Title of Invention

AEROSOL SPRAY RESISTANT TO DISCOLORATION

Abstract An aerosol spray, comprising: at least 20% water by weight; at least 1% hydrocarbon solvent by weight; at least .1% surfactant by weight; at least .1% limonene by weight; at least .01% butylhydroxytoluene by weight; at least .01% alkali metal benzoate by weight; and at least .01%, by weight, of an active selected from the group consisting of insecticides, insect repellants, insect control growth regulators, other fragrances, odor masks, and disinfectants.
Full Text

AEROSOL SPRAY RESISTANT TO DISCOLORATION
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] Not applicable
STATEMENT REGARDING FEDERALLY SPONSORED
RESEARCH/DEVELOPMENT
[0 0 02] Not applicable
BACKGROUND OF THE INVENTION
[0003] The present invention relates to sprays designed to deliver active
ingredients, such as insecticides, fragrancers and cleaners. More particularly it relates
to aerosol sprays that contain limonene (for orange fragrance and solvent purposes) as
well as additional chemicals to minimize can corrosion and discoloration during
storage.
[0004] A variety of sprays are known. For example, U.S. Pat. No. 5,773,016
describes aerosol emulsion sprays formed from water, hydrocarbon solvent,
surfactant, insecticide(s), and hydrocarbon gas propellant(s). This patent also
describes the desirability of adding sodium nitrite, sodium benzoate, or mixtures
thereof to reduce can corrosion during storage.
[0005] U.S. patent 5,792,465 described relatively stable microemuisions used
to deliver insect control agents, as well as the possibility of adding propane/isobutane
mixtures as a preferred propellant. This patent also noted that d-limonene (an element
of orange oil) could be added as well, as a solvent.
[0006] In separate work it has been suggested to add butylhydroxytoluene
("BHT") to some insecticidal mixtures, primarily for its antioxidant properties (to
protect actives).
[0007] While the art has therefore suggested the use of limonene in certain
sprays, such formulations tend to quickly discolor, particularly in the presence of the
anti-corrosive agent sodium nitrite. This can make a consumer less willing to use
such a spray in the home, even though orange fragrance is highly desirable.
[0008] Hence, a need exists for improved spray formulations containing
limonene.

[0009] BRIEF SUMMARY OF THE INVENTION
[0010] In one aspect the invention provides an aerosol spray that contains at
least 20% (preferably about 50%) water, at least 1% (preferably about 10%)
hydrocarbon solvent, at least 0.1% (preferably about 1%) surfactant, at least 0.1%
(preferably about 2%) limonene, at least 0.01% (preferably about 0.5%)
butylhydroxytoluene, at least 0.01% (preferably about 0.2%) alkali metal benzoate
(preferably sodium benzoate), and at least 0.01 % (preferably about 0.4%) of an active
selected from the group consisting of pest control materials (e.g. insecticides, insect
repellants or insect control growth regulators), fragrancers, odor masks, and
disinfectants. Unless stated to the contrary, all percentages set forth herein are weight
percentages. The spray is preferably in the form of an aerosol spray containing a gas
propellant.
[0011] Preferred hydrocarbon solvents (apart from the gas propellant) have
between 6 and 20 carbons. Examples include hexane, benzene, toluene, xylene,
mineral spirits, mineral oil, heavy aromatic naptha, kerosene, paraffins, isoparaffins,
and other alkanes and alkenes. A particularly preferred hydrocarbons is the Norpar 13
solvent from Exxon.
[0012] The surfactants can be chosen from a variety of cationic, anionic,
amphoteric and nonionic surfactants known to be useful in connection with aerosol
emulsion sprays for delivering actives, with nonionics and anionics being particularly
preferred. In this regard it is preferred to use a mixture of sorbitan monooleate and
polyethoxylated stearic acid as the surfactants when formulating an insecticidal spray.
[0013] Other suitable nonionic surfactants, depending on the active and
application, include polyethoxylates derived from primary and secondary aliphatic
alcohols having from 8 to 24 carbons atoms in the alcohol alkyl chain. Part or all of
the ethylene oxide may be replaced by propylene oxide. Still other suitable nonionic
surfactants may include polyoxyalkylene alkyl phenols; polyalkylene esters of the
higher organic acids having 8 or more carbon atoms in the acid hydrophobe and 10 or
more moles of ethylene oxide as a hydrophilic group; polyalkylene alkyl amines
whose hydrophobic group is from a primary, secondary or tertiary amine and whose

ethylene oxide content is sufficiently high to impart both water solubility and
nonionic characteristics, usually derived from fatty acids with 8 or more carbons;
polyalkylene alkyl amides having a hydrophobic group derived from an amide of a
fatty acid or ester; fatty acid esters of glycols, polyalkylene oxide block copolymer
and the like.
[0014] Representative of possible suitable anionic surfactants (depending on
active and application) include alkyl aryl sulfonates of 6 to 20 carbons atoms in the
alkyl group; C10 -C22 fatty acid soaps; C10 -C22 fatty sulfates; C10 -C22 alkyl
sulfonates, including the alkali metal salts of the higher alkyl and linear paraffin
sulfonic acids and salts thereof; alkali metal dialkyl sulfosuccinates, ethoxylated
alcohol sulfates, phosphate esters, taurates, and the like.
[0015] A wide variety of cationic and amphoteric surfactants, of the types
conventionally used in aerosol emulsion sprays, can also be used. However, they are
not preferred because they tend to be somewhat more corrosive.
[0016] A variety of gaseous hydrocarbons can be used as the propellants. For
purposes of this application, a "hydrocarbon" only has carbon and hydrogen. They
typically liquefy under the pressure conditions of an aerosol can and become part of
the hydrocarbon solvent. For example, the propellant can be dimethylether,
difluoroethane, propane, butane, isobutane and mixtures thereof (preferably an
isobutane/propane mix). A particularly preferred propellant is A-46 from Phillips
Petroleum, a 80/20 mol % propane/isobutane mixture. Alternatively, the propellant
could be another type of gas such as CO2.
[0017] Where the active is a pest control ingredient, such as an ingredient
effective against crawling or flying insects, the active may be a mixture of synthetic
pyrethroids such as two or more of tetramethrin, permethrin, cypermethrin, cyfluthrin,
allethrin forte, phenothrin, d-phenothrin, resmethrin, esbiothrin, allethrin, d-trans
allethrin and kadethrin, and lambda-cyhalothrin, natural pyrethrum (e.g. pyrethrins),
and organo phosphates such as chlorpyrifos See also other insecticides listed in U.S.
Pat. No. 5,037,653. Various synergists, such as piperonyl butoxide, may also be
used.

[0018] The insect control agent can instead be a repellent such as citronella,
lemon grass oil, lavender oil, cinnamon oil, neem oil, clove oil, sandalwood oil, or
geraniol. Alternatively, the active can be an insect growth regulator such as
hydroprene. Another type of active is a fragrancer or deodorizer/mask. Some of the
above oils such as lavender oil fulfill both a repellant and fragrance function.
[0019] Yet another type of active is a disinfecting agent such as orthophenyl
phenol. These can also perform a deodorizing function in some cases.
[0020] Other ingredients (e.g. cosolvent alcohols) may also be included,
depending upon the intended application. For example, a furniture polish might
include a silicone for providing a shine.
[0021] When the spray contains a gaseous propellant and is pressurized in a
can, the spray may be sprayed from the aerosol can into the air (in the case of a flying
insect killer), or against a surface (in the case of a crawling insect killer or cleaner).
As an alternative, a pump spray container (without gas propellant) can be used in a
similar manner.
[0022] In this latter form, the invention can provide a spray having at least
20% water, at least .1% limonene, at least .01% butylhydroxytoluene, at least .01%
alkali metal benzoate, and at least .01%, of an active selected from the group
consisting of insecticides, insect repellants insect control growth regulators, other
fragrances, odor masks, and disinfectants.
[0023] An advantage of the present invention is that the sprays are
substantially color stable over prolonged periods during storage. This is achieved
without adversely impacting the effectiveness of conventional actives or the
fragrance, or significantly increasing cost, or preventing the use of an anti-corrosive to
protect the can.
[0024] These and still other advantages of the present invention will be
apparent from the description which follows. In that description reference is made to
certain preferred embodiments. However, the claims should be looked to in order to
judge the full scope of the invention, and the claims are not to be limited to just the
preferred embodiments.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] A. Overview
[0026] Preferred forms of the present invention are aerosol emulsion sprays
with insecticidal active. These typically have water, surfactants, hydrocarbon solvent,
propellant gas, and one or more actives. In accordance with the present invention, we
also add BHT as an antioxidant to protect the active, limonene as a preferred desired
fragrance (and additional solvent), and (in preferred forms) sodium benzoate as a
corrosion inhibitor.


[0028] C. Test Data
[0029] With respect to formulas A-E, one ("A") had both BHT and sodium
benzoate, one had neither and no sodium nitrite ("B"), one had neither plus sodium
nitrite ("C"), one had BHT and neither sodium nitrite or sodium benzoate ("D"), and
one had BHT plus sodium nitrite with no sodium benzoate ("E"). The formulas were
stored in a standard, albeit glass, aerosol container. I observed discoloration by visual
observation technique as well as a subjective 0-5 ranking system with 5 being
assigned to the sample with the most discoloration and 0 to the sample with no
coloration, in each case after a 27 day simulated storage period.
[0030] While Formula B, without BHT and corrosion inhibitor is clear, when
BHT was added (Formula D) there was discoloration even in the absence of corrosion
inhibitor, which was similar in intensity to Formula C containing only sodium nitrite
(and no BHT or sodium benzoate). When both sodium nitrite and BHT were added
(Formula E), discoloration was even more intense. Surprisingly, when sodium
benzoate replaced the sodium nitrite, as shown in Formula A, there was essentially no
appreciable discoloration of the formula.
[0031] Thus, the presence of the three elements (limonene, BHT, alkali metal
benzoate) act synergistically, while providing a desired fragrance and corrosion
inhibition. Importantly, this is achieved without significant interference to
insecticidal activity, and at acceptable cost.
[0032] An alternative formulation designed for a non-aerosol pump spray is as
follows (ingredients by weight percent):



[0033] While the above describes a number of preferred embodiments of the
present invention, it will be appreciated that other embodiments are also within the
scope of the invention. For example, other alkali metal benzoates should also be
beneficial in combination with BHT. Moreover, the invention should also be useful
with other actives. Thus, the claims which follow should be looked to in order to
judge the full scope of the invention.
Industrial Applicability
[0034] The present invention provides improved aerosol sprays, particularly
those that deliver insecticides, where the spray contains limonene and is resistant to
discoloration during storage.

WE CLAIM:
1. An aerosol spray, comprising:
at least 20% water by weight;
at least 1% hydrocarbon solvent by weight;
at least .1% surfactant by weight;
at least .1% limonene by weight;
at least .01% butylhydroxytoluene by weight;
at least .01% alkali metal benzoate by weight; and
at least .01%, by weight, of an active selected from the group consisting of
insecticides, insect repellants, insect control growth regulators, other fragrances,
odor masks, and disinfectants.
2. The aerosol spray as claimed in claim 1, wherein the spray further comprises a
propellant.
3. The aerosol spray as claimed in claim 3, wherein the spray is an aerosol emulsion
spray and the propellant is a mixture of isobutane and propane.
4. The aerosol spray as claimed in claim 1, hydrocarbon solvent has between 6 and
12 carbons.
5. The aerosol spray as claimed in claim 1, wherein the active comprises a synthetic
pyrethroid.

6. The aerosol spray as claimed in claim 1, wherein the spray is an insecticidal
emulsion.
7. The aerosol spray as claimed in claim 7, wherein the spray is an aerosol
insecticidal emulsion.
8. The aerosol spray as claimed in claim 1, wherein the benzoate is sodium
benzoate.
9. The aerosol spray as claimed in claim 9, wherein the spray does not include
sodium nitrite.
10. A spray, comprising:
at least 20% water by weight;
at least .1% limonene by weight;
at least .01% butylhydroxytoluene by weight;
at least .01% alkali metal benzoate by weight; and
at least .01%, by weight, of an active selected from the group consisting of
insecticides, insect repellants, insect control growth regulators, other fragrances,
odor masks, and disinfectants.



ABSTRACT


TITLE: AEROSOL SPRAY RESISTANT TO DISCOLORATION
An aerosol spray, comprising: at least 20% water by weight; at least 1% hydrocarbon
solvent by weight; at least .1% surfactant by weight; at least .1% limonene by weight; at
least .01% butylhydroxytoluene by weight; at least .01% alkali metal benzoate by weight;
and at least .01%, by weight, of an active selected from the group consisting of
insecticides, insect repellants, insect control growth regulators, other fragrances, odor
masks, and disinfectants.

Documents:

02103-kolnp-2006 abstract.pdf

02103-kolnp-2006 assignment.pdf

02103-kolnp-2006 claims.pdf

02103-kolnp-2006 correspondence others.pdf

02103-kolnp-2006 description (complete).pdf

02103-kolnp-2006 form-1.pdf

02103-kolnp-2006 form-2.pdf

02103-kolnp-2006 form-3.pdf

02103-kolnp-2006 form-5.pdf

02103-kolnp-2006 international publication.pdf

02103-kolnp-2006 international search report.pdf

02103-kolnp-2006-correspondence others-1.1.pdf

02103-kolnp-2006-priority document.pdf

2103-KOLNP-2006-(19-09-2013)-ABSTRACT.pdf

2103-KOLNP-2006-(19-09-2013)-ANNEXURE TO FORM 3.pdf

2103-KOLNP-2006-(19-09-2013)-CLAIMS.pdf

2103-KOLNP-2006-(19-09-2013)-CORRESPONDENCE.pdf

2103-KOLNP-2006-(19-09-2013)-FORM-3.pdf

2103-KOLNP-2006-(19-09-2013)-FORM-5.pdf

2103-KOLNP-2006-(19-09-2013)-OTHERS.pdf

2103-KOLNP-2006-(19-09-2013)-PETITION UNDER RULE 137.pdf

2103-KOLNP-2006-ASSIGNMENT.pdf

2103-KOLNP-2006-CORRESPONDENCE.pdf

2103-KOLNP-2006-EXAMINATION REPORT.pdf

2103-KOLNP-2006-FORM 18.pdf

2103-KOLNP-2006-GPA.pdf

2103-KOLNP-2006-GRANTED-ABSTRACT.pdf

2103-KOLNP-2006-GRANTED-CLAIMS.pdf

2103-KOLNP-2006-GRANTED-DESCRIPTION (COMPLETE).pdf

2103-KOLNP-2006-GRANTED-FORM 1.pdf

2103-KOLNP-2006-GRANTED-FORM 2.pdf

2103-KOLNP-2006-GRANTED-FORM 3.pdf

2103-KOLNP-2006-GRANTED-FORM 5.pdf

2103-KOLNP-2006-GRANTED-SPECIFICATION-COMPLETE.pdf

2103-KOLNP-2006-INTERNATIONAL PUBLICATION.pdf

2103-KOLNP-2006-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

2103-KOLNP-2006-OTHERS.pdf

2103-KOLNP-2006-PETITION UNDER RULE 137.pdf

2103-KOLNP-2006-REPLY TO EXAMINATION REPORT.pdf


Patent Number 259264
Indian Patent Application Number 2103/KOLNP/2006
PG Journal Number 10/2014
Publication Date 07-Mar-2014
Grant Date 05-Mar-2014
Date of Filing 26-Jul-2006
Name of Patentee S.C.JOHNSON & SON, INC
Applicant Address 1525 HOWE STREET, RACINE, WISCONSIN 53403-2236
Inventors:
# Inventor's Name Inventor's Address
1 STANLEY J. FLASHINSKI 5508 RIVER HILLS ROAD, RACINE, WI 53402
PCT International Classification Number A01N 25/06,A01N53/00
PCT International Application Number PCT/US2005/002482
PCT International Filing date 2005-01-25
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10/768,346 2004-01-30 U.S.A.