Title of Invention

AN INTRALUMINAL PROSTHETIC DEVICE WITH STENT HAVING TWIST CANCELLATION GEOMETRY

Abstract This invention relates generally to an expandable intraluminal medical device for use within a body passageway or duct, and more particularly to a stent having a plurality of hoop sections. Each hoop section comprises a tubular configuration of structural elements having proximal and distal open end, and defining a longitudinal axis extending there between. A set of flex connectors connects each adjacent hoop section. Each set of flex connectors comprises one or more flex connector members arranged in the same geometric orientation. Adjacent sets of flex connectors comprise one or more flex connector members arranged in an opposite geometric orientation.
Full Text Docket No: CRD-5159WOPCT
Express Mail Label No: EV546120051US
STENT HAVING TWIST CANCELLATION GEOMETRY
CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims priority pursuant to 35 U.S.C. ยง 119 (e) to provisional
5 application 60/622,157 filed on October 26, 2004.
FIELD OF THE INVENTION
This invention relates generally to expandable intraluminal medical devices for use
within a body passageway or duct, and more particularly to a stent having adjacent hoop
10 sections that are rotationally out of phase, and flexible links that minimize foreshortening and
axial twist during stent deployment.
BACKGROUND OF THE INVENTION
The use of intraluminal prosthetic devices has been demonstrated to present an
15 alternative to conventional vascular surgery. Intraluminal prosthetic devices are commonly
used in the repair of aneurysms, as liners for vessels, or to provide mechanical support to
prevent the collapse of stenosed or occluded vessels.
Intraluminal endovascular prosthetics involves the percutaneous insertion of a
generally tubular prosthetic device, such as a stent, into a vessel or other tubular structure
20 within the vascular system. The stent is typically delivered to a specific location inside the
vascular system in a compressed state by a catheter. Once delivered to the desired location,
the stent is deployed by expanding the stent into the vessel wall. The expanded stent typically
has a diameter that is several times larger than the diameter of the stent in its compressed
state. The expansion of the stent may be performed by several methods known in the art, such
25 as by a mechanical expansion device (balloon catheter expansion stent) or by self-expansion.
The positioning of the stent within the vessel is a critical factor that affects the
performance of the stent and the success of the medical procedure. Since the region in the
vessel lumen at which the stent is to be deployed is usually very difficult for a physician to
access, it is essential that the stent's deployed diameter and length be known before the
30 physician can accurately position the correctly sized device.
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Careful sizing of the correct stent for the desired region of the vessel lumen may be a
difficult challenge for many physicians. Although the dimensions of the body vessel at the
region may be known, uncertainty about the stent's exact deployed diameter and length may
lead to less than optimal performance. One cause for uncertainty in the stent's deployed
5 diameter and length is a condition known as foreshortening.
Foreshortening can be better understood by defining the condition within the context of
change in the stent length before and after deployment. For the purpose of this definition,
"crimped length" describes the starting point of the stent - that is the length of the unexpanded
stent mounted on a delivery catheter prior to deployment. The term "deployed length" is
10 defined at the clinical end point of change - that is the length of the stent deployed within the
lumen. Foreshortening is equivalent to the distance between these two points, i.e. the
difference between the contained ("crimped") and deployed length.
Foreshortening occurs to varying degrees with all stents. This is especially true for
endovascular stents greater than 4 millimeters in diameter. The amount of stent foreshortening
15 is determined predominately by how the particular stent design accommodates expansion. For
example, self-expanding stents are commonly deployed by operation of a retractable sheath.
As the sheath is retracted the distal end of the stent is released first. Foreshortening can occur
within this distal segment until the stent anchors on the lumen wall. As the sheath retraction
continues, the proximal segment will foreshorten as it is deployed.
20 Balloon-expandable stents also foreshorten during expansion. Stents deployed by
standard catheter balloons invariably see the balloon inflate at the weakest section first.
Typically, the weakest section of the balloon will be at the exposed distal and/or proximal ends,
i.e. the sections of the balloon not supported directly by the catheter or the stent. Accordingly,
as the balloon is expanded the proximal end and/or distal end(s) of the balloon will inflate first.
25 The inflated end(s) of the stent will experience the pressure of the balloon pressing outward in
a radial direction to expand the stent, and also inwardly in an axial compressive direction. This
axial compressive force causes the weaker connecting links or "flex links" of the stent to
compress, causing the stent to foreshorten.
What is needed is an intraluminal medical device that will accommodate the device
30 expansion into the wall of the lumen, while minimizing device foreshortening.
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SUMMARY OF THE INVENTION
This invention relates generally to expandable intraluminal medical devices for use
within a body passageway or duct, and more particularly to a stent having adjacent hoop
5 structures that are rotationally out of phase, and flexible links that minimize foreshortening and
axial twist during stent deployment.
In one embodiment of the present invention the intraluminal prosthetic device includes
a plurality of hoop structures arranged longitudinally along a longitudinal axis. The hoop
structures are arranged such that adjacent hoop structures are circumferentially offset about
10 the longitudinal axis. The prosthetic device also comprises at least one flex member attached
between each adjacent hoop structure along the longitudinal axis. The longitudinally adjacent
flex members are arranged to have an alternating orientation.
In another embodiment of the present invention the intraluminal prosthetic device
comprises a plurality of hoop structures arranged longitudinally along a longitudinal axis.
15 The hoop structures are arranged such that adjacent hoop structures are circumferentially
offset about the longitudinal axis. The prosthetic device also includes a set of flex
members attached between adjacent hoop structures. Each set of flex members
comprises flex members oriented in the same direction, wherein longitudinally adjacent
sets of flex members are oriented in opposite directions.
20 In still another embodiment of the present invention the intraluminal prosthetic device
comprises a plurality of hoop structures arranged longitudinally along a longitudinal axis
and at least one flex member attached between each adjacent hoop structure. The
longitudinally adjacent flex members have a geometrically opposite orientation.
25 BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 illustrates a perspective view of an exemplary stent in an unexpanded or
crimped, pre-deployed state.
Figure 2 illustrates a perspective view of an exemplary stent in an expanded, deployed
state.
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Figure 3 illustrates a two-dimensional view of an exemplary stent in its crimped, pre-
deployed configuration, as it would appear if it were cut longitudinally and then laid out flat.
Figure 4A illustrates a perspective view of an exemplary prior art "N" flex link.
Figure 4B illustrates a perspective view of an exemplary prior art "J" flex link.
5 Figure 5 illustrates a two-dimensional view of an exemplary stent in its expanded,
deployed configuration as it would appear if it were cut longitudinally and then laid out flat.
Figure 6A is a perspective view of a stent according to one embodiment of the present
invention.
Figure 6B is a magnified perspective views illustrating the structural elements
10 comprising a stent according to one embodiment of the present invention.
Figure 6C is a magnified perspective views illustrating the structural element
comprising a stent according to one embodiment of the present invention.
Figure 6D illustrates a stent according to one embodiment of the present invention, as
it would appear if it were cut longitudinally and then laid out flat in a 2-dimensional
15 configuration.
Figure 6E illustrates the relationship between circumferentially adjacent flex links when
a stent, according to one embodiment of the present invention, is in the cut, fully expanded
configuration.
Figure 6F illustrates the relationship between circumferentially adjacent flex links when
20 a stent, according to one embodiment of the present invention, is in the partially crimped
configuration.
Figure 6G illustrates the relationship between circumferentially adjacent flex links when
a stent, according to one embodiment of the present invention, is in the fully nested
configuration.
25 Figure 7A is a perspective view illustrating a stent having twist cancellation geometry
accordingly to one embodiment of the present invention.
Figure 7B is a magnified perspective view illustrating the structural element comprising
a stent according to one embodiment of the present invention.
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Figure 7C illustrates a stent according to one embodiment of the present invention, as
it would appear if it were cut longitudinally and then laid out flat in a 2-dimensional
configuration.
5 DETAILED DESCRIPTION OF THE INVENTION
The present invention describes an intraluminal medical device having phased
structural sections that will accommodate the device expansion into the wall of a vessel lumen,
while minimizing foreshortening of the device caused by axial compression of the device
components. An intravascular stent will be described for the purpose of example. However, as
10 the term is used herein, intraluminal medical device includes but is not limited to any
expandable intravascular prosthesis, expandable intraluminal vascular graft, stent, or any other
mechanical scaffolding device used to maintain or expand a body passageway Further, in this
regard, the term "body passageway" encompasses any duct within a mammalian's body, or any
body vessel including but not limited to any vein, artery, duct, vessel, passageway, trachea,
15 ureters, esophagus, as well as any artificial vessel such as grafts.
The structure and flexible component according to the present invention. may be
incorporated into any radially expandable stent design, including self-expanding stents and
mechanically expanded stents. Mechanically expanded stents include, but are not limited to
stents that are radially expanded by an expansion member, such as by the expansion of a
20 balloon.
With reference to the drawing figures, like parts are represented by like reference
numerals throughout the various different figures. By way of example, strut 108 in Figure 1 is
equivalent to strut 308 in Figure 3.
Referring to Figures 1-5, there are illustrated exemplary stents 100, 300 as are known
25 in the art. Figures 1 and 3 illustrate typical prior art stents 100, 300 in an unexpanded or
crimped, pre-deployed state, while Figures 2 and 5 show the stents 100, 300 in the fully
expanded state. Although Z or S shaped pattern stents are shown for the purpose of example,
the illustration is not to be construed as limiting the scope of this invention.
Turning now to Figures 1 and 2, a stent 100 comprises a tubular configuration of
30 structural elements having proximal and distal open ends 102, 104 and defining a longitudinal
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axis 103 extending there between. The stent 100 has a first diameter D1 for insertion into a
patient and navigation through the vessels, and a second diameter D2 for deployment into the
target area of a vessel, with the second diameter being greater than the first diameter.
The stent 100 structure comprises a plurality of adjacent hoops 106(a)-(d) extending
5 between the proximal and distal ends 102, 104. The hoops 106(a)-(d) include a plurality of
longitudinally arranged strut members 108 and a plurality of loop members 110 connecting
adjacent struts 108. Adjacent struts 108 are connected at opposite ends in a substantially S or
Z shaped pattern so as to form a plurality of cells. However, one of ordinary skill in the art
would recognize that the pattern shaped by the struts is not a limiting factor in this invention,
10 and other shaped patterns may be used. The plurality of loops 110 have a substantially semi-
circular configuration and are substantially symmetric about their centers. Adjacent hoop
sections 106 (a)-(d)are in the same circumferential orientation. That is to say, adjacent loop
members 110 are axially aligned along the longitudinal axis.
The stent 100 structure further comprises a plurality of bridge members or flex links
15 114, which connect adjacent hoops 106(a)-(d). Each flex link 114 comprises two ends. Each
one end of each flex link 114 is attached to one loop 110 on one hoop, for example hoop
106(c), and the other end of each flex link 114 is attached to one loop 110 on an adjacent hoop,
for example hoop 106(d). The flex links 114 connect adjacent hoops 106(a)-(d) together at flex
link to loop connection regions.
20 The Figures generally show a stent having a closed cell design, with the flex links 114
connected to the adjacent hoop 106 at each loop 110. In any of the described configurations,
the connections between the hoop structures 106 and the adjacent flex link 114 may be made
at every loop member 110; or alternatively, at a subset of the loop members 110 around the
circumference of the hoop 106. In other words, the connected loop members 110 may
25 alternate with unconnected loop members 110 in some defined pattern around the
circumference of hoop section 106.
Figures 3 and 5 illustrate a typical stent 300 as is know in the prior art. As
shown in Figure 3, stent 300 is in its crimped, pre-deployed state, as it would appear if it were
cut longitudinally and then laid out flat in a 2-dimensional configuration. Similarly, stent 300 in
30 Figure 5 is a 2-dimensional representation of the cylindrical stent 300 after deployment; i.e.
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after radially outward expansion. It should be clearly understood that the stent 300 depicted in
Figures 3 and 5 is in fact cylindrical in shape, similar to stent 100 shown in Figure 1, and is only
shown in the flat configuration for the purpose of illustration. This cylindrical shape would be
obtained by rolling the flat configuration of Figures 3 and 5 into a cylinder with the top points "C"
5 joined to the bottom points "D". The stent 300 is typically fabricated by laser machining of a
cylindrical, stainless steel tube. However, one of skill in the art would understand that other
materials may be used to fabricate the stent, including, for example, Nitinol or Cobalt-
Chromium alloys.
10 A set of strut members (as shown within the dotted rectangle) form a closed,
cylindrical, hoop section 306 of the stent 300, similar to hoop 106(c) of Figure 1. As described
earlier, the hoop section 306 comprises a plurality of loop members 310 connected by
longitudinally arranged strut members 308. The hoop section 306 can be said to consist of a
multiplicity of strut elements with each strut element consisting of one loop member 310 joined
15 to one strut 308.
Except at the extreme ends of the stent 300, every curved loop member 310 in
adjacent hoops 306 are attached to a flex link that is either an "N" flex link 314 or a "J" flex link
316. A stent 300 that is thus fully connected is called a "closed cell" stent. However other
open and closed cell designs are also contemplated by the present invention such that every
20 curved loop member 310 may not be attached to a flex link. For example, the connections
between the hoop structures 306 and the adjacent flex link 314 may be made at every loop
member 310; or alternatively, at a subset of the loop members 310 around the circumference of
the hoop 306. In other words, the connected loop members 310 may alternate with
unconnected loop members 310 in some defined pattern around the circumference of hoop
25 section 306.
Figure 5 shows deployed structural cells 336 having two of the "J" flex links 316 on
their perimeter, and deployed special expandable cells 334 having two of the flexible "N" flex
links 314 on their perimeter. As noted above, circumferentially extending sets of cells are
formed into hoop-like, circumferential cylindrical sections (hoop sections 306) with (in this case)
30 exactly six cells per cylindrical segment. Typically a multi-cell stent would have at least three
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cells per hoop section. The stent 300 illustrated in Figures 3 and 5 has exactly two cylindrical
hoops (illustrated in the flat as sections 337) of structural cells 336, and four cylindrical sections
335 of expandable cells 334.
Another way to describe the fully connected configuration of the stent 300 is as multiple
5 longitudinally spaced sets of hoop sections 306 inter-connected by either sets of flexible "N"
flex links 324 or sets of flexible "J" flex links 326. Each set of "N" flex links 324 comprises
multiple circumferentially spaced "N" flex links 314 with each "N" flex link 314 being connected
to two curved loop members 310 of adjacent hoop sections 306. The number of "N" flex links
314 in the set of "N" flex links 324 is no more than one-half of the total number of curved loop
10 members 310 in the loop section 306.
Similarly, each set of flexible "J" flex links 326 consists of multiple circumferentially
spaced "J" flex links 316 with each "J" flex link being connected to two curved loop members
310 of the hoop section 306. The number of "J" flex links 316 in the set of "J" flex links 326 is
no more than one half of the total number of curved loop members 310 in the hoop section 306.
15 As earlier described, Figures 3 and 5 illustrate adjacent hoop sections 306, 506 in the same
circumferential orientation. That is, adjacent loop members 310, 510 on adjacent hoop
sections are in axial alignment.
Figures 4A and 4B show 3-dimensional, perspective views of the "N" flex link 314 and
the "J" flex link 316 of the stent 300 respectively. The "N" link 314 comprises four generally
20 longitudinally extending curved segments 321(b) connected by three generally circumferentially
extending segments 319(b) with each "N" flex link 314 having two ends that are attached to
curved loop members 310 at attachment points 355. The "N" flex link 314 shown in Figure 4A
has a strut width 315 as measured in a direction that is generally along the surface of the stent
that is smaller than the wall thickness 325 as measured in a radial direction from the stent's
25 longitudinal axis 328. Also illustrated in Figure 4A is the centerline length 360 of the N flex link
314. The centerline length is directly proportional to flexibility of the flex link.
The strut width 315 for a stent is typically less than 0.10 mm to provide good flexibility
while the wall thickness 325 is typically greater than 0.10 mm to provide good stent radiopacity.
Ideally the ratio of the width 315 to the thickness 325 is less than 1.0 and preferably less than
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0.8. For a stent, the nominal strut width 315 would typically be 0.08 mm and the nominal wall
thickness 325 is typically 0.12 mm.
The combination of thin strut width 315 and thick wall thickness 325 allows the "N" flex
link 314 to easily lengthen and shorten for increased stent flexibility while making the "N" flex
5 link 314 relatively stiff with respect to bulging inward into the lumen of the stent 300. This
stiffness enhances the ability of the "N" flex link 314 to push outward against plaque in a
coronary artery after the stent 300 is deployed. In addition it was thought that the thin width 315
of the "N" flex link 314 would allow the flex link 314 to stretch during stent expansion, reducing
the foreshortening of the stent 300. However, this axial flexibility contributes to the stent
10 foreshortening.
As illustrated in Figure 4B, each "J" link 316 consists of two generally longitudinally
extending curved segments 321(a) connected by a straight circumferential segment 319(a),
with each "J" flex link 316 having two ends that are identically attached to curved loop members
310 at attachment points 356. The "J" flex link 316 shown in Figure 4B has a strut width 317 as
15 measured in a direction that is generally along the surface of the stent that is smaller than the
wall thickness 326 as measured in a radial direction from the stent's longitudinal axis 328. Also
illustrated in Figure 4B is the centerline length 361 of the "J" flex link 316. The centerline length
is directly proportional to the flexibility of the flex link.
As previously described, the stent 300 shown in Figures 3 and 5 can be said to have
20 adjacent hoop sections 306 that are connected either by multiple "N" flex links 314 or by
multiple "J" flex links 316. Each "N" flex link 314 is shaped so as to nest together into the
adjacent "N" flex link 314 as is clearly illustrated in Figure 3. "Nesting" is defined as having the
top of a first flexible link inserted beyond the bottom of a second flexible link situated just above
that first flexible link. Similarly, the bottom of the first flexible link is inserted just below the top
25 of a third flexible link that is situated just below the first flexible link. Thus, a stent with nested
individual flexible links has each individual flexible link nested into both adjacent flexible links;
i.e., the flexible link directly below and the flexible link directly above that individual flexible link.
This nesting permits crimping of the stent 300 to smaller diameters without having the "N" flex
links 314 overlap.
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Since stents similar to stent 300 are delivered percutaneously into a body lumen, the
flex links are designed to allow stent 300 to bend with relative ease as it goes around curved
arteries and vessels. To provide this necessary flexibility, the "N" flex links 314 lengthen on the
outside of the bent stent 300 and shorten on the inside of the bent stent 300 as the stent 300
5 traverses through the lumen. This increased flexibility, while necessary to percutaneously
deliver the stent 300 to its desired location, may also contribute to the foreshortening effect
described earlier.
While a stent is deploying (opening), the stent's flex connectors start to stretch and
compensate for the foreshortening. If this post-deployed lengthening of the flex connectors is
10 not large enough (based for the most part upon balloon lengthening with increasing pressure),
the flex connector expansion will not compensate for the initial foreshortening. Accordingly, in
order to minimize foreshortening, a design that minimizes the axial compressibility of the flex
connector, while minimizing the flex connector ultimate compressibility is desired.
One embodiment of the present invention that minimizes the axial
15 compressibility of the flex links during stent deployment is illustrated in Figures 6A through 6G.
Figure 6A is a perspective view of a stent 600 according to one embodiment of the present
invention. The stent 600 comprises a tubular configuration of structural elements having
proximal and distal open ends 602, 604 respectively, and defining a longitudinal axis 603
extending there between. As described earlier, the stent 600 has a first diameter D1 for
20 insertion into a patient and navigation through a vessel, and a second diameter D2 for
deployment into the target area of a vessel. The second diameter D2 is thus greater than the
first diameter D1.
The stent 600 structure is comprised of six (6) hoop sections 606(a) through 606(f)
connected by five (5) flex links 614 sections or "sets" (i.e. 624(a) through 624(e)) extending
25 between the proximal end 602 and the distal end 604. The flex links 614 connect adjacent
hoops 606 together at flex link to loop connection regions 655, identified on Figure 6C. The
number of flex link sets 624 is typically one less than the number of hoop sections 606.
Although six (6) hoop sections 606 and five (5) flex link sections 624 are shown for the purpose
of example, one of skill in the art would understand that these numbers may be greater or
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smaller, to allow for longer or shorter stents 600 as would typically be required by the situation
presented i.e., the type and size of the vessel, or location to be supported.
Figures 6B and 6C are magnified perspective views illustrating the structural element
comprising stent 600 according to one embodiment of the present invention. Each hoop
5 section 606(a) through 606(f) includes a plurality of longitudinally arranged strut members 608
and a plurality of loop members 610 connecting adjacent struts 608. Adjacent struts 608 are
connected at opposite ends in a substantially S or Z shaped pattern so as to form a plurality of
cells. However, one of skill in the art would recognized that the pattern shaped by the struts is
not necessarily a limiting factor in this invention, and other shaped patterns may be used. The
10 plurality of loops 610 have a substantially semi-circular configuration and are substantially
symmetric about their centers.
Each flex link 614 comprises two generally longitudinally extending "S" shaped double
curved segments 621, one on each end, connected by one generally circumferentially
extending strut segment 619. In one embodiment of the invention, the double curved S
15 segment 621 comprises a first curve 622 and an opposingly oriented second curve section 623,
wherein the first curve 622 is of a smaller radius than the second curve section 623. Each
curved segment 621 of each flex link 614 is attached at one end to curved loop members 610
on adjacent hoop sections 606 at attachment points 655 as shown. The strut segments 619
are all oriented in the same direction. That is to say, all strut segments 619 are substantially
20 parallel to one another regardless of their relative position. This configuration is apparent when
viewing the stent 600 in a 2-dimensional configuration.
Figure 6D illustrates the stent 600 according to one embodiment of the present
invention, as it would appear if it were cut longitudinally and then laid out flat in a 2-dimensional
configuration. It should be clearly understood that the stent 600 depicted in Figure 6D is in fact
25 cylindrical in shape, as depicted in Figure 6A, and is only shown in the flat configuration for the
purpose of illustration. This cylindrical shape would be obtained by rolling the flat configuration
of Figure 6D into a cylinder with the top points "C" jointed to the bottom points "D".
Stent 600 depicted in Figure 6D illustrates the relationship between hoop sections
606(a) though 606(f) and flex link sets 624. That is, the fully connected configuration of stent
30 600 comprises multiple longitudinally spaced sets of hoop sections 606 interconnected by sets
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of flex links 624. Each set of flex links 624 comprises multiple circumferentially spaced flex
links 614, with each flex link 614 in the set of flex links 624 connected to two curved loop
members 610 of adjacent hoop sections 606. The number of flex links 614 in the set of flex
links 624 is no more than one-half of the total number of curved loop members 610 in the loop
5 sections 606.
Except at the extreme ends of the stent 600, every curved loop member 610 in
adjacent hoops 606 is attached to a flex link 614. As earlier described, a stent 600 that is fully
connected is called a closed cell stent. However, one of skill in the art would understand that
other open and closed cell designs are also contemplated by the present invention, such that
10 every curved loop member 610 may not be attached to a flex link 614. For example, the
connections between the hoop structures 606 and the adjacent flex link 614 may be made at
every loop member 610; or alternatively, at a subset of the loop members 610 around the
circumference of the hoop 606 in some defined pattern.
To reduce the axial compressibility of the flex links 614, each hoop section 606 is
15 circumferentially phased or offset relative to the adjacent hoop section 606. For example, hoop
section 606(a) is circumferentially phased relative to hoop section 606(b), and so on. This
configuration causes the flex link to loop connection regions 655 on adjacent hoop sections to
be out of axial alignment, which minimizes axial compressibility.
For the purpose of this invention, circumferentially phased hoop sections means that
20 adjacent hoop sections are rotated or offset relative to one another about a longitudinal
centerline 603 in stent 600. Figure 6B is a close-up perspective view of the stent 600
illustrating the relative phase angle 631 between hoop sections 606(b) and 606(c). Reference
line 632 is a longitudinal line, parallel to the stent 600 longitudinal axis 603, drawn through the
apex of one particular loop member 610 on hoop 606(b). Similarly, reference line 633 is a
25 longitudinal line, parallel to the stent 600 longitudinal axis 603, drawn through the apex of the
corresponding adjacent loop member 610 on hoop 606(c). The distance 630 is the
circumferential offset or arc between hoop section 606(b) and 606(c). The circumferential
offset corresponds to a phase angle 631 illustrated in Figure 6B.
As previously disclosed, the phased hoop sections 606 result in adjacent flex link to
30 loop connection regions 655 being out of axial alignment. As a result, each loop 621 of the flex
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link 614 can interlock with the loop 621 of the circumferentially adjacent flex link 614 when the
stent 600 is nested or crimped. In addition, the interlock between loop members 621 causes
direct contact between the strut members 619 from circumferentially adjacent flex links 614.
This direct contact provides compressive resistance between adjacent flex links 614 in a given
5 flex link set 624, and decreases the lateral distance each flex link 614 may compress during
stent deployment. The end effect of this compressive resistance is a stent with a lower
foreshortening during deployment. In one embodiment of the invention, foreshortening was
reduced by approximately 3 percent over a similar stent without phase hoop structures.
To accommodate for the circumferential phase between adjacent hoop sections 606,
10 the flex connectors 614 are necessarily longer. In particular, each flex connector 614 in the
illustrated embodiment has a longer circumferential strut member 619. There are several
benefits of this configuration. For example, the longer circumferential strut member 619
provides a larger contact area between circumferentially adjacent flex connectors 614 when the
stent 600 is in the crimped configuration. The larger contact area causes greater compressive
15 resistance against foreshortening, providing a stent 600 having greater axial stiffness. In
addition, the longer circumferential strut 619 will have a greater tendency to bend in a direction
perpendicular to the stent 600 longitudinal axis, which improves the flex connector 614
flexibility, which is particularly useful when the stent is being navigated through tortuous vessel
anatomies.
20 Figures 6E through 6G are partial close-up views of circumferentially adjacent flex link
614 according to one embodiment of the present invention. Figure 6E illustrates the
relationship between circumferentially adjacent flex links 614 when the stent 600 is in the cut,
fully expanded configuration. The loop members 610 of adjacent hoop sections 606 are
circumferentially phased, resulting circumferential offset distance 630. As can be seen, even
25 with the offset 630, there is no interlock region when the stent 600 is fully expanded.
Figure 6F illustrates the stent 600 in a partially crimped configuration. As shown, the
interlock region 640 between adjacent circumferential struts 619 begins to form, due in
pertinent part, to the circumferential offset between the adjacent hoop sections 606. By
comparing Figures 6E and 6F, it is apparent that the interlock region 640 is closely related to
30 the circumferential offset 630 between the hoop sections. Accordingly, the greater the offset,
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the greater the strut 619 length, which will allow for a greater circumferential offset 640. This
interlock region 640 illustrated will allow for significant foreshortening resistance even when the
stent 600 is partially crimped.
Figure 6G illustrates the stent 600 in the fully nested position, crimped down and
5 restrained onto the delivery member. In this configuration the S sections 621 of the flex links
614 fully nest in one another, providing a large interlock region 640 between adjacent
circumferential struts 619. This large interlock region 640 provides a large area of physical
contact between adjacent flex links 614, decreasing the lateral distance the flex link 614 may
compress during stent deployment.
10 Many stents tend to twist about the longitudinal axis during stent expansion and
deployment. This is particularly true for stents that have circumferentially phased hoop
sections. The twisting action is caused, at least in part, by the geometry of the rotationally
offset hoop sections and flex links. Each hoop section tends to rotationally displace the
attached flex link during expansion. The flex link transmits this rotational displacement to the
15 adjacent hoop section attached at the opposite end of the flex link. This relative movement or
rotation between stent components, although incrementally small, may have a cumulative effect
depending on the stent geometry.
Many times, the twist experienced by a stent is absorbed through the entire length of
the stent. However, this result may be undesirable since it could change the resultant loading
20 in each stent structural member. In addition, the rotation of the stent may cause additional
injury to the vessel wall.
One embodiment of the present invention that reduces axial rotation or twist is
illustrated in Figures 7A through 7C. The stent 700 illustrated in these Figures is very similar to
the stent 600 depicted in Figures 6A through 6G, and similar reference numeral are used to
25 describe similar components. However, the flex links 714 in stent 700 have an alternating
geometry as will be described below. This alternating geometry provides a stent 700 with twist
cancellation properties.
Figure 7A is a perspective view illustrating a stent 700 having twist cancellation
geometry according to one embodiment of the present invention. Similar to the stent geometry
30 described above, stent 700 comprises a tubular configuration of structural elements having
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proximal and distal open ends 702, 704 respectively, and defining a longitudinal axis 703
extending there between. The stent 700 has a first diameter D1 for insertion into a patient and
navigation through a vessel, and a second diameter D2 for deployment into the target area of a
vessel. The second diameter D2 is thus greater than the first diameter D1.
5 The stent 700 structure is comprised of six (6) hoop sections 706(a) through 706(f)
connected by five (5) flex links 714 sections or "sets" (i.e. 724(a) through 724(e)) extending
between the proximal end 702 and the distal end 704. The flex links 714 connect adjacent
hoops 706 together at flex link to loop connection regions 755, identified on Figure 6B. The
number of flex link sets 724 is typically one less than the number of hoop sections 706.
10 Although six (6) hoop sections 706 and five (5) flex link sections 724 are shown for the purpose
of example, one of skill in the art would understand that these numbers may be greater or
smaller, to allow for longer or shorter stents 700 as would typically be required by the situation
presented i.e., the type and size of the vessel, or location to be supported.
Figure 7B is a magnified perspective views illustrating the structural element
15 comprising stent 700 according to one embodiment of the present invention. Each hoop
section 706(a) through 706(f) includes a plurality of longitudinally arranged strut members 708
and a plurality of loop members 710 connecting adjacent struts 708. Adjacent struts 708 are
connected at opposite ends in a substantially S or Z shaped pattern so as to form a plurality of
cells. However, one of skill in the art would recognized that the pattern shaped by the struts is
20 not necessarily a limiting factor in this invention, and other shaped patterns may be used. The
plurality of loops 710 have a substantially semi-circular configuration and are substantially
symmetric about their centers.
Figure 7C illustrates the stent 700 according to one embodiment of the present
invention, as it would appear if it were cut longitudinally and then laid out flat in a 2-dimensional
25 configuration. It should be clearly understood that the stent 700 depicted in Figure 7C is in fact
cylindrical in shape, as depicted in Figure 7A, and is only shown in the flat configuration for the
purpose of illustration. This cylindrical shape would be obtained by rolling the flat configuration
of Figure 7C into a cylinder with the top points "C" jointed to the bottom points "D".
Stent 700 depicted in Figure 7C illustrates the relationship between hoop sections
30 706(a) though 706(f) and flex link sets 724 (i.e. 724(a) - 724(e)). That is, the fully connected
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configuration of stent 700 comprises multiple longitudinally spaced sets of hoop sections 706
interconnected by sets of flex links 724. Adjacent sets of flex links 724 have an alternating
geometry as will be further described. Each set of flex links 724 comprises multiple
circumferentially spaced flex links 714, with each flex link 714 in the set of flex links 724
5 connected to two curved loop members 710 of adjacent hoop sections 706.
Each flex link 714 comprises two generally longitudinally extending "S" shaped double
curved segments 721, one on each end, connected by one generally circumferentially
extending strut segment 719. In one embodiment of the invention, the double curved S
segment 721 comprises a first curve 722 and an opposingly oriented second curve section 723,
10 wherein the first curve 722 is of a smaller radius than the second curve section 723. Each
curved segment 721 of each flex link 714 is attached at one end to curved loop members 710
on adjacent hoop sections 706 at attachment points 755 as shown. The strut segments 719
are all oriented in the same direction. That is to say, all strut segments 719 in the same flex
link set 724 are substantially parallel to one another regardless of their relative position.
15 However, to provide twist cancellation properties, the flex links 714 in adjacent flex link sets 724
have an opposite orientation.
The alternating flex link 714 geometry can best be understood by reference to Figure
7C. As described earlier, adjacent sets 724 of flex links 714 have an alternating geometry. By
way of example, the flex link 714 geometry in flex link set 724(d) is distal facing. That is to say,
20 the flex link 714 circumferential strut 719 is distal (forward) facing. Conversely, the flex link 714
circumferential strut 719 in adjacent flex link set 724(e) is proximal (rearward) facing.
Disregarding the circumferential off-set or phase between the adjacent hoop sections 706(d)
and 706(e), the adjacent sets of flex links 724 can be described as mirror images of one
another.
25 The combination of phase shift (off-set) between adjacent hoop structures 706, and the
alternating orientation of the flex link sets 724 provide added benefit over known prior art
stents. As described above, the phased hoop structures 706 provide greater resistance to axial
compression and foreshortening during stent deployment. In addition, alternating the flex link
714 geometry allows the stent 700 structural elements to remain in the same axial plane during
30 deployment. That is, there is little or no relative movement between adjacent hoop structures
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706 during expansion. The alternating flex link 714 geometry effectively counters or cancels
the forces attempting to rotate the hoop structures 706. For example, during stent 700
expansion, each distal facing flex link 714 will tend to rotate the immediately distal hoop
structure 706 counterclockwise. Similarly each proximal facing flex link 714 will tend to rotate
5 the immediately distal hoop structure clockwise. This relative motion effectively cancels the
twist experienced by the hoop structure 706, and provides no relative movement between
components in the same axial alignment.
While a number of variations of the invention have been shown and described in detail,
other modifications and methods of use contemplated within the scope of this invention will be
10 readily apparent to those of skill in the art based upon this disclosure. It is contemplated that
various combinations or sub combinations of the specific embodiments may be made and still
fall within the scope of the invention.
The following claims are provided to illustrate examples of some beneficial aspects of
the subject matter disclosed herein which are within the scope of the present invention.
15
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WHAT IS CLAIMED IS:
1. An intraluminal prosthetic device comprising:
a plurality of hoop structures arranged longitudinally along a longitudinal axis in a
spaced apart manner, wherein adjacent hoop structures are rotationally off-set about the
5 longitudinal axis; and
at least one flex member attached between each adjacent hoop structure along the
longitudinal axis, wherein longitudinally adjacent flex members have an alternating orientation.
2. The prosthetic device of claim 1 wherein each hoop section includes a plurality
10 longitudinally arranged strut members and a plurality of loop members connecting adjacent
struts.
3. The prosthetic device of claim 2 wherein each loop member has a substantially semi-
circular configuration.
15
4. The prosthetic device of claim 3 wherein each loop member is substantially symmetric
about its radial center point.
5. The prosthetic device of claim 1 wherein each flex member comprises two generally
20 longitudinally extending curved segments, one on each end, connected by one generally
circumferentially extending linear strut segment.
6. The prosthetic device of claim 5 wherein each curved segment comprises a first curves
section and an opposingly oriented second curve section.
25
7. The prosthetic device of claim 6 wherein the first curve section has a smaller radius of
curvature than the second curve section.
8. The prosthetic device of claim 5 wherein each linear strut segment is substantially
30 parallel to the circumferentially adjacent linear strut segment.
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9. The prosthetic device of claim 5 wherein the angle between longitudinally adjacent
linear strut segments and the longitudinal axis is substantially opposite and equal.
5 10. The prosthetic device of claim 2 wherein the connections between the hoop structure
and the adjacent flex member is made at every loop member along the circumference of the
hoop structure.
11. The prosthetic device of claim 2 wherein the connections between the hoop structure
10 and the adjacent flex member is made at every other loop member along the circumference of
the hoop structure.
12. The prosthetic device of claim 2 wherein the connections between the hoop structure
and the adjacent flex member is made at a subset of the loop members around the
15 circumference of the hoop structure in some defined pattern.
13. An intraluminal prosthetic device comprising:
a plurality of hoop structures arranged longitudinally along a longitudinal axis, wherein
adjacent hoop structures are circumferentially off-set about the longitudinal axis; and
20 a set of flex members attached between adjacent hoop structures, each set of flex
members comprising flex members oriented in the same direction, wherein longitudinally
adjacent sets of flex members are oriented in opposite directions.
14. An intraluminal prosthetic device comprising:
25 a plurality of hoop structures arranged longitudinally along a longitudinal axis, and
at least one flex member attached between each adjacent hoop structure along the
longitudinal axis, wherein longitudinally adjacent flex members have a geometrically opposite
orientation.

This invention relates generally to an expandable intraluminal medical device for use within a body passageway or duct, and more particularly to a stent having a plurality of hoop sections. Each hoop section comprises a tubular configuration of structural elements having proximal and distal open end, and defining a longitudinal axis extending there between. A set of flex connectors connects each adjacent hoop section. Each set of flex connectors comprises one or more flex connector members arranged in the same geometric orientation. Adjacent sets of flex connectors comprise one or more flex connector members arranged in an opposite geometric orientation.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=k9lVNhV5CVWSxTJm3+m5Rg==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 268541
Indian Patent Application Number 1662/KOLNP/2007
PG Journal Number 36/2015
Publication Date 04-Sep-2015
Grant Date 02-Sep-2015
Date of Filing 10-May-2007
Name of Patentee CORDIS CORPORATION
Applicant Address 14201 NW 60TH AVENUE, MIAMI LAKES, FLORIDA
Inventors:
# Inventor's Name Inventor's Address
1 VOLKER NIERMANN 1485 WOODLAND TERRACE, BOUND BROOK, NJ 08805
PCT International Classification Number A61F 2/06
PCT International Application Number PCT/US2005/038791
PCT International Filing date 2005-10-26
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/622,157 2004-10-26 U.S.A.