Title of Invention

A HEAT EXCHANGER PLATE AND SUCH A PLATE WITH A GASKET

Abstract

A heat exchanger plate (1; 21) for a plate-type heat exchanger, said plate (1; 21) comprising a gasket groove (6; 26) in the form of an indentation that extends, at least across that portion of the plate (1; 21), close to the periphery of the plate and is, at intervals, provided with an expanded portion (7; 27) for receiving a coupling element (10; 30; 40) on an associated gasket (3; 33; 43), said expanded portion (7;27) being situated in the same plane as the gasket groove (6;26) itself, wherein there is in connection with each of the expanded portions (7, 27) of the gasket groove, by cutting and ridging of the plate material provided at least two openings (8; 2 8) perpendicular to the longitudinal direction of the gasket groove, said openings (8;28) being configured for engaging with said coupling element (10;30;40) characterised in that in the expanded portion (7; 27) and perpendicular to the gasket groove (6; 26) there is provided at least one ridged, tongue-like portion (9; 29), wherein the openings (8; 28) are located at each side of the tongue-like portion (9; 29) between this and the expanded portion (7; 27) of the gasket groove (6; 26).

Full Text

FORM 2 THE PATENTS ACT 1970 [39 OF 1970] COMPLETE SPECIFICATION [See Section 10 and Rule 13] "A HEAT EXCHANGER PLATE AND SUCH A PLATE WITH A GASKET APV HEAT EXCHANGER A/S, a Danish company of Platinvej 8, DK-6000 Kolding, Denmark, The following specification particularly describes the nature of the invention and the manner in which it is to be performed :- The present invention relates to a heat exchanger plate and such a plate with a gasket. Plate-type heat exchangers are constructed of a number of plates separated by gaskets. In general, each plate has a rectangular configuratipn and at each corner it is pro¬vided with inlet and outlet openings for two heat ex¬changer media. The plate is ridged into a corrugated pat¬tern and provided with a gasket that will, when the plate-type heat exchanger is assembled, abut on the next plate in the stack. The gasket defines a flow area that is in contact with two of the corner openings and there¬fore allows flow of a first heat exchanger medium to this side of the plate. The two remaining corner openings are cut off by the gasket. The subsequent heat exchanger plate in the stack has been rotated 180°, and thus its gasket defines a flow area that is in contact with the two other corner .openings on the opposite side of the first plate and permits flow of another heat exchanger medium on this side of the plate. By rotating every other heat exchanger plate 180° a plate-type heat exchanger is constructed wherein every other space is flushed by the first heat exchanger medium whereas the remaining spaces are flushed by the other heat exchanger medium. Generally, every heat exchanger plate is provided with a gasket groove wherein a gasket that is preferably made of rubber can be arranged. In order to facilitate assembly of the plate-type heat exchanger, the gasket is secured in the gasket groove and- this can be accomplished in a variety of ways. Conventionally the gasket is glued into the gasket groove, but in view of the fact that this causes a problem in connection with a subsequent disas¬sembly of the plate-type heat exchanger, alternative me¬chanical attachment methods have been developed. Such mechanical attachment methods can be divided into two groups. In the first group the attachment is accom¬plished in that the gasket is provided with a protruding portion that can engage with an opening provided in con¬nection with the gasket groove. The opening can be a punched opening (eg as shown in US-A-4 377 204) or it may be formed by cutting and ridging of plate material whereby an opening is formed without removal of material (eg as shown in US-A-4 905 758) . In the other group the gasket and the gasket groove are configured such that the gasket extends beyond the edge of the heat exchanger plate and is secured there by means of flaps that seize around the edge (eg as shown in EP 0 762 071). The present invention relates to the group of attachment methods wherein openings are provided by cutting and ridging of plate material as shown in US-A-4 905 758. This method presents a number of advantages compared to the other methods mentioned. The method in which an opening is punched into the heat exchanger plate near the gasket groove is associated with the drawback that the punching of the opening - or in re¬ality the many holes that are spaced apart along the gas¬ket groove - presupposes either a separate series of op¬eration following ridging of the plate, or it presupposes that the ridging tool is also provided with punching tools which significantly increases the cost of such tool. Besides, the latter solution is undesirable since there will be a risk that punched-out parts remain in the ridging tool and is thereby detrimental to the subsequent ridging/punching process. Cutting and ridging of material to form the opening can be accomplished in the same operation procedure as the ridging of the plate itself, and thus no separate opera¬tion procedure is required and, likewise, the demands to the large tolerances of the cutting tool are not high, and it can therefore relatively inexpensively be incorpo¬rated in the ridging tool. In the methods where the gasket and the gasket groove are configured such that the gasket extends beyond the pe¬riphery of the heat exchanger plate and is secured there by means of flaps that engage around the edge, a complex configuration of the gasket is necessary which, on the one hand, increases the cost of manufacture of such gas¬ket and, on the other, renders the mounting of the gasket cumbersome and time-consuming. A gasket for mounting in openings formed by cutting and ridging of material may have a simple configuration and is comparatively readily mounted in the gasket groove. US-A-4 905 758 teaches a heat exchanger plate with a gas¬ket groove provided, at intervals, with an expanded por¬tion that is. situated in the same plane as the gasket groove itself, and which is therefore pressed down rela¬tive to the surrounding gasket material. By the pressing-down the ends of the expanded portion have been cut open, whereby openings are formed there in a plane located sub- stantially perpendicular to the longitudinal direction of the gasket groove. The gasket is provided with protruding coupling elements that fit into the expanded portions of the gasket groove, their configuration being such that they are able to en¬gage with the openings that are provided at each end of the expanded portions. Securing of the gasket is accomplished in that the ends of the expanded coupling element of the gasket are pressed into the openings, which means that the holding force is determined by the engagement between the ex¬panded portion of the gasket and primarily the upper edge of the openings. It has been found that in the manufacture of heat ex¬changer plates with a configuration that corresponds to the one shown in US-A-4 905 758, it is difficult to ob¬serve the requisite tolerances on the distance between the two upper edges of the openings, the plate material contracting when the initially plane plate is pressed up¬wards to the desired profiled shape. The extent of the contraction depends in part on the ridging of the sur¬rounding material, in part on the plate material and in part on the plate thickness. The distance between the two upper edges can thus vary from plate to plate and from coupling site to coupling site along the gasket groove, with an ensuing undesirable variation in the holding force between the expanded portion of the gasket groove and the coupling element of the gasket. Such irregular holding force may give rise to problems during assembly of a plate-type heat exchanger since a gasket may unin- tentionally be displaced out of the gasket groove in case it is not sufficiently attached. It is the object of the present invention to provide a heat exchanger plate of the above-mentioned type, wherein the distance between the edges with which the gasket en¬gages can be manufactured within narrow tolerances so as to overcome the above-mentioned drawbacks. This is obtained by configuring the plate mentioned above as featured in the characterising part of claim 1 and as featured in the characterising part of claim 4 with re¬gard to the combination of a plate and a gasket. Hereby a heat exchanger plate is obtained wherein the ex¬panded portion features securing openings to each side of the ridged, tongue-like portion(s), and the distance be¬tween the openings formed can be kept within narrow tol¬erances, the ridged, tongue-like portion(s) not being in¬fluenced by the contraction pattern of the surrounding material as such during manufacture of the plate. Such configuration of the heat exchanger plate thus enables that all the mutually spaced expanded portions feature securing openings, whose mutual distance is kept within the same narrow tolerances independently of the ridging as such and of the plate material and thickness. Besides, this also means that the same ridging tool can be used in the manufacture of heat exchanger plates made of differ¬ent materials and having different thicknesses. Since the coupling elements of the gasket that are configured for engaging with these tolerances can also be manufactured within narrow tolerances, it is possible to obtain a ho¬mogeneous holding force throughout the space between the plate and the gasket. According to a first embodiment of the invention, one ridged, tongue-like portion is provided centrally in the expanded portion, and the coupling element of the gasket comprises two protruding parts that are configured to en¬gage with the openings provided at each side of the tongue-like portion. This embodiment constitutes the sim¬plest configuration of a heat exchanger plate in accor¬dance with the invention. According to an alternative embodiment of the invention two ridged, tongue-like portions are provided at a dis¬tance from each other in the expanded portion. In this embodiment there is provided four attachment openings, viz one on each side of the two tongue-like portions. Therefore the coupling element of the gasket can be manu¬factured in a variety of ways, as it may be configured with protruding flaps that engage with different open¬ings. Thus, the coupling element of the gasket may com¬prise a protruding flap configured to engage with the two middle and mutually facing openings provided at each their tongue-like portion, or it may comprise two pro¬truding flaps that are configured for engaging with the two mutually most distant openings provided at each their tongue-like portion. Thus the gasket can be configured with an engagement flap that is clamped between the tongue-like portions or with engagement flaps that clamp around the two tongue-like portions. The flaps on the couplings elements of the gasket can be configured such that they extend partially into the open¬ings, or they can be configured such that they press on the openings without extending considerably there into, depending on how much holding force is desired. Finally the coupling element of the gasket can be pro¬vided with a pressure element arranged above the coupling element as such, said pressure element not interfering with the functionality of the coupling element of the gasket/ but facilitating the mounting of the gasket on the plate. The invention will now be explained in further detail with reference to the drawing, wherein Figure 1.shows a heat exchanger plate according to the invention provided with a gasket; Figure 2 is an enlarged view of a section of the embodi¬ment of a heat exchanger plate according to a first em¬bodiment of the invention; Figure 3 shows a part of a gasket that can be mounted in the heat exchanger plate shown in Figure 2; Figure 4 shows the gasket shown in Figure 3 mounted in the heat exchanger plate shown in Figure 2; Figure 5 is an enlarged view of a section of the embodi¬ment of a heat exchanger plate according to an alterna¬tive embodiment of the invention; and Figures 6-8 show parts of a gasket that can be mounted in the heat exchanger plate shown in Figure 5. Figure 1 shows a rectangular heat exchanger plate 1 with corner openings 2 for the heat exchanger media. The plate 1 is provided with a gasket 3 that defines a flow area 4 for the one heat exchanger medium, it being in communica¬tion with two of the corner openings 2. The remaining two corner openings 2 are cut off by the gasket 3. Preferably the plate 1 is configured with a corrugated surface as shown since, on the one hand, it increases the heat ex¬change across the plate 1 and, on the other, imparts ri¬gidity to the plate 1. The corrugations are accomplished by ridging in a pressing tool. When a heat exchanger is assembled every other plate 1 with gasket 3 is rotated 18 0° such that the one heat exchanger medium flows be¬tween every other plate, whereas the other flows between the remaining plates. This is a completely conventional construction of a heat exchanger. In order to facilitate mounting of the plate-type heat exchanger, the gasket 3 is attached to the plate 1. To this end, the gasket 3 is provided with expanded portions 5 evenly distributed around the gasket. The plate 1 is configured with cut-outs that are complementary with the expanded portions of the gasket 3 whereby the gasket 3 can be secured by means of these cut-outs in the plate 1. Figure 2 is an enlarged-scale view of a portion of the heat exchanger plate 1 according to a first embodiment of the invention. As will appear the plate 1 is provided with a gasket groove 6 for receiving a gasket 3. The gasket groove 6 is provided with mutually spaced expanded portions 7 that are complementary with corresponding expanded portions on the gasket 3. Centrally in the expanded portion 7, an opening 8 is provided that is accomplished by the ridging of the plate 1. In this pressing operation the corrugated -surface of the plate 1 and the gasket groove 6 with the expanded portion 7 are provided. Simultaneously the. open¬ing 8 is formed, the two parts of the pressing tool pressing a tongue-like portion 9 upwards in relation to the gasket groove 6 and the expanded portion 7. In the operation, two slits are cut in the plate 1, but no mate¬rial is removed. The opening 8 co-operates with a corresponding opening at the opposite side of the tongue 9 to form the coupling means of the plate 1 for a gasket, wherein the upper edge of the opening 8 will, following interconnecting, retain an engaging part on the expanded portion of a gasket as will be described below. The width of the tongue 9 is well-defined, and the plate material of which it consists is essentially not exposed to further tensions or con¬tractions by the ridging which means that the distance between the upper edges of the two engaging openings 8 is accurately determined within narrow tolerances. Figure 3 shows a part of a gasket 3 that matches the gas¬ket groove 6 in the sheet 1 shown in Figure 2. At inter¬vals, the gasket 3 is provided with coupling elements 10 that consist - in the embodiment shown - of two protrud¬ing flaps 11. The configuration of the gasket 3 and the protruding tongues 11 corresponds with a high degree of accuracy to the configuration of the gasket groove 6 and the expanded portion-7 thereof. The flaps 11 are config¬ured such that the parts thereof that face each other are able to snap-lockingly engage with the openings 8 in the plate 1. Preferably the gasket is made of rubber, but it may also be made-of other material. On its top and bottom faces, the gasket 3 can also be provided with.sealing lips 12 as shown to accomplish improved sealing between the heat ex¬changer plates when assembled to form a plate-type heat exchanger. Figure 4 shows the gasket 3 illustrated in Figure 3 mounted in the heat exchanger shown in Figure 2. As will appear from the dash-dotted lines, part of the flaps 11 on the gasket 3 extend into the openings 8 on the plate 1. Preferably the flaps 11 snap into the openings 8, but the attachment can also be accomplished by a purely clamping effect wherein the soft material of the gasket 3 thus merely squeezes around the openings 8. As mentioned previously the openings 8 can feature burrs as a result of the cutting and ridging procedures. Following mounting of the gasket 3, such burrs can engage with the rubber material and thus contribute to further securing the gas¬ket 3. Figure 5 shows an alternative embodiment of a heat ex¬changer plate 21 in accordance with the invention. Again, the plate 21 is provided with a gasket groove 26 having an expanded portion 27. In this embodiment the ex¬panded portion 7 is provided by ridging of material from the gasket groove 6 in such a manner that two identical, tongue-like portions 29 are formed, each of which corre¬sponds substantially to the tongue 9 in the embodiment shown in Figure 2. The upper edges of both tongues 29 be¬ing free, they are not influenced by the remaining plate elements of the plate 21 and' their contractions, if'any, during manufacture of the plate 21, with the result that the mutual distances between the openings formed 28 - of which there is a total of four, two for each tongue 29 -are determined accurately within narrow limits. The formation of two tongues 29 rather than one means that there are more options with regard to the configura¬tion of the associated gasket, of which three are shown in Figures 6-8. Figure 6 shows a gasket 33 provided with a coupling ele¬ment 30 in the form of a centrally protruding coupling flap 31 and two external flaps 32. The central coupling flap 31 has a width that, in general, slightly exceeds the distance between the two ridged tongues 29 in the ex¬panded portion 27 of the plate 21, whereby it can be clamped tightly between the openings 28 of the two tongues 29. The external flaps 32 are configured to-be complementary with the outermost areas of the expanded portion 27 of the plate 21, whereby the gasket 33 fills the entire expanded portion 27 when mounted. In this em¬bodiment, the external flaps 32 as such do not contribute to securing the gasket 33 in the gasket groove 26 and, as it is, they might as well be omitted. The mounting of the gasket 33 is accomplished by arrang¬ing same in the gasket, groove 2 6 and pressing the central coupling flap 31 down between the two tongues 29 whereby it snaps into the openings 28 of the tongues 29 and is secured herein below the upper edges of the tongues 29. In order to facilitate mounting the gasket 33 can, as shown in Figure 7, be provided with a pressure element 3 4 arranged above the coupling element 30 of the gasket 33 that has been shown in dashed lines. The pressure element 34 is coherent with the central coupling flap 31 and the external flaps 32 without, however, the functionality of the central flap 31 being influenced. On its top face the pressure element 34 is provided with a pressure cushion 35 in the form of an upwardly arched thickening. When the gasket 33 shown in Figure 7 is mounted in the plate 21, the coupling element 30 of the gasket 33 is pressed into the expanded part 27 of the plate 21 by application of downwards pressure onto the pressure cushion 35. The con¬figuration of the coupling element 30 with a superjacent pressure element 34 is particularly interesting if the gasket 33 is to be mounted mechanically in the gasket groove 26, but it also presents certain advantages from a production point of view in connection with the manufac¬ture of the gasket 33. Figure 8 shows yet an alternative embodiment of a gasket that can be mounted in the plate 21 shown in Figure 5. Like the coupling element 30 on the gasket 33 shown in Figures 6 and 7, the coupling' element 40 of this gasket 43 consists of a central flap 41 and two external flaps 42. In this embodiment the external flaps 42 are the ones that will, upon mounting on the heat exchanger plate 21, engage with the openings 28 formed at the external sides of the ridged tongues 29, each of these external flaps 42 being provided with an inwardly protruding portion. The configuration of the coupling element 40 of the gasket 43 "thus corresponds, in principle, to the configuration of the coupling element 10 of the gasket 3 (Figure 2), there merely being a longer distance between the external flaps 42 than between the protruding flaps 11. The central flap 41 can be configured such that it fits tightly down between the ridged tongues 29 whereby it contributes to securing the gasket 43 when it is mounted on the plate 21. However, it may also have a width that is smaller than the distance between' the ridged tongues 29 which means that it does not contribute to securing the gasket 43, or it can optionally be omitted alto¬gether. The invention has been described with reference to pre¬ferred embodiments shown in the drawing, but alternative embodiments that are within the scope of the invention are perceivable, however. For instance the coupling ele¬ments 10 and 40, respectively, of the gaskets (3) (Figure 3) and 43 (Figure 8) can be provided with a superjacent pressure element corresponding to the pressure element 34 shown in Figure 7 to facilitate mounting on the heat ex¬changer plates 1 and 21, respectively. The coupling elements 10, 30 and 40 of the gaskets are shown in the embodiments as protruding from the gaskets 3, 33 and 43 with rounded, soft contours that impart to the gasket certain advantageous features with regard to strength and production. However, nothing prevents the coupling elements from being configured in other ways. WE CLAIM: 1. A heat exchanger plate (1; 21) for a plate-type heat exchanger, said plate (1; 21) comprising a gasket groove (6; 26) in the form of an indentation that extends, at least across that portion of the plate (1; 21), close to the periphery of the plate and is, at intervals, provided with an expanded portion (7; 27) for receiving a coupling element (10; 30; 40) on an associated gasket (3; 33; 43), said expanded portion (7;27) being situated in the same plane as the gasket groove (6;26) itself, wherein there is in connection with each of the expanded portions (7, 27) of the gasket groove, by cutting and ridging of the plate material provided at least two openings (8; 2 8) perpendicular to the longitudinal direction of the gasket groove, said openings (8;28) being configured for engaging with said coupling element (10;30;40) characterised in that in the expanded portion (7; 27) and perpendicular to the gasket groove (6; 26) there is provided at least one ridged, tongue-like portion (9; 29), wherein the openings (8; 28) are located at each side of the tongue-like portion (9; 29) between this and the expanded portion (7; 27) of the gasket groove (6; 26). 2. A heat exchanger plate as claimed in claim 1, wherein one ridged, tongue-like portion (9) is provided centrally in the expanded portion (7). 3. A heat exchanger plate as claimed in claim 1, wherein two ridged, tongue-like portions (29) are provided at a distance from each other in the expanded portion (27). 4. A heat exchanger plate as claimed in claim 1, wherein a gasket (3; 33; 43) is provided, said coupling element (10; 30; 40) of the gasket comprises protruding flaps (11; 31; 42) that are able to engage with the openings (8; 28). 5. A heat exchanger plate with gasket as claimed in claim 4, wherein one ridged, tongue-like portion (9) is provided centrally in the expanded portion (7); and that the coupling element (10) of the gasket comprises two protruding flaps (11) that are configured for engaging with the openings (8) provided at each side of the tongue-like portion (9). 6. A heat exchanger plate with gasket as claimed in claim 4, wherein two ridged, tongue-like portions (29) are provided at a distance from each other in' the expanded portion (27); and that the coupling element (30) of the gasket comprises a protruding flap (31) configured for engaging with the two central and mutually facing openings (28) provided at each their tongue-like portion (29). 7. A heat exchanger plate with gasket as claimed in claim 4, wherein two ridged, tongue-like portions (29) are provided at a distance from each other in the expanded portion (27); and that the coupling element (40) of the gasket comprises two outwardly protruding flaps (42) that are configured for engaging with the two mutually most distant openings (28) provided at each their tongue-like portion (29). 8. A heat exchanger plate with gasket as claimed in any one of claims 4 to 7, wherein the flaps (11; 31,42) on the coupling elements (10; 30; 40) of the gasket extend partially into the openings (8; 28). 9. A heat exchanger plate as claimed in any one of claims 4 to 7, wherein the flaps (11; 31; 42) on the coupling elements (10; 30; 40) of the gasket press on the openings (8; 28) without extending considerably into same. 10. A heat exchanger plate with gasket as claimed in any one of claims 4-9, wherein the coupling element (10; 30; 40) of the gasket is provided with a superjacent pressure element (34). Dated this 6th day of December, 2001. (JAYANTA PAL) OF REMFRY & SAGAR ATTORNEY FOR THE APPLICANTS

Documents:

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in-pct-2001-01546-mum-cancelled pages(20-07-2005).pdf

in-pct-2001-01546-mum-claims(granted)-(20-07-2005).doc

in-pct-2001-01546-mum-claims(granted)-(20-07-2005).pdf

in-pct-2001-01546-mum-correspondence(28-03-2006).pdf

in-pct-2001-01546-mum-correspondence(ipo)-(01-11-2006).pdf

in-pct-2001-01546-mum-drawing(20-07-2005).pdf

in-pct-2001-01546-mum-form 1(20-07-2005).pdf

in-pct-2001-01546-mum-form 19(27-05-2004).pdf

in-pct-2001-01546-mum-form 2(granted)-(20-07-2005).doc

in-pct-2001-01546-mum-form 2(granted)-(20-07-2005).pdf

in-pct-2001-01546-mum-form 3(06-12-2001).pdf

in-pct-2001-01546-mum-form 5(06-12-2001).pdf

in-pct-2001-01546-mum-form-pct-ipea-409(06-12-2001).pdf

in-pct-2001-01546-mum-form-pct-isa-210(06-12-2001).pdf

in-pct-2001-01546-mum-petition under rule 137(20-07-2005).pdf

in-pct-2001-01546-mum-petition under rule 138(20-07-2005).pdf

in-pct-2001-01546-mum-power of authority(06-12-2001).pdf

in-pct-2001-01546-mum-power of authority(20-07-2005).pdf