Title of Invention

"RECEIVER TUBE WITH RECEIVER TUBULAR JACKET AND PARABOLIC TROUGH COLLECTOR CONTAINING SAME"

Abstract j ABSTRACT "TUBULAR JACKET, RECEIVER TUBE AND PARABOLIC TROUGH COLLECTOR FOR SOLAR ENERGY" The parabolic trough collector includes a single-axis parabolic mirror (1) and a receiver tube (2) arranged at the focal point (F) of the parabolic mirror (1). The receiver tube (2) includes an absorber tube (4) and an outer tubular glass jacket (3) around it. To compensate for focusing errors in the parabolic collector and thus to reduce associated geometric optical losses, the tubular jacket (3) is provided with structural elements (9a, 9b, 9c, 9d), which focus sunlight reflected from the mirror as well as sunlight that falls directly on the receiver tube from the sun on the absorber tube. The receiver tube is preferably arranged relative to the parabolic mirror, so that its center is displaced from the focal point (F) by a distance equal to half the spacing between the tubular jacket (3) and the absorber tube (4). Figure 6b.
Full Text I
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ORIGINAL
BACKGROUND OF THE 1NVENT80N ^
The present invention relates to tubular jacket, receiver tube and parabolic trough
collector for solar energy
) A known parabolic trough collector comprises a single axis parabolic
mirror and a receiver tube, which is arranged at the focus of the parabolic mirror.
The mirror usually has a width of from 5 to 6 m. The receiver tube comprises a
preferably radiation selective inner tube section, which is also called the absorber
tube, and an outer tubular jacket made of glass for insulation. Mirror and receiver
1) tube are directed toward the sun, so that the solar radiation always is directed
normal to the aperture plane and ideally the radiation falling on the mirror is
guided to the receiver tube.
Focusing errors and thus geometrically dependent optical losses occur in •
parabolic trough collectors due to various factors. For example, the mirror
i ) elements have a certain total shape tolerance or also waviness, which leads to
focusing errors. The positioning of the mirror elements during assembly is only
possible within certain tolerances. Also self-deformation, manufacturing and
assembly tolerances of the steel structure, on which the parabolic trough

collector is built, must be considered. Last, but not least, wind occurring in the
2) vicinity of the parabolic trough collector leads to deformation of the entire '
structure and thus to focusing errors. •
Currently attempts have been made to minimize optical losses by
defocusing with the help of secondary concentrators mounted on the receiver
2
tube. Already there has been an experimental use of a secondary planar
^ reflector. An additional arrangement of a parabolic mirror with a secondary
concentrator in the form of a metallic reflector has been described in WO
97/00408. A zig-zag-shaped metal sheet has been used as a secondary
5 concentrator according to H. Price, et al, Journal of Solar Energy Engineering,
Volume 124, p. 109-125 (2002).
When a highly reflective material, e.g. a polished metal sheet, is used for
the secondary concentrator, it is important to put it in the tubular jacket in a
vacuum, in order to protect it from dirt and aging. The secondary concentrator
1) can be mounted either on the tubular jacket or on the absorber tube. The
absorber tube is shaded by mounting the secondary concentrator above the
absorber tube on the side facing away from the mirror. When the secondary
concentrator is wider than the absorber tube, also a part of the mirror is shaded.
If the secondary concentrator is attached to the tubular jacket, a part of the
1: i radiation, which falls on the side of the secondary concentrator facing away from
the mirror, is lost, since the tubular jacket and the absorber tube are thermally
decoupled. It is possible to use a portion of this radiation when the secondary
concentrator is attached to the absorber tube and is made absorbing on the side
facing away from the mirror. Because of that feature more radiation can be
20 utilized. At the same time however the increase in the absorber surface area
increases the thermal losses.
The increase of the interceptor factor (the fraction of the radiation, which
falls on the absorber tube), which is achieved by the secondary concentrator, is
3
4
necessarily accompanied with radiation losses on account of the above-
^ mentioned disadvantages. No significant improvement of the interceptor factor
may therefore be achieved in total.
) SUMMARY OF THE INVENTION
It is an object of the present invention to provide a tubular jacket for a
parabolic trough collector, which helps to provide the highest possible interceptor
factor, thus increasing the amount of solar energy that is collected.
1) It is another object of the present invention to provide a receiver tube for a
parabolic trough collector, which helps to collect more solar radiation than
conventional receiver tubes of the prior art and has the highest possible
interceptor factor.
It is a further object of the present invention to provide a parabolic trough
1; collector for solar energy, which has a receiver tube with the highest possible
interceptor factor.
According to the present invention the tubular jacket or jacket tube for a
parabolic trough collector has structural elements, which focus sunlight on an
absorber tube arranged in the tubular jacket or jacket tube, by deflection and/or
2) detraction of the sunlight.
According to the present invention a receiver tube for a parabolic trough
collector comprises a tubular jacket and an absorber tube arranged in the tubular
jacket. The tubular jacket has structural elements, which focus sunlight on the
4
absorber tube arranged in the tubular jacket, by deflecting and/or detracting
^ sunlight.
According to the present invention the parabolic trough collector for solar
energy comprises a parabolic mirror having a focal point and a receiver tube
5 arranged at the focal point of the parabolic mirror. The receiver tube comprises
an absorber tube and a tubular jacket around the absorber tube, wherein the
tubular jacket comprises structural elements, which focus sunlight on the
absorber tube arranged in it, by deflecting and/or detracting sunlight.
Because of the focusing structural elements in the tubular jacket,
1) radiation, which would enter from a certain angular range through a smooth or
unstructured tubular jacket and leave again without impinging on the absorber
tube, now is directly guided to the absorber tube surface. This especially
concerns rays, which come to the tubular jacket from the outside region of the
parabolic mirror, as well as rays, which impinge directly on the tubular jacket from
i 5 the sun. The structural elements of the tubular jacket are preferably formed to
particular focus the rays that reach the tubular jacket from the outer region of the
parabolic mirror on the absorber tube. The optical structuring of the tubular jacket
causes an optical widening of the absorber tube similar to a magnifying effect for
the above-mentioned angular range. Depending on the size and spatial
20 distribution of the mirror errors an increase of the optical efficiency of about 1 to 3
% can be achieved.
With larger mirror and assembly errors the increase of the optical
efficiency can turn out to be still higher. The use of a tubular jacket according to
5
the invention can also accommodate higher tolerances in mirror manufacture and
A assembly, which leads to clearly reduced costs.
An additional advantage of the tubular jacket according to the invention is
that the thermal load is distributed somewhat uniformly over the absorber tube.
: > Parabolic trough collectors have the undesirable property that the side of the
absorber tube facing the mirror is many times more strongly irradiated than the
side facing away from the mirror. Because of this property usually temperature
gradients arise over the tube circumference, which lead again to material stress
and deformation. Because of the focusing, especially of the rays falling directly
1) on the tubular jacket and rays that are axially remote from the absorber tube, the
side of the absorber tube facing away from the mirror is somewhat more strongly
irradiated when the tubular jacket according to the invention is used.
The focusing structural elements of the tubular jacket advantageously can
be a plurality of lenses, a plurality of polyhedrons, and especially preferably a
15 plurality of prisms. These types of optical elements have the property of focusing
on the interior of the tubular jacket and thus on the absorber tube.
The focusing structural elements can be provided by a suitably structured
foil, which is mounted on the inner or outer side of the tubular jacket. The
mounting on the outside is changed more easily from a manufacturing
20 engineering standpoint. In order to protect the foil from weathering effects and
dirt the foil can be attached to the inner side of the tubular jacket prior to
assembly. When the foil is to be attached, the fact that the foil is optically coupled
6
to the tubular jacket should be considered. It can, for example, be glued or
^ laminated.
In a preferred embodiment the tubular jacket is a drawn glass tube. The
focusing structural elements are constant or do not change in the longitudinal
5 direction along the tubular jacket in the drawn glass tube. Lens-shaped structural
elements are obtained e.g. by a wavy structuring of the inner and/or outer wall of
the glass tube. Prismatic or prism-shaped structural elements were obtained by a
substantially zig-zag structuring of the inner and/or outer wall of the glass tube.
In practice with the prismatic structural elements a rounding off of the prisms can
] 0 be avoided only to the extent of the current engineering capabilities.
Preferably the tubular jacket has an antireflective coating on at least one
of the inner side and outer side. Because of that it is guaranteed that a maximum
portion of the radiation impinging on the tubular jacket is guided to the absorber
tube and not reflected to the outside.
: 5 It has proven advantageous to provide structured regions only over at
least one segment. For example, the structuring is interrupted at least partially in
the region in which the radiation falls directly on the absorber tube without
deflection by the focusing structural elements of the tubular jacket on the side
facing the sun. An arrangement in which the structural elements are provided in
: 10 the tubular jacket symmetrically in two strips on respective opposite sides of the
normal axis of the parabolic mirror in angular regions of 20° to 105°, especially of
35° to 65°, is particularly preferred.
7
In a preferred embodiment of the parabolic trough collector the receiver
^ tube is displaced somewhat relative to the focal point in the direction of the
parabolic mirror by a distance equal to about half the spacing between the
tubular jacket and the absorber tube. Because of that displacement losses from
) radiation, which misses the absorber tube, in that it passes under the receiver
tube, namely between the receiver tube and the mirror, are reduced. The result is
that thermal load is distributed more equally over the absorber tube, so that a
smaller temperature gradient over the tube circumference, and thus smaller
deformation and material stresses, result.
1)
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
The objects, features and advantages of the invention will now be
illustrated in more detail with the aid of the following description of the preferred
15 embodiments, with reference to the accompanying figures in which:
Fig. 1 is a schematic cross-sectional view of a parabolic trough collector;
Fig. 2 is a diagrammatic cross-sectional view of the path of a radiation
beam traveling in a receiver tube of a parabolic trough collector;
Fig. 3 is a diagrammatic cross-sectional view of the path of radiation in a
2 0 parabolic trough collector showing the origin of focusing errors;
Fig. 4 is a cross-sectional view of a receiver tube with a segmented
tubular jacket;
Figs. 5a, 5b, 5c and 5d are respective cross-sectional views of several
8
embodiments of tubular jackets provided with focussing structural elements
A according to the invention;
Fig. 6a is a schematic cross-sectional view through a receiver tube with a
conventional tubular jacket, showing the path of peripheral rays;
t Fig. 6b is a schematic cross-sectional view through a receiver tube with a
tubular jacket structured according to the invention, showing the path of radiation
remote from the axis;
Fig. 7a is a schematic cross-sectional view through a receiver tube with a
conventional tubular jacket, showing the path of radiation coming directly from
1(1 the sun;
Fig. 7b is a schematic cross-sectional view through a receiver tube with a
tubular jacket structured according to the invention, showing the path of radiation
coming directly from the sun;
Fig. 8a is a graphical illustration of the variation of the dependence of local
1: i interceptor factor on distance from the optic axis in the case of the tubular jacket
according to the invention;
Fig. 8b Is a graphical illustration of the dependence of interceptor factor on
angle of incidence in the case of the tubular jacket according to the invention;
and
2) Fig. 9 is a cross-sectional view through a parabolic trough collector having
a receiver tube with a tubular jacket according to the invention.
9
t
^ DESCRIPTION OF THE PREFERRED EMBODIMENTS
In figure 1 a parabolic mirror 1 and a receiver tube 2 are illustrated. The
: i receiver tube 2 Is arranged at the focus of the parabolic mirror 1 in the
arrangement shown in Fig. 1. Incident radiation on the side of the receiver tube
facing the sun always impinges in the normal direction, since the mirror 1 and the
receiver tube 2 are pointed exactly toward the position of the sun. Radiation
impinges at an angle between 160° and 180° on the side of the receiver tube 2
10 facing the mirror. The arrows in Fig. 1 show the incidence angles.
In Fig. 2 a conventional receiver tube 2 is shown, which comprises an
absorber tube 4 and a tubular jacket 3. The radiation beam 5,5' is a beam, which
passes comparatively far from the optic axis of the collector, while the radiation
beam 6,6' is a beam, which passes comparatively close to the axis. Both beams
15 pass through the tubular jacket 3 without striking the absorber tube 4.
In Fig. 3 the focussing error due to mirror deformation is illustrated by
example. The losses arise principally in the outer region of the parabolic mirror 1,
since the error has a greater effect because of the greater distance to the
receiver tube 2. Because of the greater distance between the mirror 1 and the
2 3 receiver tube 2 an incident beam spreads to a greater beam cross-section in the
case of a comparatively far beam 8 (as measured with respect to the optic axis
0) than in the case of a comparatively near beam 7. As usual the deformation of
the mirror 1 is greater at the edges of the mirror than at its center because of the
10
undesirable load distribution. The mirror error additionally increases with
^ increasing distance from the optical axis 0 because of that. The focusing error
has diverse consequences. Radiation beam 8, which falls on the tubular jacket 3
from the edge region of the mirror, passes through it to a part on the upper side
) facing away from the mirror. Radiation beam 7, which is directed at the mirror
center, falls on the receiver tube 2 almost without any losses. Beams, which pass
through the tubular jacket 3 before they reach the mirror 1, fall in part on the
absorber tube 4. A further part leaves the tubular jacket 3, without falling on the
absorber tube 4 and is guided toward the mirror 1. However because of the
13 tubular jacket 3 the beams are partially deflected strongly, so that they miss the
absorber tube 4 after reflection at the mirror 1.
In Fig. 4 a receiver tube 2 is shown, which comprises an absorber tube 4
and a tubular jacket 3 structured in certain segments. In the embodiment shown
in Fig. 4 the structuring in the region a of the tubular jacket 3, in which the
15 radiation comes directly from the sun to the absorber tube 4 without additional
deflection, is omitted. That is region a is not structured. Moreover the structuring
is omitted in the region of the tubular jacket 3 facing the mirror. Since the
incoming beam angle space on the side facing the mirror is almost completely
filled, no significant increase of the interceptor factor can be achieved by
20 structuring this region. Especially in the lower tubular jacket region, in which the
radiation falls on the absorber tube 2 from an angular range near 180°, a small
local reduction in the interceptor factor might even result.
It has been shown that at least one segment or region designated by c
11
should be structured, which means the structuring or structure elements should
^ be provided in an angular region of 35° to 65° to the normal axis N of the
parabolic mirror surface. An additional increase of the interceptor factor can be
achieved when the segments designated by b and d are provided with structural
) elements or structured. This corresponds to an angular range of 20° to 105° to
the normal axis N of the parabolic mirror surface. Assuming a mirror angular
error of e.g. 4 to 5 mrad, an increase of interceptor factor of up to 3 % may be
achieved.
In Fig. 5a to 5d specific embodiments of tubular jacket 3 according to the
i ) invention are illustrated in cross section to show the structured elements 9a to 9d
for focussing more radiation on absorber tube 4. Three tubular jackets 3 of Figs.
5a, 5b and 5c have structural elements or structuring 9a, 9b, 9c only in a certain
angular region. A lens-shaped structuring or lens-shaped structural elements 9a
are shown in Fig. 5a. A prism-shaped structuring or prism-shaped structural
15 elements 9b are shown in Fig. 5b. Zig-zag shaped structural elements 9c are
shown in Fig. 5c. The structural elements shown in Fig. 5d, which are prismshape,
are provided on a foil 19 that is placed on the outside of the tubular jacket
3. In other embodiments the foil may be placed on the inside of the tubular
jacket. These structural elements or structuring in these embodiments provide an
20 optimized interceptor factor. The boundary surfaces are selected so that as great
as possible focussing on the absorber tube is attained for a given incidence
angle and mirror error.
12
In Fig. 6a the path of rays is shown in a receiver tube 2 comprising a
^ conventional glass tubular jacket 3 of a given thickness and an absorber tube 4.
I The ray path shown In Fig. 6a is for a beam that is comparatively far from the
optic axis. Individual rays, which do not reach the absorber tube 4, occur
5 especially in the part 3' of the tubular jacket 3 facing away from the mirror 1.
Furthermore a gentle defocusing effect of the part 3' of the tubular jacket 3 is
observed. It is caused by the given thickness of the tubular jacket 3 and by the
difference between the index of refraction of glass and air or glass and vacuum.
In the embodiment of Fig, 6b the tubular jacket 3 includes zig-zag structural
13 elements 2' according to the invention, especially in the angular region 90° to 20°
to the normal axis N. The zig-zag surface shape or profile, like an arrangement
of prisms, acts on the incident radiation that is comparatively far from the axis so
that a large part of the othenwise defocused incident radiation is guided to the
absorber tube 4.
15 Figs. 7a and 7b show the same arrangement as in Figs. 6a and 6b, but for
radiation which falls directly from the sun on the receiver tube 2 comprising the
absorber tube 4 and the tubular jacket 3. The ratio of the radiation, which falls on
the absorber tube 4 and which is deflected away from it, corresponds to the ratio
of the cross-sectional areas in a longitudinal section through the absorber tube 4
2) and through the tubular jacket 3 (Fig. 6a). Furthermore the defocusing effect of
the part 3' of the tubular jacket 3 on the normal radiation is especially clear. Of
course even using the tubular jacket 3 according to the invention with the
structured region not all rays are guided to the absorber tube 4. However the
13
portion of the radiation incident on the tubular jacket 3 that reaches the absorber
g | tube 4 can be significantly increased.
' This effect is also clearly understandable with the help of the graphical
illustrations in Figs. 8a and 8b. Fig. 8a shows the dependence of the local
5 interceptor factor in percent on the distance to the optic axis in millimeters. The
solid curve corresponds to the curve obtained with a conventional or prior art
unstructured tubular jacket. The dashed curve corresponds to the curve obtained
using a tubular jacket with the focussing structural elements according to the
invention. A definite increase of the interceptor factor for radiation coming directly
1) from the sun (spacing to the optic axis of about 0 mm) and for radiation that is
spaced in a region comparatively far, about 2000 mm, from the axis is observed.
Also the interceptor factor is increased by the focussing structural elements in the
tubular jacket between about 1 % (incident angle between 0° and 10°) and about
3 % (incidence angle between 50° and 60°).
15 In Fig. 9 a preferred arrangement of the receiver tube 2 comprising the
absorber tube 4 and the tubular jacket 3 in relation to the parabolic mirror 1 is
sketched. Conventionally the receiver tube 2 is arranged at the focal point F.
According to the invention, in order to reduce the number of rays that miss the
absorber tube by passing under the receiver tube 2, the receiver tube 2 (i.e. its
2) center or the center of the absorber tube) is displaced from the focal point F in
the direction of the parabolic mirror 1 by a distance equal to about half of the
spacing d between the tubular jacket 3 and the absorber tube 2.
14
In certain embodiments the tubular jacket 3 may be provided with an
(^ antireflective coating on an inside surface 17 as shown in Fig. 7b and/or on an
outside surface 11 as shown in Fig. 6b.
:i The disclosure in German Patent Application 103 05 428.6-15 of February
3, 2003 is incorporated here by reference. This German Patent Application
describes the invention described hereinabove and claimed in the claims
appended hereinbelow and provides the basis for a claim of priority for the
instant invention under 35 U.S.C. 119.
1) While the invention has been illustrated and described as embodied in a
tubular jacket for an absorber tube of a parabolic trough collector, a receiver tube
of the parabolic trough collector and a parabolic trough collector, it is not
intended to be limited to the details shown, since various modifications and
changes may be made without departing in any way from the spirit of the present
15 invention.
Without further analysis, the foregoing will so fully reveal the gist of the
present invention that others can, by applying current knowledge, readily adapt it
for various applications without omitting features that, from the standpoint of prior
art, fairly constitute essential characteristics of the generic or specific aspects of
20 this invention.
What is claimed is new and is set forth in the following appended claims.
15






w We claim:
1. A tubular jacket (3) for a parabolic trough collector, said parabolic trough collector
comprising a parabolic mirror (1) having a focal point (F) and a normal axis (N) and a receiver
tube (2) arranged at or below said focal point to receive solar radiation reflected from the
parabolic mirror (1), said parabolic mirror (1) being arranged outside of said receiver tube {2}
and said receiver tube (2) comprising the tubular jacket (3) and an absorber tube (4), said
absorber tube being arranged inside the tubular jacket,
characterized in that, said tubular jacket (3) comprises a glass tube and structural element
(9a, 9b, 9c, 9d), said structural elements (9a, 9b, 9c, 9d) at least extending around said tubular
jacket over respective angular range of 20° and 65° on opposite sides of said normal axis (N) to
focus sunlight that is reflected from the outer region of the parabolic mirror on said absorber tube
(4),
whereby said structural elements focus sunlight that falls direct on the receiver tube from
the sun but which would otherwise be reflected away from the absorber tube without the
presence of the structural elements as well as sunlight that is reflected from the parabolic mirror
but which would otherwise not reach said absorber tube without the presence of the structural
elements on said absorber tube.
2. The tubular jacket as defined in claim 1, wherein said structural elements comprise a
plurality of lenses (9a).
3. The tubular jacket as defined in claim 1, wherein said structural elements comprise a
plurality of polyhedral segments (9b, 9c).
4. The tubular jacket as defined in claim 1 or 3, wherein said structural elements comprise a
plurality of prisms (9b, 9c).
5. The tubular jacket as defined in claim 1, further comprising a structured foil
including said structural elements.
w 6. The tubular jacket as defined in claim 1, wherein said structural elements do not change
in a longitudinal direction along the tubular jacket.
7. The tubular jacket as defined in claim 1, further comprising an antireflective coating (11,
17) on at least one of an inside surface and an outside surface of the tubular jacket.
8. A receiver tube for a parabolic trough collector, said receiver tube comprising an
absorber tube (4) and a tubular jacket (3) according to claim 1 arranged around the absorber tube
(4); wherein said structural elements (9a, 9b, 9c, 9d) that focus sunlight on said absorber tube
arranged in the tubular jacket.
9. The receiver tube as defined in claim 8 , wherein said structural elements comprise a
plurality of lenses, prisms and/or polyhedral elements arranged in at least one segment (b, c, d)
around the tubular jacket.
10. The receiver tube as defined in claim 8, wherein said tubular jacket comprises a foil (19)
including said structural elements.
11. The receiver tube as defined in claim 8, wherein said tubular jacket comprises an
antireflective coating (11, 17) arranged on an outside surface and/or an inside surface of the
tubular jacket.
12. A parabolic trough collector for solar energy, said parabolic trough collector comprising
a parabolic mirror (1) having a focal point (F); and
a receiver tube (2) arranged at said focal point (F) to receive solar radiation reflected
from the parabolic mirror;
wherein said receiver tube (2) comprises an absorber tube (4) and a tubular jacket (3)
according to claim 1 arranged around the absorber tube (4), and said structural elements (9a, 9b,
9c, 9d) focus sunlight on said absorber tube arranged in the tubular jacket.
I,
W 13. The parabolic trough collector as defined in claim 12, wherein said structural elements
comprise a plurality of lenses, prisms and/or polyhedral elements arranged in at least one
segment (b, c, d) around the tubular jacket.
14. The parabolic trough collector as defined in claim 12, wherein said structural elements do
not change in a longitudinal direction along the receiver tube (2).
15. The parabolic trough collector as defined in claim 12, wherein said receiver tube (2) is
positioned in relation to said parabolic mirror (1), so that a center of said receiver tube (2) is
displaced in a direction toward said parabolic mirror (1) from said focal point (F) by a distance
equal to about half of a spacing (d) between said tubular jacket (3) and said absorber tube (4).
Dated this 13/01/2004 ^^
/ [jkYANTAPAL]
OF REMIFRY & SAGAR
ATTORNEY FORlTHE Al PL1CANT[S]

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Patent Number 270560
Indian Patent Application Number 130/DEL/2004
PG Journal Number 01/2016
Publication Date 01-Jan-2016
Grant Date 30-Dec-2015
Date of Filing 27-Jan-2004
Name of Patentee CARL-ZEISS-STIFTUNG
Applicant Address HATTENBERGSTRASSE 10, 55122 MAINZ, GERMANY
Inventors:
# Inventor's Name Inventor's Address
1 THOMAS KUCKELKORN OBERER MARKT 6, 92637 WEIDEN, GERMANY
PCT International Classification Number F24J 2/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 103 05 428.6-15 2003-02-03 Germany