Title of Invention

HYBRID VEHICLE POWERTRAIN CONTROL METHOD AND APPARATUS

Abstract [0036] A method is provided for controlling a hybrid vehicle powertrain, including recording a starting and ending point of a desired route, determining an optimally fuel efficient route, and executing a powertrain control strategy based on the route. Real-time traffic data and topographical data are continuously evaluated, and the route and powertrain control strategy are updated based on the data. A hybrid vehicle is also provided having an engine, a motor/generator, a battery, and a navigation system for receiving a route starting point and ending point. A powertrain control module (PCM) detects the battery charge and determines a powertrain strategy along an optimally fuel efficient route based on the detected charge level when the points are selected, and sustains the charge level in the absence of user-selected route points. Sensors receive real-time traffic data, and the navigation system includes topographical data for determining the optimally fuel efficient route.
Full Text

HYBRID VEHICLE POWERTRAIN CONTROL METHOD AND APPARATUS
TECHNICAL FIELD
[0001] The present invention pertains generally to a hybrid vehicle having a
control method for improving fuel efficiency of the vehicle, and more particularly to a method and apparatus for determining an optimal energy management strategy for maximizing the fuel economy of a hybrid vehicle operating in a charge-depleting mode.
BACKGROUND OF THE INVENTION
[0002] Conventional hybrid vehicles are powered by an engine and one or more
electric motor/generators, which in turn may be powered or energized by a rechargeable battery. In a charge-depleting mode, the battery is slowly allowed to discharge or drop to a minimum or threshold charge level over the course of travel, and may be recharged, for example, by using available energy from the engine output, the motor/generator, and/or by plugging the battery into an available energy source, such as an electrical outlet, when the vehicle reaches its destination.
[0003] During hybrid vehicle operation, a control method typically selects a
preferred power source or combination of power sources (i.e. the engine and/or one or more motor/generators) in order to power the hybrid vehicle in an optimally fuel efficient manner. The control method also monitors battery charge level and schedules battery recharging in order to ensure the motor/generators remain operational to drive the hybrid vehicle. The battery is maintained in a charge-deleting or charge-sustaining mode. In general, a battery enters a charge-depleting mode when a control method selects the motor/generator as the preferred power source, such as while the vehicle is accelerating from a standstill, and draws energy from the battery, thereby depleting the battery charge. In a charge-sustaining mode, the battery is maintained at a particular charge level, preserving or sustaining the battery charge level.
[0004] The efficiency of a given control method or algorithm in managing the
selection and/or combination of available hybrid power sources is affected by various external factors. For example, the distance of a vehicle trip or route, route topography,

and the frequency of braking over the course of the route, each influence the vehicle speed profile over that route. The ability to "look ahead" at a planned route in determining an optimal powertrain strategy may therefore help maximize fuel economy of the hybrid vehicle over the route.
SUMMARY OF THE INVENTION
[0005] Accordingly, a method is provided for controlling a hybrid vehicle
powertrain having an internal combustion engine and a motor/generator. The method
includes recording at least one set of route input data, including starting and ending
points of a desired route, determining an optimally fuel efficient route for the vehicle,
selecting a powertrain control strategy based on the optimal route profile, and executing
the strategy.
[0006] In one aspect of the invention, the method includes receiving real-time
traffic data as an additional set of route input data.
[0007] In another aspect of the invention, the method includes receiving
topographical information describing the topography of the optimally fuel efficient route
as another set of route input data.
[0008] In another aspect of the invention, the method includes continuously
evaluating the real-time traffic data and updating the route and powertrain control
strategy based on the continuously evaluated real-time traffic data.
[0009] In another aspect of the invention, the method includes setting a
threshold battery charge level, determining the current charge level, and determining
the powertrain control strategy based on the difference between the threshold and the
current state of charge.
[0010] In another aspect of the invention, the powertrain control strategy
includes powering the vehicle using the engine, and includes one of homogeneous
charge compression ignition, port fuel injection, active fuel management, direct
injection strategy, and variable compression ratio strategy within the engine.

[0011] In another aspect of the invention, the powertrain control strategy
includes using at least one of ethanol, gasoline, dimethyl ether, and diesel fuel to run the internal combustion engine.
[0012] In another aspect of the invention, a method is provided for optimizing
the fuel economy of a vehicle having a hybrid powertrain including an engine, battery, and at least one motor/generator. The method includes determining the presence or absence of a preferred route for the vehicle, including the starting point and the ending point of the preferred route, and selecting one of a charge-depleting or charge-sustaining powertrain control strategy. The charge-depleting strategy is selected when a preferred route is determined, and the charge-sustaining strategy is selected when a preferred route is not determined.
[0013] In another aspect of the invention, a hybrid vehicle is provided including
an engine, a motor/generator, a battery operatively connected to the engine and
motor/generator and rechargeable thereby, a navigation system operable for
determining an optimally fuel efficient route based in part on a user-selected route
starting point and ending point, and a powertrain control module (PCM) operatively
connected to the navigation system. The PCM detects the battery charge level and
determines an optimal powertrain strategy along the optimally fuel efficient route based
on the charge level when user-selected points are selected, and sustains the detected
charge level in the absence of user-selected starting and ending points.
[0014] In another aspect of the invention, a plurality of vehicle sensors receive
real-time traffic data from an external source, and the PCM received the real-time traffic data and determines the optimal route based on the received real-time traffic data and user-selected points.
[0015] The above features and advantages and other features and advantages of
the present invention are readily apparent from the following detailed description of the best modes for carrying out the invention when taken in connection with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS
[0016] FIGURE 1 is a schematic illustration of a hybrid vehicle in accordance
with the present invention; and
[0017] FIGURE 2 is a flow chart illustrating the preferred method of the present
invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] Referring to the drawings, wherein like reference numbers refer to like
components, there is shown in Figure 1 a schematic illustration of a hybrid vehicle 10 in accordance with the present invention. Hybrid vehicle 10 is shown for illustrative purposes, and alternate hybrid vehicle configurations may be envisioned within the scope of the invention. The hybrid vehicle 10 includes an engine 12 operatively connected to a transmission 14. The transmission 14 includes at least one electric motor/generator 16 that is powered by a rechargeable battery 18 when acting as a motor, and that is operable for recharging the battery 18 when operating as a generator. Transmission output or torque is transferred to the wheels 19 to thereby propel or drive the hybrid vehicle 10. A powertrain control module, or PCM, 22 is operatively connected to the engine 12 and transmission 14.
[0019] As the hybrid vehicle 10 is driven or operated, PCM 22 develops an
optimal powertrain control strategy to power the hybrid vehicle 10 in an optimally fuel
efficient manner. The powertrain control strategy may include, for example, a
determination of when to run the engine 12 and the electric motor/generator 16, and/or
when to charge the battery 18. As will be described in detail hereinafter, the PCM 22
includes a control method or algorithm 38 (see Figure 2), as described hereinbelow,
which is configured or programmed to "look ahead" and generate the powertrain control
strategy and an optimal route for a particular trip. For purposes of the present invention,
"look ahead" refers to the ability to anticipate future driving conditions or events.
[0020] In order to "look ahead", the PCM 22 is operatively connected to a vehicle
navigation system 24. To initiate the method of the present invention, the operator manually inputs route input data for a preferred route into the navigation system 24 in the

form of the starting and ending points of the route. The navigation system 24 can obtain the current location of the vehicle 10 using a global positioning system, or GPS, (not shown), or the current location can alternatively be manually input by the operator. Therefore, data identifying the starting point and ending point of a preferred route or trip is provided to the PCM 22.
[0021] The PCM 22 includes a memory device 26. An electronic map, such as
those commercially available from TeleAtlas located in Southfield, Michigan, is
preferably stored in the memory device 26. Using the electronic map along with the
starting point and ending point of a particular route or trip, the PCM 22 can select an
optimal route. The determination of which route is optimal is preferably based primarily
on vehicle fuel economy, however, other considerations may include, for example, the
estimated time for the trip, the distance required for the trip, and/or traffic controls. The
electronic map preferably includes elevation or topography information which may also
be used in the selection of an optimal route. As an example, a shorter route having
extreme elevation changes, such as hilly or mountainous topography, may require more
fuel consumption than a longer route with generally constant or flat elevation.
[0022] The PCM 22 receives "look ahead" data in the form of real-time traffic
information from one or more of a plurality of external sources 28. The real time traffic sources 28 may include, for example, an OnStar® system, a satellite radio device, a vehicle-to-vehicle communication device, and/or a cellular phone connection. This real¬time traffic data may be used by the PCM 22 in determining the optimal route. As an example, a shorter route having excessive traffic congestion may require the vehicle to accelerate and decelerate more frequently and thereby increase fuel consumption as compared to a longer route with less traffic, such that the longer route would be the optimal route.
[0023] The PCM 22 receives vehicle data from one or more of a plurality of
vehicle sensors 30. The vehicle sensors 30 are configured or programmed to receive and/or monitor a variety of vehicle characteristics such as, for example, fuel level, remaining battery charge or current charge level, temperature, and/or speed, or other similar vehicle characteristics. This received or monitored sensor data is used to

determine the powertrain control strategy. As an example, if the battery charge level is
low, i.e. is less than or equal to a predetermined or threshold battery charge level, it may
be necessary to operate the engine 12 in order to power the vehicle 10 and charge the
battery 18 such that adequate vehicle performance is maintained.
[0024] Having described the apparatus of the present invention hereinabove, the
preferred method will now be explained. Figure 2 depicts a method or algorithm 38 of the present invention. More precisely, Figure 2 shows a block diagram representing steps performed by the PCM 22 (shown in Figure 1).
[0025] Beginning with step 40, the algorithm 38 determines whether a preferred
route is selected or entered, such as by determining whether user-selected starting and ending points describing a preferred route have been entered into the navigation system 24 (see Figure 1). As indicated hereinabove, the starting point data may be obtained from a GPS system (not shown) or may be manually input into the navigation system 24 (see Figure 1) by the vehicle operator. The data identifying the ending point of the trip is preferably manually input by the vehicle operator. If starting point and ending point data are not input at step 40, the algorithm 38 defaults to step 52 and implements a more conventional "charge sustaining strategy" or mode, as will be defined in more detail hereinafter. Otherwise, the algorithm 38 proceeds to step 42.
[0026] At step 42, the route data is received by the PCM 22 (see Figure 1) and
recorded in memorry26. The algorithm 38 then proceeds to step 44.
[0027] At step 44, the algorithm 38 selects an optimal route and develops a
powertrain control strategy. There may be a correlation between these two objectives, such that the selection of an optimal route may impact the powertrain control strategy and vice versa. The optimal route and powertrain control strategy are therefore preferably selected together based on received or monitored "look ahead" data as previously described hereinabove, for example from the real-time traffic sources 28, vehicle data from the vehicle sensors 30, and/or map or topographical information stored or recorded in memory device 26 (see Figure 1). The selected or determined optimal route is preferably conveyed to the vehicle operator via the navigation system 24 (see Figure 1).

[0028] According to the preferred embodiment, the powertrain control strategy of
step 44 operates the hybrid vehicle 10 (shown in Figure 1) in a "charge-depleting mode". For purposes of the present invention, a "charge-depleting mode" is a mode wherein the vehicle 10 is powered primarily by the electric motor/generator 16 such that the battery 18 is depleted or nearly depleted when the vehicle 10 reaches its destination. In other words, during the charge-depleting mode, the engine 12 is only operated to the extent necessary to ensure that the battery 18 is not depleted before the destination is reached. A conventional hybrid vehicle operates in a "charge-sustaining mode", wherein if the battery charge level drops below a predetermined level (e.g., 25%) the engine is automatically run to recharge the battery. Therefore, by operating in a charge-depleting mode, the hybrid vehicle 10 can conserve some or all of the fuel that would otherwise be expended to maintain the 25% battery charge level in a conventional hybrid vehicle. It should be appreciated that the vehicle 10 is preferably only operated in the charge-depleting mode if the battery 18 can be recharged after the destination is reached by plugging it into an energy source (not shown).
[0029] According to an alternate embodiment, the powertrain control strategy of
step 44 operates the engine 12 (see Figure 1) using homogeneous charge compression ignition, or HCCI. As is known by those skilled in the art, HCCI is an efficient operational mode wherein an internal combustion engine generates pressure to automatically ignite the combustion gasses (i.e., without a spark). Additional engine 12 operational modes configured to improve efficiency and fuel economy may also be envisioned. For example, alternate engine 12 operational modes may include current baseline combustion technology such as port fuel injection, as well as other advanced combustion strategies such as variable valve actuation (VVA), active fuel management (also known as displacement on demand or cylinder deactivation), direct injection, or variable compression ratio.
[0030] According to another alternate embodiment, the powertrain control
strategy of step 44 operates the engine 12 using various types of fuel to improve the efficiency and fuel economy of a particular application. Such fuels may include, for example, gasoline or diesel, or may include alternative fuels such as ethanol or dimethyl

ether. Once an optimal route is selected and a powertrain control strategy is determined in step 44, the algorithm 38 proceeds to step 46.
[0031] At step 46, algorithm 38 executes the powertrain control strategy
developed in step 44. More precisely, the PCM 22 (see Figure 1) controls the engine 12 and the transmission 14, including the electric motor/generator 16 and the battery 18, to power the vehicle 10 in the manner dictated by the powertrain control strategy. The algorithm 38 then proceeds to step 48.
[0032] At step 48, the algorithm 38 continuously evaluates route input data
including "look ahead" data from the real-time traffic sources 28 (see Figure 1), and vehicle data from the vehicle sensors 30. This step is implemented to account for new information that was not initially available when the optimal route was selected and the powertrain control strategy was developed. As an example, if the vehicle is traveling along a previously selected optimal route and the PCM 22 receives real-time traffic information indicating that the currently selected route is becoming congested due to a traffic accident, it may be necessary to select an alternate route. The algorithm then proceeds to step 50.
[0033] At step 50, the algorithm 38 determines whether the input data of step 48
necessitates a change to the route or the control strategy. If, at step 50, the input data of step 48 does not necessitate a change to the route or the control strategy, the algorithm 38 continues in a loop with step 48 and continuously evaluates the input data. If, at step 50, the evaluated input data of step 48 necessitates a change to the route or the control strategy, the algorithm 38 returns to step 44.
[0034] At step 52 (see step 40) the algorithm 38 defaults to a "charge-sustaining
mode", as previously described hereinabove. In step 52, the PCM 22 detects or measures the current or present charge level of the battery 18, and compares this current charge level to a stored threshold or minimum battery charge. The algorithm 38 then proceeds to step 54, wherein the PCM 22 executes the default charge-sustaining mode, thereby sustaining the charge level of battery 18 at or above the threshold battery charge level. [0035] While the best modes for carrying out the invention have been described in detail, those familiar with the art to which this invention relates will recognize various


alternative designs and embodiments for practicing the invention within the scope of the
appended claims.
CLAIMS
1. A method for controlling a powertrain of a hybrid vehicle having
an internal combustion engine, at least one motor/generator, and a rechargeable battery,
the method comprising:
5 recording at least one set of route input data, including a starting point and
an ending point of a preferred route of the vehicle;
determining an optimally fuel efficient route for reaching said ending point based on said at least one set of route input data;
selecting a powertrain control strategy to attain said optimally fuel 10 efficient route, wherein said powertrain control strategy includes determining when to run the engine and the at least one motor/generator, and when to charge the battery; and executing said powertrain control strategy.
2. The method of claim 1, further comprising receiving real-time traffic data, wherein said at least one set of route input data includes said received real¬time traffic data.
3. The method of claim 1, further comprising receiving topographical information describing the topography of said route, wherein said at least one set of route input data includes said received topographical information.
4. The method of claim 2, further comprising continuously evaluating said real-time traffic data and updating said route and said powertrain control strategy based at least in part on said continuously evaluated real-time traffic data.

5. The method of claim 1, wherein said determining an optimally fuel
efficient route includes setting a threshold charge level for the battery, determining the
current charge level of the battery, and determining said powertrain control strategy at
least in part on the difference between said current battery charge level and said threshold
5 battery charge level.
6. The method of claim 1, wherein said developing said powertrain control strategy includes powering the vehicle using the engine, and further includes using one of homogeneous charge compression ignition, port fuel injection, active fuel management, direct injection strategy, and variable compression ratio strategy.
7. The method of claim 1, wherein said determining a powertrain control strategy includes using at least one of ethanol, gasoline, dimethyl ether, and diesel fuel to run the internal combustion engine.
8. A method for optimizing the fuel economy of a vehicle having a hybrid powertrain including an engine, a battery, and at least one motor/generator, the method comprising:
5 determining the presence or absence of a user-selected ending point for a
preferred vehicle route; and
selecting one of a charge-depleting mode or a charge-sustaining mode, wherein said charge-depleting mode is selected when said presence is determined, and wherein said charge-sustaining strategy is selected when said absence is determined.
9. The method of claim 8, wherein said charge-depleting strategy is
selected, further comprising detecting the current charge level of the battery, determining
an optimally fuel efficient route based on said detected current charge level, and
determining a powertrain control strategy for optimizing the fuel economy of the vehicle
5 over said route.

10. The method of claim 9, further comprising receiving real-time traffic data, wherein said determining an optimally fuel efficient route includes continuously evaluating said received real-time traffic data, and updating said powertrain control strategy in response to said evaluated real-time traffic data.
11. The method of claim 9, further comprising receiving topographical information describing the topography of said route, and updating said powertrain control strategy in response to said topographical information.
12. The method of claim 8, wherein said charge-sustaining mode is selected, further comprising detecting a charge level of the battery and continuously recharging the battery to thereby maintain said detected charge level.
13. A hybrid vehicle comprising:
an engine;
a motor/generator;
5 a battery operatively connected to the engine and motor/generator and
rechargeable using at least of said engine and said motor/generator;
a navigation system operable for receiving a user-selected route starting point and ending point; and
a powertrain control module (PCM) operatively connected to said 10 navigation system, said PCM being operable for detecting a charge level of said battery and determining a powertrain strategy along an optimally fuel efficient route based in part on said detected charge level when said route starting and ending points are selected, and operable for sustaining said detected charge level of said battery in the absence of said route starting and ending points.
14. The hybrid vehicle of claim 13, including a plurality of vehicle
sensors operable for receiving real-time traffic data from an external source relative to the

vehicle, wherein said PCM is configured to receive said real-time traffic data and determine said optimally fuel efficient route based in part on said received real-time 5 traffic data and said starting and ending points.
15. The hybrid vehicle of claim 13, wherein said navigation system
includes topographical data for said route, and said PCM determines said route based in
part on said topographical data.
16. The hybrid vehicle of claim 13, wherein said powertrain strategy
includes powering the vehicle with said engine, and includes one of homogenous charge
compression ignition, port fuel injection, active fuel management, direct injection
strategy, and variable ratio strategy with said engine.
17. The hybrid vehicle of claim 13, wherein said powertrain strategy
includes using at least one of ethanol, gasoline, dimethyl ether, and diesel fuel to run said
engine.


Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=8NNomHxlYvh/UEHwJftn+w==&loc=egcICQiyoj82NGgGrC5ChA==


Patent Number 268546
Indian Patent Application Number 4671/CHENP/2008
PG Journal Number 36/2015
Publication Date 04-Sep-2015
Grant Date 03-Sep-2015
Date of Filing 04-Sep-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address LEGAL STAFF-MAIL CODE 482-C23-B21, PO BOX 300, DETROIT, MICHIGAN 48265-3000,
Inventors:
# Inventor's Name Inventor's Address
1 MAGUIRE, JOEL, M., 42423 RAVINA LANE, NORTHVILLE, MI48167,
2 RAGHAVAN, MADHUSUDAN, 6816 TRAILVIEW COURT, WEST BLOOMFIELD, MI 48322,
3 ROESSER, ROBERT, P., 29880 N. BEDFORD , SOUTHFIELD,MI 48076,
PCT International Classification Number G05D 1/00
PCT International Application Number PCT/US07/63251
PCT International Filing date 2007-03-05
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/779,602 2006-03-06 U.S.A.