Title of Invention | A METHOD OF PRODUCTION OF A HIGH-STRENGTH PART AND PART PRODUCED THEREOF |
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Abstract | high-strength part that excels in hydrogen embrittlement resistance and strength after high-temperature forming; and a process for producing the same. The atmosphere in a heating furnace before forming is regulated to one of 10% hydrogen volume fraction and 30°C dew point. As a result the amount of hydrogen penetrating in a steel sheet during heating is reduced. After forming there are sequentially carried out quench hardening in die assembly and post-working. As the method of post-working there can be mentioned shearing followed by re-shearing or compression forming of sheared edge portion; punching with a cutting blade having a gradient portion at which the width of blade base is continuously reduced; punching with a punching tool having a curved blade with a protrudent configuration at the tip of cutting blade part the curved blade having a shoulder portion of given curvature radius and/or given angle; fusion cutting; etc. Consequently the tensile residual stress after punching is reduced and the performance of hydrogen embrittlement resistance is improved. |
Full Text | DESCRIPTION HUGH STRENGTH PART AND METHOD OF PRODUCTION OF THE SAME TECHNICAL FIELD The present invention relates to a member in which strength is required such as used for a structural member and reinforcing member of an automobile more particularly relates to a part superior in strength after high temperature shaping and a method of production of the same BACKGROUND ART To lighten the weight of automobiles a need originating in global environmental problems it is necessary to make the steel used in automobiles as high in strength as possible but in general if making steel sheet high in strength the elongation or r value falls and the shapeability deteriorates To solve this problem technology for hot shaping steel and utilizing the heat at that time to raise the strength is disclosed in Japanese Patent Publication (A) No 2000-234153 This technology aims to suitably control the steel composition heat the steel in the ferrite temperature region and utilize the precipitation hardening in that temperature region so as to raise the strength Further Japanese Patent Publication (A) No 2000- 87183 proposes high strength steel sheet greatly reduced in yield strength at the shaping temperature to much lower than the yield strength at ordinary temperature for the purpose of improving the precision of press-forming However in these technologies there may be limits to the strength obtained On the other hand technology for heating to the high temperature single-phase austenite region after shaping and in the subsequent cooling process transforming the steel to a hard phase for the purpose of obtaining high strength is proposed in Japanese Patent Publication (A) No 2000-38640 However if heating and rapidly cooling after shaping problems may arise in the shape precision As technology for overcoming this defect technology for heating steel sheet to the single-phase austenite region and in the subsequent press-forming process cooling the steel is disclosed in SAE 2001-01-0078 and Japanese Patent -Publication (A) No 2001-181833 In this way in high strength steel sheet used for automobiles etc the higher the strength made the greater the above-mentioned problem of shapeability In particular in a high strength member of over 1000 MPa as known in the past there is the basic problem of hydrogen embrittlement (also called season cracking or delayed fracture) When used as hot press steel sheet while there is little residual stress due to the high temperature pressing hydrogen enters the steel at the time of heating before pressing Further the residual stress of the subsequent working causes greater susceptibility to hydrogen embrittlement Therefore with just pressing at a high temperature the inherent problem is not solved It is necessary to optimize the process conditions in the heating process and the integrated processes to the post-processing To reduce the residual stress at the shearing and the other post-processing it is sufficient that the strength at the parts to be post-processed fall Technology lowering the cooling rate at portions to be post-processed so as to make the hardening insufficient and thereby lowering the strength at those portions is disclosed in Japanese Patent Publication (A) No 2003- 328031 According to this method it is considered that the strength of part of the part falls and enables easy shearing or other post-processing However when using this method the mold structure becomes complicated - which is disadvantangeous economically Further in this method hydrogen embrittlement is not alluded to at all By this method even if the steel sheet strength falls somewhat and the residual stress after the postprocessing falls to a certain extent if hydrogen remains in the steel hydrogen embrittlement may undeniably occur DISCLOSURE OF THE INVENTION The present invention was made to solve this problem and provides a high strength part superior in resistance to hydrogen embrittlement able to give a strength of 1200 MPa or more after high temperature shaping and method of production of the same The inventors conducted various studies to solve this problem As a result they discovered that to suppress hydrogen embrittlement it is effective to control the atmosphere in the heating furnace before shaping so as to reduce the amount of hydrogen in the steel and then reduce or eliminate the residual stress by the post-processing method That is the present invention has the following as its gists: (1) A method of production of a high strength part characterized by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less until the Ac3 to the melting point then starting the shaping at a temperature higher than the temperature at which ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then further performing post-processing (2) A method of production of a high strength part characterized by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%)'and of a dew point of 30°C or less to the Acs to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part shearing it then shearing again 1 to 2000 pm from the worked end (3) A method of production of a high strength part characterized by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere with an amount of hydrogen by volume percent of 10% or less (including 0%) and of a dew point of 30°C or less to the Aca to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then shearing and pressing the sheared end face (4) A method of production of a high strength part as set forth in (3) characterized by using coining as the method of press working (5) A method of production of a high strength part characterized by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less to the Acs to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs and cooling and hardening after shaping in the mold to produce a high strength part and punching or cutting this during which using a cutting blade having a step difference continuously decreasing from the radius of curvature or width of the blade base by 001 to 30 mm in the direction from the blade base to the blade tip and having a height of 1/2 the thickness of the steel sheet to 100 mm for the punching or cutting (6) A method of production of a high strength part as set forth in (5) characterized by having a step difference continuously decreasing from the radius of curvature or width of the blade base by 001 to 30 mm in the direction from the blade base to the blade tip and by D/H being 05 or less when a height of said step difference of H (mm) and a difference of the radius of curvature or width of the blade base and blade tip is D (mm) (7) A method of production of a high strength part characterized by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere having an amount of hydrogen by volume percent of 10% or less (including 0%) and of a dew point of 30°C or less to the Ac3 to the melting point then starting shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then punching the steel sheet forming the worked material using a die and punch to cut it to shearing and sheared parts to form the worked material to a predetermined shape during which using a punching tool having a bending blade having a shape projecting out at the front of the punch and/or die and having a radius of curvature of the shoulder of the bending blade of 02 mm or more to make the clearance 25% or less (8) A method of production of a high strength part characterized by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere by volume percent of hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less to the Ac3 to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then punching the steel sheet forming the worked material using a die and punch to cut it to shearing and sheared parts to form the worked material to a predetermined shape during which using a punching tool having a shape projecting out at the front of the punch and/or die and having an angle of the shoulder of the bending blade of 100° to 170° to make the clearance 25% or less (9) A method of production of a high strength part characterized by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere by volume percent of hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less to the Ac3 to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then punching the steel sheet forming the worked material using a die and punch to cut it into a shearing part and a sheared part and make the worked material a predetermined shape during which using a punching tool having a bending blade having a shape projecting out at the front of the punch and/or die and having a radius of curvature of the shoulder of the bending blade of 02 mm or more and an angle of the shoulder of the bending blade of 100° to 170° to make the clearance 25% or less (10) A method of production of a high strength part characterized by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less to the Ac3 to the melting point then starting the press—forming at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs and cooling and hardening after shaping in the mold to produce a high strength part during which applying the shearing near bottom dead point (11) A method of production of a high strength part by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less and having a dew point of 30°C or less to the Ac3 to the melting point starting the shaping at a temperature higher than the temperature where feirite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then melting part of the part to cut it (12) A method of production of a high strength part by using laser working as the method of working for melting and cutting part of the part (13) A method of production of a high strength part in (11) by using plasma cutting as the method of working for melting and cutting part of the part (14) A method of production of a high strength part by using steel sheet containing by wt% C: 0 05 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less and of a dew point of 30°C or less to the Ac3 to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then machining this to perforate it or cut around the part (15) A method of production of a high strength part by using steel sheet containing by wt% C: 005 to 055% and Mn: 01 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less and of a dew point of 30°C or less to the Ac3 to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then shearing and mechanically cutting the cut surface of the sheared part to remove a thickness of 005 mm or more (16) A method of production of a high strength part in that the chemical composition of said steel sheet is by wt% C: 005 to 055% Mn: 01 to 3% Al: 0005 to 01% S: 002% or less F: 003% or less and N: 001% or less and the balance of Fe and unavoidable impurities (17) A method of production of a high strength part in that the chemical composition of said steel sheet is by wt% C: 005 to 055% Mn: 01 to 3% Si: 10% or less Al: 0005 to 01% S : 002% or less P: 003% or less Cr: 001 to 10% and N: 001% or less and the balance of Feand unavoidable impurities (1 S) A method of production of a high strength part in that the chemical composition of said steel sheet is by wt% C: 005 to 055% Mn: 01 to 3% Si: 10% or less Al: 0005 to 01% S: 002% or less P: 003% or less Cr: 001 to 10% B: 00002% to 00050% Ti: (342 x N + 0001)% or more {399 x (C—005) + (342 x 0001)}% or less and N: 001% or less and the balance of Fe and unavoidable impurities (19) A method of production of a high strength in that the chemical composition of said steel sheet is by wt% C: 005 to 055% Mn: 01 to 3% Si: 10% or less Al: 0005 to 01% S: 002% or less P: 003% or less Cr: 001 to 10% B: 00002% to 00050% Ti: (342 x N -+ 0001)% or more {399 x (C—005) + (342 x N + 0001) }% or less N: 001% or less and 0: 0015% or less and the balance of Fe and unavoidable impurities (20) A method of production of a high strength part in that said steel sheet is treated by any of aluminum plating aluminum-zinc plating and zinc plating (21) A high strength part by being produced by a method as set forth in any one of (1) to (20) BRIEF DESCRIPTION OF THE DRAWINGS FIG 1 is a view of the concept of generation of tensile residual stress due to punching FIG 2 is a view of the concept of removal of a plastic worked layer or other affected parts FIG 3 is a view of the cut state by a cutting blade having a blade tip shape where a step difference forms the blade tip FIG 4 is a view of the cut state by a cutting blade having a blade tip shape having a tip parallel part at the tip of the step difference FIG 5 is a view of a conventional punching method FIG 6 is a view of the cut state by a punch having a two-step structure FIG 7 is a view of the material deformation behavior in the case where there is a bending blade FIG 8 is a view of the relationship of the radius of curvature Rp of the bending blade and the residual stress FIG 9 is a view of the relationship of the angle 0p of the vertical wall of the bending blade A and the residual stress FIG 10 is a view of the relationship of the height of the bending blade and the residual stress FIG 11 is a view of the relationship between the clearance and residual stress FIG 12 is a view of a piercing test piece FIG 13 is a view of a shearing test piece FIG 14 is a view of a tool cross-sectional shape FIG 15 is a view of a shape of a punch FIG 16 is a view of a shape of a die FIG 17 is a view of a shape of a shaped article FIG 18 is a view of the state of a shearing position FIG 19 is a view of the cross-secti'onal shape of a coining tool FIG 20 is a view of the cross-sectional shape of a mold of Example 4 FIG 21 is a view of the cross-sectional shape of a tool of Example 5 FIG 22 is a view of a shaping punch of Example 5 FIG 23 is a view of a shaping die of Example 5 FIG 24 is a view of a shaped part of Example 5 FIG 25 is a view of the state of a post-processing position of Example 6 BEST MODE FOR WORKING THE INVENTION The present invention provides a high strength part superior in resistance to hydrogen embrittlement by controlling the atmosphere in the heating furnace when heating steel sheet before shaping to obtain a high strength part so as to reduce the amount of hydrogen in 11 the steel and by reducing the residual stress by the post-processing method and a method of production of the same Below the present invention will be explained in more detail First the reasons for limitation of the conditions in the present invention will be explained The amount of hydrogen at the time of heating was made by volume percent 10% or less because when the amount of hydrogen is over the limit the amount of hydrogen entering the steel sheet during heating becomes great and the resistance to hydrogen embrittlement falls Further the dew point in the atmosphere was made 30°C or less because with a dew point greater than this the amount of hydrogen entering the steel sheet during heating becomes greater and the resistance to hydrogen embrittlement falls The heating temperature of the steel sheet is made the Acs to the melting point so as to make the structure of the steel sheet austenite for hardening and strengthening after shaping Further if the heating temperature is higher than the melting point pressforming becomes impossible The heating temperature of the steel sheet is made the Acs to the melting point so as to make the structure of the steel sheet austenite for hardening and strengthening after shaping Further if the heating temperature is higher than the melting point pressforming becomes impossible The shaping starting temperature is made a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs because if shaped at a temperature lower than this the hardness after shaping is insufficient By heating steel sheet under the above conditions and using the press method to shape it cooling and hardening after shaping in the mold then post-processing it it is possible to produce a high strength part The 12 the steel and by reducing the residual stress by the post-processing method and a method of production of the same Below the present invention will be explained in more detail First the reasons for limitation of the conditions in the present invention will be explained The amount of hydrogen at the time of heating was made by volume percent 10% or less because when the amount of hydrogen is over the limit the amount of hydrogen entering the steel sheet during heating becomes great and the resistance to hydrogen embrittlement falls Further the dew point in the atmosphere was made 30°C or less because with a dew point greater than this the amount of hydrogen entering the steel sheet during heating becomes greater and the resistance to hydrogen embrittlement falls The heating temperature of the steel sheet is made the Acs to the melting point so as to make the structure of the steel sheet austenite for hardening and strengthening after shaping Further if the heating temperature is higher than the melting point pressforming becomes impossible The heating temperature of the steel sheet is made the Acs to the melting point so as to make the structure of the steel sheet austenite for hardening and strengthening after shaping Further if the heating temperature is higher than the melting point pressforming becomes impossible The shaping starting temperature is made a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs because if shaped at a temperature lower than this the hardness after shaping is insufficient By heating steel sheet under the above conditions and using the press method to shape it cooling and hardening after shaping in the mold then post-processing it it is possible to produce a high strength part The 12 "hardening" is the method of strengthening steel by cooling by a cooling rate faster than the critical cooling rate determined by the composition so as to cause a martensite transformation Next a different method of working by the above post-processing will be explained The method of working of claim 2 will be explained The inventors investigated in detail the plastic worked layer and residual stress affected zone at the worked end face of the shearing such as the punch piercing and cutting and as a result learned that there is a plastic worked layer etc present over about 2000 jam from the worked end As shown in FIG 1 at the time of shearing the steel sheet is worked in a compressed state After working the compressed state is released so it is believed that residual stress of tension occurs Therefore as shown in FIG 2 in the plastic worked layer or other affected zone the partial rise in strength due to the plastic working or the resistance to the compression force due to the tensile residual stress due to the second working causes the amount of compression at the time of working to become smaller and the amount of deformation of the opening after cutting to become smaller so the residual stress can be reduced Therefore if working the part of over 2000 |4m of the worked end in range again there is no plastic worked layer or other affected zone so the part is worked while again receiving a large compression force When this is released after working the residual stress is not reduced and the cracking resistance is not improved so the upper limit was made 2000 ^m Further the lower limit was set to I (am since working while controlling this to a range of less than 1 nm is difficult The most preferable range of working is 200 to 1000 (Jin Further the residual stress at the cross-section of the worked part is measured by an X-ray residual stress 13 measurement apparatus according to the method described in "X-Ray Stress Measurement Method Standard (2002 Edition)- Ferrous Metal Section" Japan Society of Materials Science March 2002 The details are as follows The parallel tilt method is used to measure 20- sin2v|/ using the reflection X-rays of the 211 plane of a body centered cubic lattice The 26 measurement range at this time is about 150 to 162° Cr-Ka was used as the Xray target the tube current and tube voltage were made 30 kV/10 mA and the X-ray incidence slit was made 1 mm square The value obtained by multiplying the stress constant K with the inclination of the 20-sin2vy curve was made the residual stress At this time the stress constant K was made -3244 kgf/deg Under the above conditions in the case of a pierced hole cross-section X|/(mm)=20 25 30 35 40 45 is measured while in the case of a cut surface V|/(mm) =0 20 25 30 35 40 45 is measured The measurement was conducted in a thickness direction of 0° and directions inclined by 23° and 45° from that for a total of three measurements The average value was used as the residual stress The method of shearing such as punching or cutting is not particularly limited It is possible to use any known method Regarding the working temperature the effect of the present invention is obtained from room temperature to 1000°C in range By the above post-processing the residual stress of the tension at the worked end face becomes 600 MPa or less so in general when assuming steel sheet of 980 MPa or more the residual stress becomes less than the yield stress and cracks no longer occur Further when the residual stress of compression basically stress does not act in a direction where cracks form in the steel sheet at the ends so cracks no longer occur For this reason 14 the residual stress of tension at the end face in shearing such as punching or cutting preferably is made 600 MPa or less or the residual stress of compression Next the methods of working of claims 3 and 4 will be explained To suppress hydrogen embrittlement in addition to press working the parts where there is residual stress arising due to shearing it is effective to impart residual stress of compression The end faces which were sheared are press worked because the residual stress of tension believed to cause hydrogen embrittlement after shearing is high at sheared ends and if press working such locations the residual stress of tension falls and the resistance to hydrogen embrittlement is improved As the method for press working the sheared end faces any method may be used but industrially the method of using coining as shown in claim 5 is economically superior Next the methods of working shown in claims 5 and 6 will be explained The sheared end faces are worked in the state with the steel sheet compressed when working them as shown in FIG 1 After working the compressed state is released so residual stress of tension is believed to arise Therefore the inventors discovered that by widening holes or pressing the front surfaces of the end faces at the entire cross-section of the plastic worked layer or other affected zone the partial rise in strength due to plastic working or the resistance to the compression force due to the residual stress of tension enables control so that the release displacement after complete cutting becomes the compression side ie a single-step working method That is if enlarging a hole or pressing over a part in a range over 2000 pm from the worked end the hole is widened and the end face is pressed at one time Since this is released after working the residual stress ends up at the compression side at the end face To be able to obtain this by a single working operation 15 using a die and punch the shape of the blade tip as shown in FIGS 3 4 is important FIG 3 has a step difference forming the blade tip while FIG 4 has a tip parallel part at the tip of the step difference When providing a step difference continuously decreasing from the radius of curvature or width of the blade base in the direction from the blade base to the blade tip if the reduction in the radius of curvature or width is less than 001 mm the situation ends up becoming no different from ordinary punching or cutting so a large tensile stress ends up remaining at the end face On the other hand if the amount of reduction of the radius of curvature or width is over 30 mm the de facto clearance becomes large so the burring of the worked end face ends up becoming larger Further if the height of the blade vertical wall (height of step difference) is less than 1/2 of the thickness of the worked steel sheet after punching once it is no longer possible to press the worked end face from the side face of the step difference so the situation becomes no different from ordinary punching or cutting and a large tensile stress ends up remaining at the worked end face On the other hand if the height is over 100 mm the stroke becomes larger or shorter lifetime of the blade itself is a concern Further the angle formed by the parallel part of the cutting blade and the step difference (blade vertical wall angle 0) is preferably 95° to 179° more preferably at least 140° In FIG 3 and FIG 4 the step difference is shaped having a radius of curvature but a blade linearly reduced in width from the blade base is also included in the scope of the invention Further regarding the shape of the cutting blade D/H is important when the difference of the radius of curvature or width of the blade base and blade tip is D (mm) and the height of the step difference is H (mm) If 16 the value is less than 05 the drop in blade life or burring is suppressed so the value is preferably made 05 or less On the other hand chamfering of the blade tip such as disclosed in Japanese Patent Publication (A) No 5- 23755 and Japanese Patent Publication (A) No 8-57557 is effective for reducing burring prolonging blade life and preventing cracking of relatively low strength steel sheet but in the present invention it is most important that the steel sheet be shaped under predetermined conditions then the once punched end face or cut end face be again pushed apart so it is not particularly necessary to chamber the blade tip in order to reduce the residual stress or make it the compression side Further the residual stress at the worked end face is measured under the above-mentioned conditions by an Xray residual stress measurement apparatus according to the method described in "X-Ray Stress Measurement Method Standards (2002 edition)- Ferrous Metal Section" Japan Society of Materials Science March 2002 The method of shearing such as punching or cutting is not particularly limited Any known method may be used For the working temperature the effect of the present invention is obtained in the range of room temperature to 1000°C Further regarding the residual stress if zero or the compression side basically no reaction acts at the end in the direction where the steel sheet will crack so cracks no longer occur Further pressing at not more than 600 MPa is effective for preventing cracks Next the methods of working of claims 7 8 and 9 will be explained The inventors considered the above problems and discovered that by making the punch shape a two-step structure of the bending blade A and cutting blade B shown in FIG 6 it is possible to reduce the residual stress at the punched end face 17 The reasons are considered to be as follows In ordinary punching the part deformed by the punch and die shown in FIG 5 (hardened layer) is subjected to a large tensile or compressive strain For this reason the work hardening of that part becomes remarkable so the ductility of the end face deteriorates However when making the punch shape the two-step structure comprised of the cutting blade B and bending blade A such as shown in the present invention (FIG 6) as shown in FIG 7 when the part cut by the cutting blade B (material cut part M) is given tensile stress by the bending blade A the progression of cracks arising due to the cutting blade B and die shoulder is promoted by the tensile stress and the material is cut by the cutting blade B without compression so the residual stress of tension after punching becomes lower and the drop in the allowable amount of hydrogen entering from the environment can be suppressed Further the inventors conducted detailed studies on the shape of the bending blade and discovered that unless making the shape of the bending blade a predetermined shape a sufficient effect of reduction of the residual stress cannot be obtained That is when the shape of the bending blade A is not the predetermined shape the material is cut by the bending blade A so the part M cut by the cutting blade B cannot be given sufficient tensile stress by the bending However by making the shape of the bending blade a shape where the material is not cut by the bending blade itself the residual stress can be reduced FIG 8 shows the relationship between the radius of curvature Rp and the residual stress in the case of using TS1470 MPa grade hardened steel sheet of a thickness of 20 mm under conditions of a height Hp of the bending blade 03 mm a clearance of 5% a vertical wall angle 0p of the bending blade of 90° and a predetermined radius of curvature Rp given to the shoulder of the bending blade 18 A If the radius of curvature is 02 mm or more it is learned that the residual stress is reduced Here the residual stress is found by measuring the change in lattice distance by the X-ray diffraction method at the cut surface The measurement area is made a 1 mm square region and the measurement conducted at the center of thickness at the cut surface When using a punch to make holes it is not possible to fire X-rays from a direction vertical to the cutting surface so the angle of emission of the X-rays is changed for measurement so as to enable measurement of the residual stress in the thickness direction Further in this case the clearance is the punch and die clearance C/thickness t x 100 (%) The other punching conditions are a punch diameter Ap = 20 mm and a distance Dp = 10 mm between the cutting blade end P and the bending blade rising position D Further FIG 9 shows the relationship between the angle 6p and the residual stress in the case of using TS1470 MPa grade hardened steel sheet of a thickness of 18 mm under conditions of a height Hp of the bending blade of 03 mm a clearance of 56% a radius of curvature of the bending blade shoulder of 02 mm and a vertical wall part of the bending blade A of a predetermined angle 0p Due to this it is learned that by making the angle 0p of the vertical wall of the bending blade 100° to 170° the residual stress is reduced The other punching conditions are a punch diameter Ap = 20 mm and a distance Dp = 10 mm between the cutting blade end P and the bending blade rising position D FIG 10 shows the relationship between the height Hp of the bending blade and the residual stress in the case of using TS1470 MPa grade hardened steel sheet of a thickness of 14 mm under conditions of a radius of curvature Rp of the shoulder of the bending blade A of 03 mm an angle 6p of the vertical wall of the bending blade A of 135° a clearance of 71 and a height Hp of 19 the bending blade of 03 to 3 mm Due to this it is learned that by making the radius of curvature Rp of the shoulder of the bending blade 02 mm or more or making the angle 6p of the vertical wall of the bending blade 100° to 170° the residual stress is reduced compared with the ordinary case of no bending blade that is Hp = 0 The rest of the punching conditions are a punch diameter of Ap = 20 mm and a distance Dp = 10 mm of the cutting blade end P and bending blade rising position D Further FIG 11 shows the effect of punching clearance on the residual stress when using TS1470 MPa grade hardened steel sheet of a thickness of 16 mm under conditions of a radius of curvature Rp of the shoulder of the bending blade A of 03 mm an angle 6p of the vertical wall of the bending blade A of 135° and a height Hp of the bending blade of 03 mm The rest of the punching conditions are a punch diameter of Ap = 20 mm and a distance Dp = 10 mm of the cutting blade end P and the bending blade rising position D The clearance also has an effect on the residual stress If the clearance becomes a large one over 25% the residual stress also becomes larger This is believed to be due to the tensile effect by the bending blade becoming smaller so the clearance has to be made 25% or less The present invention was made based on this study and has the following requirements The punching punch or die used in the present invention has to be made a two-step structure of the bending blade A and cutting blade B This is so that before the cutting blade B shears the worked material the bending blade A gives tensile stress to the cut part M of the worked material and reduces the residual stress of the tension remaining at the cut end surface of the worked material after cutting The radius of curvature Rp of the bending shoulder has to be at least 02 mm This is because if the radius 20 of curvature Rp of the shoulder of the bending blade is not more than 02 mm it is not possible for the worked material to be sheared by the bending blade A and for the part M sheared by the cutting blade B to be given sufficient tensile stress The angle 0p of the shoulder of the bending blade has to be made 100° to 170° This is because if the angle 9p of the shoulder of the bending blade is 100° or less the material is sheared by the bending blade A so a sufficient tensile stress cannot be given to the part M sheared by the cutting blade B Further if the angle 0p of the shoulder of the bending blade is 170° or more sufficient tensile stress cannot be given to the part to be sheared by the cutting blade B If either of the above conditions relating to the radius of curvature Rp of the shoulder of the bending blade and the angle 6p of the shoulder of the bending blade is met a large effect is obtained but when both are met the contact pressure of the material contacting the alloy mold is reduced so the mold wear is suppressed Therefore for maintenance having both conditions met is preferred Further in ordinary punching usually a sheet holder is used for fastening the material to the die but it is also possible to suitably use a sheet holder in the method of punching of the present invention The wrinkle suppressing load (load applied to material from sheet holder) does not have a particularly large effect on the residual stress so may be used in the usually used range The punch speed does not have a great effect on the residual stress even if the changed within the usual industrially used range for example 001 m/sec to several m/sec so may be made any value Further in most cases in the punching process to 21 suppress mold wear the mold or material is coated with lubrication oil In the present invention as well a suitable lubrication oil may be used for this purpose Further to give sufficient tensile stress to the bending blade A the height Hp of the bending blade is preferably made at least 10% of the thickness of the worked material Further the distance Dp of the cutting blade end P and the rising position Q of the bending blade is preferably made at least 01 mm This is because if the distance is less than this when shearing the worked material by the cutting blade B the cracks which usually occur near the shoulder of the cutting blade become difficult to occur and strain is given to the cutting position by the cutting blade Further the part between the cutting blade end P and rising position Q of the bending blade in the punch of the present invention the bottom part of the bending blade A and the vertical wall part of the bending blade A are preferably flat shapes in terms of the production of the punch but even if there is some relief shape the effect is the same even if the above requirements are satisfied The present invention reduces the residual stress of the end face at the time of punching by further adding the bending blade A to the punch of conventionally only the cutting blade B By adding the bending blade A and further making the height Hp of the bending blade higher the facial pressure where the cutting blade B and worked material contact each other falls so the amount of wear of the cutting blade end P is also reduced but if the Hp is too high before the cutting blade B and worked material contact the material may break between the bending blade A and the cutting blade B and the effect may not be obtained In this case the height Hp of the bending blade is preferably made about 10 mm or less In the present invention there is no particular 22 upper limit to the radius of curvature Rp of the shoulder of the bending blade shoulder but depending on the size of the punch If the radius of curvature Rp is too large it becomes difficult to increase the height Hp of the bending blade so 5 mm or less is preferable Above the effect in the case of adding a bending blade to the punch was explained but both when adding bending blades to both of the punch and die and when adding a bending blade to only the die since a tensile stress is given to the material in the same way as when adding a bending blade to only the punch as explained above similar effects are obtained The limitations on the dimensions of the bending blade in this case are the same as the limitations in the case of adding a bending blade to only the punch as explained above Next the method of working of claim 10 will be explained As the method of reducing the residual stress it is necessary to hot shape the steel and then shear it near bottom dead center The reason is believed to be as follows In shearing during hot working it is believed that the shearing tool contacts the steel sheet with a high facial pressure In this case it is believed that the cooling rate becomes large and that the steel is transformed from austenite to a low temperature transformed structure with a high deformation resistance At this time it is believed that while smaller than the case of working hardened material at room temperature larger residual stress than the case of austenite may remain Therefore the plate is sheared near bottom dead center because if during hot shaping the deformation resistance of the steel sheet is small and the residual stress after working becomes low Further the reason for the timing of working being near bottom dead center is that if not near bottom dead center after shearing the steel sheet will deform and the shape and positional precision will drop "Near bottom dead point" means around the part any method may be used but industrially drilling or cutting by a saw is good since it is economically superior The method of working of claim 15 will be explained Even in the case of using the prior working for the post-processing it is sufficient to mechanically cut the location with the high residual stress at the end face of the sheared part The cut surface of the sheared part is removed to a thickness of 005 mm or more because with removal of thickness less than this the location where residual stress remains cannot be sufficiently removed and the resistance to hydrogen embrittlement falls As the method for removing a thickness of 005 mm or more from the cut surface of the sheared part by mechanical cutting any method may be used Industrially a mechanical cutting method such as reaming is good since it is economically superior Below the reasons for limiting the chemical composition of the steel sheet forming the material will be explained C is an element added for making the structure after cooling martensite and securing the material properties To secure a strength of 1000 MPa or more it is desirably added in an amount of 005% or more However if the amount added is too large it is difficult to secure the strength at the time of impact deformation so the upper limit is desirably 055% Mn is an element for improving the strength and hardenability If less than 01% sufficient strength is not obtained at the time of hardening Further even if added over 3% the effect becomes saturated Therefore Mn is preferably 01 to 3% in range Si is a solution hardening type alloy element but if over 10% the surface scale becomes a problem Further when plating the surface of steel sheet if the amount of Si added is large the plateability deteriorates so the upper limit is preferably made 05% 24 within at least 10 mm preferably within 5 mm of bottom dead point Next the methods of working of claims 11 12 and 13 will be explained To suppress the hydrogen embrittlement it is effective to control the atmosphere in the heating furnace before shaping to reduce the amount of hydrogen in the steel and then post-process it by fusion cutting with its little residual stress after working The reason for cooling and hardening the steel after shaping in the mold to produce a high strength part then melting part of the part to cut it is that if melting part of the part to cut it the residual stress after working is small and the resistance to hydrogen embrittlement is good As the method of working to melt part of the part to cut it any method may be used but industrially laser working and plasma cutting with small heat affected zones such as shown in claims 12 13 are preferable Gas cutting has small residual stress after working but is disadvantageous in that it requires a large input heat and has greater parts where the strength of the part falls Next the method of working of claim 14 will be explained To suppress hydrogen embrittlement it is effective to control the atmosphere in the heating furnace before shaping so as to reduce the amount of hydrogen in the steel and to post-process the steel by machining with a small residual stress after working The reason for cooling and hardening the steel after shaping in the mold to produce a high strength part then machining it to perforate it or cut around the part is that with cutting or other machining the residual stress after working is small and the resistance to hydrogen embrittlement is good As the method for machining to perforate it or cut Al is a required element used as a material for deoxidizing molten steel and further is an element fixing N Its amount has an effect on the crystal grain size or mechanical properties To have such an effect a content of 0005% or more is required but if over 01% there are large nonmetallic inclusions and surface flaws easily occur at the product For this reason Al is preferably 0005 to 01% in range S has an effect on the nonmetallic inclusions in the steel It causes deterioration of the workability and becomes a cause of deterioration of the toughness and increase of the anisotropy and susceptibility to repeat heat cracking For this reason S is preferably 002% or less Note that more preferably it is 001% or less Further by limiting the S to 0005% or less the impact characteristics are strikingly improved P is an element having a detrimental effect on the weld cracking and toughness so P is preferably 003% or less Note that preferably it is 002% or less Further more preferably it is 0015% or less If N exceeds 001% the coarsening of the nitrides and the age hardening by the solute N causes the toughness to deteriorate as a trend For this reason N is preferably contained in an amount of 001% or less 0 is not particularly limited but excessive addition becomes a cause of formation of oxides having a detrimental effect on the toughness To suppress oxides becoming the starting point of fatigue fracture preferably the content is 0015% or less Cr is an element for improving the hardenability Further it has the effect of causing the precipitation of M23C6 type carbides in the matrix It has the action of raising the strength and making the carbides finer It is added to obtain these effects If less than 001% these effects cannot be sufficiently expected Further if over 12% the yield strength tends to excessively rise so Cr is preferably 001 to 10% in range More preferably it is 005 to 1% B may be added for the purpose of improving the hardenability during the press-forming or in the cooling after press-forming To achieve this effect addition of 00002% or more is necessary However if this amount of addition is increased too much there is a concern of hot cracking and the effect is saturated so the upper limit is desirably made 00050% Ti may be added for the purpose of fastening the N forming a compound with B for effectively bringing out the effect of B To bring out this effect (Ti - 342 x N) has to be at least 0001% but if overly increasing the amount of Ti the amount of C not bonding with Ti decreases and after cooling a sufficient strength can no longer be obtained As the upper limit the Ti equivalent enabling an amount of C not bound with Ti of at least 01% that is {399 x (C-005) + (342 x N + 0001)}% is preferable Ni Cu Sn and other elements probably entering from the scrap may also be included Further from the viewpoint of control of the shape of the inclusions Ca Mg Y As Sb and REM may also be added Further to improve the strength it is also possible to add Ti Nb Zr Mo or V In particular Mo improves the hardenability as well so may also be added for this purpose but if these elements are overly increased the amount of C not bonding with these elements will decrease and a sufficient strength will no longer be obtained after cooling so addition of not more than 1% or each is preferable The above Cr B Ti and Mo are elements having an effect on the hardenability The amounts of these elements added may be optimized considering the required hardenability the cost at the time of production etc For example it is possible to optimize the above elements Mn etc to reduce the alloy cost reduce the number of steel types to reduce the cost even if the alloy cost does not become the minimum or use other various combinations of elements in accordance with the circumstances at the time of production In addition there is no particular problem even if inevitably included impurities are included The steel sheet of the above composition may also be treated by aluminum plating aluminum-zinc plating or zinc plating In the method of production of the same the pickling and cold rolling may be performed by ordinary methods There is also no problem even if the aluminum plating process or aluminum-zinc plating process and zinc plating are also performed by ordinary methods That is with aluminum plating an Si concentration in the bath of 5 to 12% is suitable while with aluminumzinc plating a Zn concentration in the bath of 40 to 50% is suitable Further there is no particular problem even if the aluminum plating layer includes Mg or Zn or the aluminum-zinc plating layer includes Mg It is possible to produce steel sheet of similar characteristics Note that regarding the atmosphere of the plating process plating is possible by ordinary conditions both in a continuous plating facility having a nonoxidizing furnace and in a not continuous plating facility having a nonoxidizing furnace Since with this steel sheet alone no special control is required the productivity is not inhibited either Further if the zinc plating method hot dip galvanization electrolytic zinc coating alloying hot dip galvanization or another method may be used Under the above production conditions the surface of the steel sheet is not pre-plated with metal before the plating but there is no particular problem preplating the steel sheet with nickel preplating it with iron or preplating it with another metal to improve the platability Further there is no particular problem even if treating the surface of the plated layer by plating by a different metal or coating it by an inorganic or organic compound Next examples will be used to explain the present invention in more detail EXAMPLES (Example 1) Slabs of the chemical compositions shown in Table 1 were cast These slabs were heated to 1050 to 1350°C and hot rolled at a finishing temperature of 800 to 900°C and a coiling temperature of 450 to 680°C to obtain hot rolled steel sheets of a thickness of 4 mm Next these were pickled then cold rolled to obtain cold rolled steel sheets of a thickness of 16 mm After this these were heated to the austenite region of 950°C above the Ac3 point then were hot shaped The atmosphere of the heating furnace was changed in the amount of hydrogen and dew point The conditions are shown in Table 2 and Table 3 The tensile strengths were 1523 MPa and 1751 MPa When evaluating the punch pieced parts 100 mm x 100 mm size pieces were cut from these shaped parts to obtain test pieces The center parts were punched out by a O10 mm punch at a clearance of 15% then the pieces were secondarily worked under various conditions Further when evaluating cut parts the secondarily worked test pieces were cut to sizes of 314 mm x 314 mm by primary working at a clearance of 15% then were secondarily worked under various conditions in the same way as punch piercing The shape of the test piece at this time is shown in FIGS 12 13 The range of working when performing this secondary working was also noted The mechanical grinding was performed by a reamer for the punch pierced hole and by a milling machine for the cut end To evaluate the resistance to cracks of these test pieces the test pieces were allowed to stand after secondary working for 24 hours at room temperature then the number of cracks at the worked ends and the residual stress at the punched ends and cut ends were measured by X-rays The number of cracks was measured for the entire circumference of the hole for a punch pierced hole For cut ends one side was measured As a result of the study under both the conditions of punch piercing and cutting cracking frequently occurred under the production condition nos 1 2 3 5 6 7 8 and 10 where the amount of hydrogen of the heating atmosphere is 30% or the dew point is 50°C the primary working is left as it is or after the primary working secondary working is performed over 3 mm from the worked end while cracking did not occur under the secondary working production condition nos 4 and 9 where the amount of hydrogen of the heating atmosphere is 10% or less the dew point is 30°C or less and 1000 Jim from the worked end is secondarily worked after the primary working Further the trends in the number of cracks occurring under production conditions of an amount of hydrogen in the heating atmosphere of 10% or less and of a dew point of 30°C or less and the results of measurement of the residual stress by X rays match well Therefore for improvement of the crack resistance of worked ends it can be said to be effective to rework the part of 1 to 2000 urn from the worked ends after primary working (Example 2) Slabs of the chemical compositions shown in Table 4 were cast These slabs were heated to 1050 to 1350°C and hot rolled at a finishing temperature of 800 to 900°C and a coiling temperature of 450 to 680°C to obtain hot rolled steel sheets of a thickness of 4 mm Next these were pickled then cold rolled to obtain steel sheets of a thickness of 16 mm Further parts of the cold rolled plates were treated by hot dip aluminum coating hot dip aluminum-zinc coating alloying hot dip galvanization and hot dip galvanization Table 5 shows the legend of the plating type After this these cold rolled steel sheets and surface treated steel sheets were heated by furnace heating to the austenite region of the Acs point to 950°C then were hot shaped The atmosphere of the heating furnace was changed in the amount of hydrogen and dew point The conditions are shown in Table 6 A cross-section of the mold shape is shown in FIG 14 The legend in FIG 14 is shown here (1: die 2: punch) The shape of the punch as seen from above is shown in FIG 15 The legend in FIG 15 is shown here (2: punch) The shape of the die as seen from below is shown in FIG 16 The legend in FIG 16 is shown here (1: die) The mold followed the shape of the punch The shape of the die was determined by a clearance of a thickness of 16 mm The blank size was made (mm) 16 thickness x 300 x 500 As the shaping conditions the punch speed was made 10 mm/s the pressing force was made 200 tons and the holding time until the bottom dead point was made 5 seconds A schematic view of the shaped part is shown in FIG 17 A tensile test piece was cut out from the shaped part The tensile strength of the shaped part was 1470 MPa or more The shearing conducted was piercing The position shown in FIG 18 was pierced using a punch of a diameter of 10 mm(j and using a die of a diameter of 105 mm FIG 18 shows the shape of the part as seen from 34 above The legend in FIG 18 is shown here (1: part 2: center of pieced hole) The piercing was performed within 30 minutes after the hot shaping After the piercing shaping was performed The working methods are also shown in Table 6 For the legend the case of shaping is shown by "S" while the case of no working is shown by "N" At this time the finished hole diameter was changed and the effect of the removed thickness was studied The conditions are shown together in Table 6 The shaping was performed within 30 minutes after the piercing The resistance to hydrogen embrittlement was evaluated by examining the entire circumference of the hole one week after the shaping so as to judge the presence of any cracks The examination was performed using a loupe or electron microscope The results of judgment are shown together in Table 6 Note that the press used was a general crank press Experiment Nos 1 to 249 show the results of consideration of the effects of the steel type plating type concentration of hydrogen in the atmosphere and dew point for the case of working by shaping If in the scope of the invention no cracks occurred after piercing Experiment Nos 250 to 277 are comparative cases of no working In all cases no cracks occurred (Example 3) Slabs of the chemical compositions shown in Table 4 were cast These slabs were heated to 1050 to 1350°C and hot rolled at a finishing temperature of 800 to 900°C and a coiling temperature of 450 to 680°C to obtain hot rolled steel sheets of a thickness of 4 mm Next these were pickled then cold rolled to obtain cold rolled steel sheets of a thickness of 16 mm Further parts of these cold rolled sheets were treated by hot dip aluminum coating hot dip aluminum-zinc coating alloying hot dip galvanization and hot dip galvanization Table 5 shows the legends of the plating types After this these cold rolled steel sheets and surface treated steel sheets were heated by furnace heating to more than the Ac3 point that is the 950°C austenite region then hot shaped The atmosphere of the heating furnace was changed in the amount of hydrogen and the dew point The conditions are shown in Table 7 A cross-section of the shape of the mold is shown in FIG 14 The legend in FIG 14 is shown here (1: die 2: punch) The shape of the punch as seen from above is shown in FIG 15 FIG 15 shows the legend (2: punch) The shape of the die as seen from the bottom is shown in FIG 16 The legend in FIG 16 is shown here (1: die) The mold followed the shape of the punch The shape of the die was determined by a clearance of a thickness of 16 mm The blank size (mm) was made 16 thickness x 300 x 500 The shaping conditions were a punch speed of 10 mm/s a pressing force of 200 ton and a holding time at bottom dead center of 5 second A schematic view of the shaped part is shown in FIG 17 From a tensile test piece cut out from the shaped part the tensile strength of the shaped part was shown as being 1470 MPa or more The shearing performed was piercing The position shown in FIG 18 was pierced using a punch of a diameter of 10 mm 18 shows the shape of the part as seen from above The legend in FIG 18 is shown here (1: part 2: center of pierce hole) The piercing was performed within 30 minutes after hot shaping After the piercing coining was performed The coining was performed by sandwiching a plate to be worked between a conical punch having an angle of 45° with respect to the plate surface and a die having a flat surface FIG 19 shows the tool The legend in FIG 19 is shown here (I: punch 2: die 3: blank after piercing) The coining was performed within 30 seconds after piercing The resistance to hydrogen embrittlement was evaluated one week after coining by observing the entire circumference of the hole and judging the presence of cracks The cracks were observed by a loupe or electron microscope The results of judgment are shown together in Table 7 Experiment Nos I to 249 show the results of consideration of the effects of the steel type plating type concentration of hydrogen in the atmosphere and dew point for the case of coining If in the scope of the invention no cracks occurred after piercing Experiment Nos 250 to 277 are comparative examples in the case of no coining Since these are outside of the scope of the (Example 4) Slabs of the chemical compositions shown in Table 1 were cast These slabs were heated to 1050 to 1350°C and hot rolled at a finishing temperature of 800 to 900°C and coiling temperature of 450 to 680°C to obtain hot rolled steel sheets of a thickness of 4 mm Next these were pickled then cold rolled to obtain cold rolled steel sheets of a thickness of 16 mm After this the sheets were heated to the Ac3 point to the 950°C austenite region then were hot shaped The atmosphere of the heating furnace was changed in the amount of hydrogen and the dew point The conditions are shown in Table 8 The tensile strengths were 1525 MPa and 1785 MPa When evaluating the punch pieced parts 100 mm x 100 mm size pieces were cut from these shaped parts to obtain test pieces The centers were punched out in the shapes shown in FIGS 3 4 by a punch with a parallel part of O10 mm and 20 mm and a tip of 5 to 13 mm by a clearance of 43 to 25% To evaluate these test pieces for resistance to cracking the number of cracks at the secondarily worked ends were measured and the residual stress at the punched ends and cut ends was measured by X-rays The number of cracks were measured for the entire circumference of the punch pieced holes For the cut ends single sides were measured The working conditions and results are also shown in Table 8 The result of the above study is that under both punch piercing and cutting conditions cracks frequently occurred at samples outside of the scope of the present invention while no cracks occurred at samples inside the scope of the present invention (Note) Underlines indicate conditions outside range of invention (Example 5) Aluminum plated steel sheets of the compositions shown in Table 9 (thickness 16 mm) were held at 950°C for 1 minute then hardened at 800°C by a sheet mold to prepare test samples The test samples had strengths of TS=1540 MPa YP=1120 MPa and T-E1=6% Holes were made in the steel sheets using molds of the types shown in FIG 20A FIG 20B FIG 20C and FIG 20D under the conditions of Table 10 The punching clearance was adjusted to 5 to 40% in range The resistance to hydrogen embrittlement was evaluated by examining the entire circumference of the holes one week after working to judge for the presence of cracks The observation was performed using a loupe or electron microscope The results of judgment are shown together in Table 10 Level 1 is the level serving as the reference for the residual stress resulting from punching by the present invention in a conventional punching test using an A type mold Cracks occurred due to hydrogen embrittlement In a test using a B type mold level 2 had a large angle 9p of the shoulder of the bending blade shoulder a small radius of curvature Rp of the shoulder of the bending blade a small effect of reduction of the residual stress and cracks due to hydrogen embrittlement Level 3 had a large clearance a small effect of reduction of the residual stress and cracks due to hydrogen embrittlement Level 4 had a small shoulder angle 0p of the bending blade and a small radius of curvature Rp of the shoulder of the bending blade For this reason the widening value obtained by this punching was not improved over the prior art method so cracks occurred due to hydrogen embrittlement In a test using a C type mold level 11 had a punch constituted by an ordinary punch and a shoulder angle 6d of the projection of the die and a radius of curvature Rd of the shoulder satisfying predetermined conditions so there was a small effect of reduction of the residual stress and cracks occurred due to hydrogen embrittlement Level 12 had a large clearance and a small effect of reduction of the residual stress so cracks occurred due to hydrogen embrittlement In a test using a D type mold level 18 did not meet the predetermined conditions in the angle 0p of the shoulder of the projection of the punch the radius of curvature Rp of the shoulder the angle 0d of the shoulder of the projection of the die and the radius of curvature Rd of the shoulder so no effect of reduction of the residual stress could be seen and no cracks occurred due to hydrogen embrittlement Further level 15 had a large clearance and a small effect of reduction of residual stress so cracks occurred due to hydrogen embrittlement Levels 8 9 14 15 21 22 have heating atmospheres over the limited range so cracks occurred due to hydrogen embrittlement The other levels satisfied the conditions of the present invention The residual stresses at the punched cross-sections were reduced and no cracks occurred due to hydrogen embrittlement (Example 6) Slabs of the chemical compositions shown in Table 4 were cast These slabs were heated to 1050 to 1350°C and hot rolled at a finishing temperature of 800 to 900°C and a coiling temperature of 450 to 680°C to obtain hot rolled steel sheets of a thickness of 4 mm After this the steel sheets were pickled then cold rolled to obtain cold rolled steel sheets of a thickness of 16 mm Further part of these cold rolled steel sheets were treated by hot dip aluminum coating hot dip aluminumzinc coating alloying hot dip galvanization and hot dip galvanization Table 5 shows the legends of the plating types After this these cold rolled steel sheets and surface treated steel sheets were heated by furnace heating to above the Ac3 point that is the 950°C austenite region then were hot shaped The atmosphere of the heating furnace was changed in the amount of hydrogen and the dew point The conditions are shown in Table 11 The cross-sectional shape of the mold is shown in FIG 21 The legend in FIG 21 is shown here (1: pressforming die 2: press-forming punch 3: piercing punch 4: button die) The shape of the punch as seen from above is shown in FIG 22 The legend in FIG 22 is shown here (2: press-forming punch 4: button die) The shape of the die as seen from the bottom is shown in FIG 23 The legend in FIG 23 is shown here (1: press-forming die 3: piercing punch) The mold followed the shape of the punch The shape of the die was determined by a clearance of a thickness of 16 mm The piercing was performed using a punch of a diameter of 20 mm and a die of a diameter of 205 mm The blank size was made 16 mm thickness x 300 x 500 The shaping conditions were made a punch speed of 10 mm/s a pressing force of 200 ton and a holding time at bottom dead center of 5 seconds A schematic view of the shaped part is shown in FIG 24 From a tensile test piece cut out from the shaped part 54 the tensile strength of the shaped part was shown as being 1470 MPa or more The effect of the timing of the start of piercing was studied by changing the length of the piercing punch Table 11 shows the depth of shaping where the piercing is started by the distance from bottom dead center as the shearing timing To hold the shape after working this value is within 10 mm preferably within 5 mm The resistance to hydrogen embrittlement was evaluated by observing the entire circumference of the pieced holes one week after shaping to judge the presence of cracks The observation was performed using a loupe or electron microscope The results of judgment are shown together in Table 11 Further the precision of the hole shape was measured by a caliper and the difference from a reference shape was found A difference of not more than 10 mm was considered good The results of judgment were shown together in Table 11 Further the legend is shown in Table 12 Experiment Nos 1 to 249 show the results of consideration of the effects of the steel type plating type concentration of hydrogen in the atmosphere and dew point If in the scope of the invention no cracks occurred Experiment Nos 250 to 277 show the results of consideration of the timing of start of the shearing If in the scope of the invention no cracks occurred and the shape precision was also good (Example 7) Slabs of the chemical compositions shown in Table 4 were cast These slabs were heated to 1050 to 1350°C then hot rolled at a finishing temperature of 800 to 900°C and a coiling temperature of 450 to 680°C to obtain hot rolled steel sheets of a thickness of 4 mm After this the steel sheets were pickled then cold rolled to obtain cold rolled steel sheets of a thickness of 16 mm Further part of the cold rolled plates were treated by hot dip aluminum coating hot dip aluminum-zinc coating alloying hot dip galvanization and hot dip galvanization Table 5 shows the legend of the plating type After this these cold rolled steel sheets and surface treated steel sheets were heated by furnace heating to the above the Ac3 point that is the 950°C austenite region then hot shaped The atmosphere of the heating furnace was changed in the amount of hydrogen and the dew point The conditions are shown in Table 13 A cross-section of the shape of the mold is shown in FIG 14 The legend in FIG 14 is shown here (1: die 2: punch) The shape of the punch as seen from above is shown in FIG 15 The legend in FIG 15 is shown here (2: punch) The shape of the die as seen from below is shown in FIG 16 The legend in FIG 16 is shown here (1: die) The mold followed the shape of the punch The shape of the die was determined by a clearance of a thickness of 16 mm The blank size (mm) was made 16 thickness x 300 x 500 The shaping conditions were a punch speed of 10 mm/s a pressing force of 200 tons and a holding time at bottom dead center of 5 seconds A schematic view of the shaped part is shown in FIG 17 From a tensile test piece cut out from the shaped part the tensile strength of the shaped part was shown as being 1470 MPa or more After hot shaping a hole of a diameter of 10 mm made at the position shown in FIG 25 FIG 25 shows the shape of the part as seen from above The legend in FIG 25 is shown here (1: part 2: hole part) As the working method laser working plasma cutting drilling and cutting by sawing by a counter machine were performed The working methods are shown together in Table 13 The legend in the table is shown next: laser working: "L" plasma cutting: "P" gas fusion cutting "G" drilling: "D" and sawing: "S" The above working was performed within 30 minutes after the hot shaping The resistance to hydrogen embrittlement was evaluated by examining the entire circumference of the holes one week after the working so as to judge the presence of any cracking The observation was performed using a loupe or electron microscope The results of judgment are shown together in Table 3 Further the heat effect near the cut surface was examined for laser working plasma cutting and gas fusion cutting The cross-sectional hardness at a position 3 mm from the cut surface was examined by Vicker's hardness of a load of 10 kgf and compared with the hardness of a location 100 mm from the cut surface where it is believed there is no heat effect The results are shown as the hardness reduction rate below This is shown together in Table 13 Hardness reduction rate = (hardness at position 100 mm from cut surface) - (hardness of position 3 mm from the cut surface)/(hardness at position 100 mm from cut surface) x 100 (%) The legend at that time is as follows: Hardness 61 reduction rate less than 10%: VG hardness reduction rate 10% to less than 30%: G hardness reduction rate 30% to less than 50%: F hardness reduction rate 50% or more: P Experiment Nos 1 to 249 show the results of consideration of the effects of the steel type plating type concentration of hydrogen in the atmosphere and dew point for the case of laser working If in the scope of the invention no cracks occurred after piercing Experiment Nos 250 to 277 show the results of plasma working as the effect of the working method If in the scope of the invention no cracks occurred after piercing Experiment Nos 278 to 526 show the results of consideration of the effects of the steel type plating type concentration of hydrogen in the atmosphere and dew point in the case of drilling If in the scope of the invention no cracks occurred after piercing Experiment Nos 527 to 558 show the results of sawing as the effect of the method of working If in the scope of the invention no cracks occurred after piercing Experiment Nos 559 to 564 are experiments changing the fusion cutting method Since the atmospheres are in the scopes of the invention and the methods are fusion cutting cracking does not occur but it is learned that in Experiment Nos 561 and 564 the hardness near the cut parts falls From this it is learned that the fusion cutting method shown in claims 2 and 3 are superior in that the heat affected zones are small Slabs of the chemical compositions shown in Table 4 were cast These slabs were heated to 1050 to 1350°C and hot rolled at a finishing temperature of 800 to 900°C and a coiling temperature of 450 to 680°C to obtain hot rolled steel sheets of a thickness of 4 mm After this the steel sheets were pickled then cold rolled to obtain cold rolled steel sheets of a thickness of 16 mm Further parts of the cold rolled plates were treated by hot dip aluminum coating hot dip aluminum-zinc coating alloying hot dip galvanization and hot dip galvanization Table 5 shows the legends of the plating types After this these cold rolled steel sheets and surface treated steel sheets were heated by furnace heating to more than the Acs point that is the 950°C austenite region then hot shaped The atmosphere of the heating furnace was changed in the amount of hydrogen and the dew point The conditions are shown in Table 14 A cross-section of the shape of the mold is shown in FIG 14 The legend in FIG 14 is shown here (1: die 2: punch) The shape of the punch as seen from above is shown in FIG 15 The legend in FIG 15 is shown here (2: punch) The shape of the die as seen from below is shown in FIG 16 The legend in FIG 16 is shown here (1: die) The mold followed the shape of the punch The shape of the die was determined by a clearance of a thickness of 16 mm The blank size (mm) was 16 thickness x 300 x 500 The shaping conditions were a punch speed of 10 mm/s a pressing force of 200 tons and a holding time at bottom dead center of 5 seconds A schematic view of the shaped part is shown in FIG 17 From a tensile test piece cut out from the shaped part the tensile strength of the shaped part was shown as being 1470 MPa or more The shearing performed was piercing The position shown in FIG 18 was pierced using a punch of a diameter of 10 mmcj) and using a die of a diameter of 105 mm FIG 5 shows the shape of the part as seen from above The legend in FIG 18 is shown here (1: part 2: center of pierce hole) The piercing was performed within 30 minutes after the hot shaping After piercing reaming was performed The working method is shown together in Table 14 For the legend the case of reaming is shown by "R" while the case of no working is shown by "N" At that time the finished hole diameter was changed and the effect on the thickness removed was studied The conditions are shown together in Table 14 The reaming was performed within 30 minutes after the piercing The resistance to hydrogen embrittlement was evaluated after one week from reaming by observing the entire circumference of the hole to judge for the presence of cracking The observation was performed by a loupe or electron microscope The results of judgment are shown together in Table 4 Experiment Nos 1 to 277 show results of consideration of the effects of the steel type plating type concentration of hydrogen in the atmosphere and dew point in the case of reaming If in the scope of the invention no cracks occurred after the piercing Experiment Nos 278 to 289 show the results of consideration of the effects of the amount of working In the scope of the invention no cracks occurred after the piercing 1. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less until the Ac3 to the melting point then starting the shaping at a temperature higher than the temperature at which ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then further performing post-processing. 2. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less to the Ac3 to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part shearing it then shearing again 1 to 2000 urn from the worked end. 3. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere with an amount of hydrogen by volume percent of 10% or less (including 0%) and of a dew point of 30°C or less to the Ac3 to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then shearing and pressing the sheared end face. 4. A method of production of a high strength part as set forth in claim 3 characterized by using coining as the method of press working. 5. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less to the Acs to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs and cooling and hardening after shaping in the mold to produce a high strength part and punching or cutting this during which using a cutting blade having a step difference continuously decreasing from the radius of curvature or width of the blade base by 0.01 to 3.0 mm in the direction from the blade base to the blade tip and having a height of 1/2 the thickness of the steel sheet to 100 mm for the punching or cutting. 6. A method of production of a high strength part as set forth in claim 5 characterized by having a step difference continuously decreasing from the radius of curvature or width of the blade base by 0.01 to 3.0 mm in the direction from the blade base to the blade tip and by D/H being 0.5 or less when a height of said step difference of H (mm) and a difference of the radius of curvature or width of the blade base and blade tip is D (mm) . 7. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere having an amount of hydrogen by volume percent of 10% or less (including 0%) and of a dew point of 30°C or less to the Acs to the melting point then starting shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then punching the steel sheet forming the worked material using a die and punch to cut it to shearing and sheared parts to form the worked material to a predetermined shape during which using a punching tool having a bending blade having a shape projecting out at the front of the punch and/or die and having a radius of curvature of the shoulder of the bending blade of 0.2 mm or more to make the clearance 25% or less. 8. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less to the Acs to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then punching the steel sheet forming the worked material using a die and punch to cut it to shearing and sheared parts to form the worked material to a predetermined shape during which using a punching tool having a shape projecting out at the front of the punch and/or die and having an angle of the shoulder of the bending blade of 100° to 170° to make the clearance 25% or less. 9. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less to the Ac^ to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then punching the steel sheet forming the worked material using a die and punch to cut it into a shearing part and a sheared part and make the worked material a predetermined shape during which using a punching tool having a bending blade having a shape projecting out at the front of the punch and/or die and having a radius of curvature of the shoulder of the bending blade of 0.2 mm or more and an angle of the shoulder of the bending blade of 100° to 170° to make the clearance 25% or less. 10. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less (including 0%) and of a dew point of 30°C or less to the Ac3 to the melting point then starting the press-forming at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs and cooling and hardening after shaping in the mold to produce a high strength part during which applying the shearing near bottom dead point. 11. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less and having a dew point of 30°C or less to the Acs to the melting point starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then melting part of the part to cut it. 12. A method of production of a high strength part as set forth in claim 11 characterized by using laser working as the method of working for melting and cutting part of the part. 13. A method of production of a high strength part as set forth in claim 11 characterized by using plasma cutting as the method of working for melting and cutting part of the part. 14. A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less and of a dew point of 30°C or less to the Aca to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then machining this to perforate it or cut around the part. 15. (Amended) A method of production of a high strength part characterized by using steel sheet containing by wt% C: 0.05 to 0.55% and Mn: 0.1 to 3% and having a balance of Fe and unavoidable impurities in chemical composition heating the steel sheet in an atmosphere of by volume percent hydrogen in an amount of 10% or less and of a dew point of 30°C or less to the Ac3 to the melting point then starting the shaping at a temperature higher than the temperature where ferrite pearlite bainite and martensite transformation occurs cooling and hardening after shaping in the mold to produce a high strength part then shearing and mechanically differentially cut surface of the sheared part to remove a thickness of 0.05 mm or more. 16. A method of production of a high strength part as set forth in any one of claims 1 to 15 characterized in that the chemical composition of said steel sheet is by wt% C: 0.05 to 0.55% Mn: 0.1 to 3% Al: 0.005 to 0.1% S: 0.02% or less P: 0.03% or less and N: 0.01% or less and the balance of Fe and unavoidable impurities. 17. A method of production of a high strength part as set forth in any one of claims 1 to 15 characterized in that the chemical composition of said steel sheet is by wt% C: 0.05 to 0.55% Mn: 0.1 to 3% Si: 1.0% or less Al: 0.005 to 0.1% S: 0.02% or less P: 0.03% or less Cr: 0.01 to 1.0% and N: 0.01% or less and the balance of Fe and unavoidable impurities. 18. (Amended) A method of production of a high strength part as set forth in any one of claims 1 to 15 characterized in that the chemical composition of said steel sheet is by wt% C: 0.05 to 0.55% Mn: 0.1 to 3% Si: 1.0% or less Al: 0.005 to 0.1% S: 0.02% or less P: 0.03% or less Cr: 0.01 to 1.0% B: 0.0002% to 0.0050% Ti: (3.42 x N + 0.001)% or more {3.99 x (C-0.05) + (3.42 x N + 0.001)}% or less and N: 0.01% or less and the balance of Fe and unavoidable impurities. 19. (Amended) A method of production of a high strength part as set forth in any one of claims 1 to 15 characterized in that the chemical composition of said steel sheet is by wt% C: 0.05 to 0.55% Mn: 0.1 to 3% Si: 1.0% or less Al: 0.005 to 0.1% S: 0.02% or less P: 0.03% or less Cr: 0.01 to 1.0% B: 0.0002% to 0.0050% Ti: (3.42 x N + 0.001)% or more {3.99 x (C-0.05) + (3.42 x N -I- 0.001)}% or less N: 0.01% or less and 0: 0.015% or less and the balance of Fe and unavoidable impurities . 20. A method of production of a high strength part as set forth in any one of claims I to 15 characterized in that said steel sheet is treated by any of aluminum plating aluminum-zinc plating and zinc plating. 21. A high strength part characterized by being produced by a method as set forth in any one of claims 1 to 20. 22. A method of production of a high strength part substantially as herein described with reference to foregoing examples illustrations and accompanying drawings. |
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2015-delnp-2007-Abstract (20-04-2011).pdf
2015-delnp-2007-Claims (20-04-2011).pdf
2015-delnp-2007-Correspondence Others-(27-11-2013).pdf
2015-delnp-2007-Correspondence-others (20-04-2011).pdf
2015-delnp-2007-Correspondence-Others-(10-06-2013).pdf
2015-delnp-2007-correspondence-others-1.pdf
2015-delnp-2007-correspondence-others.pdf
2015-delnp-2007-description (complete).pdf
2015-delnp-2007-Drawings (20-04-2011).pdf
2015-delnp-2007-Form-1 (20-04-2011).pdf
2015-delnp-2007-Form-13 (20-04-2011).pdf
2015-delnp-2007-Form-2 (20-04-2011).pdf
2015-delnp-2007-Form-3 (20-04-2011).pdf
2015-delnp-2007-GPA (20-04-2011).pdf
Patent Number | 260099 | |||||||||||||||||||||||||||||||||||||||
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Indian Patent Application Number | 2015/DELNP/2007 | |||||||||||||||||||||||||||||||||||||||
PG Journal Number | 14/2014 | |||||||||||||||||||||||||||||||||||||||
Publication Date | 04-Apr-2014 | |||||||||||||||||||||||||||||||||||||||
Grant Date | 31-Mar-2014 | |||||||||||||||||||||||||||||||||||||||
Date of Filing | 15-Mar-2007 | |||||||||||||||||||||||||||||||||||||||
Name of Patentee | NIPPON STEEL CORPORATION | |||||||||||||||||||||||||||||||||||||||
Applicant Address | 6-3, OTEMACHI 2-CHOME, CHIYODA-KU, TOKYO 100-8071, JAPAN | |||||||||||||||||||||||||||||||||||||||
Inventors:
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PCT International Classification Number | B21D 28/00 | |||||||||||||||||||||||||||||||||||||||
PCT International Application Number | PCT/JP2005/017441 | |||||||||||||||||||||||||||||||||||||||
PCT International Filing date | 2005-09-15 | |||||||||||||||||||||||||||||||||||||||
PCT Conventions:
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