Title of Invention

FLAME RETARDANT POLYMERIC COMPOSITIONS

Abstract Thermoplastic moulding composition comprising A. from 65% to 99.5% by weight of a polyolefinic polymer; B. from 0.5% to 25% by weight of a synergistic mixture of a hypophosphorous acid metal salt having the following general formula where n is an integer number ranging from 1 to 4 in dependence of the valence of the metal Me, wherein Me is any atom selected from the group consisting of sodium, calcium, magnesium, zinc, tin and aluminium, wherein said hypophosphorous acid metal salt is preferably aluminium or calcium hypophosphite and a halogenated organic compound, and C. from 0.5% to 10 % by weight of a plurality of additives selected from the group consisting of heat stabilisers, UV stabilisers, lubricants, mould releasing agents, colorants, antidripping agents, nucleating agents, antiacid components, wherein, the total of the percentages by weight of components A to C is 100 %.
Full Text

Flame retardant polymeric compositions
Subject of the Invention
The invention relates to flame retarded thermoplastic moulding
compositions selected in particular from olefinic polymers, a process for
their preparation and their use in the preparation of flame retarded
polyolefinic articles.
Background of the invention
it has well known that polyolefinic polymers are particularly sensitive to the
ignition with flame; therefore they need a suitable protection especially for
critical appiications such as part of household electric appliances,
construction materials, and interior decorative materials.
For these applications several studies to impart satisfactory fire resistance
have been carried out.
For example, Japanese patents 53-92855, 54-29350, 54-77658, 56-26954,
57-87482, 60-110738 disclose a method for preparing flame retardant
polypropylene resin compositions by using inorganic flame retardant
additive like Magnesium hydroxide, aluminium hydroxide, hydrotalcite or the
like.
All these additives, however, in order to be effective need to be added at a
level higher than 50% (by weight) based on the weight of final composition
with the result that the processability is bad and the mechanical properties
are drastically deteriorated.
Also well known are flame retardant polymeric compositions based on
halogenated (brominated or chlorinated) organic products such as those
disclosed, for example, in Japanese patents 55-30739.and 8-302102. JP 8-
302102 relates to a flame retardant polypropylene resin composition where
the polymer is mixed with 8-15 wt% of an organohalogen compound (flame
retardant A) and 1-3 wt% of an halogenated epoxy oligomer (flame
retardant B) as well as with other additives, for example antimony trioxide.
These additives have been recognised to be very effective for ranking both
V2 and V0 flammability grade, according to the UL 94 standards, but they

normally cause the corrosion of the equipment used for processing due to
the emission of acids and will develop toxic fumes in case of fire. In
addition, the corresponding polymeric articles show high blooming and are
endued with poor weather resistance.
It has been also known that flame retarded polypropylene articles can be
achieved with the use of an intumescent system based on two or three
components comprising:
• an acid component, generally phosphorus containing agent;
• a foaming agent, generally a nitrogen containing product such as for
example ammonium polyphosphate, melamine or the like;
• a carbonific compound which Is generally a sugar like product as for
example mono-, di-, tri-pentaerythritol or tris (2-hydroxyethyl)
isocyanurate (THEIC).
US 4,312,805 discloses self-extinguishing polymer compositions comprising
an ammonium or amine phosphate and one or more nitrogen organic
compound, while US 4,253,972 discloses flame retardant polyolefin
compositions comprising a pentate salt of an amino-s-triazine and a
polyhydrlc alcohol. US 4,198,493; US 5,312,853; US 4,727,102; US
3,810,862; US 4,198,493; WO 2004 063262 also disclose similar polymer
compositions.
In all cases the additivation level of such flame retardant systems is
normally in the range of from 25% to 35% wt on the weight of total
compound and therefore the mechanical properties, the weather resistance
and the aesthetic properties of corresponding polymer articles are not
satisfactory,
WO 2005 019330, discloses a particular system suitable for ranking V2 in
polypropylene homopolymer articles. The disclosed flame retardant
polymeric composition has a low halogen content and comprises, as
essential components:
- a nitrogen containing compound such as a triazine or a mixture of
triazines of general formula (I)

- an halogen containing compound
- a bismuth compound of formula Bi2Aw
- a compound selected from the group consisting of red phosphorus, a
phosphorous compound and an organic compound
In the described system, the halogen can be brought either by the nitrogen
containing product, generally a melamine based material, or by the Bismuth
salt or by both and the total halogen in the composition is quite low.
This interesting composition has been reported to be effective in unfilled
homo-polypropylene only and even so it is not fully satisfactory because of
the discoloration of polymer articles due to the negative interaction of
components. In addition, it has to be noted that the bismuth compound,
which is essential In the above cited prior art composition, might cause
severe environmental problems (La medicina Biologica, october-december
2001 - A.M:Pasciuto - XVI national meeting - Milan 02.06.2001 - Rome
09.06.2001).
Object of the Invention
It is an object of the present invention to provide flame retarded
thermoplastic moulding compositions and articles based on polypropylene
resins having good mechanical properties, good weather resistance along
with good flame retardant grade.
Another object of the present invention is to provide moulding compositions
and articles based on filled polyolefinic resins characterised by satisfactory
flame retardant properties.
Another object of the invention is to provide flame retarded polyolefininc
articles with a very low halogen concentration level, hardly detectable with
the usual analytical methods.
Still another object of the present invention is to provide a process for the
preparation of flame retarded moulding compositions and articles based on
polyolefinic resins.
Again object of the present invention is to provide flame-retarded
thermoplastic moulding compositions to be used in the preparation of flame

retarded polymer articles.
Detailed description of the Invention
The invention relates to polymeric compositions having improved flame
resistance.
It has been surprisingly found that the objects of the present invention are
satisfied with thermoplastic moulding compositions and moulded articles
based on said polymeric composition which comprise at least a combination
of a hypophosphorous acid metal salt and an halogen containing compound.
According to the present invention, the flame retardant thermoplastic
moulding composition comprises:
A. from 65% to 99,5% by weight of a polyolefinic polymer especially
selected among polypropylene polymers;
B. from 0,1% to 35% by weight of a synergistic mixture of an
hypophosphorous acid metal sait and an halogenated organic
compounds;
C. from 0,5% to 10 % by weight of a plurality of selected additives
comprising processing aids, heat and process stabilisers, UV
stabilisers, antidripping agents (PTFE -Polytetrafluoroethylene),
pigments, mould releasing agents, nucleating agents;
D. from 0% to 50% by weight of an inorganic filler.
The total of the percentages by weight of components A to D is 100 %.
Said hypophosphorous acid metal salt is selected, according to the present
invention, among aluminium or calcium hypophosphite.
Such polymeric compositions are based on thermoplastic polymers, such as
polyolefins, particularly selected as polypropylene.
In the meaning of the invention a polyolefinic resin is any polymer derived
from a variety of monomers especially propylene, ethylene, butene,
isobutene, pentene, hexene, heptene, octene, 2-methyl propene, 2-
methylbutene, 4-methyl pentene, 4-methyl hexene, 5-methylhexene,
butadiene, pentadiene, hexadiene, isoprene, 2,3-dimethylbutadiene, vinyl
ciclohexene, cyclopentadiene, styrene, and methyl styrene.

The polyoiefin resins include also copolymers produced from any of the
above mentioned monomers and the like and further include copolymers
which contain an olefinic carboxylic acid or anhydride or ester like for
example acrylic acid, maleic anhydride, vinyl acetate.
At last polyoiefin resins include homopolymer blends, copolymer blends and
homopolymer-copolymer blends.
The preferred polyolefins are polypropylene including atactic-, syndiotactic-
and isotactic- polypropylene, polyethylene including low density, high density,
linear low density and block and random copolymers of ethylene and
propylene. All these polymers may be produced through a variety of catalytic
processes well known by the skilled of the art including the Ziegler/Natta and
the metallocene catalysed processes.
The polymers may have a wide range of melt flow index (MFI) but typically
they have values ranging from 1 to 50 g/10 min.
The flame retardant moulding compositions according to the present
invention comprises as flame retardant system from 0,1% to 35 % by weight
on weight of moulding composition, preferably from 0,5% to 25% by weight,
of a mixture based on hypophosphorous acid metal salts and halogen
containing compounds.
The hypophosphorus acid metal salt can be any product with the following
chemical formula:
(PH2O2)nMe
where:
n is an integer number ranging from 1 to 4 in dependance of the valence of
the metal Me,
Me is any atom selected from the group consisting of sodium, calcium, magnesium,
zinc, tin and aluminium, and the hypophosphorous acid metal salt is commercially
available hypophosphorous acid salts of sodium, calcium, magnesium, zinc, tin and
aluminium, and most preferably the hypophosphorous acid metal salt is aluminium or
calcium hypophosphite.

In the meaning of the present invention, the halogenated compound can be
any organic or inorganic product which contain one or more bromine or
chlorine atoms, however the preferred products are the brominated and
chlorinated organic compounds widely used as flame retardant agents for
organic polymers with particular regard to the commercially available ones
generally used for flame retarding polyolefinic resins such as for example:
decabramo diphenyl oxide, hexabromocyclododecane, ethylene
bistetrabromophthalimide, tris (tribromoneopentyl) phosphate, adducts of
hexachloropentadiene and cyclo octadiene, the most preferred being
tetrabromo bis phenol A bis( 2,3- dibromopropyl ether).
Meiamine hydrobromide may also be utilised as halogenated compound
within the meaning of the present invention.
The weight ratio of hypophosphorous acid metal salt on halogenated
compound depends on the chemical nature of the used products, however it
can range from 6 to 1/6, more preferably it can range from 3 to 1/3.
Even if it is advisable that the content of the halogenated product in the
polymeric article results to be as lowest as possible, according to the present
invention the halogen content in the final article should be higher than 500
ppm, because polymeric mixtures which contain less than 500 ppm of
halogen do not show satisfactory flame retardant properties.
The hypophosphorous acid metal salts appear as white solid powder which
does not melt under the usual processing temperatures of polymers,
therefore it is advisable that the average particle size (D50%) of the powder
is lower than 40 µm and the highest particle size is below 100m, more
preferably D50% should be below 15µm and the highest particle size is
below 30/L/m. The thermoplastic compositions according to the above develop
good flame retardant performances and do not affect the mechanical and
thermal properties of final polymer articles.
Novel thermoplastic moulding compositions of the present invention may also
contain organic compounds which are in a position to form free radicals
during flaming. Said organic compounds, which enable a reduction of the

flame retardant composition, can be for example selected among one or
more of the following products: 2,3-dimethyl 2,3-dipheny! butane, 2,3-
dimethyl 2,3-diphenylhexane , poly(1,4-diisopropyl benzene). These
products are generally used in an amount of between 0,01% to 1% w on the
weight of total compound preferably between 0,05% and 0,5% wt.
Still the novel thermoplastic moulded composition may contain a plurality of
conventional products selected among the groups of heat stabilisers, UV
stabilisers, lubricants, mould releasing agents, colorants, antidripping agents,
nucleating agents, antiacid components, etc. more in particular said
additives, used as such or in mixture, may be present in a amount ranging
from 0,5% to 10 % w on the weight of final articles.
Examples of heat stabilisers are sterically hindered phenols and /or aromatic
phosphites or phosphonites and / or thioesters, to be used alone or in
combination and in concentration of up to 1% weight on the weight of
compound.
UV stabilisers which are usually added in an amount of up to 2% weight on
the weight of polymer composition are various benzotriazols, benzophenones
and hindered amines derivatives.
As lubricants and mould releasing agents are preferably long chain fatty acid,
like stearic acid, or fatty acid salts, like sodium, calcium or zinc stearate, or
montan waxes, or one ester or amide obtained by reacting saturated aliphatic
carboxylic acids having from 10 to 40 carbon atoms, preferably from 16 to 22
carbon atoms, with saturated aliphatic alcohols or amines having from 2 to 40
carbon atoms, preferably from 2 to 6 carbon atoms. Such products are used
in an amount of up to 1% wt on the weight of polymeric composition with the
purposes to reduce the shear stresses induced by the mechanical devices on
the organic polymers and to enhance the dispersion of the inorganic
materials in the polymer matrix.
Among colorants the preferred products are the inorganic pigments like, for
example, titanium dioxide, iron oxide, carbon black but can be also be used
other organic pigments like, but not limited to, phthalocyanines,

qulnacridones, perylene, nigrosine, anthraquinones.
The moulding composition according to the invention may also comprise from
0 to 1% by weight of fluorine -containing ethylene polymers, which exhibit a
resin melt dropping preventing effect when the composition is fired.
Examples of these fluorine-containing ethylene are: polytetrafluoroethylene
(PTFE) or tetrafluoroethylene-hexafluoropropylene copolymers available in
the market with Algoflon TIM,
Particularly preferred are those fluorine containing polymers with particle size
from 0,1 µm to 10µm.
The flame retardant moulding composition according to the present invention
may further contain one or more antlacid components and nucleating agents
selected among the groups of hydratalcites, zinc oxide, zinc borate,
magnesium carbonate, zinc stannate, sodium benzoate, benzylidene sorbitol,
organo phosphate salts or similar products. Among the above products, Zinc
borate and benzylidene sorbitol are the preferred ones as they improve the
flame retardant performances of the composition.
The thermoplastic moulding composition of the present invention may
optionally comprise a filler.
In the meaning of the present invention, filler can be any fibrous or particulate
substance acting as reinforcement agent.
Example of preferred fibrous fillers are carbon fibers, aramid fibers and,
preferably, glass fibers to be used in the commercial available form of
chopped glass.
In order to improve the compatibility with thermoplastic resins, the fibrous
fillers may previously have been surface treated with a silane compound.
When used the fibrous fillers, their amount should range from 10% to 50%,
preferably from 20% to 35% by weight on the weight of the resin: if the
amount is lower than 10%, no advantage is observed in the mechanical
properties and if the amount is higher than 35% by weight, the viscosity of
the composition will be too high.
Example of particulate substances are glass beads, amorphous silica, chalk,

mica, calcinated kaolin, wollastonite, talc, magnesium carbonate, barium
sulfate or similar products and they may have been surface treated with fatty
acids or the like or may have been milled in presence of fatty acids or the
like.
Any particulate substance available into the market as an additive for
thermoplastic resin is suitable for the use in the composition provided that the
average size of the granules is in the range from 2 µm to 20 µm.
When used, the amount of the particulate substance to be added to the resin
composition is up to 30 %, preferably up to 20% by weight on the weight of
resin. If the amount of particulate substance is higher than 30% the melt
viscosity of the composition will be too high and the mouldability of the resin
composition will be poor.
Always according to the present invention, the above products can also be
used in mixture.
Methods for preparing the resin compositions according to the invention are
known per se by mixing and kneading the starting components in the
predetermined ratio as above reported.
Mixing and kneading operations may be effected in any well known device
like banbury mixers, single screw extruders or twin screw extruders and then
extruding them.
it is also possible to premix the starting components with thermoplastic resins
in order to prepare masterbatches which may contain the individual
components or whole additives in a predetermined ratio then dilute them with
additional polymer in an extruder device for producing pellets.
The temperatures at which the components are kneaded are generally
between 160°C and 230°C depending on the chemical nature of the used
polymer.
The extrudates are cooled and pelletised.
The resulting pellets may be moulded into various moldings through injection
moulding devices, blow moulding or injection compression moulding.
The moulding compositions according to the present invention are, for

example, suitable for applications in the electrical and electronic sectors such
as parts for office automation appliances, lamp parts, plugs and multipoint
connectors, relay housings, and in building and construction applications
such as pipes.
The invention is described in more detail with reference to the following
examples which, however are not intended to restrict the scope of the
invention
Examples
The components reported in the tables below are compounded in a twin
screw extruder set at temperature between 160°c and 230°C depending on
the chemical nature of the used polymer. After pelletlsatlon and drying the
pellets were injection moulded into test specimens intended to be used for
the fiammability test in accordance to the Underwriters Laboratories
Standards, in particular to the test UL 94 which prescribes:
• the conditioning of 5 specimens (each formulation and thickness) at 23 °C
and 50% of relative humidity;
• the positioning of each individual conditioned specimen in vertical position
at about 20 cm from a below cotton flock;
• 2 applications of flame for each specimen {the second application starts
as soon as the specimen ignited by the first application extinguishes).
The UL 94 results have been reported in accordance with the following
meaning also prescribed by the standard:
« V0: when the 5 tested specimens have got total afterburning time no
longer than 50 sec, less than 10 sec each application of the flame, and no
burning drops are allowed.
• V1: when the 5 tested specimens have got total burning time less than
150 sec, less than 30 sec each application of the flame and no flaming
drops are allowed.
• V2: when the 5 tested specimens have got total afterburning time of less
than 150 sec, less than 30 sec each application of the flame and flaming
drops are allowed.

• When the test results do not meet the above V0, V1 and V2 criteria, no
classification (nc) has been marked in the below tables.
In the following examples the indicated materials were used as started
components:
♦ Resins:
PP (homo): Mopien HP 500N, commercialised by Basell and endued with a
MFI of from 12 to 15 g/10 min;
PP (Copo): Moplen EP 340 M, commercialised by Based and endued of a
MFl of from 8 to 10g/10min;
PP 30% glass filled : Rialglass H 07 S30G, commercialised by Rialti;
PP 20% talc filled: Rialfill H 07 20TO, commercialised by Rialti.
♦ Flame retardant additives:
Phoslite IP-A (Aluminium hypophosphite) manufactured by Italmatch
Chemicals Spa. The used powder has got an average particle size (d50%) of
5 µm and d 98% below 15 µm;
Phoslite IP-C (Calcium Hypophosphite) manufactured by Italmatch
Chemicals Spa. The used powder has got an average particle size of 5 µm
and d 98% below 15 µm;
Melagard MC 25 (Melamine cyanurate) white powder, endued with an
average particle size of about 3 µm;
Melamine hydrobromide (MB 92 G) commercialized by Dornus; the solid
powder has got an average particle size (d50%) of 5 µm;
Tetrabromobisphenol A bis (2,3-dibromopropyl ether) (PE 68 ™)
commercialized by Great Lakes Chem.;
Tris (tribromo neopentyi) phosphate (Reoflam PB 370 ™) commercialized by
FMC;
2,3-dimethyl 2,3-diphenylbutane (Perkadox 30™) commercialized by Akzo.
Results


The results reported in Table 1 have been obtained utilising, as flame
retardant additives, the hypophosphorous acid metal salt but not the halogen
containing compound, in some cases (see formulations 11-14) instead of the
halogen containing compound, a nitrogen containing compound has been
utilised in quite low amounts. In some formulations (7-14) an additional
organic compound, able to form free radicals during flaming, has been
added. In all the cases, no flame retardant properties have been detected.
The above results show that hypophosphorous acid metal salts with the
nitrogen containing compound, as sole additives as weil as in combination
with free- radical forming compounds, are not effective at all as flame
retardant agents.


nc= not classified according to UL 94 test
The results reported in Table 2 have been obtained utilising, as flame
retardant additives, the hypophosphorous acid metai salt but not the halogen
containing compound. In all cases instead of the halogen containing
compound, a nitrogen containing compound has been utilised, in quite low
amounts (formulations 1-5) as well as in high amount (formulations 6-7). In
some formulations (1-4) an additional organic compound, able to form free
radicals during flaming, has been added.
As it can be seen, those formulations comprising the above indicated
products and used in combination with melamine cyanurate, are effective at
very high concentration only (table 2, formulations 6 and 7 ).
Therefore the Nitrogen containing products alone, cannot be considered as
essential components according to the scope of the present invention.
Table 3: Flame retardant effectiveness of Phoslite IP-C/melamine hvdrobromicte in unfilled
PP (homo)

The results reported in Table 3 have been obtained utilising, as flame
retardant additives, the hypophosphorous acid metal salt and the halogen
containing compound (formulations 1-8), in the presence of an organic
compound, able to form free radicals during flaming. Formulations 2-8 shows
very good results in flame retardant effectiveness. When the
hypophosphorous acid metal salt and the organic compound are not present
(formulations 9-10) the amount of the halogen containing compound must be
very high in order to reach a flame retardant activity. The reduction in the

amount of the halogen containing compound and the absence of the
hypophosphorous acid metal salt, results in a complete loss of flame
retardant activity.

The results reported in Table 4 have been obtained utilising, as flame
retardant additives, the hypophosphorous acid metal salt and the halogen
containing compound, in the presence of an organic compound (formulations
1-8), able to form free radicals during flaming.
Tables 3 and 4 show the tested formulations based on melamine
hydrobromide and Hypophosphit.es / melamine hydrobromide combinations.
The results show the astonishing flame retardant effectiveness of the
Hypophosphites/ melamine hydrobromide combinations, as matter of the fact
the V2 flammability level is satisfied with almost 1 % w of the mixture based
on Phoslite IP-C/ Melamine hydrobromide, independently from the relative
ratio of components (table 3), and with almost 0,6%w of the mixture based
on Phoslite IP-A / Melamine hydromide (table 4) while it needs almost 6% w
of melamine hydrobromide in order to reach same result ( table 3 ,
formulations 9-11).
In the above mentioned formulations based on Hypophosphites/ melamine
hydrobromide mixtures, the minimum bromine content results to be around
1000 ppm.

It has been also found that PhosJtte IP-A is endued with superior
performance than Phoslite IP-C, as a matter of the fact it is even possible to
rank V0 flammability level by adding about 4% w of the Phoslite IP-
A/Melamine hydrobromide (1:1) mixture.

Tables 5 and 6 show the flame retardant effectiveness of the indicated
formulations as have been tested in talc filled and glass fiber reinforced PP
articles.
The results show that hypophosphites/ melamine hydrobromide mixtures are

effective in talc filled and glass fiber reinforced articles too at the additivation
level ranging from 1% to 2 % w.

Table 7 shows the flame retardant effects of hypophosphites / melamine
hydrobromide blends in PP copolymer as it is possible to verify that such
mixtures of products are even suitable for ranking V2 flammabil'rty level with a
total additivation of about 2%w on total weight of the polymer compounds.

Table 8 reports flammability test results of PP homopolymer compound

made flame retarded with blends of hypophosphites/ organic brominated
products.
According to the above results, V2 fiammability grade is satisfied with an
additivation level of blends of about 0,8% w (Table 8 formulation 6); in this
compound the bromine content is about 600 ppm ( 0,06%w), so that it will
be hardly detectable with usual analytical methods.
As a comparison, the formulation 10, flame retarded with brominated organic
system, needs from 2% to 2,5% wt of bromine for ranking same fiammability
level.

Table 9 reports some fiammability test results of PP copolymer compounds
flame retarded with the use of mixtures based on hypophosphites and
organo- brominated compounds. We have found that these blends are
effective in flame proofing PP copolymer articles too.

WE CLAIM :
1. Thermoplastic moulding composition comprising:
A. from 65% to 99.5% by weight of a polyolefinic polymer;
B. from 0.5% to 25% by weight of a synergistic mixture of:
- a hypophosphorous acid metal salt having the following general formula

where
n is an integer number ranging from 1 to 4 in dependence of the valence of
the metal Me, wherein Me is any atom selected from the group consisting of
sodium, calcium, magnesium, zinc, tin and aluminium
wherein said hypophosphorous acid metal salt is preferably aluminium or
calcium hypophosphite; and
- a halogenated organic compound; and
C. from 0.5% to 10 % by weight of a plurality of additives selected from the
group consisting of heat stabilisers, UV stabilisers, lubricants, mould releasing
agents, colorants, antidripping agents, nucleating agents, antiacid components;
wherein, the total of the percentages by weight of components A to C is 100 %.
2. Thermoplastic moulding composition as claimed in claim 1, wherein said polyolefinic
polymer is selected from the group consisting of polymers derived from propylene,
ethylene, butene, isobutene, pentene, hexene, heptene, octene, 2-methyl propene, 2-
methylbutene, 4-methyl pentene, 4-methyl hexene, 5-methylhexene, butadiene,
pentadiene, hexadiene, isoprene, 2,3-dimethylbutadiene, vinyl ciclohexene,

cyclopentadiene, styrene, methyl styrene, corresponding co50 polymers, copolymers
containing an olefinic carboxylic acid or anhydride or ester selected among acrylic acid,
maleic anhydride, vinyl acetate, homopolymer blends, copolymer blends and
homopolymer-copolymer blends, preferably selected among polypropylene including
atactic-, syndiotactic- and isotactic- polypropylene, polyethylene including low density,
high density, linear low density and block and random copolymers of ethylene and
propylene.
3. Thermoplastic moulding composition as claimed in claim 1, wherein said halogen
containing compound is selected from the group consisting of decabromo diphenyl oxide,
hexabromocyclododecane, ethylene bistetrabromophthalimide, tris (tribromoneopentyl)
phosphate, adducts of hexachloropentadiene and cyclo octadiene, tetrabromo bis phenol
A bis (2,3-dibromopropyl ether).
4. Thermoplastic moulding composition as claimed in claim 4, wherein said halogen
containing compound is melamine hydrobromide.
5. Thermoplastic moulding composition as claimed in claim 1, wherein the weight ratio
of said hypophosphorous acid metal salt on said halogenated compound ranges from 6 to
1/6, and preferably from 3 to 1/3.
6. Thermoplastic moulding composition as claimed in claim 1, wherein the average
particle size (D50%) of the hypophosphorous acid metal salt is lower than 40 µm and the
highest particle size is below 100 µm, preferably the average particle size (D50%) of the
hypophosphorous acid metal salt is below 15 µm and the highest particle size is below 30
µm.
7. Thermoplastic moulding composition as claimed in claim 1, wherein that said organic

compound is selected from the group consisting of 2,3-dimethyl 2,3-diphenyl butane, 2,3-
dimethyl 2,3-diphenylhexane, poly(l ,4-diisopropyl benzene).
8. Thermoplastic moulding composition as claimed in claim 1, wherein said organic
compound is used in an amount of between 0.01 % to 1% wt on the weight of total
compound.
9. Thermoplastic moulding composition as claimed in claim 9, wherein said organic
compound is used in an amount of between 0.05% and 0.5% wt on the weight of total
compound.

10. Thermoplastic moulding composition as claimed in claim 1, wherein said additives
are used as such or in mixture in an amount ranging from 0.5% to 10 % wt of the weight
of final products.
11. Thermoplastic moulding composition as claimed in claim 1, which optionally
comprises a filler selected from fibrous and particulate substance, in the range from 10%
to 50% by weight of the composition, and said particulate substance being up to 30 %, by
weight of the composition.
12. Process for the preparation of a thermoplastic moulding composition as claimed in
claim 1, which comprises the step of mixing and kneading said starting components A to
C in a predetermined ratio at a temperature between 160°C and 230°C, cooling and
pelletising the resultant product, and moulding the resulting pellets.



ABSTRACT


FLAME RETARDANT POLYMERIC COMPOSITIONS
Thermoplastic moulding composition comprising A. from 65% to 99.5% by weight of a
polyolefinic polymer; B. from 0.5% to 25% by weight of a synergistic mixture of a
hypophosphorous acid metal salt having the following general formula

where n is an integer number ranging from 1 to 4 in dependence of the valence of the
metal Me, wherein Me is any atom selected from the group consisting of sodium,
calcium, magnesium, zinc, tin and aluminium, wherein said hypophosphorous acid metal
salt is preferably aluminium or calcium hypophosphite and a halogenated organic
compound, and C. from 0.5% to 10 % by weight of a plurality of additives selected from
the group consisting of heat stabilisers, UV stabilisers, lubricants, mould releasing agents,
colorants, antidripping agents, nucleating agents, antiacid components, wherein, the total
of the percentages by weight of components A to C is 100 %.

Documents:

00079-kolnp-2008-abstract.pdf

00079-kolnp-2008-claims.pdf

00079-kolnp-2008-correspondence others.pdf

00079-kolnp-2008-description complete.pdf

00079-kolnp-2008-form 1.pdf

00079-kolnp-2008-form 3.pdf

00079-kolnp-2008-form 5.pdf

00079-kolnp-2008-international publication.pdf

00079-kolnp-2008-international search report.pdf

00079-kolnp-2008-pct request form.pdf

79-KOLNP-2008-(10-06-2013)-ABSTRACT.pdf

79-KOLNP-2008-(10-06-2013)-ANNEXURE TO FORM-3.pdf

79-KOLNP-2008-(10-06-2013)-CLAIMS.pdf

79-KOLNP-2008-(10-06-2013)-CORRESPONDENCE.pdf

79-KOLNP-2008-(10-06-2013)-FORM-2.pdf

79-KOLNP-2008-(10-06-2013)-OTHERS.pdf

79-KOLNP-2008-(10-06-2013)-PA.pdf

79-KOLNP-2008-(10-06-2013)-PETITION UNDER RULE 137.pdf

79-KOLNP-2008-(19-02-2014)-ABSTRACT.pdf

79-KOLNP-2008-(19-02-2014)-AMENDED CLAIMS.pdf

79-KOLNP-2008-(19-02-2014)-AMENDED PAGES.pdf

79-KOLNP-2008-(19-02-2014)-CORRESPONDENCE.pdf

79-KOLNP-2008-ASSIGNMENT-1.1.pdf

79-KOLNP-2008-ASSIGNMENT.pdf

79-KOLNP-2008-CORRESPONDENCE-1.1.pdf

79-KOLNP-2008-CORRESPONDENCE.pdf

79-KOLNP-2008-DECISION.pdf

79-KOLNP-2008-EXAMINATION REPORT.pdf

79-KOLNP-2008-FORM 18-1.1.pdf

79-kolnp-2008-form 18.pdf

79-KOLNP-2008-FORM 3-1.1.pdf

79-KOLNP-2008-FORM 3.1.pdf

79-KOLNP-2008-GPA.pdf

79-KOLNP-2008-GRANTED-ABSTRACT.pdf

79-KOLNP-2008-GRANTED-CLAIMS.pdf

79-KOLNP-2008-GRANTED-DESCRIPTION (COMPLETE).pdf

79-KOLNP-2008-GRANTED-FORM 1.pdf

79-KOLNP-2008-GRANTED-FORM 2.pdf

79-KOLNP-2008-GRANTED-FORM 3.pdf

79-KOLNP-2008-GRANTED-FORM 5.pdf

79-KOLNP-2008-GRANTED-SPECIFICATION-COMPLETE.pdf

79-KOLNP-2008-INTERNATIONAL PUBLICATION.pdf

79-KOLNP-2008-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

79-KOLNP-2008-OTHERS.pdf

79-KOLNP-2008-PA.pdf

79-KOLNP-2008-PETITION UNDER RULE 137.pdf

79-KOLNP-2008-REPLY TO EXAMINATION REPORT.pdf

79-KOLNP-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf


Patent Number 259266
Indian Patent Application Number 79/KOLNP/2008
PG Journal Number 10/2014
Publication Date 07-Mar-2014
Grant Date 05-Mar-2014
Date of Filing 04-Jan-2008
Name of Patentee ITALMATCH CHEMICALS S.P.A.
Applicant Address VIA P. CHIESA, 7/13 I-16149 GENOVA
Inventors:
# Inventor's Name Inventor's Address
1 COSTANZI SILVESTRO C/O ITALMATCH CHEMICALS S.P.A. VIA P. CHIESA, 7/13, I-16149 GENOVA
PCT International Classification Number C08L 23/04,C08K 3/22
PCT International Application Number PCT/IB2005/002147
PCT International Filing date 2005-07-22
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA