/xenon enrichment column (methane ejection column), in the process of the invention, the yield of krypton and/or xenon is increased by 20 to 25%.
The second oxygen fraction, before it is introduced into the krypton-xenon enrichment column, must be brought to its operating pressure. Preferably, the second oxygen fraction, before it is introduced into the krypton-xenon enrichment column, is brought, however, in the liquid state to an elevated pressure and thereafter introduced in the liquid state into the krypton-xenon enrichment column.
Especially in the case of liquid introduction of the second oxygen fractio n into the krypton-xenon enrichment column, this requires a bottoms evaporator. It is expedient if this is operated by indirect heat exchange with a partial stream of the feed air. Preferably, the feed air condenses at least partially in the bottoms evaporator. The condensate produced in the indirect heat exchange is introduced, for example, into one of the columns of the rectifying system, preferably into the low-pressure column.
Preferably, the feed air used as heating medium is brought upstream of the bottoms evaporator to a pressure which is higher than the highest operating pressure of the rectifying system columns. This pressure is chosen so that the condensation temperature of the feed air in the bottoms evaporator is, for example, about 1 to 2 K above the evaporation temperature of the bottoms liquid of the krypton-xenon enrichment column. This can be effected, for example, by all of the feed air being compressed to a very high pressure (for example to above the high-pressure column pressure in the case of a double-column system) or by the partial stream used as heating medium being recompressed from a lower level (for example high-pressure column pressure) to this high pressure.

The invention further relates to an apparatus for producing pressurized oxygen and krypton/xenon according to patent claims 5 to 7.
The invention and other details of the invention are described in more detail below with reference to an illustrative example shown in the drawing.
A first feed air stream which was compressed to 6 bar and then purified and cooled to about dew point, enters via line 4 into the high pressure column 2 of a double-column 1. Nitrogen 6 and crude oxygen 1, after subcooling in a first counter-current flow heat exchanger 5, are fed at least in part into the low-pressure column 3 (operating pressure 1.2 to 1.7 bar, preferably 1.2 to 1.4 bar) . High-pressure column and low-pressure column are in a heat-exchange relationship via a condenser-evaporator 10. From the upper region of the low-pressure column 3, pure and impure nitrogen 8, 9 are taken off as products and heated in the counter-current flow heat exchanger 5 and in the main heat exchanger which is not shown. (Other possible inlets, for example for the direct feed of air into the low-pressure column or for connection to a crude argon column are not shown in the drawing.) The operating pressures of high-pressure column and low-pressure column are, in the example, 5.5 bar and 1.3 bar, respectively, at the top.
A first oxygen fraction 11 is taken off in the liquid state three plates above the low-pressure column bottom, brought by means of a pump 12 to a pressure of 9 bar, subcooled in a second counter-current flow heat exchanger and applied via line 14 to the top of a krypton-xenon enrichment column 15. Via line 16, bottoms liquid is taken off from the low-pressure column (second oxygen fraction), brought to 9 bar in a second pump 17, likewise cooled in the second counter-current flow heat exchanger 13 and fed (line 18) to the krypton-xenon enrichment column 15 at an intermediate

point. The feed point, in the example, is three plates above the bottom of the krypton-xenon enrichment column 15.
A krypton-xenon preconcentrate 19 is withdrawn is krypton-enriched and/or xenon-enriched fraction from the bottom of the krypton-xenon enrichment column 15. Che preconcentrate can be collected in a tank or fed directly to other process steps for producing krypton and/or xenon. The overhead gas 24 of the krypton-xenon enrichment column 15 forms the pressurized oxygen product and is heated in the main heat exchanger against feed air (not shown).
The krypton-xenon enrichment column 15 is heated by indirect heat exchange 20 with a second purified and cooled feed air stream 21 which is at a pressure of 22 bar. The resultant condensate 22 is heated in the second counter-current flow heat exchanger 13 and passed (23) to the high-pressure column 2 some plates above the feed-in point of the first feed air stream 4.
If nitrogen is to be produced as high-pressure product, a part 2 5 of the overhead nitrogen of the high-pressure column 2 can be pressurized in the liquid state in a pump 2 6 and conducted through the second counter-current flow heat exchanger 13.

Patent Claims
1, Process for producing pressurized oxygen and
krypton/xenon by low-temperature fractionation of air
in a rectifying system which has a low-pressure column
(3) for nitrogen-oxygen separation and a krypton-xenon
enrichment column (15), in which in the process
• compressed and prepurif ied feed air (4, 21, 22, 23) is introduced into the rectifying system and
• a first oxygen fraction (11) is taken off from the low-pressure column (3), brought (12) to an elevated pressure in the liquid state, vaporized and removed as gaseous pressurized oxygen product (24),
in which, in the process, in addition
• a second oxygen fraction (16) is taken off from the low-pressure column (3) and passed (18) into the lower or central region of the krypton-xenon enrichment column (15),
• the first oxygen fraction (11) is taken off at least one actual or theoretical plate above the bottom of the low-pressure column (3) and, after the pressure elevation (12) is introduced (14) in the liquid state into the upper region of the krypton-xenon enrichment column (15) ,
• a krypton-enriched and/or xenon-enriched fraction (19) is taken off from the lower region of the krypton-xenon enrichment column (15) and
• the pressurized oxygen product (24) is withdrawn in the gaseous state from the upper region of the krypton-xenon enrichment column (15) ,

2, Process according to Claim 1, in which the second oxygen fraction (11), upstream of its introduction (18) into the krypton-xenon enrichment column (15) is brought (17) to an elevated pressure in the liquid state.
3, Process according to Claim 1 or 2, in which the krypton-xenon enrichment column (15) has a bottoms

evaporator (20) in particular feed air (21) being used as heating medium for the bottoms evaporator (20).
4. Process according to Claim 3, in which the feed air (21) used as heating medium is, upstream of the bottoms evaporator (20) brought to a pressure which is higher than the highest operating pressure of the columns (2, 3, 15) of the rectifying system.
5. Apparatus for producing pressurized oxygen and krypton/xenon by low-temperature fractionation of air having a rectifying system which possesses a low-pressure column (3) for the nitrogen-oxygen separation and a krypton-xenon enrichment column (15) , and having

• a feed air line (4) for introducing compressed and prepurified feed air into the rectifying system,
• a first oxygen line (11, 14) for taking off a first oxygen fraction as liquid from the low-pressure column (3) , which line has means (12) for elevating the pressure of the first oxygen fraction in the liquid state and is connected downstream of the means for pressure elevation to a means for evaporating the first oxygen fraction which has been pressurized in the liquid state and
• having a pressurized product line (24) which is connected to the evaporation means,
in which, in addition
• a second oxygen line (16, 18) for taking off a second oxygen fraction from the low-pressure column (3) is connected to the lower or central region of the krypton-xenon enrichment column (15),
• in the low-pressure column (3) there is disposed between the first oxygen line (11) and the bottom a mass-transfer section which comprises at least one actual or theoretical plate,
• the evaporation means is formed by the krypton-xenon enrichment column (15), the first oxygen line (11, 14) being connected to the upper region of the krypton-xenon enrichment column (15) ,

• a preconcentrate line (19) for taking off a krypton-
enriched and/or xenon-enriched fraction is connected
to the lower region of the krypton-xenon enrichment
column (15) and
• the pressurized product line (24) is connected to the
upper region of the krypton-xenon enrichment column
(15) .
6. Apparatus according to Claim 5, in which the
second oxygen line, upstream of the krypton-xenon
enrichment column, possesses a means for increasing the
pressure of the second oxygen fraction in the liquid
state.
7. Apparatus according to Claim 5 or 6, in which
the krypton-xenon enrichment column has a condenser-
evaporator as bottoms evaporator, the condensation
space of which is connected to a heating medium line
for introducing a heating medium, in particular feed
air.
8. Process for producing pressurized oxygen and
krvpton/xenon by low-temperature fract ionat ion of air in a
rectifying system* substantially as herein described with
reference to the accompanying drawings.


Abstract
Process and apparatus for producing pressurized oxygen and krypton/xenon by low-temperature
fractionation of air
The process and the apparatus serve for producing pressurized oxygen and krypton/xenon by low-temperature fractionation of air. The rectifying system has a low-pressure column (3) for the nitrogen-oxygen separation and a krypton-xenon enrichment column (15) . Compressed and prepurified feed air (4) is introduced into the rectifying system. A first oxygen fraction
(11) is taken off from the low-pressure column (3) ,
brought (12) to an elevated pressure in the liquid
state, vaporized and removed as gaseous pressurized
oxygen product (24). In addition, a second oxygen
fraction (16) is taken off from the low-pressure column
(3) and passed (18) into the lower or central region of the krypton-xenon enrichment column (15) . The first oxygen fraction (11) is taken off at least one actual or theoretical plate above the bottom of the low-pressure column (3) and, after the pressure elevation
(12) is introduced (14) in the liquid state into the
upper region of the krypton-xenon enrichment column
(15). A krypton-enriched and/or xenon-enriched fraction (19) is taken off from the lower region of the krypton-xenon enrichment column (15) . The pressurized oxygen product (24) is withdrawn in the gaseous state from the upper region of the krypton-xenon enrichment column (15) . (Drawing)

The invention starts from a process and an apparatus for producing pressurized
oxygen and krypton/xenon by low-temperature fractionation of air. In the said
process compressed and prepurified feed air is introduced into the rectifying system
and a first oxygen fraction is taken off from the low-pressure column, brought to an
elevated pressure in the liquid state, vaporized and removed as gaseous pressurized
oxygen product. ^
Processes of this type for producing gaseous pressurized oxygen has long been known (see for example DE 880893). The pressure elevation in the liquid product with subsequent vaporization is frequently called "internal compression". DE 19529681 A and Indian Patent No. 192693 show relatively recent examples of such processes.
The object underlying the invention is, in a process of this type and in a corresponding apparatus, to produce in addition to the pressurized oxygen product, a krypton- and xenon-enriched product in an economically expedient manner.
Accordingly, the present invention provides a process for producing pressurized oxygen and krypton/xenon by low-temperature fractionation of air in a rectifying system which has a low-pressure column for nitrogen-oxygen separation and a krypton-xenon enrichment column, in which in the process
• compressed and prepurified feed air is introduced into the rectifying system and

• a first oxygen fraction is taken off from the low-pressure column, brought to an elevated pressure in the liquid state, vaporized and removed as gaseous pressurized oxygen product, in which, in the process, in addition
• a second oxygen fraction is taken off from the low-pressure column and passed into the lower or central region of the krypton-xenon enrichment column,
• the first oxygen fraction is taken off at least one actual or theoretical plate above the bottom of the low-pressure column and, after the pressure elevation is introduced in the liquid state into the upper region of the krypton-xenon enrichment column,
• a krypton-enriched and/or xenon-enriched fraction is taken off from the bottom of the krypton-xenon enrichment column and
• the pressurized oxygen product is withdrawn in the gaseous state from the upper region of the krypton-xenon enrichment column.
In the methods for krypton/xenon production known to date, the bottoms
fraction of the low-pressure column (the second oxygen fraction) is introduced into a
krypton-xenon enrichment column (methane ejection column), to the top of which is
applied low-krypton/xenon liquid oxygen. By this means the methane which collects
in the bottoms of the low-pressure column can be removed from the process via the
gaseous overhead product of the methane ejection column. The bottoms product of the
methane ejection column contains only extremely low amounts of methane and is
enriched

The invention further relates to an apparatus for producing pressurized oxygen and krypton/xenon according to the invention.
Accordingly, the present invention provides an apparatus for producing pressurized oxygen and krypton/xenon by low-temperature fractionation of air comprising a rectifying system which possesses a low-pressure column for nitrogen-oxygen separation and a krypton-xenon enrichment column, and having
• a feed air line for introducing compressed and prepurified feed air into the rectifying system,




a first oxygen line for taking off a first oxygen fraction as liquid from the low-pressure column, which line has means for elevating the pressure of the first oxygen fraction in the liquid state and is connected downstream of the means for pressure elevation to a means for evaporating the first oxygen fraction which has been pressurized in the liquid state and
having a pressurized product line which is connected to the evaporation nieans, in which, in addition
a second oxygen line for taking off a second oxygen fraction from the low-pressure column is connected to the lower or central region of the krypton-xenon enrichment column,
in the low-pressure column there is disposed between the first oxygen line and the bottom a mass-transfer section which comprises at least one actual or theoretical plate,

the evaporation means is formed by the krypton-xenon enrichment column, the first oxygen line being connected to the upper region of the krypton-xenon enrichment column,
the krypton-xenon enrichment column has a condenser-evaporator as bottoms evaporator, the condensation space of which is connected to a heating medium line for introducing a heating medium, in particular feed air.

a preconcentrate line for taking off a krypton-enriched and/or xenon-enriched fraction is connected to the bottom of the krypton-xenon enrichment column and
• the pressurized product line is connected to the upper region of the krypton-xenon enrichment column.
The invention and other details of the invention are described in more detail below with reference to an illustrative example shown in the drawing.
A first feed air stream which was compressed to 6 bar and then purified and cooled to about dew point, enters via line 4 into the high pressure column 2 of a double-column 1. Nitrogen 6 and crude oxygen 7, after subcooling in a first counter-current flow heat exchanger 5, are fed at least in part into the low-pressure column 3 (operating pressure 1.2 to 1.7 bar, preferably 1.2 to 1.4 bar). High-pressure column and low-pressure column are in a heat-exchange relationship via a condenser-evaporator 10. From the upper region of the low-pressure column 3, pure and impure nitrogen 8, 9 are taken off as products and heated in the counter-current flow heat

exchanger 5 and in the main heat exchanger which is not shown. (Other possible inlets, for example tor the direct feed of air into the low-pressure column or for connection to a crude argon column are not shown in the drawing.) The operating pressures of high-pressure column and low-pressure column are, in the example, 5.5 bar and 1.3 bar, respectively, at the top.
A first oxygen fraction 11 is taken off in the liquid state three plates above the low-pressure column bottom, brought by means of a pump 12 to a pressure of 9 bar, subcooled in a second counter-current flow heat exchanger and applied via line 14 to the top of a krypton-xenon enrichment column 15. Via line 16, bottoms liquid is taken off from the low-pressure column (second oxygen fraction), brought to 9 bar in a second pump 17, likewise cooled in the second counter-current flow heat exchanger 13 and fed (line 18) to the krypton-xenon enrichment column 15 at an intermediate



WE CLAIM;
1. A process for producing pressurized oxygen and krypton/xenon by low-temperature fractionation of air in a rectifying system which has a low-pressure column (3) for nitrogen-oxygen separation and a krypton-xenon enrichment column (15), in which in the process
• compressed and prepurified feed air (4, 21, 22, 23) is introduced into the rectifying system and
• a first oxygen fraction (11) is taken off from the low-pressure column (3), brought (12) to an elevated pressure in the liquid state, vaporized and removed as gaseous pressurized oxygen product (24), in which, in the process, in addition





a second oxygen fraction (16) is taken off from the low-pressure column (3) and passed (18) into the lower or central region of the krypton-xenon enrichment column (15),
the first oxygen fraction (11) is taken off at least one actual or theoretical plate above the bottom of the low-pressure column (3) and, after the pressure elevation (12) is introduced (14) in the liquid state into the upper region of the krypton-xenon enrichment column (15),
a krypton-enriched and/or xenon-enriched fraction (19) is taken off from the bottom of the krypton-xenon enrichment column (15) and
the pressurized oxygen product (24) is withdrawn in the gaseous state from the upper region of the krypton-xenon enrichment column (15).

2. The process according to claim 1, in which the second oxygen fraction (11), upstream of its introduction (18) into the krypton-xenon enrichment column (15) is brought (17) to an elevated pressure in the liquid state.
3. The process according to claim 1 or 2, in which the krypton-xenon enrichment column (15) has a bottoms evaporator (20).
4. The process as claimed in claim 3, in which feed air (21) being used as heating medium into the bottoms evaporator (20).
5. The process according to claim 4, in which the feed air (21) used as heating medium is, upstream of the bottoms evaporator (20) to a pressure which is higher than the highest operating pressure of the columns (2, 3, 15) of the rectifying system.
6. An apparatus for producing pressurized oxygen and krypton/xenon by low-temperature fractionation of air comprising a rectifying system which possesses a low-pressure column (3) for nitrogen-oxygen separation and a krypton-xenon enrichment column (15), and having



a feed air line (4) for introducing compressed and prepurified feed air into the rectifying system,
a first oxygen line (11, 14) for taking off a first oxygen fraction as liquid from the low-pressure column (3), which line has means (12) for elevating the pressure of the first oxygen fraction in the liquid state and is connected downstream of the means for pressure elevation to a means for evaporating the first oxygen fraction which has been pressurized in the liquid state and




having a pressurized product line (24) which is connected to the evaporation means, in which, in addition
a second oxygen line (16, 18) for taking off a second oxygen fraction from the low-pressure column (3) is connected to the lower or central region of the krypton-xenon enrichment column (15),
in the low-pressure column (3) there is disposed between the first oxygen line (11) and the bottom a mass-transfer section which comprises at least one actual or theoretical plate,
the evaporation means is formed by the krypton-xenon enrichment column (15), the first oxygen line (11, 14) being connected to the upper region of the krypton-xenon enrichment column (15),
the krypton-xenon enrichment column has a condenser-evaporator as bottoms evaporator, the condensation space of which is connected to a heating medium line for introducing a heating medium, in particular feed air.
a preconcentrate line (19) for taking off a krypton-enriched and/or xenon-enriched fraction is connected to the bottom of the krypton-xenon enrichment column (15) and
the pressurized product line (24) is connected to the upper region of the krypton-xenon enrichment column (15).

7. The apparatus according to claim 6, in which the second oxygen line, upstream of the krypton-xenon enrichment column, possesses a means for increasing the pressure of the second oxygen fraction in the liquid state.
8. A process for producing pressurized oxygen and krypton/xenon by low-temperature fractionation of air substantially as herein described with reference to the accompanying drawing.
9. An apparatus for producing pressurized oxygen and krypton/xenon by low-
temperature fractionation of air substantially as herein described with reference to the
accompanying drawing.
Dated this 12 day of November 1999



Documents:

1099-mas-1999-abstract.pdf

1099-mas-1999-claims duplicate.pdf

1099-mas-1999-claims original.pdf

1099-mas-1999-correspondance others.pdf

1099-mas-1999-correspondance po.pdf

1099-mas-1999-description complete duplicate.pdf

1099-mas-1999-description complete original.pdf

1099-mas-1999-drawings.pdf

1099-mas-1999-form 1.pdf

1099-mas-1999-form 19.pdf

1099-mas-1999-form 26.pdf

1099-mas-1999-form 3.pdf

1099-mas-1999-form 5.pdf


Patent Number 206759
Indian Patent Application Number 1099/MAS/1999
PG Journal Number 26/2007
Publication Date 29-Jun-2007
Grant Date 11-May-2007
Date of Filing 12-Nov-1999
Name of Patentee LINDE AKTIENGESELLSCHAFT
Applicant Address ABRAHAM LINCOLN STR,21. 65189 WIESBADEN
Inventors:
# Inventor's Name Inventor's Address
1 LOCHNER STEFAN NETTELKOFEN 45,85567 GRAFING
PCT International Classification Number F25J3/04
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 19855487.7 1998-12-01 Germany