Title of Invention

A MULTIPLE DC-TO-AC INVERTER SYSTEM WITH A SINGLE CONTROLLER

Abstract The invention relates to a multiple DC-to-AC inverter system with a single controller, said inverter system comprising a plurality of inverters (204, 206, 208, 210), each having a DC input and an AC output, and each being configured to generate, at its AC output, a respective AC output signal (224, 226) in response to a DC input signal (222) applied to said DC input; a plurality of gate drives (212, 214, 216, 218), each having a gate drive input and a gate drive output coupled to a respective one of said inverters (204, 206, 208, 210) and each being configured to produce, at its gate drive output, an inverter drive signal set in response to a gate drive signal set; and a controller (220) having a plurality of gate drive signal outputs, each being coupled to a respective one of said gate drives, said controller being configured to generate, at said gate drive signal outputs, a plurality of gate drive signal sets for said gate drives; detect (502, 504) a fault status for a faulty inverter among said plurality of inverters; disable (506, 508) said faulty inverter in response to detection of said fault status; determine (512) new operating parameters for a non-faulty inverter among said plurality of inverters; and generate (514) an updated gate drive signal set for said non-faulty inverter, said updated gate drive signal set being influenced by said new operating parameters.
Full Text

MULTIPLE INVERTER SYSTEM WITH SINGLE CONTROLLER
AND RELATED OPERATING METHOD
TECHNICAL FIELD
[0001] The present invention generally relates to electrical machinery, and
more particularly relates to a DC-to-AC inverter system suitable for use with a
traction system in an electric or hybrid vehicle.
BACKGROUND
[0002] An inverter is an electrical component that can be configured to
convert a DC signal into an AC signal. The prior art is replete with different
inverter designs, inverter controller designs, and electromechanical systems
that incorporate inverters. For example, an electric (or hybrid) vehicle may
employ one or more DC-to-AC inverters as a power source for the motor.
Some heavy duty vehicles utilize multiple inverters in a combined
arrangement that is capable of powering a high power/torque multiphase AC
motor.
[0003] Conventional multiple inverter systems utilize separate controllers
for each inverter. For example, a four-inverter system typically includes four
distinct controllers. The use of additional controllers in this manner results in
increased cost, increased weight, and increased physical size requirements,
which is undesirable in most practical deployments.
[0004] In some multiple inverter systems the outputs of two or more
inverters may be connected together for purposes of driving the motor. In
conventional systems, if one of the "combined" inverters fails, then the
remaining inverters may be overdriven into an undesirable and potentially
damaging over-current condition. To address this situation, conventional systems might shut down the remaining inverters, thus protecting them.

Unfortunately, the disabling of healthy inverters results in a loss of drive
power, which can render some heavy duty vehicles inoperable.
[0005] Accordingly, it is desirable to have a multiple DC-to-AC inverter
system that can be realized with less physical components, resulting in cost
savings, reduced weight, and reduced size. In addition, it is desirable to have a
multiple DC-to-AC inverter system having an automatic redundancy and
protection feature. Furthermore, other desirable features and characteristics of
the present invention will become apparent from the subsequent detailed
description and the appended claims, taken in conjunction with the
accompanying drawings and the foregoing technical field and background.
BRIEF SUMMARY
[0006] A multiple DC-to-AC inverter system as described herein includes
a single controller that generates and provides the necessary gate drive signals
for the multiple inverters. The controller is also configured to provide an
intelligent redundancy and protection feature that reacts to a failure in one or
more of the inverters in the system.
[0007] The above and other aspects of the invention may be carried out in
one form by a multiple DC-to-AC inverter system. The system comprises: a
plurality of inverters, each having a DC input and an AC output, and each
being configured to generate, at its AC output, a respective AC output signal
in response to a DC input signal applied to the DC input; a plurality of gate
drives, each having a gate drive input and a gate drive output coupled to a
respective inverter, and each being configured to produce, at its gate drive
output, an inverter drive signal set in response to a gate drive signal set; and a
controller having a plurality of gate drive signal outputs, each being coupled to
a respective gate drive. The controller is configured to generate, at the gate
drive signal outputs, a plurality of gate drive signal sets for the gate drives.

BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The present invention will hereinafter be described in conjunction
with the following drawing figures, wherein like numerals denote like
elements, and
[0009] FIG. 1 is a schematic representation of an electrical system suitable
for use with an electric or hybrid vehicle;
[0010] FIG. 2 is a schematic representation of a multiple DC-to-AC
inverter system configured in accordance with an example embodiment of the
invention;
[0011] FIG. 3 is a schematic representation of a controller suitable for use
in the inverter system shown in FIG. 2;
[0012] FIG. 4 is a schematic representation of a portion of a multiple DC-
to-AC inverter system configured in accordance with an example embodiment
of the invention; and
[0013] FIG. 5 is a flow chart of an inverter system control process for a
multiple DC-to-AC inverter system configured in accordance with an example
embodiment of the invention.
DETAILED DESCRIPTION
[0014] The following detailed description is merely exemplary in nature
and is not intended to limit the invention or the application and uses of the
invention. Furthermore, there is no intention to be bound by any expressed or
implied theory presented in the preceding technical field, background, brief
summary or the following detailed description.
[0015] The invention may be described herein in terms of functional
and/or logical block components and various processing steps. It should be
appreciated that such block components may be realized by any number of
hardware, software, and/or firmware components configured to perform the
specified functions. For example, an embodiment of the invention may
employ various integrated circuit components, e.g., memory elements, digital
signal processing elements, logic elements, look-up tables, or the like, which

[0019] FIG. 1 is a schematic representation of an electrical system 100
suitable for use with an electric or hybrid vehicle. Electrical system 100
generally includes a battery 102, a smoothing capacitor 104, an inverter 106, a
controller 108, and a motor 110. Battery 102 has a positive terminal coupled
to a power bus 112 and a negative terminal coupled to a negative bus 114.
Capacitor 104 has a first terminal coupled to power bus 112 and a second
terminal coupled to negative bus 114. Capacitor 104 is large enough to
smooth power bus ripples that may be generated during operation of a
practical system.
[0020] Motor 110 is a three-phase AC motor having three terminals
connected for respective phases thereof. Controller 108 has six output
terminals for providing two inverter drive signals associated with each of the
three phases of motor 110. Controller 108 may also include a clock generator
circuit 116 that provides a clock signal labeled "CLK1" in FIG. 1. Although
not shown in FIG. 1, controller 108 may include or be coupled to a gate drive
that is suitably configured to amplify the power of control signals to the level
required by inverter 106. Alternatively, inverter 106 may include or be
coupled to the gate drive. Controller 108 internally is implemented as a digital
microcontroller with a central processing unit, memory, and input/output
circuitry. The input/output circuitry includes pulse width modulation ("PWM") circuitry that generates output waveforms having duty cycles
corresponding to the inverter drive signals required for driving the three
phases of motor 110 at the appropriate time to cause the rotor of motor 110 to
turn at the desired speed or to produce the desired torque.
[0021] Inverter 106 includes six solid state semiconductor switches (which
may be realized as transistors, as described below) and six diodes. In FIG. 1,
the transistors are identified by reference numbers 118, 120, 122, 124, 126,
and 128, and the protection diodes are identified by reference numbers 130,
132, 134, 136, 138, and 140. Transistor 118 has a terminal connected to
power bus 112, a gate for receiving a first PWM inverter drive signal
associated with a first phase of motor 110 from controller 108, and a terminal

connected to a first phase winding of motor 110. Transistor 120 has a terminal
connected to the terminal of transistor 118, a gate for receiving a second PWM
inverter drive signal associated with the first phase of motor 110 from
controller 108, and a terminal connected to negative bus 114. Transistor 122
has a terminal connected to power bus 112, a gate for receiving a first PWM
inverter drive signal associated with a second phase of motor 110 from
controller 108, and a terminal connected to a second phase winding of motor
110. Transistor 124 has a terminal connected to the terminal of transistor 122,
a gate for receiving a second PWM inverter drive signal associated with the
second phase of motor 110 from controller 108, and a terminal connected to
negative bus 114. Transistor 126 has a terminal connected to power bus 112, a
gate for receiving a first PWM inverter drive signal associated with a third
phase of motor 110 from controller 108, and a terminal connected to a third
phase winding of motor 110. Transistor 128 has a terminal connected to the
source of transistor 126, a gate for receiving a second PWM inverter drive
signal associated with the third phase of motor 110 from controller 108, and a
terminal connected to negative bus 114. Each diode has a cathode connected
to a first terminal of a respective one of the transistors, and an anode
connected to a second terminal of that transistor.
[0022] The basic topology and operation of inverter 106 can be leveraged
by a multiple DC-to-AC inverter system configured to drive a vehicle traction
system. In this regard, FIG. 2 is a schematic representation of a multiple DC-
to-AC inverter system 200 configured in accordance with an example
embodiment of the invention. Although inverter system 200 is designed to
drive a six-phase motor 202, the invention is not limited to any specific
configuration. Indeed, the invention as described herein can be utilized in
connection with any system having any number (greater than one) of inverters,
each inverter in the system can have any number of phases, and the motor
driven by the system can have any number of phases.
[0023] Inverter system 200 generally includes a first inverter 204, a
second inverter 206, a third inverter 208, a fourth inverter 210, a first gate

drive 212 for first inverter 204, a second gate drive 214 for second inverter
206, a third gate drive 216 for third inverter 208, a fourth gate drive 218 for
fourth inverter 210, and a controller 220. Each inverter has a respective DC
input and a respective AC output, and each inverter is suitably configured to
generate, at its AC output, a respective AC output signal in response to a DC
input signal applied to its DC input (as described above in connection with
inverter 106). In this example, a DC input signal 222 is common to all of the
inverters. It should be understood that DC input signal 222 is carried by two
leads in practical embodiments.
[0024] In this example, first inverter 204 cooperates with fourth inverter
210 to provide a first combined AC output signal 224 for motor 202, and
second inverter 206 cooperates with third inverter 208 to provide a second
combined AC output signal 226 for motor 202. In this regard, the AC output
of first inverter 204 may be coupled to the AC output of fourth inverter 210,
and the AC output of second inverter 206 may be coupled to the AC output of
third inverter 208 (as depicted in FIG. 2). In FIG. 2, inverter system 200
includes four AC outputs corresponding to the four inverters. In an alternate
embodiment, inverter system 200 may include a plurality of "combined" AC
outputs, where each combined AC output is configured to provide a combined
AC output signal from a respective subset of the inverters. For example,
inverter system 200 could employ two combined AC outputs: one for first
combined AC output signal 224 and one for second combined AC output
signal 226.
[0025] In practice, inverter system 200 is powering six-phase motor 202
using two independent sets of three-phase windings. The three-phase motor
windings powered by first inverter 204 and fourth inverter 210 are
independent from the three-phase motor windings powered by second inverter
206 and third inverter 208. Motor 202 is built with two sets of windings for
increased reliability, however, the scope of the invention is not limited by this
particular configuration. In order to balance the currents into the two sets of
windings, controller 220 measures or detects the currents of two of the three

phases of each winding set. Such detection may be achieved with a first
current sensor set 228 and a second current sensor set 230, each of which is
configured to provide feedback information (which may be a current
measurement or any quantity, signal, or data indicative of measured current)
back to controller 220 for closed-loop control.
[0026] Each gate drive of inverter system 200 has a gate drive input
(which may be configured to accommodate any number of different input
signals) and a gate drive output (which may be configured to accommodate
any number of different output signals). The gate drive input is coupled to
controller 220, and is preferably configured to facilitate bi-directional
communication with controller 220 as depicted in FIG. 2. The gate drive
output is coupled to the respective inverter corresponding to the gate drive.
Each gate drive is suitably configured to receive a gate drive signal set from
controller 220, and to produce, at its gate drive output, an inverter drive signal
set in response to the received gate drive signal set. As used herein, a "signal
set" means a group of related or associated signals (e.g., control, drive, sensor,
fault status, or other signal) for a single component. For example, controller
220 generates a plurality of gate drive signals for each gate drive, to facilitate
proper generation of the three-phase AC output signals. In this context, a
plurality of gate drive signals for one gate drive may be included in a gate
drive signal set.
[0027] Controller 220 includes a plurality of gate drive signal outputs,
each coupled to one of the gate drives (more particularly, coupled to the gate
drive input of the gate drive). Controller 220 is configured to generate, at its
gate drive signal outputs, the plurality of gate drive signal sets for the gate
drives. Thus, controller 220 generates and delivers control signals to the four
gate drives. The gate drives function to amplify the power of the gate drive
signals to levels required by the inverters. In this example, the gate drives also
provide to controller 220 information about the status of the individual
inverters. Consequently, in a practical embodiment, controller 220 may utilize
a plurality of gate drive input/output groups for control signal outputs and gate

drive status inputs, where each input/output group corresponds to a respective
one of the inverters in inverter system 200. In order to reduce system
complexity and cost, the currents of the individual inverters are not measured
separately in this embodiment. Rather, the currents are measured by current
sensor sets 228/230 after the parallel connection of the inverter pairs.
[0028] Under normal operating conditions, controller 220 controls all four
inverters. During normal operation, the gate drive signal set for first inverter
204 corresponds to the gate drive signal set for fourth inverter 210, and the
gate drive signal set for second inverter 206 corresponds to the gate drive
signal set for third inverter 208. In other words, first and fourth inverters
204/210 are driven with identical or equivalent drive signals, while second and
third inverters 206/208 are driven with identical or equivalent drive signals
(that are independent of the drive signals for first and fourth inverters
204/210). In practice, inverter system 200 leverages the fact that the inverters
have very similar operating characteristics and that a pair of inverters will
share current once they are coupled in parallel.
[0029] If one of the four inverters fails (or is otherwise deemed faulty by
inverter system 200) and its protection system shuts it down, the remaining
inverter in the parallel combination may become overloaded as a result of an
over-current condition. The conventional approach to this problem is to
permanently shut down both inverters in the parallel combination. Inverter
system 200, however, need not permanently disable both inverters. Rather,
controller 220 is suitably configured to detect a fault status for the faulty
inverter, determine new operating parameters for the healthy or non-faulty
inverter in the parallel combination, and generate an updated gate drive signal
set for the healthy inverter. The updated gate drive signal set is influenced by
the new operating parameters and is generated to prevent an over-current
condition in the non-faulty inverter. Controller 220 may also disable the
faulty inverter in response to the fault status (for example, if the fault status
indicates a failure for the faulty inverter). In addition, the updated gate drive
signal set may include a disabling gate drive signal set that functions to disable

the non-faulty inverter. As mentioned above, the fault status may be provided
by the gate drive for the faulty inverter.
[0030] In the example embodiment shown in FIG. 2, if first inverter 204
fails, controller 220 will update the gate drive signals for fourth inverter 210
while maintaining the original gate drive signals for second and third inverters
206/208. If second inverter 206 fails, controller 220 will update the gate drive
signals for third inverter 208 while maintaining the original gate drive signals
for first and fourth inverters 204/210. If third inverter 208 fails, controller 220
will update the gate drive signals for second inverter 206 while maintaining
the original gate drive signals for first and fourth inverters 204/210. If fourth
inverter 210 fails, controller 220 will update the gate drive signals for first
inverter 204 while maintaining the original gate drive signals for second and
third inverters 206/208.
[0031] The updated gate drive signals allow inverter system 200 to operate
at a lower output power level without having to disable the non-faulty
inverters that are combined with the faulty inverter. If both inverters of a
parallel combination fail, then motor 202 will be powered by the remaining set
of two parallel inverters, at a further reduced performance level. An over-
current condition is not an issue in this situation because each of the
independent groups of inverters has a separate set of gate drive signals and a
separate current feedback measurement component.
[0032] FIG. 3 is a schematic representation of a controller 300 suitable for
use with inverter system 200. Controller 300 has been simplified for purposes
of this description; a practical controller 300 will include additional features,
elements, and functionality related to conventional operating aspects that need
not be described herein.
[0033] Controller 300 generally includes input/output logic 302, a
processor 304, memory 306, a signal generator 308, a clock generator 310, and
fault detection logic 312. Controller 300 may employ a bus 313 that facilitates
communication between these components as necessary. Input/output logic
302 is configured to receive current sensor measurement information 314 from

any number (M) of current sensor sets, and to generate any number (TV) of gate
drive signal sets for a like number of gate drives to which controller is
coupled. These signals may be associated with input/output groups 316 of
controller 300. Input/output groups 316 may also support the communication
of fault status information from the gate drives to controller 300.
[0034] Processor 304 may be realized as a microprocessor, a controller, a
microcontroller, or a state machine. A processor may also be implemented as
a combination of computing devices, e.g., a combination of a digital signal
processor and a microprocessor, a plurality of microprocessors, one or more
microprocessors in conjunction with a digital signal processor core, or any
other such configuration. Processor 304 is generally configured to perform the
tasks and functions that support the operation of controller 300 as described
herein. In this regard, the steps of a method or algorithm described in
connection with the embodiments disclosed herein may be embodied directly
in hardware, in firmware, in a software module executed by a processor, or in
any practical combination thereof. A software module may reside in memory
306, which may be realized as RAM memory, flash memory, ROM memory,
EPROM memory, EEPROM memory, registers, a hard disk, a removable disk,
a CD-ROM, or any other form of storage medium known in the art. In
practice, memory 306 can be coupled to processor 304 such that processor 304
can read information from, and write information to, memory 306. In the
alternative, memory 306 may be integral to processor 304. As an example,
processor 304 and memory 306 may reside in an ASIC.
[0035] Signal generator 308, which is preferably configured as a PWM
signal generator, cooperates with clock generator 310 in the manner described
above to generate the gate drive signal sets for driving a plurality of gate
drives corresponding to a plurality of inverters. Signal generator 308 may
leverage known PWM techniques to generate the gate drive signal sets, and
such known techniques will not be described in detail herein.
[0036] Fault detection logic 312 is suitably configured to process fault
status information received by controller 300, where such fault status

information is generated by the gate drives to which controller 300 is coupled.
During normal operation, the fault status information will indicate a healthy
status for all inverters. If an inverter fails or suffers from degraded
performance, then its corresponding gate drive can generate a suitable fault
status indicator that informs controller 300 of the current state of the faulty
inverter. Fault detection logic 312 (and/or processor 304) may process the
fault status indicators to determine how best to proceed. For example, fault
detection logic 312 may prompt the generation of new operating parameters
for the remaining non-faulty inverters.
[0037] A practical inverter system that employs the techniques described
herein may utilize the example hardware implementation depicted in FIG. 4.
FIG. 4 is a schematic representation of a portion of a multiple DC-to-AC
inverter system 400 configured in accordance with an example embodiment of
the invention. Inverter system 400 generally includes a controller 402, a first
gate drive 404 for coupling to a first inverter (not shown), a fourth gate drive
406 for coupling to a fourth inverter (not shown), and logical elements 408
coupled between controller 402 and gate drives 404/406. For simplicity, FIG.
4 does not show the equivalent structure for a second gate drive and a third
gate drive. In a practical embodiment, logical elements 408 may be
considered to be a part of controller 402, i.e., logical elements 408 may be
realized on the same circuit card as controller 402.
[0038] In the example implementation depicted in FIG. 4, the PWM
signals to the parallel-coupled inverters are gated with a signal generated at the
output of respective latches. In FIG. 4, if latch 410 is set (Set = "1"), its
output is "0" which implies that the set of gates 412 are disabled and none of
the PWM1 signals will reach first gate drive 404. If latch 410 is reset (Reset =
"1"), its output is "1" and the PWM1 signals will control first gate drive 404.
As depicted in FIG. 4, latch 410 is set if fourth gate drive 406 provides fault
information to controller 402, e.g., fourth inverter 406 has faulted and has shut
down. Following such a condition, first inverter 404 is rapidly shut down via
latch 410 and gates 412, so an over-current situation can be prevented. Once

controller 402 takes appropriate action to reduce performance demand, it will
issue the signal Fault4ACK = "1" and latch 410 will be reset, allowing the
healthy first inverter 404 to resume operation.
[0039] The hardware implementation of FIG. 4 is desirable in practical
deployments where controller 402 operates on a discrete time basis, called
acquisition cycle, and checks the status of the fault input lines every 50 to 100
microseconds, or possibly even slower. In this time interval, before controller
402 detects a fault, the current in the healthy inverter can reach unacceptable
values and eventually fault out. The use of faster, more advanced processors
that could be interrupt-driven by the fault input lines could eliminate the need
for the hardware logic part shown in FIG. 4.
[0040] The operation of the redundancy handling system will be similar if
first inverter 404 fails and fourth inverter 406 is healthy. The same applies for
the parallel-coupled second and third inverters. By applying the techniques
described herein, each time an inverter component of the quad-inverter fails,
the motor continues to operate with 75% of the capability, rather than 50%
capability as in conventional systems. The concept is also applicable to dual
inverters in parallel, driving 3-phase motors. If one inverter fails, instead of
losing the entire system, 50%) of the output capability can be quickly re-
established after a very short shut-down period.
[0041] FIG. 5 is a flow chart of an inverter system control process 500 for
a multiple DC-to-AC inverter system configured in accordance with an
example embodiment of the invention. The various tasks performed in
connection with process 500 may be performed by software, hardware,
firmware, or any combination thereof. For illustrative purposes, the following
description of process 500 may refer to elements mentioned above in
connection with FIGS. 1-4. In practical embodiments, portions of process 500
may be performed by different elements of the described system, e.g., the
controller. It should be appreciated that process 500 may include any number
of additional or alternative tasks, the tasks shown in FIG. 5 need not be
performed in the illustrated order, and process 500 may be incorporated into a

more comprehensive procedure or process having additional functionality not
described in detail herein.
[0042] Inverter system control process 500 begins with the detection of a
fault status for a faulty inverter among the plurality of inverters in the system
(query task 502). Upon the detection of a fault, process 500 may test for the
existence of a fault in the partner inverter, i.e., the inverter coupled to and
cooperating with the faulty inverter. If query task 504 determines that the
partner inverter is also faulty, then both of the inverters will be disabled (task
506). If the partner inverter is not faulty, then process 500 can disable the
faulty inverter if necessary (task 508). In practice, process 500 may
temporarily disable the healthy partner inverter for a short period while
process 500 is completed.
[0043] Process 500 can then proceed to recalculate the current references
for reduced overall performance with the faulty inverter disabled and the
healthy inverter enabled (task 510). During task 510, the controller may also
recalculate electrical quantities that are dependent upon the current references,
for example, the voltage feed-forward terms for the motor control algorithm.
Generally, process 500 determines new operating parameters for the healthy
inverter (task 512), including a calculation of updated load current
requirements that account for the disabling of the faulty inverter.
[0044] Once the new operating parameters have been determined, process
500 can check if the current through the winding of the motor affected by the
disabling of the faulty inverter has decreased to an acceptable level for single-
inverter operation. In this regard, a query task 514 checks whether the motor
current is less than or equal to the new current reference value. If not, then
process 500 may be re-entered at query task 502 to re-calculate the operating
parameters. If so, then process 500 causes the controller to generate updated
gate drive signals for the non-faulty inverter and enable the non-faulty inverter
to resume operation. Notably, the updated gate drive signal set will be
influenced by the new operating parameters such that the non-faulty inverter is
not driven to an over-current condition.

[0045] While at least one exemplary embodiment has been presented in
the foregoing detailed description, it should be appreciated that a vast number
of variations exist. It should also be appreciated that the exemplary
embodiment or exemplary embodiments are only examples, and are not
intended to limit the scope, applicability, or configuration of the invention in
any way. Rather, the foregoing detailed description will provide those skilled
in the art with a convenient road map for implementing the exemplary
embodiment or exemplary embodiments. It should be understood that various
changes can be made in the function and arrangement of elements without
departing from the scope of the invention as set forth in the appended claims
and the legal equivalents thereof.

WE CLAIM:
1. A multiple DC-to-AC inverter system with a single controller, said inverter
system comprising:
a plurality of inverters (204, 206, 208, 210), each having a DC input and
an AC output, and each being configured to generate, at its AC output, a
respective AC output signal (224, 226) in response to a DC input signal
(222) applied to said DC input;
a plurality of gate drives (212, 214, 216, 218), each having a gate drive
input and a gate drive output coupled to a respective one of said inverters
(204, 206, 208, 210) and each being configured to produce, at its gate
drive output, an inverter drive signal set in response to a gate drive
signal set; and
a controller (220) having a plurality of gate drive signal outputs, each
being coupled to a respective one of said gate drives, said controller
being configured to:
generate, at said gate drive signal outputs, a plurality of gate drive signal
sets for said gate drives;

detect (502, 504) a fault status for a faulty inverter among said plurality of
inverters;
disable (506, 508) said faulty inverter in response to detection of said fault
status;
determine (512) new operating parameters for a non-faulty inverter
among said plurality of inverters; and
generate (514) an updated gate drive signal set for said non-faulty
inverter, said updated gate drive signal set being influenced by said new
operating parameters.
2. A system as claimed in claim 1, wherein said updated gate drive signal
set being generated to prevent an over-current condition in said non-
faulty inverter.
3. A system as claimed in claim 1, wherein said fault status being provided by
said gate drive for said faulty inverter.
4. A system as claimed in claim 1, wherein said DC input signal being common
to all of said inverters.

5. A system as claimed in claim 1, wherein:
said plurality of inverters comprises a first inverter, a second inverter, a
third inverter, and a fourth inverter;
said AC output of said first inverter is coupled to said AC output of said
fourth inverter to provide a first combined AC output signal; and
said AC output of said second inverter is coupled to said AC output of said
third inverter to provide a second combined AC output signal.
6. A system as claimed in claim 5, wherein:
during normal operation, said gate drive signal set for said first inverter
corresponds to said gate drive signal set for said fourth inverter; and
during normal operation, said gate drive signal set for said second inverter
corresponds to said gate drive signal set for said third inverter.
7. A system as claimed in claim 5, wherein said controller being configured
to:
detect a fault status for a faulty inverter among said plurality of inverters;

if said faulty inverter is said first inverter, determine new operating
parameters for said fourth inverter and generate, in response thereto, an
updated gate drive signal set for said fourth inverter;
if said faulty inverter is said second inverter, determine new operating
parameters for said third inverter and generate, in response thereto, an
updated gate drive signal set for said third inverter;
if said faulty inverter is said third inverter, determine new operating
parameters for said second inverter and generate, in response thereto, an
updated gate drive signal set for said second inverter; and
if said faulty inverter is said fourth inverter determine new operating
parameters for said first inverter and generate, in response thereto, an
updated gate drive signal set for said first inverter.
8. A system as claimed in claim 1, comprising a plurality of AC system out-
puts, each being configured to provide a combined AC output signal from a
respective subset of said inverters.

9. A multiple DC-to-AC inverter controller (300) comprising:
a plurality of gate drive input/output groups for control signal outputs
(224, 226) and gate drive status inputs corresponding to a plurality of
inverters (204, 206, 208, 210) controlled by the inverter controller (220);
a signal generator (308) coupled to said gate drive input/output groups,
said signal generator (308) being configured to generate a plurality of said
gate drive signal sets for driving a plurality of gate drives (212, 214, 216,
218) corresponding to the inverters (204, 206, 208, 210); and
a processor (304) coupled to said signal generator (308), said processor
(304) being configured to:
detect (502, 504) a fault status for a faulty inverter among the inverters;
produce (506, 508) in response to detection of said fault status, a
disabling gate drive signal set for said faulty inverter;
determine (512) new operating parameters for a non-faulty inverter
among the inverters; and

produce (514) an updated gate drive signal set for said non-faulty
inverter, said updated gate drive signal set being influenced by said new
operating parameters.
10. A controller as claimed in claim 9, wherein said processor (300) being
configured to determine said new operating parameters to prevent an
over-current condition in said non-faulty inverter.
11. A controller as claimed in claim 9, wherein said updated gate driver
signal set comprises a disabling gate drive signal set for said non-faulty
inverter.
12. A controller as claimed in claim 9, wherein said processor (300) being
configured to calculate updated load current requirements that account for
disabling of said faulty inverter, and to determine said new operating
parameters in response to said updated load current requirements.



ABSTRACT


TITLE : ' A MULTIPLE DC-TO-AC INVERTER SYSTEM WITH A SINGLE
CONTROLLER'
The invention relates to a multiple DC-to-AC inverter system with a single
controller, said inverter system comprising a plurality of inverters (204, 206, 208,
210), each having a DC input and an AC output, and each being configured to
generate, at its AC output, a respective AC output signal (224, 226) in response
to a DC input signal (222) applied to said DC input; a plurality of gate drives
(212, 214, 216, 218), each having a gate drive input and a gate drive output
coupled to a respective one of said inverters (204, 206, 208, 210) and each
being configured to produce, at its gate drive output, an inverter drive signal set
in response to a gate drive signal set; and a controller (220) having a plurality of
gate drive signal outputs, each being coupled to a respective one of said gate
drives, said controller being configured to generate, at said gate drive signal
outputs, a plurality of gate drive signal sets for said gate drives; detect (502,
504) a fault status for a faulty inverter among said plurality of inverters; disable
(506, 508) said faulty inverter in response to detection of said fault status;
determine (512) new operating parameters for a non-faulty inverter among said
plurality of inverters; and generate (514) an updated gate drive signal set for
said non-faulty inverter, said updated gate drive signal set being influenced by
said new operating parameters.

Documents:

00831-kolnp-2008-abstract.pdf

00831-kolnp-2008-claims.pdf

00831-kolnp-2008-correspondence others.pdf

00831-kolnp-2008-description complete.pdf

00831-kolnp-2008-drawings.pdf

00831-kolnp-2008-form 1.pdf

00831-kolnp-2008-form 2.pdf

00831-kolnp-2008-form 3.pdf

00831-kolnp-2008-form 5.pdf

00831-kolnp-2008-international publication.pdf

00831-kolnp-2008-international search report.pdf

00831-kolnp-2008-pct request form.pdf

07-11-2012-CASH-(07-11-2012)-PETITION UNDER RULE 137.pdf

831-KOLNP-2008-(07-11-2012)-ABSTRACT.pdf

831-KOLNP-2008-(07-11-2012)-ANNEXURE TO FORM 3.pdf

831-KOLNP-2008-(07-11-2012)-CLAIMS.pdf

831-KOLNP-2008-(07-11-2012)-CORRESPONDENCE.pdf

831-KOLNP-2008-(07-11-2012)-FORM-1.pdf

831-KOLNP-2008-(07-11-2012)-FORM-2.pdf

831-KOLNP-2008-(07-11-2012)-OTHERS.pdf

831-KOLNP-2008-(07-11-2012)-PA.pdf

831-KOLNP-2008-(07-11-2012)-PETITION UNDER RULE 137.pdf

831-KOLNP-2008-(25-09-2013)-CORRESPONDENCE.pdf

831-KOLNP-2008-(25-09-2013)-FORM-1.pdf

831-KOLNP-2008-(25-09-2013)-PETITION UNDER RULE 137.pdf

831-kolnp-2008-CORRESPONDENCE.pdf

831-kolnp-2008-EXAMINATION REPORT.pdf

831-kolnp-2008-form 18.pdf

831-kolnp-2008-GRANTED-ABSTRACT.pdf

831-kolnp-2008-GRANTED-CLAIMS.pdf

831-kolnp-2008-GRANTED-DESCRIPTION (COMPLETE).pdf

831-kolnp-2008-GRANTED-DRAWINGS.pdf

831-kolnp-2008-GRANTED-FORM 1.pdf

831-kolnp-2008-GRANTED-FORM 2.pdf

831-kolnp-2008-GRANTED-FORM 3.pdf

831-kolnp-2008-GRANTED-FORM 5.pdf

831-kolnp-2008-GRANTED-SPECIFICATION-COMPLETE.pdf

831-kolnp-2008-INTERNATIONAL PUBLICATION.pdf

831-kolnp-2008-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

831-kolnp-2008-OTHERS.pdf

831-kolnp-2008-PA.pdf

831-kolnp-2008-PETITION UNDER RULE 137.pdf

abstract-00831-kolnp-2008.jpg


Patent Number 260074
Indian Patent Application Number 831/KOLNP/2008
PG Journal Number 14/2014
Publication Date 04-Apr-2014
Grant Date 31-Mar-2014
Date of Filing 26-Feb-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 RENAISSANCE CENTER DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 STANCU, CONSTANTIN 1207 SOUTH SILVERSTAR WAY ANAHEIM, CA 92808
2 SELOGIE, MARK 1817 PACIFIC AVENUE, MANHATTAN, CA 90266
PCT International Classification Number H02M 7/48
PCT International Application Number PCT/US2006/035469
PCT International Filing date 2006-09-12
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/233,840 2005-09-23 U.S.A.