Title of Invention

A METHOD FOR BATCHWISE HEAT TREATMENT OF GOODS TO BE ANNEALED

Abstract A method is described for batchwise heat treatment of goods to be annealed which are heated in a heating chamber after scavenging air with a scavenging gas under protective gas to a predetermined treatment temperature, with the protective gas being conveyed through the heating chamber depending on the occurrence of impurities in different quantities. In order to enable the economic use of protective gas, it is proposed that the protective gas which is withdrawn from the heating chamber after the main occurrence of impurities and which is loaded with a residual quantity of impurities is conveyed, optionally after intermediate storage, into the heating chamber during the main occurrence of impurities of a subsequent batch before non-loaded protective gas is introduced into the heating chamber.
Full Text 1. Field of the Invention
The invention relates to a method for batchwise heat treatment of goods to be
annealed which are heated in a heating chamber after scavenging air with a
scavenging gas under protective gas to a predetermined treatment temperature,
with the protective gas being conveyed through the heating chamber depend-
ing on the occurrence of impurities in different quantities.
2. Description of the Prior Art
Metal strips and wires are subjected to heat treatment under protective gas for
recrystallization, which gas should especially prevent oxidation processes on
the surface of the annealing good by atmospheric oxygen. The air is scavenged
at first from the heating chamber by a non-combustible gas, preferably nitrogen,
until the oxygen content has been decreased to a permissible maximum
amount before the heat treatment is performed under a protective gas such as
nitrogen or hydrogen. Since lubricant residues usually adhere to the annealing
goods, said impurities are vaporized during a vaporization phase during the
heating of the annealing good to the treatment temperature, with the vaporized
impurities being diluted and scavenged by the protective gas conveyed through
the heating chamber. For economic reasons, the quantity of the protective gas
conveyed through the heating chamber is controlled depending on the respec-
tive obtained quantity of vaporized impurities. The vaporized quantity of impuri-
ties rapidly increases with the rise of the surface temperature of the annealing
good, which is followed by a decrease again after the vaporization of the main
quantity of impurities, despite rising surface temperatures. The progress of the
- 2 -

vaporized quantities of impurities over the vaporization phase determines the
largest volume flow of protective gas through the heating chamber during the
main occurrence of vaporizing impurities, with the quantity of shield gas con-
veyed through the heating chamber being reducible with increasing reduction of
vaporizing impurities and increasing dilution of the impurities in the protective
gas, until towards the end of the heat treatment only a remainder of impurities
is present in the heating chamber which no longer impairs the treatment of the
annealing good, so that during the cooling of the annealing good it is only nec-
essary to compensate a heat-induced decrease in volume in order to maintain
a predetermined minimum pressure in the heating chamber. Despite this ad-
justment of the quantity of protective gas conveyed through the heating cham-
ber to the vaporization phase, the quantity of protective gas to be employed for
each batch remains comparatively high.
SUMMARY OF THE INVENTION
The invention is thus based on the object of providing a method of the kind
mentioned above for the heat treatment of annealing goods in such a way that
the quantity of protective gas required for each batch can be reduced.
This object is achieved by the invention in such a way that the protective gas
which is withdrawn from the heating chamber after the main occurrence of im-
purities and which is loaded with a residual quantity of impurities is conveyed
into the heating chamber, optionally after intermediate storage, during the main
occurrence of impurities of a subsequent batch before non-loaded protective
gas is introduced into the heating chamber.
The invention is based on the finding that a respectively high degree of purity of
the protective gas is only necessary at the end of the heat treatment of the an-
nealing good, so that during the main occurrence of impurities protective gas
loaded with such impurities can be conveyed through the heating chamber as
long as the loading is limited and a sufficient dilution effect is ensured. For this
- 3 -

reason, the protective gas of a following batch which is withdrawn from the
heating chamber after the main occurrence of the impurities and is loaded with
a residual quantity of impurities can be conveyed during the main occurrence of
impurities into the heating chamber again, so that a considerable portion of the
otherwise discarded quantity of protective gas from a preceding batch can be
used again and can replace a portion of the otherwise required non-loaded pro-
tective gas without impairing the treatment of the annealing good. The non-
loaded protective gas will only be used to an extent which at the end of the heat
treatment allows a protective gas atmosphere which is substantially free from
impurities, as is also present in conventional heat treatments. In order to enable
the use of the protective gas which is drawn off during the heat treatment of a
batch and is loaded with limited residual content of impurities for the heat
treatment of a subsequent batch, the protective gas withdrawn from a heating
chamber can be introduced into a further parallel heating chamber which is op-
erated in a time-staggered manner concerning charging however. It is under-
stood that it is also possible to intermediately store the protective gas with-
drawn from a heating chamber, which ensures the guidance of the protective
gas in accordance with the invention when only one single heating chamber is
provided and makes the charging of several heating chambers independent
from each other in a temporal respect.
Similarly, the scavenging gas which towards the end of the scavenging process
is still loaded with a residual quantity of oxygen can be used during a following
batch. For the use of said scavenging gas with a residual load of impurities dur-
ing a following batch it will depend on whether or not the scavenging gas is also
used as a protective gas. When nitrogen is used as a scavenging and protec-
tive gas, the scavenging gas withdrawn from the heating chamber can also be
introduced into the heating chamber during the heat treatment following the
scavenging process in the case of a respectively low contamination by a resid-
ual content of oxygen, which is not possible in the case of different gases for
scavenging and heat treatment.
- 4 «

Since the occurrence of impurities decreases asymptotically in the discharge
section of the vaporization phase during the heat treatment of annealing goods
with surface impurities, an average contamination is obtained for the intermedi-
ately stored protective gas which is withdrawn from the heating chamber, which
contamination must be upwardly limited in view of the conditions in the heating
chamber during the vaporization phase. To ensure that a predetermined upper
limit value can be maintained in a simple manner, the protective or scavenging
gas which is loaded with impurities can be intermediately stored once its per-
centage of impurities falls below an upper threshold value, which lies 10% over
the average percentage of contaminations of the intermediate protective or
scavenging gas.
BRIEF DESCRIPTION OF THE DRAWINGS
The method in accordance with the invention is now explained in closer detail
by reference to the drawing, wherein:
Fig. 1 shows an installation for the heat treatment of annealing goods accord-
ing to the method in accordance with the invention in a schematic block
diagram;
Fig. 2 shows the temperature curve of the annealing good over the treatment
time on its surface and in its interior and the occurring percentage of va-
porizing impurities, and
Fig. 3 shows the demand for protective gas occurring during the treatment time.
DESCRIPTION OF THE PREFERRED EMBODIMENT
In accordance with Fig. 1, heating chambers 1 are provided for the heat treat-
ment of annealing goods such as metal strip or metal wire bunches, which
heating chambers are charged in batches with the annealing goods. Said heat-
ing chambers 1 which are formed by hood-type annealing furnaces for example
are connected in the conventional manner to a protective gas feed line 2 and a
protective gas discharge line 3. Moreover, a discharge gas line 4 is provided
- 5 -

through which a storage reservoir 5 can be loaded, with the help of a compres-
sor 6 according to the embodiment. The storage reservoir is unloaded via a line
7 which is connected to the heating chambers 1 and which is connected via a
device 8 for pressure regulation with the storage reservoir 5.
When the annealing goods are heated in the respective heating chambers 1 af-
ter the scavenging process with the help of scavenging gas under protective
gas atmosphere, a temperature curve T1 is obtained on the surface of the an-
nealing good according to Fig. 2. Curve T2 indicates the temperature curve in
the interior of the annealing good. As a result of the surface heating of the an-
nealing good, lubricant residues adhering to the surface will evaporate, with the
vaporizing quantities of impurities increasing strongly with the surface tempera-
ture T1 according to curve 9 which indicates the quantities of impurities vapor-
izing during a vaporization phase 10, which then drops due to the increasing
cleaning of the surface and approaches a negligible residual value. This means
that in the area of the main occurrence of vaporizing impurities, the largest
quantity of protective gas needs to be conveyed through the heating chambers
1 in order to ensure scavenging and thus a dilution of the impurities. Fig. 3 indi-
cates the respectively required quantity of scavenging gas through the stepped
curve 11. Section a corresponds to the largest demand for protective gas dur-
ing the main occurrence of vaporizing impurities. Since said main occurrence of
impurities does not need to be diluted and scavenged by non-loaded protective
gas from the protective gas line 2, protective gas from storage reservoir 5 is
used. This pre-loaded protective gas which is additionally loaded with the main
occurrence of impurities, is drawn off from the heating chamber 1 and is re-
jected or combusted if it concerns a combustible protective gas. Following sec-
tion a, the heating chamber 1 is supplied with non-loaded protective gas from
the protective gas line 2 during the sections b and c in order to ensure a re-
spective cleaning of the protective gas atmosphere within the heating cham-
bers 1 when the heat treatment is interrupted and the cooling phase is initiated.
Since the loading of the protective gas with vaporized impurities decreases with
decreasing occurrence of the vaporizing impurities according to the decreasing
- 6 -

branch of curve 9, the protective gas which is withdrawn from the heating
chamber 1 and which is loaded only slightly with vaporized impurities can be in-
termediately stored for later use during the main occurrence of vaporizing impu-
rities in a following batch. For this purpose, said protective gas is supplied via
line 4 to the compressor 6 for loading the storage reservoir 5. An average load-
ing of the protective gas by the vaporized impurities is obtained in storage res-
ervoir 5 due to the vaporization rate which decreases during the expiry of the
vaporization phase 10. To ensure that this average value beneath a predeter-
mined limit value can be maintained, the gas withdrawal from the heating
chambers 1 via line 4 can start when the loading of the withdrawn protective
gas falls below an upper limit value m which lies 10% above the average share
of impurities of the protective gas which is intermediately stored in storage res-
ervoir 5. The loaded protective gas from the storage reservoir 5 can then be
used for the start of the vaporization phase 10 of a subsequent batch, namely
in the region of sections d and a of the curve 11. Once the upper limit value m
for the loading of the protective gas to be withdrawn is reached during the va-
porization phase 10 at time t1, the protective gas quantity indicated in Fig. 3
with the hatching can be stored in storage reservoir 5.
When a combustible protective gas such as hydrogen is used as a protective
gas, the air cannot be scavenged from the heating chambers 1 before each
annealing. Instead it is necessary to use a non-combustible scavenging gas. In
Fig. 3, said use of scavenging gas is indicated by curve 12. Similarly, the com-
bustible scavenging gas must be scavenged with the help of a non-combustible
scavenging gas prior to the venting of the heating chambers 1 at the end of the
cooling phase, as is indicated with curve 13. Fig. 1 shows the scavenging gas
feed line with reference numeral 14. The discharge of the scavenging gas is
made via line 15.
It is understood that the invention is not limited to the illustrated embodiment.
The provision of a storage reservoir 5 could be omitted when charging the heat-
ing chambers 1 occurs in a time-staggered manner in such a way that the pro-
- 7 -

tective gas quantity withdrawn from time t1 from one of the heating chambers 1
is supplied to the other heating chamber 1, namely during the main occurrence
of the vaporizing impurities, so that the required protective gas quantity in the
sections d and a of Fig. 3 can be covered at least partly by the protective gas
quantity withdrawn from the respectively other heating chamber 1.
It is also possible that the scavenging gas used according to curves 12 and 13
is partly re-used again when said scavenging gases from the heating chamber
1 have a respectively low percentage of impurities which are determined when
scavenging the air by atmospheric oxygen and when scavenging the protective
gas by the protective gas. The scavenging gas which is loaded to an only com-
paratively low extent can be used advantageously during one of the following
batches at the beginning of the scavenging processes. If the scavenging gas
corresponds to the protective gas, then it is understood that it is also possible
that the scavenging gas loaded only marginally with impurities is also used dur-
ing the heat treatment under protective gas atmosphere in the described man-
ner.
- 8 -

We claim :-

- 9 -
1. A method for batchwise heat treatment of goods to be annealed which
are heated in a heating chamber after scavenging air with a scavenging gas
under protective gas to a predetermined treatment temperature, with the pro-
tective gas being conveyed through the heating chamber depending on the oc-
currence of impurities in different quantities, characterized in that the protective
gas which is withdrawn from the heating chamber after the main occurrence of
impurities and which is loaded with a residual quantity of impurities is conveyed,
optionally after intermediate storage, into the heating chamber during the main
occurrence of impurities of a subsequent batch before non-loaded protective
gas is introduced into the heating chamber.
2. A method according to claim 1, characterized in that the scavenging gas
which towards the end of the scavenging process is still loaded with a residual
quantity of oxygen is withdrawn from the heating chamber and, optionally after
intermediate storage, is conveyed into the heating chamber during a following
batch.
3. A method according to claim 1 or 2, characterized in that the protective
or scavenging gas which is loaded with impurities is intermediately stored once
its percentage of impurities falls below an upper threshold value which lies 10%
over the average percentage of contaminations of the intermediate protective
or scavenging gas.

A method is described for batchwise heat treatment of goods to be annealed
which are heated in a heating chamber after scavenging air with a scavenging
gas under protective gas to a predetermined treatment temperature, with the
protective gas being conveyed through the heating chamber depending on the
occurrence of impurities in different quantities. In order to enable the economic
use of protective gas, it is proposed that the protective gas which is withdrawn
from the heating chamber after the main occurrence of impurities and which is
loaded with a residual quantity of impurities is conveyed, optionally after intermediate storage, into the heating chamber during the main occurrence of impurities of a subsequent batch before non-loaded protective gas is introduced into the heating chamber.

Documents:

04234-kolnp-2007-abstract.pdf

04234-kolnp-2007-claims.pdf

04234-kolnp-2007-correspondence others 1.1.pdf

04234-kolnp-2007-correspondence others.pdf

04234-kolnp-2007-description complete.pdf

04234-kolnp-2007-drawings-1.1.pdf

04234-kolnp-2007-drawings.pdf

04234-kolnp-2007-form 1.pdf

04234-kolnp-2007-form 2.pdf

04234-kolnp-2007-form 3.pdf

04234-kolnp-2007-form 5.pdf

04234-kolnp-2007-international publication.pdf

04234-kolnp-2007-international search report.pdf

4234-KOLNP-2007-(23-09-2013)-CORRESPONDENCE.pdf

4234-KOLNP-2007-(23-09-2013)-FORM-1.pdf

4234-KOLNP-2007-(23-09-2013)-FORM-13.pdf

4234-KOLNP-2007-(23-09-2013)-FORM-2.pdf

4234-KOLNP-2007-(23-09-2013)-FORM-3.pdf

4234-KOLNP-2007-(23-09-2013)-FORM-5.pdf

4234-KOLNP-2007-(23-09-2013)-OTHERS.pdf

4234-KOLNP-2007-(23-09-2013)-PA.pdf

4234-KOLNP-2007-(26-04-2013)-ABSTRACT.pdf

4234-KOLNP-2007-(26-04-2013)-CLAIMS.pdf

4234-KOLNP-2007-(26-04-2013)-CORRESPONDENCE.pdf

4234-KOLNP-2007-(26-04-2013)-DESCRIPTION (COMPLETE).pdf

4234-KOLNP-2007-(26-04-2013)-DRAWINGS.pdf

4234-KOLNP-2007-(26-04-2013)-FORM 1.pdf

4234-KOLNP-2007-(26-04-2013)-FORM 2.pdf

4234-KOLNP-2007-(26-04-2013)-FORM 3.pdf

4234-KOLNP-2007-(26-04-2013)-OTHERS.pdf

4234-KOLNP-2007-(26-04-2013)-PETITION UNDER RULE 137.pdf

4234-KOLNP-2007-CORRESPONDENCE OTHERS 1.2.pdf

4234-KOLNP-2007-CORRESPONDENCE OTHERS 1.3.pdf

4234-KOLNP-2007-FORM 1-1.1.pdf

4234-kolnp-2007-form 18.pdf

4234-KOLNP-2007-FORM 5-1.1.pdf

4234-KOLNP-2007-PA.pdf

4234-KOLNP-2007-PRIORITY DOCUMENT.pdf

abstract-04234-kolnp-2007.jpg


Patent Number 259994
Indian Patent Application Number 4234/KOLNP/2007
PG Journal Number 14/2014
Publication Date 04-Apr-2014
Grant Date 30-Mar-2014
Date of Filing 05-Nov-2007
Name of Patentee EBNER INDUSTRIEOFENBAU GMBH
Applicant Address EBNER-PLATZ 1, 4060 LEONDING AUSTRIA
Inventors:
# Inventor's Name Inventor's Address
1 EBNER, PETER BERGHAM 168, A-4060 LEONDING
2 LOCHNER, HERIBERT BURGWALLSTRASSE 19, A-4060 LEONDING
PCT International Classification Number C21D 1/76
PCT International Application Number PCT/AT2006/000194
PCT International Filing date 2006-05-11
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 A 813/2005 2005-05-12 Austria