Title of Invention

A PROCESS FOR THE SELECTIVE HIGH-EFFICIENCY HYDROGENATION OF AN AROMATIC HYDROCARBON CUT

Abstract The present invention relates to a process for the selective high-efficiency hydrogenation of an aromatic hydrocarbon cut which also contains monoolefinic hydrocarbons and polyolefinic and/or acetylenic hydrocarbons with a bromine number of 10000 to 100 mg per 100"m of product with an aromatic degree of conversion limited to a maximum of 0.15% by weight, characterized in that the cut, which is at least partially in the liquid phase, is passed with hydrogen into a hydrogenation zone in contact with a catalyst containing 0.1% to 1% by weight (with respect to the support) of palladium, the catalyst having been treated before activation with at least one organic sulphur-containing compound pure of diluted by a solvent selected from the group formed by gasolines and hydrocarbon cuts to introduce 0.05% to 1 % of sulphur (by weight with respect to the weight of the catalyst), the process being carried out at a temperature in the range 20°C to 250°C, at a pressure of 4-50 bar, a GHSV of 0.2-2 5h-1 and with a H2/monoolefin + polyolefin and/or acetylenes ratio in the range 0.3 to 100 and activating the said catalyst in the hydrogenation zone at a temperature in the range 20°C to 300°C, a pressure in the range 1 bar to 50 bars and a GHSV in the range 50-600h-1, in the presence of hydrogen, before passage of the hydrocarbon cut to be hydrogenated.
Full Text



The present invention concerns a process for the selective high-efficiency hydrogen.ation of an-aromatic
hydrocarbon cut, more ^ particularly a process for the
high-efficiency elimination of diolefins, possibly with reduction or elimination of monoolefins, from hydrocarbon mixtures which are rich in aromatic compounds by a hydrogenation reaction using a particular catalyst, and practically without hydrogenation of the aromatic compounds.
Hydrocarbon mixtures which are rich in aromatic compounds are used in petrochemical plants where, after various separation and purification treatments, they produce, for example, benzene, toluene, ethylbenzene, styrene, etc...
Cuts which are rich in aromatic compounds and which contain variable amounts of diolefins and olefins are generally produced by processes for the distillation of crude hydrocarbons such as crude oil, natural gas condensate, or coal; thermal processes such as naphtha steam cracking; processes dedicated to the production of aromatics from light aliphatic cuts (C3-C5, more particularly C3 and C3/C4), C6 and Cg/Cy aliphatics, and heavy naphtha cuts (> C6 for various catalytic reforming processes) ; and processes for the transformation of aromatic products such as processes for the trans-alkylation and isomerisation of ortho- and meta-xylenes to para-xylene.

Catalytic reforming is the major process which produces the aromatic compound-rich mixtures. Originally, catalytic reforming was carried out in two types of facilities depending on its use in refining or for petrochemistry. Subsequently, this distinction, which was linked to the severity of the operating conditions, has become blurred.
Nowadays, in order to satisfy increased energy requirements, the industry is once again researching more specific processes. For refining, it thus uses catalytic reforming units which operate at high severity, but with greater stability of operation and improved yields of gasolines, and for petrochemistry the production of aromatics (benzene, toluene and xylenes) is optimised by using a reactor which operates at low pressure.
The use of reformers operating at high severity is accompanied by an increase in the olefin and diolefin content of the reformates. The bromine number of the stabilised reforraate can reach a maximum value which exceeds 7 g of bromine per 100 g of product for units operating at very low pressure. The presence of these olefins and diolefins is particularly prejudicial to aromatic separation processes. As an example, olefins and diolefins tend to polymerise in the solvents used for the extractions. Purification treatments in current use employ activated natural silicoaluminates (for example, attapulgite, bentonites and montmorrillonites activated

by treatment in the presence of acids). Those purification materials are generally termed activated clays.
The use of purification treatments using activated clay has a number of drawbacks, among which are: short lifetime (4 to 6 months in general, sometimes as low as 1 month for feeds with high concentrations of olefins, > 0.6% by weight), low catalytic activity (GHSV between 0.5 and 3 volumes of feed/volume of catalyst/hour), and great difficulty in purifying feeds containing more than 1% by weight of olefins and diolefins, thus limiting the severity of operation of the reformer. Purification of the feed is accompanied by the production of high molecular weight compounds by alkylation of the aromatics. These products must then be separated. Further, the use of activated clays poses severe problems as regards environmental protection. They cannot be regenerated economically and are thus deposited into the waste with residual toxic aromatic products.
We have thus searched for a process which can purify mixtures of hydrocarbons which are rich in aromatic compounds and which does not have the problems which are inherent in conventional treatments using activated clays as the purification system.
The skilled person is well aware that olefins and diolefins can be hydrogenated using catalysts based on at least one metal from group VIII deposited on an amorphous

or crystalline support, the metal usually being platinum, palladium or nickel, for example.
The use of this type of catalyst for the hydrogenation of diolefins in olefinic cuts such as C3 or C4 steam cracking cuts or in olefinic and aromatic cuts such as steam cracking spirits and catalytic cracking spirits is known. In these processes, the aim is to hydrogenate the diolefins to monoolefins with minimal loss of the olefins. The conditions of temperature, partial pressure of hydrogen and residual olefin content permit efficient hydrogenation of the olefinic compounds while avoiding hydrogenation of the aromatic compounds.
German patent DE-1 190 127, for example, describes the hydrogenation of diolefins from pyrolysis gasolines using a catalyst based on palladium, chlorine and sodium treated with sulphuric acid. The bromine number after hydrogenation reduced from 29000 mg/100 g to 14800 mg/100 g, indicating a partial loss of olefins, and the diolefins content was reduced from 7.25% to 0.1% by weight. However, a loss of 3000 ppm of benzene was observed. Thus even under less severe hydrogenation conditions and even accepting the inconveniences of a high residual diolefin content, it is sometimes difficult to ensure a small loss, of less than 1500 ppm, of aromatic compounds.
The use of this type of catalyst for the hydrogenation of diolefins and possibly olefins present

in hydrocarbon cuts which are rich in aromatic compounds is not possible, however, since higher temperature conditions and/or higher partial pressure of hydrogen and/or a much lower residual olefin content cannot prevent partial hydrogenation of the highly desirable aromatic compounds. These catalysts are, in fact, too active, since they hydrogenate olefins, diolefins and aromatic compounds. They are thus not selective which means that there is an unacceptable loss of aromatic compounds which is not acceptable in a petrochemical plant.
French patent FR-A-2 460 989 describes a process for the purification of an aromatic hydrocarbon cut containing olefinic and/or acetylenic hydrocarbons in the presence of catalysts containing palladium which have been pretreated with hydrogen sulphide (H2S), hydrogen selenide (H2Se) or hydrogen telluride (H2Te). Addition of the second element to the palladium produces substantial differences compared with palladium alone. It has been shown that hydrogenation of an aromatic stabilised reformate-type cut can reduce the olefin content in the effluent from 2200 mg/100 g of product to 75 mg/100 g of product. When palladium alone is used as the catalyst, there is a large loss of aromatic compounds (21000 ppm) . In contrast, the use of a catalyst which had been pretreated with H2S reduces the aromatic compound loss to 2000 ppm.

Sulphuration was carried out during the catalyst reduction step in the hydrogenation reactor in the presence of 3 mole % of H2S in hydrogen. The reaction was carried out at 250"c for 2 hours. There were strong H2S-palladium and H2S-aluinina interactions at the surface. Due to these strong interactions, the sulphuration front displaced with saturation of the catalyst from the first portion with sulphur, before the remainder of the catalytic bed could come into contact with the H2S. This sulphuration method is highly efficient but the degree of sulphuration is not controllable and leads to a catalyst which is saturated with sulphur. Too much sulphur leads to a loss of catalytic activity since sulphur is known to be a powerful poison for palladium. Further, the interaction of H2S with the support leads to an increase in the acidity of the support. This latter is a principal causal agent of the oligomerisation of olefins and diolefins leading to the formation of gums and deactivation of the catalyst.
FR-A-2 664 610 describes a process for the hydrogenation of diolefins and possibly olefins in steam cracking gasolines which are rich in aromatic compounds. It was found that the process could be improved when it was carried out in the presence of a metallic catalyst impregnated with organic sulphur-containing compounds before charging into the reactor. Catalysts prepared by

this route had a sulphur content which was uniform from grain to grain before charging into the reactor. The initial sulphur content could be controlled to improve the activity of the catalyst after reduction.
The introduction of organic compounds containing sulphur into the catalyst before charging it into the reactor was found to improve the selectivity of the hydrogenation reaction despite intermediate manipulation in air.
We have now sought an improved process for the selective high-efficiency hydrogenation of an aromatic hydrocarbon cut which also contains monoolefinic hydrocarbons, and preferably at most 0.3% by weight of polyolefinic and/or acetylenic hydrocarbons.
The term "improved process" means a process in which the conversion of aromatic compounds is limited to a maximum of 0-15% by weight, preferably to 0.10% by weight, while retaining or improving the hydrogenation of polyolefinic and/or acetylenic hydrocarbons.
The process can also partially hydrogenate monoolefins.
More precisely, in the improved process constituting the object of the invention, the cut, which is at least partially in the liquid phase, is passed with hydrogen into a hydrogenation zone in contact with a catalyst containing 0.1% to 1% by weight of palladium with respect to the support, the catalyst having been treated before

activation with at least one organic sulphur-containing compound to introduce 0.05% to 1% of sulphur (by weight with respect to the weight of the catalyst), the process being carried out at a temperature in the range 20 °C to 250'C, at a pressure of 4-50 bar, a GHSV of 0.2-25 h~^ and with a H2/monoolefin + polyolefin and/or acetylenes ratio in the range 0.3 to 100.
The palladium content in the catalyst is in the range 0.1% to 1% by weight with respect to the support.
A variety of supports can be used: silica, alumina, silica-aluminas, aluminates, magnesium oxide, titanium oxide, and their mixtures. Charcoal can also be used. Examples of aluminates are aluminates of elements from groups lA, IIA, IIB, such as aluminates of Ca, Mg, Ba, Zn, Na, K, Cd and mixed aluminates.
The support is preferably an alumina with an initial specific surface area (before incorporation of the palladium and before activation) generally in the range 1 to 250 m^/g, preferably in the range 25 to 150 m^/g, with a pore volume which is, for example, in the range 0.4 to 0.8 cm^/g. At least 75% of the porosity is contained in pores with an average diameter in the range 5 to 50 nanometers. A further type of support is silica with a specific surface area in the range 10 to 250 m^/g (before incorporation of palladium). Preferably, a catalyst is used which is very slightly acidic.

Methods for the preparation of the supported metallic phase are well known.
Sulphur is a required phase to ensure only a small amount of hydrogenation of the aromatic compounds to naphthenic compounds. Without this second phase, the side reaction which hydrogenates the aromatic compounds is too significant.
Without limiting the invention to these compounds alone, the compounds used can be sulphur-containing compounds, in particular organic sulphur-containing compounds which are decomposable during the treatments which activate the catalyst in the reactor.
Without limiting the process of the present invention, the organic sulphur-containing compounds which can be used are, for example, organic alkyl or aryl sulphides or organic alkylaryl or arylalkyl sulphides. Examples are butylethyl sulphide, diallyl sulphide, dibutyl sulphide, dipropyl sulphide, thiophene, dimethyl thiophene and ethylthiophene.
More generally, thiols (thioalcohols, mercaptans, thiophenols) can be used, with formula R-j^-SH where R-^ is an organic radical, thioethers with formula R-L-S-R2, where R^ and R2 are identical or different, or HO R2-S-S-R2-OH type disulphides, used either alone or in combination.
An organic sulphur-containing compound can also be selected from the group constituted by thiols,

thiodiazoles, organic thioacids, thioamides, thioesters, and thiophenols. Examples are thiobenzoic acid, thiocresols, 3,3-thiodipropionitric acid, 2,3,5-trimethylthiophenol, methyl thioglycollate, naphthalene 2-thiol, phenyl isothiocyanate, 2-phenyl thiophenol, thioacetamide, thiobenzamide, 2,6-dimethyl thiophenol, 3,5-dimethylthiophenol, 2,2'-dinitrodiphenyl disulphide, 2,5-dithiodiurea, ethyl thioglycollate, 2-raethoxy thiophenol, and 3-methoxy thiophenol.
The process of the invention can also be carried out in the presence of other types of sulphur-containing additives. Thus mercapto-alcohols can be used, with formula:
where n and m are whole numbers, R^, R2, R3, and- R4, which may be identical or different, represent a hydrogen atom or an alkyl, aryl, aralkyl etc radical, containing 1 to 20, preferably 1 to 6 carbon atoms per molecule; preferably, n=l-10 (for example 1-2) and m=l-10 (for example 1) .
Monothioglycols can also be used, such as monothioethyleneglycol, dithioglycols such as dithiopropylene glycol, dithiobenzenes such as dithioresorcin, heterocycles substituted with mercapto

groups such as mercaptopyridine, mercaptopyrimidine, etc., dihydroxyalkyl sulphides such as thiodiethylene glycol (S(CH2CH20H)2), thiodipropylene glycol, etc., diaryl sulphides such as diphenyl sulphide, diaralkyl sulphides such as dibenzyl sulphide, cyclic thioethers and their substituted derivatives (ethylene sulphide, thiophene, thiazole, thiopyrone, thioxanthone, thioxanthyhdrol, 1,4-thioxane, etc.)/ and S-alkyl ethers of heterocycles substituted with mercaptans (2-inethylthio 4,6-diainino pyriinidine, etc.).
Particular examples of the above families of compounds are dimethylsulphoxide, ethylthiol ethanol, thioglycolic acid, dithioglycol and organic disulphides with formula HO-R2-S-S-R2-OH as indicated above or OH-(CH2)x-S-(CH2)x-S-(CH2)x-OH where R^ and R2 are defined above, and where x, x' and x", which may be identical or different, represent a whole number.
Particular examples are diethanol disulphide or 2,2-dithio bis ethanol (DEODS) with formula HO-C2H4-S-S-C2H4-OH, which is soluble in water, glycols and polyglycols.
A polysulphide with formula R-Sn-R' can also be used, where n is a whole number from 3 to 20 atoms, preferably 4 to 8 and more particularly 5 to 7, and R and R', which may be identical or different, represent organic radicals each containing 1 to 150 carbon atoms per molecule, preferably either 10 to 60 carbon atoms or

5 to 40 carbon atoms, and more particularly 7 to 16 carbon atoms, these radicals being selected from the group constituted by alkyl radicals, i.e., saturated or unsaturated, linear or branched or naphthenic, aryl radicals, alkylaryl radicals and arylalkyl radicals, these various radicals possibly containing at least one heteroatom. R' may also be a hydrogen atom.
A preferred polysulphide is ditertiododecylpolysulphide (n=5) where R and R' are each a tertiododecyl radical.
This product is sold by Elf Aquitaine under the trade name TPS 32, so named since it contains 32% by weight of sulphur. A further example is ditertiononylpolysulphide (n=5) where R and R' are each a tertiononyl radical.
The pretreating agent is used diluted in a suitable solvent, the nature of which depends primarily on the nature of the sulphuration agent. The solvent may be one of the following solvents, used alone or as a mixture:
a light gasoline boiling, for example between about
60°C and about 95°C;
a hexane type gasoline boiling between about 63°C
and 68°C; - an F type gasoline boiling between about 100°C and
160°C and generally containing 10% to 20% of
aromatic hydrocarbons, for example 15%, by volume;

a White spirit type gasoline, boiling between about
150°C and about 250°C and generally containing 14%
to 22% of aromatic hydrocarbons, for example 17% by
volume;
or any cut, hydrocarbon or otherwise, which is
equivalent to the above gasolines.
The agent can be used in another solvent such as alcohols (methanol, ethanol, propanol, etc.)/ aldehydes, ketones, ethers, esters, polyalcohols, acids and polyacids, or glycols. These solvents can be used alone or mixed with the solvents cited above (gasoline...). These compounds can also act as a reducing' agent (for example the aldehydes). Water is a further possible solvent.
After impregnation, the catalyst is advantageously subjected to heat treatment, generally in the range 100°C to 200°C.
In the hydrogenation process of the present invention, 0.05% to 1%, preferably 0.1% to 0.4% of sulphur, expressed as the weight of sulphur with respect to the weight of catalyst, is advantageously incorporated into the catalyst.
The presulphurated catalyst thus obtained is then activated in the reactor before introducing the feed. Activation is effected in a reducing atmosphere at a temperature in the range 20°C to 300°C, preferably in the range 60°C to 2ao'*C, at pressures in the range 1 to 50

bar, preferably 3 to 20 bar, and an hourly volume (m3) of feed per m3 of catalyst (GHSV) in the range 50 to 600 h~ 1, preferably in the range 100 to 200 h-1.
The catalyst of the present invention is used in the hydrogenation of diolefins and possibly olefins in hydrocarbon cuts which are rich in aromatic compounds.
A variety of cuts can thus be used as the feed, with an aromatic compound content which is normally greater than 20% by weight, advantageously at least 50% by weight and which may be as much as 99% by weight. Non limiting examples of aromatic cuts which can be selectively hydrogenated are: reformates, C6 or C6/C7 cuts which are rich in benzene (aromatic compound content of more than 50% by weight) and which may also be rich in benzene and in toluene, and an aromatic C3 cut (xylenes + ethylbenzene).
Suitable feeds for use in the present invention are characterised by a bromine number of 10000 to 100 mg per 100 g of product to be treated. They preferably contain at most 0.3% by weight of polyolefinic hydrocarbons (generally diolefins) and/or acetylenic hydrocarbons.
In a preferred implementation of the present invention, a single catalytic hydrogenation reactor is used.
In a further implementation of the present invention, the process uses two or more catalytic hydrogenation reactors containing at least one catalytic

reaction zone traversed by the totality of the feed to be hydrogenated and the required quantity of hydrogen which is necessary to effect the desired reactions.
The choice of operating conditions is important. In particular, the temperature and pressure conditions are such that the feed to be treated is at least partially (and preferably for the major part) liquid at the reactor inlet. Preferably, at least 80% by weight of the feed (including the hydrogen) is liquid at the reactor inlet.
The hydrogen and the feed to be treated are injected as an upflow or downflow into a reactor which preferably has a fixed catalyst bed. In a preferred implementation, an upflow of reactants is used.
A large excess of hydrogen can be used, with respect to the stoichiometry of the hydrogenation reactions of the olefins and diolefins present in the feed.
The use of large excesses of hydrogen is not prejudicial to selectivity, since using the catalyst of the present invention limits hydrogenation of the aroraatics to less than 1500 ppm. However, it is preferable to use the smallest possible excess of hydrogen to reduce the costs associated with recycling the hydrogen. The hydrogen/polyolefinic and/or acetylenic compound molar ratios are in the range 0.3 to 100, preferably in the range 1 to 50.

The reaction temperature is generally in the range 50°C to 250°C, preferably in the range 80°C to 215°C, more preferably in the range 80°C to 180°C.
The pressure is sufficient to maintain the major portion of the hydrocarbon cut which is rich in aromatic compounds in the liquid phase in the reactor, namely in the range 4 to 50 bars, preferably in the range 10 to 40 bars.
Under these conditions, the space velocity is in the range 0.2 to 25 h-1, preferably in the range 1 to 20 h-1, more preferably in the range 2 to 15 h-1.
After hydrogenation, the degree of conversion of diolefins is greater than 75%, and usually greater than 90%. The degree of raonoolefin conversion is adjusted depending on the specifications of the upstream processes or treatments, the availability of hydrogen and the means for separating the hydrogen not converted in the process.
The operating conditions are generally selected so that the degree of conversion of the aromatic compounds in the feed is less than 0.15%, preferably less than 0.1%.
The process of the present invention can be used to purify various hydrocarbon feeds in which the content and nature of the aromatics can vary within a wide range.
Some advantages of the process are:
the possibility of treating feeds characterised by
hiqh olefin and diolefin contents, also of treating

feeds containing 0 to more than 3% by weight of olefins, and advantageously at most 0.3% by weight of dienes;
the aromatic compound content in the treated effluents remains practically unchanged after purification;
there is no production of high molecular weight compounds, the diolefins and any olefins being transformed into paraffins;
the environmental nuisance is significantly reduced since the catalyst can be regenerated at an acceptable cost and the non-hydrogenated olefins are the least deleterious to the upstream treatment processes, so there are no significant deposits of solid contaminated waste products; - the lifetime of the catalyst used in the process of the present invention is substantially higher than the lifetime of activated clays, thus increasing the profitability of the operation;
the volumes of the hydrogenation reactors are significantly reduced compared with reactors using activated clay, for the same efficiency, again reducing the operating costs.

Accordingly, the present invention provides a process for the selective high-efficiency hydrogenation of an aromatic hydrocarbon cut which also contains monoolefinic hydrocarbons and polyolefinic and/or acetylenic hydrocarbons with a bromine number of 10000 to 100 mg per 100 g of product with an aromatic degree of conversion limited to a maximum of 0.15% by weight, characterized in that the cut, which is at least partially in the liquid phase, is passed with hydrogen into a hydrogenation zone in contact witli a catalyst containing 0.1% to 1% by weight (with respect to the support) of palladium, the catalyst having been treated before activation with at least one organic sulphur-containing compound pure or diluted by a solvent selected from the group fonned by gasolines and hydrocarbon cuts to mtroduce 0.05% to 1% of sulphur (by weight with respect to the weight of the catalyst), the process being carried out at a temperature in the range 20°C to 250°C, at a pressure of 4 - 50 bar, a GHSV of 0.2-25 h-1 and with a H2/monoolefin + polyolefin and/or acetylenes ratio in the range 0.3 to 100 and activating the said catalyst in the hydrogenation zone at a temperature in the range 20°C to 300°C, a pressure in the range 1 bar to 50 bars and a GHSV in the range 50-600 h'\, in the presence of hydrogen, before passage of the hydrocarbon cut to be hydrogenated.
The following examples illustrate the invention.

EXAMPLES: PREPARATION AND ACTIVATION OF CATALYSTS
Catalyst A, not in accordance with the invention A catalyst was prepared by dry impregnation of a nitric solution of palladium nitrate into a transition alumina support with a specific surface area of 70 m^/g and a pore volume of 0.6 cc/g in the form of spherules with diameters of 2 to 4 mm. The product was then dried at 120°C for 6 hours then calcined in air at 450°C for 2 hours. The product prepared using this method, catalyst A, contained 0.3% by weight of palladium.
Catalyst A was introduced into a reactor with a diameter of 3 cm then activated at a flow rate of 200 1/h of hydrogen at 250°C for 2 hours.
Catalyst B not in accordance with the invention Catalyst B was prepared as follows: Catalyst A was introduced into a reactor with a diameter of 3 cm then activated at a flow rate of 200 1/h of hydrogen and 6 1/h of hydrogen sulphide at 250"C for 2 hours.
Catalyst C in accordance with the invention 200 cm-^ of catalyst A was dry impregnated with an aqueous solution of formic acid containing 2.2 moles per litre and diethoxydisulphide at a concentration of 0.02 moles per litre. The impregnated catalyst was dried for 6 hours at 120°C. Catalyst C prepared using this method was then introduced into a reactor with an internal diameter of 3 cm.

Catalyst C was activated at a flow rate of 200 1/h of hydrogen at 250°C for 2 hours.
The diolefins and a portion of the olefins contained in an aromatic cut which was rich in compounds containing 8 carbon atoms per molecule were hydrogenated. The composition by weight of this feed is given in Table 1 below.

The concentration of diolefins and olefins in the feed corresponded to a bromine number of 250 mg/100 g. Assuming an average molecular weight of olefins and diolefins of 110, the weight content of olefins and diolefins was estimated to be 0.172%. A diolefin content of 300 to 400 ppm was estimated on the basis of a MAV (maleic anhydride value) which was at the detection limit: 0.3 mg/g. This test corresponded to the conjugated diolefin content. Thus it could be deduced that the olefin content was 1320 to 1420 ppm. An acid wash color test for this feed gave a result of 9+. The

test provided an estimate of the quantity of products which could form gums.
Hydrogenation of the feed was carried out using the three catalysts A, B and C under the following variable conditions:
Hourly space velocity : 1 to 4 h"-'- ;
Temperature : 80°C to 250°C;
Total pressure : 2 0 to 30 bars;
Hydrogen/olefins : 0.3 to 93 moles per mole. Examples 1 to 8: comparative examples The results shown in Table 2 were obtained using catalyst A which was not in accordance with the present invention. Over the entire range of temperature, GHSV and H2/olefin molar ratio examined, there was seen to be a loss of aromatic compounds.


Examples 9 to 17: Comparative examples The results in Examples 9 to 17, shown in Table 3, were obtained with catalyst B which was not in accordance with the present invention. Compared with catalyst A, it can be seen that the loss of aromatic compounds was significantly reduced.

Examples 18 to 29: Examples in accordance with the
invention Examples 18 to 29 show the superiority of the process of the present invention in the presence of catalyst C containing 0.3% by weight of palladium and 0.12% by weight of sulphur introduced in an organic form. The differences between the results shown in Table 4 below and those obtained with catalyst A are indisputable. The aromatic compound loss using the

process of the present invention was far lower than that of catalyst A.
Examination of the differences between the results obtained with catalyst B and catalyst C shows that catalyst C was far superior as regards activity. Examples 10 and 21, for example, were carried out under the same conditions of H2/olefin ratio, temperature and GHSV. Under these conditions, catalyst C was at least twice as active as catalyst B. This is shown by comparing Examples 14 and 21 where, while catalyst B operated with a H2/olefin ratio which was far higher and a GHSV which was half that of catalyst C, catalyst C exhibited the greatest activity.
Examples 18 to 29 below show the clear advantage of the present invention in the hydrogenation of diolefinic and olefinic compounds with a very low aromatic compound loss.


Examples 30-34 in accordance with the present invention The examples below show the effectiveness of the present invention in treating an aromatic Cg cut for the extraction of benzene. There were two aims to the treatment of the feed shown in Table 5: either hydrogenation of only the solutions in the feed, or hydrogenation of the diolefins and a large portion of the olefins without a loss of benzene in the form of cyclohexane.


The compound concentrations were measured using chromatography (detection limit 0.0003% by weight); the hexadienes (exact structures not identified) were identified by their mass and decomposition spectra, 82 g/mole (linear dienes) and 80 g/mole (cyclic dienes).
Catalyst C prepared using the method indicated above was activated at a flow rate of 200 1/h of hydrogen at 250°C for 2 hours.
The process of the present invention for the hydrogenation of the diolefins and possibly the olefins using catalyst C was carried out under the following conditions:
Hourly space velocity : 2 to 16 h-1;
Temperature : 80°C to 170°C;
Total pressure : 20 bars;
Hydrogen/olefins : 0.7 to 20 moles per mole.
The results shown in Table 6 show the effectiveness of the process of the present invention in the hydrogenation of diolefins, even under very mild conditions of H2/olefin ratio, temperature and space

velocity. The present invention also allows the conversion of a large portion of the olefins in the feed while ensuring a small loss of benzene.


WE CLAIM:
1. A process for the selective high-efficiency hydrogenation of an aromatic hydrocarbon cut which also contains monoolefinic hydrocarbons and polyolefinic and/or acetylenic hydrocarbons with a bromine number of 10000 to 100 mg per 100 g of product with an aromatic degree of conversion limited to a maximum of 0.15% by weight, characterized in that the cut, which is at least partially in the liquid phase, is passed with hydrogen into a hydrogenation zone in contact with a catalyst containing 0.1% to 1% by weight (with respect to the support) of palladium, the catalyst having been treated before activation with at least one organic sulphur-containing compound pure or diluted by a solvent selected from the group formed by gasolines and hydrocarbon cuts to introduce 0.05% to 1% of sulphur (by weight with respect to the weight of the catalyst), the process being carried out at a temperature in the range 20°C to 250C, at a pressure of 4 - 50 bar, a GHSV of 0.2-25 h-1 and with a H^/monoolefin + polyolefin and/or acetylenes ratio in the range 0.3 to 100 and activating the said catalyst m the hydrogenation zone at a temperature in the range 2(fC to 300°C, a pressure in the range 1 bar to 50 bars and a GHSV in the range 50-600 h-1 in the presence of hydrogen, before passage of the hydrocarbon cut to be hydrogenated.
2. The process according to claim 1, wherein said support is selected from the group fonned by alumina, silica, and silica-aluminas.
3. The process according to claim 1 or claim 2, wherein said organic sulphur-containing compounds are selected from the group formed by organic sulphur-containing compounds which are decomposable under the conditions for the treatment which activates the catalyst in the reactor.

4. The process according to any one of the preceding claims, wherein said sulphur-containing compound is selected from the group constituted by organic alkyl or aryl sulphides, organic alkylaryl or arylalkyl sulphides, thiols, thiodiazoles, organic thioacids, thioamides, thioesters, thiophenols, mercapto-alcohols, monothiolglycols, and thioethers such as herein described.
5. The process according to any one of the preceding claims, wherein said sulphur-containing compound is selected from the group formed by 2,2-dithiobis-ethanol, ditertiododecylpolysulphide, and diethoxydisulphide.
6. The process according to any one of the preceding claims, wherein said sulphur-containing compound is diluted by a solvent selected from the group formed by gasolines and hydrocarbon cuts.
7. The process according to any one of claims 1 to 5, wherein said sulphur-containing compound is diluted by a solvent selected from the group formed by alcohols, aldehydes, ketones, ethers, esters, polyalcohols, acids, polyacids, and glycols such as herein described.
8. The process according to any one of claims 1 to 5, wherein said sulphur-containing compound is diluted by a solvent which is water.
9. The process according to any one of the preceding claims, wherein said catalyst contains 0.05% to 1% by weight of sulphur.
10. The process according to any one of the preceding claims, wherein said catalyst contains 0.1 % to 0.4% by weight of sulphur.

1. The process according to any one of the preceding claims, wherein the process
is carried out at a pressure in the range of 4 to 50 bars, a temperature in the
range of 50C to 250C, and at a GHSV which is stable in the range of 0.2 to
25 h-1.
2. A process for the selective high-efficiency hydrogenation of an aromatic
hydrocarbon cut substantially as herein described and exemplified.


Documents:

0078-mas-1996 abstract.pdf

0078-mas-1996 claims.pdf

0078-mas-1996 correspondence -others.pdf

0078-mas-1996 correspondence -po.pdf

0078-mas-1996 description (complete).pdf

0078-mas-1996 form-2.pdf

0078-mas-1996 form-26.pdf

0078-mas-1996 form-4.pdf

0078-mas-1996 form-6.pdf

0078-mas-1996 form-9.pdf

0078-mas-1996 others.pdf

0078-mas-1996 petition.pdf


Patent Number 192254
Indian Patent Application Number 78/MAS/1996
PG Journal Number 30/2009
Publication Date 24-Jul-2009
Grant Date 06-Dec-2004
Date of Filing 17-Jan-1996
Name of Patentee M/S. INSTITUT FRANCAIS DU PETROLE
Applicant Address 4, AVENUE DE BOIS PREAU, 92502 RUEIL MALMAISON
Inventors:
# Inventor's Name Inventor's Address
1 JOLY JEAN FRANCOIS 20, RUE BERANGER 75003 PARIS
2 CAMERON CHARLES 6 RUE TOURNEFORT, 75005 PARIS
3 COSYNS JEAN 50 ROUTE D'HERBEVILLLE 78580 MAULE
4 LEGER GERARD 13 BIS, RUE ROYET, BAT.C 69300 CALUIRE
5 RENARD PIERRE 8, ALLEE DES ROMARINS, 78860 SAINT NOM LA BRETECHE
6 MONTECOT FRANCOISE 30 AVENUE RAPP, 78340 LES CLAYES SOUS BOIS
PCT International Classification Number C07C7/163
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 E.N.95/00977 1995-01-27 France