Title of Invention

METHOD AND APPARATUS FOR SAFE OPERATION OF A SWITCHING DEVICE

Abstract The invention relates to a method for safe operation of a switching device having at least one main contact which can be connected and disconnected and has contact pieces and a moving contact link, and having at least one control magnet (110) which has a moving armature (120), with the armature (120) and the contact link being operatively connected such that the appropriate main contact (1) can be closed or opened during connection or disconnection, having the following steps: a) identification of a movement distance difference (Δx) which the armature (120) or a component (502) which is mechanically connected to the armature (120) travels through after connection or disconnection, and b) initiation of means (180) for breaking open welded main contacts by means of an initiation device (150) when the identified movement distance difference (Δx) is less than a predetermined value and a specific time period has elapsed after disconnection.
Full Text

Description
Method and apparatus for safe operation of a switching device
The present invention relates to a method for safe operation of
a switching device as claimed in the precharacterizing clause
of claim 1, and to a corresponding apparatus as claimed in the
precharacterizing clause of claim 9.
Switching devices, in particular low-voltage switching devices,
can be used to switch the current paths between an electrical
supply device and loads, and therefore to switch their
operating currents. This means that the switching device opens
and closes current paths, allowing the connected loads to be
safely connected and disconnected.
An. electrical low-voltage switching device, such as a
contactor, a circuit breaker or a compact starter, has one or
more so-called main contacts, which can be controlled by one or
else more control magnets, in order to switch the current
paths. In principle, in this case, the main contacts comprise a
moving contact link and fixed contact pieces, to which the
loads and the supply device are connected. In order to close
and open the main contacts, an appropriate connection or
disconnection signal is passed to the control magnets, in
response to which their armatures act on the moving contact
links such that the latter carry out a relative movement with
respect to the fixed contact pieces, and either close or open
the current paths to be switched.
Appropriately designed contact surfaces are provided in order
to improve the contact between the contact pieces and the
contact links at points at which the two meet one another.
These contact surfaces are composed of materials such as silver
alloys, which are applied at these points

both to the contact link and to the contact pieces, and have a
specific thickness.
The materials of the contact surfaces are subject to wear
during every switching process. Factors which can influence
this wear are:
• increasing contact erosion or contact wear as the number
of connection and disconnection processes increases,
• increasing deformation,
• increasing contact corrosion caused by arcing, or
• environmental influences, such as vapors or suspended
particles, etc.
This results in the operating currents no longer being safely
switched, which can lead to current interruptions, contact
heating or to contact welding.
For example, particularly as the contact erosion increases, the
thickness of the materials applied to the contact surfaces will
decrease. The switching movement between the contact surfaces
of the contact link and contact pieces therefore becomes
longer, thus in the end reducing the contact force on closing.
As the number of switching processes increases, this results in
the contacts no longer closing correctly. The resultant current
interruptions or else the increased connection bouncing can
then lead to contact heating and thus to increasing melting of
the contact material, which can in turn then lead to welding of
the contact surfaces of the main contacts.
If a main contact of the switching device has become worn or
even welded, the switching device can no longer safely
disconnect the load. In particular in the case of a welded

contact, at least the current path with the welded main contact
will still continue to carry current and will still be live,
despite the disconnection signal, so that the load is not
completely isolated from the supply device. Since, in
consequence, the load remains in a non-safe state, the
switching device represents a potential fault source. In the
case of compact starters according to IEC 60 947-6-2, for
example, in which the protection mechanism acts on the same
switching point as the electromagnetic drive during normal
switching, this can thus result in the protective function
being blocked. Fault sources such as these in particular must,
however, be avoided for safe operation of switching devices,
and therefore for protection of the load and of the electrical
installation.
The object of the present invention is to identify such
potential fault sources, and to react appropriately to them.
This object is achieved by the method having the features of
claim 1, and by the apparatus having the features of claim 9.
The present invention allows contact welding during
disconnection and thus the fact that the operation of the
switching device is no longer safe to be identified with little
complexity, in order to allow the situation to be reacted to
appropriately.
According to the invention, a movement distance difference
which the armature travels after connection or disconnection is
identified for this purpose, and means are initiated for
breaking open welded main contacts, that is to say closed main
contacts, by means of an initiation device when the identified
movement distance difference is less than a predetermined value
and a specific time period has elapsed after disconnection.

The predetermined value will in this case correspond to a
determined movement distance difference at which the contact
link when the control magnet is disconnected is just still
connected to the contact

pieces, so that it can be assumed that welding has occurred. In
this case, the movement distance difference can be determined
directly adjacent to the armature, or else adjacent to the
contact link which is operatively connected to the armature, or
adjacent to the means which produce this operative connection.
This identification of the movement distance difference may,
for example, be carried out by means of a connection between
the armature and the initiation lever, for example by means of
a mechanical coupling device, which no longer exerts any force
on the initiation lever when the movement distance difference
traveled by the armature is not less than the predetermined value.
If the movement distance difference traveled by the armature
after a predetermined time period has elapsed is less than this
predetermined value, then it can be assumed that welding has
occurred, and therefore that the operation of the switching
device is not safe. These welded main contacts can be broken
open again, and thus opened, by the initiation of appropriate
means for breaking open the welded main contacts. In addition,
the non-safe operation of the switching device can be indicated
by further measures, such as disconnection of the switching
device and/or production of appropriate warning signals.
Further advantageous embodiments and preferred developments of
the invention are specified in the dependent claims.
The invention as well as advantageous exemplary embodiments of
it will be described in more detail in the following text with
reference to the following figures, in which:
Figure 1 shows a simplified flowchart of the method according
to the invention,
Figure 2 shows a first embodiment of the apparatus according
to the invention,
Figure 3 shows a second embodiment of the apparatus according
to the invention,

Figure 4 shows a third embodiment of the apparatus according
to the invention,

Figure 5 shows a fourth embodiment of the apparatus according
to the invention,
Figures 6,7 show schematic illustrations of the time profiles
of characteristic variables relating to Figure 2 and
Figure 3,
Figure 8 shows a fifth embodiment of the apparatus according
to the invention with a delayed checking element in
an on position of a switching device,
Figure 9 shows the fifth embodiment as shown in Figure 8, with
the delayed checking element in an OFF position of
the switching device, and
Figure 10 shows the fifth embodiment as shown in Figure 8, with
the delayed checking element in a "welded" position
of the switching device.
As illustrated in Figure 1, the two following steps are
essentially carried out in the method according to the
invention:
step a) identification of a movement distance difference which
the armature or a component which is mechanically
connected to the armature(120) travels after
connection or disconnection, and
step b) initiation of means for breaking open welded main
contacts by means of an initiation device when the
identified movement distance difference is less than a
predetermined value and a specific time period has
elapsed after disconnection.
The idea on which the method according to the invention is
based is in this case that the initiation device has a
predetermined time inertia and thus a response time, which is
also referred in the following text as the required initiation

time, which is greater during normal switching operation than
an initiation time window defined by the complete armature
movement. The initiation time window is used synonymously for
the disconnection time in the following text. This ensures

that initiation takes place only in the case of contact
welding, specifically when the armature travels through only a
short movement distance difference, owing to the contacts being
welded, after a time period defined by the predetermined
inertia.
This initiation process allows appropriate means, that is to
say a force energy store such as a latching mechanism, to be
unlocked in order to break open the welded main contact or
contacts. In addition, a further switching element can be
provided, which blocks further operation of the switching
device in the event of initiation, thus blocking the switching
device until it has been reset. The blocking of normal
switching can furthermore be indicated and/or processed further
by means of a display, by means of a mechanical indication and
reset element, by means of a signaling contact or via a data
bus.
Various embodiments of the apparatus according to the invention
will be described in more detail in the following text using
the example of a contactor.
During fault-free and therefore safe operation of the switching
device, during normal disconnection of the control magnet 110,
which is illustrated by way of example in Figure 2, the magnet
armature 120 will move in the opening direction after the
magnetic force FM has fallen below the value of a spring
opening force in the opposite direction to a tension spring
130. After an opening movement of a few millimeters, for
example 2 mm, the mechanical operating elements which are
coupled to the armature 120, but are not illustrated in any
more detail here, strike the contact link of the main contact
or contacts of the switching device. As the opening movement of
the magnet armature 120 continues further, the contact link is
moved to its final open position. The entire armature movement

distance Δx from the connected position with the main contact
closed to the disconnected position with the main contact open
may thus be about 6 mm. A typical opening speed of between
0.5 m/s and 2 m/s is reached during the accelerated opening
movement of the magnet armature 120 from the connected position
to the disconnected position in the case of circuit breakers
and contactors. In the

event of contact welding, the opening movement of the armature
in the present example is braked abruptly after an opening
movement of 2 mm. After a further opening movement of perhaps
one millimeter, the armature movement is then stopped
completely, once the mechanical play has been overcome and the
deformation has formed.
The difference Δx in the armature movement distance between the
unwelded case and welded state of the contacts is thus about
3 mm. This movement distance difference Δx is then traveled,
for example, in 1.5 ms in the non-welded case, which corresponds to a speed of v = 2 m/s, or in 6 ms, which
corresponds to a speed of v = 0.5 m/s. If this movement
distance difference Δx is regarded as a mechanical initiation
window, then this corresponds to an initiation time window with
a time duration of 1.5 ms or 6 ms. The inert initiation
mechanism must therefore satisfy the condition of not
responding during this short time window during safe operation.
A first embodiment of the apparatus according to the invention
will now be explained with reference to Figure 2.
In this case, the apparatus has an initiation lever 150, which
is mounted such that it can rotate, as the initiation device.
This initiation lever 150 is held captive without contact being
made by the magnetic force FM of a permanent magnet 151, which
is firmly connected to the initiation lever 150, against a
counteracting force FF of an initiation spring 170 on a movable
ferromagnetic slotted link 160. The ferromagnetic slotted link
160 consists of a metal sheet with a recess 161 and, during a
closing and opening movement, is moved together with the magnet
armature 120, by being coupled 140 to it. The permanent magnet
151 and the slotted link 160 are now positioned with respect to
one another such that, in the event of contact welding, that is
to say an armature movement of a few millimeters, the slotted-

link recess 161 is opposite the permanent magnet 151 so that
its magnetic holding force FM falls below the value of the
initiation spring force of the spring 170 in the opposite
direction. This means that the

holding force FM only decreases when the slotted-link recess
161 is opposite the permanent magnet 151, because the armature
has traveled through only a movement distance difference Δx which is less than a specific value, in the present example
3 mm. Since, as a result of the welding, the slotted link 160
does not move any further, there is a continuous excess force
from the initiation spring 170, so that, once the time period
predetermined by the time inertia has elapsed, the initiation
lever 150 is moved to the initiation position, and, for
example, a latching mechanism 180 is therefore unlatched.
The contact welding can then be broken open by a
correspondingly high spring force of the latching mechanism
180, which acts on the main contact, as a result of which the
armature 120 is moved with the contact links to the
disconnected position. In this situation, in which the latching
mechanism 180 moves to a disconnected position or initiation
position, it may be expedient to link this latching-mechanism
position with disconnection of the control circuit for the
magnet drive 110 in order to protect the switching device
against further operation, for fault identification. The
initiation lever 150 is then reset again to the state in which
it is held against the ferromagnetic slotted link 160 by the
magnetic force FM of the permanent magnet 151, with the
initiation apparatus for further safe operation therefore being
interlocked, only by means of active acknowledgement or
resetting, for example in the course of a maintenance measure
on the switching device.
In addition, as is illustrated in Figure 2, it is possible to
provide for the initiation function for overcoming contact
welding to be inhibited during connection of the magnet drive
110. By way of example, this makes it possible to avoid the
problem that the initiation time window is greater than the
response time of the initiation mechanism owing to the low

armature closing speed. This makes it possible to avoid
spurious initiation. For this purpose, the initiation lever 150
is held in the "non-initiated position" by means of an
additional magnet coil 190, which is switched on at the same
time as the magnet drive 110.

In addition, it is possible to provide for the time inertia of
the initiation mechanism to be increased during the
disconnection process by the magnet coil 190 still being
energized with current after interruption of the supply voltage
and thus of the control voltage by means of a charge capacitor
for a limited time, during which the slotted-link window passes
the permanent magnet.
As a further embodiment variant, additional holding of the
initiation lever 150 during connection of the magnet drive 110
can be achieved by the magnetic stray field (which is not
illustrated in any more detail) of the armature air gap
exerting a holding force FM on a component which is connected
to the initiation lever 150. In the case of constant-field
magnetic excitation, this may be the permanent magnet 151 of
the initiation lever 150 and, in the case of magnetic
alternating-field excitation, it may be an additional
ferromagnetic component, fitted to the initiation lever 150.
Figure 3 shows a second embodiment of the apparatus according
to the invention. The entire armament movement distance from
the connected position to the disconnected position is
considered to be the mechanical initiation window in this case.
An initiation time window with a width of, for example,
10-20 milliseconds corresponds to this if, in the example of
the contactor, the mean opening speed of the armature is
between 0.3 m/s and 0.6 m/s. The initiation time window can
also be increased by the decay time of the magnetic field after
the disconnection command from the control circuit. As in the
case of Figure 2, the inert initiation mechanism from Figure 3
must therefore satisfy the condition of not responding during
this initiation time window.
For this purpose, the initiation mechanism contains a blocking
device, such as a blocking lever 240, which can be operated by

the magnet armature 220 of the magnet drive 210 used for normal
operation, and an initiation device, such as an initiation
lever 250, which is operated by an additional actuator 270. The
blocking device 240 and the initiation device 250 are linked

to one another in such a way that initiation is possible only
in the unblocked state. One option for doing this is for the
blocking lever 240 and the initiation lever 250 to form a
mechanical unit, and for the blocking force FAN of the magnet
armature 220 to be considerably greater than the initiation
force FAK of the actuator 270. Alternatively, the blocking
lever 240, the initiation lever 250 and the mechanical
operative connection, which is shown in the form of a dashed-
dotted arrow in Figure 3, to the plunger-type armature 274 of
the additional armature 270 may be in the form of a mechanical
unit. In order to prevent initiation when welding has not
occurred, the initiation device 250 must be blocked by the
magnet armature 220 before the actuator 270 attempts
initiation. The initiation time window is in this case too
short for initiation by means of the actuator 270. The actuator
270 is for this purpose provided with an inert response for the
disconnection process. In this case, a magnetic initiator of
known design can be used as the actuator 270.
In the case of a contactor with a DC magnet drive, the inert
response of this magnetic initiator 270 can be produced by
means of a freewheeling circuit, that is to say by means of a
freewheeling diode 271 connected in parallel with the magnetic
initiator 270. The control circuits for the DC magnet drive 210
and for the magnetic initiator 270 are in this case
electrically decoupled from one another, for example by means
of a diode circuit. During connection of the magnetic drive
210, the magnetic initiator 270 is connected at the same time,
and the magnetic initiator armature 274 is in this case moved
to the non-initiation position, where it is mechanically held
against the initiator spring 275 for as long as the armature
220 also remains in the connected state. During disconnection
of the DC magnet drive 210, the magnetic initiator 270 is
disconnected at the same time. The freewheeling circuit 271,
276 delays the decay of the magnetic field on the magnetic

initiator 270, and the magnetic initiator armature 274 drops
out only after a delay time. An addition delay is achieved in
that a charge capacitor 273, which is connected in parallel
with the freewheeling circuit 271, 276, still supplies the
magnetic initiator 270 with a voltage

for a predetermined time period via the disconnection signal of
the magnet drive 210.
Figures 6 and 7 show the corresponding diagrams for the forces
acting after disconnection and, respectively, the switch
position after disconnection for the two embodiments
illustrated in Figure 2 and Figure 3. In this case, the upper
diagram in Figure 6, in particular, shows the force/time
diagram for the first embodiment, as illustrated in Figure 2,
during normal operation, that is to say operation without
welding, and the lower diagram in Figure 6 shows the force/time
diagram during faulty operation, that is to say welded
operation. In a corresponding manner, the upper diagram in
Figure 7 shows the switch position of the embodiment
illustrated in Figure 3 during normal operation, and the lower
diagram in Figure 7 shows the same embodiment during faulty
operation. The time period which must elapse in this case for
the method according to the invention and for the apparatus
according to the invention is annotated with I here.
Figure 4 shows a third embodiment as an alternative to the
embodiment illustrated in Figure 3, with the contactor being
equipped with an AC magnet drive 310. The control circuit for
the magnetic initiator 370 is in this case connected via a
bridge rectifier 372 to the control circuit of the AC magnet
drive 310, and the inert response of the magnetic initiator 370
can once again be produced by means of a freewheeling diode
371. In order to additionally delay the magnetic initiator 370
a charge capacitor 373 can also be connected in parallel with
the freewheeling circuit 371, 376 in this case. In the circuit
shown in Figure 4, the AC magnet drive 310 uses the circuit of
the magnetic initiator 370 as a type of freewheeling circuit
371, 376 during disconnection of the control circuit, thus
leading to the magnet armature 374 of the magnet drive 310
dropping out with a delay. In order to restrict this delay, a

limiting resistor 374 is provided in the initiator circuit. The
time constant T of the magnetic-field decay during
disconnection of the AC magnet

drive 310 is then governed by the time period which is defined
by the relationship:
T = (Lmagnet drive + Linitiator )/ (Rmagnet drive + Rinitiator + R) •
Figure 5 shows a fourth embodiment of an apparatus for safe
operation of a switching device. In this case, the initiation
device 450 in fact acts during connection of the normal
switching device drive 410.
An actuator 470 is provided for this purpose, which is driven
virtually at the same time as the connection signal and whose
pulse duration is limited by time control to a predetermined
time period, for example of 1 ms to 10 ms. Time control such as
this is known to those skilled in the art, both in analog
electronics and in digital electronics. A square-wave signal
can thus be generated from or for the connection signal of the
control magnet 410, on whose rising signal flank a single
voltage pulse of predetermined time duration is produced. The
time duration, which is predetermined by the time control, or
at least a substantial part of it, is referred to as the
response time of the actuator 470. During the response time,
the actuator 470 can receive sufficient energy for initiation
against the actuator holding spring 475 and the latching
mechanism latching, if it can move without impediment in the
initiation direction.
In the event of contact welding, that is to say when the
actuator 470 is not blocked, this actuator 470 releases the
latching mechanism 480 without any delay during connection of
the normal switching device drive 410. In this case, the
mechanical initiation window is governed by the movement
distance difference Δx between the disconnected position and
the welded position of the moving drive component, and the
initiation time window is greater than the predetermined
response time of the actuator 470.

When the contacts are not welded, the length of the mechanical
initiation window is governed by the movement distance
difference Δx between the disconnected position and the
instantaneous position of the moving drive component during the
drive pulse. This mechanical initiation time window is passed
through by the actuator 470 in a time which is shorter than the
response time of the actuator 470, so that sufficient energy
for initiation of the latching mechanism 480 is not received.
Figure 8 shows a fifth embodiment of the apparatus according to
the invention with a delayed checking element 501 in an on
position of a switching device. The apparatus according to the
invention has a checking element 501 as the initiation device
which, after disconnection of the switching device and after a
specific time period has elapsed, determines the movement
distance difference Δx traveled by an auxiliary contact slide
502. In this case, the auxiliary contact slide 502 is
mechanically operatively connected to an armature, which is not
shown in any more detail, of a control magnet or
electromagnetic drive. During connection of the switching
device, the auxiliary contact slide 502 moves downwards, in the
illustrated Figure 8, with the armature, in order to open the
main contacts. The two switch positions of the switching device
are annotated with the words "ON" and "OFF" in order to
illustrate this. The distance between these two switch
positions corresponds to the movement distance difference Δx
traveled. The checking element 501 is once again designed
according to the invention to initiate means 505-508 to break
open welded main contacts when the movement distance difference
Δx traveled is less than a predetermined value.
In the example shown in Figure 8, the checking element 501 is
in the form of an actuator, in particular a solenoid, which,
when current is passed via the electrical connections A that
are shown, extends a cylindrical bolt 504 for mechanical

sampling of a position on the auxiliary contact slide 502. In
this case, after the disconnection of the switching device, a
predetermined time is allowed to pass for the bolt 504 to be
extended, with this time, for example, being in the range from
200 ms to 500 ms.

Figure 9 shows the fifth embodiment, as shown in Figure 8, with
the delayed checking element 501 in an OFF position of the
switching device. Figure 9 shows the auxiliary contact slide
502 in the "lower" switch position, with a position 503 on the
auxiliary contact slide 502 now being sampled. In the present
case, the sampling is carried out by the operation of the bolt
504 of the checking element 501 being blocked or restricted 504
by a projection 503 on the auxiliary contact slide 502, which
forms the position to be sampled, if the movement distance
difference Δx traveled is not less than the predetermined
value. In this case, the means 505-508 for breaking open the
main contacts is not initiated.
Figure 10 shows the fifth embodiment as shown in Figure 8 with
the delayed checking element 501 in a "welded" position of the
switching device. As Figure 10 shows, the bolt 503 of the
checking element 501 is now no longer blocked while being
extended, but moves without any impediment out of the housing
of the checking element 501. When the auxiliary contact slide
502 is in this position, the movement distance difference Δx is
already less than the predetermined value, since the auxiliary
contact slide 502, which is connected to the main contact slide
that is not shown any further, has not traveled completely to
the OFF position. As a result of the unimpeded extension of the
actuator or of the bolt 504 of the solenoid 501, the force that
is produced in this case is transmitted via a pivoting lever
506, which is mounted in the housing of the solenoid 501 such
that it can rotate, to a break-open slide 508, which can then
break open the welded main contact. For illustrative purposes,
arrows are shown relating to the movements of the bolt 503 of
the actuator 501 and of the break-open slide 508.
In Figures 8 to 10 of the present invention, the auxiliary
contact slide 502 is moved at right angles to the movement
direction of the actuator 501 and of the checking element.
However, this need not necessarily be the case. It will be just

as possible for the checking element to move in the same
direction as the auxiliary contact slide 502. For example, the
auxiliary contact slide 502 could thus move "downwards" when it
is opening the main

contacts, and the "delayed" checking and initiation element 501
could move upwards during initiation. If the auxiliary contact
slide 502 has then entirely reached its OFF position and its
force is stronger than the checking and initiation element 501,
then the checking and initiation element 501 is held by the
auxiliary contact slide 502. In consequence, it can no longer
be initiated.
Alternatively, the switch position of the auxiliary contact
slide 502 as shown in Figure 8 to Figure 10 can be checked by
inductive, capacitive, optical or other known means for
measurement. The components of the checking and initiation
element and of the break-open means as described above can
advantageously also be combined in a functional unit 501, 504-
505, and can be integrated in a modular form in a switching
device.

We Claim:
1. Method for safe operation of a switching device having at least one main
contact which can be connected and disconnected and has contact pieces and a
moving contact link, and having at least one control magnet (110) which has a
moving armature (120), with the armature (120) and the contact link being
operatively connected such that the appropriate main contact (1) can be closed
or opened during connection or disconnection, having the following steps:
a) identification of a movement distance difference (ΔX) which the
armature (120) or a component (502) which is mechanically connected to the
armature (120) travels through after connection or disconnection, and
characterized by
b) initiation of means (180) for breaking open welded main contacts
by means of an initiation device (150) when the identified movement
distance difference (Δx) is less than a predetermined value and a
specific time period has elapsed after disconnection.
2. Method as claimed in Claim 1, wherein the means (180) for breaking
open comprises a force energy store which is unlatched.

3. Method as claimed in Claim 1 or 2, wherein the initiation is carried out by
means of an initiation lever (150) as an initiation device, which is mounted such
that it can rotate and is operatively connected at one end to the armature (120)
and at the other end to means (170) for production of an opposing force (FF).
4. Method as claimed in Claim 3, wherein the movement distance difference
(Δx) is identified by means of a ferromagnetic slotted link (160) which is moved
together with the armature (120), is operatively connected to a magnet (151) on
the initiation lever (150) and cancels a force link (FM) between the slotted link
(160) and the magnet (151) when the movement distance difference (Δx)
traveled by the armature (120) is less than the predetermined value.
5. Method as claimed in one of Claims 1 to 3, wherein the movement
distance difference (Δx) is identified by a connection point (140) between the
armature (120) and the initiation lever (150) which no longer exerts any force on
the initiation lever (150) when the movement distance difference (Δx) traveled
by the armature (120) is not less than the predetermined value.

6. Method as claimed in Claim 1, wherein, after disconnection and after the
specific time period has elapsed, the movement distance difference (Δx) traveled
by the armature and the component (502) is determined by means of a checking
element (501) as the initiation device, with the checking element (501) initiating
the means for breaking open welded main contacts when the movement distance
difference (Δx) traveled is less than the predetermined value.
7. Method as claimed in Claim 6, wherein the checking element (501) is an
actuator which is operated after disconnection and after the specific time period
has elapsed in order to sample a position (503) of the armature and/or of the
component (502) connected to it, with the operation of the actuator (501) being
blocked or at least restricted by the armature or by the component connected to
it when the movement distance difference (Δx) traveled is not less than the
predetermined value.
8. Method as claimed in Claim 7, wherein, if operation is unimpeded, the
actuator (501) operates the means (505-508) which is operatively and
mechanically connected to the actuator (501), in order to break open welded
main contacts.

9. Apparatus for safe operation of a switching device, with the switching device
having at least one main contact which can be connected and
disconnected and has contact pieces and a moving contact link, and at
least one control magnet (110) which has a moving armature (120) with
the armature (120) and the contact link being operatively connected such
that the appropriate main contact can be closed or opened during
connection or disconnection, characterized in that
-an initiation device (150) is provided, which initiates means (180) for
breaking open welded main contacts, and
-in that the initiation process takes place when, during disconnection,
the movement distance difference (Δx) traveled by the armature (120)
or by a component (502) which is mechanically connected to the
armature (120) is less than a predetermined value, and a specific time
period has elapsed after disconnection.
10. Apparatus as claimed in Claim 9, wherein the means (180) for breaking open
comprises a force energy store, which can be unlatched by the initiation lever
(150).
11. Apparatus as claimed in Claim 9 or 10, wherein the initiation device (150) is
an initiation lever which is mounted such that it can rotate and is operatively
connected at one end to the armature (120) and at the other end to means
(170) for production of an opposing force (FF).

12. Apparatus as claimed in Claim 11, wherein a ferromagnetic slotted link
(160) is provided, is moved together with the armature (120), is
operatively connected to a magnet (151) on the initiation lever (150) and
cancels a force link (FM) between the slotted link (160) and the magnet
(151) when the movement distance difference (Δx) traveled by the
armature (120) is less than the predetermined value.
13. Apparatus as claimed in one of Claims 9 to 11,
wherein a mechanical coupling device (140) is provided between the
armature (120) and the initiation lever (150) and is designed such that
the coupling device (140) no longer exerts any force on the initiation
lever (150) when the movement distance difference (Δx) traveled by the
armature (120) is not less than the predetermined value.
14. Apparatus as claimed in Claim 9, wherein a checking element (501) is
provided as the initiation device,determines the movement distance difference
(Δx) traveled by the armature or by the component (502) after dis-connection
and after the specific time period has elapsed, and initiates the means for
breaking open welded main contacts when the movement distance difference
(Δx) traveled is less than the predetermined value.

15. Apparatus as claimed in one of Claims 9 to 11,
wherein the checking element (501) is an actuator which can be operated after
disconnection and after the specific time period has elapsed, in order to sample
the position (503) of the armature and/or of the
component (502) connected to it, with the latter blocking or at least restricting
the operation of the actuator (501) if the movement distance difference (Δx)
traveled is not less than the predetermined value.
16. Apparatus as claimed in one of Claims 9 to 11,
wherein, if operation is unimpeded, the means (505-508) which is operatively
and mechanically connected to the actuator (501) can be operated by means of
the actuator (501) in order to break open welded main contacts.
17. Switching device for implementing the method as claimed in one of
Claims 1 to 8 for safe switching of loads, wherein the switching device is one of
a contactor, a circuit breaker, and a compact outgoer.

18. Switching device for safe switching of loads comprising an apparatus as
claimed in one of Claims 9 to 16, wherein the switching device is one of a
contactor, a circuit breaker, and a compact outgoer, and is a three-pole
switching device having three main contacts for connection and disconnection
of three current paths by means of a control magnet (120).



ABSTRACT


TITLE: METHOD AND APPARATUS FOR SAFE OPERATION OF A SWITCHING
DEVICE.
The invention relates to a method for safe operation of a switching device having
at least one main contact which can be connected and disconnected and has
contact pieces and a moving contact link, and having at least one control magnet
(110) which has a moving armature (120), with the armature (120) and the
contact link being operatively connected such that the appropriate main contact
(1) can be closed or opened during connection or disconnection, having the
following steps: a) identification of a movement distance difference (Δx) which
the armature (120) or a component (502) which is mechanically connected to
the armature (120) travels through after connection or disconnection, and b)
initiation of means (180) for breaking open welded main contacts by means of
an initiation device (150) when the identified movement distance difference (Δx)
is less than a predetermined value and a specific time period has elapsed after
disconnection.

Documents:

02004-kolnp-2007-abstract.pdf

02004-kolnp-2007-claims.pdf

02004-kolnp-2007-correspondence others 1.1.pdf

02004-kolnp-2007-correspondence others 1.2.pdf

02004-kolnp-2007-correspondence others 1.3.pdf

02004-kolnp-2007-correspondence others.pdf

02004-kolnp-2007-description complete.pdf

02004-kolnp-2007-drawings.pdf

02004-kolnp-2007-form 1.pdf

02004-kolnp-2007-form 18.pdf

02004-kolnp-2007-form 2.pdf

02004-kolnp-2007-form 3.pdf

02004-kolnp-2007-form 5.pdf

02004-kolnp-2007-gpa.pdf

02004-kolnp-2007-international publication.pdf

02004-kolnp-2007-international search report.pdf

02004-kolnp-2007-pct request form.pdf

02004-kolnp-2007-priority document 1.1.pdf

02004-kolnp-2007-priority document.pdf

2004-KOLNP-2007-(26-03-2012)-ABSTRACT.pdf

2004-KOLNP-2007-(26-03-2012)-AMANDED CLAIMS.pdf

2004-KOLNP-2007-(26-03-2012)-DESCRIPTION (COMPLETE).pdf

2004-KOLNP-2007-(26-03-2012)-DRAWINGS.pdf

2004-KOLNP-2007-(26-03-2012)-EXAMINATION REPORT REPLY RECEIVED.pdf

2004-KOLNP-2007-(26-03-2012)-FORM-1.pdf

2004-KOLNP-2007-(26-03-2012)-FORM-2.pdf

2004-KOLNP-2007-(26-03-2012)-FORM-3.pdf

2004-KOLNP-2007-(26-03-2012)-FORM-5.pdf

2004-KOLNP-2007-(26-03-2012)-OTHERS.pdf

2004-KOLNP-2007-(26-03-2012)-PETITION UNDER RULE 137.pdf

2004-kolnp-2007-CANCELLED PAGES.pdf

2004-kolnp-2007-CORRESPONDENCE.pdf

2004-kolnp-2007-EXAMINATION REPORT.pdf

2004-kolnp-2007-FORM 18.pdf

2004-kolnp-2007-GPA.pdf

2004-kolnp-2007-GRANTED-ABSTRACT.pdf

2004-kolnp-2007-GRANTED-CLAIMS.pdf

2004-kolnp-2007-GRANTED-DESCRIPTION (COMPLETE).pdf

2004-kolnp-2007-GRANTED-DRAWINGS.pdf

2004-kolnp-2007-GRANTED-FORM 1.pdf

2004-kolnp-2007-GRANTED-FORM 2.pdf

2004-kolnp-2007-GRANTED-FORM 3.pdf

2004-kolnp-2007-GRANTED-FORM 5.pdf

2004-kolnp-2007-GRANTED-SPECIFICATION-COMPLETE.pdf

2004-kolnp-2007-INTERNATIONAL PUBLICATION.pdf

2004-kolnp-2007-OTHERS.pdf

2004-kolnp-2007-PETITION UNDER RULE 137.pdf

2004-kolnp-2007-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

abstract-02004-kolnp-2007.jpg


Patent Number 260064
Indian Patent Application Number 2004/KOLNP/2007
PG Journal Number 14/2014
Publication Date 04-Apr-2014
Grant Date 31-Mar-2014
Date of Filing 04-Jun-2007
Name of Patentee SIEMENS AKTIENGESELLSCHAFT
Applicant Address WITTELSBACHERPLATZ 2, 80333 MUNCHEN
Inventors:
# Inventor's Name Inventor's Address
1 LUDWIG NIEBLER ERZGEBIRGSTR. 8 93164 LAABER DE
2 FRITZ POHL AHORNWEG 8 91334 HEMHOFEN DE
3 NORBERT ZIMMERMANN LOBENHOFSTR. 19 92237 SULZBACH-ROSENBERG DE
4 ROBERT ADUNKA GROßALBERSHOF 13 92237 SULZBACH-ROSENBERG DE
5 BARDO KOPPMANN HECKENWEG 3 92700 KALTENBRUNN DE
6 NORBERT MITLMEIER SONNENWINKEL 4 92289 URSENSOLLEN DE
7 ALF WABNER ÄGIDIENSTR. 12 92224 AMBERG DE
8 PETER HARTINGER VORWERKSTR. 9 92439 BODENWÖHR DE
PCT International Classification Number H01H 1/00, H01H 3/00
PCT International Application Number PCT/EP2005/057074
PCT International Filing date 2005-12-22
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10 2004 062 270.1 2004-12-23 Germany