Title of Invention

POWER SEMICONDUCTOR MODULE

Abstract (57) Abstract: A power semiconductor module is specified, in which the power connections extend parallel to a base plate. This means that the control unit can be arranged directly on the housing and a low-inductance structure ensues from the short connecting lines.
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The invention relates to a power semiconductor module and a circuit arrangement having at least one power semiconductor module.
Such power .semiconductor modules are already described, tor example, in Gennan Offenlegungsschriften DE-AI-39 31 634 and DE AI-43 30 070.
In the case of these power semiconductor modules, which comprises a baseplate having at least one power semiconductor switching element, the power connections extend perpendicularly with respect to tile baseplate (see DE 39 31 634 Figure 4 and column 5, lines 24 ff. and DE 43 30 070 Figure 8). The power connections are passed out of the module housing perpendicularly with respect to the baseplate. This means that the control units have to be arranged at a certain distance, for example, above or alongside the modules. This incurs relatively long connecting lines to the control unit which serves to drive the module. The long connecting lines result in an undesirably high inductance of the arrangement, it being possible for this inductance to have a limiting effect, in particular with regard to high switching frequencies.
It is therefore the object of the present invention to specify a power semiconductor module in which the connecting lines to the control unit are as short as possible and the arrangement thereby has an inductance which is as low as possible.
The object is achieved in the case of a power semiconductor module of tithe type mentioned in the

Accordingly the present invention provides a power semiconductor module, comprising: a housing and a baseplate, on which at least one power semiconductor switching element is arranged, the power semiconductor switching element having at least TVs power electrodes connected to corresponding power connections, said power connections extending parallel to the baseplate and passing out of the housing parallel to the baseplate, Tierney extending above one another in a plurality of planes and being connected to the nonexpanding power electrodes of the power semiconductor switching element by connecting wires, the power semiconductor module including a number of control and auxiliary connections; characterized in that the control and auxiliary connections are passed out of the housing at right angles to the baseplate and that the control and auxiliary connections are pluggable into a control unit driving the module, and in tilt fastening means are provided on the module housing for fastening the control unit on said module housing.
The present invention also provides a circuit arrangement having at least
one power semiconductor module which is connected to a control unit which
drives the module, wherein the power semiconductor module comprises: a housing having a baseplate on which at least one power semiconductor switching element is arranged, the power semiconductor switching element having at least two power electrodes connected to corresponding power connections, said power connections extending parallel to the baseplate and passing out of the housing parallel to the baseplate, thereby extending above one another in a plurality' of planes and being connected to the corresponding power electrodes of the power semiconductor switching element by connecting wires, the power semiconductor modules including a plurality of control and auxiliary
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connections wherein the control and auxiliary connections are passed out of the housing at right angles to the baseplate and the control and auxiliary connections arc piuggable into a control unit driving the module, said housing comprising tautening means provided on the t7iodule housing for fastening the control unit on said module housing; characterized in that the control unit is atoned parallel to the base plate on tile housing of the module.

introduction by the features of the first claim.
The essence of the invention is therefore that the power connections extend parallel to the baseplate and are passed out of the housing parallel to the base¬plate. This makes it possible to mount the control unit directly on that surface of the module housing which faces away from the baseplate. This allows the use of short connecting lines and hence a low-inductance struc¬ture.
In addition, if that control connection which has the smallest potential difference, ideally no potential difference at all, with respect to the control unit is arranged the furthest away from the baseplate, then this power connection still acts for the control unit as a shield for electromagnetic fields caused by the switching of the module.
In order to fasten the control unit on the module, fastening means such as, for example, screw-holes and screws are provided on that side of the module housing which faces away from the baseplate. The control and auxiliary connections can be passed out at the top of the housing. The control unit is then plugged onto these connections and the control and auxiliary connections of the module and the corresponding connections of the control unit are connected, for example, by means of simple screw or plug contacts. This means that a direct connection between the control and auxiliary connections and the control unit is achieved, and the otherwise relatively long and hence inductance-loaded supply lines are dispensed with. Further exemplary embodiments emerge from the corresponding dependent claims.
Consequently, modules according to the invention can be used to produce circuit arrangements in which the control unit of the modules is fitted directly on the modules and in which it is possible to establish the connection between the module and the control unit advantageously with a low inductance, with the result that the modules can be used particularly for higher frequencies.

Brief description of the drawings
The invention is explained in more detail below
using exemplary embodiments in conjunction with the
drawings, in which:
Figure 1 shows a section through a cut-open module according to the invention, without a housing;
Figure 2 shows a view of an opened module according to the invention;
Figure 3 shows a module according to the invention with a control unit put on, from above;
Figure 4 shows an equivalent circuit diagram of a half-bridge with IGBTs;
Figure 5 shows a sectional view of a half-bridge module. The reference symbols used in the drawings and
their meaning are summarized in the list of designations.
In principle, like parts are provided with like reference
symbols in the figures.
Ways of implementing the invention
Figure 3 shows the structure of a circuit arrangement having a power semiconductor module 1 and a control unit 12. The control unit 12 is fastened on the housing 2 of the module 1, for example by means of screws 10 which are passed through corresponding screw-holes 11. The module housing 2 can likewise have screw-holes 8, which are used for fastening in an installation. The power semiconductor module 1 has a number of control and auxiliary connections 13, which are connected to the control unit 12, in particular by means of a plug connec¬tion. The control and auxiliary connections are used, on the one hand, to turn the module 1 on and off and, on the other hand, to monitor it. In addition, the module 1 has at least two power connections 5 and 6, which are passed out of the housing 2 to the side. A load connection 7 is additionally provided in the case of a half-bridge module. Since the control unit 12 is put directly onto the housing 2 of the module, the connecting lines between the control and auxiliary connections 13 and the control unit can be chosen to be very short and hence of low

inductance.
This we [sic] achieved by the fact that, as is shown in principle in Figure 1, the power connections 5 and 6 extend parallel to a baseplate 3 onto which a power semiconductor switching element 4 is fitted. The power semiconductor switching element is, in particular, an IGBT chip, that is to say a bipolar transistor chip having a gate which is arranged in an insulated manner. As Figure 2 shows from above and Figure 1 shows in section, the connection between the power electrodes and the corresponding power connections 5 and 6 can be established, for example, by means of bonding wires 9.
Therefore, a power semiconductor module according to the invention is structured in principle as follows: ceramic substrates 15 are soldered on a baseplate 3, for example a copper plate 8 mm thick, which can also still be used, if need be, as a cooler. The substrates are each assigned to a switching element 4. This comprises, for example, at least one IGBT chip with an associated freewheeling diode. The substrates 15 are metallized over the whole area. The power connections 5, 6 and, if applicable, 7 [sic] are supplied from the side by means of connecting lines 9, in particular by means of bonding wires ("wire bonds") or soldered strips ("solder clips"). The connecting lines 9 lead to the corresponding power connections 5 and 6, if applicable to the load connection 7 and to the control and auxiliary connections 13 which are arranged in different planes and extend parallel to the baseplate.
The power connections 5, 6 and, if applicable, 7 [sic] are passed, parallel to the baseplate 3, out of the housing 2 to the side. In contrast with the power connec¬tions 5, 6 and, if applicable, 7 [sic], the auxiliary and control connections 13 can be passed out at right angles to the baseplate 3. Using these connections, the control unit 12 can be connected by simply plugging onto the corresponding connections.
If that power connection, for example 6, which deviates the least, with reference to the electrical

potential, from that of the control unit 12 is now arranged the furthest away from the baseplate 3 and the nearest to the control unit 12, then this power connec¬tion additionally serves as an electromagnetic shield as well. Said shield protects the control unit 12 from the influence of the electromagnetic fields caused by the switching of the module. These fields are caused by the high currents and voltages which are to be switched in the shortest possible time using the module. Without special shielding, the fields may lead to serious mal¬functions of a power-electronic circuit arrangement and, in addition to other influencing factors, may also hinder the further development to higher switching frequencies. It is also possible using the structure according to the invention to construct complete half-bridge modules or even more extensive power-electronic circuits, for example a three-phase module. Figure 4 shows the equivalent circuit diagram of a half-bridge. Here, two switching elements 4 are connected in series between a positive and a negative connection. Each of the switching elements is at least one switch chip, here in the form of an IGBT (IGBTl, IGBT2), having an associated freewheeling diode Dl, D2. The common junction corresponds in this case to the load connection 7, the positive and negative connection corresponds to the load connections 5 and 6 [sic]. The two IGBTs are driven by in each case one gate or control connection 13.
Figure 5 shows such a module in section: the substrates 15 of the switching elements 4, that is to say the IGBTs (IGBTl, IGBT2, 4), are fitted on the base¬plate 3. The power connections 5 and 6 as well as the common load connection 7 are arranged in different planes and are connected to the corresponding electrodes of the semiconductor switches via the connecting wires 9. In the example illustrated, the two control connections 13 of the IGBTs are arranged on the same connection plane. In this case, the corresponding connection plane is struc¬tured, for excunple by means of conductor tracks, with the result that the connections are electrically isolated.

Insulating layers 14 must be inserted between two adjac¬ent planes or connections. Of course, it is also conceiv¬able to arrange substrates and switching elements on both sides of the baseplate 3.
If such a half-bridge module is integrated into a structure as illustrated in Figure 3, then the load connection 7 is passed out in the figure to one side and the power connections 5 and 6 are passed out in different planes to the opposite side. It can also clearly be seen how the control unit 12 is plugged onto the control and auxiliary connections 13. The connection to the control unit 12 can be carried out, for example, by means of simple plug or screw connections.
It is possible, therefore, by means of the structure according to the invention of a power semicon¬ductor module, to build [lacuna] low-inductance and hence rapid but nevertheless readily electromagnetically compatible circuit arrangement. This is of paramount importance with regard to higher switching frequencies.

List of designations
1 Power semiconductor module
2 Housing
3 Baseplate
4 Power semiconductor switch element
5 Power connection
6 Power connection
7 Load connection
8 Screw-holes
9 Connecting line
10 Screws
11 Screw-holes
12 Control unit
13 Control and auxiliary connections
14 Insulation layer
15 Substrate


WE CLAIM :
1. A power semiconductor module, comprising: a housing and a baseplate, on which at least one power semiconductor switching element is arranged, the power semiconductor switching element having at least two power electrodes connected to corresponding power connections, said power connections extending parallel to the baseplate and passing out of the housing parallel to the baseplate, tolerably extending above one another in a plurality of planes and being connected to the corresponding power electrodes of the power semiconductor switching element by connecting wires, the power semiconductor module including a number of control and auxiliary connections: characterized in that the control and auxiliary connections are passed out of the housing at rig lit angles to the baseplate and that the control and auxiliary connections are pluggable into a control unit driving the module, and in that fastening means are provided on the module housing for fastening the control unit on said module housing.
Module according to claim 1,wherein the power connection which deviates the least, with reference to the electrical potential, from the control unit is arranged the farthest away from the baseplate and the nearest to tile control unit.
A circuit arrangement having at least one power semiconductor module which is connected to a control unit which drives the module, wherein the power semiconductor module comprises: a housing having a baseplate on which at least one power semiconductor switching element is arranged, the power semiconductor switching element having at least two power electrodes connected to corresponding power connections, said power

connections extending parallel to the baseplate and passing out of the housing parallel to the baseplate, thereby extending above one another in a plurality planes and being connected to the corresponding power semiconductor switching element by connecting wires, the power semiconductor modules including a plurality of control and auxiliary connections wherein the control and auxiliary connections are passed out of the housing at right angles to the baseplate and the control and auxiliary connections are pluggable into a control unit driving the module, said housing comprising fastening means provided on the module housing for fastening the control unit on said module housing; characterized in that the control unit is arranged parallel to the base plate on the housing of the module.
4. A circuit arrangement as claimed in claim 3, wherein the power connection which deviates the least, with reference to the electrical potential, from the control unit, is arranged the furthest away from the baseplate and the nearest to the control unit.
5. A power semiconductor module substantially as herein described with reference to the accompanying drawings.
6. A circuit arrangement having at least one power semiconductor module substantially as herein described with reference to the accompanying drawings.


Documents:

388-mas-1996 abstract.jpg

388-mas-1996 abstract.pdf

388-mas-1996 assignment.pdf

388-mas-1996 claims.pdf

388-mas-1996 correspondence-others.pdf

388-mas-1996 correspondence-po.pdf

388-mas-1996 description(complete).pdf

388-mas-1996 drawings.pdf

388-mas-1996 form-1.pdf

388-mas-1996 form-10.pdf

388-mas-1996 form-13.pdf

388-mas-1996 form-2.pdf

388-mas-1996 form-26.pdf

388-mas-1996 form-4.pdf

388-mas-1996 other.pdf

388-mas-1996 others.pdf

388-mas-1996 petition.pdf


Patent Number 193849
Indian Patent Application Number 388/MAS/1996
PG Journal Number 30/2009
Publication Date 24-Jul-2009
Grant Date
Date of Filing 12-Mar-1996
Name of Patentee ABB MANAGEMENT
Applicant Address BADEN, SWITZERLAND
Inventors:
# Inventor's Name Inventor's Address
1 DR THOMAS STOCKMEIER 6857 ABBOTTSWOOD DRIVE, RANCHO PALOS VERDES, CA 90275
2 DR UWE THIEMANN 28081 ELLA ROAD, RANCHO PALOS VERDES, CA 90275
3 DR REINHOLD BAYERER FORSTRSTR. 27A, D-64385 REICHELSHEIM
PCT International Classification Number H01L23/34
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA