Title of Invention

"PROCESS FOR PREPARING SOLID MICROPARTICLES OF HYALURONIC ACID"

Abstract A process for preparing solid microparticles having an average size ranging from 0.1 to 40µM of hyaluronic acid or an inorganic salt thereof having encased therein protein or peptide drugs such as herein described, the process comprising the steps of : (1) preparing an aqueous solution containing the protein or peptide drug and hyaluronic acid or an inorganic salt thereof under conventional conditions; and (2) spray drying or freeze drying the aqueous solution of step (1) under conventional conditions, to obtain the microparticles.
Full Text Field of the Invention
The present invention relates to a process for preparing a sustained-release composition of a protein or peptide drug encapsulated in solid microparticles of hyaluronic acid or its salt; and to a process for preparing an injection formulation containing said composition.
Background of the Invention
Protein or peptide drugs are usually administered by injection because of their sluggish absorption via oral administration. Once injected, their in vivo activities last only a short period of time and, for this reason, repeated injections must be administered when a long-term treatment is required. For example, treatment of children suffering from pituitary growth hormone deficiency is carried out by daily injections of recombinant human growth hormone over a period of more than 6 months. Accordingly, a sustained-release formulation which does not require cumbersome daily administrations is highly desirable in such applications.
A typical sustained-release formulation of a protein or peptide drug, e.g., human growth hormone, is prepared by encapsulating the drug in microparticles of a

biodegradable polymer matrix material, which slowly releases the drug as the matrix material undergoes in vivo degradation. In this line, extensive studies have been conducted to develop biodegradable polymers suitable for use in sustained-release drug formulations, and biodegradable polyesters such as polylactide, polyglycolide, poly(lactide-co-glycolide), poly-ortho-ester and polyanhydride have been found to be effective in such use[M. Chasin and R. Langer, et al. , Biodegradable Polymers as Drug Delivery System, Mercel Dekker (1990) and J. Heller, Adv. Drug Del. Rev., 10, 163 (1993)] .
Other studies have also been carried out to develop a sustained-release drug formulation using natural polymer materials such as gelatin, collagen, chitosan, carboxymethyl cellulose, alginate and hyaluronic acid. A natural polymer generally forms a gel when placed in an aqueous environment and this type of highly viscous gel matrix, through which the drug diffuses very slowly, has been used in formulating sustained-release drug compositions.
For example, U.S. Patent No. 5,416,017 discloses a sustained-release injection formulation of erythropoietin employing a gel containing 0.01% to 3% hyaluronic acid; Japanese Patent Publication No. 1-287041(1989) describes a sustained-released injection formulation of insulin employing a gel formed with 1% hyaluronic acid; and Japanese Patent Publication No. 2-00213(1990) reports a sustained-release formulation of calcitonin, elcanonine

or human growth hormone employing a gel containing 5% hyaluronic acid. Similarly, Meyer et al. , have developed a sustained-release formulation of granulocyte colony stimulating factor employing a gel containing 0.5 to 4% hyaluronic acid[James Meyer, et al., J. Controlled Release, 35, 67 (1995)].
However, administration of such formulations by injection requires the use of a large bore syringe-needle because a gel containing a few % hyaluronic acid has a high-viscosity in the order of 107 centipoise. Moreover, as the injected gel gets diluted by body fluid, its drug retaining ability is rapidly diminished, and as a result, the sustaining of the drug release lasts no more than 1 day. For instance, Japanese Patent Publication No. 1-287041(1989) discloses that when a sustained-release injection formulation insulin containing 1% hyaluronic acid was administered to rabbits, the therapeutic effect of suppressing the blood glucose level did not last more than 24 hours. Also, the drug concentration in blood was reported to decrease to less than 1/10 of the initial concentration in less than 24 hours when test animals were injected with a formulation of 2% hyaluronic acid containing granulocyte colony stimulating factor[James Meyer, et al., J. Controlled Release, 35, 67(1995)] or a formulation of 1.5% hyaluronic acid containing interferon-a and plasma protein(U.S. Patent No. 5416017). Accordingly, a sustained release drug formulation based on hyaluronic acid gels has the serious drawback that the drug release cannot be maintained for more than 24 hours.

Natural hyaluronic acid or an inorganic salt thereof dissolves only in water. Hyaluronic acid-benzyl ester (HYAFF ™, FIDA SpA, Co. Inc., Italy) on the other hand, dissolves not in water but in an organic solvent, e.g., dimethylsulfoxide. Drug compositions, comprising solid microparticles of such hydrophobic hyaluronic acid derivatives and drugs encased therein have been prepared by the conventional emulsion-solvent extraction method [N.S. Nightlinger, et al., Proceed. Intern. Svmp. Control. Rel. Bioact. Mater., 22nd, Paper No. 3205 (1995); L. Hum, et al., JL Controlled Rel., 29, 133 (1994)]. Such preparation is typically carried out as follows: A protein drug is dispersed in a dimethylsulfoxide solution of hyaluronic acid-benzyl ester and the dispersion thus obtained is added to a mineral oil to form an emulsion. An organic solvent, e.g., ethylacetate, is added to the emulsion to extract dimethylsulfoxide; and microparticles consisting of the drug and hyaluronic acid-benzyl ester are recovered therefrom.
However, this method has the problem that the protein drug may be
denatured through its contact with the organic solvent or with hydrophobic
hyaluronic acid-benzyl ester. In fact, a microparticular composition of granulocyte
macrophage-colony stimulating factor (GM-CSF) prepared by using a fully esterified
hyaluronic acid derivative was reported to release only about 25% of GM-CSF during
the first few days and none after 17 days. [N. S. Nightlinger, et al., proceed. Intern.
Svmp. Control. Rel. Bioact. Mater., 22nd, Paper No. 3205 (1995)]. In

this case, a major portion of the protein drug was lost, most likely due to denaturation thereof through its interaction with hyaluronic acid-benzyl ester and/or the organic solvent.
In accordance with the present invention there is disclosed a novel process for preparing solid microparticles having an average size ranging from 0.1 to 40|iM of hyaluronic acid or an inorganic salt thereof having encased therein protein or peptide drugs such as herein described, the process comprising the steps of: (1) preparing an aqueous solution containing the protein or peptide drug and hyaluronic acid or an inorganic salt thereof under conventional conditions; and (2) spray-drying or freeze drying the aqueous solution of step (1) under conventional conditions, to obtain the microparticles.
Summary of the Invention
Accordingly, it is an object of the present invention to provide a process for preparing an improved sustained-release composition of a protein or peptide drug.
In accordance with one aspect of the present invention, there is provided a process for preparing a sustained-release drug composition comprising microparticles of hyaluronic acid or an inorganic salt thereof and a protein or peptide drug encased in said microparticles, which comprises the steps of: (1) preparing an aqueous solution containing the protein or peptide drug and hyaluronic acid or the inorganic salt thereof; and (2) spray-drying or freeze-drying the aqueous solution obtained in step (1), wherein the average size of said microparticles ranges from 0.1 to 40 |am.
Brief Description of Drawings The above and other objects and features of the present invention will become apparent from the following description of the invention taken in conjunction with.

the following accompanying drawings, wherein:
Fig. 1 displays the time-dependent changes in the released amount of human growth hormone(hGH) in vitro;
Figs. 2A and 2B demonstrate the stability of the sustained-release composition of the present invention containing hGH by reversed phase high performance liquid chromatography(A: hGH released from the formulation of the present invention; and B: aqueous hGH Control);
Figs. 3A and 3B illustrate the stability of the sustained-release composition of the present invention containing hGH by size exclusion chromatography(A: hGH released from the formulation of the present invention and B: aqueous hGH Control);
Fig. 4 compares the time-dependent changes in the weight gain pattern of dwarf rats treated with the inventive sustained-release formulation of human growth hormone with those of conventional formulations;
Fig. 5 contrasts the time-dependent changes in the weight gain pattern of dwarf rats treated with the inventive sustained-release formulation of human growth hormone with those of conventional formulations;
Fig. 6 depicts the time-dependent changes in the concentration of human growth hormone(hGH) in blood; and
Fig. 7 describes the time-dependent changes in the weight gain pattern of dwarf rats treated with the inventive sustained-release formulation of human growth hormone in comparison with those of conventional formulations.

Detailed Description of the Invention
The sustained-release composition of the present invention comprises solid microparticles of hyaluronic acid or a salt thereof and a protein or peptide drug encapsuled in said particles. This inventive composition is superior to conventional formulations based on hyaluronic acid gels in terms of release characteristics and easiness in handling: that is, an injection formulation prepared using the inventive microparticular composition is easier to inject because of its low viscosity, and the composition releases the drug in vivo at a constant rate over a longer period of time.
Further, the inventive composition is advantageous in that the denaturation of the drug does not occur until 100% thereof is released from the composition.
The microparticular composition of the present invention having an average particle size ranging from 0.1 to 40 jim, preferably from 0.1 to 10 /jm may be prepared by spray-drying or freeze-drying an aqueous solution containing a protein or peptide drug and hyaluronic acid or its salt. If desired, a stabilizer may be added to the solution.
Exemplary drugs that may be used in preparing the solid microparticular composition of this invention include human growth hormone, bovine somatotropin, porcine somatotropin, growth hormone releasing hormone, growth hormone releasing peptide, granulocyte-colony stimulating factor, granulocyte macrophage-colony

Stimulating factor, macrophage-colony stimulating factor, erythropoietin, bone morphogenetic protein, interferon, insulin, atriopeptin-III, monoclonal antibody, TNF, macrophage activating factor, interleukin, tumor denaturing factor, insulinlike growth factor, tissue plasminogen activator and urokinase.
Representative inorganic salts of hydraulic acid that may be used in preparing the solid microparticular composition of this invention include sodium, potassium, lithium, clcium, ammonium, magnesium, zinc, copper and cobalt salts.
Some of the stabilizers usable in the present invent include polysaccharide, protein, amino acid, lipid, fatty acid, polyethylene glycol, inorganic salt and surfactant.
The microparticular sustained-release composition of the present invention may contain a protein or peptide drug in an amount ranging from 1 to 90 wt% based on the weight of the composition.
The present invention provide a process for preparing solid microparticles having an average size ranging from 0.1 to 40fiM of hyaluronic acid or an inorganic salt thereof having encased therein protein or peptide drugs such as herein described, the process comprising the steps of: (1) preparing an aqueous solution containing the protein or peptide drug and hyaluronic acid or an inorganic salt thereof under conventional conditions; and (2) spray-drying or freeze drying the

aqueous solution obtained in step (1) , wherein the average size of said microparticles ranges from 0.1 to 40 µm.
The sustained-release injection formulation of the present invention is prepared by dispersing in an injection medium the microparticular sustained-release composition of the present invention in an amount ranging from 0.01 to 10 wt% based on the weight of the injection formulation. If desired, a dispersant or preservative may be added thereto. Typical injection media that may be used in the injection formulation of the present invention include a buffered aqueous solution, ethanol, propyleneglycol, polyethyleneglycol, vegetable oil, mineral oil, squalene, cod liver oil, mono-, di- and triglyceride or a mixture thereof.
Exemplary vegetable oils are corn oil, olive oil, soy bean oil, sunflower oil, cotton seed oil, peanut oil, sesame oil and a mixture thereof.
Further, an aerosol formulation containing the microparticular sustained release composition of the present invention may be prepared. The aerosol formulation of the present invention thus prepared may be applied to the nose or bronchi mucous membrane wherein the microparticular composition releases the drug in a controlled manner.
The following Examples and Test Examples are intended to further illustrate the present invention without limiting its scope.

Example 1: Preparation of Microparticle
To a 5 mM phosphate buffered saline (PBS) containing 2 mg/ml of human growth hormone (hGH), Polysorbate 80 (Tween® 80) was added to a concentration of 0. 01 wt%. Sodium hyaluronate having a molecular weight of 1,000,000 was added thereto to a concentration of 2mg/ml. The resulting solution was supplied to a spray-dryer(Buchi 190, Biichi Labortechnik GmbH, Co. Inc. Switzerland) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 3.0 um.
Example 2: Preparation of Microparticle
To a 5 mM phosphate buffered saline PBS containing 1 mg/ml of hGH, Polysorbate 80 (Tween 80) was added to a concentration of 0.01 wt% . Sodium hyaluronate having a molecular weight of 2,000,000 was added thereto to a concentration of 1 mg/ml. The resulting solution was supplied to a spray-dryer (Biichi 190) Biichi Labortechnik GmbH, Co. Inc. Switzerland) at a rate of 2 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 2.0 um.
Example 3: Preparation of Microparticle
To a 5 mM phosphate buffered saline PBS containing 0.1 mg/ml of hgH, Polysorbate 80 (Tween 80) was added to a concentration of 0.01 wt%. Sodium hyaluronate having a molecular weight of 2,000,000 was

added thereto to a concentration of 0.9mg/ml. The resulting solution was supplied to a spray - dryer (Bvichi 190) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 2.0 µm.
Test Example 1; In vitro Release-Test
The microparticles prepared in Examples 1, 2 and 3 were respectively suspended in a buffer(150 mM sodium chloride, 10 mM phosphate and 0.05% sodium azide, pH 7.4) so that a concentration of hGH becomes 1.0 mg/ml. The dispersion thus obtained was put in oven and the release of hGH was tested in a 37 °C stirrer. At the predetermined sampling time, the resulting dispersion was centrifuged at 800 g for 10 min. to obtain a supernatant and a fraction of the supernatant corresponding to 1/10 of the entire dispersion was removed therefrom. An equal amount of the buffer was added to the dispersion and the release-test was continued at 37°C. The concentration of hGH in the supernatant fraction was measured by Lowry method and high performance liquid chromatography(HPLC) in order to determine the amount of released hGH relative to the time. The results are shown in Fig. 1.
Fig. 1 displays the time-dependent changes in the released amount of hGH .in vitro. As shown in Fig. 1, the rate of hGH release is slower as the molecular weight of hyaluronic acid is higher and the content of hGH is

lower. In deed, the microparticle obtained in Example 3 shows slowest release rate. These results show that the period of sustained-release of the drug can be controlled by regulating the molecular weight of hyaluronic acid, the content of hGH and the like. Moreover, the microparticles prepared in the present invention exhibit constant rate of in vitro until 70% of hGH is released, without initial burst release.
Test Example 2: Stability of hGH in Microparticle
In order to confirm whether the hGH in the inventive microparticles is identical with the aqueous hGH used for the preparation of the microparticles, hGH released from the microparticles in the dji vitro release test was assayed by employing reversed-phase high performance liquid chromatography(RP-HPLC) and size exclusion chromatography(SEC).
The denaturation of hGH due to the oxidation and deamidation can be confirmed by RP-HPLC and the results are shown in Figs. 2A and 2B.
Figs. 2A and 2B demonstrate the stability of the sustained-release composition of the present invention containing hGH by RP-HPLC, wherein Fig. 2A is the RP-HPLC profile of hGH released from the formulation of the present invention and Fig. 2B, aqueous hGH Control).
The denaturation of hGH due to the aggregation can be confirmed by SEC and the results are shown in Figs. 3A and 3B.

Figs. 3A and 3B demonstrate the stability of the sustained-release composition of the present invention containing hGH. by SEC, wherein Fig. 3A is the SEC profile of hGH released from the formulation of the present invention and Fig. 3B, aqueous hGH Control).
As shown in Figs. 2A, 2B, 3A and 3B, hGH released from the inventive compositions is identical with the aqueous hGH Control and the content of hGH monomer is more than 95%. These results show that the denaturation of hGH does not occurred during the preparation of the inventive microparticle compositions and the release thereof at 37°C.
Test Example 3; In vivo Release-Test
Dwarf rats having the heredity of low growth hormone secretion were employed in a test to examine the sustained-release property of the microparticle of the present invention.
The sustained-release microparticle prepared in Example 1 was dispersed in a mixture of propyleneglycol and ethanol (7:3 (v/v) ) so that the concentration of hGH became 5mg/ml. The resulting dispersion was diluted with a buffered aqueous solution(150 mM NaCl and 10 mM phosphate, pH 7.4) so that a concentration of hGH became 0.5mg/ml.
Eighteen heads of seven week-old dwarf rats having an average body weight of 103 g were divided into three groups, each consisting of six rats. The rats of the

first group were administered by a subcutaneous injection with 0.1ml of the microparticle dispersion prepared above (corresponding to 50 fig of hGH) daily for a period of two weeks(Experimental group). The rats of the second group were administered with Eutropin , a commercially available hGH formulation for aqueous injection, under the same condition (Comparative group). The rats of the third group were not administered with hGH(non-treated Control group). The rats were weighted every day to examine the change in their body weight.
Fig. 4 compares the time-dependent changes in the weight gain pattern, the rats of the Experimental group, the Comparative group and the Control group.
As shown in Fig. 4, the rats of the Experimental group exhibited a continuous weight gain over a period of 2 weeks, which is larger than that of the Comparative group and the Control group. These results show that the inventive microparticle formulation is more effective than the conventional formulations owing to its sustained-release property.
Test Example 4; In vivo Release-Test
The sustained-release microparticle prepared in Example 2 was dispersed in a cottonseed oil so that the concentration of hGH became 1.5mg/ml.
Twenty-four heads of seven week-old dwarf rats having an average body weight of 105 g were divided into four groups, each consisting of six rats. The rats of

the first group were administered by a subcutaneous injection with 0.1ml of the microparticle dispersion prepared above(corresponding to 150µ of hGH) every three days for a period of two weeks (Experimental group). The rats of the second group were administered with a commercially available hGH formulation for aqueous injection (Eutropin®, LG Chem. Ltd., Korea), under the same condition (Comparative group 1). The rats of the third group were administered with a commercially available hGH formulation for aqueous injection (Eutropin®, LG Chem. Ltd., Korea) corresponding group 2). The rats of the fourth group were not administered with hGH (non-treated Control group). The rats were weighted every day to examine the change in their body weight.
Fig. 5 contrasts the time-dependent changes in the weight gain patterns of the Experimental group, the Comparative groups and the Control group.
As shown in Fig. 5, the rats of the Experimental group exhibited a larger weight gain than the rats of the Comparative groups and the Control group. The rats of Comparative group 1 shows significant weight gain at day 1, however, they exhibits lower weight gain than the rats of the Control group at days 2 and 3 after the administration. The rats of the Experimental group and Comparative group 2 show continuous weight gain. These results show that the inventive microparticle formulation has an effective sustained-release property remaining at least for 3 days.

Test Example 5; In vivo Release-Test
The sustained-release microparticle prepared in Example 2 was dispersed in a cottonseed oil so that the concentration of hGH become 1.5mg/ml. Eight rabbits having an average body weight of 2.5kg were divided into two group, each consisting of four rabbits. The rabbits of one group were administered by an injection with the microparticle dispersion prepared above in an amount corresponding to 3,700 /ig of hGH (Experimental group) . The rabbits of the other group were not administered with hGH(Control group).
After the administration, blood samples were taken from the rabbits daily over a period of 6 days.
The amount of hGH in the blood samples was quantified by RIA (radio-immuno assay) method.
Fig. 6 depicts the time-dependent changes in the concentration of human growth hormone in blood.
As shown in Fig. 6, the amount of hGH in blood was maintained in a range of from 0 to 11 ng/ml for 4 days after the administration and then was gradually reduced after day 5. This result shows that the inventive microparticle composition have a constant release rate during 4 days and the release rate was gradually reduced thereafter. This result agrees with the result of Test Example 1 wherein the in vivo release rate of hGH is linear until 70% of hGH is release. In contrast, the concentration of hGH in blood of the Control group was under the concentration detectable by RIA method(1 ng/ml)

and accordingly can be ignored.
Example 4; Preparation of Microparticle and In vitro
Release-Test
(Step 1) Preparation of Microparticle
To a 5 mM PBS containing 2 mg/ml of bovine somatotropin(bST), Tween 80 was added to a concentration of 0.01 wt%. Sodium hyaluronate having a molecular weight of 1,000,000 was added thereto to a concentration of 2mg/ml. The resulting solution was supplied to a spray-dryer(Buchi 190) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 3.0µm
(Step 2) In vitro Release-Test
An in vitro release-test was conducted by employing the microparticles prepared in Step 1 in accordance with the method of Test Example 1 and the stability of the released bST was tested in accordance with the method of Test Example 2.
The released bST was quantified and qualified by way of conducting SEC. As a result, bST was released more i than 8 5% for 72 hours and the denaturation of bGH did not occur.

Example 5: Preparation of Microparticle and In vitro Release-Test
(Step 1) Preparation of Microparticle
To a 5 mM phosphate buffered saline PBS containing 2 mg/ml of porcine somatotropin (pST), Polysorbate 80 Tween 80 was added to a concentration of 0.01 wt%. Sodium hyaluronate having a molecular weight of 1,000,000 was added thereto to a concentration of 2mg/ml. The resulting solution was supplied to a spray-dryer(Buchi 190) Biichi Labortechnik GmbH, Co. Inc. Switzerland) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 3.0 um.
(Step 2) In vitro Release-Test
An In vitro release-test was conducted by employing the microparticles prepared in Step 1 in accordance with the method of Test Example 1 and the stability of the released pST was tested in accordance with the method of Test Example 2.
The released Porcine somatotropin was quantified and qualified by way of conducting SEC. As a result, pST was released more than 90% for 72 hours and the denaturation of pST did not occur.

Example 6 : Preparation of Microparticle and In vitro Release-Test
(Step 1) Preparation of Microparticle
To a 5 mM phosphate buffered saline PBS containing 0.4 mg/ml of granulocyte macrophage-colony stimulating factor Granulocyte macrophage-colony stimulating factor (GM-CSF), Polysorbate 80 Tween 80 was added to a concentration of 0. 01 wt%. Sodium hyaluronate having a molecular weight of 1,000,000 was added thereto to a concentration of 1.6mg/ml. The resulting solution was supplied to a spray-dryer (Biichi 190) Biichi Labortechnik GmbH, Co. Inc. Switzerland) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 3.0 pm.
(Step 2) In vitro Release-Test
An in vitro release-test was conducted by employing the microparticles prepared in Step 1 in accordance with the method of Test Example 1 and the stability of the released GM-CSF was tested in accordance with the method of Test Example 2.
The released GM-CSF was quantified and qualified by way of conducting SEC. As a result, GM-CSF was released more than 92% for 72 hours and the denaturation of GM-CSF did not occur.

Example 7; Preparation of Microparticle and In vitro
Release-Test
(Step 1) Preparation of Microparticle
To a 5 mM PBS containing 1000 IU/ml of erythropoietin(EPO) and 0.5 mg/ml of serum albumin, Tween 80 was added to a concentration of 0.01 wt%. Sodium hyaluronate having a molecular weight of 1,000,000 was added thereto to a concentration of 2.5 mg/ml. The resulting solution was supplied to a spray-dryer(Buchi 190) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 3.5 ^m.
(Step 2) I_n vitro Release-Test
An in vitro release-test was conducted by employing the microparticles prepared in Step 1 in accordance with the method of Test Example 1 and the stability of the released EPO was tested in accordance with the method of Test Example 2.
The released EPO was quantified and qualified by way of conducting SEC. As a result, EPO was released more than 70% for 72 hours and the denaturation of EPO did not occur.

Example 8; Preparation of Microparticle and In vitro
Release-Test
(Step 1) Preparation of Microparticle
To a 5 mM PBS containing 2 x 105 IU/ml of interferon-a, 0.2 mg/ml of D-tnannitol and 0.2 mg/ml of serum albumin, Tween 80 was added to a concentration of 0.01 wt%. Sodium hyaluronate having a molecular weight of 1,000,000 was added thereto to a concentration of 2.5 mg/ml. The resulting solution was supplied to a spray-dryer (Biichi 190) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 105 °C. The mean diameter of the microparticles thus obtained was 3.5 fxm.
(Step 2) Ln vitro Release-Test
An iri vitro release-test was conducted by employing the microparticles prepared in Step 1 in accordance with the method of Test Example 1 and the stability of the rel-eased interferon-a was tested in accordance with the method of Test Example 2.
The released interferon-a was quantified and qualified by way of conducting RP-HPLC. As a result, interferon-a was released more than 90% for 72 hours and the denaturation of interferon-a did not occur.

Example 9; Preparation of Microparticle and In vitro
Release-Test
(Step 1) Preparation of Microparticle
To a 5 mM PBS containing 2 x 105 IU/ml of interferon-y, 0.2 mg/ml of glycine and 0.2 mg/ml of serum albumin, Tween 80 was added to a concentration of 0.01 wt%. Sodium hyaluronate having a molecular weight of 1,000,000 was added thereto to a concentration of 2.5 mg/ml. The resulting solution was supplied to a spray-dryer (Biichi 190) at a rate of 3 ml/tnin. to prepare microparticles. The temperature of the influx air to the spray dryer was 105 °C. The mean diameter of the microparticles thus obtained was 3.5µm.
(Step 2) In vitro Release-Test
An in vitro release-test was conducted by employing the microparticles prepared in Step 1 in accordance with the method of Test Example 1 and the stability of the rel-eased interferon-y was tested in accordance with the method of Test Example 2.
The released interferon-γ was quantified and qualified by way of conducting RP-HPLC. As a result, interferon-γ was released more than 85% for 72 hours and the denaturation of interferon-y did not occur.

Example 10: Preparation of Microparticle and In vitro
Release-Test
(Step 1) Preparation of Microparticles
To a 10 mM PBS containing 20 IU/ml of insulin, Tween 80 was added to a concentration of 0.01 wt%. Sodium hyaluronate having a molecular weight of 1,000,000 was added thereto to a concentration of 2 mg/ml. The resulting solution was supplied to a spray-dryer(Buchi 190) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 3.0 µm.
(Step 2) in vitro Release-Test
An in vitro release-test was conducted by employing the microparticles prepared in Step 1 in accordance with the method of Test Example 1 and the stability of the released insulin was tested in accordance with the method of Test Example 2.
The released insulin was quantified and qualified by way of conducting RP-HPLC. As a result, insulin was released more than 95% for 72 hours and the denaturation of insulin did not occur.

Example 11; Preparation of Microparticle and In vitro
Release-Test
(Step 1) Preparation of Microparticle
To a 5 mM PBS containing 2 mg/ml of insulin-like growth factor, Tween 80 was added to a concentration of 0.01 wt%. Sodium hyaluronate having a molecular weight of 1,000,000 was added thereto to a concentration of 2 mg/ml. The resulting solution was supplied to a spray-dryer (Buchi 190) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 3.0µm.
(Step 2) I_n vitro Release-Test
An in vitro release-test was conducted by employing the microparticles prepared in Step 1 in accordance with the method of Test Example 1 and the stability of the released insulin-like growth factor was tested in accordance with the method of Test Example 2.
The released insulin-like growth factor was quantified and qualified by way of conducting RP-HPLC. As a result, insulin-like growth factor was released more than 90% for 72 hours and the denaturation of insulinlike growth factor did not occur.

Comparative Example 1; Preparation of Gel Formulation
and In vitro Release-Test
(Step 1) Preparation of Gel Formulation
To a 5 mM PBS containing 2.3 mg/ml of hGH, sodium hyaluronate having a molecular weight of 2,000,000 was added to a concentration of 20 mg/ml to obtain 2% hyaluronate gel formulation containing hGH.
(Step 2) In vitro Release-Test
The gel formulation prepared in Step 1 was tested by the procedure of Test Example 1. As a result, 100% of hGH was released within 1 hour. This result shows that the gel formulation releases a drug within a shorter period than the inventive microparticles because it is easily diluted by water.
Comparative Example 2; Preparation of Gel Formulation
and In vivo Release-Test
(Step 1) Preparation of Gel Formulation
To a 5 mM PBS containing 1.5 mg/ml of hGH, sodium hyaluronate having a molecular weight of 2,000,000 was added to a concentration of 20 mg/ml to obtain a non-fluid gel formulation containing hGH.
1 ml of the gel formulation thus obtained was dispersed in 2 ml of cottonseed oil and the mixture was homogenized to form an emulsion.

(Step 2) In vitro Release-Test
Twenty-four heads of seven week-old dwarf rats having an average body weight of 95 g were divided into four groups, each consisting of 6 rats. The rats of one group were administered by a subcutaneous injection with the 0.3 ml of the emulsion prepared in Step
1 (corresponding to 150µg of hGH) (Group 1) .
In order to compare the efficiency of the emulsion formulation with other formulations, the rats of another two groups were administered with a dispersion containing the sustained-release microparticles prepared in Example
2 dispersed in a cottonseed oil so that the concentration
of hGH became 150 µg (Group 2) ; Eutropin corresponding to
150 pig of hGH(Group 3), respectively. The rats of the
last group were not administered with hGH
formulation(Control group). After the administration,
the changes in the weight gain of the rats were observed
for 6 days.
Fig. 7 describes the time-dependent changes in the wei-ght gain patterns of dwarf rats treated with the inventive sustained-release formulation of human growth hormone in comparison with those of conventional formulations. As a result, the time-dependent changes in the weight gain pattern of dwarf rats treated with the hyaluronate gel formulation were similar to the Eutropin group. That is, the body weight of dwarf rats treated with the hyaluronate gel formulation was reduced 2 or 3 days after the administration and was similar to that of the rats of the Control group thereafter. However, rats

of the group treated with the inventive formulation exhibited continuous weight gain higher than the other groups by 150% during 6 days.
Comparative Example 3: Preparation of Microparticle
Formulation using Sodium-Carboxymethyl Cellulose and In vivo and In vitro Release-Test
(Step 1) Preparation of Microparticle Formulation
To a 5 mM PBS containing 0.2 mg/ml of hGH, Tween 80 was added to a concentration of 0.01 wt%. Sodium-carboxymethyl cellulose{Na-CMC, medium viscosity grade) was added thereto to a concentration of 1.8mg/ml. The resulting solution was supplied to a spray-dryer(Buchi 190) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85 °C. The mean diameter of the microparticles thus obtained was 3.0 µ.m.
(Step 2) In vitro Release-Test
The microparticle formulation prepared in Step 1 was tested by the procedure of Test Example 1 and the results are listed in Table 1.

Table 1
(Table Removed)

As shown in Table 1, the time-dependent changes in the in vitro release pattern of the microparticle formulation prepared in Step 1 differ from that of the inventive microparticle. That is, it exhibited the ill-balanced release pattern that more than 30% of hGH was released during initial 1 hour, another 30% was released until 4 8 hours, and then release of hGH hardly occurred thereafter. These results show that the release pattern of a drug becomes ill-balanced by the interaction between the protein drug and the matrix, and possibility of the denaturation of the drug is very high, when a natural carbohydrate polymer having a hydrophobicity stronger than hyaluronic acid is used as a matrix material.
(Step 3) In vivo Release-Test
The microparticle formulation prepared in Step 1 was dispersed in a cottonseed oil. The resulting dispersion was administered to 7 week-old dwarf rats in an amount of 300 fig of hGH per head and a non-administered group were used as a Control group. The weight gains of rats were measured over a period of 7 days and the results are listed in Table 2 as an accumulated weight gain.

Table 2
(Table Removed)


As shown in Table 2, the rats treated with the microparticle prepared in Step 1 exhibited the weight gain pattern similar to that of the hyaluronate-gel formulation in Comparative Example 2. That is, they exhibited the weight gain only at day 1 and the body weight thereof was reduced at day 2. Further, they exhibited the weight gain rate lower than the Control group thereafter, and finally show a weight gain similar to the Control group at day 7. These results show that the Na-CMC formulation has an inferior release property and titer than the inventive hyaluronate microparticle, although Na-CMC is a natural carbohydrate polymer as hyaluronic acid is.

Comparative Example 4; Preparation of Microparticle
Formulation using Hyaluronic Acid-Benzyl Ester and In vivo and In vitro Release-Test
(Step 1) Preparation of Microparticle Formulation
Natural hyaluronic acid and benzyl alcohol were chemically reacted to produce hyaluronic acid-benzyl ester and then microparticles containing hGH was prepared as described below.
To a 5 mM PBS containing 2 mg/ml of hGH, Tween 80 was added to a concentration of 0.01 wt%. The resulting solution was supplied to a spray-dryer(Buchi 190) at a rate of 3 ml/min. to prepare microparticles. The temperature of the influx air to the spray dryer was 85°C. The mean diameter of the microparticles thus obtained was 2.5 /itn.
The particles thus obtained was dispersed in dimethylsulfoxide(DMSO) containing 6% of hyaluronic acid-benzyl ester and the resulting dispersion was added to mineral oil containing a surfactant, Aracel ATM(ICI, U.S.A.), and the mixture was homogenized to form a microemulsion. The resulting microemulsion consists of a continuous phase of mineral oil and a dispersive phase of hyaluronic acid-benzyl ester/DMSO solution containing hGH dispersed therein.
Ethyl acetate was added to the microemulsion thus obtained with stirring and then DMSO was extracted with ethyl acetate and hyaluronic acid-benzyl ester becomes

hardened to produce hyaluronic acid-benzyl ester
particles containing hGH particle. The mean diameter of
the final particles thus obtained was 5.5 /im and the
content of hGH was 45%.
(Step 2) .In vivo Release-Test
The microparticles prepared in step 1 were tested by the procedure of Test Example 1 and the results are listed in Table 3.
Table 3
(Table Removed)


As shown in Table 3, in the microparticle prepared by endowing hydrophobicity to the natural hyaluronic acid by using hyaluronic acid-benzyl ester, release of hGH was hardly occurred after initial 5 hours. The reason why hGH was not released is that the interaction between the protein drug(hGH) and hyaluronic acid-benzyl ester matrix is too strong.
(Step 3) I_n vivo Release-Test
The microparticles prepared in step 1 were dispersed in a cottonseed oil. The resulting dispersion was administered to 7 week-old dwarf rats in an amount of 300 µg of hGH per head and a non-administered group were used

as a Control group. The weight gains of rats were measured over a period of 7 'days and the results are listed in Table 4 as an accumulated weight gain.
Table 4
(Table Removed)


A: Control group
B: hyaluronic acid-benzyl ester microparticle formulation group
As shown in Table 4, the hyaluronic acid-benzyl ester microparticle formulation hardly an efficiency after day 1.
While the invention has been described with respect to the above specific embodiments, it should be recognized that various modifications and changes may be made and also fall within the scope of the invention as defined by the claims that follow.





What is claimed is:
1. A process for preparing a sustained-release
drug composition comprising microparticles of hyaluronic
acid or an inorganic salt thereof and a protein or
peptide drug encased in said microparticles, which
comprises the steps of: (1) preparing an aqueous solution
containing the protein or peptide drug and hyaluronic
acid or the inorganic salt thereof; and (2) spray-drying
or freeze-drying the aqueous solution obtained in step
(I) , wherein the average size of said microparticles
ranges from 0.1 to 40 /zm.
2. The process of claim 1, wherein said sustained-
release drug composition further comprises a stabilizer.
3. The process of claim 1, wherein the average size
of microparticle ranges from 1 to 10 /im.
4. The process of claim 1, wherein the drug is
selected from the group consisting of human growth
hormone, bovine somatotropin, porcine somatotropin,
growth hormone releasing hormone, growth hormone
releasing peptide, granulocyte-colony stimulating factor,
granulocyte macrophage-colony stimulating factor,
macrophage-colony stimulating factor, erythropoietin,
bone morphogenetic protein, interferon, insulin,
atriopeptin-III, monoclonal antibody, TNF, macrophage
activating factor, interleukin, tumor denaturing factor,
insulin-like growth factor, epidermal growth factor, tissue plasminogen activator, urokinase and a mixture thereof.
5. The process of claim 1, wherein the inorganic
salt is selected from the group consisting of sodium,
potassium, lithium, calcium, ammonium, magnesium, zinc,
copper and cobalt salts of hyaluronic acid.
6. The process of claim 2, wherein the stabilizer
is selected from the group consisting of a
polysaccharide, protein, amino acid, lipid, fatty acid,
polyethyleneglycol, inorganic salt, surfactant and a
mixture thereof.
7. A process for preparing an injection
formulation comprising a sustained-release drug
composition including microparticles of hyaluronic acid
or an inorganic salt thereof and a protein or peptide
drug encased in said microparticles, wherein the average
size of said microparticles ranges from 0.1 to 40 p.m,
which comprises the step of dispersing the sustained-
release drug composition in an injection medium.
8. The process of claim 7, wherein said injection
formulation further comprises a dispersant or
preservative.
9. The process of claim 7, wherein the injection
medium is selected from the group consisting of a buffered aqueous solution, ethanol, propyleneglycol, polyethyleneglycol, vegetable oil, mineral oil, squalene, cod liver oil, mono-, di and tri-glyceride and a mixture thereof.
10. The process of claim 9, wherein the vegetable oil is selected from the group
consisting of corn oil, olive oil, soy bean oil, safflower oil, cottonseed oil,
peanut oil, peanut oil, sesame oil, castor oil and a mixture thereof.
11. A process for preparing a sustained-release drug composition comprising
microparticles of hyaluronic acid substantially as herein described with
reference to the foregoing description, the accompanying examples and the
drawings.

Documents:

837-del-1998-abstract.pdf

837-DEL-1998-Claims.pdf

837-del-1998-complete specification (granted).pdf

837-DEL-1998-Correspondence-Others.pdf

837-del-1998-correspondence-po.pdf

837-DEL-1998-Description (Complete).pdf

837-DEL-1998-Drawings.pdf

837-DEL-1998-Form-1.pdf

837-DEL-1998-Form-2.pdf

837-DEL-1998-Form-3.pdf

837-DEL-1998-Form-4.pdf

837-DEL-1998-Form-6.pdf

837-DEL-1998-GPA.pdf

837-DEL-1998-Petition-Others.pdf


Patent Number 188958
Indian Patent Application Number 837/DEL/1998
PG Journal Number 06/2013
Publication Date 08-Feb-2013
Grant Date 19-Sep-2003
Date of Filing 31-Mar-1998
Name of Patentee LG CHEMICAL LIMITED
Applicant Address 20 YOIDO-SONG YONGDUNGPO-GU, SEOUL, REPUBLIC OF KOREA.
Inventors:
# Inventor's Name Inventor's Address
1 MUNG-JIN KIM LG APT. 6-104, #381-42, DORYONG-DONG, YUSIONG-GU, DAEJEON 305-340, KOREA.
2 SUN-JIN KIM #662-2, JAYANG-DONG, KWANGJIN-GU, SEOUL 143-190, KOREA.
3 OH-RYONG KWON LG. APT 7-305, #381-42, DORYONG-DONG, YUSEONG-GU, DAEJEON 305-340, KOREA.
PCT International Classification Number A61K 9/22
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 97-12046 1997-04-01 Republic of Korea